Hustler Turf Lawn Mower M 1 User Guide
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WARNING:  
The engine exhaust from this product  
contains chemicals known to the State  
of California to cause cancer, birth  
defects or other reproductive harm.  
IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code  
Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land. Other  
states or federal areas may have similar laws.  
The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the  
California Emission Control Regulation of emission systems, maintenance and warranty.  
Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or illegible, re-  
place immediately. Replacements may be ordered per the information found in the Product Information section of the  
owner’s manual.  
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108548_1208  
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HUSTLER M-1 (21”) WALK BEHIND MOWER  
HUSTLER TURF COMMERCIAL PRODUCT  
ONE YEAR LIMITED WARRANTY  
WHAT IS COVERED BY THIS WARRANTY  
Hustler Turf Equipment, makes the following warranty to the  
original purchaser only:  
● Repairs made by unauthorized persons  
● Damage caused by use of the Hustler Turf Equip-  
ment for purposes other than those for which it was  
designed  
● Damages caused by disasters such as fire, flood,  
wind, and lightening  
a. Hustler Turf Equipment M-1 WalkBehind units  
are warranted for one (1) year from date of delivery  
on all materials and workmanship.  
If the Purchaser discovers within this warranty period  
a defect in materials or workmanship:  
● Damages caused by neglect, abuse, abnormal use,  
improper or unreasonable use, accident, negligence  
or misuse  
● Repairs or replacement resulting from the use of  
unauthorized parts, accessories or attachments  
● Repairs or replacement as the result if any altera-  
tions or modifications, in the determination of Hus-  
tler Turf Equipment, which adversely affects the  
operation, performance or durability of the equip-  
ment.  
● He must promptly notify Hustler Turf Equipment,  
or an authorized dealer, in writing of the defect. In  
no event shall such notification be received by Hus-  
tler Turf Equipment, or an authorized dealer later  
than thirteen (13) months from date of delivery.  
● Within a reasonable time after such notification,  
Hustler Turf Equipment, will correct any defect in  
material or workmanship on the Hustler Turf  
Equipment, by repairing or replacing part(s) with  
either new or used replacement parts.  
● Hustler Turf Equipment which has the serial num-  
ber removed or made illegible  
● Such repair, including parts and labor shall be at the  
expense of Hustler Turf Equipment, and,  
b. Rental Units (90 days): Within 90 days of date of  
delivery Hustler Turf Equipment, provides a limited  
warranty on all materials and workmanship for units  
used for rental purposes.  
● Depreciation or damage caused by normal wear,  
lack of reasonable and proper maintenance, failure  
to follow the product’s owner’s manual operating,  
maintenance and adjustment instructions or other  
operational instructions provided by Hustler Turf  
Equipment.  
● If the Purchaser discovers within this warranty  
period a defect in materials or workmanship:  
● He must promptly notify Hustler Turf Equipment,  
or an authorized dealer, in writing of the defect. In  
no event shall such notification be received by Hus-  
tler Turf Equipment, or an authorized dealer later  
than 120 days from date of delivery.  
● Within a reasonable time after such notification,  
Hustler Turf Equipment, will correct any defect in  
material or workmanship on the Hustler Turf  
Equipment, by repairing or replacing part(s) with  
either new or used replacement parts.  
● Normal maintenance parts and service including,  
but not limited to, filters, fuel, lubricants, tune-up  
parts, blades, blade sharpening, bearings, brake or  
throttle adjustments.  
● Repairs necessary due to improper fuel, contami-  
nates in the fuel system, or failure to properly pre-  
pare the fuel system prior to any period of non-use  
over three months.  
DISCLAIMER OF WARRANTY  
The foregoing warranties are in lieu of all other warran-  
ties, expressed or implied, including but not limited to the  
implied warranties of merchantability and fitness for a  
particular purpose. However, if the Hustler Turf Equip-  
ment is purchased as a consumer product, any implied  
warranty of merchantability or fitness for a particular  
purpose is limited to the duration of this limited warranty.  
Some states do not allow limitations on how long an  
implied warranty lasts, so the above limitation may not  
apply to you. This warranty gives you specific legal rights,  
and you may also have other rights which vary from state  
to state.  
● Such repair, including parts and labor shall be at the  
expense of Hustler Turf Equipment, and  
c. The Honda engine is covered by a two (2) year  
limited warranty, by the engine manufacturer, to the  
original owner (commercial or residential) only, and,  
WHO MUST PERFORM THE WARRANTY SERVICE  
All warranty service will be performed by dealers authorized  
by Hustler Turf Equipment. Service calls and/or transpor-  
tation expense of the product to and from the authorized  
dealer, for warranty work, will be paid by the owner of the  
product. For warranty service you can contact an authorized  
dealer or write Hustler Turf Equipment, 200 South Ridge  
Road, Hesston, Kansas 67062, or call 1-620-327-4911.  
LIMITATION OF REMEDIES  
In no case shall Hustler Turf Equipment, be liable for any spe-  
cial, incidental, or consequential damages based upon breach  
of warranty, breach of contract, negligence, strict liability in  
tort, or any other legal theory.  
Such damages include, but are not limited to:  
● Loss of profits  
WHAT IS NOT COVERED BY THIS WARRANTY  
Hustler Turf Equipment, does not warranty:  
● Some product, components or parts not manufac-  
tured by Hustler Turf Equipment  
● Loss of savings or revenue  
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● Loss of use of Hustler Turf Equipment or any asso-  
ciated equipment  
● Cost of capital  
● Cost of any substitute equipment, facilities, ser-  
vices or downtime  
OWNER'S RESPONSIBILITY  
You must maintain your Hustler Turf Consumer Product fol-  
lowing the maintenance procedures described in your owner's  
manual. Such routine maintenance, whether performed by a  
dealer or by you, is at your expense.  
● The claims of third parties including customers,  
and injury to property  
Some states do not allow the exclusion or limitation of inci-  
dental or consequential damages, so the above limitation or  
exclusion may not apply to you.  
This machine like any other powered equipment is poten-  
tially dangerous unless properly operated. Any operator  
must be cautious and keep safety in mind at all times. Any  
operator, prior to using the Hustler Turf Equipment, should  
thoroughly familiarize himself with the owner's manual  
regarding operation and safety of the machine, as well as all  
safety warnings on the machine itself.  
TIME LIMIT  
Any action for breach of warranty must be commenced within  
thirteen (13) months following delivery of the goods.  
WARRANTY REGISTRATION  
1. Register the unit on-line at www.Hustlerdealer.com or  
by filling out the Warranty registration form, provided  
NO OTHER WARRANTIES  
in the owner’s packet.  
If using the Warranty  
Unless modified in writing, signed by both parties, and  
approved by the President of Hustler Turf Equipment, this  
agreement is understood to be the complete and exclusive  
agreement between the parties, superseding all prior agree-  
ments, oral or written, and all other communications between  
the parties relating to the subject matter of this agreement. No  
employee of Hustler Turf Equipment, or any other party is  
authorized to make any warranty in addition to those made in  
this agreement.  
registration form it MUST be completed and signed by  
the authorized dealer and original purchaser.  
2. For validation, the completed Warranty registration  
form MUST be forwarded to Hustler Turf Equipment,  
within ten (10) days following date of purchase.  
3. The date of purchase constitutes delivery.  
ALLOCATION OF RISKS  
This agreement allocates the risks of product failure between  
Hustler Turf Equipment, and the purchaser. This allocation is  
recognized by both parties and is reflected in the price of the  
goods.  
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109627_1208  
SAFETY PRECAUTIONS  
This safety alert symbol is used to call attention to a message  
personal injury or death.  
intended to provide a reasonable degree of PERSONAL  
SAFETY for operators and other persons during the normal  
operation and servicing of this equipment.  
DANGER – denotes immediate hazards which WILL result  
in severe personal injury or death.  
Incorrect usage of this machine may result in severe  
injury. Personnel operating and maintaining it should be  
trained in the proper use and should read the manuals  
completely and thoroughly before attempting to set-up,  
operate, adjust, or service this machine.  
WARNING – denotes a hazard or unsafe practice which  
COULD result in severe personal injury or death.  
This manual uses two other words to highlight information.  
IMPORTANT calls attention to special mechanical information  
and NOTE: emphasizes general information worthy of special  
attention.  
All operators and mechanics should read this manual, and be  
instructed about safe operating and maintenance procedures. If  
the operators or mechanics cannot read and understand English,  
it is the owner’s responsibility to explain this material to them.  
This machine meets or exceeds the CPSC 16 CFR PART  
1205 Subpart A in effect at the time of production.  
However, improper use or maintenance by the operator or  
owner can result in injury. To reduce the potential for  
injury, comply with these safety instructions and always pay  
attention to the safety alert ꢀ symbol, which means  
DANGER or WARNING - “personal safety instructions.”  
Failure to comply with the instructions may result in  
It is the owner’s responsibility to make certain that the  
operators and mechanics read and understand this manual and  
all decals before operating this machine. It is also the owner’s  
responsibility to make certain that the operators and mechanics  
are qualified and physically able individuals, properly trained in  
the operation of this equipment. All operators and mechanics  
must become familiar with the safe operation of the equipment,  
operator controls and safety signs.  
Never let children or untrained people operate or service the  
equipment. Local regulations may restrict the age of the  
operator.  
The owner/user can prevent and is responsible accidents or  
injuries occurring to themselves, other people or property.  
The owner should also ensure that the operator/mechanic  
know that they are responsible for their own safety as well as the  
safety of other persons within the vicinity. Remember, the  
operator is responsible for accidents or hazards occurring to  
other people or their property.  
Safety and Instruction Decals  
ꢀ Specific safety warning decals are located on the equipment near the immediate areas of potential hazards. These decals should  
not be removed or obliterated. Replace the decals if they become non-readable.  
The following illustrations show the various decals that are located on the machine. A brief explanation is shown to help the operator  
understand the meanings of these decals.  
Throttle  
Gearshift  
lever  
lever  
Choke  
Fast  
Slow  
• Read Owner’s Manual and Quick Reference Decal before  
attempting to operate this machine.  
Slow  
Stop  
Fast  
Drive  
clutch  
lever  
Blade  
lever  
• Whirling blades! Keep hands and feet away.  
108548_1208  
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WARNING:  
Fire!  
Read owner’s manual before  
operating  
•
•
Do not smoke while refueling.  
Do not remove the fuel tank cap or fill with engine running or  
while the engine is hot.  
Allow engine to cool before storing machine inside a building.  
Store away from open flame or spark if there is fuel in tank.  
Clean up any gasoline spills.  
•
Never run the engine in an enclosed area  
WARNING:  
unless exhaust is vented to the outside.  
Exhuast gases contain carbon monoxide  
which is an odorless and deadly poison.  
Carbon monoxide  
poisoning  
•
•
•
DANGER:  
Rotating blades!  
WARNING:  
Thrown objects!  
•
•
Keep shields and covers in  
place while machine is in  
operation  
Keep hands, feet and clothing  
away from rotating blades.  
•
•
Always maintain a safe  
distance from people and  
pets when mowing.  
Always stop machine if  
someone enters the area.  
•
Read Operator’s Manual before attempt-  
ing to operate this machine. Read Opera-  
tor’s Manual before attempting to service  
this manual.  
•
Wear ear protection, eye protection and  
safety shoes when operating this equip-  
ment.  
•
Disconnect spark  
plug before servicing  
WARNING:  
Thrown  
objects!  
•
Never operate the  
mower deck with  
guard altered,  
WARNING:  
Falling!  
•
Before and while backing,  
look behind and down for  
small children and obsticles.  
removed or in  
raised position,  
except when the  
entire grass  
catcher attach-  
ment or mulching  
system being used.  
•
•
Always maintain a  
safe distance from  
people and pets  
when mowing.  
Always stop  
machine if some-  
one enters the area.  
•
Inspect area to be  
mowed for hazards  
such as rocks,  
metal objects and  
other debris which  
may be thrown or  
entangled by  
•
Go across  
slopes, not up  
and down  
mower blades.  
Remove these  
objects before  
mowing.  
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108548_1208  
OPERATION  
checking the blades, being careful to not touch the hot  
engine or muffler.  
ꢀ Do not pull machine backward unless absolutely neces-  
sary. Always look down and behind before and while  
moving backward. Always be aware of what is behind  
the machine before backing up.  
Safe Operating Practices  
This product is capable of amputating hands and feet and  
throwing objects. Always follow all safety instructions to avoid  
serious injury or death.  
Operation  
ꢀ Never operate a poorly maintained machine.  
ꢀ Never allow persons to operate this machine without  
proper instruction or allow children to operate machine.  
Allow only responsible adults who are familiar with  
these instructions to operate this machine.  
ꢀ Never put hands or feet under any part of the machine  
while it is running. Keep clear of the discharge opening  
at all times.  
ꢀ Never leave a running machine unattended. Always stop  
on level ground, release blade lever and drive clutch lever  
and set the throttle lever to the “STOP” position before  
leaving machine for any reason including emptying the  
catcher or unclogging the discharge chute.  
ꢀ Always keep safety shields and covers in place, except  
for servicing.  
ꢀ Do not block the muffler outlet.  
ꢀ Stop the engine before changing the cutting height.  
ꢀ Never direct discharge of material from mower deck  
towards bystanders. Do not operate the mower without  
either the entire mulching system (spacer, stand/stopper  
and plug) or the entire grass collection system in place.  
ꢀ Always disengage the blades and wait for them to stop  
before crossing gravel drives, walks or roads.  
ꢀ Always keep clear of the mower blades and attachments  
during their operation.  
ꢀ Always maintain a safe distance from people and pets  
when mowing. Always stop machine and disengage the  
blade if someone enters the area.  
ꢀ Always operate machine in daylight or with adequate  
working lights.  
ꢀ Follow daily and weekly checklists, making sure blade is  
tightly secured and bolts are tightened.  
ꢀ Always observe traffic laws while driving machine from  
one location to another. Watch for traffic when operating  
near or crossing roadways.  
ꢀ Always keep engine and machine clean, removing accu-  
mulated dirt, trash and other material from machine.  
Clean up oil or fuel spillage. Allow machine to cool  
before storing.  
ꢀ Inspect area to be mowed for hazards such as rocks,  
metal objects and other debris which may be thrown or  
entangled by mower blades. Remove these objects  
before mowing. Stay behind the handle when the engine  
is running.  
ꢀ Always be alert for hazards such as rocks, metal objects  
and other debris which may be thrown or entangled by  
mower blades. Watch out for holes or deep depressions.  
ꢀ Always wear adequate ear protection, such as earplugs,  
when operating this equipment as prolonged exposure to  
uncomfortable or loud noises can cause impairment or  
loss of hearing. Do not wear radios or music headphones  
while operating the machinery. Safe operation requires  
your full attention.  
ꢀ Do not operate the equipment while wearing sandals, ten-  
nis shoes, sneakers, shorts or any type of loose fitting  
clothing. Long hair, loose clothing or jewelry may get  
tangled in moving parts. Always wear long pants, safety  
glasses, ear protection and safety shoes when operating  
this machine.  
ꢀ Turn off blades when not mowing.  
ꢀ Slow down before turning.  
ꢀ Stop the engine before removing the grass catcher or  
unclogging the discharge chute. Never clear the dis-  
charge chute with the engine running. Turn off the  
engine and be sure the blades have stopped before clean-  
ing. Disconnect the spark plug wire before cleaning,  
being careful to not touch the hot engine or muffler. Use a  
stick to clear a plugged discharge area. Never use your  
hand!  
ꢀ Do not operate the machine while under the influence of  
alcohol or drugs.  
ꢀ Never operate the mower in wet grass as you may slip  
r footing; walk; never run.  
and fall. Always be sure of you  
ꢀ Never lift the machine while the engine is running.  
ꢀ Exercise caution when loading or unloading the machine  
onto a trailer or truck. Use two people to lift unit.  
ꢀ Always wear safety goggles or safety glasses with side  
shields when operating the mower.  
ꢀ Data indicates that operators, age 60 years and above, are  
involved in a large percentage of mower-related injuries.  
These operators should evaluate their ability to operate  
the mower safely enough to protect themselves and oth-  
ers from serious injury.  
ꢀ Never make sudden starts, stops, turns, or reverse direc-  
tion, especially when maneuvering on slopes. .  
ꢀ Clean flammable material from machine. Prevent  
fires by keeping the mower clean of accumulated  
trash, grass clippings and other debris. Always clean  
up spilled fuel and oil.  
ꢀ Always inspect machine for damage after striking a for-  
eign object. If damage is found, repair machine immedi-  
ately. Be sure to stop on level ground, release blade lever  
and drive clutch lever and set the throttle lever to the  
“STOP” position when leaving operator’s position to  
inspect damage. Disconnect the spark plug wire before  
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2. Cliffs, retaining walls  
3. Roads, highways  
4. Buildings  
5. Rocks  
These are just a few examples of situations when cau-  
tion must be used when operating on a slope. There are  
many other possibilities too numerous to mention. Just  
remember to always exercise extreme caution when oper-  
ating on any slope.  
Slope Operation  
Slopes are a major factor in slip and fall accidents, which  
can result in severe injury or death. All slopes require extra  
caution. If you feel uneasy on a slope; do not mow it.  
ꢀ Use extreme caution when operating on slopes.  
• Be extremely careful changing directions on a slope.  
Slow down.  
• Do not operate where the machine could slip or tip.  
ꢀ Always be sure of your footing. Keep a firm hold on the  
handle and walk—never run.  
Children  
ꢀ Watch for holes, ruts or bumps. Uneven terrain could  
overturn the machine. Tall grass can hide obstacles.  
ꢀ Remove obstacles such as rocks, tree limbs, etc.  
ꢀ Keep all movement on slopes slow and gradual. Do not  
make sudden changes in speed or direction.  
ꢀ Avoid starting and stopping on a slope. If wheels lose  
traction, disengage the blade and, using extreme caution,  
proceed slowly off the slope.  
ꢀ Do not mow near drop-offs, ditches, or embankments.  
The machine could suddenly turn over if a wheel goes  
over the edge of a cliff or ditch, or if an edge caves in.  
You could lose your footing or balance.  
ꢀ Do not mow on wet grass. Reduced traction could cause  
sliding.  
ꢀ Terrain conditions can affect traction resulting in possible  
loss of control of the machine. Some of the conditions to  
be aware of are:  
Tragic accidents can occur if the operator is not alert to  
the presence of children. Children are often attracted to the  
machine and the mowing activity. Never assume that  
children will remain where you last saw them.  
ꢀ Never leave machine unattended with children present.  
ꢀ Children or bystanders may be injured if they move or  
attempt to operate the mower while it is unattended.  
Always release blade lever and drive clutch lever and set  
the throttle lever to the “STOP” position before leaving  
machine for any reason.  
ꢀ Keep children out of the mowing area and under the  
watchful care of a responsible adult other than the opera-  
tor.  
ꢀ Be alert and turn the machine off if children enter the  
area.  
ꢀ Before and while backing, look behind and down for  
small children.  
ꢀ Never carry children, even with the blade off. They may  
fall off and be seriously injured or interfere with safe  
machine operation.  
1. Wet terrain  
2. Depressions in the ground; i.e. holes, ruts, washouts  
3. Mounds of dirt  
4. Soil type; i.e. sand, loose dirt, gravel, clay  
5. Grass type, density, and height  
6. Extremely dry conditions of grass  
Another consideration to safe mowing on slopes is to  
be aware of what is located at the bottom of the slope.  
Extreme caution should be used when there is a hazard  
located at the bottom of the slope. Some examples are:  
1. Water; i.e. lake, river  
ꢀ Never allow children to operate the machine.  
ꢀ Use care when approaching blind corners, shrubs, trees,  
the end of a fence or other objects that may obscure  
vision or block your view of a child.  
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108548_1208  
Assembly  
NOTE: This mower is to be set up in one of two modes, either catcher mode or mulching mode.  
A. Parts List  
Listed below are parts included in shipping carton. If any parts are missing or damaged, please contact Hustler Parts  
Department  
1. Remove the mower from shipping carton and verify that all the accessories not attached to the mower are accounted for as  
shown on parts list. Fig. 4-1  
12  
11  
6
9
7
10  
3
Mower with upper  
handle  
8
4
13  
5
2
Fig. 4-1  
Item  
1
P/N  
929208  
Description  
Qty  
Mower  
1
1
1
1
1
4
6
4
2
2
2
3
1
1
1
1
2
N/A  
Recoil starter (supplied with engine)  
3
51027-268-103  
11062-178  
36098-155  
569L-0800  
583L-0800  
31057-181  
31057-256  
11012-132  
71900-846  
68028-119  
71285-109  
601399  
Lower handle  
4
Frame  
5
Grass bag  
6
Nut  
7
Nut  
8
Cap screw  
9
Bolt  
10  
11  
12  
13  
14  
15  
16  
Handle support clamp  
Handle support bar  
Velcro strap  
Recoil starter Handle  
Instruction manual  
Instruction manual (Engine)  
Mulch kit (see page 4-5 for parts listing)  
601825  
108548_1208  
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WARNING: Mower blades are sharp and can cut.  
Wrap the blade(s) or wear gloves and use extra caution  
when servicing them.  
11  
3. Remove the lower bolt and attach the bar  
to the  
mower as shown. Fig. 4-5. Start the bolt in the hole  
but do not tighten. Install the bracket ꢄ to the lower  
11  
handle and attach the bar  
using hardware ꢅ and ꢃ  
1. Attach the lower handle ꢁ to the mower with flanged  
(flanged cap nut not shown). Tighten all of the hard-  
nuts. Fig. 4-2  
ware. Fig. 4-5 and Fig. 4-6  
6
11  
3
Lower bolt  
Fig. 4-2  
Fig. 4-5  
2. Assemble the upper handle to the lower handle ꢁ.  
Lower handle  
13  
Use the holder  
on the right hand side and the two  
bolts ꢂ on the left hand side and the flanged cap nuts  
ꢃ. Fig. 4-3 and Fig. 4-4  
11  
10  
7
3
8
Fig. 4-6  
13  
Upper handle  
NOTE: When adjusting the height of the handle,  
11  
loosen the bolt on the bar , before loosening the  
Fig. 4-3  
handle height adjustment bolt. Fix the cable harness to  
the handle with velcro straps so that they do not inter-  
fere with the opening / closing of the guard or opera-  
tion of the machine. The cable harness should be  
routed under the lower handle. Fig. 4-7 and Fig. 4-8  
Upper handle  
9
Loosen bolts to  
adjust height  
7
3
Fig. 4-7  
Fig. 4-4  
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108548_1208  
Cable harness  
4
12  
Loosen  
11  
5
Fig. 4-8  
4. Attach the recoil starter ꢆ to the mower. Remove the  
three existing cap screws on the cover. Align recoil  
starter so that the draw cord is on the dipstick side of  
the engine. Bolt recoil starter ꢆ and cover to the  
engine. Route the cord through the holders provided  
on the lower right hand side handle. Fig. 4-9 and  
Fig. 4-10.  
Fig. 4-11  
Guard  
Cover  
Housing  
Hook  
Existing  
hardware  
Dispstick  
Fig. 4-12  
WARNING: When attaching or detaching the catcher,  
be sure to turn off the engine. Open or close the guard  
slowly. Also, do not place your finger(s) between the  
guard and the mower.  
Draw cord  
Fig. 4-9  
NOTE: Before operating the mower, oil and unleaded gaso-  
line need to be added to the engine. Add 1.4 pints (.65 L) of  
SAE 10W-30 oil and a half gallon (1.8 L) of gasoline to the  
engine.  
B. Mulch kit  
Item  
1
P/N  
Description  
Multi cutting blade set  
Blade  
Qty  
2
71906-460  
91014-183  
91014-182  
11024-150  
11086-198  
31044-134  
60124-220  
31057-220  
335L-0610  
2
1
3
Blade  
1
Holders  
4
Clip  
1
5
Clip (stopper)  
Plug  
1
Fig. 4-10  
6
1
7
Spacer  
1
8
M10 x 30 x 1.25  
M6 x10 x 1.0  
2
5. Place the catcher bag ꢇ onto the frame ꢈ. Fig. 4-11.  
Attach the catcher to the mower. Lift the guard and set  
the hooks of the catcher on the housing of the mower.  
To remove the catcher reverse the previous procedure.  
Fig. 4-12  
9
1
NOTE: Do not operate in conditions that cause the engine to  
bog down or stall. When cutting thick grass, or high grass,  
108548_1208  
4-5  
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adjust the cutting height of the deck to a suitable setting. It may  
be necessary to make more than one pass to properly cut a lawn.  
1. Turn the mower off and shutoff the fuel cock. Discon-  
nect the spark plug wire. Turn the mower on its side.  
Fuel tank side must be facing up.  
4. Insert the plug ꢊ and allow the guard to return to the  
normal operating position. Fig. 4-15 and Fig. 4-16  
2. Remove the normal cutting blade and replace with  
mulching blades ꢉ. Use the bolts ꢅ supplied with the  
mulching blades. The regular bolts will be too short.  
Torque blades to 26 - 33 ft.-lb. (35-45 Nm). Fig. 4-13  
6
6
Fig. 4-15  
Torqueblade bolt to  
3
26 - 33 ft.-lbs.  
8
2
(35 - 45 Nm)  
1
Fig. 4-13  
3. Lift guard and place the spacer ꢃ in the discharge  
chute. Install and bolt ꢂ the two clips ꢈ and ꢇ  
together as shown. Fig. 4-14  
Guard  
Fig. 4-16  
7
7
4
9
5
Fig. 4-14  
4-6  
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108548_1208  
B
C
U
A
V
G
K
J
L
M
D
E
H
T
F
H
I
P
O
N
W
Q
D
E
C
ON  
C
OFF  
B
S
R
NOTE: Illustrations may differ from the actual machine you have purchased.  
Name  
Description  
Upper handle  
Grab this handle when using the lawn mower  
A.  
B.  
Controls mowing and stoppage.  
Pushed forward: Machine starts moving forward  
Released: Machine stops moving forward  
Drive clutch lever  
Engages and disengages the blade clutch  
Pushed forward with yellow button depressed: Engages the blade clutch  
(When pushed forward with the button not depressed, the blade does not rotate.)  
Released: Stops the blade rotation.  
Blade lever  
C.  
D.  
Gearshift lever  
Adjusts the mowing speed  
Adjusts the engine speed.  
(Position)  
(Meaning)  
Choking  
High speed  
Low speed  
Stop  
(Usage)  
Engine start  
Mowing  
Throttle lever  
E.  
Idling  
Engine stop  
Grass bag  
Catches the grass clippings  
F.  
G.  
H.  
I.  
Guard  
Cutting height adjustment lever  
Wheel  
Adjusts the cutting height (one located at each wheel)  
Pull the starter rope to start the engine  
Fuel tank  
J.  
Recoil starter  
Air cleaner  
K.  
L.  
M.  
N.  
O.  
P.  
Muffler  
Housing  
Spark plug  
Spark plug wire  
Fuel cock  
Shuts off fuel flow to the engine.  
Q.  
R.  
S.  
Blade  
Blade mounting bolts  
Engine oil dipstick & oil fill tube  
Starter rope  
Attaches the blade to the blade mount  
Shows the engine oil level.  
T.  
U.  
V.  
Lower handle  
Fuel filter  
W.  
Fig. 4-17  
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4. Crumple a half sheet of newspaper into a ball small  
enough to go under the deck (approximately 3” or  
7.6cm in diameter).  
Operation  
WARNING: Before inspection, stop the engine and  
5. Place the newspaper ball 5” (12.7cm) in front of the  
mower.  
remove the spark plug wire from the spark plug.  
6. Start the engine.  
A. Preparation and inspection  
7. Engage the blade lever to start the blade.  
8. After the blade is spinning, disengage the blade lever.  
You should hear a change in the noise the mower is  
making. This will be due to the blade stopping and the  
engine sound increasing because no load is being  
applied to it.  
9. Immediately push the mower over the newspaper ball.  
10.Stop the engine and wait for all moving parts to stop.  
11. Walk around the mower to check for the newspaper  
ball. If the ball did not go under the mower then  
repeat steps 5 through 10.  
12.Move the mower away from the newspaper ball. If  
the newspaper ball has unraveled or is shredded, the  
blade is not stopping properly, resulting in unsafe  
operating conditions. Contact your Hustler Turf  
Dealer before continuing operation.  
1. Place the mower on a level surface.  
2. Check the engine oil level using the engine oil dip-  
stick. Do not screw dipstick into tube when checking  
engine oil. Make sure the oil level is between the  
upper and lower limits on the dipstick. Replenish oil  
if necessary. Make sure the dipstick is properly seated  
when reinstalled in the dipstick housing. Fig. 4-18  
3. Check the fuel level and fill fuel tank if necessary.  
Make sure the fuel cap is screwed on properly and  
tight before beginning operation. Fig. 4-19  
4. If catching: Check the grass bag for any holes or  
damage. Replace if damaged.  
If mulching: Check that the spacer, stand/stopper  
and plug are in place and the guard is in the lowest  
position and is resting against the plug.  
5. Check the machine for loose hardware or parts. Make  
sure all covers and guards are properly installed.  
6. Check the mower blade for damage and proper blade  
bolt torque. Replace blade if damaged. Refer to  
Mower Blade Maintenance section for more detailed  
information.  
C. Engine operation  
1. Attach the spark plug wire to the spark plug.  
2. Set the fuel cock to the “ON” (open) position.  
Fig. 4-20  
Dipstick  
ON  
Fig. 4-20  
Fig. 4-18  
3. Set the throttle to the “CHOKE” position if starting a  
cold engine. Set the throttle to the “FAST” position if  
the engine is warm. Fig. 4-21  
Fuel cap  
Throttle lever  
(choke position)  
Fig. 4-19  
B. Checking the Blade Brake Clutch safety system  
Check the blade brake clutch safety system daily,  
prior to each use. This system is an important mower  
safety feature. It should be repaired immediately if it  
malfunctions.  
Fig. 4-21  
4. To start the engine: Lightly pull on the starter rope  
handle until you can feel resistance. Make sure you  
have a good grip on the handle and then pull on the  
starter rope handle with more force. After engine has  
started allow the starter rope to return to the recoil  
starter handle slowly.  
1. Stop the engine and wait for all moving parts to stop.  
2. Move the mower onto a paved surface that is located  
in a non-windy area.  
3. Set the cutting height to 2-1/2” (6.4cm) at all four  
wheels.  
4-8  
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108548_1208  
NOTE: Make sure that the blade lever and the drive  
clutch lever are disengaged before starting the engine.  
Use this mower when the outside air temperature is  
o
o
o
o
between 40 and 105 F (5 and 40 C). Failure to use  
this machine within this temperature range may result in  
a malfunction, breakdown or accidents.  
WARNING: Make sure there is no person or object in  
front of, or behind you when pulling on the starter  
rope.  
WARNING: All operators and mechanics must  
become familiar with the safe operation of the equip-  
ment, operator controls and safety signs before using  
this machine.  
5. Allow the engine to warm up before mowing. Set  
throttle lever to the “FAST” position when mowing.  
Fig. 4-22  
NOTE: The engine may stall if the blades are  
engaged with the throttle in the “SLOW” position.  
1. Perform the daily inspection and preparation routine  
found elsewhere in this manual before starting opera-  
tion.  
2. Start engine per the Engine Operation section.  
3. Set the throttle lever to the “FAST” position. Fig. 4-25  
Throttle lever  
(fast position)  
Throttle lever  
Fig. 4-22  
6. To stop the engine: Release the blade lever and the  
drive clutch lever. Set throttle to the “STOP” posi-  
tion. When engine has stopped, rotate the fuel cock to  
the “OFF” (closed) position. Fig. 4-23 and Fig. 4-24  
NOTE: Do not stop the engine with the throttle set in  
the “CHOKE” position. Restarting the engine will  
become harder if this occurs. However, if the engine  
will not stop with the throttle set to the “STOP” posi-  
tion then set the throttle to the “CHOKE” position to  
shutoff the engine. If the “CHOKE” method is neces-  
sary to stop the engine, check the throttle control for  
proper adjustment. Re-adjust if necessary.  
Fig. 4-25  
4. Push the blade lever forward while pressing on the  
yellow button. This will engage the blade clutch.  
Make sure the lever is pushed forward until it touches  
the handle. Fig. 4-26  
NOTE: The blade will not engage unless the yellow  
button is depressed.  
Blade lever  
Yellow  
button  
Throttle lever  
(stop position)  
Blade disengaged  
Blade engaged  
Fig. 4-26  
Fig. 4-23  
5. To drive the mower forward: Step toward the han-  
dle while pushing the drive clutch lever forward to  
engage the transmission. Make sure the lever is  
pushed forward until it touches the handle. Fig. 4-27  
IMPORTANT: Do not require the machine to pull  
you forward. This will result in premature transmis-  
sion failure.  
OFF  
Fig. 4-24  
D. Mowing operation  
When operating this mower observe the instructions and  
safety items in this manual.  
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3. Place the cutting height adjustment lever in the  
desired cutting height notch.  
4. Set all cutting height adjustment levers at the same  
position  
F. Grass catcher  
Drive  
clutch  
lever  
1. Attaching the grass catcher:  
Lift the guard and place the catcher hook onto the  
mower housing. Fig. 4-32  
2. Removing the grass catcher:  
Lift the guard and remove the catcher hook from the  
mower housing.  
Fig. 4-27  
Close the guard slowly.  
6. Adjust the mowing speed with the gearshift lever.  
Fig. 4-28  
NOTE: If the grass catcher becomes full or the discharge  
opening becomes clogged then the mower will begin to leave  
grass clippings.  
NOTE: Adjust the mowing speed according to the  
conditions of the mowing area and the grass.  
NOTE: Clogging may occur if the grass catcher bag  
becomes wet..  
WARNING: To mow; make sure each the blade lever  
and clutch lever are pushed down until they touch the  
handle. Continuing to operate without the levers  
pushed completely down will result in a machine fail-  
ure.  
Lever  
Notch  
Lever  
Slow  
Fast  
Notch  
Fig. 4-30  
Gearshift  
lever  
Lever  
Fig. 4-28  
Notch  
7. To shutdown the mower do the following:  
Release the drive clutch lever and pull back on the  
blade lever to disengage the blade clutch. Set the  
throttle to the “STOP” position. The engine should  
stop. Fig. 4-29  
Fig. 4-31  
Throttle lever  
Guard  
Fig. 4-29  
Hook  
E. Cutting height adjustment  
Hook  
Mower  
housing  
WARNING: Hot engine and muffler! Do not touch  
the muffler and the engine when adjusting the cutting  
height.  
Fig. 4-32  
1. Stop the engine.  
Transporting the mower  
2. Push the cutting height adjustment lever so that it  
clears the height setting notches. Fig. 4-30 and  
Fig. 4-31  
A. Close the fuel cock.  
B. If necessary detach the handle. Temporarily tighten the  
screws at the original positions if the handle is detached.  
4-10  
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108548_1208  
WARNING: Stop the engine and remove the spark  
plug wire before loading the mower onto a truck or  
trailer.  
WARNING: Do not leave nor transport this machine  
tilted.  
108548_1208  
4-11  
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4-12  
108548_1208  
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MAINTENANCE & ADJUSTMENTS  
requiring engine power should be performed by trained  
personnel only.  
ꢀ Prior to any servicing stop the engine and disconnect the  
spark plug wire, being careful to not touch the hot engine  
or muffler.  
Safe Servicing Practices  
This product is capable of amputating hands and feet and  
throwing objects. Always follow all safety instructions to avoid  
serious injury or death.  
ꢀ Be careful not to spill fuel or oil when tilting the unit to  
check or maintain the blade. Clean up any spills immedi-  
ately.  
ꢀ Do not touch hot parts of machine. Allow engine to cool  
before servicing.  
ꢀ Keep nuts and bolts tight, especially the blade attachment  
bolts. Keep equipment in good working condition.  
ꢀ Never tamper with safety devices. Check their proper  
operation regularly.  
ꢀ Stop the engine before removing the grass catcher or  
unclogging the discharge chute. Never clear the dis-  
charge chute with the engine running. Turn off the  
engine and be sure the blade has stopped before cleaning.  
Use a stick to clear a plugged discharge area. Never use  
your hand!  
ꢀ Grass collection system components are subject to wear,  
damage and deterioration, which could expose moving  
parts or allow objects to be thrown. Frequently check  
components and replace with manufacturer’s recom-  
mended parts, when necessary.  
ꢀ Exercise caution when working under the deck as the  
mower blade is extremely sharp. Wrap the blade(s) or  
wear gloves and use extra caution when servicing them.  
ꢀ Use only genuine Hustler replacement parts to ensure that  
original standards are maintained  
Service  
ꢀ Unless specifically required, DO NOT have engine run-  
ning when servicing or making adjustments to the  
mower. Park the machine on level ground. Disconnect  
the spark plug wire from the spark plug before doing any  
maintenance. Wait for all movement to stop before  
adjusting, cleaning or repairing. Repairs or maintenance  
requiring engine power should be performed by trained  
maintenance personnel only. To prevent carbon monox-  
ide poisoning, be sure proper ventilation is available  
when engine must be operated in an enclosed area. Read  
and observe safety warnings in this manual.  
ꢀ Before working on or under the deck, make certain  
engine cannot be accidentally started. Shut engine off  
and disconnect spark plug wire from the spark plug for  
maximum safety. Repairs or maintenance requiring  
engine power should be performed by trained mainte-  
nance personnel only.  
ꢀ Always keep shields and covers on mower for safety as  
well as cleanliness.  
ꢀ Use a stick or similar instrument to clean under the  
mower making sure that no part of the body, especially  
arms and hands are under mower.  
ꢀ Always keep engine and machine clean, removing accu-  
mulated dirt, trash and other material from machine.  
Clean up oil or fuel spillage. Allow machine to cool  
before storing.  
ꢀ Clean flammable material from machine. Prevent  
fires by keeping the mower clean of accumulated  
trash, grass clippings and other debris. Always clean  
up spilled fuel and oil.  
Introduction  
Regular maintenance is the best prevention for costly  
downtime or expensive, premature repair. The following pages  
contain suggested maintenance information and schedules  
which the operator should follow on a routine basis.  
Remain alert for unusual noises, they could be signaling a  
problem. Visually inspect the machine for any abnormal wear  
or damage. A good time to detect potential problems is while  
performing scheduled maintenance service. Correcting the  
problem as quickly as possible is the best insurance.  
ꢀ Always wear adequate eye protection when servicing the  
mower or when grinding mower blades and removing  
accumulated debris.  
ꢀ Use extra caution when handling gasoline and other  
fuels. They are flammable and vapors are explosive.  
ꢀ Never attempt to start engine when there is a strong odor  
of gasoline fumes present. Locate and correct cause.  
ꢀ Never remove fuel cap or refuel mower while engine is  
running or while engine is hot; never refuel near an open  
flame or near devices which can create a spark. Refuel  
outdoors. Clean up any gasoline spills.  
ꢀ Never run the engine in an enclosed area unless exhaust  
is vented to the outside. Exhaust gases contain carbon  
monoxide which is an odorless and deadly poison.  
ꢀ Never attempt to make any adjustments or repairs to the  
drive system or mower deck while the engine is running  
or deck clutch is engaged. Mower blades cannot be seen  
and are located very close to the deck housing. Fingers  
and toes can be cut off instantly. Repairs or maintenance  
Clear away heavy build-up of grease, oil and dirt, especially  
around the engine; minute dust particle are abrasive to close-  
tolerance engine assemblies.  
Daily inspect mower for grass clippings and wire and string  
tangles. The underside of the mower deck will collect a build-  
up of grass clippings and dirt, especially when grass is wet or  
has high moisture content. This build-up will harden, restricting  
blade and air movement and will probably show a poorer quality  
of cutting. Therefore it should be removed routinely.  
To do this it will be necessary to scrape the build-up from  
underneath.  
Some repairs require the assistance of a trained service  
mechanic and should not be attempted by unskilled personnel.  
Consult your Hustler service center when assistance is needed.  
108548_1208  
5-1  
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When practical, remove gas-powered equipment from  
the truck or trailer and refuel the equipment with its  
wheels on the ground. If this is not possible, then  
refuel such equipment on the truck or trailer using a  
portable container and not a gasoline dispenser noz-  
zle. If a gasoline dispenser nozzle must be used, keep  
the nozzle in contact with the rim of the fuel tank or  
container opening at all times until fueling is com-  
plete. Do not use a nozzle lock-open device.  
Read and observe safety precautions elsewhere in this  
manual.  
Torque values  
WARNING: Particular attention must be given to  
tightening the blade bolts. Failure to correctly torque  
these may result in the loss of a blade, which can cause  
serious damage or personal injury.  
Torque values are given below:  
Ft-lbs.  
Nm  
Blade spindle bolt top ................... 26 - 33..........35 - 45  
For all other torques refer to the standard torque chart found  
elsewhere in this manual.  
For engine torque values, see engine owner’s manual.  
WARNING: Gasoline is harmful or fatal if swal-  
lowed.  
Long-term exposure to vapors can cause serious  
injury and illness.  
Avoid prolonged breathing of vapors.  
Keep face away from nozzle and gas tank or fuel con-  
tainer opening.  
Keep gas away from eyes and skin.  
If fuel is spilled on clothing, change clothing immedi-  
ately.  
Washing the mower  
When washing the mower, do not use a power washer. This  
will help prevent water intrusion and ensure component  
performance. Wipe with a dry rag after washing and then wipe  
the metal surface with a rag soaked with oil.  
Clean the grass catcher with water and allow it to dry before  
using.  
WARNING: Never overfill fuel tank. Replace gas  
cap and tighten securely.  
Fuel system  
DANGER: To avoid personal injury or property  
damage, use extreme care in handling gasoline.  
Gasoline is extremely flammable and the vapors  
are explosive.  
The fuel tank is located at the left rear of the engine. Fig. 5-1  
Use regular unleaded gasoline with an octane rating of 87 or  
higher.  
IMPORTANT: Dispose of any unused gasoline properly  
according to the law in each country.  
IMPORTANT: Never use methanol, gasoline containing  
methanol, or gasohol containing more than 10% ethanol because  
the fuel system could be damaged. Do not mix oil with gaso-  
line.  
DANGER: Observe usual fuel handling precautions:  
Do not smoke while refueling. Extinguish all ciga-  
rettes, cigars, pipes and other sources of ignition.  
Do not remove fuel cap or fill tank with engine run-  
ning or while engine is hot. Clean up any gasoline  
spills.  
Fuel tank  
Allow engine to cool before storing machine inside a  
building.  
Keep fuel away from open flame or spark and store  
machine away from open flame or spark or pilot light  
such as on a water heater or other appliances.  
Use extreme care when handling gasoline and other  
fuels. They are extremely flammable and vapors are  
explosive. A fire or explosion from gasoline can burn  
you and others and can damage property.  
Never refuel or drain the fuel from the machine  
indoors.  
Never attempt to start engine when there is a strong  
odor of gasoline fumes present. Locate and correct  
cause.  
Store gasoline in an approved container and keep it  
out of the reach of children. Never buy more than a  
30 day supply of gasoline.  
Fig. 5-1  
Engine oil and filter  
IMPORTANT: Drain all of the gasoline from the fuel tank  
before tilting the engine to drain the oil. Dispose of used engine  
oil properly according to the law in each country.  
IMPORTANT: All oil drips or spills must be cleaned off of  
the exhaust system before operating the machine.  
WARNING: Do not touch the engine and muffler as  
they may be hot.  
Always place gasoline containers on the ground away  
from your vehicle before filling.  
Do not fill gasoline containers inside a vehicle or on a  
truck or trailer bed with interior carpets or plastic  
truck bed liners. Always place gasoline containers on  
the ground away from your vehicle before filling.  
1. Remove the engine oil dipstick.  
2. Remove the engine oil drain plug. Fig. 5-2  
3. Tilt the mower onto it’s side to drain the oil. Fig. 5-2  
4. Set the mower right side up and replace the oil drain plug.  
Clean up any oil spill.  
5-2  
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108548_1208  
5. Fill engine with the proper oil and quantity per the engine  
WARNING: Always wear adequate eye protection  
manufacturer’s recommendation.  
when grinding mower blades.  
WARNING: Failure to correctly torque the blade  
mounting bolts may result in the loss of the blade  
which can cause serious injury.  
A. Checking the blade  
1. When checking the blade, lay the mower on it’s side  
with the carburetor on the upside.  
2. Confirm that the blade is not chipped, bent or worn.  
Fig. 5-3  
3. If the blade or the blade bolts are damaged, replace  
with Hustler approved parts.  
Oil drain  
plug  
Oil pan  
4. Torque the blade bolts to 26.0 33.0 ft.-lbs (35 - 45  
Fig. 5-2  
Nm). Fig. 5-4  
Engine air filter  
Perform engine air filter maintenance per the engine’s  
owner’s manual.  
General engine maintenance  
Detailed instructions and recommendations for break-in and  
regular maintenance are specified in the Engine Owner’s  
manual. Please refer to this manual for engine servicing,  
lubricating oil levels with quality and viscosity  
recommendations, bolt torques, etc. The engine warranty is  
backed by the manufacturer. Special attention should be paid to  
applicable data which will not be duplicated here.  
New blade  
Chip  
Bend  
Wear  
Fig. 5-3  
B. Replacing the blade  
1. Lay the mower on it’s side with the carburetor on the  
upside.  
2. Loosen the blade mounting bolts and remove the  
blade.  
3. Clean the underneath side of the mower housing and  
around the blade mounting bracket.  
WARNING: Do not change engine governor setting  
or overspeed the engine.  
Mower blade maintenance  
4. Attach blade using the blade mounting bolts and  
torque between 26 - 33 ft.-lbs (35 - 45 Nm). Fig. 5-4  
NOTE: Check the blade for balance following grinding. A  
commercial balancing tool is available through most hardware  
supply stores, or balancing can be done by placing the blade on  
an inverted line punch. Blade should not lean or tilt. Spin the  
blade slowly, blade should not wobble. If blade is out of bal-  
ance, true it up before reinstalling.  
Check the mower blade daily, it is the key to power efficiency  
and well groomed turf. Keep it sharp, a dull blade will tear  
rather than cut the grass, leaving a brown ragged top on the  
grass within a few hours. A dull blade also requires more power  
from the engine.  
Replace any blade which is bent, cracked or broken.  
WARNING: Mower blades are sharp and can cut.  
Wrap the blade(s) or wear gloves and use extra caution  
when servicing them.  
WARNING: Never attempt to straighten a bent blade  
by heating, or weld a cracked or broken blade as the  
blade may break and cause serious injury. Replace  
worn or damaged blades.  
Blade  
Bolts  
Torque to  
26 - 33 ft.-lbs.  
(35 - 45 Nm)  
DANGER: Never work with blades while engine is  
running. Always disconnect the spark plug wire from  
spark plug when working under the mower. Wear  
gloves when handling blades. Always check for  
blade damage if mower strikes a rock, a branch or  
other foreign objects during mowing!  
Fig. 5-4  
WARNING: Mower blades are sharp and can cut.  
Wrap the blade(s) or wear gloves and use extra caution  
when servicing them.  
108548_1208  
5-3  
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Throttle lever adjustment  
Adjust the throttle lever so that when it is placed in the  
“CHOKE” position the engine choke is engaged. Fig. 5-5  
1. Confirm that the adjustment hole on the engine control  
panel matches the throttle lever when it is in the “FAST”  
position.  
Blade lever  
1.97” - 2.95”  
(50 - 75 mm)  
2. If adjustment is necessary, adjust by turning the adjuster  
and loosening the lock nut on the throttle cable. Fig. 5-6  
3. Set the adjuster to the optimal position and tighten the  
lock nut. Fig. 5-6  
Fig. 5-7  
4. Start the engine and confirm that the engine stops  
completely when the throttle lever is set at the “STOP”  
position.  
Adjuster  
Lock nut  
Throttle lever  
Blade  
cable  
Fig. 5-8  
Fig. 5-5  
Drive clutch lever  
Adjust so that the machine runs (when the drive clutch is  
engaged) when the distance between the drive clutch lever and  
the handle is 2.95” - 3.94” (75 - 100 mm). Fig. 5-9  
1. If adjustment is necessary, adjust by turning the adjuster  
and loosening the lock nut on the drive clutch cable.  
Fig. 5-10  
Lock nut  
Adjuster  
2. Set the adjuster to the optimal position and tighten the  
lock nut. Fig. 5-10  
3. Confirm that the machine can be pulled backward when  
Throttle  
cable  
the drive clutch lever is released.  
Fig. 5-6  
Driveclutch  
lever  
Blade lever adjustment  
Adjust so that the blade starts rotating when the distance  
between the blade lever and the handle is 1.97” - 2.95” (50 - 75  
mm) when the yellow button is depressed. Fig. 5-7  
1. If adjustment is necessary, adjust by turning the adjuster  
and loosening the lock nut on the blade cable. Fig. 5-8  
2. Set the adjuster to the optimal position and tighten the  
lock nut. Fig. 5-8  
2.95” - 3.94”  
(75 - 100 mm)  
Fig. 5-9  
3. Confirm that the blade stops completely when the blade  
lever is released.  
Adjuster  
Lock nut  
Drive clutch cable  
Fig. 5-10  
5-4  
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108548_1208  
Gearshift lever  
Adjust the gearshift lever to .04” - .51” (1 - 3 mm) as shown  
in Fig. 5-11.  
1. If adjustment is necessary, adjust by turning the adjuster  
and loosening the lock nut on the gearshift cable.  
Fig. 5-12  
2. Set the adjuster to the optimal position and tighten the  
lock nut. Fig. 5-12  
3. Start the engine and confirm that the running speed  
changes when the gearshift lever is operated.  
Gearshift lever  
.04” - .51”  
(1-3mm)  
Fig. 5-11  
Lock nut  
Adjuster  
Gearshift  
cable  
Fig. 5-12  
108548_1208  
5-5  
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TROUBLESHOOTING  
Hustler M-1  
Maintenance Schedule  
WEEKLY  
The majority of operating problems that occur with a system can be traced to  
improper adjustments or delayed service. A consistently applied preventative  
maintenance progam, as outlined in the maintenance section of this manual,  
will prevent many problems. The following chart is designed to help you  
locate a problem by suggesting probable causes and the recommended  
solutions.  
ANNUALLY  
OR 100  
HOURS  
SERVICE AT  
OR 40  
INTERVALS INDICATED  
HOURS  
Verify safety start interlock system  
Prior to each use  
SUGGESTED  
SYMPTOMS  
PROBABLE CAUSES  
Visually inspect unit for loose  
hardware and/or damaged parts  
REMEDIES  
Fill tank or replace line  
Add engine oil  
Prior to each use  
No fuel or line plugged  
Engine oil low  
Check oil level, engine (1)  
Clean air intake screen (3)  
Clean foam element (3)  
Check fuel level  
Prior to each use or every 4 hours  
Prior to each use or every 4 hours  
Prior to each use  
Set throttle lever to  
“CHOKE” or “RUN”  
position  
Throttle lever is set to  
“STOP” position  
Prior to each use  
Engine does not  
start  
Blade - sharpen & securely  
fastened  
Prior to each use  
Prior to each use  
Spark plug wire is  
disconnected  
Reconnect spark plug  
wire  
Grass catcher/mulcher plug -  
securely in place  
Excess gasoline is  
inhaled into cylinder  
Clean engine and housing  
Change engine oil & filter (1)(2)  
Clean cylinder & head fins (a)  
Clean engine exterior (a)  
Daily  
X
X
X
Air cleaner is dirty  
Air cleaner is dirty  
Carburetor is clogged  
Clean or replace air filter  
Clean or replace air filter  
Clean carburetor  
Replace air cleaner paper element  
(3)  
X
Fuel tank cap is removed Replace fuel cap  
Clean & regap spark plug (a)  
Check fuel line (4)  
X
X
X
X
X
X
X
X
Engine is hard to  
start  
Engine power is  
weak  
There is dirt in the fuel  
Replace the fuel filter  
filter  
Change fuel filter  
Replace spark plug  
Dirt, water or stale fuel in Contact your Hustler  
the fuel system  
Dealer  
Throttle cable - adjust  
Drive clutch cable - adjust  
Blade cable - adjust  
Gearshift cable - adjust  
Throttle wire is not  
adjusted properly  
Adjust throttle wire  
See engine manual  
See engine manual  
Numerous  
Spark plug gap is  
incorrect  
NOTES:  
Restrictions in air  
cleaner  
1. Initial oil change is after 5 hours of operation.  
Thereafter, change oil after every 40 hours operation.  
Change more often under dusty or dirty conditions and  
during hot weather periods.  
Service air cleaner  
Clean the cooling fan  
area  
Engine overheating  
Cooling fan is dirty  
Engine oil low  
Add engine oil  
2. Change engine oil filter per the engine manufacturer’s  
recommendations. Refer to Engine Owner’s Manual for  
recommendations and other maintenance items.  
Recoil starter is clogged  
etc.  
Clean recoil starter  
Torque blade bolts  
Blade loose  
3. Service more often under dusty or dirty conditions.  
4. Check fuel line hose for any cracks or leaks  
Balance blade and  
torque blade bolts  
Unbalance blade  
Abnormal vibration  
Tighten engine mount  
bolts  
REFERENCES:  
a—Refer to Engine Owner’s Manual  
Engine is loose  
NOTE: After completing maintenance cycle (100 hours), repeat  
cycle.  
5-6  
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108548_1208  
STORAGE  
When storing the unit at the the end of the mowing season, the  
following steps should be taken to ensure readiness for the next  
mowing season.  
6. Remove spark plug and pour a tablespoon of engine oil  
into the spark plug hole, Install plug, but do not  
reconnect spark plug wire.  
1. Remove all grass, dirt, and trash from tractor and mower.  
Clean tractor and mower and touch up all scrapes with  
Hustler spray paint.  
7. Crank engine with starter rope at least a dozen  
revolutions to distribute oil over cylinder walls and valve  
mechanism.  
IMPORTANT: Wash the machine with a mild detergent  
and water. Do not pressure wash the machine. Avoid  
excessive use of water.  
8. Clean exterior surface of engine. Spread a light film of  
oil over any exposed metal surfaces of engine that are  
subject to corrosion.  
2. Install new air filter per Engine Owner’s Manual.  
3. Check thoroughly for any worn or damaged parts that  
need replacing and order them from your dealer.  
4. Clean the graass catcher bag.  
9. Clean dirt and chaff from cylinders and fins, blower  
housing and muffler.  
10. Check oil filler cap and fuel tank cap to make certain they  
are securely in place.  
5. Perform separate engine preparation as listed below.  
6. Store tractor in a clean, dry place.  
11. Refer to engine manual for more information.  
New season preparation  
Preparation of engine for storage  
Before starting the tractor following post season storage, the  
following servicing is required:  
When engine is to be unused for long periods, proceed as  
follows:  
1. Clean mower, removing trash and dirt accumulation.  
2. Check engine oil level.  
3. Fill fuel tank with fresh gasoline. Run machine at half  
speed for 5 minutes. Stop engine and check for leaks,  
loose fittings and so forth.  
4. Tighten any bolts that have loosened and make sure all  
hair pins, cotter pins and clevis pins are in place.  
5. Install all safety shields and review safety precautions  
listed in this manual.  
1. Run engine for a minimum of 15 minutes.  
2. Drain oil from crankcase while engine is still warm.  
3. Refill with fresh oil of proper viscosity.  
4. Drain fuel tank and run the engine until it stops from lack  
of fuel. Gasoline evaporates if left in carburetor for long  
periods, forming gum and varnish deposits in carburetor.  
These deposits will cause engine flooding and loss of  
power.  
5. Remove and replace fuel filter if not done in previous  
100 hours.  
6. Refer to engine manual for more information.  
108548_1208  
5-7  
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Parts Manual  
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2  
Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3  
Mower Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4  
Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6  
Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8  
Cover Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10  
Gear Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12  
Mulch Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14  
Handle, Levers & Catcher System. . . . . . . . . . . . . . . . . . . . . . . . . . 6-16  
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18  
108548_1208  
6-1  
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General Information  
This Manual covers the Hustler M-1 model 929208.  
Frequently Ordered Parts  
PART NO.  
DESCRIPTION  
91014-189  
Blade  
See your Hustler dealer for serviceable engine parts.  
Service Literature  
PART NO. DESCRIPTION  
108548  
601825  
Owner’s Manual  
Honda GXV160 Engine Manual  
Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give  
the model and serial number to your parts and service representative.  
Using this manual  
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to  
vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed neces-  
sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see  
your Hustler dealer for current information and parts.  
6-2  
108548_1208  
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Standard Torques  
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap  
screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.  
SIZE  
FT-LBS  
NM  
SIZE  
FT-LBS  
NM  
.250  
8.2  
17  
30  
48  
11.1  
23  
40  
65  
M3  
M4  
M5  
M6  
M8  
M10  
M12  
M14  
M16  
M20  
M24  
1
1.3  
3
6.1  
10.4  
25  
50  
.312  
.375  
.438  
.500  
.562  
.625  
.750  
.875  
1.00  
2.2  
4.5  
7.7  
18.5  
37  
64  
80  
160  
320  
555  
73  
99  
105  
145  
260  
420  
625  
143  
200  
350  
565  
850  
87  
108.5  
215  
435  
750  
NOTE:  
108548_1208  
6-3  
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Mower Deck Assembly  
See “Cover Unit” on  
page 6-10.  
7
13  
11  
39  
35  
7
36  
38  
37  
7
7
12  
10  
40  
4
37  
14  
39  
38  
37  
3
38  
7
5
40  
1
7
42  
34  
41  
6
15  
36  
28  
24  
23  
42  
4
29  
44  
19  
16  
3
26  
5
7
4
27  
7
7
9
30  
8
25  
31  
32  
17  
18  
43  
7
4
20  
22  
21  
2
33  
6-4  
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108548_1208  
Mower Deck Assy  
ITEM  
NO.  
SERVICE PART  
QTY.  
DESCRIPTION  
NO.  
1
2
3
4
5
6
7
8
51043-151-107  
36068-204  
51090-117-09  
342L-0616  
512L-0600  
36065-180  
342L-0612  
11006-155  
11113-407  
11113-292  
36068-196-49  
36080-149  
64014-324  
68013-336  
71082-111  
51125-103  
11102-151  
31062-169  
579L-0600  
61024-208  
91014-189  
31057-197  
31057-243  
61024-142  
71067-106  
91097-101  
812V-2000  
717B-0418  
64014-339  
91049-129  
68036-280  
816V-0800  
36065-438  
51116-149  
51116-167  
31057-255  
512L-0800  
11113-408  
31057-181  
11113-415  
71008-377  
711V-0522  
733L-1000  
94401-16150  
1
1
2
5
4
1
12  
1
1
1
1
1
1
1
1
1
1
4
4
1
1
2
4
3
1
1
1
1
1
1
2
1
1
1
1
4
4
2
2
2
1
2
1
1
HOUSING  
GUARD  
PROTECTOR  
FLANGE BOLT  
HEX NUT  
COVER  
FLANGE TAPPING BOLT  
STAY C.P.  
STAY  
STAY  
GUARD  
RUBBER SHEET  
SHAFT  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
SPRING  
FAN ASSY (INCLUDES ITEMS 16–19)  
FAN  
HOLDER  
PRE-COAT LOCK BOLT  
FLANGE BOLT  
SPACER  
BLADE  
HEX BOLT  
HEX BOLT  
SPACER  
BRAKE ASSY  
UNIVERSAL JOINT  
C-SNAP RING FOR SHAFT  
PARALLEL PIN  
SHAFT  
CONNECTOR  
WASHER  
E-SNAP RING  
COVER  
LEFT HANDLE BRACKET  
RIGHT HANDLE BRACKET  
HEX BOLT  
HEX NUT  
STAY  
HEX BOLT  
STAY  
GEAR CASE ASSY  
SPRING PIN  
SNAP PIN  
WOODRUFF KEY  
108548_1208  
6-5  
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Wheel Breakdown  
10  
5
9
12  
13  
11  
7
27  
8
28  
30  
12  
1
25  
26  
6
29  
32  
33  
22  
15  
17  
31  
20  
41  
30  
47  
21  
23  
24  
18 34  
46  
19  
22  
30  
15  
26  
25  
37  
14  
12  
44  
46  
6
45  
11  
13  
8
41  
7
49  
42  
40  
39  
48  
5
9
22  
30  
21  
45  
20  
31  
38  
47  
32  
17  
42  
12  
3
22  
41  
2
46  
43  
37  
36  
4
4
35  
4
4
34  
33  
17  
17  
16  
16  
6-6  
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108548_1208  
Wheel Breakdown  
ITEM  
NO.  
SERVICE  
PART NO.  
QTY.  
DESCRIPTION  
1
2
3
4
5
6
7
8
71041-144  
91086-116  
NSS  
2
2
2
8
2
2
2
2
2
1
2
4
2
1
2
4
6
1
1
2
2
4
1
1
2
2
1
1
1
4
2
2
2
2
2
2
2
1
1
1
6
6
1
1
2
4
A/R  
1
1
WHEEL ASSEMBLY (INCLUDES ITEMS 2–4)  
TIRE  
WHEEL—NOT SERVICED SEPARATELY  
BEARING  
STOPPER  
THRUST PLATE  
PIN  
WASHER  
916B-6002  
11086-119  
61003-112  
31034-137  
68036-270  
68036-146  
71158-104  
11102-235  
31034-170  
68013-266  
71158-103  
68036-275  
31057-181  
68036-101  
11006-151  
11006-152  
342L-0612  
31057-255  
584L-0800  
71122-110  
11142-125  
11102-228  
916B-6202  
71122-111  
11142-126  
11150-105  
36061-121  
613L-0800  
569L-0800  
71041-135  
91086-113  
NSS  
11083-332  
51113-119  
11006-153  
11006-154  
11153-114-102  
335L-0625  
569L-0600  
11142-129  
11142-130  
11150-109-09  
68013-393  
68007-105  
11113-418  
11113-417  
9
WASHER  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
RATCHET ASSEMBLY RIGHT (INCLUDES ITEMS 11–13)  
HOLDER  
PIN  
SPRING  
RATCHET ASSEMBLY LEFT (INCLUDES ITEMS 11–13)  
WASHER  
HEXAGON BOLT  
WASHER  
STAY C.P. REAR LEFT  
STAY C.P. REAR RIGHT  
SELF-TAPPING FLANGE BOLT  
HEXAGON BOLT  
U-FLANGE NUT  
LEFT ADJUSTER ASSY (INCLUDES ITEMS 24–26)  
ADJUSTER REAR LEFT  
HOLDER  
BEARING  
RIGHT ADJUSTER ASSY (INCLUDES ITEMS 25, 26 AND 28)  
ADJUSTER REAR RIGHT  
ADJUST LEVER  
KNOB  
WASHER  
FLANGE NYLON NUT  
WHEEL ASSEMBLY (A.W.) (INCLUDES ITEMS 4, 34 AND 35)  
TIRE  
WHEEL—NOT SERVICED SEPARATELY  
COLLAR  
RING  
STAY C.P. FRONT LEFT  
STAY C.P. FRONT RIGHT  
BUMPER  
FLANGE BOLT  
FLANGE NYLON NUT  
ADJUSTER FRONT LEFT  
ADJUSTER FRONT RIGHT  
ADJUST LEVER  
SPRING  
SHIM  
STAY LEFT  
STAY RIGHT  
108548_1208  
6-7  
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Brake Assembly  
17  
13  
2
8
8
9
16  
15  
2
4
12  
5
3
7
11  
18  
6
14  
10  
6-8  
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108548_1208  
Brake Assembly  
ITEM  
NO.  
SERVICE PART  
NO.  
QTY.  
DESCRIPTION  
BRAKE ASSEMBLY  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
71067-106  
1
2
1
2
1
1
1
2
2
3
1
1
1
3
1
1
1
1
19512-883-000  
72600-VA4-010  
72613-VA4-000  
75090-VA4-030  
75100-VA4-010  
75110-VA4-000  
75182-VA3-J00  
90014-952-000  
90021-VA4-000  
90409-952-000  
90501-952-010  
75130-VA4-000  
75132-VA4-000  
75183-VA3-J00  
75150-VA3-J01  
94401-16150  
FAN COLLAR  
HOLDER ASSEMBLY  
BLADE HOLDER BUSHING  
CONTROL ASSEMBLY  
BRAKE C.P.  
BALL RETAINER C.P.  
CLUTCH RETURN SPRING  
FLANGE BOLT  
SPECIAL BOLT  
WASHER  
THRUST WASHER  
BRAKE DISK  
BRAKE HOLDER SPRING  
CLUTCH SPRING  
DRIVEN DISK C.P.  
WOODRUFF KEY  
BOLT 10 X 25  
90105-960-003  
NOTES:  
108548_1208  
6-9  
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Cover Unit  
2
8
10  
5
4
3
1
9
13  
11  
12  
7
6
15  
14  
8
16  
6-10  
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108548_1208  
Cover Unit  
ITEM  
NO.  
SERVICE  
PART NO.  
QTY.  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
11006-166  
36080-154  
11113-420  
613L-0800  
423U-0812  
64014-373  
11083-387  
31057-181  
64014-374  
51079-124  
36080-153  
11050-182  
569L-0400  
11006-167  
36080-155  
342L-0612  
1
1
1
1
1
1
1
2
1
1
1
1
3
1
1
1
STAY C.P.  
RUBBER SHEET  
STAY  
PLAIN WASHER  
SOCKET SCREW FLANGE  
SHAFT  
COLLAR  
HEXAGON BOLT  
SHAFT  
COVER C.P.  
RUBBER SHEET  
FIXING PLATE  
FLANGE NYLON NUT  
STAY C.P.  
RUBBER SHEET  
FLANGE TAPPING BOLT  
NOTES:  
108548_1208  
6-11  
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Gear Case  
22  
21  
20  
18  
5
13  
40  
46  
41  
12  
2
19  
6
23  
4
26  
15  
16  
27  
28  
29  
30  
31  
24  
14  
17  
25  
3
39  
36  
7
38  
32  
33  
11  
43  
31  
34  
10  
8
5
37  
6
42 45  
9
44  
35  
6-12  
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108548_1208  
Gear Case  
ITEM  
NO.  
SERVICE  
PART NO.  
QTY.  
DESCRIPTION  
1
2
3
4
5
6
7
8
71008-377  
51001-195  
51001-196  
61002-161  
61002-162  
61002-163  
64024-104  
11104-119  
320L-0525  
611L-0500  
571L-0500  
61003-109  
78003-130  
91097-101  
812V-2000  
717B-0418  
11097-106  
11104-137  
419U-0630  
611L-0600  
661L-0600  
512L-0600  
61024-117  
78001-162  
11129-107  
64014-236  
68013-262  
31034-171  
736U-0320  
64014-235  
61024-118  
78004-156  
78004-155  
64014-344  
78012-107  
31034-150  
812V-2200  
214B-11000  
11083-201  
31057-262  
68001-110  
11006-157  
315L-0625  
315L-0635  
318L-0612  
68007-132  
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
3
2
1
A/R  
GEAR CASE ASSEMBLY  
GEAR CASE  
GEAR CASE  
OIL SEAL  
OIL SEAL  
OIL SEAL  
SHIFTER SHAFT  
ARM  
9
HEXAGON BOLT  
PLAIN WASHER  
FLANGE NUT  
THRUST PLATE  
PINION  
UNIVERSAL JOINT  
C-SNAP RING  
PARALLEL PIN  
SHIFTER FORK  
ARM  
SOCKET SCREW  
PLAIN WASHER  
SPRING LOCK WASHER  
HEXAGON NUT  
SPACER  
BEVEL GEAR  
CLUTCH  
SHAFT  
SPRING  
PIN  
SPRING PIN  
SHAFT  
SPACER  
GEAR  
GEAR  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
SHAFT  
GEAR C.P.  
PIN  
C-SNAP RING  
O-RING  
COLLAR  
HEXAGON BOLT  
FIBER WASHER  
STAY C.P.  
HEXAGON BOLT  
HEXAGON BOLT  
HEXAGON BOLT  
SHIM  
108548_1208  
6-13  
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Mulch Kit  
1
6
3
7
8
4
10  
12  
6-14  
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108548_1208  
Mulch Kit  
ITEM  
NO.  
SERVICE  
PART NO.  
QTY.  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
31044-134  
71906-460  
91014-183  
91014-182  
71906-459  
61024-220  
11024-150  
11086-198  
71137-276  
335L-0610  
71137-247  
31057-220  
1
1
1
1
1
1
1
1
1
1
1
2
PLUG  
MULCH BLADE SET (NOT SHOWN; INCLUDES ITEMS 3 & 4)  
BLADE  
BLADE  
MULCH SPACER KIT (INCLUDES ITEMS 6–12)  
SPACER  
STAND  
STOPPER  
BOLT NUT SET (NOT SHOWN; INCLUDES ITEM 10)  
M6 X 10 X 1.0 FLANGE BOLT  
BOLT NUT SET (NOT SHOWN; INCLUDES ITEM 12)  
M10 X 30 X 1.25 FLANGE BOLT  
10  
11  
12  
NOTES:  
108548_1208  
6-15  
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Handle, Levers & Catcher System  
50  
3
5
6
12  
53  
4
49  
11  
15  
7
20  
17  
22  
10  
18  
13  
30  
8
32  
31  
9
21  
28  
18  
2
17  
33  
43  
42  
40  
29  
16  
23  
35  
45  
1
34  
24  
25  
26  
43  
40  
38  
36  
27  
42  
40  
52  
39  
41  
40  
46  
44  
47  
41  
48  
38  
51  
52  
6-16  
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108548_1208  
Handle, Levers & Catcher System  
ITEM  
NO.  
SERVICE PART  
NO.  
ITEM  
NO.  
SERVICE  
PART NO.  
QTY.  
DESCRIPTION  
HANDLE  
QTY.  
DESCRIPTION  
LEVER  
1
51027-268-103  
51027-280-103  
11095-172  
36110-102  
11049-109  
64014-336  
376L-0612  
71203-135  
76007-183  
68013-371  
31056-127  
576V-0600  
68013-392  
11109-111  
61023-190  
64014-337  
812V-0800  
613L-0800  
71161-120-09  
NSS  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
11095-117  
31062-109  
31057-281  
68036-125  
563L-0600  
71285-109  
68013-161  
71900-796  
470L-0514  
71900-845  
569L-0800  
31057-256  
583L-0800  
71900-846  
11012-132  
31057-181  
68028-118  
91003-125  
91003-180  
91001-329  
91003-169  
11062-178  
36098-155  
41003-201  
68028-119  
36080-156  
1
1
1
1
1
1
1
1
2
1
4
2
6
1
2
2
3
1
1
1
1
1
1
1
2
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
HANDLE  
LEVER  
BUTTON  
SLIDE PLATE  
SHAFT  
TRUSS SCREW  
ARM C.P.  
BUSHING  
SPRING  
GIB-HEADED PIN  
PUSH NUT  
SPRING  
LINK  
SLEEVE  
SHAFT  
C-SNAP RING  
WASHER  
LEVER ASSEMBLY  
LEVER  
BUSHING  
BUSHING  
SPRING  
THROTTLE LEVER  
THRUST PLATE  
SPRING  
PRE-COAT LOCK BOLT  
HEX BOLT  
WASHER  
U-HEX CAP NUT  
HOLDER C.P.  
SPRING  
COVER ASSEMBLY  
TAPPING SCREW  
BOLT SET  
FLANGE NYLON NUT  
HEX BOLT  
FLANGE CAP NUT  
BAR SET  
HANGER BAND  
HEX BOLT  
WIRE BAND  
CONTROL CABLE  
CONTROL CABLE  
THROTTLE WIRE  
CONTROL CABLE  
FRAME C.P.  
GRASS BAG C.P.  
TUBE  
WIRE BAND  
76007-131  
76007-191  
68013-391  
91010-169  
61003-113  
68013-356  
31058-168  
RUBBER SHEET  
HEX NUT  
NOTES:  
108548_1208  
6-17  
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Decals  
1
2
3
3
LEFT SIDE  
RIGHT SIDE  
FRONT  
4
6-18  
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108548_1208  
Decals  
ITEM  
NO.  
SERVICE  
PART NO.  
QTY.  
DESCRIPTION  
M-1 SAFE OPERATION DECAL  
M-1 DANGER DECAL  
M-1 DECK WARNING DECAL  
M-1 HUSTLER LOGO DECAL  
1
2
3
4
601956  
601949  
601957  
601955  
1
1
2
1
NOTES:  
108548_1208  
6-19  
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6-20  
108548_1208  
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INDEX  
PAGE  
PAGE  
108548 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2  
11006-151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
11006-152 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
11006-153 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
11006-154 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
11006-155 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
11006-157 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
11006-166 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11  
11006-167 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11  
11012-132 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
11024-150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15  
11049-109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
11050-182 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11  
11062-178 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
11083-201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
11083-332 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
11083-387 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11  
11086-119 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
11086-198 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15  
11095-117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
11095-172 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
11097-106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
11102-126 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
11102-151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
11102-228 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
11102-235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
11104-119 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
11104-137 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
11109-111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
11113-292 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
11113-407 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
11113-408 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
11113-415 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
11113-417 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
11113-418 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
11113-420 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11  
11129-107 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
11142-125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
11142-129 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
11142-130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
11150-105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
11150-109-09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
11153-114-102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
19512-883-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9  
214B-11000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
31034-137 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
31034-150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
31034-170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
31034-171 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
31044-134 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15  
31056-127 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
31057-181 . . . . . . . . . . . . . . . . . . . 6-5, 6-7, 6-11, 6-17  
31057-197 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
31057-220 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15  
31057-243 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
31057-255 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5, 6-7  
31057-256 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
31057-262 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
31057-281 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
31058-168 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
31062-109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
31062-169 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
315L-0625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
315L-0635 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
318L-0612 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
320L-0525 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
335L-0610 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15  
335l-0625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
342L-0612 . . . . . . . . . . . . . . . . . . . . . . . . 6-5, 6-7, 6-11  
342L-0616 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
36061-121 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
36065-180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
36065-438 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
36068-196-49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
36068-204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
36080-149 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
108548_1208  
i-1  
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INDEX  
PAGE  
PAGE  
36080-153 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11  
36080-154 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11  
36080-155 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11  
36080-156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
36098-155 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
36110-102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
376L-0612 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
41003-201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
419U-0630 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
423U-0812 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11  
470L-0514 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
51001-195 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
51001-196 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
51027-268-103 . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
51027-280-103 . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
51043-151-107 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
51079-124 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11  
51090-117-09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
51113-119 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
51116-149 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
51116-167 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
51125-103 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
512L-0600 . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5, 6-13  
512L-0800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
563L-0600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
569L-0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11  
569l-0600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
569L-0800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
569l-0800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
571L-0500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
576V-0600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
579L-0600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
583L-0800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
584L-0800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
601825 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2  
601949 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19  
601955 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19  
601956 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19  
601957 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19  
61002-161 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13  
61002-162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13  
61002-163 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13  
61003-109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13  
61003-112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7  
61003-113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17  
61023-190 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17  
61024-117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13  
61024-118 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13  
61024-142 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5  
61024-208 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5  
61024-220 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-15  
611L-0500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13  
611L-0600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13  
613L-0800 . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11, 6-17  
613l-0800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7  
64014-235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13  
64014-236 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13  
64014-324 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5  
64014-336 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17  
64014-337 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17  
64014-339 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5  
64014-344 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13  
64014-373 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-11  
64014-374 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-11  
64024-104 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13  
661L-0600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13  
68001-110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13  
68007-105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7  
68007-132 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13  
68013-161 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17  
68013-262 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13  
68013-266 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7  
68013-336 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5  
68013-356 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17  
68013-371 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17  
68013-391 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17  
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INDEX  
PAGE  
PAGE  
68013-392 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
68013-393 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
68028-118 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
68028-119 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
68036-101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
68036-125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
68036-146 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
68036-270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
68036-275 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
68036-280 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
71008-377 . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5, 6-13  
71041-135 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
71041-144 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
71067-106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5, 6-9  
71082-111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
71122-110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
71122-111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
71137-247 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15  
71137-276 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15  
71158-103 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
71158-104 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
71161-120-09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
711V-0522 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
71203-135 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
71285-109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
717B-0418 . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5, 6-13  
71900-796 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
71900-845 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
71900-846 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
71906-459 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15  
71906-460 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15  
72600-VA4-010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9  
72613-VA4-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9  
733L-1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
736U-0320 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
75090-VA4-030 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9  
75100-VA4-010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9  
75110-VA4-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9  
75130-VA4-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9  
75132-VA4-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9  
75150-VA3-j01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9  
75182-VA3-j00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9  
75183-VA3-j00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9  
76007-131 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
76007-183 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
76007-191 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
78001-162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
78003-130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
78004-155 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
78004-156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
78012-107 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
812V-0800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
812V-2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5, 6-13  
812V-2200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13  
816V-0800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
90014-952-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9  
90021-VA4-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9  
90105-960-003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9  
90409-952-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9  
90501-952-010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9  
91001-329 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
91003-125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
91003-169 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
91003-180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
91010-169 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17  
91014 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2  
91014-182 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15  
91014-183 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15  
91014-189 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2, 6-5  
91049-129 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5  
91086-113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
91086-116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
91097-101 . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5, 6-13  
916B-6002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
916B-6202 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7  
929208 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2  
108548_1208  
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INDEX  
PAGE  
PAGE  
94401-16150 . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5, 6-9  
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3  
Blade lever adjustment . . . . . . . . . . . . . . . . . . . . . . 5-4  
Children . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2  
Drive clutch lever . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4  
Engine air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3  
Engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . 5-2  
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2  
Gearshift lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5  
General engine maintenance . . . . . . . . . . . . . . . . . 5-3  
Hustler M-1 Maintenance Schedule . . . . . . . . . . . . 5-6  
Maintenance & Adjustments Introduction . . . . . . . . 5-1  
Model and serial number . . . . . . . . . . . . . . . . . . . . . 1-1  
Mower blade maintenance . . . . . . . . . . . . . . . . . . . 5-3  
New season preparation . . . . . . . . . . . . . . . . . . . . . 5-7  
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1, 4-8  
Parts and service . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1  
Preparation of engine for storage . . . . . . . . . . . . . . .5-7  
Safe Operating Practices . . . . . . . . . . . . . . . . . . . . .4-1  
Safe Servicing Practices . . . . . . . . . . . . . . . . . . . . . .5-1  
Safety and Instruction Decals . . . . . . . . . . . . . . . . . .3-1  
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2, 5-1  
Slope Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2  
Throttle lever adjustment . . . . . . . . . . . . . . . . . . . . .5-4  
To the new owner . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1  
Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2  
Transporting the mower . . . . . . . . . . . . . . . . . . . . .4-10  
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6  
Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1  
Warranty registration . . . . . . . . . . . . . . . . . . . . . . . .1-1  
Washing the mower . . . . . . . . . . . . . . . . . . . . . . . . .5-2  
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