Billy Goat Lawn Mower TKD505H TKD505ICQ User Manual

OPTIONAL ACCESSORIES  
2
1
SHREDDER KIT  
P/N 890209. Shreds  
leaves, dramatically reduc-  
ing total volume.  
R
HOSE KITS  
For vacuuming in hard to  
reach areas.  
Heavy Duty Vacuum  
Hose Kit P/N 900943.  
4"(102mm) x10'(3.05m)  
HomeownersVacuum  
Hose Kit P/N 900942.  
4"(102mm) x10'(3.05m)  
NOZZLE WEAR PLATES  
P/N 900810. Extends nozzle  
life when used along curbs and  
hard surfaces.  
STANDARD TURF QUICK  
DEBRIS BAG  
P/N 890307. Standard on TKD  
models. For use in leaves and  
grass in non-dusty conditions.  
OPTIONAL DEBRIS BAGS  
QUICK DEBRIS BAG  
P/N 890305 for use in dusty  
conditions.  
DEBRIS BAG COVER  
P/N 900801 Directs dust  
downward away from operator.  
The  
®
REAR CASTER KIT  
P/N 900655 Improves  
maneuverability on hard  
surfaces.  
Thank You for Selecting  
The Powerful TKD TERMITE® VACUUM CHIPPER  
ZIPPERLESS QUICK BAG  
P/N 890309 For non dusty  
conditions that are damaging to  
zippers.  
Operator Owner's Manual  
TKD505H, TKD505ICQ  
3
Specifications  
TKD505H  
TKD505ICQ  
ENGINE: H.P.  
5.5 (4.1 kW)  
5 (3.73 kW)  
ENGINE: TYPE  
HONDA OHV  
2.01 qt. (1.9 L)  
0.69 qt.(0.65 L)  
133# (60.3 kg)  
156# (70.8 kg)  
36# (16.3 kg)  
B&S I/C  
ENGINE: FUEL CAP.  
ENGINE: OIL CAP.  
WEIGHT: UNIT  
WEIGHT: SHIPPING  
ENGINE WEIGHT:  
1.5 qt. (1.4 L)  
0.63 qt. (0.6 L)  
121# (54.9 kg)  
144# (65.3 kg)  
24.38# (11.05 kg)  
UNIT SIZE:  
OVERALL LENGTH: 62"(1.57m) OVERALL WIDTH 26.75" (0.68m)  
OVERALL HEIGHT 42" (1.07m)  
Part No. 890313  
Form No. F010396D  
Page 1 of 12  
9
GENERAL SAFETY  
For your safety and the safety of others, these directions should be followed:  
Do not operate this machine without first reading  
owner's manual and engine manufacturer's manual.  
·DO NOT operate during excessive vibration.  
·DO NOT remove bag until engine has been turned off and has  
come to a complete stop.  
·DO NOT remove hose kit cap on nozzle until engine has been  
turned off and has come to a complete stop.  
·DO NOT operate machine with hose cap, bag or hose removed.  
·DO NOT use this machine for vacuuming exclusively sand,  
dust, fine dirt, rock, glass, string like material, grain, rags,  
cans, metal, bark or water.  
Use of Ear Protection is recommended while  
operating this machine.  
Use of Eye and Breathing protection is recom-  
mended when using this machine, especially in dry  
and dusty conditions. Optional bag cover directs dust  
toward ground, away from the operator.  
·DO NOT operate this machine on slopes greater than 20%.  
·DO NOT pick up any hot or burning debris, or any toxic or  
explosive material.  
·DO NOT place hands or feet inside nozzle intake opening,  
near debris outlet or near any moving parts.  
·DO NOT start engine without debris bag and quick discon-  
nect connected firmly in place to exhaust outlet.  
·DO NOT start or operate machine with debris bag zipper  
open.  
·DO NOT allow children to operate this equipment.  
10  
ASSEMBLY  
1. ASSEMBLE Lift upper handle (item 6), remove items 8, 73, 74, & 30 from  
lower handle (item 27). Attach upper and lower handle as shown,  
and securely tighten folding handle knobs(item 73),while holding head of  
screw(item 8) firmly against upper handle.  
Read all safety and operating instructions  
before assembling or starting this unit.  
2. UNFOLD the debris bag (item 1) and fasten bag neck to bag quick  
disconnect (item 83). Attach firmly to housing exhaust (item 52) see fig. 2.  
3. ATTACH bag hanger strap to bag supports (item 11), preassembled to  
upper handle.  
PUT OIL IN ENGINE BEFORE STARTING  
4. INSTALL tamper (item 85) in chipper hopper (see page 7).  
5. CONNECT spark plug wire.  
Your Billy Goat is shipped from the factory in one carton,  
completely assembled except for the upper handle, debris bag,  
and bag quick disconnect.  
11  
PACKING CHECKLIST  
These items should be included in your carton. If  
any of these parts are missing, contact your dealer.  
Check  
Debris Bag  
890306  
Connector  
Quick  
Check  
6
Disconnect  
890176  
27  
Check  
Check  
8
Tamper  
890229  
QUICK DISCONNECT  
Literature Assy  
890322  
Literature  
Assembly  
30  
73  
74  
Per Model  
Check  
Check  
Briggs & Stratton  
MS9984 Multi-Language  
Engine  
Manual Per  
Model  
{
Honda  
P/N 31ZE6030 00X31-  
ZE6-0300 English  
Fig. 2  
Part No. 890313  
Page 3 of 12  
Form No. F010396D  
CONTROLS  
LITERATURE ASSY P/N 890322  
13  
12  
Owner's  
Manual  
Throttle  
Control  
Literature Check-  
list  
Check  
Owner's  
Manual  
890313  
Briggs  
engines have  
a primer  
STOP  
SLOW  
Literature  
Check  
Literature  
KD /TKD  
Accessories  
button  
KD /TKD  
Accessories  
890317  
carburetor  
rather than  
choke type  
carburetor.  
Honda - Place  
in fast position  
to start.  
FAST  
Check  
Warranty  
Card  
Warranty  
Card 400972  
Start  
position  
Check  
EU Declaration  
EU Declaration  
of Conformity  
& EU  
of Conformity &  
EU Distributor  
List 890262  
Distributor List  
14  
15  
ENGINE LABELS  
INSTRUCTION LABELS  
These labels should be included on your Vacuum. If any of  
these labels are damaged, replace them before putting this  
equipment into operation. Item and part numbers are given to  
help in ordering replacement labels..  
Honda  
WARNING  
EXPLOSIVE FUEL  
STOP ENGINE AND ALLOW TO  
COOL BEFORE REFUELING.  
DAANNGGEERR  
Label Danger  
Keep Hands  
and Feet  
KEEP HANDS and FEEETT AWWAY  
Label Do Not Fill While  
Away  
Engine Is Hot  
Item 63 Part No.400268  
Item 29 Part  
No.400424  
Label Danger Chipper For Wood  
Only Item 48 Part No. 890152  
Label Read Owner's  
Manual Item 84  
Part No.890301  
DANGER  
Briggs & Stratton  
Label Ear Eye Breathing  
Item No. 86 Part No. 890254  
Label Danger Flying Material  
Item 62 Part No.810736  
Debris Bag  
Label item 1  
Page 4 of 12  
Part No. 890313  
Form No. F010396D  
16  
Operation  
INTENDED USE: This machine is designed for vacuuming  
leaves, grass clippings and other types of organic litter and  
for chipping brush, limbs, corn and sunflower stalks and  
palm fronds.  
Debris mixed with cans, bottles and small amounts of sand  
can be vacuumed; however, it is not this machine's primary  
purpose. Vacuuming cans, bottles and sand will affect the  
longevity of your machine.  
Nozzle Height Fine Adjustment For Hard Surface  
Use: Optimum nozzle height is 1/2" (12.7mm) above ground with  
engine not running. To adjust height, loosen screws (item 37), on  
quad plate. Prop front of nozzle up 1.0" (25.4mm) above ground.  
Keeping wheels on ground, re-tighten screws (item 37). Recheck  
and fine adjust to obtain 1/2" (12.7mm) at nozzle front (see fig 1).  
Item 37 Ref. Securely  
Tighten, postion slots toward  
unit. Can be reversed to  
provide better hole alignment  
if required.  
Adjustment  
Lowers  
Nozzle  
Rod In  
First Hole  
Do not operate if excessive vibration occurs. If excessive  
vibration occurs, shut engine off immediately and check for  
damaged or worn impeller, loose impeller bolt, loose impeller  
key, loose engine or lodged foreign objects. Note: See parts  
list for proper impeller bolt torque specifications. (See trouble  
shooting section on page 12).  
Adjustment  
Raises Nozzle  
(fig. 1)  
16.7  
Like all mechanical tools, reasonable care must  
be used when operating machine.  
CHIPPING OPERATION  
Wearing Eye Protection and Durable  
Gloves is recommended while operating  
chipper.  
Inspect machine work area and machine before operat-  
ing. Make sure that all operators of this equipment are  
trained in general machine use and safety.  
Use caution when using chipper  
Your TERMITE ® chipper is designed to process tree branches  
and limbs up to 2" (50.8mm) diameter.  
PUT OIL IN ENGINE BEFORE STARTING.  
16.1  
STARTING  
ENGINE: See engine manufacturers instructions  
for type and amount of oil and gasoline used.  
Engine must be level when checking and filling oil and  
gasoline.  
"
2
(50.8 mm)  
Maximum  
Diameter  
ENGINE SPEED: Controlled by throttle lever on the handle.  
Under normal conditions, operate at minimum throttle to  
accomplish your current cleaning task.  
FUEL VALVE: Move fuel valve to "ON" position (when  
provided on engine).  
CHOKE: Operated with throttle control (Honda only).  
PRIMER: Push primer per engine instructions ( B&S only).  
THROTTLE: Move remote throttle control to fast position.  
Pull starting rope to start engine.  
Several small branches can be grouped together and fed  
together into the chipper (see fig 2.).  
IFYOUR UNIT FAILSTO START:  
See Troubleshooting on page 12.  
When feeding forked branches, squeeze forks together and  
feed into chipper entrance (DO NOT overload). If forks are too  
large, use a pair of loppers to trim forks down to size. A lopper  
storage bracket is provided on every unit (loppers are not  
included)  
16.2  
VACUUMING OPERATION  
VACUUM NOZZLE HEIGHT ADJUSTMENT: is  
raised and lowered by pushing slightly downward on  
handle and pulling height adjust rod (item 23) up at left rear  
of machine.  
CLEARING A CLOGGED CHIPPER HOPPER  
16.8  
Under normal circumstances, allow time for machine  
to clear all wood from chipper hopper before stopping  
engine. Otherwise, remaining pieces of wood will jam  
inside of chipper when engine stops. (SeeTamper page 7).  
Disconnect spark plug wire.  
FOR MAXIMUM PICKUP: Adjust nozzle close to debris,  
but without blocking airflow into the nozzle. NOTE: Never bury  
nozzle into debris.  
Remove debris bag quick disconnect from debris outlet on  
machine.  
CLEARING A CLOGGED NOZZLE  
Wearing durable gloves, access impeller through  
debris outlet on fan housing and rotate impeller  
counter clock wise to dislodge and remove jam and  
remove debris from hopper with tongs or equivalent.  
Reconnect debris bag quick disconnect to machine.  
Reconnect spark plug wire.  
& EXHAUST: Turn engine off and wait for impeller to  
stop completely and disconnect spark plug wire.  
Wearing durable gloves, remove clog. Danger, the  
clog may contain sharp materials. Reconnect spark  
plug wire.  
Page 5 of 12  
Part No. 890313  
Form No. F010396D  
OPERATION continued  
16  
16.3  
DEBRIS BAG  
Debris bags are normal replaceable wear items.  
Note: Frequently empty debris to prevent bag overloading with  
more weight than you can lift.  
An optional bag and dust cover is available for use where debris will  
be vacuumed in dusty conditions (see Optional Accessories shown  
on page 1).  
DO NOT place bag on or near hot surface, such as engine. Run  
engineat1/2throttleforfirst1/2hourtoconditionnew bag. Your new  
bagrequiresabreak-inperiodtoconditiontheporesofthematerial  
against premature blockage.The entire bag surface servesasa  
filter, andmust be abletobreathtohave good vacuum performance.  
Be sure engine has come to a complete stop before removing  
or emptying bag.  
This vacuum is designed for picking up trash, organic  
material and other similar debris (see Safety Warnings page 2-3).  
However, many vacuums are used where dust is mixed with  
trash. Your unit can intermittently vacuum in dusty areas. Dust  
is the greatest cause of lost vacuum performance. However,  
following these rules will help maintain your machine's ability  
to vacuum in dusty conditions:  
Run machine at idle to quarter throttle.  
The debris bag must be cleaned more frequently. A vacuum  
with a clean, pillow soft bag will have good pickup perfor-  
mance. One with a dirty, tight bag will have poor pickup  
performance. If dirty, empty debris and vigorously shake bag  
free of dust.  
Machine or pressure-wash debris bag if normal cleaning  
does not fully clean bag. Bag should be thoroughly dry before  
use.  
(fig. 2) Note: Dry wood is  
harder to chip than  
green wood. (SP model  
shown)  
Having one or more spare debris bags is a good way to reduce down  
time while dirty bags are being cleaned.  
16.9  
MULCH  
DO NOT leave debris in bag while in storage.  
Wood chips made from branches in your own yard make excellent  
mulch. A thick blanket of wood chips around plants and flowers  
keeps weeds out and moisture in (see fig. 3).  
16.10  
COMPOST  
Vacuumed leaves, grass and other organic material from your own  
yard can be emptied into a pile or composter to provide enriched soil  
for later use as fertilizer in gardens and flower beds (see fig. 3).  
Note: Allow green chips to dry before spreading around living plants.  
(fig. 3)  
Page 6 of 12  
Part No. 890313  
Form No. F010396D  
OPERATION continued  
16  
16.4  
HANDLING &TRANSPORTING:  
16.12 TAMPER  
Before turning machine off, use the Tamper to slowly push  
remaining pieces of wood through the chipper. This can  
prevent any remaining wood from jamming in the chipper  
when machine is turned off.  
Using two people to lift machine is recommended. Lift holding the  
handle and front of nozzle. Secure in place during transport.  
Do not leave tamper on the ground, store tamper in the  
chipper hopper.  
16.5  
STORAGE  
Never store engine indoors or in enclosed poorly venti-  
lated areas with fuel in tank, where fuel fumes may reach an  
open flame, spark or pilot light, as on a furnace, water heater,  
clothes dryer or other gas appliance.  
If engine is to be unused for 30 days or more, prepare as  
follows:  
Be sure engine is cool. Do not smoke. Remove all  
gasoline from carburetor and fuel tank to prevent gum deposits  
from forming on these parts and causing possible malfunction  
of engine. Drain fuel outdoors, into an approved container,  
away from open flame. Run engine until fuel tank is empty  
and engine runs out of gasoline.  
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable  
alternative in minimizing the formation of fuel gum deposits  
during storage. Add stabilizer to gasoline in fuel tank or  
storage container. Always follow mix ratio found on stabilizer  
container. Run engine at least 10 min. after adding stabilizer to  
allow it to reach the carburetor.  
Tamper Storage Position (SP model shown).  
Do not store with debris in bag.  
Part No. 890313  
Form No. F010396D  
Page 7 of 12  
17  
MAINTENANCE  
CHIPPER BLADE REMOVAL AND SHARPENING  
Chipper blades are normal replaceable wear items.  
Use only a qualified mechanic for  
any adjustments, disassembly or  
any kind of repair .  
DANGER Chipper blade is sharp.  
Replace any damaged blade.  
WARNING: TO AVOID PERSONAL INJURY, ALWAYS  
TURN MACHINE OFF, MAKE SURE ALL MOVING  
PARTS COME TO A COMPLETE STOP.  
Depending on the type and amount of wood being chipped, the  
chipper blade will eventually get dull, losing its cutting ability.  
Evidence of a dull blade is a noticeably reduced chipping ability or a  
rough cut on end of branch.  
Note: The chipper blade gap is factory set and should be checked  
each time impeller is removed from engine crankshaft and reset if  
required. If reassembly requires a different quantity of shim  
washers, Billy Goat® shim washer must be used.  
DISCONNECT SPARK PLUGWIRE  
BEFORE SERVICING UNIT.  
ENGINE: See engine manufacturer  
operator's instructions.  
11. Using a 3/16" Allen wrench and 1/2" open end wrench, remove  
chipper blade from impeller.  
12. Sharpen blade by lightly grinding the cutting edge of the blade at  
40 degrees (see fig. 5). It is not necessary to remove all nicks from  
the cutting edge. CAUTION: Be careful to avoid heat buildup in the  
blade during sharpening.This will reduce its heat- treated hardness  
properties and will reduce blade life. Evidence of too much heat build-  
up is a change of color along sharpened edge.  
DEBRIS BAG: See page 6.  
RECONNECT SPARK PLUGWIRE,  
GUARDS,BAG,CAPS AND / OR  
HOSE BEFORE STARTING ENGINE.  
13.The same chipper blade can be sharpened several times.  
However, blade replacement is required when blade no longer  
overhangs the chip relief hole in impeller back plate or if increased  
vibration occurs (see fig. 5).  
17.1 IMPELLER REMOVAL and CHIPPER ADJUSTMENT  
14. Chipper blade installation is in reverse order of removal.  
IMPELLER REMOVAL  
1. Wait for engine to cool and disconnect spark plug.  
2. Drain fuel and oil from the engine.  
CORRECT  
INCORRECT  
3. Remove bag, quick release, and upper handle. Do not kink, stretch,  
or break control cables, control housings, or end fittings while removing  
handles.  
Blade  
Blade  
40o  
4.Self propelled units only.  
5. Remove housing top plate by removing bolts around outside of  
housing.  
EDGE OF CHIP  
RELIEF HOLE  
6. Leaving engine fastened to top plate, remove impeller bolt and lock  
washer and slide impeller off crankshaft ( A puller may be required).  
7. Retain shim washers used at end of crankshaft for use at impeller  
reinstallation (see fig. 7).However, your unit may or may not have  
required the use of shim washers.  
Fig. 5  
15.To reinstall impeller, use a new impeller bolt and lockwasher and  
use exactly the same crankshaft impeller shim washers as were  
removed during disassembly (unless they were damaged).However,  
your unit may or may not have required the use of shim washers.  
8. If impeller slides off freely, proceed to (step 11 or step 15).  
(Do not drop impeller).  
.
16. Tighten impeller bolt.Torque impeller bolt to 50 Ft.Lbs.(68 N m)  
(see item 51 on page 11).  
9. If impeller does not slide off crankshaft, place two crowbars between  
impeller and housing on opposite sides. Pry impeller away from engine  
until it loosens.Using a penetrating oil can help loosen a stuck impeller.  
17. Slowly rotate impeller to insure proper chipper blade clearance.  
Check to see that gap between chipper blade and anvil surface (on  
lower side of housing top plate) measures between 0.040"(1.02mm)  
and 0.080"(2.03mm).  
10. If the impeller cannot be loosened, obtain a 1(25.4mm) longer bolt  
of the same diameter and thread type as the impeller bolt. Invert engine  
and impeller and support engine above ground to prevent recoil  
damage. Thread longer bolt by hand into the crankshaft until bolt  
bottoms. Using a suitable gear or wheel puller against the bolt head and  
the impeller back-plate (near the blades), remove impeller from shaft.  
18. If gap is less than 0.040"(0.51mm), add shim washer 890130  
(0.060"{1.52mm} thick) and/or 890131 (0.020"{1.02mm} thick),  
whichever is required. If gap is more than 0.080"(2.03mm), remove  
one or more shim washers as needed to obtain correct gap (see fig. 6  
& fig.7). The chipper will function at up to a maximum of  
0.125"(3.18mm) gap.  
Page 8 of 12  
Part No. 890313  
Form No. F010396D  
17  
MAINTENANCE continued  
IMPELLER REMOVAL continued  
17.1  
17.2  
19. If chipper blade properly clears anvil surface, proceed to step 20.  
If not, return to (step 14) and add or subtract shim washers as  
needed to obtain a correct gap.  
Follow these hourly  
maintenance intervals.  
Maintenance Schedule  
Every  
Use  
Every 5 hrs  
or (Daily)  
Maintenance Operation  
20. Reinstall engine and impeller onto housing in reverse order of  
removal.  
Engine (See Engine Manual)  
21. Before connecting spark plug wire, slowly pull engine starting  
rope to insure that impeller rotates freely.  
Check for excessive vibration  
Clean Debris Bag  
22. Reinstall spark plug wire.  
Check bag strap tightness  
Inspect for loose parts  
Inspect for worn or damaged parts  
MAINTENANCE HISTORY  
Service Performed  
fig. 6  
Date of  
Service  
fig. 7  
Part No. 890313  
Form No. F010396D  
Page 9 of 12  
18  
PARTS DRAWING  
TKD505H,TKD505ICQ  
Part No. 890313  
Form No. F010396D  
Page 10 of 12  
TKD505ICQ  
Part No.  
TKD505H  
Part No.  
PARTS  
LIST  
Item  
No.  
QTY  
QTY  
Description  
19  
1
2
3
4
5
6
7
8
TURF QUICK DEBRIS BAG (service)  
THROTTLE ASSEMBLY (INCL.1 ea items 4, 10)  
WASHER - FLAT FENDER (11/32 x 1-1/4 x 0.05)  
NUT LOCK (1/4 - 20 )  
SCREW CAP ( 1/4 - 20 x 1-1/2 HEX )  
HANDLE ASSY (incl. items 4(5), 5(5), 11(2), 75(2), 76)  
AXLE REAR - PUSH  
SCREW HANDLE 5/16 - 18 x 2-1/4  
CLAMP CABLE 1" I.D.  
SCREW CAP 1/4 - 20 x 2 HEX  
890307  
810135  
*8172020  
*8160001  
*8041008  
900056  
900925  
900547  
900813  
1
1
6
6
6
1
1
2
2
1
2
1
890307  
810135  
*8172020  
*8160001  
*8041008  
900056  
900925  
900547  
900813  
1
1
6
6
5
1
1
2
2
1
2
1
* Denotes  
standard  
hardware item  
that may be  
purchased  
locally.  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
*8041010  
900039  
890148  
*8041010  
900039  
890148  
BAR BAG SUPPORT  
DOOR EXHAUST ASSY (incl. item 62 )  
SCREW CAP #10 - 24 x 5/8  
NUT LOCK #10 NC  
WASHER #10 FC  
WASHER LOCK 5/16 EXT.TOOTH  
BRACKET - HEIGHT ADJUSTMENT  
SCREW CAP 5/16 - 24 x 1"  
SPRING  
TIRE - ONLY (PER ASSY)  
PIN - HAIR COTTER  
ROD SHORT HEIGHT ADJUSTMENT  
BOLT - CARRIAGE 5/16 - 18 x 3-1/2  
WASHER - FLAT 5/16 SAE  
NUT LOCK 5/16 - 18 HEX  
HANDLE LOWER KD505  
PLATE HANDLE SUPPORT  
LABEL DANGER CUT FINGER  
WASHER FLAT CUT 5/16  
SCREW CAP 5/16 - 18 x 2-1/2  
WASHER HUB CAP 1/2 I.D.  
AXLE FRONT MECH. ASSY (INCL 17, 37, 38, 45)  
WHEEL ASSY CAST (incl. items 21)  
WASHER 0.75 C”  
*8059135  
*8164005  
*8171001  
*8181008  
900932  
400164  
900136  
900507  
900471  
890110  
*8024050  
*8172008 20  
*8160002 10  
900041  
900933  
400424  
*8171003  
-
900927  
900749  
900509  
900997  
6
6
2
5
1
3
1
1
1
1
4
*8059135  
*8164005  
*8171001  
*8181008  
900932  
-
900136  
900507  
900471  
890110  
*8024050  
6
6
2
2
1
-
1
1
1
1
4
*8172008 20  
*8160002 10  
1
1
2
2
-
4
1
4
900041  
900933  
400424  
*8171003  
*8041034  
900927  
900749  
900509  
900997  
1
1
2
2
1
4
1
4
1-0  
1-0  
SCREW CAP 5/16 - 18 x 1"  
SPACER 0.340" I.D. x 0.330" LG.  
PLATE BRACE REAR  
SCREW CAP 1/4 - 20 x 1/2  
SPACER  
SCREW SELF TAPPING 10 - 24 x 1/2  
NOZZLE MAINFRAME ASSY (incl. one of items 29, 44, 42, 55, 64 )  
PLUG  
PLATE QUAD.ADJUSTABLE  
BLADE CHIPPER  
IMPELLER ASSY (incl. items 46, 49, 50, 51, 59, 65, 66, 67 )  
LABEL CHIPPER  
KEY 3/16 SQ. x 1.25  
KEY HI PRO 5/32 x 5/8  
WASHER LOCK 3/8 TWISTED TOOTH  
SCREW CAP 3/8 - 24 x 1 (HARDENED) (TORQUE 50 FT-LBS)(68N m)  
HOUSING ASSY (incl. items 12, 14, 15, 16, 86)  
ENGINE HONDA 5.5 H.P.  
ENGINE BRIGGS & STRATTON 5 H.P.QUANTUM IC  
NUT LOCK 5/16 - 18 HEX  
ROD BUMPER  
SCREW CAP 5/16 - 18 x 1-1/4  
SCREW CAP 5/16 - 18 x 1-1/2  
CAP HUB  
WASHER FLAT 1/2 SAE  
SCREW SOCKET HD. 5/16 - 18 x 3/4 GR. 8  
HT ADJUST ASSY  
*8041028  
900745  
900905  
*8041002  
900926  
*8123086  
900931  
900146  
900746  
890101  
890146-S  
890152  
-
900162  
400502  
900154  
890155  
900615  
-
2
2
2
4
6
1
1
1
1
1
1
1
-
2
1
1
1
1
-
*8041028  
900745  
900905  
*8041002  
900926  
*8123086  
900931  
900146  
900746  
890101  
890144-S  
890152  
9201080  
-
400502  
900154  
890155  
-
900273  
*8160002  
900939  
*8041029  
-
900486  
*8172011  
890103  
890326  
*8197016  
810736  
400268  
900977  
890104  
890130  
890131  
890159  
890119  
890127  
890149  
890150  
890108  
*8161041  
830166  
890167  
2
2
2
4
6
1
1
1
1
1
1
1
1
-
1
1
1
-
1
3
1
2
-
4
8
2
1
4
1
1
1
2
0-1  
0-2  
1
2
2
9
9
2
2
2
1
50  
51  
52  
53  
.
54  
55  
56  
*8160002  
900939  
-
1
1
-
*8041030  
900486  
*8172011  
890103  
890326  
*8197016  
810736  
400268  
900977  
890104  
890130  
890131  
890159  
890119  
890127  
890149  
890150  
890108  
*8161041  
830166  
890167  
1
4
8
2
1
4
1
1
1
2
0-1  
0-2  
1
2
2
9
9
2
2
2
1
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
PIN COTTER 3/32 x 3/4  
LABEL DANGER FLYING MATERIAL  
LABEL DO NOT FILL WHEN ENGINE IS HOT  
GUARD FOAM INSERT  
NUT KEPS 5/16 -18  
WASHER SHIM 0.060" (1.52mm)  
WASHER SHIM 0.020" (0.51mm)  
PLATE TOP ASSY (incl. items 14, 15, 29, 48, 69, 70, 71, 72)  
GUARD FLAPPER  
PLATE FLAPPER ENTRANCE  
SCREW CAP 5/16 - 18 x 1/2 HEX HD. GR. 5  
WASHER LOCK CONICAL 5/16  
KNOB WING 5/16 - 18  
NUT LOCK 5/16 - 18 THIN HT.  
GRIP HANDLE  
BRACKET LOPPER LOOP  
Page 11 of 12  
Part No. 890313  
Form No. F010396D  
PARTS LIST CONTINUED  
( Continued from page 11 )  
19  
TKD505ICQ  
Part No.  
TKD505H  
Item  
No.  
QTY  
QTY  
* Denotes  
standard  
Description  
Part No.  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
hardware item  
that may be  
purchased  
locally.  
CONNECTOR BAG QUICK  
LABEL READ OWNER'S MANUAL  
TAMPER  
LABEL EAR EYE BREATHING  
PLATE BRACE ADJ. KD / TKD  
890176  
890301  
890229  
890254  
900756  
1
1
1
1
1
890176  
890301  
890229  
890254  
900756  
1
1
1
1
1
20  
Before Requesting Service Review These Suggestions  
TROUBLESHOOTING  
Possible Cause  
Solution  
Problem  
Will not vacuum or has poor vacuum perfor-  
mance.  
Dirty debris bag. Nozzle height set too high or too low.  
Hose kit cap missing. Clogged nozzle or exhaust.  
Excessive quantity of debris.  
Clean debris bag. Shake bag clean or wash. Adjust  
nozzle height. Check for hose kit cap. Unclog nozzle or  
exhaust (see page 5). Allow air to feed with debris.  
Extremely hard wood. Dull or damaged chipper blade.  
Poor chipping performance.  
Avoid extremely hard wood. Sharpen or replace  
chipper blade (see page 8).  
Feeding branches into chipper too rapidly. Engine  
service may be required.  
Engine stalls or labors when chipping.  
Feed branches at a slower rate. Service engine.  
Nozzle height out of adjustment.  
Nozzle scrapes ground in lowest height  
setting.  
Adjust nozzle height. (See Nozzle height fine  
adjustment for hard surface use on page 5).  
Loose or out of balance impeller or loose engine.  
Check impeller and replace if required. Check  
Engine.  
Abnormal vibration.  
Engine will not start.  
Stop switch off (Honda only). Throttle in off position.  
Engine not in full choke position (Honda only). Out of  
gasoline. Bad or old gasoline. Spark Plug wire  
disconnected. Dirty air cleaner.  
Check stop switches, throttle, choke position and  
gasoline. Connect spark plug wire. Clean or replace  
air cleaner. Or contact a qualified service person.  
See page 5, Clearing a clogged chipper hopper.  
Contact an engine servicing dealer for engine  
problems.  
Engine is locked, will not  
pull over.  
Debris locked in chipper blade, hopper or inside  
impeller. Engine problem.  
WARRANTY PROCEDURE  
Engine Service and Warranty  
22.1  
22  
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.  
The WARRANTY terms are stated on the lower part which remains with the  
user. Whenever a Billy Goat Machine is faulty due to a defect in material  
and / or workmanship, the owner should make a warranty claim as follows:  
Contact your nearest engine manufacturer's autho-  
rized servicing dealer.  
Record your machine model, serial number  
Serial Plate  
21  
and date-of-purchase and where purchased  
The Machine should be taken to the dealer from whom it was  
purchased or to an authorized Billy Goat dealer.  
1803 S. Jefferson  
P.O. Box 308  
Lee's Summit,  
The owner should present the remaining half of the Warranty  
Registration Card, or, if this is not available, the invoice or receipt.  
MO 64063 / USA  
Tel (816) 524-9666  
L
A
R
Fax (816) 524-6983  
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,  
who will send it with the faulty part to Billy Goat headquarters.  
98  
Model  
Serial No.  
The Quality / Service department at Billy Goat headquarters will study  
the claim and parts and will notify their conclusions.  
The decision by the Quality / Service department at Billy Goat  
headquarters to approve or reject a Warranty claim is final and  
binding.  
L
p
Unit(Weight)  
lbs.  
Engine Power  
kW  
A
108  
Operator  
kg  
rpm  
min-1  
Note: To process a Warranty Claim, it is necessary to quote the Model  
& Serial number who are printed on the Billy Goat Serial Plate.  
BILLY GOAT INDUSTRIES INC.  
P.O.BOX 308 (1803 S JEFFERSON) LEE'S SUMMIT, MO 64063 / USA  
PHONE:816-524-9666 FAX:816-524-6983  
Purchase  
Date  
Purchased  
from  
Page 12 of 12  
Part No. 890313  
Form No. F010396D  

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