Dixon Lawn Mower 16246 0803 User Guide

Zeeter HL  
ZTR®  
Model Year 2004  
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INDEX  
Page  
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12  
Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . . .13  
Specifications. . . . . . . . . . . . . . . . . . . . . . . . 14-16  
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-19  
Operation Instructions. . . . . . . . . . . . . . . . . . 20-30  
Care & Maintenance. . . . . . . . . . . . . . . . . . . .31-43  
Standard Service Parts List. . . . . . . . . . . . . . . . . 44  
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 45-46  
Zeeter HL  
Part No. 16246-0803  
3
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SAFETY  
RIDING LAWN MOWERS,  
IF IMPROPERLY OPERATED  
CAN CAUSE SERIOUS INJURY OR DEATH  
The most common causes of injury to the operator or bystander...  
Blade Contact  
Tip Over  
Run Over  
Back Over  
...read and understand this manual to prevent injuries.  
4
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SAFETY  
Safety Alert Symbol  
When you see this symbol, BE ALERT  
to the potential for injury.  
Follow recommended safety precautions  
and safe operating practices.  
DANGER  
(highlighted in red)  
indicates an imminently hazardous  
situation which, if not avoided, will result  
in death or serious injury.  
WARNING  
(highlighted in orange)  
indicates a potentially  
hazardous situation which, if not  
avoided, could result in death or  
serious injury.  
CAUTION  
(highlighted in yellow)  
indicates a potentially  
hazardous situation which,  
if not avoided, may result in minor  
or moderate injury. It may also  
be used to alert against  
unsafe practices.  
5
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SAFETY  
Failure to observe the following safety instructions  
could result in serious injury or death.  
GENERAL OPERATION:  
Read, understand, and follow all instructions in the  
manual and on the mower before starting.  
Only allow responsible adults, who are familiar with the  
instructions, to operate the mower.  
Clear the area of objects such as rocks, toys, wire, etc.,  
which could be picked up and thrown by the blade.  
Be sure the area is clear of other people before mowing.  
Stop mower if anyone enters the area.  
Never carry passengers.  
Do not mow in reverse unless absolutely necessary.  
Always look down and behind before and while braking.  
Be aware of the mower discharge direction and do not  
point it at anyone.  
Do not operate the mower without either the entire  
grass catcher or the deflector in place.  
Slow down before turning.  
Never leave a running mower unattended. Always turn  
off blades, set parking brake, stop engine and remove  
key before dismounting.  
Turn off blades when not mowing.  
6
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SAFETY  
GENERAL OPERATION (continued):  
Stop engine before removing grass catcher or  
unclogging chute.  
Mow only in daylight or good artificial light.  
Do not operate the mower while under the influence  
of alcohol or drugs.  
Watch for traffic when operating near or crossing  
roadways.  
Use extra care when loading or unloading the mower  
into a trailer or truck. Do not ride the mower when  
loading and unloading.  
Always wear safety goggles or safety glasses with side  
shields when operating mower.  
Data indicates that operators, age 60 years and  
above, are involved in a large percentage of riding  
mower- related injuries. These operators should  
evaluate their ability to operate the riding mower  
safety enough to protect themselves and others from  
serious injury.  
Follow the manufacturers recommendation for wheel  
weights and counterweights.  
Maintain or replace safety & instruction labels as  
needed.  
Warning:  
The engine exhaust from this product contains chemicals known to  
the State of California to cause cancer; birth defects or other  
reproductive harm.  
7
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SAFETY  
SLOPE OPERATION:  
Slopes are a major factor related to loss-of-control  
and tip-over accidents,  
which can result in severe injury or death.  
All slopes requires extra caution.  
If you cannot back up the slope or if you feel uneasy on it,  
do not mow it!  
DO  
Mow across the slope with your Dixon ZTR - never up  
or down.  
Remove obstacles such as rocks, tree limbs, etc.  
Watch for holes, ruts or bumps. Uneven terrain could  
overturn the mower. Tall grass can hide obstacles.  
Use slow speed. Tires may lose traction on slopes  
even though the brakes are functioning properly.  
Use extra care with grass catchers or other  
attachments. These can change the stability of the  
mower.  
Keep all movement on the slopes slow and gradual.  
Do not make sudden changes in speed or direction.  
8
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SAFETY  
SLOPE OPERATION (continued):  
DO (continued):  
Avoid starting or stopping on a slope. If tires lose  
traction, disengage the blades and proceed slowly  
down the slope.  
If front wheels lift off the ground, pull the levers back  
to stabilize the mower.  
DO NOT  
Do not turn on slopes unless necessary, and then,  
turn slowly and gradually downhill, if possible.  
Do not mow near drop-offs, ditches, or embankments.  
The mower could suddenly turn over if a wheel is over  
the edge of a cliff or ditch or if an edge caves in.  
Do not mow on wet grass. Reduced traction could  
cause sliding.  
Do not try to stabilize the mower by putting your foot on  
the ground.  
Do not use grass catcher on steep slopes.  
9
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SAFETY  
S ERVICE:  
Use extra care in handling gasoline and other fuels.  
They are flammable and vapors are explosive.  
Use only an approved container.  
Never remove fuel cap or add fuel with engine  
running. Allow engine to cool before refueling.  
Do not smoke while refueling.  
Never store the mower or fuel container inside a  
building where there is an open flame.  
If fuel is spilled on clothing, change clothing  
immediately.  
To prevent fire and explosion caused by static  
electricity:  
Never fill containers inside a vehicle or on a  
truck or trailer bed with a plastic liner. Always  
place containers on the ground away from your  
vehicle before filling.  
When practical, remove fuel powered  
equipment from the truck or trailer and refuel it  
on the ground. If this is not possible, refuel such  
equipment on a trailer with a portable container,  
rather than from a fuel dispenser nozzle.  
If a fuel dispenser nozzle must be used, keep  
the nozzle in contact with the rim of the fuel tank  
or container opening at all times until fueling is  
complete. Do not use a nozzle lock- open device.  
10  
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SAFETY  
SERVICE (continued):  
Never run a mower inside a closed area. The exhaust  
fumes are toxic.  
Keep nuts and bolts tight, especially blade attachment  
bolts, and keep equipment in good condition.  
Never tamper with safety devices. Check their proper  
operation regularly.  
Keep mower free of grass, leaves, or other debris  
build-up. Clean up oil or fuel spillage. Allow mower to  
cool before storing.  
Stop and inspect the equipment if you strike an object.  
Repair, if necessary, before restarting.  
Never make adjustments or repairs with the engine  
running unless otherwise specified.  
Grass catcher components are subject to wear,  
damage and deterioration, which could expose moving  
parts or allow objects to be thrown. Frequently check  
components. Replace with original equipment parts,  
when necessary.  
Mower blades are sharp and can cut. Wrap blades or  
wear gloves, and use extra caution when servicing them.  
Batteries contain sulfuric acid. To prevent burns avoid  
contact with skin, eyes and clothing. To prevent fire or  
explosion keep sparks and open flames away from  
battery.  
Before disconnecting the negative (-) ground cable,  
make sure all switches are off.  
11  
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SAFETY  
CHILDREN:  
Tragic accidents can occur if the operator is not  
alert to the presence of children.  
Children are attracted to lawn mowers and the  
mowing activity.  
NEVER assume children will stay where they  
were last seen.  
Be alert to avoid accidents.  
Keep children out of the mowing area and under the  
watchful care of another responsible adult.  
Be alert and turn mower off if a child enters the  
area.  
Before and during backing look BEHIND and DOWN  
for small children.  
Never carry children. They may fall off and be  
seriously injured or interfere with safe mower  
operation.  
Never allow children to operate the mower.  
Use extra care when approaching blind corners,  
shrubs, trees, or other objects that may obscure  
vision.  
12  
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DIXONLIMITEDWARRANTYPOLICY  
RESIDENTIALHYDRO  
DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND  
WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS  
INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT  
TO THE FOLLOWING CONDITIONS AND LIMITATIONS.  
1. Home Owner Application: Dixon ZTR Residential Hydro units used only at owner’s  
primary place of residence are warranted for a period of two (2) years from date of  
purchase. Frame, body panels and fenders are warranted for the life of the mower.  
2. CommercialApplication: Definedasuseotherthan, orinadditionto, mowingatowner’s  
primary placeof residence. DixonZTR Residential Hydrounits, usedincommercial  
application are warranted for a period of (90) days from the date of purchase.  
3. Warranty applies only to original retail purchaser of new and unusedmowersand  
accessories.  
4. All Dixon warranty must be accomplished by authorized Dixon dealers and in accor-  
dance with Dixon warranty policy and allowances. All warranty claims must be approved  
by Dixon Industries, Inc.  
5. BatteryWarranty: limitedto90daysfromdateofpurchase.  
6. AccessoriesWarranty(grasscatchers, snowblades, covers, etc.):Limitedto90days  
fromdateofpurchase.  
7. Warrantydoesnotapplytodamageintransitorincidentsofmisuse, negligence,  
accidents, oralteration. Theuseofpartsorcomponentsotherthanthosesuppliedby  
Dixon Industries VOIDSALLWARRANTY.  
8. The following items are not covered by this warranty policy:  
(a) Pickupanddeliverychargesfortransportationofmowertoandfromanauthorized  
Dixondealer’splaceofbusiness.  
(b) Routinemaintenanceoradjustments.  
(c) Belts/blades/hydrofilters.  
(d) Engines - All engines used on Dixon ZTR mowers are warranted by each individual  
enginemanufacturer.  
(e) Anycostsorexpenseofprovidingsubstituteequipmentwhilerepairworkisbeing  
performed on a warranted mower.  
9. Thereisnootherexpresswarranty. Impliedwarranties, includingthoseofmerchantabil-  
ityandfitnessforaparticularpurposearelimitedtothesamedurationoftheexpress  
warranty and to the extent permitted by law any and all implied warranties are excluded.  
Liabilitiesforconsequentialdamagesunderanyandallwarrantiesareexcluded.  
13  
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SPECIFICATIONS  
ZEETER HL 30”  
CHASSIS:  
BODY:  
11 gauge welded channel frame  
All body parts made of rotational molded polyethylene.  
Front body contains access panel for battery service.  
MOWER DECK:  
11 GA stamped steel construction. Single 30” cut blade.  
Cut height approximately 1-1/ 2- 4via 7-position lift  
handle.  
BLADE DRIVE:  
Mechanical; hand lever engagement  
TRANSMISSION:  
Each rear wheel is independently driven by a Hydro Gear  
EZT self contained hydrostatic drive.  
ENGINE:  
11 HP Briggs & Stratton I/ C, 4-cycle, single cylinder, air-  
cooled, gasoline, vertical shaft, aluminum head and block,  
cast iron sleeve, AVS balanced  
STARTING SYSTEM: Electric by key switch operation with safety interlocks on  
parking brake and blade drive.  
TIRES:  
Front  
Rear  
9 x 3.50-4 Turf Tread  
16 x 6.50-8 Turf Tread  
RECOMMENDED  
TIRE PRESSURE:  
Front  
Rear  
16-21 PSI  
8-14 PSI  
CAPACITIES:  
DIMENSIONS:  
Fuel  
Engine  
1.8 gallon  
1.25 quarts oil  
Width  
Width  
Height  
Length  
Weight  
32.5outside rear wheel measurement  
38” overall width of deck with deflector  
32” to top edge of seat  
67” hitch tab to front  
393 lbs.  
Additional information provided in service instructions under the individual component.  
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE  
14  
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SPECIFICATIONS  
ZEETER HL 36”  
CHASSIS:  
BODY:  
11 gauge welded channel frame  
All body parts made of rotational molded polyethylene.  
Front body contains access panel for battery service.  
MOWER DECK:  
11 GA laser cut fabricated. Two blades, 36” cut width.  
Cut height approximately 1-1/ 2- 4via 7-position lift  
handle.  
BLADE DRIVE:  
Electric clutch  
TRANSMISSION:  
Each rear wheel is independently driven by a Hydro Gear  
EZT self contained hydrostatic drive.  
ENGINE:  
13 HP Briggs & Stratton I/ C, 4-cycle, single cylinder, air-  
cooled, gasoline, vertical shaft, aluminum head and block,  
cast iron sleeve, AVS balanced  
STARTING SYSTEM: Electric by key switch operation with safety interlocks on  
parking brake and blade drive.  
TIRES:  
Front  
Rear  
9 x 3.50-4 Turf Tread  
16 x 6.50-8 Turf Tread  
RECOMMENDED  
TIRE PRESSURE:  
Front  
Rear  
16-21 PSI  
8-14 PSI  
CAPACITIES:  
DIMENSIONS:  
Fuel  
Engine  
1.8 gallon  
1.25 quarts oil  
Width  
Width  
Height  
Length  
Weight  
34” outside rear wheel measurement  
50.5overall width of deck with deflector  
32” to top edge of seat  
67” hitch tab to front  
445 lbs.  
Additional information provided in service instructions under the individual component.  
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE  
15  
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SPECIFICATIONS  
ZEETER HL 42”  
CHASSIS:  
BODY:  
11 gauge welded channel frame  
All body parts made of rotational molded polyethylene.  
Front body contains access panel for battery service.  
MOWER DECK:  
13 GA stamped steel construction. Three blades, 42”  
cut width. Cut height approximately 1-1/ 2- 4via  
7-position lift handle.  
BLADE DRIVE:  
Electric clutch  
TRANSMISSION:  
Each rear wheel is independently driven by a Hydro Gear  
EZT self contained hydrostatic drive.  
ENGINE:  
14.5 HP Briggs & Stratton I/ C, 4-cycle, single cylinder,  
air-cooled, gasoline, vertical shaft, aluminum head and  
block, cast iron sleeve, AVS balanced  
STARTING SYSTEM: Electric by key switch operation with safety interlocks on  
parking brake and blade drive.  
TIRES:  
Front  
Rear  
9 x 3.50-4 Turf Tread  
16 x 6.50-8 Turf Tread  
RECOMMENDED  
TIRE PRESSURE:  
Front  
Rear  
16-21 PSI  
8-14 PSI  
CAPACITIES:  
DIMENSIONS:  
Fuel  
Engine  
1.8 gallon  
1.25 quarts oil  
Width  
Width  
Height  
Length  
Weight  
38” outside rear wheel measurement  
55” overall width of deck with deflector  
32” to top edge of seat  
67” hitch tab to front  
445 lbs.  
Additional information provided in service instructions under the individual component.  
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE  
16  
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CONTROLS  
CONTROL LEVERS  
Note: For access to the seat, move control levers to neutral  
position and swing them outward.  
TO GO FORWARD  
From neutral position, gently push control levers forward.  
To increase speed, move levers further forward.  
TO GO BACKWARDS  
From neutral position, gently pull control levers toward  
you.  
TURNING  
Turning is controlled by moving one control lever slightly  
forward or rearward of the other.  
To turn left, move left lever rearward of the right lever.  
To turn right, move right lever rearward of the left lever.  
To turn on mowers own axis (zero turning radius), stop  
and move one lever to reverse position and the other to  
forward position.  
BRAKING  
To brake mower, move both levers in direction opposite  
of travel.  
LEFT TURN OPPOSITE  
Note: The pressure required to operate the mower is very light.  
17  
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CONTROLS  
The Dixon ZEETER HL has a hydrostatic drive that requires only two  
drive levers to control braking, turning, speed and direction.  
On initial operation, set throttle speed on slow. Operate with  
mower blade in “OFF” position.  
To avoid “over-controlling” the mower, use a light touch on the  
drive levers.  
Slight movements using fingertip control is all that is necessary.  
PARKING BRAKE:  
The parking brake is designed to hold the mower  
from moving and is not intended for use in stop-  
ping the mower while it is in motion.  
Engage parking brake before  
starting engine.  
CAUTION  
TO SET PARKING BRAKE:  
The hand operated parking brake is located on  
the right side of the mower.  
To engage brake, pull lever up (to the rear).  
To release brake, move lever forward (down).  
NOTE:  
Always set parking brake before  
dismounting. Release parking  
brake before moving mower.  
18  
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CONTROLS  
TRANSMISSION DRIVE SYSTEM  
Allows the mower to turn on its own axis “ZERO TURNING RADIUS”.  
Each lever controls one side of the mower.  
NOTE: The pressure required to operate the mower is very light.  
BLADE DRIVE (30):  
Located to left of the operator.  
To engage the mower blade, turn lever on floor  
slowly to the ON” position.  
To disengage mower blade, turn lever to the  
“OFF” position.  
30”  
BLADE DRIVE (36” & 42):  
Located on the control panel, operators right.  
To engage the mower blades, pull up on the switch.  
To disengage mower blades, push down.  
THROTTLE CONTROL LEVER:  
Located on control panel to operators right.  
Throttle control for engine speed.  
Choke for engine starting.  
Throttle control should be set to MAXIMUM or  
wide open setting to ensure adequate cooling of  
the engine and to maintain mower deck blade  
speed while mowing.  
36” & 42”  
MOWER DECK CUT HEIGHT LIFT LEVER:  
Located to the left of the operator.  
Controls the cutting height.  
Seven positions of adjustment.  
Move lever in and forward to lower.  
Move lever in and back to raise.  
NOTE: Always use high for transport.  
19  
30”  
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OPERATION INSTRUCTIONS  
The safe and successful operation of the ZEETER HL  
Mower will depend upon the operator having the correct  
knowledge of all controls used on the mower and making  
good judgements about the terrain to be mowed.  
NEVER allow anyone to operate the mower without  
complete knowledge of all controls and their functions.  
During initial operation, learning to drive, set throttle at  
slow speed.  
Sound judgement by the operator will prevent accidents.  
TOWING:  
Towing a trailer or other attachment that is too heavy  
could damage the drive or cause the mower to become  
unstable. Limit loads to 150 pounds or less with this  
mower.  
20  
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OPERATION INSTRUCTIONS  
BEFORE OPERATING MOWER:  
1. Read and observe all safety instructions on your  
mower and in the manual.  
2. Read engine manufacturers operating and  
maintenance instructions.  
3. Check engine oil.  
4. Check fuel cap to be sure it is in place.  
5. Be sure parking brake is on.  
6. Mower blade drive is off.  
7. Know how to stop engine. (Turn key to off position).  
21  
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OPERATION INSTRUCTIONS  
TO FREE WHEEL MACHINE  
(Unlock Transmission):  
Always turn off engine before engaging or disengaging the  
hydro release (free wheel) lever. Never attempt to move  
the lever with the engine running.  
Pull the hydro release levers toward the rear of the  
machine and down until they are held in place in the  
keyhole slots on the release levers. Release parking  
brake.  
To engage the transmissions, push the release levers up  
and forward, toward the front of the machine, so the hydro  
release lever returns to its normal position.  
NOTE: Before pushing or towing tractor, transmission  
must be unlocked and parking brake released. The  
tractor should never be pulled at more than 2  
miles per hour or for any appreciable distance.  
22  
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OPERATION INSTRUCTIONS  
STARTING INSTRUCTIONS:  
1. Parking brake must be on, control levers in the OUT  
position and blade drive disengaged.  
2. Move throttle control to choke” position if engine is cold,  
full throttle if warm.  
3. Insert ignition key and turn to start” position. When  
engine starts, release ignition key. Key will return to run”  
position.  
4. Move throttle from choke” to desired speed position.  
5. Release parking brake.  
6. Operate the mower per the CONTROL” instructions on  
Page 17.  
CAUTION  
Do not operate the engine  
in an enclosed area due to  
the harmful exhaust gas  
produced.  
NOTE: When mowing, blade(s) engaged, throttle control must be set  
to the MAXIMUM or wide open setting to insure adequate  
cooling of the engine and to maintain mower deck blade speed.  
23  
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OPERATION INSTRUCTIONS  
TESTING OF SAFETY INTERLOCK  
SYSTEMS:  
PARKING BRAKE SWITCH TEST:  
a) Swing control levers out  
b) Disengage blade drive  
c) Put parking brake in OFF position  
d) Turn ignition switch to START  
Engine should not turn over or  
attempt to start.  
CONTROL LEVER SWITCH TEST:  
a) Disengage blade drive  
b) Put parking brake in ON position  
c) Swing control levers IN  
d) Turn ignition switch to START  
Engine should not turn over or  
attempt to start.  
24  
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OPERATION INSTRUCTIONS  
TESTING OF SAFETY INTERLOCK  
SYSTEMS:  
BLADE DRIVE SWITCH TEST:  
a) Put parking brake in ON position.  
b) Swing control levers OUT.  
c) Engage blade drive.  
d) Turn ignition switch to START.  
Engine should not turn over or  
attempt to start.  
SEAT SWITCH TEST:  
a)In a SAFE AREA away from bystanders,  
start the engine.  
b)Leave levers swung OUT and parking  
brake OFF.  
c) Engage blade drive.  
d)Raise slightly off seat.  
ENGINE SHOULD STOP!  
NOTE:  
If Any Safety Check FAILS, Do Not Operate The Mower until  
the system has been checked and repaired by an  
Authorized Dixon Dealer.  
25  
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OPERATION INSTRUCTIONS  
SIDE DISCHARGE OF THE CLIPPINGS:  
In order to achieve optimum performance when side  
discharging the grass clippings, please read and follow  
the tips listed below.  
Additional information can be found in the  
Troubleshooting guide.  
CAUTION  
Be sure that the deflector is properly  
installed on the discharge chute.  
1. Set engine speed control to the wide open or full  
setting.  
2. Do Not Attempt To Cut Grass When It Is Wet. Wet  
grass will clog the underside of the deck and  
discharge Area.  
3. If the grass is tall, place the mower deck cut height  
lever in the top or second notch. Initially” overlap  
cutting swaths instead of a full swath with each pass.  
Some applications may require a second cutting.  
4. Keep The Underside Of The Mower Deck Clean.  
Frequent removal of dried grass and dirt will allow the  
clippings to discharge correctly.  
5. Maintain Sharp Blade(s) Throughout The Cutting  
Season.  
26  
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OPERATION INSTRUCTIONS  
GRASS HEIGHT AND CUTTING SUGGESTIONS:  
Do not attempt to cut grass when it is wet.  
If the grass is tall, place the mower deck cut height  
lever in the top or second notch. Initially” overlap  
cutting swaths instead of a full swath with each pass.  
Some applications may require a second cutting.  
Keep the underside of the mower deck clean.  
Maintain sharp blades throughout the cutting season.  
As a rule of thumb, never cut off more than 1/ 3 of the  
total grass blade length.  
Correct mowing height can reduce weeds and disease  
by 50% to 80%.  
The following grass cut heights are based an adequate  
moisture conditions and normal thatch buildup in a  
healthy lawn. Some locations and applications may  
require slightly different cut heights. If in doubt, consult  
your local lawn professional for assistance.  
Grass Types  
Bermudagrass  
Bluegrass  
Buffalograss  
Ryegrass  
Best Cut Heights  
1 - 2”  
2 - 3”  
11/ 2 -3”  
2 - 3”  
Tall Fescue  
Zoysiagrass  
3-31/ 2  
1 - 3”  
27  
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OPERATION INSTRUCTIONS  
MOWING WITH A MULCHING ATTACHMENT:  
Mulching or recycling the grass clippings requires a  
totally different mowing approach than would be normal  
when side discharging or bagging the grass. There may  
be instances or conditions where it is not possible to  
hide all of the recycled or mulched clippings.  
In order to achieve the best results, please read and  
follow the mulching tips listed below:  
1. Set the engine speed control to the wide open or full  
setting.  
2. Place the mower deck cut height selector in either  
the top or second notch. Never cut more than 3/ 4”  
to 1” off the grass at any one time. Attempting to cut  
more grass will result in the deck plugging and cause  
the engine to stall.  
3. It may be necessary to cut the lawn twice to achieve  
acceptable mulching performance especially on first  
cuttings or if the lawn is heavily fertilized.  
4. Do not attempt to cut grass when it is wet. Mulching  
performance will be very poor under wet grass  
conditions.  
5. Maintain sharp bade(s) throughout the cutting  
season. This is very important. Optimal mulching  
performance cannot be obtained with a dull or nicked  
up blade.  
28  
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OPERATION INSTRUCTIONS  
MOWING WITH A MULCHING ATTACHMENT  
(continued):  
6. Keep the Underside Of The Mower Deck Clean.  
Remove all grass and dirt build-up from the  
underside of the pan, the baffles and deflectors after  
each use.  
7. Alternate mower direction. This will evenly disperse  
the mulched grass clippings over the lawn for even  
fertilization.  
If the mulching quality of the mower does not seem  
to be satisfactory, try one or more of the following  
tips:  
a.  
b.  
c.  
d.  
e.  
f.  
Raise the height-of-cut setting on your  
mower.  
It may be necessary to cut your grass  
more frequently.  
Operate the mower at a slower ground  
speed.  
Overlap cutting swaths instead of cutting  
a full swath with each pass.  
Mow across the marginal areas a second  
time.  
CUT HIGH - MOW OFTEN!  
29  
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OPERATION INSTRUCTIONS  
MOWING WITH A GRASS CATCHER  
ATTACHMENT:  
In order to achieve optimum performance when  
mowing with a grass catching attachment, please  
read and follow the tips listed below.  
1. Set engine speed control to the wide open or  
full setting.  
2 . Do Not Attempt To Cut Grass When It Is Wet.  
Wet grass will clog both the underside of the  
deck and the attachment chutes. Empty bags  
often to prevent plugging.  
3 . If the grass is tall, place the mower deck cut  
height selector in the top or second notch.  
“Initially” overlap cutting swaths instead of a  
full swath with each pass.  
4 . Keep The Underside Of The Mower Deck Clean.  
Frequent removal of dried grass and dirt will  
greatly assist in bagging of the clippings.  
5 . Maintain Sharp Blade(s) Throughout The Cutting  
Season. Some grass catching attachments  
require a high-lift blade. See your dealer for  
advice on the type of blade(s) needed for your  
mower.  
6 . Operate the mower at a slower ground speed  
than when mowing without a grass catching  
attachment.  
30  
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CARE AND MAINTENANCE  
CAUTION  
Before performing any maintenance, turn off engine,  
allow to cool & remove key. Use extreme care when  
working on machinery. Do not wear watch or jewelry.  
Do not wear loose fitting clothes, and observe all  
common safety practices with tools.  
MAINTENANCE SCHEDULE  
Check deck drive belt...........................................after 2 0 hours break-in  
Check crankcase oil level.........................................................before each use  
Clean grass & debris from muffler & manifold area...................before each use  
Check air intake screen..............................................................after each use  
Clean grass under deck..............................................................after each use  
Check tire pressure.....................................................................every 10 hours  
Inspect blades for sharpness........................................................every 10 hours  
Clean air filter element................................................................every 25 hours  
Grease all zerks..........................................................................every 5 0 hours  
Check all belts............................................................................every 5 0 hours  
Change engine crankcase oil............................(5 hours break-in) every 50 hours  
Change engine oil filter..............................................................every 50 hours  
Replace air filter element..........................................annually or every 100 hours  
31  
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CARE AND MAINTENANCE  
ENGINE:  
For complete maintenance and operating information  
of the engine, please refer to the maintenance instruc-  
tions furnished by the engine manufacturer and in-  
cluded in your Zero Turn Radius mower information  
packet.  
Battery contains sulfuric acid electrolyte which  
is poisonous and corrosive.  
CAUTION  
BATTERY:  
This is a maintenance-free battery and the fluid level  
cannot be checked.  
Charge battery if required.  
OFF SEASON BATTERY STORAGE:  
DO NOT remove battery from mower.  
Clean top of battery and terminals with baking soda  
and water.  
Identify each cable so they can be reconnected to the  
correct terminal.  
Disconnect cables from terminals. ALWAYS  
disconnect ground cable first and reconnect last.  
Charge battery.  
TIRES:  
Correct tire pressure is essential for efficient operation  
of the mower. Check tire pressure periodically. Inflate  
tires to the pressure listed below.  
Front tires  
Rear tires  
9 x 3.50-4  
16 x 6.50-8  
16-21 lbs.  
8-14 lbs.  
Lug nuts or lug bolts should be checked regularly for tightness.  
32  
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CARE AND MAINTENANCE  
CUTTER BLADE MAINTENANCE:  
CAUTION  
Stop engine and remove ignition key for  
safety. Wear heavy, thick gloves when  
holding onto cutter blade, avoid the sharp  
edge of the blade.  
Check sharpness of mower blades after every 10  
hours of operation. Observe proper blade position prior  
to removal.  
1. Safely raise front of mower.  
2. Hold or block blade from  
turning.  
3. Loosen blade bolt and  
remove blade.  
4. When replacing blade,  
tighten blade bolt securely.  
Refer to diagram. Be sure  
blade is centered on pilot  
before tightening bolt to 60  
ft. lbs.  
Blades should be discarded when worn excessively.  
DANGEROUS!  
DO NOT USE  
BLADE IN THIS  
CONDITION!  
New Blade  
When notch starts,  
discard blade  
33  
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CARE AND MAINTENANCE  
BELTS:  
Check belts every 50 hours. Replace any belts found to  
be in poor condition.  
BELT TENSION  
Transmission Drive Belt (Zeeter HL 30) - P/ N 16198  
Transmission Drive Belt (Zeeter HL 36” & 42) - P/ N 16197  
No adjustment required.  
Zeeter HL 30”  
Engine to Mower Deck Belt - P/ N 7725  
No adjustment required.  
Zeeter HL 36”  
Engine to Mower Deck Belt - P/ N 14136  
Adjust idler shock mount per diagram.  
Idler Weldment  
Idler Shock Mount  
“L” Rod  
Hex Nut  
5
8
Tighten or  
Loosen Hex  
Nut to  
achieve this  
dimension  
34  
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CARE AND MAINTENANCE  
BELTS (continued):  
Zeeter HL 42”  
Mower Deck Serpentine Belt  
Electric Clutch - P/ N 6109  
Adjust idler shock mount per diagram.  
Idler Weldment  
Idler Shock  
“L” Rod  
Hex Nut  
3
4
Tighten or  
Loosen  
Hex Nut to  
achieve  
this  
Engine to Mower Deck Belt - P/ N 5861  
Adjust idler shock mount per diagram.  
A pulsing movement of the belt idler may be  
observed both during engagement of the electric blade  
clutch and actual operation of the mower deck.  
Note: Engagement of the electric blade clutch switch may  
produce a sharp high pitched chirp or squeal as the belt  
tension loading is absorbed by the idler system. This is  
normal and not a sign of failure.  
35  
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CARE AND MAINTENANCE  
Deck Removal - Zeeter HL 30”  
1. Place cut height lever in lowest cut position.  
2. Loosen belt keepers.  
3. Remove deck drive belt from engine pulley.  
4. Using a slight upward twisting motion, remove link from  
engagement handle.  
5. Turn handle fully to the left until handle clears stop on mower  
deck pan. Lift handle then remove handle down through hole  
in lower fender.  
6. Remove hair pin cotter and washer from one end of deck  
support cross shaft. Note location of remaining shim wash-  
ers used between chassis and mower deck pan arms. Slide  
shaft from  
chassis and mower deck.  
7. Remove hair pin cotter and washer from each deck adjust-  
ment rod. Carefully push each link to disengage from deck lift  
arms. At this point, deck will drop down.  
8. Carefully raise and support front of chassis. Slide  
mower deck to either side for removal. (Reverse  
procedure to reinstall deck assembly.)  
36  
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CARE AND MAINTENANCE  
Deck Removal - Zeeter HL 36”  
1. Place cut height lever in lowest cut position.  
2. Loosen nut on belt idler shock mount until belt can  
be removed from electric clutch pulley on the  
bottom of the engine. Refer to illustration.  
3. Remove hair pin cotter and washer from one end  
of deck support cross shaft. Note location of  
remaining shim washers used between chassis  
and mower deck pan arms. Slide shaft from  
chassis and mower deck.  
4. Remove hair pin cotter and washer from each  
deck adjustment rod. Carefully push each link  
toward the outside of the mower chassis. At this  
point, deck will drop down.  
5. Carefully raise and support front of chassis. Slide  
mower deck to either side for removal. (Reverse  
procedure to reinstall deck assembly.)  
37  
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CARE AND MAINTENANCE  
Deck Removal - Zeeter HL 42”  
1. Place cut height lever in lowest cut position.  
2. Pull belt idler back to allow belt to be removed from  
idler pulley and electric clutch pulley.  
3. Remove hair pin cotter and washer from one end of  
deck support cross shaft. Note location of  
remaining shim washers used between chassis and  
mower deck plates. Slide shaft from chassis and  
mower deck.  
4. Remove hair pin cotter and washer from each deck  
L-rod. Remove L-rods from lift arms. At this point,  
deck will drop down.  
5. Carefully raise and support front of chassis. Slide  
mower deck to either side for removal. (Reverse  
procedure to reinstall deck assembly.)  
Note:  
When deck is reinstalled on frame, check that  
belt is correctly routed in the grooves of all  
pulleys and that belt idler is applying tension to  
the back side of the belt.  
38  
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CARE AND MAINTENANCE  
LUBRICATION:  
CHASSIS:  
(5) for 30”  
(6) for 36”  
(7) for 42”  
LOCATIONS:  
(1) each front wheel caster &  
front wheel hub  
(1) each mower deck hub  
SERVICE INTERVALS:  
Every 50 hours of operation  
RECOMMENDED GREASE: Name brand wheel bearing or  
multi-purpose grease.Once per  
season or 50 hours of operation  
(3 pumps each)  
39  
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CARE AND MAINTENANCE  
HOT oil may cause burns. Allow engine to  
CAUTION  
cool before draining oil.  
CHANGING THE ENGINE OIL:  
1.The “Dapco” oil drain valve is located on the left  
side of the engine crankcase.  
2. Place a suitable container under the drain valve  
hose.  
3. To drain, turn hex head valve stem counter-  
clockwise with a 10mm wrench or socket. Open  
to full open (approximately 7 turns).  
4. After engine is drained, tighten hex stem.  
5. Fill with oil (see steps on next page).  
NOTE: Refer to engine manufacturers recommenda-  
tions for frequency of oil changes.  
Hex Head Valve  
Stem  
40  
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CARE AND MAINTENANCE  
OIL FILL:  
1. Clean any spilled oil from engine and chassis.  
2. Make sure that hex stem on drain valve has been  
tightened.  
3. Refill engine with type, and quantity of oil  
recommended by the engine manufacturer in engine  
literature.  
PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION  
CENTERS. PROTECT YOUR ENVIRONMENT.  
41  
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CARE AND MAINTENANCE  
NEUTRAL ADJUSTMENT  
DRIVEMACHINEUNTILHYDROSTATSHAVEWARMEDUP.  
WITHENGINERUNNINGANDTHEPARKINGBRAKEOFF,SWING  
OUTTHECONTROLLEVERS. IFMACHINESTARTSTOCREEP,  
FOLLOWTHEINSTRUCTIONSBELOW.  
1. Stop the engine, engage parking brake and raise rear of frame  
with jack or blocks so that rear tires do not contact the ground.  
2. Swing out the control levers, start the engine and release the  
parking brake.  
3. Raise the seat to access hydro control linkage. If right wheel  
creeps, adjust right side linkage and vice-versa. Use procedure  
below.  
a. Loosen jam nuts on ends of the coupler P/N 7736.  
b. If right wheel is creeping forward, turn coupler counter-  
clockwise until neutral is achieved (clockwise for left side).  
If right wheel is creeping backward, turn coupler clockwise  
until neutral is achieved (counter-clockwise for left side).  
c. Tighten jam nuts against coupler.  
4. Stop engine and remove rear of machine from jack or blocks.  
42  
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CARE AND MAINTENANCE  
ELECTRICAL SYSTEMS:  
Keep all connections clean and tight.  
CLEANING THE MOWER:  
Wash mower periodically. Clean above and below deck.  
High pressure washing and alkaline based soaps can  
cause damage to bearings and other parts of the mower.  
After washing your mower, start the engine and engage  
the mower deck for a few minutes to  
disperse any water that may have accumulated in bear-  
ings, pulleys or fans.  
Note:  
Allow mower to cool before washing. If bearings  
are hot, they will draw moisture inside as they  
cool and cause corrosion.  
SERIAL NUMBERS:  
The serial number is located on frame at rear of engine.  
WARRANTY:  
Refer to warranty information on Page 13, or see the  
Warranty Registration Form in your owners packet.  
PARTS/ SERVICE:  
See your Dixon dealer for replacement parts, warranty  
or service.  
PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL  
CHEMCIALS WHICH MAY DAMAGE OR CAUSE HARM TO  
PLANTS AND ANIMALS IN YOUR AREA.  
43  
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STANDARD SERVICE PARTS LIST  
ZEETER HL MODEL  
Blades  
30” Standard - P/ N 2483 (Lo-lift)  
30” Hi-Lift - P/ N 2484  
36” Standard - P/ N 1324 (Lo-lift)  
36” Hi Lift - P/ N 1351 (R)  
36” Hi Lift - P/ N 1352 (L)  
42” Standard - P/ N 8688 (Hi-lift)  
42” Lo-Lift - P/ N 6236  
Belts  
Engine to Transmission - P/ N 16198 (30)  
Engine to Transmission - P/ N 16197 (36” & 42)  
30” Engine to Mower Deck - P/ N 7725  
36” Engine to Mower Deck - P/ N 14136  
42” Engine to Mower Deck - P/ N 5861  
42” Serpentine Blade Drive - P/ N 6109  
BRIGGS & STRATTON AIR AND OIL FILTER  
PART NUMBERS:  
Refer to engine manufacturers manual  
for correct service intervals for engine oil changes  
and air filter maintenance.  
Protect your engine investment,  
use only original equipment filters.  
44  
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TROUBLESHOOTING  
1. ENGINE WON’T TURN OVER  
Mower blades engaged- - - - - - - - - - - - - - - - - - - - - -disengage blades  
Parking brake not on- - - - - - - - - - - - - - - - - - - - - - - -engage parking brake  
Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace  
Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
Ignition switch- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
Starter- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
2. ENGINE WILL TURN OVER BUT WON’T START  
No fuel- - - - - - - - - - - - - - - refuel and/ or clean or replace fuel filters  
3. HARD TO START ENGINE  
Fuel line clogged- - - - - - - - - - - - - clean fuel line and check fuel filter  
4. ENGINE STARTS BUT CUTS OUT  
Water in fuel- - - - - - - - - - - - - - - -drain old fuel-replace with new fuel  
Clogged fuel line- - - - - - - - - - - - - - - - - - - - - - - - - - - - -check fuel filter  
Fuel tank vent plugged- - - - - - - - - - - - - - - - - - - - - - - - clean fuel vent  
Faulty fuel pump- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - check vent  
5. ENGINE OVERHEATED  
Air intake screen or fins clogged- - - - - -clean intake screen and fins  
Oil level too low or too high- - - - - - - - - - - - - - - - - - - - - - - - - - - - - adjust oil level  
Running engine too slow- - - - - - - - - - - - - - - - - - - - - -run engine faster  
45  
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TROUBLESHOOTING  
6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD  
Drive belt broken or slipping- - - - - - - - - - - - - - - - - - - replace drive belt  
Transmission damage- - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
7. MOWER LOSES POWER OR TRANSMISSION OVERHEATS  
Engine air filter-- - - - - - - - - - - - - - - - - - - - - - - - - - - - -clean or replace  
Transmission damage- - - - - - - - - - - - - - - - - - - - - - - - -consult dealer  
8. ENGINE STALLS WHEN BLADES ARE ENGAGED  
Operator not on seat- - - - - - - - - - - - - - - - - - - - - - - - - - - - sit on seat  
Faulty interlock system- - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
Faulty blade spindle bearing - - - - - - - - - - - - - - - - - - - - - consult dealer  
Deck drive belt not properly routed- - - - - - - - - - - - - - - - - - - - reroute  
Blades blocked by foreign material - - - - - - - - - - - - - -clean under deck  
9. DRIVE SYSTEM  
Low on power- - - - - - - - - - - - - - - - - - - - - - - - - - - - check belt tension  
Mower pulls to side - - - - - - - - - - - check tire inflation/ consult dealer  
Mower creeps in neutral- - - - - - - - - - - - - - - - - - - - - - - -consult dealer  
10. CUT QUALITY  
Skips in spots- - - - - - - - - - - - check for loose belt/ slow ground speed  
Cut uneven left to right - - - - - - - - -check tire inflation/ level the deck  
Poor dispersal of grass- - - - - - - - - - - - - - -clean deck/ check for loose belt  
Ends of grass blades are ragged- - - - - - - - - - - - - - - - sharpen blades  
46  
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OWNER  
INFORMATION  
DIXON INDUSTRIES, INC.  
a BLOUNT International Inc. Co.  
P.O. Box 1569  
Coffeyville, Ks 67337-0945  
620-251-2000  
FAX 620-251-4117  
Date Purchased _____________________________  
Mower Model Number________________________  
Mower Serial Number ________________________  
Purchased From ____________________________  
Name  
______________________________  
Address  
____________________________  
DATE OIL CHANGED:  
DATE ENGINE TUNED:  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
47  
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ZTR®Mowers  
The engine exhaust from this product contains chemi-  
cals known to the State of California to cause cancer,  
birth defects or other reproductive harm.  
WARNING:  
Dixon® and ZTand ZEETER® are registered trademarks  
of Dixon Industries, Inc.  
DIXON INDUSTRIES, INC.  
a BLOUNT International Inc. Co.  
P.O. Box 1569  
Coffeyville, Ks 67337-0945  
620-251-2000  
ZEETER HL SERIES  
Part No. 16246-0803  
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