Poulan Lawn Mower lawn tractor User Manual

IMPORTANT MANUAL  
Do Not Throw Away  
OPERATOR'S MANUAL  
WARNING:  
Read this Manual and follow all Warnings  
and Safety Instructions. Failure to do so  
can result in serious injury.  
MODEL:  
PO15538LT  
LAWN TRACTOR  
ALWAYS WEAR EYE PROTECTION DURING OPERATION  
Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.  
The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.  
08.18.11 BD  
Printed in the U.S.A.  
532 43 88-96 Rev 1  
SAFETY RULES  
Safe Operation Practices for Ride-On Mowers  
If fuel is spilled on clothing, change clothing immediately.  
Never overfill fuel tank. Replace gas cap and tighten  
securely.  
III. CHILDREN  
WARNING. CHILDRENCANBEINJUREDBY  
THIS EQUIPMENT. The American Academy  
ofPediatricsrecommendsthatchildrenbea  
minimumof12yearofagebeforeoperating  
a pedestrian controlled lawn mower and a  
minimumof16yearsofagebeforeoperating  
a riding lawn mower.  
GENERAL SERVICE  
Never operate machine in a closed area.  
Keep all nuts and bolts tight to ensure the equipment is  
in safe working condition.  
Never tamper with safety devices. Check their proper  
operation regularly.  
Keep machine free of grass, leaves, or other debris build-  
up. Clean oil or fuel spillage and remove any fuel-soaked  
debris. Allow machine to cool before storing.  
Tragic accidents can occur if the operator is not alert to the  
presence of children. Children are often attracted to the ma-  
chine and the mowing activity. Never assume that children  
will remain where you last saw them.  
Ifyoustrikeaforeignobject,stopandinspectthemachine.  
Keep children out of the mowing area and in the watchful  
care of a responsible adult other than the operator.  
Be alert and turn machine off if a child enters the area.  
Before and while backing, look behind and down for small  
children.  
Never carry children, even with the blades shut off. They  
may fall off and be seriously injured or interfere with safe  
machine operation. Children who have been given rides  
in the past may suddenly appear in the mowing area for  
anotherrideandberunoverorbackedoverbythemachine.  
Repair, if necessary, before restarting.  
Never make any adjustments or repairs with the engine  
running.  
Checkgrasscatchercomponentsandthedischargechute  
frequentlyandreplacewithmanufacturer'srecommended  
parts, when necessary.  
Mower blades are sharp. Wrap the blade or wear gloves,  
and use extra caution when servicing them.  
Check brake operation frequently. Adjust and service as  
required.  
Maintain or replace safety and instruction labels, as nec-  
essary.  
Never allow children to operate the machine.  
Use extra care when approaching blind corners, shrubs,  
trees, or other objects that may block your view of a child.  
IV. TOWING  
Tow only with a machine that has a hitch designed for  
towing. Donotattachtowedequipmentexceptatthehitch  
point.  
Follow the manufacturer's recommendation for weight  
Ensure the area is clear of bystanders before operating.  
Stop machine if anyone enters the area.  
Never carry passengers.  
Do not mow in reverse unless absolutely necessary.  
Always look down and behind before and while backing.  
limits for towed equipment and towing on slopes.  
Never allow children or others in or on towed equipment.  
On slopes, the weight of the towed equipment may cause  
loss of traction and loss of control.  
Travel slowly and allow extra distance to stop.  
Never carry children, even with the blades shut off. They  
may fall off and be seriously injured or interfere with safe  
machine operation. Children who have been given rides  
in the past may suddenly appear in the mowing area  
for another ride and be run over or backed over by the  
machine.  
Keep children out of the mowing area and in the watchful  
care of a responsible adult other than the operator.  
Be alert and turn machine off if a child enters the area.  
Before and while backing, look behind and down for small  
children.  
Mow up and down slopes (15° Max), not across.  
Choose a low ground speed so that you will not have to  
stop or shift while on the slope.  
Avoid starting, stopping, or turning on a slope. If the tires  
lose traction, disengage the blades and proceed slowly  
straight down the slope.  
V. SERVICE  
SAFE HANDLING OF GASOLINE  
To avoid personal injury or property damage, use extreme  
care in handling gasoline. Gasoline is extremely flammable  
and the vapors are explosive.  
Extinguish all cigarettes, cigars, pipes, and other sources  
of ignition.  
Use only approved gasoline container.  
Neverremovegascaporaddfuelwiththeenginerunning.  
Allow engine to cool before refueling.  
Never fuel the machine indoors.  
Never store the machine or fuel container where there  
is an open flame, spark, or pilot light such as on a water  
heater or other appliances.  
Never fill containers inside a vehicle or on a truck or  
trailer bed with plastic liner. Always place containers on  
the ground away from your vehicle when filling.  
Remove gas-powered equipment from the truck or trailer  
and refuel it on the ground. If this is not possible, then  
refuel such equipment with a portable container, rather  
than from a gasoline dispenser nozzle.  
If machine stops while going uphill, disengage blades,  
shift into reverse and back down slowly.  
Do not turn on slopes unless necessary, and then, turn  
slowly and gradually downhill, if possible.  
When loading or unloading this machine, do not exceed  
the maximum recommended operation angle of 15°.  
Keep the nozzle in contact with the rim of the fuel tank or  
container opening at all times until fueling is complete.  
Do not use a nozzle lock-open device.  
3
CONGRATULATIONS on your purchase of a new tractor.  
It has been designed, engineered and manufactured to  
give you the best possible dependability and performance.  
PRODUCT SPECIFICATIONS  
GASOLINE CAPACITY 1.50 GALLONS/5,67 L  
AND TYPE:  
UNLEADED REGULAR  
Should you experience any problem you cannot easily  
remedy, please contact your nearest authorized service  
center/department. Wehavecompetent,well-trainedtechni-  
cians and the proper tools to service or repair this tractor.  
OIL TYPE  
(API: SG-SL):  
SAE 30 (above 32°F/0°C)  
SAE 5W30 (below 32°F/0°C)  
Please read and retain this manual. The instructions will  
enable you to assemble and maintain your tractor properly.  
Always observe the “SAFETY RULES”.  
OIL CAPACITY:  
SPARK PLUG:  
48 Oz./1,4 L  
RC12YC  
(GAP: .030"/.76 MM)  
CUSTOMER RESPONSIBILITIES  
GROUND SPEED  
(MPH/KPH):  
Forward:  
Reverse:  
1st 1.0/1,6  
2nd 1.4/2,3  
3rd 2.1/3,4  
4th 3.1/5,1  
5th 4.0/6,4  
6th 5.1/8,2  
1.6/2,6  
Read and observe the safety rules.  
Follow a regular schedule in maintaining, caring for  
and using your tractor.  
Follow the instructions under “Maintenance” and “Stor-  
age” sections of this manual.  
Wear proper Personal Protective Equipment (PPE)  
while operating this machine, including (at a minimum)  
sturdyfootwear,eyeprotection,andhearingprotection.  
Do not mow in shorts and/or, open toed footwear.  
CHARGING  
SYSTEM:  
3 AMPS BATTERY  
5 AMPS HEADLIGHTS  
Always let someone know you are outside mowing.  
BATTERY:  
AMP/HR:  
MIN. CCA:  
CASE SIZE:  
28  
230  
U1R  
WARNING: This tractor is equipped with an internal com-  
bustion engine and should not be used on or near any un-  
improved forest-covered, brush-covered or grass-covered  
land unless the engine’s exhaust system is equipped with  
a spark arrester meeting applicable local or state laws (if  
any). If a spark arrester is used, it should be maintained  
in effective working order by the operator.  
BLADE TORQUE:  
45-55 FT. LBS./62-75 NM  
A spark arrester for the muffler is available through your  
nearest authorized service center/department.  
TABLE OF CONTENTS  
SAFETY RULES .........................................................2-3  
PRODUCT SPECIFICATIONS....................................... 4  
CUSTOMER RESPONSIBILITIES................................. 4  
ASSEMBLY.................................................................6-7  
OPERATION .............................................................8-13  
MAINTENANCE SCHEDULE ...................................... 14  
MAINTENANCE .....................................................14-17  
SERVICE AND ADJUSTMENTS............................18-22  
STORAGE.................................................................... 23  
TROUBLESHOOTING............................................24-25  
WARRANTY................................................................. 26  
4
UNASSEMBLED PARTS  
Steering Wheel  
Steering  
(1) Large Flat Washer  
(1) 5/16 Lock Washer  
Wheel Insert  
(1) Hex Bolt  
5/16-18 x 4  
Steering  
Extension  
Shaft  
Steering Wheel  
Adapter  
Steering  
Boot  
Seat  
(1) Washer  
(1) Knob  
(1) Seat  
Slope Sheet  
Keys  
(2) Keys  
5
ASSEMBLY  
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.  
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use  
the correct tools as necessary to ensure proper tightness.  
TO INSTALL STEERING WHEEL (See Fig. 2)  
ASSEMBLE EXTENSION SHAFT AND BOOT  
TOOLS REQUIRED FOR ASSEMBLY  
A socket wrench set will make assembly easier. Standard  
wrench sizes are listed.  
Slide extension shaft onto lower steering shaft.  
(1) 5/16" wrench  
(2) 7/16" wrenches  
(2) 1/2" wrenches  
(1) 9/16" wrench  
Utility knife  
Place tabs of steering boot over tab slots in dash and  
push down to secure.  
Tire pressure gauge  
Pliers  
INSTALL STEERING WHEEL  
Position front wheels of the tractor so they are pointing  
straight forward.  
Remove steering wheel adapter from steering wheel  
and slide adapter onto steering shaft extension.  
Whenrightorlefthandismentionedinthismanual,itmeans  
when you are in the operating position (seated behind the  
steering wheel).  
Position steering wheel so cross bars are horizontal  
(left to right) and slide inside boot and onto adapter.  
Assemble large flat washer, lock washer, hex bolt and  
tighten securely.  
TOREMOVETRACTORFROMCARTON  
UNPACK CARTON  
Snap steering wheel insert into center of steering  
wheel.  
Remove all accessible loose parts and parts cartons  
from carton .  
Remove protective materials from tractor hood and  
grill.  
Cut along dotted lines on all four panels of carton.  
Remove end panels and lay side panels flat.  
Check for any additional loose parts or cartons and  
remove.  
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN  
SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO  
ROLL OFF SKID.  
INSERT  
BOLT  
BEFORE REMOVING TRACTOR FROM  
SKID  
TO CHECK BATTERY (See Fig. 1)  
LOCK  
WASHER  
LARGE FLAT  
WASHER  
Lift seat to raised position.  
NOTE: If this battery is put into service after month and  
year indicated on label (label is located between terminals)  
charge battery for minimum of one hour at 6-10 amps.  
(See "BATTERY" in Maintenance section of this manual  
for charging instructions).  
STEERING  
WHEEL  
STEERING  
BOOT  
For battery and battery cable installation see "RE-  
PLACINGBATTERY"inthe"ServiceandAdjustments"  
section in this manual.  
ADAPTER  
SEAT  
EXTENSION  
LOWER  
SHAFT  
SHAFT  
LABEL  
STEERING  
02602  
Fig. 1  
Fig. 2  
6
ASSEMBLY  
INSTALL SEAT (See Fig. 3)  
CHECK DECK LEVELNESS  
Adjust seat before tightening adjustment knob.  
For best cutting results, mower housing should be prop-  
erly leveled. See “TO LEVEL MOWER HOUSING” in the  
Service and Adjustments section of this manual.  
Remove adjustment knob and flat washer securing  
seat to cardboard packing and set aside for assembly  
of seat to tractor.  
CHECK FOR PROPER POSITION OF ALL  
BELTS  
See the figures that are shown for replacing motion and  
mower blade drive belts in the Service and Adjustments  
section of this manual. Verify that the belts are routed  
correctly.  
Pivotseatupwardandremovefromthecardboardpack-  
ing. Remove the cardboard packing and discard.  
Place seat on seat pan and assemble shoulder bolt.  
Tighten shoulder bolt securely.  
Assemble adjustment knob and flat washer loosely.  
Do not tighten.  
Lower seat into operating position and sit on seat.  
CHECK BRAKE SYSTEM  
Afteryoulearnhowtooperateyourtractor,checktoseethat  
the brake is operating properly. See “TO CHECK BRAKE”  
in the Service and Adjustments section of this manual.  
Slideseat untilacomfortablepositionisreachedwhich  
allows you to press clutch/brake pedal all the way  
down.  
Get off seat without moving its adjusted position.  
Raise seat and tighten adjustment knob securely.  
CHECKLIST  
BEFORE YOU OPERATE YOUR NEW TRACTOR, WE  
WISHTOASSURETHATYOURECEIVETHEBESTPER-  
FORMANCEANDSATISFACTIONFROMTHISQUALITY  
PRODUCT.  
SEAT  
SEAT PAN  
PLEASE REVIEW THE FOLLOWING CHECKLIST:  
SHOULDER  
BOLT  
All assembly instructions have been completed.  
No remaining loose parts in carton.  
Battery is properly prepared and charged. (Minimum  
1 hour at 6 amps).  
Seat is adjusted comfortably and tightened securely.  
All tires are properly inflated. (For shipping purposes,  
the tires were overinflated at the factory).  
00835  
Be sure mower deck is properly leveled side-to-side/  
front-to-rear for best cutting results. (Tires must be  
properly inflated for leveling).  
FLAT WASHER  
ADJUSTMENT  
KNOB  
Check mower and drive belts. Be sure they are routed  
properly around pulleys and inside all belt keepers.  
Check wiring. See that all connections are still secure  
and wires are properly clamped.  
Fig. 3  
NOTE: You may now roll your tractor off the skid. Follow  
the appropriate instruction below to remove the tractor  
from the skid.  
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY  
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT  
ITEMS:  
TO ROLL TRACTOR OFF SKID (See Op-  
eration section for location and function of  
controls)  
Engine oil is at proper level.  
Fuel tank is filled with fresh, clean, regular unleaded  
gasoline.  
Become familiar with all controls, their location and  
function. Operate them before you start the engine.  
Be sure brake system is in safe operating condition.  
Be sure Operator Presence System and Reverse Op-  
eration System (ROS) are working properly (See the  
Operation and Maintenance sections in this manual).  
Press lift lever plunger and raise attachment lift lever  
to its highest position.  
Release parking brake by depressing clutch/brake  
pedal.  
Place gearshift lever in neutral (N) position.  
Roll tractor forward off skid.  
Remove banding holding deflector shield up against  
tractor.  
Continue with the instructions that follow.  
CHECK TIRE PRESSURE  
The tires on your tractor were overinflated at the factory  
for shipping purposes. Correct tire pressure is important  
for best cutting performance.  
Reduce tire pressure to PSI shown on tires.  
7
OPERATION  
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.  
FAST  
SLOW  
REVERSE  
HIGH  
LOW  
NEUTRAL  
CHOKE  
IGNITION SWITCH  
P
ENGINE START  
ENGINE ON  
PARKING BRAKE  
REVERSE  
OPERATION  
SYSTEM (ROS)  
PARKING BRAKE PARKING BRAKE  
ENGINE OFF  
LOCKED  
UNLOCKED  
OIL PRESSURE  
BATTERY  
REVERSE  
FUEL  
FORWARD  
OVER TEMP  
LIGHT  
MOWER HEIGHT  
MOWER LIFT  
15  
15  
ATTACHMENT  
CLUTCH ENGAGED  
ATTACHMENT  
CLUTCH DISENGAGED  
BRAKE/CLUTCH  
PEDAL  
SLOPE HAZARDS  
KEEP AREA CLEAR  
(SEE SAFETY RULES SECTION)  
DANGER indicates a hazard which, if not avoided,  
will result in death or serious injury.  
LIGHTS ON  
WARNING indicates a hazard which, if not avoided,  
could result in death or serious injury.  
FREE WHEEL  
(Automatic Models only)  
CAUTION indicates a hazard which, if not avoided,  
might result in minor or moderate injury.  
DANGER, KEEP HANDS  
AND FEET AWAY  
CAUTION when used without the alert symbol,  
indicates a situation that could result in damage  
to the tractor and/or engine.  
Failure to follow instructions  
could result in serious injury or  
death. The safety alert symbol  
is used to identify safety inform-  
ation about hazards which can  
result in death, serious injury  
and/or property damage.  
HOT SURFACES indicates a hazard which,  
if not avoided, could result in death, serious injury  
and/or property damage.  
FIRE indicates a hazard which, if not avoided,  
could result in death, serious injury and/or  
property damage.  
8
OPERATION  
KNOW YOUR TRACTOR  
READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR  
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.  
Save this manual for future reference.  
ATTACHMENT  
ROS "ON"  
IGNITION  
CLUTCH LEVER  
POSITION  
SWITCH  
LIFT LEVER  
PLUNGER  
LIGHT SWITCH  
ATTACHMENT  
LIFT LEVER  
THROTTLE/CHOKE  
CONTROL  
HEIGHT  
ADJUSTMENT  
INDICATOR  
CLUTCH/BRAKE  
PEDAL  
PARKING  
BRAKE  
GEAR SHIFT  
LEVER  
02829  
Fig. 4  
Our tractors conform to the safety standards of the American National Standards Institute.  
ATTACHMENT CLUTCH LEVER - Used to engage the  
LIFT LEVER PLUNGER - Used to release attachment lift  
mower blades, or other attachments mounted to your  
lever when changing its position.  
tractor.  
LIGHT SWITCH - Turns the headlights on and off.  
PARKING BRAKE - Locks clutch/brake pedal into the  
brake position.  
REVERSE OPERATION SYSTEM (ROS) “ON” POSI-  
TION - Allows operation of mower deck or other powered  
attachment while in reverse.  
THROTTLE/CHOKE CONTROL - Used for starting and  
controlling engine speed.  
ATTACHMENT LIFT LEVER - Used to raise, lower, and  
adjust the mower deck or other attachments mounted to  
your tractor.  
CLUTCH/BRAKEPEDAL-Usedfordeclutchingandbrak-  
ing the tractor and starting the engine.  
GEARSHIFT LEVER - Selects the speed and direction  
of the tractor.  
IGNITION SWITCH - Used for starting and stopping the  
engine.  
9
OPERATION  
The operation of any tractor can result in foreign objects thrown into the eyes, which can result  
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or  
performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles  
or standard safety glasses.  
NOTE: Under certain conditions when tractor is standing  
HOW TO USE YOUR TRACTOR  
idlewiththeenginerunning, hotengineexhaustgasesmay  
cause “browning” of grass. To eliminate this possibility, al-  
ways stop engine when stopping tractor on grass areas.  
TO SET PARKING BRAKE (See Fig. 5)  
Your tractor is equipped with an operator presence sens-  
ing switch. When engine is running, any attempt by the  
operator to leave the seat without first setting the parking  
brake will shut off the engine.  
CAUTION: Always stop tractor com-  
pletely,asdescribedabove,beforeleav-  
ing the operator's position; to empty  
grass catcher, etc.  
Depress clutch/brake pedal into full “BRAKE” position  
and hold.  
Place parking brake lever in “ENGAGED” position and  
releasepressurefromclutch/brakepedal. Pedalshould  
remain in “BRAKE” position. Make sure parking brake  
will hold tractor secure.  
TO USE THROTTLE CONTROL (See Fig. 5)  
Always operate engine at full throttle.  
Operating engine at less than full throttle reduces the  
battery charging rate.  
ATTACHMENT CLUTCH  
LEVER "ENGAGED"  
POSITION  
Full throttle offers the best bagging and mower perfor-  
mance.  
TO MOVE FORWARD AND BACKWARD  
(See Fig. 5)  
The direction and speed of movement is controlled by the  
gearshift lever.  
IGNITION KEY  
THROTTLE/  
CHOKE  
"DISENGAGED"  
POSITION  
CONTROL  
LEVER  
PARKING BRAKE  
"ENGAGED"  
POSITION  
Start tractor with clutch/brake pedal depressed and  
gearshift lever in neutral (N) position.  
Move gearshift lever to desired position.  
Slowly release clutch/brake pedal to start move-  
ment.  
"BRAKE"  
POSITION  
GEAR SHIFT  
LEVER  
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP  
BEFORE SHIFTING OR CHANGING GEARS. FAILURE  
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR  
TRANSAXLE.  
CLUTCH/BRAKE  
PEDAL "DRIVE"  
POSITION  
PARKING BRAKE  
"DISENGAGED"  
POSITION  
Fig. 5  
TO ADJUST MOWER CUTTING HEIGHT  
(See Fig. 5)  
The position of the attachment lift lever determines the  
cutting height.  
STOPPING (See Fig. 5)  
MOWER BLADES -  
To stop mower blades,move attachment clutch lever  
to “DISENGAGED” position.  
Grasp lift lever.  
Press plunger with thumb and move lever to desired  
position.  
GROUND DRIVE -  
To stop ground drive, depress clutch/brake pedal into  
full “BRAKE” position.  
Move gearshift lever to neutral (N) position.  
The cutting height range is approximately 1-1/2" to 4".  
The heights are measured from the ground to the blade tip  
withtheenginenotrunning. Theseheightsareapproximate  
and may vary depending upon soil conditions, height of  
grass and types of grass being mowed.  
ENGINE -  
Move throttle control between half and full speed (fast)  
position.  
The average lawn should be cut to approximately  
2-1/2" during the cool season and to over 3" during hot  
months. For healthier and better looking lawns, mow  
often and after moderate growth.  
NOTE: Failure to move throttle control between half and  
fullspeed(fast)position,beforestoppingmaycauseengine  
to “backfire”.  
For best cutting performance, grass over 6" in height  
should be mowed twice. Make the first cut relatively  
high; the second to desired height.  
Turn ignition key to “OFF” position and remove key.  
Always remove key when leaving tractor to prevent  
unauthorized use.  
Never use choke to stop engine.  
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY  
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY  
TO BE DISCHARGED, (DEAD).  
10  
OPERATION  
REVERSE OPERATION SYSTEM (ROS)  
"ENGAGED" POSITION  
Your tractor is equipped with a Reverse Operation System  
(ROS). Any attempt by the operator to travel in the reverse  
direction with the attachment clutch engaged will shut off  
the engine unless ignition key is placed in the ROS "ON"  
position.  
ATTACHMENT  
LIFT LEVER  
HIGH POSITION  
LOW  
POSITION  
WARNING: Backing up with the attachment clutch en-  
gaged while mowing is strongly discouraged. Turning the  
ROS "ON", to allow reverse operation with the attachment  
clutch engaged, should only be done when the operator  
decides it is necessary to reposition the machine with the  
attachment engaged. Do not mow in reverse unless  
absolutely necessary.  
ATTACHMENT  
CLUTCH LEVER  
"DISENGAGED"  
POSITION  
USING THE REVERSE OPERATION SYSTEM -  
Depress clutch/brake pedal all the way down and  
hold.  
DEFLECTOR  
SHIELD  
Withenginerunning,turnignitionkeycounterclockwise  
to ROS "ON" position.  
Fig. 6  
Look down and behind before backing.  
Move gear shift lever to reverse (R) position and slowly  
release clutch/brake pedal to start movement.  
TO OPERATE ON HILLS  
When use of the ROS is no longer needed, turn the  
ignition key clockwise to engine "ON" position.  
WARNING: Do not drive up or down  
hills with slopes greater than 15° and  
do not drive across any slope.  
ROS "ON" POSITION  
ENGINE "ON" POSITION  
(NORMAL OPERATING)  
Choose the slowest speed before starting up or down  
hills.  
Avoid stopping or changing speed on hills.  
If slowing is necessary, move throttle control lever to  
slower position.  
If stopping is absolutely necessary, push clutch/brake  
pedal quickly to brake position and engage parking  
brake.  
Move gearshift lever to 1st gear. Be sure you have  
allowed room for tractor to roll slightly as you restart  
movement.  
TO OPERATE MOWER (See Fig. 6)  
Torestartmovement, slowlyreleaseparkingbrakeand  
Your tractor is equipped with an operator presence sens-  
ing switch. Any attempt by the operator to leave the seat  
withtheenginerunningandtheattachmentclutchengaged  
will shut off the engine. You must remain fully and centrally  
positioned in the seat to prevent the engine from hesitating  
or cutting off when operating your equipment on rough,  
rolling terrain or hills.  
clutch/brake pedal.  
Make all turns slowly.  
TO TRANSPORT  
Raiseattachmentlifttohighestpositionwithattachment  
lift control.  
When pushing or towing your tractor, be sure gearshift  
lever is in neutral (N) position.  
Do not push or tow tractor at more than five (5) MPH.  
Select desired height of cut.  
Start mower blades by engaging attachment clutch  
control.  
TO STOP MOWER BLADES (See Fig. 6)  
Disengage attachment clutch control.  
NOTE: To protect hood from damage when transporting  
your tractor on a truck or a trailer, be sure hood is closed  
and secured to tractor. Use an appropriate means of tying  
hood to tractor (rope, cord, etc.).  
CAUTION:Donotoperatethemowerwithout  
eithertheentiregrasscatcher,onmowersso  
equipped, or the deflector shield in place.  
TOWINGCARTSANDOTHERATTACHMENTS  
Tow only the attachments that are recommended by and  
comply with specifications of the manufacturer of your trac-  
tor. Use common sense when towing. Too heavy of a load,  
while on a slope, is dangerous. Tires can lose traction with  
the ground and cause you to lose control of your tractor.  
11  
OPERATION  
TO START ENGINE (See Fig. 4)  
When starting the engine for the first time or if the engine  
has run out of fuel, it will take extra cranking time to move  
fuel from the tank to the engine.  
BEFORE STARTING THE ENGINE  
CHECK ENGINE OIL LEVEL  
The engine in your tractor has been shipped, from the  
factory, already filled with summer weight oil.  
Sit on seat in operating position, depress clutch/brake  
pedal and set parking brake.  
Check engine oil with tractor on level ground.  
Place gear shift lever in neutral (N) position.  
Move attachment clutch to “DISENGAGED” position.  
Move throttle control to choke ( ) position.  
Remove oil fill cap/dipstick and wipe clean, reinsert the  
dipstick and screw cap tight, wait for a few seconds,  
remove and read oil level. If necessary, add oil until  
“FULLmark on dipstick is reached. Do not overfill.  
NOTE: Before starting, read the warm and cold starting  
procedures below.  
For cold weather operation you should change oil for  
easier starting (See “OIL VISCOSITY CHART” in the  
Maintenance section of this manual).  
To change engine oil, see the Maintenance section in  
this manual.  
InsertkeyintoignitionandturnkeyclockwisetoSTART”  
position and release key as soon as engine starts.  
Do not run starter continuously for more than fifteen  
seconds per minute. If the engine does not start after  
several attempts, move throttle control to fast position,  
wait a few minutes and try again. If engine still does  
not start, move the throttle control back to the choke  
ADD GASOLINE  
Fill fuel tank to bottom of filler neck. Do not overfill.  
Use fresh, clean, regular unleaded gasoline with a  
minimum of 87 octane. (Use of leaded gasoline will  
increase carbon and lead oxide deposits and reduce  
valve life). Do not mix oil with gasoline. Purchase fuel  
in quantities that can be used within 30 days to assure  
fuel freshness.  
( ) position and retry.  
WARM WEATHER STARTING (50° F/10° C and above)  
When engine starts, move the throttle control to the  
fast position.  
The attachments and ground drive can now be used. If  
the engine does not accept the load, restart the engine  
and allow it to warm up for one minute using the choke  
as described above.  
CAUTION: Wipe off any spilled oil or  
fuel. Do not store, spill or use gasoline  
near an open flame.  
COLD WEATHER STARTING (50° F/10° C and below)  
Whenenginestarts,allowenginetorunwiththethrottle  
control in the choke ( ) position until the engine runs  
roughly, then move throttle control to fast position. This  
may require an engine warm-up period from several  
seconds to several minutes, depending on the tem-  
perature.  
IMPORTANT: WHEN OPERATING IN TEMPERATURES  
BELOW 32°F/0°C, USE FRESH, CLEAN WINTER GRADE  
GASOLINE TO HELP ENSURE GOOD COLD WEATHER  
STARTING.  
CAUTION: Alcohol blended fuels (called gaso-  
hol or using ethanol or methanol) can attract  
moisture which leads to separation and forma-  
tion of acids during storage. Acidic gas can  
damage the fuel system of an engine while in  
storage. To avoid engine problems, the fuel  
system should be emptied before storage of  
30 days or longer. Drain the gas tank, start  
the engine and let it run until the fuel lines  
and carburetor are empty. Use fresh fuel next  
season. SeeStorageInstructionsforadditional  
information. Never use engine or carburetor  
cleaner products in the fuel tank or permanent  
damage may occur.  
The attachments can also be used during the engine  
warm-up period.  
NOTE: If at a high altitude (above 3000 feet) or in cold  
temperatures (below 32° F/0°C) the carburetor fuel mixture  
mayneedtobeadjustedforbestengineperformance. See  
“TO ADJUST CARBURETOR” in the Service and Adjust-  
ments section of this manual.  
12  
OPERATION  
MOWING TIPS  
Tire chains cannot be used when the mower housing  
is attached to tractor.  
Mower should be properly leveled for best mowing  
performance. See “TO LEVEL MOWER HOUSING”  
in the Service and Adjustments section of this manual.  
Thelefthandsideofmowershouldbeusedfortrimming.  
Drive so that clippings are discharged onto the area  
that has been cut. Have the cut area to the right of  
the tractor. This will result in a more even distribution  
of clippings and more uniform cutting.  
When mowing large areas, start by turning to the right  
so that clippings will discharge away from shrubs,  
fences, driveways, etc. After one or two rounds, mow  
in the opposite direction making left hand turns until  
finished (See Fig. 7).  
Fig. 7  
If grass is extremely tall, it should be mowed twice to  
reduce load and possible fire hazard from dried clip-  
pings. Make first cut relatively high; the second to the  
desired height.  
Do not mow grass when it is wet. Wet grass will plug  
mower and leave undesirable clumps. Allow grass to  
dry before mowing.  
Always operate engine at full throttle when mow-  
ing to ensure better mowing performance and proper  
discharge of material. Regulate ground speed by  
selecting a low enough gear to give the mower cutting  
performance as well as the quality of cut desired.  
When operating attachments, select a ground speed  
that will suit the terrain and give best performance of  
the attachment being used.  
13  
MAINTENANCE  
BEFORE  
EACH  
USE  
EVERY  
8
HOURS  
EVERY  
25  
HOURS  
EVERY  
50  
HOURS  
EVERY  
100  
HOURS  
EVERY  
SEASON  
BEFORE  
STORAGE  
MAINTENANCE  
SCHEDULE  
Check Brake Operation  
Check Tire Pressure  
T
R
A
C
T
Check Operator Presence & ROS Systems  
Check for Loose Fasteners  
Check/Replace Mower Blades  
Lubrication Chart  
3
4
0
Check Battery Level  
R
Clean Battery and Terminals  
Check Transaxle Cooling  
Check Mower Levelness  
Check V-Belts  
Check Engine Oil Level  
Change Engine Oil (with oil filter)  
Change Engine Oil (without oil filter)  
Clean Air Filter  
1,2  
1,2  
E
N
G
I
N
E
2
2
Clean Air Screen  
Inspect Muffler/Spark Arrester  
Replace Oil Filter (If equipped)  
Clean Engine Cooling Fins  
Replace Spark Plug  
1,  
2
2
Replace Air Filter Paper Cartridge  
Replace Fuel Filter  
2
1 - Change more often when operating under a heavy load or in high ambient temperatures.  
2 - Service more often when operating in dirty or dusty conditions.  
3 - Replace blades more often when mowing in sandy soil.  
4 - Not required if equipped with maintenance-free battery.  
LUBRICATION CHART  
GENERAL RECOMMENDATIONS  
The warranty on this tractor does not cover items that have  
beensubjectedtooperatorabuseornegligence. Toreceive  
full value from the warranty, operator must maintain tractor  
as instructed in this manual.  
SPINDLE ZERK  
SPINDLE ZERK  
Some adjustments will need to be made periodically to  
properly maintain your tractor.  
At least once a season, check to see if you should make  
any of the adjustments described in the Service and  
Adjustments section of this manual.  
FRONT WHEEL  
FRONT WHEEL  
BEARING ZERK  
BEARING ZERK  
ENGINE  
At least once a year you should replace the spark plug,  
clean or replace air filter, and check blades and belts  
for wear. A new spark plug and clean air filter assure  
proper air-fuel mixture and help your engine run better  
and last longer.  
GEARSHIFT  
BEFORE EACH USE  
PIVOTS  
Check engine oil level.  
Check brake operation.  
Check tire pressure.  
Check operator presence and ROS systems for proper  
operation.  
SAE 30 OR 10W30 MOTOR OIL  
GENERAL PURPOSE GREASE  
REFER TO MAINTENANCE “ENGINE” SECTION  
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS  
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS  
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL  
SHORTENTHELIFEOFTHESELF-LUBRICATINGBEARINGS.  
IFYOUFEELTHEYMUSTBELUBRICATED, USEONLYADRY,  
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.  
Check for loose fasteners.  
14  
MAINTENANCE  
BLADE CARE  
Forbestresultsmowerbladesmustbekeptsharp. Replace  
bent or damaged blades.  
TRACTOR  
Always observe safety rules when performing any  
maintenance.  
CAUTION:Useonlyareplacementbladeap-  
provedbythemanufacturerofyourtractor.  
Using a blade not approved by the manu-  
facturer of your tractor is hazardous, could  
damageyourtractorandvoidyourwarranty.  
BRAKE OPERATION  
If tractor requires more than five (5) feet to stop at highest  
speed in highest gear on a level, dry concrete or paved  
surface, then brake must be checked and adjusted. (See  
“TO CHECK BRAKE” in the Service and Adjustments  
section of this manual).  
BLADE REMOVAL (See Fig. 9)  
TIRES  
Raise mower to highest position to allow access to  
blades.  
Maintain proper air pressure in all tires (See the sides  
of tires for proper PSI).  
Keep tires free of gasoline, oil, or insect control  
chemicals which can harm rubber.  
Avoid stumps, stones, deep ruts, sharp objects and  
other hazards that may cause tire damage.  
NOTE: Protect your hands with gloves and/or wrap blade  
with heavy cloth.  
Remove blade bolt by turning counterclockwise.  
Install new or resharpened blade with stamped "THIS  
SIDE UP" facing deck and mandrel assembly.  
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER  
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL  
ASSEMBLY.  
NOTE: To seal tire punctures and prevent flat tires due  
to slow leaks, tire sealant may be purchased from your  
local parts dealer. Tire sealant also prevents tire dry rot  
and corrosion.  
Installandtightenbladeboltsecurely(45-55Ft.Lbs./62-  
75 Nm torque).  
OPERATOR PRESENCE SYSTEM AND REVERSE  
OPERATION SYSTEM (ROS) (See Fig. 8)  
IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.  
MANDREL ASSEMBLY  
Be sure operator presence and reverse operation systems  
are working properly. If your tractor does not function as  
described, repair the problem immediately.  
BLADE  
The engine should not start unless the brake pedal is  
fully depressed, and the attachment clutch control is  
in the disengaged position.  
BLADE BOLT  
(SPECIAL)  
STAR  
CHECK OPERATOR PRESENCE SYSTEM  
Whentheengineisrunning,anyattemptbytheoperator  
to leave the seat without first setting the parking brake  
should shut off the engine.  
When the engine is running and the attachment clutch  
is engaged, any attempt by the operator to leave the  
seat should shut off the engine.  
CENTER HOLE  
Fig. 9  
BATTERY  
Yourtractorhasabatterychargingsystemwhichissufficient  
for normal use. However, periodic charging of the battery  
with an automotive charger will extend its life.  
The attachment clutch should never operate unless  
the operator is in the seat.  
Keep battery and terminals clean.  
Keep battery bolts tight.  
Keep small vent holes open.  
Recharge at 6-10 amperes for 1 hour.  
CHECK REVERSE OPERATION (ROS) SYSTEM  
When the engine is running with the ignition switch in  
the engine "ON" position and the attachment clutch  
engaged, any attempt by the operator to shift into  
reverse should shut off the engine.  
NOTE:Theoriginalequipmentbatteryonyourtractorismain-  
tenancefree.Donotattempttoopenorremovecapsorcov-  
ers.Addingorcheckinglevelofelectrolyteisnotnecessary.  
When the engine is running with the ignition switch  
in the ROS "ON" position and the attachment clutch  
engaged, any attempt by the operator to shift into  
reverse should NOT shut off the engine.  
TO CLEAN BATTERY AND TERMINALS  
Corrosion and dirt on the battery and terminals can cause  
the battery to “leak” power.  
Disconnect BLACK battery cable first then RED bat-  
tery cable and remove battery from tractor.  
Rinse the battery with plain water and dry.  
Cleanterminalsandbattery cableends withwirebrush  
until bright.  
ROS "ON"  
POSITION  
ENGINE "ON" POSITION  
(NORMAL OPERATING)  
Coat terminals with grease or petroleum jelly.  
Reinstall battery (See “REPLACING BATTERY" in the  
Service and Adjustments section of this manual).  
Fig. 8  
15  
MAINTENANCE  
V-BELTS  
OIL DRAIN HOLE  
Check V-belts for deterioration and wear after 100 hours  
of operation and replace if necessary. The belts are not  
adjustable. Replace belts if they begin to slip from wear.  
OIL  
DRAIN  
PLUG  
TRANSAXLE MAINTENANCE  
Keep transaxle free from build-up of dirt and chaff which  
can restrict cooling.  
Do not attempt to clean transaxle while engine is running  
or while the transaxle is hot. To prevent possible damage  
to seals, do not use high pressure water or steam to clean  
transaxle.  
OIL DRAIN  
EXTENSION  
ENGINE  
Fig. 11  
LUBRICATION (See Fig. 10)  
Only use high quality detergent oil rated with API service  
classification SG-SL. Select the oil’s SAE viscosity grade  
according to your expected operating temperature.  
Slide oil drain extension under oil drain hole (drain hole  
maybeflushwithorprotrudefromengineblocksidewall).  
Make sure back face of oil drain extension is flush with  
engine side wall.  
Make sure bottom lip of oil drain extension is lined up  
SAE VISCOSITY GRADES  
with bottom of oil drain hole.  
Position a container to catch oil directly under front end  
of oil drain extension.  
Slide a 1/2” (12 point) socket mounted on an extension  
SAE 30  
5W-30  
onto oil drain plug.  
-20  
0
30  
32 40  
0
100  
60  
80  
F
C
-20  
10  
-30  
-10  
20  
30  
40  
Loosen plug while holding the oil drain extension firmly  
in place.  
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
oil_visc_chart1_e  
Drain oil into container.  
After oil has drained completely, reinstall oil drain plug.  
(Do not tighten more than 13 Ft. Lbs./18 Nm)  
Refill engine with oil through oil fill dipstick tube. Pour  
slowly. Do not overfill. For approximate capacity see  
“PRODUCTSPECIFICATIONSsectionofthismanual.  
Use gauge on oil fill cap/dipstick for checking level.  
Be sure dipstick cap is tightened securely for accurate  
reading. Keep oil at “FULLline on dipstick. Tighten  
cap onto the tube securely when finished.  
Fig. 10  
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)  
improvestartingincoldweather,theywillresultinincreased  
oilconsumptionwhenusedabove3F. Checkyourengine  
oil level more frequently to avoid possible engine damage  
from running low on oil.  
Change the oil after every 25 hours of operation or at least  
once a year if the tractor is not used for 25 hours in one  
year.  
Check the crankcase oil level before starting the engine  
and after each eight (8) hours of operation. Tighten oil fill  
cap/dipstick securely each time you check the oil level.  
CLEAN AIR SCREEN  
Air screen must be kept free of dirt and chaff to prevent  
engine damage from overheating. Clean with a wire brush  
or compressed air to remove dirt and stubborn dried gum  
fibers.  
TO CHANGE ENGINE OIL (See Fig. 10 & 11)  
Determine temperature range expected before oil change.  
All oil must meet API service classification SG-SL.  
AIR FILTER  
Be sure tractor is on level surface.  
Oil will drain more freely when warm.  
Catch oil in a suitable container.  
Remove oil fill cap/dipstick. Be careful not to allow dirt  
to enter the engine when changing oil.  
Your engine will not run properly using a dirty air filter.  
Service air cleaner more often under dusty conditions. See  
Engine Manual.  
MUFFLER  
Inspect and replace corroded muffler and spark arrester  
(if equipped) as it could create a fire hazard and/or dam-  
age.  
CAUTION: If engine has been operated  
for an extended period of time immedi-  
ately prior to draining oil, oil will be hot.  
SPARK PLUGS  
Replace spark plugs at the beginning of each mowing sea-  
son or after every 100 hours of use, whichever comes first.  
Spark plug type and gap setting is shown in "PRODUCT  
SPECIFICATIONS" section of this manual.  
16  
MAINTENANCE  
ENGINE COOLING SYSTEM (See Fig. 12)  
Debris may clog the engine's air cooling system. Remove  
blower housing and clean the area shown to prevent over-  
heating and engine damage.  
CLEAN OUT CHAFF AND DEBRIS  
AIR SCREEN  
02744  
Fig. 12  
IN-LINE FUEL FILTER (See Fig. 13)  
The fuel filter should be replaced once each season. If fuel  
filter becomes clogged, obstructing fuel flow to carburetor,  
replacement is required.  
With engine cool, remove filter and plug fuel line sec-  
tions.  
Place new fuel filter in position in fuel line with arrow  
pointing towards carburetor.  
Be sure there are no fuel line leaks and clamps are  
properly positioned.  
Immediately wipe up any spilled gasoline.  
CLAMP  
CLAMP  
FUEL  
FILTER  
Fig. 13  
CLEANING  
Clean engine, battery, seat, finish, etc. of all foreign  
matter.  
Keep finished surfaces and wheels free of all gasoline,  
oil, etc.  
Protect painted surfaces with automotive type wax.  
We do not recommend using a garden hose or pressure  
washer to clean your tractor unless the engine and trans-  
mission are covered to keep water out. Water in engine or  
transmission will shorten the useful life of your tractor. Use  
compressed air or a leaf blower to remove grass, leaves  
and trash from tractor and mower.  
17  
SERVICE AND ADJUSTMENTS  
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:  
Depress clutch/brake pedal fully and set parking brake.  
Place gearshift lever in neutral position.  
Place attachment clutch in “DISENGAGED” position.  
Turn ignition key to “STOP” and remove key.  
Make sure the blades and all moving parts have completely stopped.  
Disconnectsparkplugwirefromsparkplugandplacewirewhereitcannotcomeincontactwithplug.  
TO REMOVE MOWER (See Fig. 14)  
Mowerwillbeeasiertoremovefromtherightsideoftractor.  
TO INSTALL MOWER (See Fig. 14)  
Raise attachment lift lever to its highest position.  
Slide mower under tractor with deflector shield to right  
side of tractor.  
Place attachment clutch in “DISENGAGED” position.  
Move attachment lift lever forward to lower mower to  
its lowest position.  
Lower lift lever to its lowest position.  
Connect front links to mower deck and secure with  
retainer springs..  
Roll belt off engine pulley.  
Removesmallretainerspring,andremoveclutchspring  
off pulley bolt.  
Connect suspension arms to rear deck brackets and  
secure with retainer springs.  
Connect anti-swaybar to chassis bracket and secure  
with retainer spring.  
Push clutch cable housing guide into bracket, slide  
collar onto guide and secure with large retainer spring.  
Place flat washer and clutch spring on idler pulley bolt  
and secure with small retainer spring.  
Remove large retainer spring, slide collar off and push  
housing guide out of bracket.  
Disconnect anti-swaybar from chassis bracket by re-  
moving retainer spring.  
Disconnect suspension arms from rear deck brackets  
by removing retainer springs.  
Disconnect front links from deck by removing retainer  
springs.  
Make sure belt is inside the belt keeper at the idler and  
on both sides of the wire belt keeper as shown.  
Install belt onto engine pulley.  
Raise lift lever to raise suspension arms. Slide mower  
out from under tractor.  
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL  
MOWER PULLEY GROOVES.  
IMPORTANT:IFANATTACHMENTOTHERTHANTHEMOWER  
DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE  
THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO  
SQUARE HOLE IN FRAME.  
SMALL RETAINER SPRING  
FLAT WASHER  
WIRE BELT KEEPER  
SUSPENSION ARMS  
CLUTCH SPRING  
BELT KEEPER  
SQUARE HOLE  
RETAINER SPRING  
ANTI-SWAY BAR  
ENGINE PULLEY  
FRONT LINK  
COLLAR  
HOUSING GUIDE  
RETAINER SPRINGS  
(BOTH SIDES)  
02845  
LARGE  
RETAINER  
SPRING  
BRACKET  
DEFLECTOR SHIELD  
CLUTCH SPRING  
Fig. 14  
18  
SERVICE AND ADJUSTMENTS  
FRONT-TO-BACK ADJUSTMENT (See Figs. 17 & 18)  
TO LEVEL MOWER HOUSING  
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE  
FOLLOWINGFRONT-TO-BACKADJUSTMENTISNECESSARY,  
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO  
MOWER WILL STAY LEVEL SIDE-TO-SIDE.  
Adjust the mower while tractor is parked on level ground  
or driveway. Make sure tires are properly inflated (See the  
sides of the tires for proper PSI). If tires are over or under-  
inflated, you will not properly adjust your mower.  
Toobtainthebestcuttingresults,themowerhousingshould  
be adjusted so that the front is approximately 1/8" to 1/2"  
lowerthantherearwhenthemowerisinitshighestposition.  
SIDE-TO-SIDE ADJUSTMENT (See Figs. 15 & 16)  
Raise mower to its highest position.  
Atthemidpointofbothsidesofmower, measureheight  
from bottom edge of mower to ground. Distance A” on  
both sides of mower should be the same or within 1/4"  
of each other.  
If adjustment is necessary, make adjustment on one  
side of mower only.  
To raise one side of mower, tighten lift link adjustment  
nut on that side.  
To lower one side of mower, loosen lift link adjustment  
nut on that side.  
Checkadjustmentonrightsideoftractor.Measuredistance  
“D” directly in front and behind the mandrel at bottom edge  
of mower housing as shown.  
Before making any necessary adjustments, check that  
both front links are equal in length.  
If links are not equal in length, adjust one link to same  
length as other link.  
To lower front of mower loosen nut “E” on both front  
links an equal number of turns.  
When distance “D” is 1/8" to 1/2" lower at front than  
rear,tightennutsFagainsttrunniononbothfrontlinks.  
To raise front of mower, loosen nut “F” from trunnion  
on both front links. Tighten nut “E” on both front links  
an equal number of turns. The two front links must  
remain equal in length.  
NOTE: Each full turn of adjustment nut will change mower  
height about 1/8".  
Recheck measurements after adjusting.  
BOTTOM EDGE  
OF MOWER TO  
GROUND  
BOTTOM EDGE  
OF MOWER TO  
GROUND  
When distance “D” is 1/8" to 1/2" lower at front than  
rear, tighten nut “F” against trunnion on both front links.  
Recheck side-to-side adjustment.  
00598  
MANDREL  
01268  
GROUND LINE  
A
A
Fig. 15  
“D”  
“D”  
Fig. 17  
SUSPENSION  
ARM  
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH  
01267  
01553  
LIFT LINK ADJUSTMENT NUT  
Fig. 16  
NUT “E”  
NUT “F”  
FRONT  
TRUNNION  
LINKS  
Fig. 18  
19  
SERVICE AND ADJUSTMENTS  
TO REPLACE MOWER BLADE DRIVE BELT  
TO REPLACE MOTION DRIVE BELT  
(See Fig. 19)  
(See Fig. 20)  
The mower blade drive belt may be replaced without tools.  
Park the tractor on level surface. Engage parking brake.  
BELT REMOVAL -  
Park the tractor on level surface. Engage parking brake.  
For assistance, there is a belt installation guide decal on  
bottom side of left footrest.  
Place attachment clutch in “DISENGAGED” position.  
Move attachment lift lever forward to lower mower to  
its lowest position.  
BELT REMOVAL -  
Remove mower (See “TO REMOVE MOWER” in this  
section of manual).  
NOTE: Observe entire motion drive belt and position of all  
Roll belt off engine pulley.  
Work belt off both mandrel pulleys and idler pulleys.  
Pull belt away from mower.  
belt guides and keepers.  
Remove belt from stationary idler and clutching idler.  
Remove belt downward from around engine pulley.  
Pull belt slack toward rear of tractor. Remove belt  
upwards from transaxle pulley by deflecting belt keep-  
ers.  
BELT INSTALLATION -  
Work new belt around both mandrel pulleys and idler  
pulleys.  
Install new belt into engine pulley groove.  
Make sure belt is inside the belt keeper at the idler and  
on both sides of the wire belt keeper as shown.  
Remove belt from center span keeper and pull belt  
away from tractor.  
BELT INSTALLATION -  
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL  
MOWER PULLEY GROOVES.  
Carefully work new belt down between transaxle belt  
keepers and onto the input pulley.  
WIRE BELT KEEPER  
BELT KEEPER  
Slide belt into the center span keeper.  
Pull belt toward front of tractor and roll around the top  
groove of engine pulley.  
MANDREL  
PULLEY  
Install belt through stationary idler and clutching  
idler.  
Make sure belt is in all pulley grooves and inside all  
belt guides and keepers.  
Install mower (See “TO INSTALL MOWER” in this sec-  
tion of manual).  
ENGINE  
PULLEY  
IDLER  
PULLEYS  
ENGINE  
PULLEY  
MANDREL  
PULLEY  
02844  
CLUTCHING  
IDLER  
Fig. 19  
STATIONARY  
IDLER  
TO CHECK BRAKE  
If tractor requires more than five (5) feet to stop at highest  
speed in highest gear on a level, dry concrete or paved  
surface, then brake must be serviced.  
CENTER SPAN  
KEEPER  
TRANSAXLE  
PULLEY  
You may also check brake by:  
1. Park tractor on a level, dry concrete or paved surface,  
depress clutch/brake pedal all the way down and en-  
gage parking brake.  
2. Place gear shift lever in neutral (N) position.  
The rear wheels must lock and skid when you try to manu-  
ally push the tractor forward. If the rear wheels rotate, then  
the brake needs to be serviced. Contact a qualified service  
center.  
Fig. 20  
20  
SERVICE AND ADJUSTMENTS  
TRANSAXLE GEAR SHIFT LEVER NEUTRAL-  
ADJUSTMENT (See Fig. 21)  
WASHERS  
RETAINING  
RING  
The transaxle should be in neutral when the gear shift  
lever is in neutral (N) (lock gate) position. The adjustment  
is preset at the factory; however, if adjustment is needed,  
proceed as follows:  
AXLE  
COVER  
Make sure transaxle is in neutral (N).  
NOTE: When the tractor rear wheels move freely, the  
transaxle is in neutral.  
Loosen adjustment bolt in front of the right rear  
wheel.  
Position the gear shift lever in the neutral (N) posi-  
tion.  
Tighten adjustment bolt securely.  
SQUARE KEY (REAR  
WHEEL ONLY)  
Fig. 22  
TO START ENGINE WITH A WEAK BATTERY  
(See Fig. 23)  
NOTE: Ifadditionalclearanceisneededtogettoadjustment  
bolt, move mower deck height to the lowest position.  
WARNING: Lead-acid batteries gen-  
erate explosive gases. Keep sparks,  
flameandsmokingmaterialsawayfrom  
batteries. Always wear eye protection  
when around batteries.  
NEUTRAL  
LOCK GATE  
GEARSHIFT LEVER  
If your battery is too weak to start the engine, it should be  
recharged. (See "BATTERY" in the Maintenance section  
of this manual).  
If “jumper cables” are used for emergency starting, follow  
this procedure:  
IMPORTANT: YOURTRACTORISEQUIPPEDWITHA12VOLT  
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT  
SYSTEM.DONOTUSEYOURTRACTORBATTERYTOSTART  
OTHER VEHICLES.  
ADJUSTMENT  
BOLT  
Fig. 21  
TO ATTACH JUMPER CABLES -  
TO ADJUST STEERING WHEEL ALIGN-  
MENT  
If steering wheel crossbars are not horizontal (left to right)  
whenwheelsarepositionedstraightforward,removesteer-  
ing wheel and reassemble per instructions in the Assembly  
section of this manual.  
Connect one end of the RED cable to the POSITIVE  
(+) terminal of each battery(A-B), taking care not to  
short against tractor chassis.  
ConnectoneendoftheBLACKcabletotheNEGATIVE  
(-) terminal (C) of fully charged battery.  
Connect the other end of the BLACK cable (D) to good  
chassis ground, away from fuel tank and battery.  
FRONT WHEEL TOE-IN/CAMBER  
TO REMOVE CABLES, REVERSE ORDER -  
The front wheel toe-in and camber are not adjustable on  
yourtractor.Ifdamagehasoccurredtoaffectthefrontwheel  
toe-in or camber, contact your nearest authorized service  
center/department.  
BLACK cable first from chassis and then from the fully  
charged battery.  
RED cable last from both batteries.  
TO REMOVE WHEEL FOR REPAIRS  
(See Fig. 22)  
Block up axle securely.  
Removeaxlecover,retainingringandwasherstoallow  
wheel removal (rear wheel contains a square key - Do  
not lose).  
Repair tire and reassemble.  
On rear wheels only: align grooves in rear wheel hub  
and axle. Insert square key.  
Replace washers and snap retaining ring securely in  
axle groove.  
Replace axle cover.  
WEAK OR DEAD  
BATTERY  
FULLY CHARGED  
BATTERY  
Fig. 23  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
21  
SERVICE AND ADJUSTMENTS  
REPLACING BATTERY (See Fig. 24)  
TO REMOVE HOOD AND GRILL ASSEMBLY  
(See Fig. 25)  
WARNING: Do not short battery  
terminals by allowing a wrench or any  
other object to contact both terminals  
at the same time. Before connecting  
battery, remove metal bracelets,  
wristwatch bands, rings, etc. Positive  
terminal must be connected first to  
prevent sparking from accidental  
grounding.  
Raise hood.  
Unsnap headlight wire connector.  
Standinfrontoftractor. Grasphoodatsides, tilttoward  
engine and lift off of tractor.  
To replace, reverse above procedure.  
Lift seat pan to raised position.  
DisconnectBLACKbatterycablefirstthenREDbattery  
cable and carefully remove battery from tractor.  
HOOD  
Install new battery with terminals in same position as  
old battery.  
First connect RED battery cable to positive (+) terminal  
with bolt and nut as shown. Tighten securely. Slide  
terminal cover over terminal.  
Connect BLACK grounding cable to negative (-) ter-  
minal with remaining bolt and nut. Tighten securely.  
HEADLIGHT  
WIRE  
CONNECTOR  
Lower seat pan.  
SEAT PAN  
02495  
02602  
Fig. 25  
TERMINAL  
NUT  
COVER  
ENGINE  
BOLT  
TO ADJUST THROTTLE CONTROL CABLE  
The throttle control has been preset at the factory and  
adjustment should not be necessary. If adjustment is nec-  
essary, see engine manual.  
POSITIVE  
NEGATIVE  
(RED)  
(BLACK)  
CABLE  
02603  
CABLE  
TO ADJUST CHOKE CONTROL  
Fig. 24  
Thechokecontrolhasbeenpresetatthefactoryandadjust-  
ment should not be necessary. If adjustment is necessary,  
see engine manual.  
TO REPLACE HEADLIGHT BULB  
Raise hood.  
Pull bulb holder out of the hole in the backside of the  
grill.  
TO ADJUST CARBURETOR  
Replace bulb in holder and push bulb holder securely  
back into the hole in the backside of the grill.  
Close hood.  
Your carburetor is not adjustable. If your engine does not  
operate properly due to suspected carburetor problems,  
take your tractor to an authorized service center for repair  
and/or adjustment.  
INTERLOCKS AND RELAYS  
Loose or damaged wiring may cause your tractor to run  
poorly, stop running, or prevent it from starting.  
Check wiring.  
TO REPLACE FUSE  
Replace with 20 amp automotive-type plug-in fuse. The  
fuse holder is located behind the dash.  
22  
STORAGE  
Immediately prepare your tractor for storage at the end  
of the season or if the tractor will not be used for 30 days  
or more.  
ENGINE  
FUEL SYSTEM  
IMPORTANT: ITISIMPORTANTTOPREVENTGUMDEPOSITS  
FROMFORMINGINESSENTIALFUELSYSTEMPARTSSUCH  
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK  
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT  
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING  
ETHANOLORMETHANOL)CANATTRACTMOISTUREWHICH  
LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING  
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM  
OF AN ENGINE WHILE IN STORAGE.  
WARNING: Neverstorethetractorwith  
gasoline in the tank inside a building  
where fumes may reach an open flame  
orspark. Allowtheenginetocoolbefore  
storing in any enclosure.  
TRACTOR  
Empty the fuel tank by starting the engine and let it run  
until the fuel lines and carburetor are empty.  
Never use engine or carburetor cleaner products in the  
fuel tank or permanent damage may occur.  
Removemowerfromtractorforwinterstorage. Whenmower  
istobestoredforaperiodoftime,cleanitthoroughly,remove  
all dirt, grease, leaves, etc. Store in a clean, dry area.  
Clean entire tractor (See “CLEANING” in the Mainte-  
nance section of this manual).  
Use fresh fuel next season.  
NOTE: Fuel stabilizer is an acceptable alternative in mini-  
mizing the formation of fuel gum deposits during storage.  
Add stabilizer to gasoline in fuel tank or storage container.  
Always follow the mix ratio found on stabilizer container.  
Run engine at least 10 minutes after adding stabilizer to  
allow the stabilizer to reach the carburetor. Do not empty  
the gas tank and carburetor if using fuel stabilizer.  
Inspect and replace belts, if necessary (See belt re-  
placement instructions in the Service and Adjustments  
section of this manual).  
Lubricate as shown in the Maintenance section of this  
manual.  
Be sure that all nuts, bolts and screws are securely  
fastened. Inspect moving parts for damage, breakage  
and wear. Replace if necessary.  
ENGINE OIL  
Touch up all rusted or chipped paint surfaces; sand  
Drain oil (with engine warm) and replace with clean en-  
gine oil. (See “ENGINE” in the Maintenance section of  
this manual).  
lightly before painting.  
BATTERY  
CYLINDER(S)  
Fully charge the battery for storage.  
After a period of time in storage, battery may require  
recharging.  
To help prevent corrosion and power leakage during  
long periods of storage, battery cables should be dis-  
connected and battery cleaned thoroughly (see “TO  
CLEAN BATTERY AND TERMINALS” in the Mainte-  
nance section of this manual).  
Remove spark plug(s).  
Pour one ounce of oil through spark plug hole(s) into  
cylinder(s).  
Turn ignition key to “START” position for a few seconds  
to distribute oil.  
Replace with new spark plug(s).  
After cleaning, leave cables disconnected and place  
cables where they cannot come in contact with battery  
terminals.  
If battery is removed from tractor for storage, do not  
store battery directly on concrete or damp surfaces.  
OTHER  
Do not store gasoline from one season to another.  
Replace your gasoline can if your can starts to rust.  
Rust and/or dirt in your gasoline will cause problems.  
If possible, store your tractor indoors and cover it to  
give protection from dust and dirt.  
Cover your tractor with a suitable protective cover that  
does not retain moisture. Do not use plastic. Plastic  
cannot breathe which allows condensation to form and  
will cause your tractor to rust.  
IMPORTANT: NEVERCOVERTRACTORWHILEENGINE AND  
EXHAUST AREAS ARE STILL WARM.  
23  
TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
1. Out of fuel.  
1. Fill fuel tank.  
Will not start  
2. Engine not “CHOKED” properly.  
3. Engine flooded.  
4. Bad spark plug.  
5. Dirty air filter.  
2. See “TO START ENGINE” in Operation section.  
3. Wait several minutes before attempting to start.  
4. Replace spark plug.  
5. Clean/replace air filter.  
6. Dirty fuel filter.  
6. Replace fuel filter.  
7. Water in fuel.  
7. Empty fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
8. Loose or damaged wiring.  
8. Check all wiring.  
9. Carburetor out of adjustment.  
9. See To Adjust Carburetor” in Service Adjustments  
section.  
10. Engine valves out of adjustment.  
10. Contact an authorized service center/department.  
1. Dirty air filter.  
1. Clean/replace air filter.  
2. Replace spark plug.  
3. Recharge or replace battery.  
4. Replace fuel filter.  
Hard to start  
2. Bad spark plug.  
3. Weak or dead battery.  
4. Dirty fuel filter.  
5. Stale or dirty fuel.  
5. Empty fuel tank and refill tank with fresh, clean  
gasoline.  
6. Loose or damaged wiring.  
6. Check all wiring.  
7. Carburetor out of adjustment.  
7. See To Adjust Carburetor” in Service Adjustments  
section.  
8. Engine valves out of adjustment.  
8. Contact an authorized service center/department.  
1. Clutch/brake pedal not depressed.  
2. Attachment clutch is engaged.  
3. Weak or dead battery.  
1. Depress clutch/brake pedal.  
2. Disengage attachment clutch.  
3. Recharge or replace battery.  
4. Replace fuse.  
Engine will not  
turn over  
4. Blown fuse.  
5. Corroded battery terminals.  
6. Loose or damaged wiring.  
7. Faulty ignition switch.  
8. Faulty solenoid or starter.  
9. Faulty operator presence switch(es).  
5. Clean battery terminals.  
6. Check all wiring.  
7. Check/replace ignition switch.  
8. Check/replace solenoid or starter.  
9. Contact an authorized service center/department.  
1. Weak or dead battery.  
1. Recharge or replace battery.  
2. Clean battery terminals.  
3. Check all wiring.  
Engine clicks but  
will not start  
2. Corroded battery terminals.  
3. Loose or damaged wiring.  
4. Faulty solenoid or starter.  
4. Check/replace solenoid or starter.  
1. Cutting too much grass/too fast.  
2. Throttle in “CHOKE” position.  
1. Raise cutting height/reduce speed.  
2. Adjust throttle control.  
Loss of power  
3. Build-up of grass, leaves and trash under  
mower.  
3. Clean underside of mower housing.  
4. Dirty air filter.  
4. Clean/replace air filter.  
5. Low oil level/dirty oil.  
6. Faulty spark plug.  
7. Dirty fuel filter.  
5. Check oil level/change oil.  
6. Clean and regap or change spark plug.  
7. Replace fuel filter.  
8. Stale or dirty fuel.  
8. Empty fuel tank and refill tank with fresh, clean  
gasoline.  
9. Water in fuel.  
9. Empty fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
10. Spark plug wire loose.  
11. Dirty engine air screen/fins.  
12. Dirty/clogged muffler.  
10. Connect and tighten spark plug wire.  
11. Clean engine air screen/fins.  
12. Clean/replace muffler.  
13. Loose or damaged wiring.  
14. Carburetor out of adjustment.  
15. Engine valves out of adjustment.  
13. Check all wiring.  
14. See To Adjust Carburetor” in Service Adjustments  
15. Contact an authorized service center/department.  
24  
TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
1. Worn, bent or loose blade.  
2. Bent blade mandrel.  
3. Loose/damaged part(s).  
1. Replace blade. Tighten blade bolt.  
2. Replace blade mandrel.  
3. Tighten loose part(s). Replace damaged parts.  
Excessive  
vibration  
1. Faulty operator-safety presence control  
system.  
1. Check wiring, switches and connections. If not  
corrected, contact an authorized service center/  
department.  
Engine continues  
to run when oper-  
ator leaves seat  
with attachment  
clutch engaged  
1. Worn, bent or loose blade.  
2. Mower deck not level.  
1. Replace blade. Tighten blade bolt.  
2. Level mower deck.  
Poor cut - uneven  
3. Buildupofgrass,leaves,ortrashundermower. 3. Clean underside of mower housing.  
4. Bent blade mandrel. 4. Replace blade mandrel.  
5. Cloggedmowerdeckventholesfrombuildup 5. Clean around mandrels to open vent holes.  
ofgrass, leaves, andtrasharoundmandrels.  
1. Obstruction in clutch mechanism.  
2. Worn/damaged mower drive belt.  
3. Frozen idler pulley.  
1. Remove obstruction.  
2. Replace mower drive belt.  
3. Replace idler pulley.  
Mower blades will  
not rotate  
4. Frozen blade mandrel.  
4. Replace blade mandrel.  
1. Engine speed too slow.  
2. Travel speed too fast.  
3. Wet grass.  
4. Mower deck not level.  
5. Low/uneven tire air pressure.  
6. Worn, bent or loose blade.  
1. Place throttle control in “FAST” position.  
2. Shift to slower speed.  
3. Allow grass to dry before mowing.  
4. Level mower deck.  
5. Check tires for proper air pressure.  
6. Replace blade. Tighten blade bolt.  
7. Clean underside of mower housing.  
Poor grass  
discharge  
7. Buildup of grass, leaves and trash under  
mower.  
8. Mower drive belt worn.  
9. Blades improperly installed.  
10. Improper blades used.  
8. Replace mower drive belt.  
9. Reinstall blades sharp edge down.  
10. Replace with blades listed in parts manual.  
11. Cloggedmowerdeckventholesfrombuildup 11. Clean around mandrels to open vent holes.  
ofgrass, leaves, andtrasharoundmandrels.  
1. Switch is “OFF”.  
1. Turn switch “ON”.  
Headlight(s) not  
working  
(if so equipped)  
2. Bulb(s) or lamp(s) burned out.  
3. Faulty light switch.  
4. Loose or damaged wiring.  
5. Blown fuse.  
2. Replace bulb(s) or lamp(s).  
3. Check/replace light switch.  
4. Check wiring and connections.  
5. Replace fuse.  
1. Bad battery cell(s).  
1. Replace battery.  
2. Check/clean all connections.  
3. Replace regulator.  
Battery will not  
charge  
2. Poor cable connections.  
3. Faulty regulator (if so equipped).  
4. Faulty alternator.  
4. Replace alternator.  
1. Debris on steering plate (if equipped).  
2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.  
1. See "CLEANING" in the maintenance section.  
Loss of drive  
3. Axle key missing.  
3. Install axle key at rear wheel. See "TO REMOVE  
WHEEL" in the Service and Adjustments section.  
1. Engine throttle control not set between  
half and full speed (fast) position before  
stopping engine.  
1. Move throttle control between half and full speed  
(fast) position before stopping engine.  
Enginebackfires”  
when turning  
engine “OFF”  
1. Reverse operation system (ROS) is not  
"ON" while mower or other attachment is  
engaged.  
1. Turn ignition key to ROS "ON" position. See  
Operation section.  
Engine dies when  
tractor is shifted  
into reverse  
25  
LIMITED WARRANTY  
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in mate-  
rials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair  
or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective  
due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.  
1. This warranty does not apply to the engine, transaxle/transmission components, battery (except as noted below) or com-  
ponents parts thereof. Please refer to the applicable manufacturer's warranty on these items.  
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchas-  
er. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser un-  
less such return is requested by the manufacturer.  
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find  
to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the  
Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must  
be maintained in accordance with the instructions furnished.  
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of origi-  
nal purchase.  
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in ac-  
cordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to altera-  
tion, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.  
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard  
hardware and normal maintenance.  
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.  
Should you have any unanswered questions concerning this Warranty, please contact:  
In Canada contact:  
HOP  
HOP  
Outdoor Products Customer Service Dept.  
9335 Harris Corners Parkway  
Charlotte, NC 28269 USA  
5855 Terry Fox Way  
Mississauga, Ontario  
L5V 3E4  
giving the model number, serial number and date of purchase of your product and the name and address of the authorized  
dealer from whom it was purchased.  
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-  
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas  
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above  
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights  
which vary from locale to locale.  
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.  
26  
27  

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