I N S T A L L A T I O N
INSTRUCTIONS
MFG. NO. 1691530
HORN KIT FOR
FRONT-CUT
Mounting configuration
for units
Figure
Ref.
Description
(Included in Ref. No.
NUT, Flange Whizlock,
CAPSCREW, Hex.
TIE, Cable
NO.
NO.
HORN
A
8
C
1679968
1930641
1921969
932747
NUT, Flange Whizlock,
CAPSCREW.
WIRE ASSY..
WIRE ASSY. (Red)
CONNECTOR, Wire, Self-Stripping
8
1931277
1927477
1700095
1700094
1605761
1879959
1700643
1
1
1
1
1
1
1
2
2
E
F
G
H
I
J
K
L
M
N
0
P
5/16-18x 1.00
HORN BUTTON ASSY. (Included in Ref. No.
HORN
ASSY.
Ref.
A
MOUNTING PLATE (Included in Ref. No.
LOCKWASHER (Included in Ref. No. A)
NUT (Included in Ref. No. Al
SCREW (Included in Ref. No.
L-BRACKET (Included in Ref. No. A)
2
1
1
1702038
PRINTED IN U.S.A.
1
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NOTE
Not all hardware supplied with horn kit will be used
for this installation. Discard excess hardware.
Refer to
assembly.
1 to familiarize yourself with the
NOTE
On newer gear models, battery is not located in rear
compartment (see figure 3). This allows installation
by either of the following methods.
Figure 3. Early Gear Models
A. Horn
B . W i r e
HORN INSTALLATION
Ea r ly Gea r Mod els
1 . Install the two mounting plates (A, figure 2) together
and install onto the shift cable mounting bracket
using the
nut and
(B).
HORN INSTALLATION
Mod els
Mount the horn by inserting it through the mounting,
plates (A) and installing lockwasher and nut (D).
Then, connect one end of the 45 inch black wire to,
either horn terminal (C).
1 . Connect the horn (A,
1) to the mounting plates
with lockwasher (M) and nut (N).
2. Connect the L-bracket (P, figure 1) to the mounting
plates (L) with lockwasher
and nut (N).
4 as follows.
3. Install the horn as shown in
a. Locate the existing screw and retainer under the
rear edge of footrest.
Figure 2.
A. Mounting Plates
C. Terminal
D. Nut
3. Route the 45 inch wire along with other wires along
right-hand side of frame and under footrest (figure
Figure 4.
Models
4. Go to HORN BUTTON INSTALLATION
All
A. Horn
B. Mounting Straps
C. Wire
Models.
D. Terminal
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b. Remove this existing screw, and install new
18 1 screw being sure the retainer is in
original position.
16-
4. Route the
column
black wire (A, figure 6) up into
hole in frame.
c. Place the horn assembly into position onto the
screw and install the flange
horn should appear as in
nut(E). The
4.
4.
the
wire(C) to either horn terminal
Route the wire, under the footrest as shown.
5. Go to HORN BUTTON INSTALLATION
Models.
All
HORN BUTTON INSTALLATION
All Models
1 . Remove the dash plate (A, figure 5) by removing six
screws (B). Disconnect plug from ignition switch.
2. Drill a
horn button (C,
2 inches down from center of ignition switch. Then
16 inch hole in the dash plate to install
Figure 6.
A. Wire
5) (shown installed). Measure
measure
inch to left. Drill hole at that point.
5. Connect the 45 inch black wire to either terminal of
the horn button.
3. Install the
button in the hole by inserting the
button and securing with nut. Be sure terminals point
down before tightening nut.
6 . Connect the red wire supplied with kit onto the other
terminal of the horn button.
7. In this step, you will be connecting the red wire
installed in step 6 to an existing red wire that goes to
the ignition switch, using the self-stripping connector
supplied with kit.
a. Notice that in one terminal of the ignition switch
plug, there is a red and violet wire (this is the
terminal marked on switch). This is the red wire
you’ll be using.
b. Notice that the self-stripping connector has one
hole that does not go all the way through. Insert
red wire installed in step 6 into thii hole. Then,
place the
onto the red wire from
ignition switch and press closed with a pliers (red
wire will extend out both ends of connector.)
8. Install the plug onto ignition switch. Install the panel
with the six screws.
9. This completes the installation.
Figure 5.
A. Dash Plate
(6)
C. Horn Button
D. Light Switch (Optional)
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