Snapper Lawn Mower Accessory 1694542 User Guide

ATTACHMENT  
OPERATOR’S  
MANUAL  
Wide Body Cart  
Grass Catcher  
Wide Body Cart Grass Catcher  
Mfg. No.  
Description  
1694542  
Wide Body Cart Grass Catcher (Multiple Applications)  
1726564  
Revision 01  
Rev. Date 07/2004  
TP 100-4002-01-AT-UV  
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Safety Rules  
& Information  
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of  
unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The trian-  
gle in text signifies important cautions or warnings which must be followed.  
GENERAL WARNINGS  
•Know the unit’s controls and how to stop quickly.  
READ THE OPERATOR’S MANUALS.  
• If the mower stalls or the collector chute plugs:  
1. Disengage the PTO;  
• Read and obey all safety decals.  
2. Stop the engine and remove the key;  
• Only allow responsible adults, who are familiar with  
the instructions, to operate the unit.  
3. Set the parking brake, and wait for all moving  
parts to stop.  
• Disengage the PTO. Shut off the engine and wait for  
all moving parts to stop before attaching, adjusting, or  
disconnecting any part of the collection system.  
4. Remove the foreign object or clear the chute  
with a piece of wood before restarting the  
engine. NEVER place hands into  
• Check the collection system to make sure it is bolted  
tightly to the unit.  
• DO NOT operate the unit without either the entire  
grass catcher or the deflector in place.  
• Turn off the PTO to disengage the blades when not  
mowing.  
• DO NOT mow in reverse. Always look down and  
behind before and while travelling in reverse.  
COLLECTOR OR MOWER housing to clear  
jammed objectS. Blower OR MOWER may  
rotate when object is removed.  
• For added stability and to prevent tipping or loss of  
control:  
a. Use reduced speed on uneven ground and when  
turning corners.  
b. Reduce loads on hillsides. It is recommended that  
the collection system be kept only half full when  
negotiating any slopes. Start mowing on slopes  
when the collection system is empty.  
• DO NOT turn sharply when travelling alongside a  
building or any object. Slow down before turning.  
• DO NOT carry passengers.  
c. Mow up and down the face of slopes; never  
across the face of any slope.  
• When operating on slopes, use front counterweights.  
Never operate on slopes greater than 17.6% (10°).  
• When collection system is removed from the mower  
deck, the deflector must be properly installed.  
• Collector bags are subject to deterioration and wear  
during normal use. Inspect the bag periodically for  
tears, holes, or weak spots and replace with a new  
bag that meets manufacturer’s durability standards.  
These labels are easily applied and will act as a constant  
visual reminder to you, and others who may use the  
equipment, to follow the safety instructions necessary for  
safe, effective operation.  
SAFETY DECALS  
This unit has been designed and manufactured to pro-  
vide you with the safety and reliability you would expect  
from an industry leader in outdoor power equipment  
manufacturing.  
Although reading this manual and the safety instructions  
it contains will provide you with the necessary basic  
knowledge to operate this equipment safely and effec-  
tively, we have placed several safety labels on the unit to  
remind you of this important information while you are  
operating your unit.  
ATTACHMENT DECALS  
All DANGER, WARNING, CAUTION and instructional  
messages on your rider, attachments and mower should  
be carefully read and obeyed. Personal bodily injury can  
result when these instructions are not followed. The  
information is for your safety and it is important! The  
safety decals below are on your product.  
Decal - Maximum Capacity  
Part No. 1708120  
If any decals are lost or damaged, replace them at once.  
See your local dealer for replacements.  
TP 600-2562-01-AT-SMA  
2
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General  
Operating Instructions  
BEFORE OPERATION  
Clear the lawn of all sticks, stones, wire and other debris  
which may be caught or thrown by the mower blades.  
Check grass condition. If wet, wait until later in the day.  
If grass is wet, the grass catcher is likely to become  
plugged.  
For efficient bagging, air circulation under the  
mower deck, through the chute and into the bag is  
very important.  
For this reason, BEFORE YOU BEGIN MOWING you  
should make certain the underside of the mower and  
the underside of the catcher lid are free from grass and  
debris.  
Make sure that there is a snug fit between mower deck,  
blower housing, tubes, and grass catcher cover.  
MOWING WITH THE CATCHER  
REQUIRED ACCESSORIES  
Always operate with throttle at full speed when mowing.  
A front-mounted weight carrier and 150 lbs. worth of  
weights are required when using this rear-mounted  
grass catcher. Never operate on slopes greater than  
17.6% (10°).  
Grass should be cut often, and not too short. If grass is  
too long or lush it may be necessary to keep ground  
speed to a minimum or to cut only half the width of the  
mower to prevent clogging. If grass is long, operate with  
mower in high cutting position for first pass, cutting again  
in a lower position on a second pass.  
AFTER OPERATION  
Remove any debris from the the screen on the underside  
of the lid. Note: The lid screen can be partially removed  
for easier cleaning and should be cleaned regularly.  
Do not open the cover with mower engaged.  
If a large amount of cut grass is spilling out from under  
deck, the tube may be plugged or the bags may be full—  
discontinue mowing, stop the rider, disengage the PTO  
and then empty the catcher or clear the tube.  
The blower housing and tube should be removed for  
cleaning.  
Inspect the grass bags for wear or damage. Make sure  
that there is a snug fit between mower deck, blower  
housing, tubes, and grass catcher cover.  
STORING THE GRASS CATCHER  
WARNING  
Clean the grass catcher thoroughly using a mild deter-  
gent (other products may damage the tube). Remove  
any debris from the the screen on the underside of the  
lid.  
ALWAYS shut off the tractor. disengage the PTO,  
and allow all moving parts to stop BEFORE  
disconnecting or clearing tube, or emptying  
catcher.  
If paint has been scratched on metal parts, touch up with  
paint, or apply a thin film of oil to prevent corrosion.  
Before leaving the operator’s position for any  
reason, engage the parking brake, disengage the  
PTO, stop the engine and remove the key.  
Store in a dry area. Dry thoroughly before storing for a  
long period of time. Always store away from moisture.  
To reduce fire hazard, keep the engine, rider and  
mower free of grass, leaves and excess grease.  
Do not stop or park rider over dry leaves, grass or  
combustible materials.  
3
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Operation  
OPERATION  
Dumping Grass and Leaves  
1. Back the tractor to the desired place for unloading.  
Shut the tractor's engine of before getting off the trac-  
tor's seat.  
WARNING  
Before opening the cover for any reason, engage  
the parking brake, shut off the engine, remove  
the key, and wait for all moving parts to stop.  
Figure 1. Opening the Cover  
2. Unhook the strap from the door lock and raise the  
cover assembly to the open position. Lock the cover  
in place by hooking the strap to the locking tab  
(Figure 1). Also see Figure 2.  
3. Move the latch handle to the unlock position and  
dump the cart's box using one of the front lift handles.  
The connecting sleeve will slide off the discharge  
chute and the cart's box will dump at a 90° angle for  
quick unloading.  
CAUTION  
The maximum weight capacity of the cart is 400  
lbs. Do not exceed.  
Figure 2. Emptying the Cart  
MAINTENANCE  
Cleaning Clear Tube  
To clean the clear tube, wash with warm water and mild  
soap or detergent. Use a soft, clean sponge or cloth.  
DO NOT use abrasive, alkaline, or petroleum based  
cleaners.  
Cover  
WARNING  
The cover is subject to wear and deterioration.  
Check the cover frequently. Use an approved  
replacement cover.  
Wheels  
Lubricate the wheel assembly before using the cart and  
as necessary thereafter. A grease fitting is located at  
swivel base. Use multi-purpose lithium grease.  
The cover can be rinsed with a hose when dirty. A dirty  
cover will inhibit the fast flow of grass clippings into the  
cover. Do not leave grass or leaves in the cart for a long  
period of time.  
Tires  
The tire pressure should be 30 psi.  
4
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Notes  
5
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Exploded View  
Diagrams  
No.  
1
2
3
4
5
6
7
8
Qty.  
Description  
2
1
1
1
1
1
1
1
4
4
2
1
4
2
2
1
3
COVER  
PATCH, With Velcro  
NUT, Hex, 1/4-20  
SLEEVE CLAMP  
TUBE, Support  
DECAL, Max Capacity  
SLEEVE, Connecting  
NUT, Hex, 1/4-20  
LOCKWASHER, 1/4  
LIFT HANDLE  
NUT, Hex, Jam, 5/16-18  
NUT, Hex, 5/16-18  
COTTER CIRCLE  
WASHER, Compression  
HANDLE, Latch  
1
9
10  
11  
12  
13  
14  
15  
16  
37  
13  
13  
36  
SCREW, Slotted,  
5/16-18 x 3/4  
39  
5
3
17  
5
CAPSCREW, Hex Head,  
1/4-20 x 1/2  
SPACER, Plastic  
WASHER, 5/16  
CAPSCREW, Hex Head,  
5/16-18 x 1-1/2  
CAPSCREW, Hex Head,  
3/8-16 x 1  
35  
4
18  
19  
20  
2
9
4
17  
6
21  
8
15  
7
22  
23  
24  
25  
26  
27  
28  
29  
2
2
1
8
8
2
2
2
PIN, Retainer  
8
9
38  
PIN, Round Head 1/2 x 1-1/2  
FRAME, Jarco Cart  
WASHER, 3/8  
NUT, Hex Centerlock, 3/8-16  
NUT, Hex Centerlock, 1/2-13  
WHEEL ASSEMBLY  
CAPSCREW, Hex Head,  
1/2-13 x 1-1/4  
CAPSCREW, Hex Head,  
5/16-18 x 1-1/4  
LOCKWASHER, 5/16  
“U” BRACKET  
“U” BRACKET  
BOX, 44" Jrco Cart  
Rubber Strap  
ROD, Straight  
ROD, Support  
10  
11  
12  
14  
19  
17  
14  
19  
16  
30  
34  
33  
32  
20  
18  
19  
30  
1
21  
22  
23  
31  
32  
33  
34  
35  
36  
37  
38  
39  
3
1
1
1
1
1
1
4
1
31  
12  
29  
24  
27  
28  
28  
25  
26  
NUT, Hex, Centerlock, 5/16-18  
ROD, Frame  
Figure 3. Wide Body Dump Cart  
6
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Reversible Frame Orientation  
A
For Left Side discharge locate the handle (A, Figure 4)  
on the right side of the cart. Use the U-bracket (B) with  
the hole located 1-1/2” from the edge. Rotate the frame  
(C) so that the offset is on the left hand side.  
1-1/2”  
B
Offset  
C
Figure 4. Left Side Discharge  
A. Handle, Latch C. Frame  
B. U-Bracket, Hole 1-1/2” from edge  
For Right Side discharge locate the handle (A, Figure 5)  
on the left side of the cart. Use the U-bracket (B) with  
the hole located 3/4” from the edge. Rotate the frame  
(C) so that the offset is on the right hand side.  
A
3/4”  
B
Offset  
C
Figure 5. Right Side Discharge  
A. Handle, Latch  
C. Frame  
B. U-Bracket, Hole 3/4” from edge.  
7
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Initial Assembly &  
Installation  
B
A
B
A
A
Figure 6. Wheel Assembly (RH Dishcarge Shown)  
A. Wheel Assembly  
B. Frame  
CART ASSEMBLY  
1. Determine if you have a right side or left side dis-  
charge. Refer to Figures 4 & 5.  
Figure 7. Install U-Bracket  
A. U-Bracket  
B. Box  
2. Install the wheel assemblies (A, Figure 6) to the  
frame (B). Place the head of the swivel wheel on the  
end of the frame. Align the holes and place four 3/8-  
16 x 1 hex bolts up through the frame and head of  
the swivel. Secure with four flat washers (13/32 I.D.,  
7/8 O.D.) and 3/8-16 locknuts.  
3. Install the U-bracket (A, Figure 7) to the bottom of the  
box (B). Place the three 5/16-18 x 3/4 slotted truss  
head bolts and three flat washers (11/32 I.D., 3/4  
O.D.) through the inside of the box and the U-brack-  
et. Secure with three 5/16 lockwashers and nuts.  
D
4. Turn box upside down and install the frame to the U  
bracket (Figure 8). Align the two prong end (A) in the  
frame with the ends of the U-bracket and secure with  
two 1/2-13 x 1-1/4 hex bolts and locknuts. DO NOT  
over-tighten the locknuts, since the box pivots at this  
point for dumping.  
Figure 8. Install Frame (RH Dishcarge Shown)  
A. Prong End  
A
B
5. Turn box with frame upright and install the latch han-  
dle (A, Figure 9) and two lift handles (B) as follows:  
A. Refer to Figure 3. Latch Handle: Place one 5/16-  
18 x 1 hex bolt with 5/16 spring washer through the  
inside of the box. Next place a 5/16 flat washer over  
the bolt on the outside of the box, the latch handle, a  
5/16 flat washer, a 5/16 spring washer and a 5/16 nut  
and jam nut. Tighten the nuts so that when the latch  
handle turns the bolt and nut will not turn. (Be sure  
the cups of the spring washers are facing toward the  
box surface on both sides.)  
Figure 9. Install Latch Handle  
(RH Dishcarge Shown)  
B. Refer to Figure 3. Lift Handles: Install the two lift  
handles on the outside of the box. Place two 1/4-20 x  
1/2 slotted truss head bolts through the inside of the  
box and the lift handle. Secure with two 1/4 lock-  
washers and nuts.  
A. Latch Handle  
B. Lift Handle  
8
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Initial Installation & Assembly  
B
A
A
Figure 11. Install Frame Rod  
A. Opening B. Frame Rod  
Figure 10. Install Support Tube  
A. Support Tube  
A
6. Install support tube (A, Figure 10) inside the box.  
Align each end of the support tube with the two holes  
at the front corner side of the box. Place one 5/16-18  
x 1-1/2 hex bolt with a 5/16 flat washer and plastic  
spacer through the top, outside hole of the box and  
the support tube. Secure with a 5/16 locknut on the  
inside. At the bottom hole place on 5/16-18 x 1-1/2  
hex bolt with a 5/16 flat washer through the box and  
the support tube. Secure with a 5/16 locknut.  
Figure 12. Install Support Rod  
A. Support Rod  
COVER ASSEMBLY  
1. Unfold the cover and spread it out on a flat, clean  
surface. The two 3/8 inch rods are threaded through  
two sleeves inside the cover. The rod with the two  
bent ends is called the frame rod (B, Figure 11),  
since it lays on top of the box's frame. The rod with  
the two eyebolt ends is called the support rod, since it  
supports the top, rear side of the cover.  
A
B
2. Thread the frame rod (B, Figure 11) through the bot-  
tom sleeve of the cover so that the two bent ends  
protrude through the openings on each side. The  
openings (A) of the sleeve are found next to the black  
cord loops.  
Figure 13. Connect Frame Rod and Support Rod  
A. Frame Rod  
B. Support Rod  
3. Thread the support rod (A, Figure 12) through the  
sleeve inside the cover.  
4. Pick up the cover by holding the rods and place the  
support rod inside the frame rod before hooking the  
frame rod (A, Figure 13) through the eyelet of the  
support rod (B) on each end.  
A
5. Place the cover assembly over the support tube.  
Insert the frame rod with the support rod attached  
through the hole in the support tube and secure with  
a flat washer and cotter circle (A, Figure 14) on each  
side.  
Figure 14. Secure Rods  
A. Safety Clip  
9
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Initial Assembly & Installation  
E
C
B
D
A
A
Figure 15. Install Connecting Sleeve  
A. Connecting Sleeve  
B. Support Tube  
Figure 16. Install Straight Rod  
A. Straight Rod  
C. Sleeve Clamp  
D. Truss Head Screw, 1/4-20 x 1/2  
E. Nyloc Nut  
C
6. Install the sleeve clamp (C, Figure 15) to the connect-  
ing sleeve (A) with 1/4-20 x 1/2 slotted truss head  
screw (D) and nyloc nut (E). Install the connecting  
sleeve inside the collar of the cover and position  
sleeve clamp (C) over the support tube (B).  
A
B
7. Thread the straight rod (A, Figure 16), which has an  
eyelet on each end, through the sleeve at the front of  
the cover.  
Figure 17. Secure Cover  
A. Straight Rod  
B. Cord Loop  
C. Bolt  
8. Pinch the black cord loop (B, Figure 17) and thread it  
through the eyelet on each end of the rod. Next, pull  
the loop over the top bolt (C) on each side of the box.  
The rod gives added support to the cover at the front  
of the box.  
9. Inside the cover at the front, there is a long tab with  
an eyelet on the end. Pull this tab over the top of the  
support tube (A, Figure 18) and back under the sup-  
port tube before threading it through the slot in the  
cover. This locking tab (B) secures the cover to the  
support tube when the cover assembly is locked into  
the open position for dumping.  
A
B
10. Install the six inch rubber strap (B, Figure 19) at the  
back of the box. Hook the strap over the metal loop  
(A) on the frame rod, which protrudes through the  
cover. Close the hook with a pair of pliers. Hook the  
other end of the strap over the door lock (C) on the  
box.  
Figure 18. Secure Cover To Support Tube  
A. Support Tubes  
B. Locking Tab  
A
11. Slide connecting sleeve through hole in cover on dis-  
charge side. Cover opposite hole with cover provid-  
ed.  
B
C
Figure 19. Install Rubber Strap  
A. Metal Loop  
C. Door Lock  
B. Rubber Strap  
10  
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Normal Removal &  
Installation  
NORMAL INSTALLATION & REMOVAL  
C
Installation  
B
1. Insert the upper end of the clear tube into the cart  
sleeve. Slide the flex hose (C, Figure 20) over the  
turbo (A) and secure with the large hose clamp (B).  
The hose should overlap the turbo discharge by 2”-  
3”.  
A
The clamp screw should be positioned to the inside  
as shown to prevent accidental impact and removal  
of the clamp.  
Check that the upper end of the clear tube is not con-  
tacting the top of the collector cover. If necessary,  
cut off the clear tube flush with the sleeve (A, Figure  
15).  
Figure 20. Discharge Tube Installation  
A. Turbo Discharge  
B. Clamp  
C. Hose  
2. Connect the cart frame (A, Figure 21) to the hitch (B)  
and install the clevis pins and springs clips (C).  
E
Note: Mounting holes (D) are for left side discharge and  
mounting holes (E) are for right hand discharge.  
C
WARNING  
When the blower assembly is removed from the  
mower deck, the deflector must be installed as  
described in Operating Without Collection  
System.  
D
A
Removal  
B
DETACH THE COLLECTOR CART  
1. Disconnect the flex hose (C, Figure 20) from the  
turbo discharge (A) by loosening the hose clamp (B).  
Store the hose and tube assembly inside the cart.  
Figure 21. Connect Cart to Hitch (Legacy XL Shown)  
A. Cart Frame  
B. Hitch  
C. Clevis Pins and Spring Clips  
D. LH Mounting Holes  
E. RH Mounting Holes  
2. Remove the clevis pins (C, Figure 21) from the cart  
frame (A) and separate the cart and hitch (B). Store  
the clevis pins and spring clips in the cart frame (A).  
WARNING  
The deflector is spring loaded. When removing  
the blower, hold the deflector up. Then allow the  
deflector to go down into normal operating  
position (see Figure 29).  
DO NOT operate the unit without the deflector in  
proper mowing position.  
REMOVE THE TURBO BLOWER  
1. Remove the turbo blower according to the turbo  
installation instructions.  
Figure 22. Deflector - Down Position  
2. Be sure the deflector is in proper down position  
before using the unit (see Figure 22).  
11  
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Hardware Identification & Torque Specifications  
Common Hardware Types  
Torque Specification Chart  
Hex Head Capscrew  
FOR STANDARD MACHINE HARDWARE (Tolerance 20%)  
Washer  
No  
Marks  
Hardware  
Grade  
Lockwasher  
Carriage Bolt  
SAE Grade 2  
SAE Grade 5  
SAE Grade 8  
Hex Nut  
Size Of  
in/lbs  
in/lbs  
in/lbs  
Hardware ft/lbs  
Nm.  
2.1  
2.3  
3.1  
3.5  
7.6  
ft/lbs  
Nm.  
3.4  
3.5  
4.9  
5.5  
10.9  
13.6  
23.1  
25.8  
40.8  
ft/lbs  
Nm.  
4.6  
4.9  
6.8  
7.7  
16.3  
19.0  
34.0  
34.0  
61.2  
Standard Hardware Sizing  
8-32  
8-36  
19  
20  
30  
31  
43  
49  
8
10  
17  
19  
30  
35  
50  
55  
75  
41  
43  
60  
68  
12  
14  
25  
27  
45  
When a washer or nut is identified as 1/2”, this is the  
Nominal size, meaning the inside diameter is 1/2 inch; if a  
second number is present it represent the threads per inch  
10-24  
10-32  
1/4-20  
1/4-28  
5/16-18  
5/16-24  
3/8-16  
3/8-24  
7/16-14  
7/16-20  
1/2-13  
1/2-20  
9/16-12  
9/16-18  
5/8-11  
5/8-18  
3/4-10  
3/4-16  
7/8-9  
27  
31  
66  
76  
11  
12  
20  
23  
30  
35  
50  
55  
65  
75  
90  
100  
160  
180  
140  
155  
220  
240  
When bolt or capscrew is identified as 1/2 - 16 x 2”, this  
means the Nominal size, or body diameter is 1/2 inch; the  
second number represents the threads per inch (16 in this  
example, and the final number is the body length of the  
bolt or screw (in this example 2 inches long).  
8.6  
15.0  
16.3  
27.2  
31.3  
40.8  
47.6  
68.0  
74.8  
88.4  
102.0  
122.4  
136  
217.6  
244.8  
190.4  
210.8  
299.2  
326.4  
The guides and ruler furnished below are designed to  
help you select the appropriate hardware and tools.  
47.6  
68.0  
74.8  
50  
70  
80  
68.0  
95.2  
108.8  
149.6  
163.2  
204.0  
231.2  
299.2  
326.4  
525.0  
571.2  
816.0  
897.6  
102.0  
122.4  
149.6  
163.2  
204.0  
244.8  
353.6  
408.0  
544.0  
598.4  
788.8  
110  
120  
150  
170  
220  
240  
386  
420  
600  
660  
Nut, 1/2”  
90  
Inside  
110  
120  
150  
180  
260  
300  
400  
440  
580  
640  
Diameter  
7/8-14  
1-8  
1-12  
Screw, 1/2 x 2  
900 1,244.0  
Body  
Diameter  
870.4 1,000 1,360.0  
NOTES  
1. These torque values are to be used for all hardware  
excluding: locknuts, self-tapping screws, thread forming  
screws, sheet metal screws and socket head setscrews.  
Body  
Length  
2. Recommended seating torque values for locknuts:  
a. for prevailing torque locknuts - use 65% of grade 5  
torques.  
b. for flange whizlock nuts and screws - use 135% of  
grade 5 torques.  
3. Unless otherwise noted on assembly drawings, all torque  
values must meet this specification.  
Wrench & Fastener Size Guide  
1/2  
DIA.  
7/16  
DIA.  
3/8  
5/16  
1/4  
1/4” Bolt or Nut  
Wrench—7/16”  
5/16” Bolt or Nut  
Wrench—1/2”  
3/8” Bolt or Nut  
Wrench—9/16”  
7/16” Bolt or Nut  
Wrench (Bolt)—5/8”  
Wrench (Nut)—11/16”  
1/2” Bolt or Nut  
Wrench—3/4”  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MANUFACTURING, INC.  
500 N Spring Street / PO Box 997  
Port Washington, WI 53074-0997  
© Copyright 2004 Simplicity Manufacturing, Inc.  
All Rights Reserved. Printed in USA.  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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