Owner's Manual
®
STOP
42" LAWNSWEEPER
DO NOT RETURN TO STORE
For Missing Parts or Assembly
Questions Call 1-866-576-8388
Model No's. 486.242211
cks
o
osmith
er
R
A
CAUTION:
• Safety
Before using this product, read this
manual and follow all Safety Rules
and Operating Instructions.
• Assembly
• Operation
• Maintenance
• Parts
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
FORM NO. 40637 (REV. 3/12/08)
PRINTED IN U.S.A.
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ACCESSORIES AND ATTACHMENTS
These accessories were available when the unit was purchased. They are also available at most Sears retail outlets and
service centers. Most Sears stores can order repair parts for you when you provide the model numbers of your tractor and
sweeper
TheFrontMountDethatcher,Model486.24219attaches
to the lawn sweeper to help loosen and remove dead
grass and thatch from the lawn while sweeping.
CARTON CONTENTS (Loose Parts in Carton)
1. Sweeper Housing Assembly
2. Bag Arm Tube (2)
3. Left Hitch Tube
7. Height Adjustment Handle
8. Right Hitch Tube
9. Brush Assembly (2)
13. Hopper Support Rod (2)
14. Bag Frame Strap
15. Hopper Bag
4. Hitch Bracket
5. Hitch Bracket (Straight)
6. Height Adjustment Strap
10. Upper Hopper Side Tube (2)
11. Rear Hopper Tube (2)
12. Lower Hopper Side Tube (2)
16. Rope
11
10
10
9
12
11
2
12
1
13
14
3
15
6
16
7
2
4
5
8
3
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HARDWARE PACKAGE CONTENTS
SHOWN FULL SIZE
F
G
A
B
C
D
E
O
P
M
K
N
Q
R
L
I
S
T
U
J
NOT SHOWN FULL SIZE
Y
V
W
X
Z
REF qTY DESCRIPTION
REF qTY DESCRIPTION
A
B
C
D
E
F
G
I
J
K
L
M
N
2
2
4
1
2
1
4
4
Hex Bolt, 5/16 x 2-1/2" Lg.
Hex Bolt, 5/16 x 2" Lg.
Carriage Bolt, 5/16" x 1-1/2"
Hex Bolt, 5/16 x 1-1/4" Lg.
Hex Bolt, 5/16" x 1"
Carriage Bolt, 5/16" x 1"
Hex Bolt, 1/4" x 1"
Nylock Nut, 1/4"
O
P
Q
R
S
T
U
V
W
X
Y
Z
2
2
2
2
1
1
2
2
1
1
1
4
Clevis Pin, 3/8" x 1/2"
Clevis Pin, 1/4" x 1-1/8"
Clevis Pin, 1/4" x 1-3/4"
Clevis Pin, 3/8" x 3"
Pivot Bushing
Spacer Bushing
Hitch Spacer, 3/4"
Vinyl Cap
Grip
Knob, Plastic
Hitch Pin
Plastic Plug
11 Nylock Nut, 5/16"
4
1
1
8
Flat Washer, 5/16"
Star Washer
Hair Cotter Pin, 1/8"
Hair Cotter Pin, 3/32"
4
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ASSEMBLY
IMPORTANT: The overlap bristles at the bottom of each
TOOLS REqUIRED FOR ASSEMBLY
brush help support the back side of the brush for better
sweeper performance. Be sure the sweeper is turned
as shown in figures 2 and 3 to correctly assemble the
brushes.
(2) 7/16" Open End or Box End Wrenches
(2) 1/2" Open End or Box End Wrenches
STEP 2: (SEE FIGURE 2)
•
Attach the brush assembly with the red brush retainer
to the right end of the brush shaft using two 1/4" x
1" hex bolts (G) and 1/4" nylock nuts (I). The brush
retainer marked with red ink must be placed to the
middle of the sweeper.
REMOVE PARTS FROM CARTON
•
•
To protect painted parts, lay them on cardboard or a
mat.
Remove the sweeper housing, the loose parts and the
hardware package from the carton. Lay out the parts
and hardware as shown on pages 3 and 4.
1/4" NYLOCK NUT (I)
STEP 1: (SEE FIGURE 1)
•
Each brush assembly has one brush retainer
marked with either red or black ink. Lay out the brush
assemblies as shown so that the brush retainers
marked with ink are in the middle with the red one on
the right and the black one on the left.
BRUSH RETAINER
MARKED RED
1/4" x 1"
HEX BOLT (G)
OVERLAP BRISTLES
OVERLAP
BRISTLES
BRUSH RETAINER
MARKED RED
BRUSH RETAINER
MARKED RED
BRUSH RETAINER
MARKED BLACK
FIGURE 2
FIGURE 1
5
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STEP 3: (SEE FIGURE 3)
STEP 4: (SEE FIGURE 4)
•
Attach the brush assembly with the black brush
retainer to the left end of the brush shaft using two
1/4" x 1" hex bolts (G) and 1/4" nylock nuts (I). The
brush retainer marked with black ink must be placed
to the middle of the sweeper.
•
Cut off the plastic tie that holds the height adjustment
tube in place.
•
Assemble the R.H. hitch tube to the sweeper housing
using two 5/16" x 1-1/2" carriage bolts (C), and two
5/16" nylock nuts (J). Do not tighten yet. Repeat for
the L.H. hitch tube.
•
Turn a wheel to rotate the brushes. (The wheels drive
the brushes in one direction only.) The overlap bristles
should be on the back side of the brush as it rotates.
5/16" NYLOCK NUT (J)
1/4" x 1"
HEX BOLT (G)
BRUSH RETAINER
MARKED BLACK
5/16" x 1-1/2"
CARRIAGE BOLT (C)
1/4" NYLOCK NUT (I)
FIGURE 3
FIGURE 4
STEP 5: (SEE FIGURE 5)
•
Fasten the hitch tubes together using two 5/16" x
2-1/2" hex bolts (A) and 5/16" nylock nuts (J). Do not
tighten yet.
5/16"
NYLOCK NUT (J)
5/16" x 2-1/2"
HEX BOLT (A)
FIGURE 5
6
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STEP 6: (SEE FIGURE 6 AND 7)
STEP 7: (SEE FIGURE 8)
•
Assemble the height adjustment handle to the inside
of the bracket on the end of the height adjustment
tube. Use two 5/16" x 1" hex bolts (E), 5/16" flat
washers (K) and 5/16" nylock nuts (J). Tighten.
Assemble the grip (W) onto the height adjustment
handle.
If your tractor hitch has 10" to 13" ground clearance
refer to figure 6. If your tractor hitch has 8" to 10"
ground clearance refer to figure 7.
•
•
Assemble the hitch brackets to the hitch tubes using
two 5/16" x 2" hex bolts (B) and 5/16" nylock nuts (J).
The bolts should straddle the front hitch tube bolt. Do
not tighten yet.
•
At this time tighten the four bolts fastening the hitch
tubestothesweeperhousing.Next, tightenthetwobolts
fastening the ends of the hitch tubes together. Finally,
tighten the two bolts fastening the hitch brackets to the
hitch tubes.
GRIP (W)
•
Assemble the hitch pin (Y), two 3/4" hitch spacers (U)
and the 1/8" hair cotter pin (M) to the hitch brackets.
5/16" x 1" HEX BOLT (E)
5/16" FLAT WASHER (K)
5/16" x 2"
HEIGHT
HEX BOLT (B)
ADJUSTMENT
HANDLE
HITCH PIN (Y)
5/16" NYLOCK NUT (J)
FIGURE 8
HITCH BRACKET
3/4" SPACER (U)
STEP 8: (SEE FIGURE 9)
HITCH BRACKET
(STRAIGHT)
•
Assemble onto a 5/16" x 1-1/4" hex bolt (D) in the
order listed, a 5/16" flat washer (K), the pivot bushing
(S), the height adjustment strap and the spacer
bushing (T). Insert the bolt through the upper part of
the double hole in the end of the sweeper housing
and secure it with a 5/16" nylock nut (J). Tighten.
5/16" NYLOCK
1/8" HAIR
NUT (J)
COTTER PIN (M)
FIGURE 6
5/16" NYLOCK NUT (J)
SPACER BUSHING (T)
5/16" x 2"
HEX BOLT (B)
HEIGHT ADJUSTMENT
STRAP
HITCH PIN (Y)
PIVOT BUSHING (S)
5/16" FLAT WASHER (K)
HITCH BRACKET
(STRAIGHT)
5/16" x 1-1/4"
HEX BOLT (D)
3/4" SPACER (U)
HITCH BRACKET
5/16" NYLOCK
NUT (J)
1/8" HAIR
COTTER PIN (M)
FIGURE 7
FIGURE 9
7
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STEP 9: (SEE FIGURE 10)
ASSEMBLY OF HOPPER BAG
•
Place the star washer (L) between the height
adjustment handle and the height adjustment strap.
Insert the 5/16" x 1" carriage bolt (F) through the
height adjustment handle, the star washer and the
height adjustment strap. Assemble a 5/16" flat washer
(K) and the plastic knob (X) onto the end of the bolt.
STEP 10: (SEE FIGURE 11 AND 12)
•
Turn a rear hopper tube so that the brace holes in the
middle of the tube face down. Slide the tube through
the two loops sewn to the top rear seam inside the
hopper bag.
INNER BAG LOOPS
5/16" x 1"
CARRIAGE BOLT (F)
REAR HOPPER TUBE
(brace holes on bottom)
5/16" FLAT
WASHER (K)
FIGURE 11
PLASTIC KNOB (X)
•
•
Insert the two upper hopper side tubes through the
STAR WASHER (L)
(between strap and handle)
stitched flaps on each side of the hopper bag.
Assemble the ends of the rear hopper tube onto the
ends of the upper hopper side tubes. Fasten together
using plastic plugs (Z).
FIGURE 10
PLASTIC PLUG (Z)
UPPER HOPPER
SIDE TUBE
FIGURE 12
8
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STEP 12: (SEE FIGURE 15 AND 16)
STEP 11: (SEE FIGURE 13 AND 14)
•
Insert the bag frame strap into the stitched sleeve
along the front edge of the bag bottom.
•
Turn the second rear hopper tube so that the brace
holes in the middle of the tube face up. Assemble
the ends of the rear hopper tube onto the ends of the
lower hopper side tubes. Fasten together using plastic
plugs (Z).
•
Assemble the bag frame strap to the lower hopper
side tubes using two 1/4" x 1-1/8" clevis pins (P) and
3/32" hair cotter pins (N).
REAR HOPPER TUBE
(brace holes on top)
BAG FRAME STRAP
3/32" HAIR
COTTER PIN (N)
1/4" x 1-1/8"
CLEVIS PIN (P)
PLASTIC PLUG (Z)
LOWER
HOPPER
SIDE TUBE
FIGURE 15
FIGURE 13
•
•
Place the assembled lower hopper tubes into the
bottom of the hopper bag
Attach the ends of the lower hopper side tubes to the
inside of the upper hopper side tubes using two 3/8"
x 1/2" clevis pins (O) inserted from the inside, and two
3/32" hair cotter pins (N).
•
Secure the bag corners around the lower hopper side
tubes by snapping the bag flaps to the bag bottom on
both sides.
UPPER HOPPER
SIDE TUBE
3/32" HAIR
COTTER PIN (N)
FLAP
SNAP
LOWER HOPPER
FIGURE 16
SIDE TUBE
3/8" x 1/2"
CLEVIS PIN (O)
HOPPER BAG
BOTTOM
FIGURE 14
9
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STEP 13: (FIGURE 17)
STEP 15: (SEE FIGURE 19 AND 20)
•
Secure the rope to the top center of the hopper bag
IMPORTANT: Do not over bend the support rods
during the following step. Over bending will cause the
steel rods to loose supporting tension.
frame.
•
Tip the hopper onto it's back to assemble the two
hopper support rods. Place the ends of each rod into
the upper and lower rear hopper tubes, bending the
rod just enough to fit into the holes in the tubes.
FLAP
SNAP
FIGURE 19
•
To assemble the hopper bag to the sweeper, slide
the ends of the bag arm tubes into the ends of the
sweeper's hitch tubes and secure with two 1/4" x
1-3/4" clevis pins (Q) and 3/32" hair cotter pins (N).
FIGURE 17
BAG ARM TUBE
STEP 14: (FIGURE 18)
•
Insert a 3/8" x 3" clevis pin (R) through the lower hole
in each upper hopper side tube. Next assemble a bag
arm tube onto each clevis pin and secure it with a
3/32" hair cotter pin (N).
1/4" x 1-3/4"
CLEVIS PIN (Q)
3/32" HAIR
COTTER PIN (N)
•
Assemble a vinyl cap (V) onto the end of each bag
arm tube.
3/32" HAIR
COTTER PIN (N)
LOWER HOLE
3/8" x 3"
CLEVIS PIN (R)
VINYL CAP (V)
BAG ARM TUBE
FIGURE 20
FIGURE 18
10
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STEP 16: (SEE FIGURE 21, 22 AND 23)
•
•
Place the tractor and sweeper on a flat level surface.
Set the sweeper height adjustment handle to about
the middle of its adjustment range.
•
Attach the sweeper hitch brackets to the tractor hitch,
arranging the 3/4" spacers so that the bottom of the
sweeper bag is approximately level and 5" to 7" above
the ground. See figure 22 for tractor hitches that are
10" to 13" above the ground. See figure 23 for tractor
hitches that are 8" to 10" above the ground.
5" Min.
IMPORTANT: For best performance, the bottom of the
sweeper bag should be approximately level and 5" to 7"
off the ground as shown in figure 21.
FIGURE 21
Tractor hitches with 10" to 13" ground clearance.
Tractor hitches with 8" to 10" ground clearance.
10"-13"
8"-10"
TRACTOR HITCH
TRACTOR HITCH
FIGURE 22
FIGURE 23
11
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OPERATION
KNOWYOUR SWEEPER
WINDSCREEN
HOPPER
ROPE
BAG ARM
TUBE
HEIGHT
ADJUSTMENT
HANDLE
HEIGHT
ADJUSTMENT
STRAP
KNOB
HEIGHT
ADJUSTME
STRAP
HOPPER BAG
HITCH
BRACKETS
Hopper Bag
Hopper Rope
Windscreen
Collects grass clippings, leaves and debris.
Permits dumping of hopper bag from driver's seat.
Helps prevent collected material from being blown out of hopper bag.
Connects the hopper bag to the sweeper housing.
Bag Arm Tubes
Height Adjustment Handle
Height Adjustment Strap
Knob
Adjusts the operating height of the sweeper.
Holds the height adjustment handle in position when locked.
Locks the height adjustment handle to the height adjustment strap.
Connects the sweeper to the towing vehicle. Adjusts for various height tractor hitches.
Hitch Bracket
HOW TO USEYOUR SWEEPER
BRUSH HEIGHT ADJUSTMENT
DUMPING OF SWEEPER
•
Your sweeper can be dumped easily without getting
off of the rider or tractor. Simply pull the rope forward
to dump the hopper. Always empty hopper after each
use.
•
To adjust your sweeper brushes to the best operating
height, loosen the adjustment knob and push down on
the height adjustment lever to raise the brush, or push
up on the lever to lower the brush. See figure 22. Best
adjustment is when the brush setting is 1/2" down into
the grass. Always mow the grass to an even height
before sweeping.
CAUTION: Never attach the hopper rope
to any part of your body or clothing! Never
hold onto the rope while towing the sweeper!
Attach the rope to the towing vehicle to keep
it away from wheels and rotating parts.
SWEEPING SPEED
•
Try a starting speed of approximately 3 m.p.h. (third
gear on most tractors). Depending on the conditions,
it may be necessary to adjust the sweeping speed in
order to achieve best results.
CAUTION: Keep sweeper away from fire.
Excessive heat can damage the brushes and
hopper bag and could cause the bag and its
contents to burn.
12
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MAINTENANCE
CUSTOMER RESPONSIBILITIES
•
Read and follow the maintenance schedule and the
procedures listed in the maintenance section.
MAINTENANCE SCHEDULE
Fill in dates as you
complete regular service.
Service Dates
Check for loose fasteners
Check for worn or damaged parts
Lubricate brush shaft bearings
Lubricate wheel bearings
X
X
X
X
X
Clean Sweeper
X
X
Clean/Lubricate chain and sprockets
X
SCHEDULED MAINTENANCE
•
•
Clean the sweeper after each use.
Inspect for worn or damaged parts, such as brushes
and wheels.
Lubricate the brush shaft bearing twice a year with a
few drops of light weight oil. See figure 24.
HEX BOLT
SPACER
FLAT WASHER
•
FLAT WASHER
HUB CAP
HEIGHT ADJUSTMENT SLOT
OIL BEARINGS HERE
FLAT WASHER
HEX LOCK NUT
FIGURE 25
HEX BOLT
FIGURE 24
CLEANING
•
Every two years, remove the wheels and clean the
gears found inside the wheel housing. After cleaning,
lubricate the gears with an even coat of light grease.
To remove the wheel, pop off the hub cap and remove
the lock nut and flat washer. See figure 25.
•
•
•
Clean sweeper housing with a soft brush or cloth.
Clean debris from hopper bag with a brush or broom.
Remove any material which has wrapped around
brushes or ends of brush shaft.
STORAGE
•
•
•
Clean the sweeper and hopper bag thoroughly to help
prevent rust and mildew.
To collapse the hopper bag for storage, remove the two
hopper support rods from the rear of the hopper.
Store in a dry area.
CAUTION: Before storing the sweeper,
always empty the hopper bag to avoid
spontaneous combustion.
13
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SERVICE AND ADJUSTMENTS
WHEEL GEAR AND PAWL SERVICE
BRUSH REPLACEMENT
IMPORTANT: Do not remove both wheels at the same
time to avoid mixing of parts. (The R.H. and L.H. ratchet
sprockets are not interchangeable.) Make notes on the
position of washers and snap rings during disassembly.
NOTE: Brush replacement should be done one brush at
a time.
•
•
Remove the hopper bag from the sweeper.
Loosen the hex bolts and lock nuts on two single
brush retainers which clamp one brush to the double
brush retainers. Do Not loosen or remove the bolts
which fasten the double brush retainers to the brush
shaft. See figure 26.
•
•
Remove only one wheel from the sweeper.
Remove the retaining rings and washers which hold
the ratchet gear on the brush shaft.
•
•
•
•
Slide the gear off of the brush shaft. (Look for the
drive pin, which may fall out of the brush shaft when
the ratchet gear is removed.) See figure 27.
To reassemble, insert the drive pin through the hole
near the end of the brush shaft. Make sure the pin
slides back and forth easily in the shaft.
Lightly grease the shaft and fill the ratchet gear with
grease. Assemble the ratchet gear back onto the
shaft.
Lightly grease the axle and the gear teeth on the
wheel, and then reassemble the wheel. The brushes
should rotate only during forward rotation of the
wheel. If the brushes are driven (rotated) by both
forward and reverse rotation of the wheel, the drive
pin is jamming in the ratchet gear. Disassemble to
clean and lubricate the drive pin and the ratchet gear.
Remove the second wheel and repeat the procedure.
•
•
Slide the brush out of the retainers, noting on which
side of the brush the bristles overlap. See figure 26.
Install new brush, making sure the bristles overlap on
the same side of the brush as before. See figure 26.
BRUSH ROTATION
OVERLAP
BRISTLES
BRUSH
SHAFT
SINGLE
BRUSH
RETAINERS
•
DOUBLE BRUSH RETAINER
OVERLAP
BRISTLES
RATCHET
GEAR
BRUSH ROTATION
FIGURE 26
DRIVE
PIN
FIGURE 27
TROUBLESHOOTING
Wheels skid when sweeping.
•
Brushes set too low.
•
Adjust height till brushes are 1/2"
down into grass.
•
•
Brushes are jammed
Wheels are jammed.
•
•
Stop sweeper. Remove obstruction.
Remove one wheel at a time to check
for obstruction or damage. Refer to
Service and Adjustments section.
14
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NOTES
15
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PARTS
REPAIR PARTS FOR MODEL 486.242211 - 42" LAWNSWEEPER
45
44
47
53
59
52
49
51
47
66
44
58
66
53
46
66
58
45
66
50
59
48
20
72
46
60
61
21
61
26
43
25
24
C
22
42
10
23
29
25
9
65
18
12
D
29
17
19
70
C
38
A
16
1
14
35
A
68
13
3
39
11
39
69
7
69
32
62
15
35
57
B
36
63
29
43
71
37
69
67
54
34
27
41
29
66
55
4
31
33
30
D
60
2
26
56
5
29
29
B
16
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REPAIR PARTS FOR MODEL 486.242211, 42" LAWNSWEEPER
REF PART NO. qTY DESCRIPTION
REF PART NO. qTY DESCRIPTION
1
2
3
4
5
40614
40615
23353
23368
43343
C-9M5732
43182
66137
23336
66070
43063
25408
43840
44732
1
1
1
2
1
8
4
1
2
1
2
1
1
1
2
2
2
1
4
8
Hitch Tube, R.H.
Hitch Tube, L.H.
Pin, Hitch
Tube, Hitch Spacer
Hairpin Cotter, 1/8" #4
Rivet, Pop
Bolt, Hex 5/16-18 x 3/4"
Sweeper Housing Assembly
Washer, Special
39
40
41
42
43
44
45
46
47
23400
48652
48651
43661
64559
48587
48466
48726
48402
48388
48366
24949
43926
43737
44481
24979
23687
24192
26243
40621
43513
44985
45088
44292
44180
43681
43055
43720
44326
43081
43943
46867
48365
40637
3
1
1
4
2
2
2
2
4
1
2
1
2
1
2
1
1
1
1
2
2
2
4
2
2
4
8
1
1
4
1
2
2
1
Bushing, Pivot
Gear, Pinion R.H. (not shown)
Gear, Pinion L.H.
Bolt, Hex 1/4-20 x 1" Lg.
Ass'y, Dust Cover
Tube, Hopper Frame (Rear)
Tube, Upper Hopper Frame (Front)
Tube, Lower Hopper Frame (Front)
Plastic Plug
Hopper Bag
Clevis Pin, 3/8" x 1/2"
Strap, Bag Frame
Rod, Hopper Support
Hopper Rope
Cap, Vinyl
Strap, Height Adjustment
Bracket, Hitch
Bracket, Hitch (Straight)
Handle, Height Adjustment
Tube, Bag Arm
Pin, Clevis 3/8" x 3"
Wheel & Tire Ass'y. (with bearings)
Wheel Bearing
Bolt, Hex 5/16-18 x 2-1/2" Lg.
Bolt, Hex 5/16-18 x 2" Lg.
Bolt, Carriage 5/16-18 x 1-1/2"
Hairpin Cotter, 3/32" #3
Knob, Wing 5/16-18 Thread
Bolt, Carriage 5/16-18 x 1"
Washer, Flat 5/16" Std. Wrt.
Grip, Height Adjust
7
9
10
11
12
13
14
15
16
Height Adjustment Tube Assembly 48
Bolt, Hex 5/16-18 x 1"
Bushing, Spacer
Bolt, Hex 5/16-18 x 1-1/4"
Washer, Star
Washer, 5/8" SAE
Retainer, Dust Cover
Bushing, Brush Shaft
Brush Shaft
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
65
17 R19212113
18
19
20
21
22
23
24
25
26
27
29
30
31
32
33
34
35
36
37
38
1629-56
44910
25850
48557
43012
47189
23580
23581
44008
47046
47810
44911
44006
46219
1650-21
40001
141
Brush
Bolt, Hex 1/4-20 x 3/4" Lg.
12 Nut, Nylock 1/4-20
4
8
2
2
Retainer, Brush (Double)
Retainer, Brush (Single)
Washer, Flat 1-1/8" x .78" x .025"
Dowel Pin (Drive)
15 Nut, Nylock 5/16-18
2
2
2
2
6
4
2
2
2
Spacer, .39 I.D". x 1-1/4" O.D. x .5" 66
Washer, Flat .849" x .598" x .025" 67
Spacer, .78 I.D". x 1-1/4" O.D. x .5" 68
Ring, Retaining .594"
Washer, Shim 1-1/8" x .594" x .025" 70
Washer, Flat 1-1/2" x .375" x .062" 71
Nut, Nylock Jam 3/8-24 Thread
Hub Cap
Bolt, Hex 3/8-24 x 3-1/4" Lg.
69
Clevis Pin, 1/4" x 1-3/4" Lg.
Clevis Pin, 1/4" x 1-1/8"
Owners Manual
1038
2674-32
44961
72
17
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NOTES
18
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NOTES
19
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