Dixon Lawn Mower 14186 0303 User Guide

ZTR®  
OPERATOR’S MANUAL  
2003  
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INDEX  
Page  
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12  
Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . 14-16  
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-19  
Operation Instructions. . . . . . . . . . . . . . . . . . . 20-27  
Care & Maintenance. . . . . . . . . . . . . . . . . . . . . .28-42  
Standard Service Parts List. . . . . . . . . . . . . . . . . . . .43  
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . .44-45  
®
ZEETER Series  
Part No. 14186-0303  
3
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SAFETY  
RIDING LAWN MOWERS,  
IF IMPROPERLY OPERATED,  
CAN CAUSE SERIOUS INJURY OR DEATH.  
The most common causes of injury to the operator or bystander...  
BLADE CONTACT  
TIP OVER  
RUN OVER  
BACK OVER  
...read and understand this manual to prevent injuries.  
4
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SAFETY  
Safety Alert Symbol  
When you see this symbol,  
BE ALERT to the potential for injury.  
Follow recommended safety precautions  
and safe operating practices.  
DANGER  
(highlighted in red)  
indicates an imminently hazardous  
situation which, if not avoided, will  
result in death or serious injury.  
WARNING  
(highlighted in orange)  
indicates a potentially  
hazardous situation which, if not  
avoided, could result in death or  
serious injury.  
CAUTION  
(highlighted in yellow)  
indicates a potentially  
hazardous situation which, if not  
avoided, may result in minor or  
moderate injury. It may also be used  
to alert against unsafe practices.  
5
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SAFETY  
Failure to observe the following safety  
instructions could result in serious injury or death.  
GENERAL OPERATION:  
•Read, understand, and follow all instructions in the  
manual and on the mower before starting.  
•Only allow responsible adults, who are familiar with  
the instructions, to operate the mower.  
•Clear the area of objects such as rocks, toys, wire, etc.,  
which could be picked up and thrown by the blade.  
•Be sure the area is clear of other people before mowing.  
Stop mower if anyone enters the area.  
•NEVER carry passengers.  
•Do not mow in reverse unless absolutely necessary.  
Always look down and behind before and while backing.  
•Be aware of the mower discharge direction and do not  
point it at anyone.  
•Do not operate the mower without either the entire  
grass catcher or the deflector in place.  
•Slow down before turning.  
•Never leave a running mower unattended. Always turn  
off blades, set parking brake, stop engine and remove  
key before dismounting.  
6
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SAFETY  
GENERAL OPERATION (continued):  
•Turn off blades when not mowing.  
•Stop engine before removing grass catcher or unclog-  
ging chute.  
•Mow only in daylight or good artificial light.  
•Do not operate the mower while under the influence of  
alcohol or drugs.  
•Watch for traffic when operating near or crossing road-  
ways.  
•Use extra care when loading or unloading the mower  
into a trailer or truck. Do not ride the mower when  
loading and unloading.  
•Always wear safety goggles or safety glasses with side  
shields when operating mower.  
•Data indicates that operators, age 60 years and above,  
are involved in a large percentage of riding mower-  
related injuries. These operators should evaluate their  
ability to operate the riding mower safely enough to  
protect themselves and others from serious injury.  
•Follow the manufacturer’s recommendation for wheel  
weights and counterweights.  
•Maintain or replace safety & instruction labels as needed.  
The engine exhaust from this product contains chemicals known to the  
State of California to cause cancer, birth defects or other reproductive  
harm.  
WARNING:  
7
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SAFETY  
SLOPE OPERATION:  
Slopes are a major factor related to loss-of-control  
and tip-over accidents, which can result  
in severe injury or death.  
All slopes require extra caution.  
If you cannot back up the slope or if you feel  
uneasy on it, do not mow it!  
D O  
•Mow across the slope with your Dixon ZTR - never up or  
down.  
•Remove obstacles such as rocks, tree limbs, etc.  
•Watch for holes, ruts or bumps. Uneven terrain could  
overturn the mower. Tall grass can hide obstacles.  
•Use slow speed. Tires may lose traction on slopes even  
though the brakes are functioning properly.  
•Use extra care with grass catchers or other attachments.  
These can change the stability of the mower.  
•Keep all movement on the slopes slow and gradual. Do  
not make sudden changes in speed or direction.  
8
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SAFETY  
SLOPE OPERATION (continued):  
DO(continued)  
•Avoid starting or stopping on a slope. If tires lose  
traction, disengage the blades and proceed slowly  
down the slope.  
•If front wheels lift off the ground, pull the levers  
back to stabilize the mower.  
DO NOT  
•Do not turn on slopes unless necessary, and then,  
turn slowly and gradually downhill, if possible.  
•Do not mow near drop-offs, ditches, or  
embankmnets. The mower could suddently turn  
over if a wheel is over the edge of a cliff or ditch or if  
an edge caves in.  
•Do not mow on wet grass. Reduced traction could  
cause sliding.  
•Do not try to stabilize the mower by putting your  
foot on the ground.  
•Do not use grass catcher on steep slopes.  
9
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SAFETY  
CHILDREN:  
Tragic accidents can occur if the operator is  
not alert to the presence of children.  
Children are attracted to lawn mowers  
and the mowing activity.  
NEVER assume children will stay where they  
were last seen.  
Be alert to avoid accidents.  
•Keep children out of the mowing area and under the  
watchful care of another responsible adult.  
•Be alert and turn mower off if a child enters the area.  
•Before and during backing, look BEHIND and DOWN for  
small children.  
•Never carry children. They may fall off and be seriously  
injured or interfere with safe mower operation.  
•Never allow children to operate the mower.  
•Use extra care when approaching blind corners, shrubs,  
trees, or other objects that may obscure vision.  
10  
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SAFETY  
SERVICE:  
•Use extra care in handling gasoline and other fuels. They  
are flammable and vapors are explosive.  
Use only an approved container.  
Never remove fuel cap or add fuel with engine running.  
Allow engine to cool before refueling.  
Do not smoke while refueling.  
Never refuel the mower indoors.  
Never store the mower or fuel container inside a building  
where there is an open flame.  
If fuel is spilled on clothing, change clothing immediately.  
To prevent fire and explosion caused by static electricity:  
Never fill containers inside a vehicle or on a truck or  
trailer bed with a plastic liner. Always place containers  
on the ground away from your vehicle before filling.  
When practical, remove fuel-powered equipment  
from the truck or trailer and refuel it on the ground.  
If this is not possible, then refuel such equipment on  
a trailer with a portable container, rather than from a  
fuel dispenser nozzle.  
If a fuel dispenser nozzle must be used, keep the  
nozzle in contact with the rim of the fuel tank or  
container opening at all times until fueling is complete.  
Do not use a nozzle lock-open device.  
11  
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SAFETY  
SERVICE (continued):  
•Never run a mower inside a closed area. The exhaust  
fumes are toxic.  
•Keep nuts and bolts tight, especially blade attachment bolts,  
and keep equipment in good condition.  
•Never tamper with safety devices. Check their proper  
operation regularly.  
•Keep mower free of grass, leaves, or other debris buildup.  
Clean up oil or fuel spillage. Allow mower to cool before  
storing.  
•Stop and inspect the equipment if you strike an object.  
Repair, if necessary, before restarting.  
•Never make adjustments or repairs with the engine running  
unless otherwise specified.  
•Grass catcher components are subject to wear, damage and  
deterioration, which could expose moving parts or allow  
objects to be thrown. Frequently check components. Re-  
place with original equipment parts, when necessary.  
•Mower blades are sharp and can cut. Wrap blade(s) or  
wear gloves, and use extra caution when servicing them.  
•Batteries contain sulfuric acid. To prevent burns avoid  
contact with skin, eyes and clothing. To prevent a fire or  
explosion keep sparks and open flames away from battery.  
•Before disconnecting the negative (-) ground cable, make  
sure all switches are OFF.  
12  
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DIXON PROTECTION PLUS TWO YEAR LIMITED WARRANTY  
TRANSAXLE MODELS  
WARRANTY: Home Owner Application: Dixon Transaxle Models, used only at owner’s  
primary place of residence are warranted for a period of two (2) years from date of purchase.  
Commercial Application: defined as use other than, or in addition to, mowing at owner’s  
primary place of residence. Dixon Transaxle Models, used in commercial application are war-  
ranted for a period of (30) days from the date of purchase.  
DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND  
WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR  
COSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS:  
1.  
Warranty applies only to original retail purchaser of new and unused mowers and  
accessories.  
2.  
All Dixon warranty must be accomplished by authorized Dixon dealers and in  
accordance with Dixon warranty policy and allowances. All warranty claims must be  
approved by Dixon Industries, Inc.  
3.  
4.  
Battery warranty: Limited to 90 days from date of purchase.  
Accessories Warranty (Grass Catchers, Snow Blades, Covers, etc.): Limited to 90  
days from date of purchase.  
5.  
6.  
Warranty does not apply to damage in transit or incidents of misuse, negligence,  
accidents, or alteration. The use of parts or components other than those supplied  
by Dixon Industries, Inc. VOIDS ALL WARRANTY.  
The following items are not covered by this warranty policy:  
(a) Pick up and delivery charges for transportation of mower to and from an  
Authorized Dixon Dealer's place of business.  
(b) Routine maintenance or adjustments (including transaxle adjustments)  
(c) Belts/Blades/Chains/Sprockets  
(d) Engines -- All engines used on Dixon ZTR mowers are warranted by each  
individual engine manufacturer.  
(e) Any costs or expense of providing substitute equipment while repair work is  
being performed on a warranted mower.  
7.  
There is no other express warranty. Implied warranties, including those of merchant  
ability and fitness for a particular purpose, are limited to the same duration of the  
express warranty, and to the extent permitted by law any and all implied warranties  
are excluded. Liabilities for consequential damages under any and all warranties are  
excluded.  
Copies: Pink/Customer  
Yellow/Dealer  
White/Return to Dixon Ind.  
WARRANTY VALIDATION: At the time of sale, selling dealer must review each portion of this  
warranty document, complete the information section below, secure customer's signature and  
send copy to Dixon Industries, Inc.  
Date of Purchase  
Model  
Deck Size  
S/N  
(Owner's Name)  
(Street Address)  
(City/State/Zip)  
(Dealership Name & Dealer Number)  
(Street Address)  
(City/State/Zip)  
(Owner's Signature)  
(Dealer's Signature)  
DIXON INDUSTRIES, INC.  
A BLOUNT International Inc. Co.  
PO BOX 1569  
COFFEYVILLE KS 67337 0945  
PHONE 620 251 2000  
1-877-CUT-MORE  
FAX 620 251 4117  
13  
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SPECIFICATIONS  
ZEETER 30”  
CHASSIS:  
BODY:  
11 gauge welded channel frame  
All body parts made of rotational molded polyethylene.  
Front body contains access panel for battery service.  
Seat tilts forward to allow transmission service.  
MOWER DECK:  
11 GA stamped steel construction. Single 30” cut blade.  
Cut height approximately 1-1/2”- 4” via 7-position lift  
handle  
BLADE DRIVE:  
Mechanical; hand lever engagement  
TRANSMISSION:  
Each rear wheel is independently driven by chain and  
sprockets through a friction mechanical drive.  
ENGINE:  
9 HP Briggs & Stratton Powerbuilt, 4-cycle, single  
cylinder, air-cooled, gasoline, vertical shaft, aluminum  
head and block.  
STARTING SYSTEM:  
TIRES:  
Electric by key switch operation with safety interlocks  
on parking brake and blade drive.  
Front 9 x 3.50-4 Turf Saver  
Rear  
16 x 6.50-8 Turf Saver  
RECOMMENDED  
TIRE PRESSURE:  
Front 16-21 PSI  
Rear  
Fuel  
8-14 PSI  
3 quart  
CAPACITIES:  
DIMENSIONS:  
Engine 1.25 quarts oil  
Width 32” outside rear wheel measurement  
Width 38” overall width of deck with deflector  
Height 31” to top edge of seat  
Length 65.5” hitch tab to front  
Weight 390 lbs.  
Additional information provided in service instructions under the individual component.  
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE  
14  
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SPECIFICATIONS  
ZEETER 36”  
CHASSIS:  
BODY:  
11 gauge welded channel frame  
All body parts made of rotational molded polyethylene.  
Front body contains access panel for battery service.  
Seat tilts forward to allow transmission service.  
MOWER DECK:  
11 GA laser cut fabricated. 36” cut width. Cut height  
approximately 1-1/2”- 4” via 7-position lift handle  
BLADE DRIVE:  
Electric clutch  
TRANSMISSION:  
Each rear wheel is independently driven by chain and  
sprockets through a friction mechanical drive.  
ENGINE:  
11 HP Briggs & Stratton Powerbuilt, 4-cycle, single  
cylinder, air-cooled, gasoline, vertical shaft, aluminum  
head and block.  
STARTING SYSTEM:  
TIRES:  
Electric by key switch operation with safety interlocks  
on parking brake and blade drive.  
Front 9 x 3.50-4 Turf Saver  
Rear  
16 x 6.50-8 Turf Saver  
RECOMMENDED  
TIRE PRESSURE:  
Front 16-21 PSI  
Rear  
Fuel  
8-14 PSI  
3 quart  
CAPACITIES:  
Engine 1.25 quarts oil  
DIMENSIONS:  
Width 35” outside rear wheel measurement  
Width 50.5” overall width of deck with deflector  
Height 31” to top edge of seat  
Length 65.5” hitch tab to front  
Weight 427 lbs.  
Additional information provided in service instructions under the individual component.  
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE  
15  
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SPECIFICATIONS  
ZEETER 42”  
CHASSIS:  
BODY:  
11 gauge welded channel frame  
All body parts made of rotational molded polyethylene.  
Front body contains access panel for battery service.  
Seat tilts forward to allow transmission service.  
MOWER DECK:  
13 GA stamped steel construction. Three blades  
combine for a 42” cut width. Cut height approximately  
1-1/2” - 4” via 7-position lift handle.  
BLADE DRIVE:  
Electric clutch  
TRANSMISSION:  
Each rear wheel is independently driven by chain and  
sprockets through a friction mechanical drive.  
ENGINE:  
13 HP Briggs & Stratton Powerbuilt, 4-cycle, single  
cylinder, air-cooled, gasoline, vertical shaft, aluminum  
head and block.  
STARTING SYSTEM:  
TIRES:  
Electric by key switch operation with safety interlocks  
on parking brake and blade drive.  
Front 9 x 3.50-4 Turf Saver  
Rear  
16 x 6.50-8 Turf Saver  
RECOMMENDED  
TIRE PRESSURE:  
Front 16-21 PSI  
Rear  
Fuel  
8-14 PSI  
3 quart  
CAPACITIES:  
Engine 1.25 quarts oil  
DIMENSIONS:  
Width 35” outside rear wheel measurement  
Width 55” overall width of deck with deflector  
Height 31” to top edge of seat  
Length 65.5” hitch tab to front  
Weight 427 lbs.  
Additional information provided in service instructions under the individual component.  
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE  
16  
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CONTROLS  
CONTROL LEVERS  
TO GO FORWARD:  
From neutral position, gently push both control levers forward.  
To increase speed, move levers further forward.  
TO GO BACKWARD:  
From neutral position, gently pull both control levers toward you.  
TURNING:  
Turning is controlled by moving one control lever slightly forward or  
rearward of the other.  
To turn left, move left lever rearward of the right lever.  
To turn right, move right lever rearward of the left lever.  
To turn on mower’s own axis (zero turning radius), stop and move  
one lever to reverse position and the other to forward position.  
BRAKING:  
To brake mower, move both levers in direction opposite of travel.  
LEFT TURN OPPOSITE  
Note: The pressure required to operate the mower is very light.  
17  
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CONTROLS  
The Dixon ZEETER has a unique transaxle that requires only two drive  
levers to control braking, turning, speed and direction.  
On initial operation, set throttle speed on slow. Operate with  
mower blade in “OFF” position.  
To avoid “over-controlling” the mower, use a light touch on the  
drive levers.  
Slight movements using fingertip control is all that is necessary.  
PARKING BRAKE:  
The parking brake is designed to hold the mower  
from moving and is not intended for use in stop-  
ping the mower while it is in motion.  
Engage parking brake before  
starting engine.  
CAUTION  
TO SET PARKING BRAKE:  
The hand operated parking brake is located on the  
right side of the mower.  
To engage brake, pull lever up (to the rear).  
To release brake, move lever forward  
(down).  
NOTE:  
Always set parking brake before  
dismounting. Release parking brake  
before moving mower.  
18  
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CONTROLS  
TRANSMISSION DRIVE SYSTEM  
Allows the mower to turn on its own axis “ZERO TURNING RADIUS”.  
Each lever controls one side of the mower.  
NOTE: The pressure required to operate the mower is very light.  
BLADE DRIVE (30”):  
Located to left of the operator.  
To engage the mower blade, turn lever on floor  
slowly to the “ON” position.  
To disengage mower blade, turn lever to the  
“OFF” position.  
30”  
BLADE DRIVE (36” & 42”):  
Located on the control panel, operator’s right.  
To engage the mower blades, pull up on the switch.  
To disengage mower blades, push down.  
THROTTLE CONTROL LEVER:  
Located on control panel to operator’s right.  
Throttle control for engine speed.  
Choke for engine starting.  
Throttle control should be set to MAXIMUM or wide  
open setting to ensure adequate cooling of the  
engine and to maintain mower deck blade speed  
36” & 42”  
while mowing.  
MOWER DECK CUT HEIGHT LIFT LEVER:  
Located to the left of the operator.  
Controls the cutting height.  
Seven positions of adjustment.  
Move lever in and forward to lower.  
Move lever in and back to raise.  
NOTE: Always use high for transport.  
30”  
19  
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OPERATION INSTRUCTIONS  
The safe and successful operation of the ZEETER Mower  
will depend upon the operator having the correct knowl-  
edge of all controls used on the mower and making  
good judgements about the terrain to be mowed.  
NEVER allow anyone to operate the mower without  
complete knowledge of all controls and their functions.  
During initial operation, “learning to drive”, set throttle  
at slow speed.  
Sound judgement by the operator will prevent accidents.  
TOWING:  
Towing a trailer or other attachment that is too heavy  
could damage the drive or cause the mower to become  
unstable. Limit loads to 250 pounds or less with this  
mower.  
20  
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OPERATION INSTRUCTIONS  
BEFORE OPERATING MOWER:  
1. Read and observe all safety instructions on your  
mower and in the manual.  
2. Read engine manufacturer’s operating and mainte-  
nance instructions.  
3. Check engine oil.  
4. Check fuel cap to be sure it is in place.  
5. Be sure parking brake is on.  
6. Mower blade drive is off.  
7. Know how to stop engine. (Turn key to off position).  
21  
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OPERATION INSTRUCTIONS  
STARTING  
INSTRUCTIONS:  
1. Parking brake must be on, and blade drive disen-  
gaged.  
2. Move throttle control to “choke” position if engine is  
cold,full throttle if warm.  
3. Insert ignition key and turn to “start” position. When  
engine starts, release ignition key. Key will return to  
“run” position.  
4. Move throttle from “choke” to desired speed position.  
5. Release parking brake.  
6. Operate the mower per the “CONTROL” instructions  
on Page 17.  
CAUTION Do not operate the engine in an  
enclosed area due to the harmful  
exhaust gas produced.  
NOTE:  
When mowing, “blade(s) engaged”, throttle control must  
be set to the MAXIMUM or wide open setting to insure  
adequate cooling of the engine and to maintain mower  
deck blade speed.  
22  
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OPERATION INSTRUCTIONS  
TESTING OF SAFETY INTERLOCK SYSTEMS:  
Do not operate mower if safety switches are not  
operating properly.  
PARKING BRAKE SWITCH TEST:  
a) Place parking brake in OFF position.  
b) Turn ignition switch to START.  
ENGINE SHOULD NOT TURN OVER  
OR ATTEMPT TO START!  
BLADE DRIVE SWITCH TEST:  
a) Place parking brake in ON position.  
b) Engage blade drive switch.  
c) Turn ignition switch to START.  
ENGINE SHOULD NOT TURN OVER  
OR ATTEMPT TO START!  
SEAT SWITCH TEST:  
a) In a SAFE AREA away from bystanders, start the  
engine.  
b) Engage blade drive switch.  
c) Raise slightly off seat.  
ENGINE SHOULD STOP!  
If any safety check fails: Do not operate the mower  
until the system has been checked and repaired  
by an authorized Dixon ZTR dealer!  
23  
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OPERATION INSTRUCTIONS  
SIDE DISCHARGE OF THE CLIPPINGS:  
In order to achieve optimum performance when side  
discharging the grass clippings, please read and follow  
the tips listed below.  
Additional information can be found in the troubleshoot-  
ing guide.  
CAUTION Be sure that the deflector is properly  
installed on the discharge chute.  
1. Set engine speed control to the wide open or full  
setting.  
2. Do Not Attempt To Cut Grass When It Is Wet. Wet  
grass will clog the underside of the deck and dis-  
charge area.  
3. If the grass is tall, place the mower deck cut height  
lever in the top or second notch. “Initially” overlap  
cutting swaths instead of a full swath with each pass.  
Some applications may require a second cutting.  
4. Keep The Underside Of The Mower Deck Clean.  
Frequent removal of dried grass and dirt will allow  
the clippings to discharge correctly.  
5. Maintain Sharp Blade(s) Throughout The Cutting  
Season.  
24  
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OPERATION INSTRUCTIONS  
GRASS HEIGHT AND CUTTING SUGGESTIONS:  
Do not attempt to cut grass when it is wet.  
If the grass is tall, place the mower deck cut height lever  
in the top or second notch. “Initially” overlap cutting  
swaths instead of a full swath with each pass. Some  
applications may require a second cutting.  
Keep the underside of the mower deck clean.  
Maintain sharp blades throughout the cutting season.  
As a rule of thumb, never cut off more than 1/3 of the  
total grass blade length.  
Correct mowing height can reduce weeds and disease by  
50% to 80%.  
The following grass cut heights are based an adequate  
moisture conditions and normal thatch buildup in a  
healthy lawn. Some locations and applications may  
require slightly different cut heights. If in doubt, consult  
your local lawn professional for assistance.  
Grass Types  
Bermudagrass  
Bluegrass  
Buffalograss  
Ryegrass  
Best Cut Heights  
1 - 2”  
2 - 3”  
11/2 -3”  
2 - 3”  
Tall Fescue  
Zoysiagrass  
3-31/2”  
1 - 3”  
25  
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OPERATION INSTRUCTIONS  
MOWING WITH A MULCHING ATTACHMENT:  
Mulching or recycling the grass clippings requires a  
totally different mowing approach than would be normal  
when side discharging or bagging the grass. There may  
be instances or conditions where it is not possible to hide  
all of the recycled or mulched clippings.  
In order to achieve the best results, please read and  
follow themulching tips listed below:  
1. Set the engine speed control to the wide open or full  
setting.  
2. Place the mower deck cut height selector in either the  
top or second notch. Never cut more than 3/4” to 1”  
off the grass at any one time. Attempting to cut more  
grass will result in the deck plugging and cause the  
engine to stall.  
3. It may be necessary to cut the lawn twice to achieve  
acceptable mulching performance especially on first  
cuttings or if the lawn is heavily fertilized.  
4. Do not attempt to cut grass when it is wet. Mulching  
performance will be very poor under wet grass condi-  
tions.  
5. Maintain sharp bade(s) throughout the cutting season.  
This is very important. Optimal mulching performance  
cannot be obtained with a dull or nicked up blade.  
26  
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OPERATION INSTRUCTIONS  
MOWING WITH A MULCHING ATTACHMENT  
(continued):  
6. Keep the underside of the mower deck clean. Remove  
all grass and dirt build-up from the underside of the  
pan, the baffles and deflectors after each use.  
7. Alternate mower direction. This will evenly disperse  
the mulched grass clippings over the lawn for even  
fertilization.  
If the mulching quality of the mower does not seem to be  
satisfactory, try one or more of the following tips:  
1. Raise the height-of-cut setting on your mower.  
2. It may be necessary to cut your grass more fre-  
quently.  
3. Operate the mower at a slower ground speed.  
4. Overlap cutting swaths instead of cutting a full  
swath with each pass.  
5. Mow across the marginal areas a second time.  
6. CUT HIGH - MOW OFTEN!  
27  
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CARE AND MAINTENANCE  
CAUTIO N  
Before performing any maintenance, turn off engine,  
allow to cool & remove key.  
Use extreme care when working on machinery.  
Do not wear watch or jewelry. Do not wear loose fitting clothes,  
and observe all common safety practices with tools.  
MAINTENANCE SCHEDULE  
Check deck drive belt...........................................after 20 hours break-in  
Check crankcase oil level.........................................................before each use  
Clean grass & debris from muffler & manifold area...................before each use  
Check air intake screen..............................................................after each use  
Clean grass under deck..............................................................after each use  
Check tire pressure.....................................................................every 10 hours  
Inspect blades for sharpness........................................................every 10 hours  
Clean air filter element................................................................every 25 hours  
Grease all zerks..........................................................................every 50 hours  
Check all belts............................................................................every 50 hours  
Change engine crankcase oil............................(5 hours break-in) every 50 hours  
Change engine oil filter..............................................................every 50 hours  
Replace air filter element..........................................annually or every 100 hours  
28  
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CARE AND MAINTENANCE  
ENGINE:  
For complete maintenance and operating information of  
the engine, please refer to the maintenance instructions  
furnished by the engine manufacturer and included in  
your Zero Turn Radius mower information packet.  
Battery contains sulfuric acid electrolyte  
CAUTION  
which is poisonous and corrosive.  
BATTERY:  
This is a maintenance-free battery and the fluid level  
cannot be checked.  
Charge battery if required.  
OFF SEASON BATTERY STORAGE:  
DO NOT remove battery from mower.  
Clean top of battery and terminals with baking soda and  
water.  
Identify each cable so they can be reconnected to the  
correct terminal.  
Disconnect cables from terminals. ALWAYS disconnect  
ground cable first and reconnect last.  
Charge battery.  
29  
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CARE AND MAINTENANCE  
CUTTER BLADE MAINTENANCE:  
CAUTION  
Stop engine and remove ignition key for  
safety. Wear heavy, thick gloves when  
holding onto cutter blade, avoid the sharp  
edge of the blade.  
Check sharpness of mower blades after every 10 hours  
of operation. Observe proper blade position prior to  
removal.  
1. Safely raise front of mower.  
2. Hold or block blade from  
turning.  
3. Loosen blade bolt and remove  
blade.  
4. When replacing blade, tighten  
blade bolt securely. Refer to  
diagram. Be sure blade is  
centered on pilot before  
tightening bolt to 60 ft. lbs.  
Blades should be discarded when worn excessively.  
DANGEROUS!  
DO NOT USE  
BLADE IN THIS  
CONDITION!  
New Blade  
When notch starts,  
discard blade  
30  
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CARE AND MAINTENANCE  
TIRES:  
Correct tire pressure is essential for efficient  
operation of the mower. Check tire pressure  
periodically. Inflate tires to the pressure listed  
below.  
Front tires (9 x 3.50-4)  
Rear tires (16 x 6.50-8)  
16-21 lbs.  
8-14 lbs.  
Lug nuts or lug bolts should be checked  
regularly for tightness.  
31  
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CARE AND MAINTENANCE  
BELTS:  
Check belts every 50 hours. Replace any belts found to  
be in poor condition.  
BELT TENSION  
Transaxle Drive Belt (all Zeeter Models) - P/N 7650  
No adjustment required.  
30” Zeeter  
Manual clutch - P/N 7725  
No adjustment required.  
36” Zeeter  
Electric Clutch - P/N 14136  
Adjust idler shock mount per diagram.  
Idler Weldment  
Idler Shock Mount  
“L” Rod  
Hex Nut  
5
8
Tighten or  
Loosen  
Hex Nut to  
achieve  
this  
dimension  
32  
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CARE AND MAINTENANCE  
BELTS (continued):  
42” Zeeter  
Mower Deck Serpentine Belt  
Electric Clutch - P/N 6109  
Adjust idler shock mount per diagram.  
Idler Weldment  
Idler Shock Mount  
“L” Rod  
Hex Nut  
3
4
Tighten or  
Loosen  
Hex Nut to  
achieve  
this  
dimension  
Engine to Mower Deck Belt - P/N 5861  
No adjustment required. Correct belt tension is maintained  
through a fixed engine location and a spring loaded idler  
system. A pulsing movement of the belt idler will be  
observed both during engagement of the electric blade clutch  
and actual operation of the mower deck.e  
Note: Engagement of the electric blade clutch switch may  
produce a sharp high pitched chirp or squeal as the belt  
tension loading is absorbed by the idler system. This is  
normal and not a sign of failure.  
33  
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CARE AND MAINTENANCE  
Deck Removal - Zeeter 30”  
1. Place cut height lever in lowest cut position.  
2. Loosen belt keepers.  
3. Remove deck drive belt from engine pulley.  
4. Using a slight upward twisting motion, remove link  
from engagement handle.  
5. Turn handle fully to the left until handle clears stop on  
mower deck pan. Lift handle then remove handle  
down through hole in lower fender.  
6. Remove hair pin cotter and washer from one end of  
deck support cross shaft. Note location of remaining  
shim washers used between chassis and mower deck  
pan arms. Slide shaft from chassis and mower deck.  
7. Remove hair pin cotter and washer from each deck  
adjustment rod. Carefully push each link to disengage  
from deck lift arms. At this point,deck will drop  
down.  
8. Carefully raise and support front of chassis. Slide  
mower deck to either side for removal. (Reverse  
procedure to reinstall deck assembly.)  
34  
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CARE AND MAINTENANCE  
Deck Removal - Zeeter 36”  
1. Place cut height lever in lowest cut position.  
2. Loosen nut on belt idler shock mount until belt can  
be removed from electric clutch pulley on the bottom  
of the engine. Refer to illustration.  
3. Remove hair pin cotter and washer from one end of  
deck support cross shaft. Note location of remaining  
shim washers used between chassis and mower deck  
pan arms. Slide shaft from chassis and mower deck.  
4. Remove hair pin cotter and washer from each deck  
adjustment rod. Carefully push each link toward the  
outside of the mower chassis. At this point, deck will  
drop down.  
5. Carefully raise and support front of chassis. Slide  
mower deck to either side for removal. (Reverse  
procedure to reinstall deck assembly.)  
35  
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CARE AND MAINTENANCE  
Deck Removal - Zeeter 42”  
1. Place cut height lever in lowest cut position.  
2. Pull belt idler back to allow belt to be removed from  
idler pulley and electric clutch pulley.  
3. Remove hair pin cotter and washer from one end of  
deck support cross shaft. Note location of remaining  
shim washers used between chassis and mower deck  
plates. Slide shaft from chassis and mower deck.  
4. Remove hair pin cotter and washer from each deck  
L-rod. Remove L-rods from lift arms. At this point,  
deck will drop down.  
5. Carefully raise and support front of chassis. Slide  
mower deck to either side for removal. (Reverse  
procedure to reinstall deck assembly.)  
Note:  
When deck is reinstalled on frame, check that  
belt is correctly routed in the groves of all  
pulleys and that belt idler is applying tension to  
the back side of the belt.  
36  
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CARE AND MAINTENANCE  
LUBRICATION:  
CHASSIS:  
(5) for 30”  
(6) for 36”  
(7) for 42”  
LOCATIONS:  
(1) each front wheel caster &  
front wheel hub  
(1) each mower deck hub  
SERVICE INTERVALS:  
Every 50 hours of operation  
RECOMMENDED GREASE: Name brand wheel bearing or  
multi-purpose grease.Once per  
season or 50 hours of operation  
(3 pumps each)  
37  
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CARE AND MAINTENANCE  
HOT oil may cause burns. Allow engine to  
cool before draining oil.  
CAUTION  
CHANGING THE ENGINE OIL:  
1. The oil drain valve is located on the lower left side  
of the engine crankcase.  
2. Place a suitable container under the drain valve.  
3. To drain, remove plug from 90o fitting.  
4. After engine is drained, replace drain plug.  
NOTE: Refer to engine manufacturer’s recommenda-  
tions for frequency of oil changes.  
38  
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CARE AND MAINTENANCE  
OIL FILL:  
1. Drain oil.  
2. Clean any spilled oil from engine and chassis.  
3. Replace drain plug.  
4. Refill engine with type, and quantity of oil recom-  
mended by the engine manufacturer in engine  
literature.  
PLEASE DISPOSE OF USED OILS  
AT PROPER COLLECTION CENTERS.  
PROTECT YOUR ENVIRONMENT.  
39  
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CARE AND MAINTENANCE  
DRIVE SYSTEM ADJUSTMENTS:  
Due to both the complex nature of the transmission and  
the number of special tools required for service, adjust-  
ments should be entrusted to your dealer.  
There are a number of simple owner service items  
which greatly influence the performance of the drive  
system.  
1. Front and rear tires must be inflated to proper  
specifications.  
2. Rear drive chain tension.  
3. Tighteness of all controls and linkages pertaining to  
the drive levers.  
4. Lubrication of both primary and final drive chains.  
The use of a high quality chain lubricant is highly  
recommended.  
40  
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CARE AND MAINTENANCE  
REAR CHAIN ADJUSTMENT:  
Stop engine, remove key and set  
parking brake before attempting to  
adjust the rear chain.  
CAUTION  
Proper tension for the rear chains is accomplished  
through the use of an adjuster located at mid-point of  
each rear chain.  
To adjust, tighten the nut on top of the rubber spring  
until the chain has approximately 1/4” movement up and  
down when measured at mid-point. Refer to illustration.  
NOTE: Adjust rear drive chains after first 10 hours of  
use and every 40 hours thereafter.  
NOTE: DO NOT OVERTIGHTEN CHAIN!  
Maintenance:  
Periodically remove any build-up of grass, mud or other  
debris from both the spring loaded roller and the upper  
guide rod. The use of a high quality chain lubricant is  
recommended.  
41  
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CARE AND MAINTENANCE  
ELECTRICAL SYSTEMS:  
Keep all connections clean and tight.  
CLEANING THE MOWER:  
Wash mower periodically. Clean above and below deck.  
High pressure washing and alkaline based soaps can  
cause damage to bearings and other parts of the  
mower. After washing your mower, start the engine  
and engage the mower deck for a few minutes to  
disperse any water that may have accumulated in  
bearings, pulleys or fans.  
Note:  
Allow mower to cool before washing. If bearings  
are hot, they will draw moisture inside as they  
dry and cause corrosion.  
SERIAL NUMBERS:  
The serial number is located on frame at rear of engine.  
WARRANTY:  
Refer to Warranty Registration sample on Page 13.  
PARTS/SERVICE:  
See your Dixon dealer for replacement parts, warranty  
or service.  
PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL  
CHEMCIALS WHICH MAY DAMAGE OR CAUSE HARM TO  
PLANTS AND ANIMALS IN YOUR AREA.  
42  
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STANDARD SERVICE PARTS LIST  
ZEETER MODEL  
Blades  
30” Standard - P/N 2483 (Lo-lift)  
30” Hi-Lift - P/N 2484  
36” Standard - P/N 1324 (Lo-lift)  
36” Hi Lift - P/N 1351 (R)  
36” Hi Lift - P/N 1352 (L)  
42” Standard - P/N 8688 (Hi-lift)  
42” Lo-Lift - P/N 6236  
Belts  
Engine to Transmission - P/N 7650 (all models)  
30” Engine to Mower Deck - P/N 7725  
36” Engine to Mower Deck - P/N 14136  
42” Engine to Mower Deck - P/N 5861  
42” Serpentine Blade Drive - P/N 6109  
BRIGGS & STRATTON AIR AND OIL FILTER  
PART NUMBERS:  
Refer to engine manufacturer’s manual for correct  
service intervals for engine oil changes and air filter  
maintenance.  
Protect your engine investment, use only original  
equipment filters.  
43  
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TROUBLESHOOTING  
1.  
ENGINE WON’T TURN OVER  
Mower blades engaged- - - - - - - - - - - - - - - - - - - - - -disengage blades  
Parking brake not on- - - - - - - - - - - - - - - - - - - - -engage parking brake  
Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace  
Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
Ignition switch- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
Starter- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
2.  
No fuel- - - - - - - - - - - - - - - refuel and/or clean or replace fuel filters  
3. HARD TO START ENGINE  
Fuel line clogged- - - - - - - - - - - - - clean fuel line and check fuel filter  
ENGINE WILL TURN OVER BUT WON’T START  
4.  
ENGINE STARTS BUT CUTS OUT  
Water in fuel- - - - - - - - - - - - - - - -drain old fuel-replace with new fuel  
Clogged fuel line- - - - - - - - - - - - - - - - - - - - - - - - - - - - -check fuel filter  
Fuel tank vent plugged- - - - - - - - - - - - - - - - - - - - - - - - clean fuel vent  
Faulty fuel pump- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - check vent  
5.  
ENGINE OVERHEATED  
Air intake screen or fins clogged- - - - - -clean intake screen and fins  
Oil level too low or too high- - - - - - - - - - - - - - - - - - - - - - adjust oil level  
Running engine too slow- - - - - - - - - - - - - - - - - - - - - -run engine faster  
44  
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TROUBLESHOOTING  
6.  
ENGINE RUNS BUT MOWER WON’T MOVE FORWARD  
Drive belt broken or slipping- - - - - - - - - - - - - - - - - - - replace drive belt  
Transmission damage- - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
7.  
MOWER LOSES POWER OR TRANSMISSION OVERHEATS  
Engine air filter-- - - - - - - - - - - - - - - - - - - - - - - - - - - - -clean or replace  
Transmission damage- - - - - - - - - - - - - - - - - - - - - - - - -consult dealer  
8.  
ENGINE STALLS WHEN BLADES ARE ENGAGED  
Operator not on seat- - - - - - - - - - - - - - - - - - - - - - - - - - - - sit on seat  
Faulty interlock system- - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
Bad blade spindle bearing - - - - - - - - - - - - - - - - - - - - - consult dealer  
Deck drive belt not properly routed- - - - - - - - - - - - - - - - - - - - reroute  
Blades blocked by foreign material - - - - - - - - - - - - - -clean under deck  
9.  
DRIVE SYSTEM  
Low on power- - - - - - - - - - - - - - - - - - - - - - - - - - - - check belt tension  
Mower pulls to side - - - - - - - - - - - check tire inflation/consult dealer  
Mower creeps in neutral- - - - - - - - - - - - - - - - - - - - - - - -consult dealer  
10.  
CUT QUALITY  
Skips in spots- - - - - - - - - - - - check for loose belt/slow ground speed  
Cut uneven left to right - - - - - - - - -check tire inflation/level the deck  
Poor dispersal of grass- - - - - - - - - - -clean deck/check for loose belt  
Ends of grass blades are ragged- - - - - - - - - - - - - - - - sharpen blades  
45  
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NOTES  
46  
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OWNER  
INFORMATION  
DIXON INDUSTRIES, INC.  
a BLOUNT International Inc. Co.  
P.O. Box 1569  
Coffeyville, Ks 67337-0945  
620-251-2000  
FAX 620-251-4117  
Date Purchased________________________________  
Mower Model Number ____________________________  
Mower Serial Number ____________________________  
Purchased From ________________________________  
Name  
________________________________  
Address  
________________________________  
DATE OIL CHANGED:  
DATE ENGINE TUNED:  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
___________________  
47  
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ZTR®Mowers  
The engine exhaust from this product contains  
chemicals known to the State of California to cause  
cancer, birth defects or other reproductive harm.  
WARNING:  
Dixon® and ZTR® and ZEETER® are registered trademarks  
of Dixon Industries, Inc.  
DIXON INDUSTRIES, INC.  
a BLOUNT International Inc. Co.  
P.O. Box 1569  
Coffeyville, Ks 67337-0945  
620-251-2000  
ZEETER SERIES  
Part No. 14186-0303  
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