SPEEDZTR™ 38 & 42
Safety Instructions & Operator’s Manual
Model Year 2005
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TABLE OF CONTENTS
Page
SAFETY & WARNING...................................4-15
WARRANTY.......................................................16
SPECIFICATIONS............................................17
SEAT ADJUSTMENT.......................................18
CONTROLS.................................................19-22
OPERATION INSTRUCTIONS...................23-33
CARE & MAINTENANCE..........................34-36
STANDARD SERVICE PARTS LIST........47-48
TROUBLESHOOTING................................49-50
SpeedZTR™ 38/42
Part Number 16516-0904
3
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SAFETY
RIDING LAWN MOWERS,
IF IMPROPERLY OPERATED
CAN CAUSE SERIOUS INJURY OR DEATH
Pictured below are the most common causes of injury to
the operator or bystander. Please read and understand
this manual to prevent injuries.
Blade Contact
Tip Over
Run Over
Back Over
4
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SAFETY
Safety Alert Symbol
When you see this symbol, BE ALERT
to the potential for injury.
Follow the recommended safety precautions and
safe operating practices.
DANGER
(highlighted in red)
indicates an imminently hazardous
situation which, if not avoided, will result
in death or serious injury.
WARNING
(highlighted in orange)
indicates a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
CAUTION
(highlighted in yellow)
indicates a potentially
hazardous situation which,
if not avoided, may result in minor
or moderate injury. It may also
be used to alert against
unsafe practices.
5
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WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
GENERAL OPERATION:
Read, understand, and follow all instructions in this
manual and on the mower before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the mower.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing.
Stop mower if anyone enters the area.
Be aware of the mower discharge direction and do not
point it at anyone. Mower blades can throw rocks or other
debris.
Do not operate the mower without either the entire grass
catcher or the deflector in place. This will decrease the
possibility of injury from objects being thrown by the
mower blades.
Never carry passengers. They may fall off and become
seriously injured or interfere with safe operation of the
mower.
Mowing in reverse is not recommended because it is
difficult to maintain a clear vision of the mowing path.
However, should it become necessary to back up,
remember to look down and behind before and while
backing.
6
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WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
GENERAL OPERATION (continued):
Never leave a running mower unattended. Always turn off
blades, set parking brake, stop engine and remove key
before dismounting.
Turn off blades when not mowing. Injury could occur from
contact with moving parts.
Under no circumstances should you place hands or feet
under the mower deck or in the chute while blades or
impeller are still running.
To avoid personal injury from accidental clutch engage-
ment, stop engine before removing grass catcher or
unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the mower while under the influence of
alcohol or drugs.
Slow down before turning to reduce the risk of tip-over.
Watch for traffic when operating near or crossing road-
ways.
Use extra care when loading or unloading the mower into
a trailer or truck. Push, do not ride the mower when
loading and unloading.
7
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WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
GENERAL OPERATION (continued):
Protect your eyes. Always wear safety goggles or safety
glasses with side shields when operating mower.
Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-
related injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
To protect against possible tip-over, follow the
manufacturer’s recommendation for wheel weights and
counterweights.
Maintain or replace safety & instruction labels as
needed.
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
8
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WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
SLOPE OPERATION:
Slopes are a major factor related to loss-of-control
and tip-over accidents, which can result in
severe injury or death.
All slopes require extra caution. If you feel uneasy
on a slope, do not mow it!
DO
Mow across the slope with your Dixon® ZTR® --
never up or down. This will decrease the risk of
tip-over.
Remove obstacles such as rocks, tree limbs, wires
and other foreign objects that can be thrown by
mower blades.
Watch for holes, ruts, roots and bumps. Uneven
terrain could overturn the mower. Tall grass can
hide such obstacles.
Use slow speed. Tires may lose traction on slopes
even though the brakes are functioning properly.
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
down the slope.
9
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WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
SLOPE OPERATION (continued):
DO (continued):
Keep all movement on the slopes slow and
gradual. Do not make sudden changes in speed
or direction.
Use extreme caution when operating the mower
with attachments to prevent tip-over or roll-over.
If front wheels lift off the ground, pull levers back to
stabilize the mower. Discontinue mowing the
slope!
10
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WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
SLOPE OPERATION (continued):
DO NOT
Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible. Rapid
uphill turns may cause tip-over.
Do not mow near drop-offs, ditches, or embank-
ments. The mower could suddenly turn over if a
wheel is over the edge of a cliff or ditch or if an
edge caves in.
Do not mow on wet grass. Reduced traction could
cause sliding.
Do not try to stabilize the mower by putting your foot
on the ground.
Do not use grass catcher or other attachments on
steep slopes. The added weight may change the
stability of the mower thus creating the potential for
tip-over.
11
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WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
FIRE HAZARDS:
Use extra care when handling gasoline and other
fuels. They are flammable and vapors are explosive.
Store all fuel in approved containers specifically
designed for that purpose.
Allow engine to cool before refueling. Never remove
fuel cap or add fuel with engine running.
Do not smoke while refueling or operating the mower.
To reduce fire hazard, keep mower free of grass,
leaves and other debris build-up.
If gasoline is spilled, do not attempt to start the
engine. Move mower away from the area of the spill.
Do not create any source of ignition until gas vapors
have dissipated. Wipe up spilled fuel and dispose of
waste properly.
If fuel is spilled on clothing, change clothing immediately.
Before storing, allow mower to cool. Clean fuel and
oil spillage.
Never store the mower or fuel container inside a
building where there is an open flame.
12
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WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
FIRE HAZARDS (continued):
To prevent fire or explosion, keep sparks and open flames
away from battery.
Keep electrical connections clean and tight. Inspect them
often. Loose connections and corrosion increase fire risk.
Before disconnecting the negative ground cable, make sure
all switches are off. This decreases the chance of sparking
and fire.
Use care when backing to avoid pushing the grass
bags into the frame or “hot” exhaust muffler of the
engine. Fire could result.
To prevent fire and explosion caused by static electricity:
Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers
on the ground away from your vehicle before filling.
When practical, remove fuel powered equipment from
the truck or trailer and refuel it on the ground. If this is
not possible, refuel such equipment on a trailer with a
portable container, rather than from a fuel dispenser
nozzle.
If a fuel dispenser nozzle must be used, keep the
nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
13
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WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
CHILDREN:
Tragic accidents can occur if the operator is not
alert to the presence of children.
Children are attracted to lawn mowers and the
mowing activity.
NEVER assume children will stay where they
were last seen.
Be alert to avoid accidents.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn mower off if a child enters the area.
Before and during backing look BEHIND and DOWN
for small children.
Never carry children. They may fall off and be seriously
injured or interfere with safe mower operation.
Never allow children to operate the mower.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
14
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WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
SERVICE:
Never run a mower inside a closed area or without proper
ventilation.
Keep nuts and bolts tight, especially blade attachment
bolts, and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running
unless otherwise specified.
Grass catcher components are subject to wear, damage
and deterioration which could expose moving parts or allow
objects to be thrown. Frequently check components.
Replace with original equipment parts when necessary.
Mower blades are sharp and can cut. Wrap blades or wear
gloves, and use extra caution when servicing them.
Batteries contain sulfuric acid. To prevent burns, avoid
contact with skin, eyes and clothing.
15
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DIXON® ZTR® RESIDENTIAL WARRANTY POLICY
SpeedZTR™, RAM 42, RAM 44 & RAM 50 - Residential Mowers
DIXON® WARRANTS ITS ZTR® MOWERS AGAINST DEFECTS IN MATERIAL AND WORK-
MANSHIP FOR THE PERIODS SET FORTH BELOW. THE SOLE REMEDY UNDER THIS
WARRANTY IS REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS.
THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS:
1. RESIDENTIAL APPLICATION - (used only at owner’s primary place of residence):
a. TwoYears-100%partsandlaborsubjecttotheconditionsandlimitationsdescribedhereinfor
aperiodoftwoyearsfromdateofpurchasebytheoriginalowner.
b. Third year - limited to 100% parts cost as shown in the current Dixon® Parts Price List and
subjecttotheconditionsandlimitationsasdescribedherein.
c. AttachmentsmarketedthroughorapprovedbyDixonIndustries, Inc., arewarrantedfortwo
yearspartsandlaborinresidentialuseapplications.
2. NOT APPROVED FOR COMMERCIAL USE.
3. Lifetimewarrantyonallframesandleadingedgeofallfabricated(welded)decks(Ram44&50only).
4. All Dixon® warranty must be accomplished by authorized Dixon® dealers and in accordance with
Dixon® warranty policy and allowances. All warranty claims must be submitted to Dixon Industries
forapproval.
5. Warrantyappliestonewandunusedmowersandistransferablewithinthestatedtimeframetoa
secondowner.
6. WarrantylaborreimbursementtodealersbasedonpublishedDixon®flatrateschedule.
7. Warrantydoesnotapplytodamageintransitorincidentsofmisuse, negligence, accidents, or
alteration. TheuseofpartsorcomponentsotherthanthosesuppliedbyDixonIndustriesVOIDS
ALL WARRANTY.
8. Batterywarrantyislimitedto90daysfromdateofpurchase.
9. The following items are not covered by this warranty policy:
(a) Routinemaintenanceoradjustmentstoincludeanyoils, filtersorotherfluidsused.
(b) Belts, bladesandtires.
(c) PickupanddeliverychargesfortransportationofmowertoandfromanauthorizedDixon®
dealer’splaceofbusiness.
(d) Engines. Thesearecoveredunderaseparatewarrantybyeachindividualengine
manufacturer. Consultenginemanualforwarrantydetails.
(e) Anycostsorexpenseofprovidingsubstituteequipmentwhilerepairworkisbeingperformed
onawarrantedmower.
10. THERE IS NO OTHER EXPRESS WARRANTY. TO THE EXTENT PERMITTED BY LAW,
ALL IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED, OTHERWISE, ALL SUCH
IMPLIED WARRANTIES ARE LIMITED TO THE SAME DURATION AND REMEDIES AS
THE EXPRESS WARRANTY. ALL LIABILITIES FOR CONSEQUENTIAL DAMAGES
UNDER ANY EXPRESS OR IMPLIED WARRANTY ARE EXCLUDED.
16
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SPECIFICATIONS
SpeedZTR™ 38 & 42
Chassis:
1-1/2 X 2 rectangle tube side frame
Mower Deck: 13 ga stamped 2 blade deck.
Blade Drive: Electric clutch.
Transmission: Each rear wheel is independently driven by a Hydro
Gear EZT hydrostatic drive with cooling fan.
Engine:
SpeedZTR™38: 15 HP Briggs & Stratton Intek, 4 cycle, single cylinder,
overhead valve, air cooled, gasoline, vertical shaft, cast
iron cylinder, full pressure lube with spin-on filter.
SpeedZTR™42: 16 HP Briggs & Stratton Intek, 4 cycle, single cylinder,
overhead valve, air cooled, gasoline, vertical shaft, cast
iron cylinder, full pressure lube with spin-on filter.
Starting
System:
Electric-key switch operation with safety interlock blade
drive.
Tires:
38/42” - Front 11 x 4.00-5 smooth tread (16-21 PSI)
38” - Rear 18x7.50-8--4 ply turf tread (8-14 PSI)
42” - Rear 18x8.50-8--4 ply turf tread (8-14 PSI)
Capacities:
Fuel
Engine Oil
4.5 gallons
1.3 quarts
Dimensions:
Width
Height
Length
Weight
43” maximum track width
43” to top edge of seat
69” hitch tab to front bumper
power unit - 482 lbs
with 38” deck - 530 lbs
with 42” deck - 537 lbs
Additional information may be provided elsewhere in this manual.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
17
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SEAT ADJUSTMENT INSTRUCTIONS
SpeedZTR™ 38 & 42
1. Raise seat assembly.
2. Loosen four seat bolts, P/N 3224, and slide seat
to desired position.
3. Tighten seat bolts. DO NOT operate mower
without seat bolts properly tightened.
4. Lower seat assembly.
3224
3224
Seat
Plate
3224
3224
18
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CONTROLS
CONTROL LEVERS
Note: For access to the seat, move control levers to neutral
position and swing them outward.
TO GO FORWARD
•From neutral position, gently push control levers for-
ward.
•To increase speed, move levers further forward.
TO GO BACKWARDS
•From neutral position, gently pull control levers toward
you.
TURNING
•Turning is controlled by moving one control lever slightly
forward or rearward of the other.
•To turn left, move left lever rearward of the right lever.
•To turn right, move right lever rearward of the left lever.
•To turn on mower’s own axis (zero turning radius), stop
and move one lever to reverse position and the other to
forward position.
BRAKING
•To brake mower, move both levers in direction opposite
of travel.
LEFT TURN OPPOSITE
Note: The pressure required to operate the mower is very light.
19
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CONTROLS
PARKING BRAKE:
The parking brake is designed to hold
the mower from moving and is not
intended for use in stopping the
mower while it is in motion. The
engine will stop if the parking brake is
engaged while the control levers are in
the drive position.
Engage parking brake
CAUTION
before starting engine.
TO SET PARKING BRAKE:
The hand operated parking brake is located on the left
hand side between the operators seat and the fuel tank.
•To engage brake, pull lever up (to the rear).
•To release brake, move lever forward (down).
Note: Always set parking brake before dismounting.
Release parking brake before moving mower.
TRANSMISSION DRIVE SYSTEM
Allows the mower to turn on its own axis “ZERO
TURNING RADIUS”. Each lever controls one side of the
mower.
Note: The pressure required to operate the mower is very light.
20
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CONTROLS
BLADE DRIVE:
•Located on the control panel, on operator’s right.
•To engage the mower blade, pull up on the switch.
•To disengage mower blade, push down.
CIRCUIT BREAKER:
•Protection of the electrical system is by (1) 15 amp
circuit breaker.
•If circuit breaker trips, push button to reset.
•If this condition repeats, consult dealer for inspection
and repair.
THROTTLE CONTROL LEVER:
•Located on control panel to operator’s right.
•Throttle control for engine speed.
•Choke for engine starting.
•Throttle control should be set to MAXIMUM or wide
open setting to insure adequate cooling of the engine
and to maintain mower deck blade speed while
mowing.
21
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CONTROLS
MOWER DECK CUT HEIGHT LIFT LEVER:
•Use right foot to operate deck foot pedal at right front
foot area.
•To raise mower deck, push forward with right foot on
top portion of foot pedal. When desired deck height is
reached, push with right foot on lower portion of foot
pedal until the bottom of the foot pedal engages in
deck positioning notch.
•To lower deck, push forward with right foot on top
portion of foot pedal until bottom edge of foot pedal
disengages deck positioning notch. Lower deck to
desired height and push bottom portion of foot pedal
until bottom edge engages notch.
•Never attempt to operate deck lift mechanism in any
manner, other than foot method described above.
•Always use highest position for transport.
22
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OPERATION INSTRUCTIONS
The safe and successful operation of the Speed-
ZTR™ will depend upon the operator having the
correct knowledge of all controls used on the mower
and making good judgements about the terrain to be
mowed.
NEVER allow anyone to operate the mower without
complete knowledge of all controls and their func-
tions.
During initial operation, “learning to drive”, set
throttle at slow speed.
Sound judgement by the operator will prevent
accidents.
BEFORE OPERATING MOWER:
1. Read engine manufacturer’s operating and
maintenance instructions.
2. Read and observe all safety instructions on your
mower and in the manual.
3. Check engine oil.
4. Check fuel cap to be sure it is in place.
5. Be sure parking brake is on.
6. Be sure mower blade drive is off.
7. Know how to stop engine. (Turn key to off position).
23
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OPERATION INSTRUCTIONS
CAUTION
Failure to follow these instructions may
result in personal injury.
STARTING INSTRUCTIONS:
1. Parking brake must be on, control levers in outward position
and blade drive disengaged.
2. Position throttle to choke setting.
NOTE:
Engine may require partial choke setting to start even
if the engine has been operated for a period of time.
3. Insert ignition key and turn to “start” position. When engine
starts, release ignition key. Key will return to “run” position.
4. Move “throttle” to maximum speed position.
5. Release parking brake.
6. Swing levers inward.
7. Operate mower per “CONTROL” instructions on Page 19.
CAUTION Do not operate the engine in an enclosed
area due to the harmful exhaust gas produced.
Note:
When mowing with blades engaged, set throttle
control to the MAXIMUM or wide open setting to
insure adequate cooling of the engine and to maintain
mower deck blade speed.
24
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OPERATION INSTRUCTIONS
TOWING TRAILERS AND OTHER
ATTACHMENTS:
Towing a trailer or other attachment that is too heavy
could damage the drive or cause the mower to become
unstable. Limit loads to 250 pounds or less with this
mower.
TO FREE WHEEL MACHINE
(Unlock Transmission):
Always turn off engine before engaging or disengaging
the hydro release (free wheel) lever. Never attempt to
move the lever with the engine running.
Lift seat to access release levers. Push release lever
rearward and engage notch on frame.
NOTE:
Before pushing or towing tractor, transmis-
sion must be unlocked and parking brake
released. The tractorshould never be pulled
at more than 2 miles per hour or for any
appreciable distance.
25
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OPERATION INSTRUCTIONS
TESTING OF SAFETY INTERLOCK SYSTEMS:
Failure to observe the following testing instructions
could result in serious injury or death.
The following tests should be performed at the start
of each mowing day.
PARKING BRAKE SWITCH TEST:
a) Swing control levers to outward position
b) Disengage blade drive switch
c) Put parking brake in OFF position
d) Turn ignition switch to START
Engine should not turn over or attempt to start.
CONTROL LEVER SWITCH TEST:
a) Disengage blade drive switch
b) Put parking brake in ON position
c) Swing control levers inward
d) Turn ignition switch to START
Engine should not turn over or attempt to start.
NOTE: If any safety check fails, do not operate the
mower until the system has been checked and repaired
by an Authorized Dixon® Dealer.
26
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OPERATION INSTRUCTIONS
TESTING OF SAFETY INTERLOCK SYSTEMS:
Failure to observe the following testing instructions
could result in serious injury or death.
The following tests should be performed at the start
of each mowing day.
BLADE DRIVE SWITCH TEST:
a) Put parking brake in ON position.
b) Swing control levers to outward position.
c) Engage blade drive switch.
d) Turn ignition switch to START.
Engine should not turn over or attempt to start.
SEAT SWITCH TEST:
a) In a SAFE AREA away from bystanders, start the
engine.
b) Leave control levers in outward position and put
parking brake ON position.
c) Engage blade drive.
d) Raise slightly off seat.
ENGINE SHOULD STOP!
NOTE: If any safety check fails, do not operate the
mower until the system has been checked and repaired
by an Authorized Dixon® Dealer.
27
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OPERATION INSTRUCTIONS
MOWING WITH A MULCHING ATTACHMENT:
Mulching or recycling the grass clippings requires a
totally different mowing approach than would be normal
when side discharging or bagging the grass. There
may be instances or conditions where it is not possible
to hide all the recycled or mulched clippings.
In order to achieve the best results, please read and
follow the mulching tips listed below:
1. Read and follow the installation instructions that are
included with your mulcher.
2. Set the engine speed control to the wide open or full
setting.
3. Place the mower deck cut height selector in either
the top or second notch. Never cut more than 3/4” to
1” off the grass at any one time. Attempting to cut
more grass will result in the deck plugging and cause
the engine to stall.
4. It may be necessary to cut the lawn twice to achieve
acceptable mulching performance especially on first
cuttings or if the lawn is heavily fertilized.
5. Do not attempt to cut grass when it is wet. Mulching
performance will be very poor in wet grass conditions.
6. Maintain sharp blades throughout the cutting season.
This is very important. Optimal mulching performance
cannot be obtained with a dull or nicked up blade.
28
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OPERATION INSTRUCTIONS
MOWING WITH A MULCHING ATTACHMENT
(continued):
7. Keep the underside of the mower deck clean.
Remove all grass and dirt build-up from the
underside of the pan, the baffles and deflectors
after each use. Never, under any circumstances,
should you place hands or feet under the
mower deck or in the chute while blades or
impeller are still turning.
8. Alternate mower direction. This will evenlydisperse
the mulched grass clippings over the lawn for even
fertilization.
If the mulching quality of the mower does not seem
to be satisfactory, try one or more of the following
tips:
a. Raise the height-of-cut setting on your
mower.
b. It may be necessary to cut your grass
more frequently.
c. Operate the mower at a slower ground
speed.
d. Overlap cutting swaths instead of cutting
a full swath with each pass.
e. Mow across the marginal areas a second
time.
f. CUT HIGH - MOW OFTEN!
29
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OPERATION INSTRUCTIONS
MOWING WITH A GRASS CATCHER
ATTACHMENT:
In order to achieve optimum performance when
mowing with a grass catching attachment, please
read and follow the tips listed below.
1. Read and follow the installation instructions that are
included with your grass catcher.
2. Set engine speed control to the wide open or full
setting.
3. Do not attempt to cut grass when it is wet. Wet
grass will clog both the underside of the deck and
the attachment chutes. Empty bags often to
prevent plugging.
4. If the grass is tall, place the mower deck cut height
selector in the top or second notch. “Initially” overlap
cutting swaths instead of a full swath with each
pass.
5. Keep the underside of the mower deck clean.
Frequent removal of dried grass and dirt will greatly
assist in bagging of the clippings. Never, under
any circumstances, should you place hands
or feet under the mower deck or in the chute
while blades or impeller are still turning.
6. Operate the mower at a slower ground speed than
when mowing without a grass catching attachment.
30
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OPERATION INSTRUCTIONS
MOWING WITH A GRASS CATCHER
ATTACHMENT (continued):
7. Maintain sharp blades throughout the cutting
season. Some grass catching attachments require a
“high-lift” blade. See your dealer for advice on the
type of blade(s) needed for your mower.
8. Some mowing applications/use of grass catchers
may require that an additional weight kit be fitted to
the mower to counter the weight of grass in the bags.
Please consult with your dealer for more information
regarding installation and adding weight to the box.
Failure to observe the following instructions
may result in personal injury.
WARNING
•Watch for low hanging branches or other obstacles which might hit
the catcher top while turning or backing the mower.
•Use care when backing to avoid pushing the grass bags into the
frame or “hot” exhaust muffler of the engine. Fire could result.
•Disengage blade and stop engine prior to clearing grass from
either the discharge chute or grass catcher components.
•Do not operate the mower with the grass catching attachment
partially removed. Operator or bystanders could be injured by
thrown objects.
•Keep all attachment bolts tight.
•Important: Do Not leave clippings in the bags while the mower is
stored. Damp grass clippings are a fire hazard if left in the bag.
31
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OPERATION INSTRUCTIONS
SIDE DISCHARGE OF THE CLIPPINGS:
In order to achieve optimum performance when side
discharging the grass clippings, please read and follow
the tips listed below. Additional information can be
found in the Troubleshooting guide.
CAUTION To avoid personal injury, be sure that the
deflector is properly installed on the
discharge chute.
1. Set engine speed control to the wide open or full
setting.
2. Do not attempt to cut grass when it is wet. Wet
grass will clog the underside of the deck and
discharge area.
3. If the grass is tall, place the mower deck cut height
lever in the top or second notch. “Initially” overlap
cutting swaths instead of a full swath with each pass.
Some applications may require a second cutting.
4. Keep the underside of the mower deck clean.
Frequent removal of dried grass and dirt will allow
the clippings to discharge correctly. Never, under
any circumstances, should you place hands or
feet under the mower deck or in the chute while
blades or impeller are still turning.
5. Maintain sharp blade(s) throughout the cutting
season.
32
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OPERATION INSTRUCTIONS
GRASS HEIGHT & CUTTING SUGGESTIONS:
Do not attempt to cut grass when it is wet.
If the grass is tall, place the mower deck cut height
lever in the top or second notch. “Initially” overlap
cutting swaths instead of a full swath with each pass.
Some applications may require a second cutting.
Keep the underside of the mower deck clean.
Maintain sharp blades throughout the cutting season.
As a rule of thumb, never cut off more than 1/3 of the
total grass blade length. Correct mowing height can
reduce weeds and disease by 50% to 80%.
The following grass cut heights are based on adequate
moisture conditions and normal thatch build-up in a
healthy lawn. Some locations and applications may
require slightly different cut heights. If in doubt, consult
your local lawn professional for assistance.
Grass Types
Bermudagrass
Bluegrass
Buffalograss
Ryegrass
Best Cut Heights
1 - 2”
2 - 3”
11/2 -3”
2 - 3”
3-31/2”
Tall Fescue
Zoysiagrass
1 - 3”
33
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CARE AND MAINTENANCE
WARNING
Failure to observe the following instructions may result in personal injury.
Before performing any maintenance, turn off engine,
allow to cool & remove key.
Use extreme care when working on machinery.
Do not wear watch or jewelry.
Do not wear loose fitting clothes, and observe all
common safety practices with tools.
MAINTENANCE SCHEDULE
•Check deck drive belt..........................................after 20 hours break-in
•Check crankcase oil level..............................................before each use
•Clean grass & debris from muffler & manifold area............before each use
•Check air intake screen...................................................after each use
•Clean grass under deck...................................................after each use
•Check tire pressure.........................................................every 10 hours
•Inspect blades for sharpness............................................every 10 hours
•Clean air filter element.....................................................every 25 hours
•Grease all zerks.............................................................every 50 hours
•Check all belts................................................................every 50 hours
•Change engine crankcase oil.......................................(5 hours break-in)
every 50 hours
•Change engine oil filter....................................................every 50 hours
•Replace air filter element..............................annually or every 100 hours
34
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CARE AND MAINTENANCE
CUTTER BLADE MAINTENANCE:
CAUTION Stop engine and remove ignition key
for safety. Wear heavy, thick gloves
when holding onto cutter blade, avoid
the sharp edge of the blade.
Check sharpness of mower blades after every 10
hours of operation. Observe proper blade position
prior to removal.
1. Safely raise front of mower.
2. Hold or block blade from
turning.
3. Loosen blade bolt and remove
blade.
4. When replacing blade, tighten
blade bolt securely. Refer to
diagram. Be sure blade is
centered on pilot before
tightening bolt to 35 ft. lbs.
Blades should be discarded when worn excessively.
DANGEROUS!
DO NOT USE
BLADE IN THIS
CONDITION!
New Blade
When notch starts,
discard blade
35
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CARE AND MAINTENANCE
ENGINE:
For complete maintenance and operating information of
the engine, please refer to the maintenance instructions
furnished by the engine manufacturer included in your
Zero Turn Radius mower information packet.
Battery contains sulfuric acid electrolyte which
is poisonous and corrosive.
CAUTION
BATTERY:
This is a maintenance-free battery and the fluid level
cannot be checked.
•Charge battery if required.
OFF SEASON BATTERY STORAGE:
•DO NOT remove battery from mower.
•Clean top of battery and terminals with baking soda
and water.
•Identify each cable so they can be reconnected to the
correct terminal.
•Disconnect cables from terminals. ALWAYS discon-
nect ground cable first and reconnect last.
•Charge battery.
Note:
Your Dixon® mower comes equipped with a quick
disconnect harness for the optional Dixon® Battery
Manager. The Dixon® Battery Manager maintains the
proper charge levels during periods of inactivity and
may prevent premature battery failures. Contact your
dealer for more information.
36
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CARE AND MAINTENANCE
TIRES:
Correct tire pressure is essential for efficient operation of
the mower. Check tire pressure periodically. Inflate tires
to the pressure listed below.
Front tires
11 x 4.00 - 5 16-21 lbs.
Rear tires 38”
Rear tires 44-50”
18 x7.50 - 8
18 x 9.50 - 8
8-14 lbs.
8-14 lbs.
Lug nuts or lug bolts should be checked regularly for tightness.
LUBRICATION:
CHASSIS:
(8) grease zerks
LOCATIONS:
(2) front wheel axles
(2) front wheel casters
(2) deck lift shaft
(2) control levers
SERVICE INTERVALS:
Every 50 hours of operation or
once per season.
RECOMMENDED
GREASE:
Name brand wheel bearing
or multi-purpose grease
(3 pumps each)
Caster/Axle
Lift shaft
Control levers
37
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CARE AND MAINTENANCE
BELTS:
Check belts every 50 hours. Replace any belts found to
be in poor condition.
BELT TENSION:
38” Deck
Engine to Mower Deck Belt-P/N 14136
Refer to Page 39 for adjustment procedure.
42” Deck
Engine to Mower Deck Belt-P/N 61515
Refer to Page 39 for adjustment procedure.
38
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CARE AND MAINTENANCE
BELT TENSION
MANUAL ADJUSTMENT
38” & 42”
39
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CARE AND MAINTENANCE
HOT oil may cause burns. Allow
engine to cool before draining oil.
CAUTION
CHANGING THE ENGINE OIL:
1. The “Dapco” oil drain valve is located on the left side
of the engine crankcase.
2. Place a suitable container under the drain valve
hose.
3. To drain, turn hex head valve stem counter-clockwise
with a 10mm wrench or socket. Open to full open
(approximately 7 turns).
4. After engine is drained, tighten hex stem.
5. Change oil filter.
6. Fill with oil (see steps on next page).
NOTE:
Refer to engine manufacturer’s recommenda-
tions for frequency of oil changes.
Hex Head Valve
Stem
40
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CARE AND MAINTENANCE
HOT oil may cause burns. Allow
CAUTION
engine to cool before draining oil.
OIL FILL:
1. Clean any spilled oil from engine and chassis.
2. Refill engine with type, and quantity of oil recom-
mended by the engine manufacturer in engine
literature.
NOTE: Engine oil changes on the SpeedZTR™
Models will require replacement of the oil
filter. These filters may be available from your
local Dixon® Dealer.
41
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CARE AND MAINTENANCE
NEUTRAL ADJUSTMENT
DRIVEMACHINEUNTILHYDROSTATICTRANSMISSIONSHAVE
WARMED UP. WITH ENGINE RUNNING AND THE PARKING
BRAKE OFF, SWING THE CONTROL LEVERS OUTWARD. IF
MACHINESTARTSTOCREEP, FOLLOWTHEINSTRUCTIONS
BELOW.
1. Stop the engine, engage parking brake and raise
rear of frame with jack or blocks so that rear tires do
not contact the ground.
2. Swing out the control levers, start the engine and
release the parking brake.
3. Raise the seat to access hydro control linkage. If
right wheel creeps, adjust right side linkage and
vice-versa. Use procedure below.
a. Loosen jam nuts on ends of the coupler P/N
7736.
b. If either wheel is creeping forward, turn coupler
clockwise until neutral is achieved. If either
wheel is creeping backward, turn coupler
counter-clockwise until neutral is achieved.
c. Tighten jam nuts against coupler.
4. Stop engine and remove rear of machine from jack
or blocks.
(See Illustration A, page 43)
42
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CARE AND MAINTENANCE
Illustration A
Illustration B
43
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CARE AND MAINTENANCE
MOWER DECK LEVELING PROCEDURE:
1. Place mower on a smooth, level surface and check
tire pressures to insure correct stance. Tires should
be inflated as follows.
Front: 16 - 21 lbs
Rear: 8 - 14 lbs
2. Turn each outer blade tip to align with the deck in a
side to side manner.
3. Measure from the floor surface up to the bottom of
the blade tip on the discharge side of the mower.
Retain this measurement. Move to the opposite side
and check to see if that measurement is the same. If
adjustment is required, turn the clievis on one or both
of the front L-rods until both measurements are
equal.
4. Turn each outer blade tip to align with the deck in a
front to rear manner.
5. Measure from the floor surface up to the bottom of
the blade tips at both the front and rear of the blades.
Rear of blade tips should be 1/8" to 1/4" higher than
the front of blade tips. If adjustment is necessary,
turn the clevis on both front L-rods the same amount
to raise or lower the front of the deck until desired
measurement is achieved.
(See illustration B, page 43)
NOTE: This will place the mower deck in a base measurement
position. Additional adjustment may be required to
achieve desired cut for the type of grass or conditions
44
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CARE AND MAINTENANCE
DECK REMOVAL:
1. Remove mower deck drive belt. Move deck lift
pedal into the highest cut position and latch in place.
As a safety precaution, insert clevis pin in nearest
hole at rear of foot pedal. Belt can now be removed
from mower deck pulley.
2. Remove front hanger pin.
3. Remove front L-Rods and remove nut and bolt from
rear hangers.
4. Slide deck from beneath chassis.
5. Reverse procedure to reinstall deck to chassis.
45
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CARE AND MAINTENANCE
ELECTRICAL SYSTEMS:
Keep all connections clean and tight.
CLEANING THE MOWER:
Wash mower periodically. Clean above and below
deck.
High pressure washing and alkaline based soaps can
cause damage to bearings and other parts of the
mower. After washing your mower, start the engine and
engage the mower deck for a few minutes to disperse
any water that may have accumulated in bearings,
pulleys or fans.
Note:
Allow mower to cool before washing. If
bearings are hot, they will draw moisture
inside as they dry and cause corrosion.
SERIAL NUMBERS:
The serial number is located on frame at rear of engine.
WARRANTY:
Refer to warranty information (pages 16).
PARTS/SERVICE:
See your Dixon® dealer for replacement parts, warranty
or service.
46
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STANDARD SERVICE PARTS LIST
BLADES
~38” Deck~
*Hi Lift Fusion - P/N 13925
Hi-Lift - P/N 13932
Gator Fusion- P/N 13934
Gator - P/N 13933
~42” Deck~
*Hi Lift Fusion - P/N 13926
Hi-Lift - P/N 13935
Gator Fusion - P/N 13937
Gator - 13936
*Factory installed
47
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STANDARD SERVICE PARTS LIST
BELTS
~38” Deck~
Engine to Mower Deck - P/N 14136
Engine to Transmission - P/N 16108
~42” Deck~
Engine to Mower Deck - P/N 61515
Engine to Transmission - P/N 16108
ENGINE AIR AND OIL FILTERS
Refer to Engine Operator’s Manual for correct
service intervals for engine oil changes and air filter
maintenance.
Protect your engine investment, use only original
equipment filters. Refer to the Engine Operator’s
Manual or ask your dealer for correct replacement
parts.
48
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TROUBLESHOOTING
1. ENGINE WON’T TURN OVER
Mower blades engaged- - - - - - - - - - - - - - - - - - - disengage blades
Parking brake not on- - - - - - - - - - - - - - - - - - engage parking brake
Circuit breaker trips- - - - - - - - - - - - - - - - - - - - - - - - -reset breaker
Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace
Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer
Ignition switch- - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer
Starter- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer
2. ENGINE WILL TURN OVER BUT WON’T START
No fuel- - - - - - - - - - - - - - - refuel and/or clean or replace fuel filters
3. HARD TO START ENGINE
Fuel line clogged- - - - - - - - - - - - - clean fuel line and check fuel filter
Faulty fuel pump- - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer
4. ENGINE STARTS BUT CUTS OUT
Water in fuel- - - - - - - - - - - - - - -drain old fuel-replace with new fuel
Clogged fuel line- - - - - - - - - - - - - - - - - - - - - - - - - - check fuel filter
Fuel tank vent plugged- - - - - - - - - - - - - - - - - - - - - -clean fuel vent
Faulty fuel pump- - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer
5. ENGINE OVERHEATED
Air intake screen or fins clogged- - - - - -clean intake screen and fins
Oil level too low or too high- - - - - - - - - - - - - - - - - - - -adjust oil level
Running engine too slow - - - - - - - - - - - - - - - - - -run engine faster
49
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TROUBLESHOOTING
6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD
Drive belt broken or slipping- - - - - - - - - - - - - - - - replace drive belt
Transmission oil low- - - - - - - - - - - - - - - - - - - - - - - - - - - - add oil
Damaged transmission- - - - - - - - - - - - - - - - - - - - - -consult dealer
Transmission by-pass may be engaged- - - - disengage(see page 25)
7. MOWER LOSES POWER OR TRANSMISSION OVERHEATS
Engine air filter-- - - - - - - - - - - - - - - - - - - - - - - - - - clean or replace
Transmission damage- - - - - - - - - - - - - - - - - - - - - - -consult dealer
8. ENGINE STALLS WHEN BLADES ARE ENGAGED
Operator not on seat- - - - - - - - - - - - - - - - - - - - - - - - - -sit on seat
Faulty interlock system- - - - - - - - - - - - - - - - - - - - - - consult dealer
Fauty blade spindle bearing - - - - - - - - - - - - - - - - - - consult dealer
Deck drive belt not properly routed- - - - - - - - - - - - - - - - - - reroute
Blades blocked by foreign material - - - - - - - - - - - clean under deck
9. DRIVE SYSTEM
Mower pulls to side- - - - - - -check tire inflation/adjust control linkage
Mower creeps in neutral- - - - - - - - - - - - - - - - adjust control linkage
Low on power- - - - - - - - - - - - - - - - - - - - - - - - - -check belt tension
10. CUT QUALITY
Cut uneven left to right- - - - - - - - - - - -check tire inflation/level deck
Ends of grass blades are ragged- - - - - - - - - - - - - - sharpen blades
Poor dispersal of grass- - - - - - - - - - clean deck/check for loose belt
Skips in spots- - - - - - - - - - -check for loose belt/slow ground speed
50
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OWNER’S INFORMATION
Date of Purchase
Mower Model Number
Mower Serial Number
Purchased From
Name
Address
DATE OIL CHANGED
DATE ENGINE TUNED
Dixon Industries, Inc.~P.O. Box 1569~Coffeyville, Ks~620-251-2000~Fax 620-251-4117
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Dixon® and ZTR® are registered trademarks of
Dixon Industries, Inc.
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
WARNING:
DIXON INDUSTRIES, INC.
P.O. Box 1569
Coffeyville, Ks 67337-0945
620-251-2000
SpeedZTR™ 38/42
Part No. 16516-0904
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