Owner's Manual
®
STOP
42" HIGH SPEED
LAWNSWEEPER
Model No's. 486.242223
DO NOT RETURN TO STORE
For Missing Parts or Assembly
Questions Call 1-866-576-8388
CAUTION:
•
•
•
•
•
Safety
Before using this product, read
this manual and follow all Safety
Rules and Operating Instructions.
Assembly
Operation
Maintenance
Parts
Sears Brand Management Corporation, Hoffman Estates, IL 60179 U.S.A.
PRINTED IN U.S.A.
FORM NO. 41900 rev. (01/30/12)
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ACCESSORIES AND ATTACHMENTS
These accessories were available when the unit was purchased.They are also available at most Sears retail
outlets and service centers. Most Sears stores can order repair parts for you when you provide the model
numbers of your tractor and sweeper
The Front Mount Dethatcher, Model 486.24219 attaches
to the lawn sweeper to help loosen and remove dead
grass and thatch from the lawn while sweeping.
CARTON CONTENTS
10
11
13
12
11
7
10
2
1
8
12
6
14
9
15
2
4
16
3
5
REF PART NO. QTY DESCRIPTION
REF PART NO. QTY DESCRIPTION
1
2
3
4
5
6
7
8
– – –
49766
46777
24192
23687
46776
– – –
1
2
Sweeper Housing Assembly
Bag Arm Tube
9
49768
47477
49765
48726
46823
43938
24189
43737
1
2
2
2
1
2
1
1
Hopper Bag
10
11
12
13
14
15
16
Rear Hopper Tube
Upper Hopper Tube
Lower Hopper Tube
Pivot Rod
Hitch Tube, L.H. (Left Hand)
Hitch Bracket
1
1
1
1
1
Hitch Bracket, Bent
Hitch Tube, R.H. (Right Hand)
Brush Assembly (Right Hand)
Brush Assembly (Left Hand)
Hopper Support Rod
Bag Frame Strap
Rope
– – –
3
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HARDWARE PACKAGE CONTENTS
SHOWN FULL SIZE
H
A
B
C
D
E
G
F
L
K
J
I
M
NOT SHOWN FULL SIZE
N
O
REF PART NO. QTY DESCRIPTION
REF PART NO. QTY DESCRIPTION
A
B
C
D
E
F
46782
43224
43084
43661
43978
47189
47810
44917
2
2
4
4
4
8
8
2
Hex Bolt, 5/16-18 x 3" Lg.
Hex Bolt, 5/16-18 x 2-1/4" Lg.
Hex Bolt, 5/16-18 x 1-3/4" Lg.
Hex Bolt, 1/4-20 x 1"
Curved Head Bolt, 1/4-20 x 1"
Nylock Nut, 1/4"
I
23368
46867
48365
48366
43055
23353
44481
2
2
2
2
7
1
2
Hitch Spacer, 3/4"
Clevis Pin, 1/4" x 1-3/4"
Clevis Pin, 1/4" x 1-1/8"
Clevis Pin, 3/8" x 1/2"
Hairpin Cotter, 3/32"
Hitch Pin
J
K
L
M
N
O
G
H
Nylock Nut, 5/16"
Vinyl Cap
Palnut, 3/8"
4
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ASSEMBLY
TOOLS REQUIRED FOR ASSEMBLY
STEP 3: (SEE FIGURE 2)
•
Tip the sweeper forward to access the brush shaft.
(1)
(2)
(2)
Hammer
7/16" Wrenches
1/2" Wrenches
STEP 1 - REMOVE PARTS FROM CARTON
•
To protect painted parts, lay them on cardboard or a
mat.
•
Remove the sweeper housing, the loose parts and
the hardware package from the carton. Lay out the
parts and hardware as shown on pages 3 and 4.
Place the sheet of cardboard from inside the carton
onto your work surface to prevent scratching the
sweeper.
•
STEP 2: (SEE FIGURE 1)
FIGURE 2
•
Each brush assembly has one brush retainer
marked with either red or black ink. Lay out the brush
assemblies as shown so that the brush retainers
marked with ink are in the middle with the black one
on your right and the red one on your left.
STEP 4: (SEE FIGURE 3)
IMPORTANT: Be sure the overlap bristles face out when
a brush is rotated to the bottom position.
BRUSH RETAINER
MARKED BLACK
•
Attach the brush assembly with the black brush
retainer to the right end of the brush shaft using two
hex bolts (D) and nylock nuts (F). The brush retainer
marked with black ink must be placed to the middle
of the sweeper.
BRUSH RETAINER
MARKED RED
NYLOCK NUT (F)
WELDED BRACE
OVERLAP BRISTLES
FIGURE 1
HEX BOLT (D)
BRUSH
RETAINER
MARKED
BLACK
OVERLAP
BRISTLES
FIGURE 3
5
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STEP 5: (SEE FIGURE 4)
STEP 7: (SEE FIGURE 6)
•
Attach the brush assembly with the red brush retainer
to the left end of the brush shaft using two hex bolts
(D) and nylock nuts (F). The brush retainer marked
with red ink must be placed to the middle of the
sweeper.
•
Hold the right hitch tube against the right side of the
sweeper so that the "76R" on the tube faces toward
the sweeper. Attach the hitch tube using two hex bolts
(C) and nylock nuts (G). Do not tighten yet.
•
Turn a wheel to rotate the brushes. (The wheels
drive the brushes in one direction only.) The overlap
bristles should be on the back side of the brush as it
rotates.
HEX BOLT (C)
NYLOCK NUT (G)
HEX BOLT (D)
HOUSING
MARKED “R”
TUBE
MARKED
“76R”
BRUSH RETAINER
MARKED RED
HITCH TUBE (R.H.)
NYLOCK NUT (F)
FIGURE 6
FIGURE 4
STEP 6: (SEE FIGURES 5 AND 6)
•
The hitch tubes are stamped with a "77L" for the
left tube and a "76R" for the right tube. The sweeper
housing is marked with an "L" on the left with side
and an "R" on the right side.
STEP 8: (SEE FIGURE 7)
•
Fasten the hitch tubes together using two hex bolts
(A) and nylock nuts (G). Do not tighten yet.
•
Hold the left hitch tube against the left side of the
sweeper so that the "77L" on the tube faces away
from the sweeper. Attach the hitch tube using two hex
bolts (C) and nylock nuts (G). Do not tighten yet.
HEX BOLT (A)
NYLOCK NUT (G)
HEX BOLT (C)
HOUSING
MARKED “L”
NYLOCK NUT (G)
TUBE
MARKED
FIGURE 7
“77L”
HITCH TUBE (L.H.)
FIGURE 5
6
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STEP 9
STEP 10b: (SEE FIGURE 9)
•
Use the mark along the side of this page to measure
•
If the tractor hitch is 10" or more above the ground,
assemble the hitch brackets as shown in figure 10.
Insert two hex bolts (B) through the brackets, with
the rear hex bolt between the cross bolts in the hitch
tubes. Secure the hex bolts (B) with two nylock nuts
(G). Do not tighten yet.
the height of the tractor hitch. The mark is 10" from
the bottom of the page. If the tractor hitch is less than
10" above the ground, go to STEP 11a. If the tractor
hitch is 10" or more above the ground, go to STEP
11b.
10"
•
Assemble the two spacers (I) onto the hitch pin (N)
and secure the pin with the hairpin cotter (M).
STEP 10a: (SEE FIGURE 8)
•
If the tractor hitch is less than 10" above the ground,
assemble the hitch brackets as shown in figure 9.
Insert two hex bolts (B) through the brackets, with
the rear hex bolt between the cross bolts in the hitch
tubes. Secure the hex bolts (B) with two nylock nuts
(G). Do not tighten yet.
HEX BOLTS (B)
HITCH PIN (N)
BENT HITCH
BRACKET
•
Assemble the two spacers (I) onto the hitch pin (N)
and secure the pin with the hairpin cotter (M).
SPACERS (I)
HEX BOLTS (B)
HITCH PIN (N)
HITCH
BRACKET
ASSEMBLY
NYLOCK NUTS (G)
HAIRPIN
COTTER (M)
HITCH BRACKET
ASSEMBLY
FIGURE 9
SPACERS (I)
STEP 11
BENT HITCH
NYLOCK NUTS (G)
BRACKET
•
•
•
Tighten the four bolts assembled in steps 6 and 7.
Tighten the two bolts assembled in step 9.
Tighten the two bolts assembled in step 11a or 11b.
HAIRPIN COTTER (M)
FIGURE 8
7
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STEP 13: (SEE FIGURE 11)
ASSEMBLY OF HOPPER BAG
•
Unfold the hopper bag, reverse the fold of the mesh
wind screen and then lay the bag out flat with the
wind screen on top.
STEP 12: (SEE FIGURE 10)
•
Insert the ends of the assembled upper hopper tubes
down through the stitched sleeves in the sides of the
hopper bag and then slide the tubes back underneath
the wind screen.
•
Fit the ends of the two upper hopper tubes into the
ends of a rear hopper tube. Align the holes in the
ends of the tubes and secure them in place using two
curved head bolts (E) and nylock nuts (F).
•
Fit the ends of the two lower hopper tubes into the
ends of a rear hopper tube. Align the holes in the
ends of the tubes and secure them in place using two
curved head bolts (E) and nylock nuts (F).
STITCHED SLEEVE
UPPER
HOPPER
TUBE
NOTE: Either side of the rear hopper tube can face up.
REAR
HOPPER
TUBE
CURVED HEAD
BOLT (E)
HOPPER
BAG
BOTTOM
NYLOCK
UPPER
NUT (F)
HOPPER
TUBE
FIGURE 11
STEP 14: (SEE FIGURE 12)
•
Place the assembled lower hopper tubes into the
bottom of the hopper bag and then slide the tubes to
the back of the bag.
NYLOCK
NUT (F)
REAR
HOPPER
TUBE
•
Attach the ends of the lower hopper tubes to the
inside of the upper hopper tubes using two clevis
pins (L) inserted from the inside, and two hair cotter
pins (M).
CURVED HEAD
BOLT (E)
UPPER HOPPER
TUBE
HAIR COTTER
PIN (M)
LOWER
HOPPER TUBE
FIGURE 10
LOWER HOPPER TUBE
CLEVIS PIN (L)
HOPPER BAG
BOTTOM
FIGURE 12
8
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STEP 15: (SEE FIGURE 13)
STEP 17: (SEE FIGURE 15)
•
Insert the bag frame strap into the stitched sleeve at
the front edge of the bag bottom.
•
Fold the bag flaps around the lower hopper tubes and
attach to the bag bottom using the snaps.
BAG FRAME STRAP
STITCHED
SLEEVE
FLAP
SNAP
FIGURE 15
FIGURE 13
STEP 18: (FIGURE 16)
IMPORTANT: Do not over bend the support rods
during the following step. Over bending will cause the
steel rods to loose supporting tension.
STEP 16: (SEE FIGURE 14)
•
Assemble the bag frame strap to the holes in the
lower hopper tubes using two clevis pins (K) and hair
cotter pins (M).
•
Tip the hopper onto it's back to assemble the two
hopper support rods. Place the ends of each rod into
the upper and lower rear hopper tubes, bending the
rod just enough to fit into the holes in the tubes.
BAG FRAME STRAP
HAIR COTTER
PIN (M)
CLEVIS PIN (K)
SUPPORT
RODS
FIGURE 14
FIGURE 16
9
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STEP 21: (SEE FIGURE 19)
STEP 19: (SEE FIGURE 17)
•
Secure the rope to the center of the upper rear
•
Slide the end of the pivot rod through the upper
hopper tube. Place a bag arm tube onto the rod. Slide
the rod through the stitched sleeve at the front edge
of the wind screen, and then place another bag arm
tube onto the rod. Slide the rod through the other
upper hopper tube.
hopper tube.
WIND SCREEN
HOPPER BAG
PIVOT ROD
FIGURE 19
BAG ARM TUBE
FIGURE 17
STEP 22: (SEE FIGURE 20)
•
To attach the hopper bag to the sweeper, slide the
ends of the bag arm tubes into the ends of the hitch
tubes and secure with two clevis pins (J) and hairpin
cotters (M).
STEP 20: (SEE FIGURE 18)
•
•
Assemble a vinyl cap (O) onto each bag arm tube.
Assemble two palnuts (H) onto the ends of the pivot
rod using a hammer.
BAG ARM TUBE
CLEVIS PIN (J)
HINT: To ease assembly of the palnuts, place the bag
on its side on a solid surface. With the bottom end of the
pivot rod against the surface, tap a palnut onto the top
end of the rod. Repeat for other end of rod.
HAIRPIN
COTTER (M)
CAP (O)
PALNUT (H)
FIGURE 20
FIGURE 18
10
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ATTACHING SWEEPER HITCH TO TRACTOR
BRUSH HEIGHT ADJUSTED
APPROXIMATELY MID-WAY
•
•
Place the tractor and sweeper on a flat level surface.
Set the sweeper height adjustment handle to about
the middle of its adjustment range.
•
Attach the sweeper hitch to the tractor hitch,
arranging the 3/4" spacers in one of six possible
combinations as shown in GROUP A and GROUP B
diagrams below.
IMPORTANT: To obtain the best performance from your
sweeper, arrange the spacers so that the sweeper bag is
approximately level with the ground and approximately 5"
to 7" off the ground as shown in figure 21.
APPROXIMATELY LEVEL
(5" to 7" FROM SURFACE)
FIGURE 21
GROUP "A" - For vehicles with hitches
having 8" to 10" ground clearance.
GROUP "B" - For vehicles with hitches
having 10" to 13" ground clearance.
HITCH BRACKET MOUNTED
ABOVE HITCH TUBES
HITCH BRACKET MOUNTED
BELOW HITCH TUBES
BLACK LINE IS TRACTOR HITCH
BLACK LINE IS TRACTOR HITCH
11
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OPERATION
KNOWYOUR SWEEPER
HEIGHT
PIVOT ROD
ADJUSTMENT
HANDLE
BAG ARM TUBE
HOPPER
WINDSCREEN
ROPE
HITCH
BRACKETS
HOPPER BAG
WING KNOB
Hopper Bag
Collects grass clippings, leaves and debris.
Hopper Rope
Windscreen
Permits dumping of hopper bag from driver's seat.
Helps prevent collected material from being blown out of hopper bag.
Connects the hopper bag to the sweeper housing.
Bag Arm Tubes
Pivot Rod
Allows hopper bag to tilt forward to dump material.
Height Adjustment Handle
Hitch Bracket
Wing Knob
Adjusts the operating height of the sweeper.
Connects the sweeper to the towing vehicle. Adjusts for various height tractor hitches.
Tightens the wheel in position after adjusting height.
HOW TO USEYOUR SWEEPER
BRUSH HEIGHT ADJUSTMENT
DUMPING OF SWEEPER
•
Your sweeper can be dumped easily without getting
off of the rider or tractor. Simply pull the rope forward
to dump the hopper. Always empty hopper after each
use.
•
To adjust your sweeper brushes to the best operating
height, loosen the wing knob and push down on the
height adjustment handle to raise the brush, or push
up on the handle to lower the brush. Best adjustment
is when the brush setting is 1/2" down into the grass.
Always mow the grass to an even height before
sweeping.
CAUTION: Never attach the hopper rope
to any part of your body or clothing! Never
hold onto the rope while towing the sweeper!
Attach the rope to the towing vehicle to keep
it away from wheels and rotating parts.
SWEEPING SPEED
•
Try a starting speed of approximately 3 m.p.h. (third
gear on most tractors). Depending on the conditions,
it may be necessary to adjust the sweeping speed in
order to achieve best results.
CAUTION: Keep sweeper away from fire.
Excessive heat can damage the brushes and
hopper bag and could cause the bag and its
contents to burn.
12
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MAINTENANCE
CUSTOMER RESPONSIBILITIES
•
Read and follow the maintenance schedule and the
procedures listed in the maintenance section.
MAINTENANCE SCHEDULE
Fill in dates as you
complete regular service.
Service Dates
Check for loose fasteners
X
X
Check for worn or damaged parts
Clean, inspect & lubricate wheel bearings
Clean Sweeper
X
X
X
X
Clean, inspect & lubricate gears
X
SCHEDULED MAINTENANCE
REMOVING LEFT SIDE WHEEL
•
•
Clean the sweeper after each use.
Inspect for worn or damaged parts, such as brushes
and wheels.
NYLOCK
NUT
STEP
SPACER
BOLT
•
Every year, remove the wheels and clean the gear
teeth and the teeth on the back side of the wheel.
After cleaning, lubricate the axle, and the teeth on
the gears and the wheel with a light coat of grease.
To remove the right wheel, unscrew the wing knob
and remove the wheel and washers. To remove the
left wheel, pop off the hub cap using a screwdriver
and remove wheel along with the bolt, washers, step
spacer and nut. See figures 22 and 23.
WASHER
WASHER
HUB
CAP
REMOVING RIGHT SIDE WHEEL
WING KNOB
WASHER
FIGURE 23
CLEANING
•
•
•
Clean sweeper housing with a soft brush or cloth.
Clean debris from hopper bag with a brush or broom.
Remove any material which has wrapped around
brushes or ends of brush shaft.
FIGURE 22
STORAGE
•
•
•
Clean the sweeper and hopper bag thoroughly to
help prevent rust and mildew.
To collapse the hopper bag for storage, remove the
two hopper support rods from the rear of the hopper.
Store in a dry area.
CAUTION:
Before storing the
sweeper, always empty the hopper bag to
avoid spontaneous combustion.
13
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SERVICE AND ADJUSTMENTS
BRUSH REPLACEMENT
GEAR AND PAWL SERVICE
NOTE: Brush replacement should be done one brush at
IMPORTANT: Do not remove both wheels at the same
time to avoid mixing of parts. (The R.H. and L.H. pinion
gears are not interchangeable.) Make notes on the
position of washers and snap rings during disassembly.
a time.
•
•
Remove the hopper bag from the sweeper.
Loosen the hex bolts and lock nuts on two single
brush retainers which clamp one brush to the double
brush retainers. Do Not loosen or remove the bolts
which fasten the double brush retainers to the brush
shaft. See figure 24.
•
•
•
Remove one wheel at a time, following the instructions
in the MAINTENANCE section.
Remove the retaining rings which hold the gears on
the brush shaft and the jack shaft.
Remove the pinion gear, washer and drive pin from the
end of the brush shaft. (The drive pin may fall out of the
brush shaft when the pinion gear is removed.)
Remove the idler gear and washers from the jack shaft.
Clean all parts.
•
•
Slide the brush out of the retainers, noting on which
side of the brush the bristles overlap. See figure 24.
Install new brush, making sure the bristles overlap on
the same side of the brush as before. See figure 24.
•
•
•
•
Replace worn parts.
BRUSH ROTATION
To reassemble, lightly grease the jack shaft and the
brush shaft. Insert the pin into the hole in the brush
shaft. Make sure the pin stays in the shaft.
Lightly grease the teeth on both gears and fill the
recess of the pinion gear with grease. Assemble both
gears back onto the shafts.
OVERLAP
BRISTLES
•
•
BRUSH
SHAFT
Lightly grease the axle and then reassemble the wheel
onto it. The brushes should rotate only during forward
rotation of the wheel. If the brushes are driven (rotated)
by both forward and reverse rotation of the wheel, the
drive pin is jamming in the pinion gear. Disassemble
and clean and lubricate the drive pin and pinion gear.
SINGLE
BRUSH
RETAINERS
DOUBLE BRUSH RETAINER
OVERLAP
BRISTLES
WASHER
IDLER
GEAR
WASHER
RETAINING
RING
BRUSH ROTATION
FIGURE 24
WASHER
DRIVE
PIN
PINION
GEAR
FIGURE 25
TROUBLESHOOTING
Wheels skid when sweeping.
•
Brushes set too low.
•
Adjust height till brushes are 1/2"
down into grass.
•
•
Brushes are jammed
Wheels are jammed.
•
•
Stop sweeper. Remove obstruction.
Remove one wheel at a time to check
for obstruction or damage. Refer to
Service and Adjustments section.
14
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NOTES
15
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REPAIR PARTS
486.242223 42" HIGH SPEED LAWNSWEEPER
To order replacement parts, call Sears Parts Direct 1-800-252-1698 or go to www.searspartsdirect.com
50
60
17
55
51
52
53
58
61
57
54
46
49
17
55
52
56
46
48
50
51
57
54
11
59
49
12
1
46
56
37
38
19
46
48
39
40
17
13
14
7
35
33
36
34
46
47
13
16
41
2
15
10
30
41
31
26
29
25
23
26
22
33
27
28
27
43
22
44
32
33
46
47
46
33
5
4
6
8
41
21
45
33
20
33
33
20
7
19
18
41
3
42
16
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REPAIR PARTS
486.242223 42" HIGH SPEED LAWNSWEEPER
To order replacement parts, call Sears Parts Direct 1-800-252-1698 or go to www.searspartsdirect.com
ITEM PART NO. QTY DESCRIPTION
ITEM PART NO. QTY DESCRIPTION
1
2
3
4
5
6
7
8
9
67105
68202
46776
46777
24192
23687
41436
41570
67103
1
1
1
1
1
1
2
2
1
Housing Assembly
Height Adjustment Tube Ass'y.
Hitch Tube, R.H.
Hitch Tube, L.H.
Bracket, Hitch (Straight)
Bracket, Hitch
Wheel & Tire Ass'y. (with bearings)
Dust Cover
Wheel Drive Assembly, L.H. (Not
Shown)
Wheel Drive Assembly, R.H.
Brush Shaft
Brush, 42"
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
43182
47810
27234
42425
43943
41017
43932
26538
1038
43084
46782
43224
23353
23368
43055
46867
48365
48366
43978
44917
44481
46823
49766
47477
48726
49765
43938
24189
49768
43737
41900
4
Bolt, Hex 5/16-18 x 3/4" Lg.
12 Nut, Nylock 5/16-18 Thread
1
1
1
1
1
1
1
4
2
2
1
2
7
2
2
2
4
2
2
1
2
2
2
2
2
1
1
1
1
Retainer, Carriage Bolt
Bolt, Carriage 5/16-18 x 3-1/2"
Grip, Height Adjust
Hub Cap
Bolt, Hex 3/8-24 x 3-1/2" Lg.
Spacer, Step
Nut, Nylock 3/8-24 Thread
Bolt, Hex 5/16-18 x 1-3/4" Lg.
Bolt, Hex 5/16-18 x 3" Lg.
Bolt, Hex 5/16-18 x 2-1/4" Lg.
Pin, Hitch
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
67102
27235
46780
23581
23580
43661
43012
47189
43720
141
45088
44008
1650-1
48652
48651
47046
1
1
4
8
4
4
8
Retainer, Brush (Single)
Retainer, Brush (Double)
Bolt, Hex 1/4-20 x 1" Lg.
Bolt, Hex 1/4-20 x 3/4" Lg.
Tube, Hitch Spacer
Hairpin Cotter, 3/32" #3
Pin, Clevis 1/4" x 1-1/2" Lg.
Pin, Clevis 1/4" x 1-1/8"
Pin, Clevis 3/8" x 1/2"
Curved Head Bolt, 1/4-20 x 1"
Palnut, 3/8"
Cap, Vinyl
Pivot Rod, Hopper Bag
Tube, Bag Arm
Tube, Rear Hopper Frame
Tube, Lower Hopper Frame
Tube, Upper Hopper Frame
Hopper Support Rod
Strap, Bag Frame
16 Nut, Nylock 1/4-20 Thread
1
2
4
2
4
1
1
2
4
4
2
2
2
2
Wing Knob
Washer, .378 x 1.25 x .061
Wheel Bearing
Washer, 1-1/8" x .78" x .025"
Ring, Retaining (E-type)
Gear, Pinion R.H.
Gear, Pinion L.H. (not shown)
Dowel Pin (Drive)
Washer, .656 x 1.25 x .025
Washer, 1/2" x 1" x .02"
Idler Gear, 27 T.
Spacer, .660 ID x .250 OD x .25
Ball Bearing
26 R19212016
27
28
29
30
31
44137
41434
23520
44232
41437
Hopper Bag
Hopper Rope
Owners Manual
Bearing Retainer
17
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18
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19
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To order replacement parts, call Sears Parts Direct 1-800-252-1698
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