Exmark Lawn Mower Accessory 4500 438 rev a User Guide

QUEST® BAGGER  
For Serial Nos.  
790,000 & Higher  
Part No. 4500-438 Rev. A  
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Introduction  
CONGRATULATIONS on the purchase of your  
Exmark Bagger. This product has been carefully  
designed and manufactured to give you a maximum  
amount of dependability and years of trouble-free  
operation.  
This manual contains operating, maintenance,  
adjustment, and safety instructions for your Exmark  
Bagger.  
BEFORE OPERATING YOUR MOWER,  
CAREFULLY READ THIS MANUAL IN ITS  
ENTIRETY.  
By following the operating, maintenance, and safety  
instructions, you will prolong the life of your Bagger,  
maintain its maximum efficiency, and promote safe  
operation.  
Figure 1  
1. Model and serial number location  
If additional information is needed, or should you  
require trained mechanic service, contact your  
authorized Exmark equipment dealer or distributor.  
Model No.  
Serial No.  
All Exmark equipment dealers and distributors are  
kept informed of the latest methods of servicing  
and are equipped to provide prompt and efficient  
service in the field or at their service stations. They  
carry ample stock of service parts or can secure them  
promptly for you from the factory.  
All Exmark parts are thoroughly tested and inspected  
before leaving the factory, however, attention is  
required on your part if you are to obtain the fullest  
measure of satisfaction and performance.  
Whenever you need service, genuine Exmark parts,  
or additional information, contact an Authorized  
Service Dealer or Exmark Customer Service and have  
the model and serial numbers of your product ready.  
Figure 1 identifies the location of the model and serial  
numbers on the product. Write the numbers in the  
space provided.  
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Contents  
Introduction ........................................................... 3  
Periodic Maintenance ....................................... 16  
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Safety  
• Never let children or untrained people operate  
Safety  
Safety Alert Symbol  
This Safety Alert Symbol (Figure 2) is used both in  
this manual and on the machine to identify important  
safety messages which must be followed to avoid  
accidents  
or service the equipment. Local regulations may  
restrict the age of the operator.  
• The owner/user can prevent and is responsible  
for accidents or injuries occurring to himself or  
herself, other people or property.  
Preparation  
This symbol means: ATTENTION! BECOME  
ALERT! YOUR SAFETY IS INVOLVED!  
• Evaluate the terrain to determine what accessories  
and attachments are needed to properly and safely  
perform the job. Only use on machines approved  
by Exmark.  
• Wear appropriate clothing including safety glasses,  
substantial footwear, long trousers, and hearing  
protection. Do Not operate when barefoot or  
when wearing open sandals.  
Figure 2  
1. Safety alert symbol  
The safety alert symbol appears above information  
which alerts you to unsafe actions or situations  
and will be followed by the word DANGER,  
WARNING, or CAUTION.  
• Inspect the area where the equipment is to be  
used and remove all rocks, toys, sticks, wires,  
bones, and other foreign objects which can be  
thrown by the machine and may cause personal  
injury to the operator or bystanders.  
DANGER: White lettering / Red background.  
Indicates an imminently hazardous situation which, if  
not avoided, Will result in death or serious injury.  
Operation  
• Operate only in daylight or good artificial light,  
keeping away from holes and hidden hazards.  
WARNING: Black lettering / Orange background.  
Indicates a potentially hazardous situation which, if  
not avoided, Could result in death or serious injury.  
• Never remove the discharge tube, bags, bagger  
top or discharge deflector while the engine is  
running.  
CAUTION: Black lettering / Yellow background.  
Indicates a potentially hazardous situation which, if  
not avoided, May result in minor or moderate injury.  
• Never do maintenance or repairs while the engine  
is running.  
This manual uses two other words to highlight  
information. Important calls attention to special  
mechanical information and Note emphasizes  
general information worthy of special attention.  
• Never mow with the discharge deflector raised,  
removed or altered unless there is a grass  
collection system or mulch kit in place and  
working properly.  
• Stop engine, wait for all moving parts to stop,  
remove key and engage parking brake:  
Safe Operating Practices  
Training  
– Before checking, cleaning or working on the  
mower.  
• Read the tractor and Bagger Operator’s Manuals  
and other training material. If the operator(s) or  
mechanic(s) can not read English it is the owner’s  
responsibility to explain this material to them.  
– After striking a foreign object or abnormal  
vibration occurs (inspect the mower for  
damage and make repairs before restarting  
and operating the mower).  
• Become familiar with the safe operation of the  
equipment, operator controls, and safety signs.  
– Before clearing blockages.  
• All operators and mechanics should be trained.  
The owner is responsible for training the users.  
– Whenever you leave the mower.  
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Safety  
• Stop the blades, slow down, and use caution when  
crossing surfaces other than grass and when  
transporting the mower to and from the area to  
be mowed.  
• Be aware of the mower discharge path and direct  
discharge away from others.  
Slope Operation  
Use Extreme caution when mowing and/or turning  
on slopes as loss of traction and/or tip-over could  
occur. The operator is responsible for safe operation  
on slopes.  
Figure 3  
DANGER  
1. Safe Zone-Use the mower here on slopes less than 15  
degrees  
Operating on wet grass or steep slopes can  
cause sliding and loss of control. Wheels  
dropping over edges, ditches, steep banks, or  
water can cause rollovers, which may result  
in serious injury, death or drowning.  
2. Danger Zone–Use walk behind mower and/or hand  
trimmer on slopes greater than 15 degrees, near  
drop-offs and water.  
3. Water  
• Remove or mark obstacles such as rocks, tree  
limbs, etc. from the mowing area. Tall grass can  
hide obstacles.  
• Do Not mow slopes when grass is wet.  
• Do Not mow near drop-offs or near water.  
• Watch for ditches, holes, rocks, dips and rises that  
change the operating angle, as rough terrain could  
overturn the machine.  
• Do Not mow slopes greater than 15  
degrees.  
• Reduce speed and use extreme caution  
on slopes.  
• Avoid sudden starts when mowing uphill because  
the mower may tip backwards.  
• Avoid sudden turns or rapid speed  
changes.  
• Be aware that operating on wet grass, across steep  
slopes or downhill may cause the mower to lose  
traction. Loss of traction to the drive wheels may  
result in sliding and a loss of braking and steering.  
• See inside the back cover to determine the  
approximate slope angle of the area to be mowed.  
• Always avoid sudden starting or stopping on a  
slope. If tires lose traction, disengage the blades  
and proceed slowly off the slope.  
• Use a walk behind mower and/or a hand trimmer  
near drop-offs, ditches, steep banks or water.  
(Figure 3).  
• Follow the manufacturer’s recommendations for  
wheel weights or counter weights to improve  
stability. Always install and remove the Bagger,  
including counter weights, as instructed. Failure  
to do so will cause a reduction in stability or  
traction. Do Not operate the mower with only a  
portion of the Bagger installed.  
• Use extreme care with grass catchers or  
attachments. These can change the stability of the  
machine and cause loss of control. The stability  
and traction of the machine will change as the  
Bagger fills with grass clippings. Use progressively  
greater care on slopes as the Bagger fills.  
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Safety  
Maintenance and Storage  
• Disengage drives, set parking brake, stop engine  
and remove key or disconnect spark plug wire.  
Wait for all movement to stop before adjusting,  
cleaning or repairing.  
• Use care when checking blades. Wrap the blade(s)  
or wear gloves, and use caution when servicing  
them. Only replace damaged blades. Never  
straighten or weld them.  
• Keep all guards, shields and all safety devices in  
place and in safe working condition.  
• Check all bolts frequently to maintain proper  
tightness.  
• Frequently check for worn or deteriorating  
components that could create a hazard.  
• All replacement parts must be the same as  
or equivalent to the parts supplied as original  
equipment.  
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Safety  
Safety and Instructional Decals  
• Keep all safety signs legible. Remove all grease,  
dirt and debris from safety signs and instructional  
labels.  
• New safety signs may be obtained from  
your authorized Exmark equipment dealer or  
distributor or from Exmark Mfg. Co. Inc.  
• Replace all worn, damaged, or missing safety  
signs.  
• Safety signs may be affixed by peeling off the  
backing to expose the adhesive surface. Apply  
only to a clean, dry surface. Smooth to remove  
any air bubbles.  
• When replacement components are installed, be  
sure that current safety signs are affixed to the  
replaced components.  
• Familiarize yourself with the following safety signs  
and instruction labels. They are critical to the safe  
operation of your Exmark commercial mower.  
• If an attachment or accessory has been installed,  
make sure current safety signs are visible.  
109-6809  
1. Crushing hazard of hand—Do Not remove the whole bagger from the machine; open the bagger top and then remove the  
bag(s) from the bagger. Do Not remove the bagger top when it is closed; open the bagger top and then remove it.  
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Specifications  
Specifications  
Model Numbers  
Serial Nos: 790,000 and Higher  
116-1084  
Systems  
Recommended High Lift Blades:  
Part Number  
116-1202  
Bagging System  
• Collection Bins:  
42 inch Deck  
48 inch Deck  
52 inch Deck  
109-6391  
– Commercial grade, cloth mesh bags with  
reinforced bottoms.  
109-6392  
– Capacity: 6 bushels (2 bags and hood)  
• Dump Mechanism: Manual lift off  
These blades are recommended to obtain maximum  
air flow to the bag.  
• Blower Tube: Fixed, abrasion resistant molded  
polyethylene.  
Dimensions  
Overall Width:  
w/Bagger  
42 inch Deck  
48 inch Deck  
52 inch Deck  
53.0 inches (135 cm)  
57.0 inches (145 cm)  
60.0 inches (152 cm)  
Overall Length:  
w/Bagger  
42 inch Deck  
48 inch Deck  
52 inch Deck  
95 inches (241 cm)  
95 inches (241 cm)  
95 inches (241 cm)  
Overall Height:  
w/Bagger  
42 inch Deck  
48 inch Deck  
52 inch Deck  
44.5 inches (113 cm)  
44.5 inches (113 cm)  
44.5 inches (113 cm)  
Curb Weight:  
125 lb (57 kg) including front weight.  
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Operation  
Product Overview  
Operation  
Note: Determine the left and right sides of the  
machine from the normal operating position.  
Emptying the Grass Bags  
Be careful when lifting or handling a grass bag that is  
full. To empty the grass bags:  
1. Move the motion control levers outward to  
neutral position, disengage the power take off  
(PTO), engage parking brake, stop the engine,  
remove the key, and wait for all moving parts to  
stop before leaving the operating position.  
Figure 4  
1. Hood  
2. Bag  
3. Upper flexible tube  
4. Lower tube  
2. Open (raise) the hood.  
3. Compress debris into the bags. With both hands,  
lift up on the bag and unhook it from the retaining  
bracket. Empty the bag. Repeat the procedure  
for the other bag.  
4. Install the bags by sliding the bag frame hook  
onto the retaining bracket (Figure 5).  
Figure 5  
1. Bag frame hook  
2. Retaining bracket  
5. Lower the hood onto the bags.  
Clearing Obstructions from  
the Bagger  
1. Move the motion control levers outward to  
neutral position, disengage the power take off  
(PTO), engage parking brake, stop the engine,  
remove the key, and wait for all moving parts to  
stop before leaving the operating position.  
2. Check the grass bags and empty them if they are  
full.  
3. Remove and separate the discharge tube and  
chute from the bagger hood and mower. Using a  
stick or similar object, carefully remove and clear  
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Operation  
the obstruction from the mower, discharge tube,  
chute, and the hood.  
4. After you remove the obstruction, install the  
complete bagger system and resume operation.  
Removing the Bagger  
DANGER  
An uncovered discharge opening will  
allow objects to be thrown in operator’s or  
bystander’s direction. Also, contact with  
blade could occur. Thrown objects or blade  
contact can cause serious injury or kill you  
or bystanders.  
Figure 6  
5. Boot mount bracket  
1. Upper flexible tube  
2. Clamp  
3. Lower tube  
4. Nut  
6. Bolt  
7. Latch  
8. Mount bracket  
Never operate mower unless discharge  
deflector, or entire grass collection system, or  
mulch kit is installed.  
CAUTION  
1. Move the motion control levers outward to  
neutral position, disengage the power take off  
(PTO), engage parking brake, stop the engine,  
remove the key, and wait for all moving parts to  
stop before leaving the operating position.  
If you remove the spring-loaded hood when  
it is closed (in the down position), the hood  
may suddenly fly open and you or someone  
else may be bruised, pinched, or injured in  
another way.  
2. Remove the upper flexible tube from the hood  
junction tube.  
Always open (raise) the hood before you  
remove or install it on the quick-attach  
bracket.  
WARNING  
4. Open the hood and remove the two bags from  
the bag frame hooks (Figure 5).  
Operating the mower with the bagger  
installed and the front weight removed may  
cause loss of traction and steering control or  
an unstable condition which could result in  
injury or death.  
5. Lift the bagger mount assembly and hood off the  
bagger hitch.  
Note: The bagger hitch does not have to be  
removed from the unit.  
Install the bagger only when the front weight  
is installed.  
Note: The removable weight is heavy. Use care  
when lifting it. Make sure that you can hold  
it securely before lifting it. Use caution when  
positioning your hands so that you Do Not set it  
down on your hands or fingers.  
3. Remove the bagger mount bracket from the deck  
and retain all hardware see Figure 6.  
Note: The boot mount bracket does not have to  
be removed from the deck.  
6. Remove the weight on the front of the mower.  
Note: The weight support assembly can stay  
mounted to the unit when the bagger and weight  
are removed.  
7. Store all hardware in a convenient location.  
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Operation  
Note: On the 42 and 52 inch decks, the discharge  
baffle does not have to be removed from the deck;  
you may notice better discharge with it installed.  
If removed, replace the original hardware in the  
deck holes.  
deflector up to test that it snaps to the full  
down position.  
Installing the Bagger  
1. Move the motion control levers outward to  
neutral position, disengage the power take off  
(PTO), engage parking brake, stop the engine,  
remove the key, and wait for all moving parts to  
stop before leaving the operating position.  
Replacing the Discharge  
Deflector  
1. Locate items shown in Figure 7.  
2. Slide the rod out of the short stand-off, spring,  
and discharge deflector. Remove the discharge  
deflector (see Figure 7).  
3. Install the hood assembly onto the hitch.  
4. Install the bags by sliding the bag frame hook  
onto the retaining bracket (see Figure 8).  
Figure 8  
1. Bag frame hook  
2. Retaining bracket  
Figure 7  
1. Rod  
2. Spring  
4. Mower deck  
5. Discharge deflector  
bracket  
5. Lower the hood onto the bags.  
6. Insert the mount bracket tab on the lower tube  
assembly into the boot mount bracket as shown  
in Figure 6.  
3. Discharge deflector  
6. Assembled view  
2. Place the discharge deflector on the deck.  
7. Use the latch on the lower tube assembly to lock  
the bracket to the deck. Adjust the tension on  
the latch to hold the bracket up to the deck, yet  
allow for release by hand.  
3. Orient the spring so that the short leg points  
towards the discharge deflector and the longer  
leg points towards the deck as shown in Figure 7.  
Place spring on rod and slide rod, straight end,  
through the front discharge deflector bracket,  
discharge deflector, and rear deflector bracket.  
8. Slip the upper flexible tube into junction tube of  
the hood opening.  
9. Install the front weight. The lock rod has a key  
on one end. Slide the lock rod through the weight  
support assembly, notch in the weight and the  
oval hole in the frame bracket.  
4. Make sure that the spring and rod are installed so  
that the rod is retained from sliding out by the  
front bracket and the spring holds the discharge  
deflector in the down position. Refer to (Figure 7)  
for proper orientation.  
10. Rotate the lock rod to secure it into place.  
Important: The discharge deflector must be  
spring loaded in the down position. Lift the  
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Operation  
Cutting Height  
WARNING  
Do Not set the mower cutting height too low because  
long grass surrounding the mower can prevent air  
from getting under the mower and entering the  
bagging system. If enough air doesn’t get under the  
mower, the bagging system will plug.  
The front weight installed without the bagger  
may cause loss of traction and steering  
control or an unstable condition which could  
result in injury or death.  
Install the front weight only when the bagger  
is installed.  
Cutting Frequency  
Cut the grass often, especially when it grows rapidly.  
You will have to cut your grass twice if it gets  
excessively long.  
Note: The removable weight is heavy. Use care  
when lifting it. Make sure that you can hold  
it securely before lifting it. Use caution when  
positioning your hands so that you Do Not set it  
down on your hands or fingers.  
Cutting Technique  
For best lawn appearance, be sure to slightly overlap  
the mower into the previously cut area. This helps  
reduce the load on the engine and reduces the chance  
of plugging the chute and discharge tube.  
11. Install the bagger blades. Refer to the mower  
operator’s manual for blade installation.  
Note: Original equipment blades can be used;  
however high lift blades are recommended for  
best performance.  
Using Bag Liners  
Although not required, bag liners may be inserted  
into each grass bag to collect clippings and make  
disposal more convenient (Figure 9). If you use a bag  
liner, remove the filled grass bag and close the top of  
the liner. Then pull the liner out of the grass bag or  
turn the bag upside down while holding the handle  
on the bottom of the grass bag, allowing the liner to  
slide out.  
WARNING  
Incorrect installation of the blade or  
components used to retain the blade cause  
the blade to come loose and could seriously  
injure or kill you or bystanders.  
Always install the original Exmark blades,  
washers and blade bolts as shown in the  
mower Operator’s manual.  
Operating Tips  
Larger Machine with Bagger  
Remember that the mower is longer and wider with  
this attachment installed. By turning too sharply in  
confined places you may damage the attachment.  
Maintenance  
Figure 9  
For best cut quality, be sure to check the deck leveling  
and blade slope (rake). See the tractor Operator’s  
manual.  
1. Cloth grass bag  
2. Bag liner  
Bagging Speed  
Trimming  
Always trim with the left side of the mower. Do Not  
trim with the right side of the mower because you  
could damage the bagger’s chute and discharge tube.  
Most often you will bag with the mower throttle in  
the Fast position and drive at a normal ground speed.  
However, in extremely dry and dusty grass, you may  
13  
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Operation  
want to slightly reduce the throttle speed and increase  
the ground speed of the mower. The bagging system  
may plug if you drive too fast and the engine speed  
gets too slow. On hills it may be necessary to slow the  
mower ground speed. This helps maintain the engine  
speed and bagging efficiency.  
Transporting  
Transporting a Unit  
Use a heavy-duty trailer or truck to transport the  
machine. Lock brake and block wheels. Securely  
fasten the machine to the trailer or truck with straps,  
chains, cable, or ropes. Be sure that the trailer or truck  
has all necessary lighting and marking as required by  
law. Secure a trailer with a safety chain.  
CAUTION  
As the bagger fills, extra weight is added to  
the back of the machine. If you stop and  
start suddenly on hills, you may lose steering  
control or the machine may tip.  
CAUTION  
This unit does not have proper turn  
• Do Not start or stop suddenly when going  
uphill or downhill. Avoid uphill starts.  
signals, lights, reflective markings, or a  
slow moving vehicle emblem. Driving on a  
street or roadway without such equipment  
is dangerous and can lead to accidents  
causing personal injury. Driving on a street  
or roadway without such equipment may also  
be a violation of State laws and the operator  
may be subject to traffic tickets and/or fines.  
• If you do stop the machine when going  
uphill, disengage the blade control  
switch. Then back down the hill using a  
slow speed.  
• Do Not change speeds or stop on slopes.  
Do Not drive a unit on a public street or  
roadway.  
Bagging Long Grass  
Excessively long grass is heavy and may not be  
propelled completely into the grass bags. If this  
happens, the discharge tube and chute may plug. To  
avoid plugging the bagging system, mow the grass at  
a high height of cut, then lower the mower to your  
normal cutting height and repeat the bagging process.  
Bagging Wet Grass  
Always try to cut grass when it is dry because your  
lawn will have a neat appearance. If you must cut wet  
grass, use the conventional side discharge feature of  
the mower. Several hours later, when the clippings  
are dry, install the complete bagger attachment and  
vacuum up the grass clippings.  
Signs of Plugging  
As you are bagging, a small amount of grass clippings  
normally blow out the front of the mower. An  
excessive amount of clippings blowing out indicates  
that the bags are full or the system is plugged.  
14  
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Operation  
ramp angle. The trailer or truck should be as level  
as possible.  
WARNING  
Loading a unit on a trailer or truck increases  
the possibility of backward tip-over.  
Backward tip-over could cause serious injury  
or death.  
Important: Do Not attempt to turn the unit  
while on the ramp, you may lose control and  
drive off the side.  
Avoid sudden acceleration when driving up a ramp  
and sudden deceleration when backing down a ramp.  
Both maneuvers can cause the unit to tip backward.  
• Use extreme caution when operating a  
unit on a ramp.  
• Use only a single, full width ramp; Do  
Not use individual ramps for each side  
of the unit.  
• If individual ramps must be used, use  
enough ramps to create an unbroken  
ramp surface wider than the unit.  
• Do Not exceed a 15° angle between ramp  
and ground or between ramp and trailer  
or truck.  
• Avoid sudden acceleration while driving  
unit up a ramp to avoid tipping backward.  
• Avoid sudden deceleration while backing  
unit down a ramp to avoid tipping  
backward.  
Loading a Unit  
Empty grass bags before attempting to load  
unit on trailer or truck. Use extreme caution when  
loading units on trailers or trucks. One full width  
ramp that is wide enough to extend beyond the rear  
tires is recommended instead of individual ramps for  
each side of the unit. The lower rear section of the  
tractor frame extends back between the rear wheels  
and serves as a stop for tipping backward. Having  
a full width ramp provides a surface for the frame  
members to contact if the unit starts to tip backward.  
If it is not possible to use one full width ramp, use  
enough individual ramps to simulate a full width  
continuous ramp.  
Ramp should be long enough so that the angles  
between the ramp and the ground and the ramp and  
the trailer or truck do not exceed 15°. A steeper angle  
may cause mower deck components to get caught as  
the unit moves from ramp to trailer or truck. Steeper  
angles may also cause the unit to tip backward. If  
loading on or near a slope, position the trailer or  
truck so it is on the down side of the slope and the  
ramp extends up the slope. This will minimize the  
15  
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Maintenance  
Maintenance  
Note: Determine the left and right sides of the machine from the normal operating position.  
WARNING  
WARNING  
While maintenance or adjustments are being  
made, someone could start the engine.  
Accidental starting of the engine could  
seriously injure you or other bystanders.  
Debris built up in the engine compartment,  
if not removed, could be ignited by a hot  
engine. A fire in the engine compartment  
can burn you and others and can damage  
property.  
Remove the key from the ignition switch,  
engage parking brake, and pull the wire(s)  
off the spark plug(s) before you do any  
maintenance. Also push the wire(s) aside  
so it does not accidentally contact the spark  
plug(s).  
• Before using and while the engine is  
cool, check for debris in the engine  
compartment.  
• Keep the machine free of grass, leaves, or  
other debris build-up.  
• Clean up oil or fuel spillage and fuel  
soaked debris.  
• Allow the machine to cool before storing.  
Recommended Maintenance Schedule(s)  
Maintenance Service  
Maintenance Procedure  
Interval  
• Check the bagger attachment.  
• Clean the bagger attachment.  
• Check the bagger attachment.  
• Clean the bagger attachment.  
After the first 10 hours  
Before each use or daily  
Monthly  
Yearly or before storage  
WARNING  
Periodic Maintenance  
You or bystanders could be severely injured  
by flying debris or thrown objects that may  
pass through torn, worn or deteriorated grass  
bags.  
Inspecting the Bagger  
Attachment  
• Frequently check the grass bags for holes,  
rips, wear, and other deterioration.  
Service Interval: After the first 10 hours  
Monthly thereafter.  
• Do not wash the grass bags.  
1. Check the chute, discharge tube, and the bagger  
top. Replace these parts if they are cracked or  
broken.  
• If the bag has deteriorated, install new  
grass bags supplied by the manufacturer  
of this bagger attachment.  
2. Tighten all nuts, bolts, and screws.  
3. Under normal use the bags will deteriorate and  
wear. Inspect the grass bags for deterioration.  
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Maintenance  
Inspecting the Mower Blades  
Service Interval: As required  
Cleaning  
Cleaning the Bagger  
Attachment  
Refer to your mower Operator’s Manual for complete  
blade maintenance.  
Service Interval: Before each use or daily  
Caring for the Grass Bags  
Service Interval: As required  
1. After each use, remove and wash the inside  
and outside of the bagger top, discharge tube,  
chute, and the underside of the mower, using  
water sprayed from a garden hose. Use a mild  
automotive detergent to remove stubborn dirt.  
Washing the grass bags is not recommended.  
Under normal use the bags will deteriorate and wear.  
To prevent rapid deterioration of the bag material,  
store the bags where they will dry completely after  
each use.  
2. Make sure you remove matted grass from all parts  
3. After washing, let all of the parts dry thoroughly.  
Do Not wash the grass bags.  
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Storage  
Storage  
Storing the Bagger  
Attachment  
1. Clean the bagger attachment; refer to Cleaning  
the Bagger Attachment in Maintenance.  
2. Inspect the bagger attachment for damage; refer  
to Inspecting the Bagger Attachment in  
Maintenance.  
3. Make sure the grass bags are empty and  
thoroughly dry.  
4. Store the bagger in a clean, dry place, out of  
direct sunlight. This protects the plastic parts and  
extends the life of the bagger. If you must store  
the bagger outside, cover it with a weatherproof  
cover.  
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Troubleshooting  
Troubleshooting  
Important: It is essential that all operator safety mechanisms be connected and in proper operating  
condition prior to mower use.  
When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused  
by an empty fuel tank.  
The following table lists some of the common causes of trouble. Do Not attempt to service or replace major  
items or any items that call for special timing or adjustment procedures (such as valves, governor, etc.). Have  
this work done by your Engine Service Dealer.  
Note: When disconnecting electrical connectors Do Not pull on the wires to separate the connectors.  
Problem  
Possible Cause  
1. Bags are full.  
Corrective Action  
1. Dump more frequently.  
Excessive grass blowout from the deck.  
2. Plugged screen in bagger hood.  
2. Remove debris, leaves or grass clippings  
from the screen.  
3. Ground speed is too fast.  
4. Plugged tube.  
3. Drive slower at full throttle.  
4. Locate and remove plugged debris.  
5. Conditions are dry.  
5. Use lower lift blade or reduce engine  
speed.  
Tubes plug too frequently.  
1. Bags are too full.  
1. Dump more frequently  
2. Ground speed is too fast.  
3. Grass is too wet.  
2. Drive slower at full throttle.  
3. Cut grass when it is dry.  
4. Grass is too long.  
4. Cut grass more frequently or at higher cut  
height.  
5. Plugged screen in bagger hood.  
6. Plugged tube.  
5. Remove debris, leaves, or grass clippings  
from the screen.  
6. Use recommended high lift blades.  
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Exmark Quest Attachments and Accessories  
1-Year Limited Consumer Warranty  
(30-Day Limited Commercial Warranty)  
If for any reason you are dissatisfied with the Service Dealer’s  
analysis or with the assistance provided, contact us at:  
Consumer Warranty Conditions and Products Covered  
Exmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company,  
pursuant to an agreement between them, jointly warrant on the terms  
and conditions herein, that we will repair, replace or adjust any part  
on these products and found by us (in the exercise of our reasonable  
discretion) to be defective in factory materials or workmanship for a  
period of one year for residential usage of Exmark Quest attachments  
and accessories.  
Exmark Customer Service Department  
The Exmark Warranty Company  
2101 Ashland Avenue  
Beatrice, NE 68310  
402-223-6375 or  
Residential usage means use of the product on the same lot as your  
home. Use at more than one location is considered commercial use,  
and the commercial use warranty detailed below would apply.  
Owner’s Responsibilities  
The Exmark attachment or accessory, including any defective part,  
must be returned to an authorized Exmark service dealer within the  
warranty period. This warranty extends only to Quest attachments  
and accessories operated under normal conditions. You must read the  
operator’s manual. You must also properly service and maintain your  
Exmark product as described in the operator’s manual or other  
operational instructions provided by Exmark. Such routine  
maintenance, whether performed by a dealer or by you, is at your  
expense.  
This warranty applies to Exmark Quest attachments and accessories  
sold in the U.S. or Canada. This warranty may only be assigned or  
transferred to a second (or third) owner by an authorized Exmark  
dealer. The warranty period commences upon the date of the original  
retail purchase.  
Warranty Exceptions  
• Bags, Belts and Tires  
Warranty Period  
90 days  
This warranty only includes the cost of parts and labor.  
General Conditions  
The sole liability of Exmark and Exmark Warranty Company with  
respect to this warranty shall be repair or replacement of defective  
components as set forth herein. Neither Exmark nor Exmark  
Warranty Company shall be liable for any incidental or  
consequential loss or damage.  
Limited Warranty for Commercial Use  
Exmark Quest attachments and accessories used for commercial,  
institutional, or rental use are warranted against defects in materials  
or workmanship for a period of 30 days from the date of original  
purchase.  
Such damages include but are not limited to:  
Items and Conditions Not Covered  
This warranty does not cover the following:  
• Pickup and delivery charges to and from any authorized Exmark  
Service Dealer.  
• Any damage or deterioration due to normal use, wear and tear, or  
exposure.  
• Expenses related to gasoline, oil or lubricants.  
• Travel time, overtime, after hours time or other extraordinary  
repair charges or charges relating to repairs or replacements  
outside of normal business hours at the place of business of the  
authorized Exmark Service Dealer.  
• Cost of regular maintenance service or parts, such as filters, fuel,  
lubricants, tune-up parts, and adjustments.  
• Rental of like or similar replacement equipment during the period  
of any warranty, repair or replacement work.  
• Any product or part which has been altered or misused or required  
replacement or repair due to normal wear, accidents, or lack of  
proper maintenance.  
• Any repairs necessary due to use of parts, accessories or supplies,  
including gasoline, oil or lubricants, incompatible with the  
attachments and accessories or other than as recommended in the  
operator's manual or other operational instructions provided by  
Exmark.  
• Any telephone or telegram charges or travel charges.  
• Loss or damage to person or property other than that covered by  
the terms of this warranty.  
• Any claims for lost revenue, lost profit or additional cost as a result  
of a claim of breach of warranty.  
• Attorney's fees.  
No Claim of breach of warranty shall be cause for cancellation or  
rescission of the contract of sale of any Exmark mower.  
All warranty work must be performed by an authorized Exmark  
Service Dealer using Exmark approved replacement parts.  
All implied warranties of merchantability (that the product is fit  
for ordinary use) and fitness for use (that the product is fit for a  
particular purpose) are limited to the duration of the express  
warranty.  
Instructions for Obtaining Warranty Service  
The product must be registered with original proof of purchase by an  
Exmark Service Dealer before obtaining any warranty service.  
Some states do not allow exclusions of incidental or consequential  
damages, or limitations on how long an implied warranty lasts, so  
the above exclusions and limitations may not apply to you.  
Contact any Exmark Service Dealer to arrange service at their  
dealership. To locate a dealer convenient to you, access our website at  
402-223-6375.  
This warranty gives you specific legal rights, and you may also have  
other rights which vary from state to state.  
G4500-429  
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Notes:  
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Service Record  
Date:  
Description of Work Done:  
Service Done By:  
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SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS  
MID-MOUNT RIDING ACCESSORIES AND OPTIONS  
CUSTOM RIDE SEAT SUSPENSION SYSTEM  
FULL SUSPENSION SEAT  
DECK LIFT ASSIST KIT  
HITCH KIT  
OPERATOR CONTROLLED DISCHARGE  
ROLL OVER PROTECTION SYSTEM (ROPS)  
SUN SHADE  
TRASH CONTAINER  
LIGHT KIT  
TURF STRIPER  
12V POWER PORT  
ULTRA VAC COLLECTION SYSTEM  
ULTRA VAC QUICK DISPOSAL SYSTEM  
MICRO-MULCH SYSTEM  
OUT-FRONT RIDING ACCESSORIES AND OPTIONS  
CUSTOM RIDE SEAT SUSPENSION SYSTEM  
DUAL-TAIL WHEEL  
SNOW BLADE  
SNOWBLOWER  
FLOOR PAN EXTENDER  
HITCH KIT  
SUN SHADE  
TRASH CONTAINER  
LIGHT KIT  
ULTRA VAC COLLECTION SYSTEM  
ULTRA VAC QUICK DISPOSAL SYSTEM  
WEATHER CAB  
MICRO-MULCH SYSTEM  
ROLL OVER PROTECTION SYSTEM (ROPS)  
WALK-BEHIND ACCESSORIES AND OPTIONS  
GRASS CATCHER  
TURF STRIPER  
STANDON  
MICRO-MULCH SYSTEM  
Place Model No. and Serial No.  
Label Here (Included in the Literature  
Pack) or Fill in Below  
Date Purchased  
Model No.  
Serial No.  
© 2009 Exmark Mfg. Co., Inc.  
Industrial Park Box 808  
Beatrice, NE 68310  
Part No. 4500-438 Rev. A  
(402) 223-6300  
Fax (402) 223-5489  
Printed in the USA  
All Rights Reserved  
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