Form No. 3354-611 Rev A
22in Recycler® Lawn Mower
Model No. 20016—Serial No. 260000001 and Up
Operator's Manual
Warning
CALIFORNIA
Proposition 65 Warning
Introduction
Read this information carefully to learn how to operate and
maintain your product properly and to avoid injury and
product damage. You are responsible for operating the
product properly and safely.
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
You may contact Toro directly at www.Toro.com for
product and accessory information, help finding a dealer,
or to register your product.
Important: This engine is not equipped with a
spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate
the engine on any forest-covered, brush-covered, or
grass-covered land. Other states or federal areas may
have similar laws.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. Figure 1 identifies the
location of the model and serial numbers on the product.
This spark ignition system complies with Canadian
ICES-002
The enclosed Engine Owner’s Manual is supplied
for information regarding the US Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance,
and warranty. Replacements may be ordered through
the engine manufacturer.
For models with stated engine horsepower, the gross
horsepower of the engine was laboratory rated by the engine
manufacturer in accordance with SAE J1940. As configured
to meet safety, emission, and operating requirements, the
actual engine horsepower on this class of lawn mower will
be significantly lower.
Figure 1
1. Model and serial number plate
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
Safety
This manual identifies potential hazards and has safety
messages identified by the safety alert symbol (Figure 2),
which signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
This lawn mower meets or exceeds the CPSC blade safety
requirements for walk-behind rotary lawn mowers and the
B71.1 specifications of the American National Standards
Institute in effect at the time of production.
Read and understand the contents of this manual
before you start the engine.
The safety alert symbol (Figure 2) is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
Improperly using or maintaining this mower could result in
injury or death. To reduce this potential, comply with the
following safety instructions.
Figure 2
1. Safety alert symbol
This manual uses two words to highlight information.
Important calls attention to special mechanical information
and Note emphasizes general information worthy of special
attention.
© 2005—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
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Original Instructions (EN)
Printed in the USA.
All Rights Reserved
then refuel such equipment with a portable container,
rather than from a gasoline dispenser nozzle.
Safety and Instructional Decals
Important: Safety and instruction decals are located
near areas of potential danger. Replace damaged
decals.
•
Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.
•
•
If fuel is spilled on clothing, change clothing
immediately.
Never overfill fuel tank. Replace gas cap and tighten
securely.
105-1295
Exhaust contains carbon monoxide, an odorless,
deadly poison that can kill you.
Do not run the engine indoors or in an enclosed area.
General Service
•
•
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment is
in safe working condition.
•
•
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris
build-up. Clean up oil or fuel spillage and remove
any fuel-soaked debris. Allow machine to cool before
storing.
105-6838
•
•
If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before starting.
Never make any adjustments or repairs with the engine
running. Disconnect the spark plug wire and ground
against engine to prevent unintended starting.
•
Check grass catcher components and the discharge
guard frequently and replace with manufacturer’s
recommended parts, when necessary.
•
•
•
Mower blades are sharp. Wrap the blade or wear gloves,
and use extra caution when servicing them.
Do not change the engine governor setting or overspeed
the engine.
Maintain or replace safety and instruction labels, as
necessary.
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Setup
Important: Remove and discard the protective
plastic sheet that covers the engine.
1. Unfolding the Handle
Folding or unfolding the handle improperly can
damage the cables, causing an unsafe operating
condition.
Figure 5
2. Filling the Engine with Oil
Your mower does not come with oil in the engine, but it
•
Do not damage the cables when folding or
unfolding the handle.
does come with a bottle of oil.
•
If a cable is damaged, contact an Authorized
Service Dealer.
1. Remove the dipstick (Figure 6).
1. Carefully move the upper handle forward until the
handle halves are in line and nest together as shown
in Figure 3.
Figure 6
2. Slowly pour oil into the oil fill tube until the oil level
reaches the Full line on the dipstick (Figure 6). Do not
overfill. (Max. fill: 20 oz., type: SAE 30W detergent
oil with an API service classification of SF, SG, SH, SJ,
SL, or higher.)
Figure 3
2. Tighten the handle knobs (Figure 4.
3. Install the dipstick securely.
Important: Change the engine oil after the first 2
operating hours; change it yearly thereafter. Refer
to Changing the Engine Oil.
Figure 4
3. Rotate the handle rearward (Figure 5) until it clicks into
place.
4
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Fill the fuel tank with fresh unleaded regular gasoline from
a major name-brand service station (Figure 9).
Product Overview
Important: To reduce starting problems next
season, add fuel stabilizer to the fuel all season, mixing
it with gasoline less than 30 days old.
Figure 9
Checking the Engine Oil Level
1. Remove the dipstick, wipe it clean, and fully install the
dipstick (Figure 10).
Figure 7
1. Cutting height lever
6. Fuel tank cap
7. Air lter
2. Oil ll/Dipstick
3. Recoil start handle
4. Blade control bar
5. Self-propel drive bar
8. Primer
9. Spark plug
Figure 8
1. Grass bag
2. Side discharge chute
Figure 10
3. Rear discharge plug (installed)
2. Remove the dipstick and check the oil level (Figure 10).
If the oil level is below the Add mark on the dipstick,
slowly pour oil into the oil fill tube to raise the oil level
to the Full mark on the dipstick. Do not overfill. (Max.
fill: 20 oz., type: SAE 30W detergent oil with an API
service classification of SF, SG, SH, SJ, SL, or higher.)
Operation
Filling the Fuel Tank
3. Install the dipstick.
Gasoline is extremely flammable and explosive. A
fire or explosion from gasoline can burn you and
others.
•
To prevent a static charge from igniting the
gasoline, place the container and/or mower
directly on the ground before filling, not in a
vehicle or on an object.
•
•
•
Fill the tank outdoors when the engine is cold.
Wipe up spills.
Do not handle gasoline when smoking or around
an open flame or sparks.
Store gasoline in an approved fuel container, out
of the reach of children.
5
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Adjusting the Cutting Height
Adjusting the cutting height may bring you into contact with the moving blade, causing serious injury.
•
•
Stop the engine and wait for all moving parts to stop.
Do not put your fingers under the housing when adjusting the cutting height.
If the engine has been running, the muffler will be hot and can severely burn you. Keep away from the hot
muffler.
Adjust the cutting height as desired. Set all four wheels to the same height.
Note: Only a front cutting height lever is shown.
Figure 11
Adjusting the Handle Height
Squeeze the bottom of the handle halves together and
change the handle holes in which the pins are mounted,
as shown in Figure 12.
Figure 12
1. Pin
3. Use this hole to lower the
handle
2. Use this hole to raise the
handle
6
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Starting the Engine
1. Firmly push in the primer 3 times with your thumb,
holding the primer in for a second before releasing it
each time (Figure 13).
Figure 16
1. Self-propel drive bar
To disengage the self-propel drive, release the self-propel
drive bar.
Note: The maximum self-propel ground speed is fixed.
To reduce the ground speed, increase the space between the
self-propel drive bar and the handle.
Figure 13
Note: If the air temperature is below 55°F (13°C),
firmly push the primer in 5 times.
Stopping the Engine
To stop the engine, release the blade control bar (Figure 17).
2. Hold the blade control bar (Figure 14) against the
handle.
Important: When you release the blade control
bar, both the engine and blade should stop within 3
seconds. If they do not stop properly, stop using your
mower immediately and contact an Authorized Service
Dealer.
Figure 14
1. Blade control bar
3. Start the engine using the recoil starter (Figure 15).
Figure 17
Recycling the Clippings
Your mower comes from the factory ready to recycle the
grass and leaf clippings back into the lawn.
If the grass bag is on the mower, remove it (refer to
Removing the Grass Bag) before recycling the clippings. If
the side discharge chute is on the mower, remove it and
lock the side discharge door (refer to Removing the Side
Discharge Chute) before recycling the clippings.
Figure 15
4. If the mower does not start in 1 or 2 pulls, press the
primer button 1 or 2 times and try starting it again.
Important: Ensure that the rear discharge plug is in
place before you recycle the clippings (Figure 18).
Note: If the mower still does not start, contact an
Authorized Service Dealer.
Using the Self-propel Drive
To operate the self-propel drive, squeeze the self-propel
drive bar (Figure 16) toward the handle and hold it.
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Figure 18
Bagging the Clippings
Use the grass bag when you want to collect grass and leaf
Figure 21
clippings from the lawn.
4. Lower the rear door.
If the side discharge chute is on the mower, remove it and
lock the side discharge door (refer to Removing the Side
Discharge Chute) before bagging the clippings.
Removing the Grass Bag
To remove the bag, reverse the steps above.
Side-discharging the Clippings
Use the side discharge for cutting very tall grass.
The blade is sharp; contacting the blade can result
in serious personal injury.
If the bag is on the mower, remove it and insert the rear
discharge plug (refer to Removing the Grass Bag) before
side-discharging the clippings.
Stop the engine and wait for all moving parts to stop
before leaving the operating position.
Important: Ensure that the rear discharge plug is in
place before you side-discharge the clippings (Figure
22).
Installing the Grass Bag
1. Raise and hold up the rear door (Figure 19).
The blade is sharp; contacting the blade can result
in serious personal injury.
Stop the engine and wait for all moving parts to stop
before leaving the operating position.
Figure 19
2. Remove the rear discharge plug (Figure 20).
Figure 22
Figure 20
Installing the Side Discharge Chute
3. Install the bag onto the door rod (Figure 21).
1. Unlock the side discharge door (Figure 23).
Figure 23
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2. Lift open the side discharge door (Figure 24).
grass is sparse or it is late fall when grass growth begins
to slow down. Refer to Adjusting the Cutting Height.
•
•
When cutting grass over 6 inches (15 cm) tall, mow
at the highest cutting height setting and walk slower;
then mow again at a lower setting for the best lawn
appearance. If the grass is too long, the mower may
plug and cause the engine to stall.
Mow only dry grass or leaves. Wet grass and leaves tend
to clump on the yard and can cause the mower to plug
or the engine to stall.
Figure 24
3. Install the side discharge chute and close the door onto
the chute (Figure 25).
Wet grass or leaves can cause serious injury if
you slip and contact the blade. Mow only in dry
conditions.
•
•
Alternate the mowing direction. This helps disperse the
clippings over the lawn for even fertilization.
If the finished lawn appearance is unsatisfactory, try one
or more of the following:
Figure 25
Removing the Side Discharge Chute
To remove the side discharge chute, reverse the steps above.
– Replace the blade or have it sharpened.
– Walk at a slower pace while mowing.
– Raise the cutting height on your mower.
– Cut the grass more frequently.
Important: Lock the side discharge door after you
close it (Figure 26).
– Overlap cutting swaths instead of cutting a full
swath with each pass.
– Set the cutting height on the front wheels one
notch lower than the rear wheels. For example, set
the front wheels at 2 inches (51 mm) and the rear
wheels at 2-3/8 inches (60 mm).
Figure 26
Cutting Leaves
Operating Tips
General Mowing Tips
•
•
•
After cutting the lawn, ensure that half of the lawn
shows through the cut leaf cover. You may need to
make more than one pass over the leaves.
•
•
•
Clear the area of sticks, stones, wire, branches, and
other debris that the blade could hit.
If there are more than 5 inches (13 cm) of leaves on the
lawn, set the front cutting height one or two notches
higher than the rear cutting height.
Avoid striking solid objects with the blade. Never
deliberately mow over any object.
If the mower strikes an object or starts to vibrate,
immediately stop the engine, disconnect the wire from
the spark plug, and examine the mower for damage.
Slow down your mowing speed if the mower does not
cut the leaves finely enough.
•
•
For best performance, install a new blade before the
cutting season begins.
Replace the blade when necessary with a Toro
replacement blade.
Cutting Grass
•
Cut only about a third of the grass blade at a time. Do
not cut below the 2-inch (51 mm) setting unless the
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Maintenance
Note: Determine the left and right sides of the machine from the normal operating position.
Recommended Maintenance Schedule(s)
Maintenance Service
Maintenance Procedure
Interval
After the rst 2 operating
• Change the engine oil.
hours
• Check the engine oil level.
• Ensure that the engine stops within 3 seconds after releasing the blade control
Before each use or daily
Before storage
bar.
• Clean grass clippings and dirt from under the mower.
• Empty the fuel tank before repairs as directed and before annual storage.
• Replace the air lter (more frequently in dusty operating conditions).
• Change the engine oil.
• Lubricate the wheel gears.
Yearly
• Replace the blade or have it sharpened (more frequently if the edge dulls quickly).
• Refer to your Engine Operator’s Manual for any additional yearly maintenance
procedures.
Important: Refer to your Engine Operator’s Manual for additional maintenance procedures.
Preparing for Maintenance
1. Stop the engine and wait for all moving parts to stop.
Tipping the mower may cause the fuel to leak.
Gasoline is flammable, explosive and can cause
personal injury.
2. Disconnect the spark plug wire from the spark plug
and hook it onto the retaining post (Figure 27) before
performing any maintenance procedure.
Run the engine dry or remove the gasoline with a
hand pump; never siphon.
Replacing the Air Filter
Replace the air filter yearly; replace it more frequently in
dusty operating conditions.
1. Refer to Preparing for Maintenance.
Figure 27
1. Spark plug retaining post
2. Rotate the air filter cover to remove it (Figure 28).
3. After performing the maintenance procedure(s),
connect the spark plug wire to the spark plug.
Important: Before tipping the mower to change
the oil or replace the blade, allow the fuel tank to
run dry through normal usage. If you must tip the
mower prior to running out of fuel, use a hand fuel
pump to remove the fuel. Always tip the mower
onto its side, with the air filter up.
Figure 28
3. Replace the air filter.
4. Install the cover.
10
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Changing the Engine Oil
Change the engine oil after the first 2 operating hours;
change it yearly thereafter.
Run the engine a few minutes before changing the oil
to warm it. Warm oil flows better and carries more
contaminants.
Figure 32
1. Refer to Preparing for Maintenance.
2. Remove the dipstick (Figure 29).
3. Install the front wheels.
Replacing the Blade
Important: You will need a torque wrench to install
the blade properly. If you do not have a torque wrench
or are uncomfortable performing this procedure,
contact an Authorized Service Dealer.
Examine the blade whenever you run out of gasoline. If the
blade is damaged or cracked, replace it immediately. If the
blade edge is dull or nicked, have it sharpened or replace it.
Figure 29
3. Tip the mower onto the right side to drain the used oil
out through the oil fill tube (Figure 30).
The blade is sharp; contacting the blade can result
in serious personal injury.
Wear gloves when servicing the blade.
1. Disconnect the spark plug wire from the spark plug and
hook it onto the retaining post. Refer to Preparing for
Maintenance.
Figure 30
4. Slowly pour oil into the oil fill tube until the oil level
reaches the Full line on the dipstick (Figure 31). Do not
overfill. (Max. fill: 20 oz., type: SAE 30W detergent
oil with an API service classification of SF, SG, SH, SJ,
SL, or higher.)
2. Tip the mower onto its side with the air filter up.
3. Use a block of wood to hold the blade steady (Figure
33).
Figure 31
5. Install the dipstick securely.
6. Dispose of the used oil properly at a local recycling
center.
Lubricating the Wheel Gears
1. Remove the wheel bolts on the front wheels and
remove the front wheels.
Figure 33
2. Apply a lubricating oil to the inner and outer sides of
the gear as shown in Figure 32.
4. Remove the blade, saving all mounting hardware (Figure
33).
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5. Install the new blade and all mounting hardware (Figure
33).
Storage
Store the mower in a cool, clean, dry place.
Important: Position the curved ends of the blade
to point toward the mower housing.
Preparing the Mower for
Storage
6. Use a torque wrench to tighten the blade bolt to
60 ft-lb (82 N⋅m).
Important: A bolt torqued to 60 ft-lb (82 N⋅m)
is very tight. While holding the blade with a block
of wood, put your weight behind the ratchet or
wrench and tighten the bolt securely. This bolt is
very difficult to overtighten.
Gasoline vapors can explode.
•
•
Do not store gasoline more than 30 days.
Do not store the mower in an enclosure near an
open flame.
Cleaning the Mower
•
Allow the engine to cool before storing it.
1. On the last refueling of the year, add fuel stabilizer to
the fuel as directed by the engine manufacturer.
The mower may dislodge material from under the
mower housing.
2. Dispose of any unused fuel properly. Recycle it
according to local codes, or use it in your automobile.
•
•
Wear eye protection.
Stay in the operating position (behind the
handle).
Note: Old fuel in the fuel tank is the leading cause of
hard starting. Do not store fuel without stabilizer more
than 30 days, and do not store stabilized fuel more than
90 days.
•
Do not allow bystanders in the area.
1. With the engine running on a flat paved surface, spray a
stream of water in front of the right rear wheel (Figure
34).
3. Run the mower until the engine stops from running
out of fuel.
4. Prime the engine and start it again.
The water will splash into the path of the blade, cleaning
out the clippings.
5. Allow the engine to run until it stops. When you can no
longer start the engine, it is sufficiently dry.
6. Remove the wire from the spark plug and connect the
wire onto the retaining post.
7. Remove the spark plug, add 1 oz. (30 ml) of oil through
the spark plug hole, and pull the starter rope slowly
several times to distribute oil throughout the cylinder to
prevent cylinder corrosion during the off-season.
Figure 34
8. Loosely install the spark plug.
2. When no more clippings come out, stop the water and
move the mower to a dry area.
9. Tighten all nuts, bolts, and screws.
3. Run the engine for a few minutes to dry the housing
to prevent it from rusting.
Folding the Handle
Folding or unfolding the handle improperly can
damage the cables, causing an unsafe operating
condition.
•
Do not damage the cables when folding or
unfolding the handle.
•
If a cable is damaged, contact an Authorized
Service Dealer.
12
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1. Loosen the handle knobs until you can move the upper
handle freely (Figure 35).
Figure 35
2. Fold the upper handle forward as shown in Figure 36.
Important: Route the cables to the outside of the
handle knobs as you fold the upper handle.
Figure 36
3. To unfold the handle, reverse the steps above.
Removing the Mower from
Storage
1. Remove the spark plug and spin the engine rapidly using
the starter to blow the excess oil from the cylinder.
2. Install the spark plug and tighten it with a torque
wrench to 15 ft-lb (20 N⋅m).
3. Connect the wire to the spark plug.
13
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The Toro Total Coverage Guarantee
A Two -Year Full Warranty (Limited for Commercial Use)
and
22in Recycler®
Walk Power Mowers
The Toro Starting Guarantee on GTS-2 (Guaranteed to Start) Engines
A Two -Year Full Warranty (Not applicable for Commercial Use)
Conditions and Products Covered under The Toro Total Coverage Guarantee
The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair any Toro Product, when used for residential
purposes*, if defective in materials or workmanship or if it stops functioning due to the failure of a component. The following time periods apply from the date of original purchase:
Products
• All Products and attachments
• Batteries
Warranty Period
• 2 year full warranty
• 1 year full warranty
Limited Warranty for Commercial Use
Toro Products used for commercial, institutional, or rental use are warranted against defects in materials or workmanship for the following time periods from the original date of
purchase:
Products
All Products and attachments
Warranty Period
45 day limited warranty
This warranty covers the cost of parts and labor, but you must pay transportation costs. This warranty applies to all Toro Recycler walk power mowers and their attachments.
Conditions and Products Covered Under the Toro Starting Guarantee
The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly guarantee that your Toro GTS-2 Engine, when used for residential
purposes*, will start on the first or second pull for two years from the date of original purchase, if you provide the routine maintenance it requires, or we will fix it free of charge.
This warranty covers the cost of parts and labor, but you must pay transportation costs. This warranty applies to all Toro Recycler walk power mowers.
The Toro Starting Guarantee does not apply when the product is used commercially. Use at more than one location is considered commercial use.
The following applies to both the Toro Total Coverage Guarantee & the Toro Starting Guarantee:
Items and Conditions Not Covered
There is no other express warranty except for special emission system coverage on some products. This express warranty does not cover the following:
• Cost of regular maintenance service or parts, such as filters, fuel, lubricants, oil changes, air filter, blade sharpening/worn blade on mowers, paddles/scrapers/skids on
snowthrowers, cable/linkage adjustments, or brake and clutch adjustments
• Any product or part which has been altered or misused and requires replacement or repair due to accidents or lack of proper maintenance
• Repairs necessary due to improper battery care, electrical supply irregularities, failure to use fresh fuel (less than one month old), or failure to properly prepare the unit prior
to any period of non-use over one month
• Pickup and delivery charges
• Operational misuse, neglect, or accidents
• Repairs or attempted repairs by anyone other than an Authorized Toro Service Dealer
• Repairs or adjustments to correct starting difficulties due to the following:
-
-
-
-
-
Failure to follow proper maintenance procedures
Rotary mower blade striking an object; snowthrower auger/paddles striking an object
Contaminants in the fuel system
Improper fuel or fuel/oil mixture (consult your Operator’s Manual if in doubt)
Failure to drain the fuel system prior to any period of non-use over one month
• Special operational conditions where starting may require more than two pulls:
-
-
-
First time starts after extended period of non-use over one month or seasonal storage
Cool temperature starts such as those found in early spring and late autumn (applies to rotary mowers only)
Improper starting procedures
If you are having difficulty starting your unit, please check the Operator’s Manual to ensure that you are using the correct starting procedures. This can save an unnecessary visit to a
Service Dealer.
Owner Responsibilities
You must maintain your Toro Product by following the maintenance procedures described in the Operator’s Manual. Such routine maintenance, whether performed by a dealer or by
you, is at your expense.
Instructions for Obtaining Warranty Service
If you think that your Toro Product contains a defect in materials or workmanship, or if a normal, able-bodied adult can no longer start your product’s engine in one or two pulls,
follow this procedure:
1. Contact any Authorized Toro Service Dealer to arrange service at their dealership. To locate a dealer convenient to you, refer to the Yellow Pages of your telephone directory (look
locator system.
2. Bring the product and your proof of purchase (sales receipt) to the Service Dealer. The dealer will diagnose the problem and determine if it is to be covered under warranty.
3. If for any reason you are dissatisfied with the Service Dealer’s analysis or with the assistance provided, contact us at: Customer Care Department -Consumer, Toro Warranty
Company, 8111 Lyndale Avenue South, Bloomington, MN 55420-1196; or call us toll free at 1-866-214-9807 (U.S. customers) or 1-866-214-9808 (Canada customers).
General Conditions
All repairs covered by these warranties must be performed by an Authorized Toro Service Dealer using Toro approved replacement parts.
Neither The Toro Company nor Toro Warranty Company is liable for indirect, incidental, or consequential damages in connection with the use of the Toro
Products covered by these warranties, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction
or non-use pending completion of repairs under these warranties.
Some states do not allow exclusions of incidental or consequential damages, so the above exclusions and limitations may not apply to you. This warranty
gives you specific legal rights, and you may also have other rights which vary from state to state.
Countries Other than the United States or Canada
Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country,
province, or state. If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other
remedies fail, you may contact us at Toro Warranty Company.
374-0052 Rev A
* Residential purposes means use of the product on the same lot as your home. Use at more than one location is considered commercial use, and the commercial use warranty would apply.
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