HEAT CONTROLLER, INC.
Wall Mounted
Multi-Zone Split System
Air Conditioning/Heat Pump
Indoor Unit: B-MMC09FA-1
B-MMH09FA-1
B-MMC12FA-1
B-MMH12FA-1
Outdoor Unit :A-MMC18FA-1
A-MMH18FA-1
A-MMC24FA-1
A-MMH24FA-1
A-MMC36FA-1
A-MMH36FA-1
Before servicing the unit, read the
“safety precautions” in this manual.
Only for authorized service personnel.
Combination table
Combination table
18 kBtu/h( 2 rooms)
Combination
Indoor Unit A(kBtu/h)
9
Indoor Unit B(kBtu/h)
9
Total(kBtu/h)
18
2 Indoor Units
24 kBtu/h( 2 rooms)
Combination
Indoor Unit A(kBtu/h)
12
Indoor Unit B(kBtu/h)
12
Total(kBtu/h)
24
2 Indoor Units
36 kBtu/h (3 rooms)
Combination
Indoor Unit A(kBtu/h) Indoor Unit B(kBtu/h) Indoor Unit C(kBtu/h)
Total(kBtu/h)
36
3 Indoor Units
12
12
12
Notes :
1.Cooling Capacity is based on : indoor temp. 26.7°C(80.1°F)DB, 19.4°C(66.9°F)WB; outdoor temp. 35°C(95°F)DB, 23.9°C(75°F)WB
2.Heating Capacity is based on : indoor temp. 21.1°C(70°F)DB, 15.6°C(60.1°F)WB; outdoor temp. 8.3°C(46.9°F)DB, 6.1°C(43°F)WB
Symbols Used in this Manual
This symbol alerts you to the risk of electric shock.
This symbol alerts you to hazards that could cause harm to the
air conditioner.
NOTICE
This symbol indicates special notes.
Service Manual
- 3 -
Safety Precautions
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
I Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
This symbol indicates the possibility of death or serious injury.
WARNING
CAUTION This symbol indicates the possibility of injury or damage to properties only.
I Meanings of symbols used in this manual are as shown below.
Be sure not to do.
Be sure to follow the instruction.
WARNING
I Installation
Do not use a defective or under-
rated circuit breaker. Use this
appliance on a dedicated circuit.
For electrical work, contact the
dealer, seller, a qualified electrician,
or an Authorized Service Center
Always ground the product.
.
• There is risk of fire or electric
shock.
• Do not disassemble or repair the
product. There is risk of fire or
electric shock.
• There is risk of fire or electric
shock.
Install the panel and the cover
of control box securely.
Always install a dedicated cir-
cuit and breaker.
Use the correctly rated break-
er or fuse.
• There is risk of fire or electric
shock.
• Improper wiring or installation may • There is risk of fire or electric
cause fire or electric shock shock.
Wall Mounted Multi-Zone Split System Air Conditioner
- 4 -
Safety Precautions
Do not install, remove, or re-
install the unit by yourself
(customer).
Be cautious when unpacking
and installing the product.
For installation, always con-
tact the dealer or an
Authorized Service Center.
• There is risk of fire, electric shock, • Sharp edges could cause injury.
• There is risk of fire, electric shock,
explosion, or injury.
explosion, or injury.
Be especially careful of the case
edges and the fins on the con-
denser and evaporator.
Do not install the product on a Be sure the installation area
Do not let the air conditioner
run for a long time when the
humidity is very high and a
door or a window is left open.
defective installation stand.
does not deteriorate with age.
• It may cause injury, accident, or
damage to the product.
• If the base collapses, the air condi- • Moisture may condense and wet or
tioner could fall with it, causing
property damage, product failure,
and personal injury.
damage furniture.
Do not allow water to run into
electric parts.
Do not store or use flammable Do not use the product in a
gas or combustibles near the
product.
tightly closed space for a long
time.
• It may cause There is risk of fire,
failure of the product, or electric
shock.
• There is risk of fire or failure of
product.
• Oxygen deficiency could occur.
Gasolin
Service Manual
- 5 -
Safety Precautions
When flammable gas leaks,
turn off the gas and open a
window for ventilation before
turn the product on.
If strange sounds or smoke
come from the product, turn
the breaker off.
Stop operation and close the
window in storm or hurricane.
If possible, remove the prod-
uct from the window before
the hurricane arrives.
• Do not use the telephone or turn
switches on or off. There is risk of
explosion or fire
• There is risk of electric shock or
fire.
• There is risk of property damage,
failure of product, or electric shock.
Do not open the inlet grill of the product
during operation. (Do not touch the elec-
trostatic filter, if the unit is so equipped.)
When the product is soaked
(flooded or submerged), contact never enter the product.
an Authorized Service Center.
Be cautious that water can
• There is risk of physical injury,
electric shock, or product failure.
• There is risk of fire or electric
shock.
• There is risk of fire, electric shock,
or product damage.
Ventilate the product from time to time when
operating it together with a stove, etc.
Turn the main power off when cleaning or
maintaining the product.
• There is risk of fire or electric shock.
• There is risk of electric shock.
Wall Mounted Multi-Zone Split System Air Conditioner
- 6 -
Safety Precautions
When the product is not being used for a long time,
disconnect the power by turning off the breaker.
Take care to ensure that nobody could step on
or fall onto the outdoor unit.
• There is risk of product damage or failure, or unintend- • This could result in personal injury and product dam-
ed operation.
age.
CAUTION
I Installation
Always check for gas (refrigerant) leak-
age after installation or repair of product.
Install the drain hose to ensure that
water is drained away properly.
Keep level even when
installing the product.
• Low refrigerant levels may cause
failure of product.
• A bad connection may cause water • To avoid vibration or water leak-
leakage.
age.
90°
Do not install the product
where the noise or hot air
from the outdoor unit could
offend neighbors.
Use two or more people to lift
and transport the product.
Do not install the product
where it will be exposed to
sea wind (salt spray) directly.
• It may cause a problem for your
neighbors.
• Avoid personal injury.
• It may cause corrosion on the
product. Corrosion, particularly on
the condenser and evaporator fins,
could cause product malfunction or
inefficient operation.
Service Manual
- 7 -
Safety Precautions
I Operational
Do not expose the skin direct-
ly to cool air for long periods
of time.
Do not use the product for
special purposes, such as
preserving foods, works of
art, etc. It is a consumer air
conditioner, not a precision
refrigeration system.
Do not block the inlet or outlet
of air flow.
(Don't sit in the draft.)
• This could harm to your health.
• There is risk of damage or loss of
property.
• It may cause product failure.
Use a soft cloth to clean. Do
not use harsh detergents, sol-
vents, etc.
Do not touch the metal parts of Do not step on or put anyting
the product when removing the on the product. (outdoor
air filter. They are very sharp!
units)
• There is risk of fire, electric shock, • There is risk of personal injury.
or damage to the plastic parts of
• There is risk of personal injury and
failure of product.
the product.
Always insert the filter secure- Do not insert hands or other
Do not drink the water drained
ly. Clean the filter every two
weeks or more often if neces-
sary.
objects through the air inlet or from the product.
outlet while the product is
operating.
•
A dirty filter reduces the efficiency of • There are sharp and moving parts • It is not sanitary and could cause
the air conditioner and could cause
product malfunction or damage.
that could cause personal injury.
serious health issues.
Wall Mounted Multi-Zone Split System Air Conditioner
- 8 -
Safety Precautions
Use a firm stool or ladder when cleaning or
maintaining the product.
Replace the all batteries in the remote control
with new ones of the same type. Do not mix
old and new batteries or different types of bat-
teries.
• Be careful and avoid personal injury.
• There is risk of fire or explosion
Do not recharge or disassemble the batteries.
Do not dispose of batteries in a fire.
If the liquid from the batteries gets onto your
skin or clothes, wash it well with clean water.
Do not use the remote if the batteries have
leaked.
• They may burn or explode.
• The chemicals in batteries could cause burns or other
health hazards.
If you ingest the liquid from the batteries, call your
local poison control center or a doctor.
Do not use the remote is the batteries have leaked.
• The chemicals in batteries could cause burns or other
health hazards.
Service Manual
- 9 -
Seaside applications and installation
Seaside applications and installation
1. Air conditioners should not be installed in areas where corrosive gases, such as acid or alkaline gas, are produced.
2. Do not install the product where it could be exposed to sea wind (salty wind) directly. It can result corrosion
on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunc-
tion or inefficient performance.
3. If outdoor unit is installed close to the seaside, it should avoid direct exposure to the sea wind.
Selecting the location(Outdoor Unit)
1) If the outdoor unit is to be installed close to the seaside, direct exposure to the sea wind should be avoided.
Install the outdoor unit on the opposite side of the sea wind direction.
Sea wind
Sea wind
2) To install the outdoor unit on the seaside, set up a windbreaker/barrier to keep the unit from being exposed to
the sea wind.
• It should be strong enough (like concrete) to
Windbreaker/Barrier
obstruct the wind from the sea.
• The height and width should be more than 150% of
the outdoor unit.
Sea wind
•
A minimum of 70cm (27.6inches) of space between
outdoor unit and the windbreaker/barrier for easy
air flow.
3) Select a well-drained place.
1. Periodic ( more than once/year ) cleaning of dust or salt particles stuck on the heat exchanger using water is recommended.
Wall Mounted Multi-Zone Split System Air Conditioner
- 10 -
Dimensions
Dimensions
Indoor Unit
Split Type Indoor
H
D
W
Installation plate
Model
Split Type
Dimension
9 kBtu/h
840(33)
12 kBtu/h
W
H
mm(in)
mm(in)
mm(in)
895(35.2)
282(11.1)
165(6.5)
270(10.6)
153(6)
D
Service Manual
- 11 -
Dimensions
Outdoor Unit
W
L6
L5
L7
MODEL
UE
18kBtu/h
DIM
W
mm(in)
870(34.3)
655(25.8)
320(12.6)
370(14.6)
25(1.0)
H
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
D
L1
L2
L3
L4
L5
L6
L7
775(30.5)
25(1.0)
546(21.5)
160(6.3)
160(6.3)
Wall Mounted Multi-Zone Split System Air Conditioner
- 12 -
Dimensions
W
L6
L5
L7
MODEL
UE 1
24kBtu/h
DIM
W
H
mm(in)
870(34.3)
808(31.8)
320(12.6)
370(14.6)
25(1.0)
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
D
L1
L2
L3
L4
L5
L6
L7
775(30.5)
25(1.0)
546(21.5)
160(6.3)
160(6.3)
Service Manual
- 13 -
Dimensions
W
Gas side
3-way valve
Liquid side
2-way valve
L9
L7
L6
L8
MODEL
UE2
36kBtu/h
DIM
W
mm(in)
870(34.3)
1038(40.7)
320(12.6)
360(14.2)
340(13.4)
25(1.0)
H
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
D
L1
L2
L3
L4
L5
L6
L7
L8
L9
L10
L11
1035(40.8)
25(1.0)
546(21.5)
160(6.3)
160(6.3)
44(11.7)
64.5(2.5)
50(2.0)
Wall Mounted Multi-Zone Split System Air Conditioner
- 14 -
Product Specifications
Product Specifications
Indoor Unit
Indoor Unit Type
Model
Wall Mounted
B-MMC09FA-1
B-MMH09FA-1
B-MMC12FA-1
B-MMH12FA-1
Nominal Cooling Capacity
kcal/h(W)
Btu/h
2,267(2,637)
2,267(2,637)
3,023(3,516)
12,000
-
3,023(3,516)
9,000
-
9,000
12,000
3,023(3,516)
12,000
Nominal Heating Capacity
kcal/h(W)
Btu/h
2,267(2,637)
9,000
-
-
Air Circulation
CFM(CMM)
°C
289(8.2)
18~30
289(8.2)
18~30
332(9.4)
18~30
332(9.4)
18~30
Setting temperature range(cool/heat)
Fan motor
Output
W
15
15
15
15
Model
DL-88430LGIF
DC36
DL-88430LGIF
DC36
DL-88430LGIF
DC36
DL-88430LGIF
DC36
Input
V
A
Running Current
Type
0.15
0.15
0.15
0.15
Fan
Cross Flow Fan
1/3.74(95)
31 / 29 / 22
Thermistor
0.197(5.0)
20
Cross Flow Fan
1/3.74(95)
31 / 29 / 22
Thermistor
0.197(5.0)
20
Cross Flow Fan
1/3.74(95)
36 / 32 / 29
Thermistor
0.197(5.0)
18
Cross Flow Fan
1/3.74(95)
36 / 32 / 29
Thermistor
0.197(5.0)
18
No. Used / Diameter
EA/inch(mm)
dBA
Noise Level (Sound Press,1m) H/M/L
Temperature controller
Coil
Tube Size (OD)
inch(mm)
Fins per inch
No. of Rows & Column
2R,15C
-
2R,15C
2R,15C
-
2R,15C
Dehumidification Rate
Dimensions (W*H*D)
Net Weight
pints/day
inch(mm)
lbs(kg)
12.4
13.5
33.0*10.6*6.0(840*270*153) 33.0*10.6*6.0(840*270*153) 35.2*11.1*6.5(895*282*165) 35.2*11.1*6.5(895*282*165)
15.4(7)
1/4 (6.35)
3/8 (9.52)
0.79(20)
15.4(7)
1/4 (6.35)
3/8 (9.52)
0.79(20)
20.9(9.5)
1/4 (6.35)
3/8 (9.52)
0.79(20)
20.9(9.5)
1/4 (6.35)
3/8 (9.52)
0.79(20)
Piping Connection Liquid
Gas
inch(mm)
inch(mm)
inch(mm)
inch(mm)
20/40ft(hi-c)
Drain hose (ID Ø)
Packing Dimension (W*H*D)
Stuffing Quantity With(Without) S/Parts
35.7*13.1*8.8(906*332*223) 35.7*13.1*8.8(906*332*223) 38.3*9.1*14.6(973*231*372) 38.3*9.1*14.6(973*231*372)
440/910 (1091)
440/910 (1091)
353/719 (792)
353/719 (792)
Note : 1. Due to our policy of innovation some specifications may be changed without notification.
Service Manual
- 15 -
Product Specifications
Outdoor Unit - Multiple piping models
Model
A-MMC18FA-1
A-MMH18FA-1
18,000
18,000
Cooling Capacity
Heating Capacity
Btu/hr
W
5,275
5,275
4,536
4,536
kcal/hr
Btu/hr
W
-
18,000
-
5,275
-
4,536
kcal/hr
W
1,978
1,978
Input
Cooling
Heating
Cooling
Heating
-
1,960
W
8.8
8.8
Running Current(208/230V)
Power Supply
A
-
8.6
A
1,208/230,60
1,208/230,60
Ø,V,Hz
2
2
Max. Number of Connectable Indoor Units
Rotary
Rotary
Compressor
(Constant)
Type
GK094K
GK094K
Model
Hermetic
Hermetic
Motor Type
Quantity
1
1
Ea
W
955
955
Motor Input
Oil Charge
Oil Type
330 10
330 10
cc
FVC68D
FVC68D
30 / 370
30 / 370
Capacitor
µF/Vac
External Type(MRA98996-12026)
External Type(MRA98996-12026)
O.L.P Type(model name)
Type
Rotary
Rotary
Compressor
(Constant)
GK113K
GK113K
Model
Hermetic
Hermetic
Motor Type
Quantity
1
1
Ea
W
1,120
1,120
Motor Input
Oil Charge
Oil Type
330 10
330 10
cc
FVC68D
FVC68D
35 / 370
35 / 370
Capacitor
µF/Vac
oz(g)
External Type(MRA12124-12026)
External Type(MRA12124-12026)
O.L.P Type(model name)
Charge
49.4(1400)
49.4(1400)
Refrigerant charge
Coil
R410A
R410A
Type
EEV
EEV
Control
0.276(7.0)
0.276(7.0)
Tube Size (OD)
Fins per inch
No. of Rows & Column/No.
Model
inch(mm)
18
18
2R,28C
2R,28C
IC-1640LG GE
IC-1640LG GE
Fan motor
Fan
90
90
Output
W
6/370
6/370
Capacitor
µF/Vac
Propeller
Propeller
Type
1765.7(50)
1765.7(50)
No. Used / Diameter
Discharge
Outdoor
CFM(CMM)
Side / Top
CMM(CFM)
Side
Side
50(1765.7)
50(1765.7)
Air Circulation
51
51
Invertion Cycle
1/4 (6.35) * 2EA
3/8 (9.52) * 2EA
34.3*25.8*12.6 (870*655*320)
125.7(57)
Noise Level(H/L) at 230V Sound Press,1m
Defrosting
dB(A)
1
-
1/4 (6.35) * 2EA
SVC Valve
Liquid
Gas
inch(mm)
3/8 (9.52) * 2EA
34.3*25.8*12.6 (870*655*320)
Dimensions
Net Weight
W*H*D
Outdoor
inch(mm)
lbs(kg)
ft(m)
125.7(57)
98.4(30)
98.4(30)
Max. Interunit Piping Length Total of Each Room
For One Room
49.2(15)
49.2(15)
ft(m)
24.6(7.5)
24.6(7.5)
Max. Installation
Height Difference
Packing Dimension
Stuffing Quantity
SEER
Indoor Unit~Outdoor Unit
Indoor Unit~Indoor Unit
W*H*D
ft(m)
24.6(7.5)
24.6(7.5)
ft(m)
40.2*28.2*17.2 (1020*716*437)
40.2*28.2*17.2 (1020*716*437)
81/171
inch(mm)
20/40ft
81/171
13.0
-
13.0
7.7
HSPF
Note:
1. Capacities are based on the following conditions:
2. Wiring cable size must comply with the applicable local and national code.
3. Capacities are Net Capacities.
Cooling:
- Indoor Temperature 26.7˚C(80˚F) DB/19.4˚C(67˚F) WB
- Outdoor Temperature 35˚C(95˚F) DB/23.9˚C(75˚F) WB
- Indoor Temperature 21.1˚C(70˚F) DB/15.6˚C(60˚F) WB
- Outdoor Temperature 8.3˚C(47˚F) DB/6.1˚C(43˚F) WB
4. The specification may be subject to change without prior notice for purpose
of improvement.
Heating:
Piping Length - Interconnecting Piping Length 24.6 ft(7.5m)
- Level Difference of Zero
Wall Mounted Multi-Zone Split System Air Conditioner
- 16 -
Product Specifications
Model
A-MMC24FA-1
A-MMH24FA-1
24,000
24,000
Cooling Capacity
Heating Capacity
Btu/hr
W
7,033
7,033
6,037
6,037
kcal/hr
Btu/hr
W
-
24,000
-
7,033
-
6,037
kcal/hr
W
2,526
2,526
Input
Cooling
Heating
Cooling
Heating
-
2440
W
11.4
11.4
Running Current(208/230V)
Power Supply
A
-
11.1
A
1,208/230,60
1,208/230,60
Ø,V,Hz
2
2
Max. Number of Connectable Indoor Units
Rotary
Rotary
Compressor
(Constant)
Type
GK094K
GK094K
Model
Hermetic
Hermetic
Motor Type
Quantity
1
1
Ea
W
955
955
Motor Input
Oil Charge
Oil Type
330 10
330 10
cc
FVC68D
FVC68D
30 / 370
30 / 370
Capacitor
µF/Vac
External Type(MRA98996-12026)
External Type(MRA98996-12026)
O.L.P Type(model name)
Type
Rotary
Rotary
Compressor
(Constant)
GK141K
GK141K
Model
Hermetic
Hermetic
Motor Type
Quantity
1
1
Ea
W
1430
1,430
Motor Input
Oil Charge
Oil Type
350 10
350 10
cc
FVE
FVE
35 / 370
35 / 370
Capacitor
µF/Vac
oz(g)
External Type(MRA12105-12026)
External Type(MRA12105-12026)
O.L.P Type(model name)
Charge
56.4(1,600)
56.4(1,600)
Refrigerant charge
Coil
R410A
R410A
Type
EEV
EEV
Control
0.276(7.0)
0.276(7.0)
Tube Size (OD)
Fins per inch
No. of Rows & Column/No.
Model
inch(mm)
18
18
2R,36C
2R,36C
IC-1640LG GE
IC-1640LG GE
Fan motor
Fan
90
90
Output
W
6/370
6/370
Capacitor
µF/Vac
Propeller
Propeller
Type
1 / 460
1 / 460
No. Used / Diameter
Discharge
Outdoor
CFM(CMM)
Side / Top
CMM(CFM)
Side
Side
1872(53)
1872(53)
Air Circulation
54
54
Invertion Cycle
1/4 (6.35) * 2EA
3/8 (9.52) * 2EA
34.3*31.8*12.6 (870*808*320)
141.1(64)
Noise Level(H/L) at 230V Sound Press,1m
Defrosting
dB(A)
1
-
1/4 (6.35) * 2EA
SVC Valve
Liquid
Gas
inch(mm)
3/8 (9.52) * 2EA
34.3*31.8*12.6 (870*808*320)
Dimensions
Net Weight
W*H*D
Outdoor
inch(mm)
lbs(kg)
ft(m)
141.1(64)
98.4(30)
98.4(30)
Max. Interunit Piping Length Total of Each Room
For One Room
49.2(15)
49.2(15)
ft(m)
24.6(7.5)
24.6(7.5)
Max. Installation
Height Difference
Packing Dimension
Stuffing Quantity
SEER
Indoor Unit~Outdoor Unit
Indoor Unit~Indoor Unit
W*H*D
ft(m)
24.6(7.5)
24.6(7.5)
ft(m)
40.2*34.3*17.2 (1022*870*437)
40.2*34.3*17.2 (1022*870*437)
54/114
inch(mm)
20/40ft
54/114
13.0
-
13.0
7.7
HSPF
Note:
1. Capacities are based on the following conditions:
2. Wiring cable size must comply with the applicable local and national code.
3. Capacities are Net Capacities.
Cooling:
- Indoor Temperature 26.7˚C(80˚F) DB/19.4˚C(67˚F) WB
- Outdoor Temperature 35˚C(95˚F) DB/23.9˚C(75˚F) WB
- Indoor Temperature 21.1˚C(70˚F) DB/15.6˚C(60˚F) WB
- Outdoor Temperature 8.3˚C(47˚F) DB/6.1˚C(43˚F) WB
4. The specification may be subject to change without prior notice for purpose
of improvement.
Heating:
Piping Length - Interconnecting Piping Length 24.6 ft(7.5m)
- Level Difference of Zero
Service Manual
- 17 -
Product Specifications
Model
A-MMC36FA-1
A-MMH36FA-1
Cooling Capacity
Btu/hr
W
36,000
36,000
10,550
10,500
kcal/hr
Btu/hr
W
9,071
9,071
Heating Capacity
-
36,000
-
10,500
kcal/hr
W
-
9,071
Input
Cooling
Heating
Cooling
Heating
4,045
4,045
W
-
3340
Running Current(208/230V)
Power Supply
A
18.2
18.2
A
-
17.9
Ø,V,Hz
1,208/230,60
1,208/230,60
Max. Number of Connectable Indoor Units
3
3
Compressor
(Constant)
Type
Rotary
Rotary
Model
GK141K
GK141K
Motor Type
Quantity
2 Pole Induction(PSC)
2 Pole Induction(PSC)
Ea
W
1
1
Motor Input
Oil Charge
Oil Type
1430
1430
cc
350Å}10
350Å}10
FVC68D
FVC68D
Capacitor
µF/Vac
35 / 370
35 / 370
O.L.P Type(model name)
Type
External Type
External Type
Compressor
(Constant)
Rotary
Rotary
Model
GJ230K
GJ230K
Motor Type
Quantity
2 Pole Induction(PSC)
2 Pole Induction(PSC)
Ea
W
1
1
Motor Input
Oil Charge
Oil Type
2370
2370
cc
700 10
7000 10
FVC68D
FVC68D
Capacitor
µF/Vac
oz(g)
50 / 400
50 / 400
O.L.P Type(model name)
Charge
Internal Type
Internal Type
Refrigerant charge
Coil
84.7(2400)
84.7(2400)
Type
R410A
R410A
Control
EEV
EEV
Tube Size (OD)
Fins per inch
No. of Rows & Column/No.
Model
inch(mm)
0.276(7.0)
0.276(7.0)
18
18
2R,48C
2R,48C
Fan motor
Fan
ARC286B01 * 2
ARC286B01 * 2
Output
W
102
102
Capacitor
µF/Vac
2/370
2/370
Type
Propeller
Propeller
No. Used / Diameter
Discharge
Outdoor
EA/inch(mm)
Side / Top
2 / 15.7(400)
2 / 15.7(400)
Side
Side
Air Circulation
CFM(CMM)
2225(63)
2225(63)
Noise Level(H/L) at 230V Sound Press,1m
dB(A)
1
51
51
SVC Valve
Liquid
Gas
inch(mm)
1/4 (6..35) * 3EA
1/4 (6..35) * 3EA
3/8 (9.52) * 3EA
3/8 (9.52) * 3EA
Dimensions
Net Weight
W*H*D
Outdoor
inch(mm)
lbs(kg)
ft(m)
34.3*40.7*12.6 (870*1038*320)
34.3*40.7*12.6 (870*1038*320)
185.2(84)
185.2(84)
Max. Interunit Piping Length Total of Each Room
For One Room
147.6(45)
147.6(45)
ft(m)
49.2(15)
49.2(15)
Max. Installation
Height Difference
Packing Dimension
Stuffing Quantity
SEER
Indoor Unit~Outdoor Unit
Indoor Unit~Indoor Unit
W*H*D
ft(m)
24.6(7.5)
24.6(7.5)
ft(m)
24.6(7.5)
24.6(7.5)
inch(mm)
20/40ft
41.3*44.9*17.3 (1048*1140*439)
41.3*44.9*17.3 (1048*1140*439)
53/111
13.0
-
53/111
13.0
7.7
HSPF
Note:
1. Capacities are based on the following conditions:
2. Wiring cable size must comply with the applicable local and national code.
3. Capacities are Net Capacities.
Cooling:
- Indoor Temperature 26.7˚C(80˚F) DB/19.4˚C(67˚F) WB
- Outdoor Temperature 35˚C(95˚F) DB/23.9˚C(75˚F) WB
- Indoor Temperature 21.1˚C(70˚F) DB/15.6˚C(60˚F) WB
- Outdoor Temperature 8.3˚C(47˚F) DB/6.1˚C(43˚F) WB
4. The specification may be subject to change without prior notice for purpose
of improvement.
Heating:
Piping Length - Interconnecting Piping Length 24.6 ft(7.5m)
- Level Difference of Zero
Wall Mounted Multi-Zone Split System Air Conditioner
- 18 -
Installation
Installation
Read carefully and then follow step-by-step.
Installation Parts
Installation plate
Type "A" screw and plastic anchor
Remote Control Holder
Type "B" screw
Installation Tools
Figure
Name
Figure
Name
Screw driver
Electric Drill
Ohmmeter
Hexagonal wrench
Measuring Tape, Knife
Hole Core Drill
Ammeter
Gas Leak Detector
Thermometer,
Level
Adjustable Wrench
Torque wrench
Flaring Tool Set
Service Manual
- 19 -
Installation
Selecting the best location
Indoor unit
1. Do not have any heat or steam near the unit.
More than 10 cm
(3.9 inch)
2. Select a place where there are no obstacles in front
of the unit.
More than 20 cm
(7.9 inch)
3. Make sure that condensation drainage can be conve-
niently routed away.
4. Do not install near a doorway.
5. Ensure the unit is unobstructed, allow proper space on all sides
according to the arrows and distance measurements in the figures.
More than 2.4m
(8 ft)
More than 10 cm
(3.9 inch)
6. Use a metal detector or stud finder to locate studs to
prevent unnecessary damage to the wall.
CAUTION: Install the indoor unit
on the wall where the height from
the floors more than 2.4 m (8 ft).
Outdoor unit
more than 30 cm
(11.8 inch)
18 / 24 kBtu/h
1. If an awning is built over the unit to prevent direct
sunlight or rain exposure, make sure that heat radia-
tion from the condenser is not restricted.
more than 30 cm
(11.8 inch)
2. Ensure the unit is unobstructed, allow proper space on all sides
according to the arrows and distance measurements in the figures.
3. Do not place animals and plants in the path of the
warm air.
more than 70 cm
(27.6 inch)
4. Take the air conditioner weight into account and
select a place where noise and vibration are mini-
mum.
more than 60 cm
(23.6 inch)
5. Select a place so that the warm air and sound from
the air conditioner does not disturb neighbors.
36 kBtu/h
Rooftop Installations:
more than 30 cm
(11.8 inch)
If the outdoor unit is installed on a roof structure, be
sure to level the unit. Ensure the roof structure and
anchoring method are adequate for the unit location.
Consult local codes regarding rooftop mounting.
more than 30 cm
(11.8 inch)
more than 70 cm
(27.6 inch)
more than 60 cm
(23.6 inch)
Wall Mounted Multi-Zone Split System Air Conditioner
- 20 -
Installation
Piping length and elevation
Multi Piping Type
Max Elevation
between each
indoor unit and
outdoor unit (h1)
Max total length Max length of
Min length of
each pipe
(A/B/C)
Max elevation
between indoor
units (h2)
Capacity
of all pipes
each pipe
(A/B/C)
(A+B/A+B+C)
18 kBtu
24 kBtu
36 kBtu
30 m (100 ft)
30 m (100 ft)
45 m (150 ft)
15 m (50 ft)
15 m (50 ft)
15 m (50 ft)
3 m (10 ft)
3 m (10 ft)
3 m (10 ft)
7.5 m (25 ft)
7.5 m (25 ft)
7.5 m (25 ft)
7.5 m (25 ft)
7.5 m (25 ft)
7.5 m (25 ft)
Pipe Size
Indoor Capacity
Additional
Refrigerant
Gas
Liquid
Standard Length
9 kBtu
9.52 mm (3/8")
6.35 mm (1/4")
6.35 mm (1/4")
7.5 m (25 ft)
7.5 m (25 ft)
20 g/m (0.22 oz/ft)
20 g/m (0.22 oz/ft)
12 kBtu
9.52 mm (3/8")
A
A
18 / 24 kBtu/h
36 kBtu/h
h2
h2
h2
B
B
h1
h1
C
h1
h1
h1
B
CAUTION: Capacity is based on standard length and maximum allowance length is on the
basis of reliability.
Service Manual
- 21 -
Installation
Installing Installation Plate(Standard Type)
The wall you select should be strong and solid enough to
prevent vibration
Installation Plate
1. Mount the installation plate on the wall with
type "A" screws. If mounting the unit on a concrete wall,
use anchor bolts.
• Mount the installation plate horizontally by aligning the
centerline using a level.
Chassis
Hook
Type "A" screw
2. Measure the wall and mark the centerline. It is also
important to use caution regarding the location of the
installation plate, as routing the wiring through the wall is
typically done in this application. Drilling the hole through
the wall for piping connections must be done safely.
Installation plate
Distance (mm)
CHASSIS
B
D
A
B
C
D
A
C
9 kBtu/h
50(1.97) 105(4.13) 59(2.32) 105(4.13)
65(2.56) 110(4.33) 85(3.35) 110(4.33)
Ø70mm
Ø70mm
Left rear piping
Right rear piping
12 kBtu/h
Drilling the hole in the wall
• Drill the piping hole with a Ø 70 mm (Ø 2.75 inch) hole core drill. Drill the piping hole at either the right or the left
with the hole slightly slanted to the outdoor side.
WALL
Indoor
Outdoor
Wall Mounted Multi-Zone Split System Air Conditioner
- 22 -
Flaring Work and Connection of Piping
Flaring Work and Connection of Piping
Flaring work
The main cause for gas leakage is due to defects in flaring work. Carry out correct flaring work using the following procedures.
Cut the pipes
1. Use the copper pipe purchased locally.
2. Measure the distance between the indoor and the outdoor unit.
Copper
pipe
Slanted Uneven Rough
90°
3. Cut the pipes a little longer than measured distance.
4. Cut the cable 1.5m (5.0ft) longer than the pipe length.
Burrs removal
1. Completely remove all burrs from the cut cross section of
pipe/tube.
2. Put the end of the copper tube/pipe in a downward direction
as you remove burrs in order to avoid dropping burrs into the
tubing.
Pipe
Reamer
Point down
Adding the Flare Nut
• Remove flare nuts attached to the indoor and outdoor unit,
then put them on the end of the copper pipe once you hav
completed burr removal (it is not possible to put them on after
the flaring work)
Flare nut
Copper tube
Flaring work
• Carry out flaring work using flaring tool as shown below.
• Firmly hold copper pipe in the proper size hole dimension of
the bar as shown in the table below.
Outside diameter
A
Handle
Yoke
mm
Ø6.35
Ø9.52
inch
1/4
mm
0~0.5
0~0.5
Bar
Bar
3/8
Cone
Copper pipe
Clamp handle
Red arrow mark
Service Manual
- 23 -
Flaring Work and Connection of Piping
Check
1. Compare the flare work like the figure on the right.
Smooth all around
Inside is shiny without scratches
2. If a flared section is defective, cut it off and repeat the flar-
ing process again.
= Improper flaring =
Inclined Surface Cracked Uneven
damaged
thickness
Even length
all around
Connecting the Piping
Indoor
1. Prepare the indoor unit's piping and drain hose for installation through the wall.
2. Remove the plastic tubing retainer(see illustration on the
right) and pull the tubing and drain hose away from chassis.
For right rear piping
1. Route the indoor tubing and the drain hose in the direction
of rear right.
2. Insert the connecting cable into the indoor unit from the out-
door unit through the piping hole.
• Do not connect the cable to the indoor unit.
•
Make a small loop with the cable for easy connection later.
3. Tape the tubing, drain hose, and the connecting cable. Be
sure that the drain hose is located on the lowest side of the
bundle. Locating on the Upper side can cause the conden-
sation to overflow in the drain pan inside the indoor unit.
Drain hose
If the drain hose is routed inside the room, insulate the hose
with an insulation material* so that dripping from "sweat-
ing"(condensation) will not damage furniture or floors.
*Foamed polyethylene or equivalent is recommended.
Tape
Connecting
pipe
Drain hose
Connecting cable
Wall Mounted Multi-Zone Split System Air Conditioner
- 24 -
Flaring Work and Connection of Piping
4. Indoor unit installation
Hook the indoor unit onto the upper portion of the installa-
tion plate.(Engage the two hooks of the rear top of the
indoor unit with the upper edge of the installation plate.)
Ensure that the hooks are properly seated on the installa-
tion plate by moving the indoor unit left and right.
Connecting
cable
Drain hose
Press the lower left and right sides of the unit against the
installation plate until the hooks engage into their
slots(clicking sound).
Connecting the piping to the indoor unit and drain hose
to drain pipe.
1. Align the center of the pipes and sufficiently tighten the
flare nut by hand.
Indoor unit tubing
Flare nut Pipes
2. Tighten the flare nut with a torque.
Outside diameter
Torque
Open-end wrench (fixed)
.
mm
Ø6.35
Ø9.52
inch
1/4
kg m
lbf.in
156.2
364.5
1.8
4.2
Flare nut
3/8
Wrench
Connection pipe
3. Next, extend the indoor unit's drain hose.
Then attach the drain pipe.
Indoor unit tubing
Drain pipe
Indoor unit drain hose
Vinyl tape(narrow)
Wrap the insulation material around the all connections.
1. Overlap the connection pipe insulation material and the
indoor unit pipe insulation material. Bind them together
with vinyl tape so that there is no gap.
Adhesive
Plastic bands
Insulation material
2. Wrap the area which accommodates the rear piping hous-
ing section with vinyl tape.
Indoor unit pipe
Wrap with vinyl tape
Connection pipe
Vinyl tape (wide)
3. Bundle the piping and drain hose together by wrapping
them with vinyl tape, enough to cover where they fit into
the rear piping housing section.
Connecting cable
Pipe
Vinyl tape(narrow)
Wrap with vinyl tape
Pipe
Vinyl tape(wide)
Drain hose
Service Manual
- 25 -
Flaring Work and Connection of Piping
For left rear piping
1. Route the indoor tubing and the drain hose to the required
piping hole position.
Connecting
cable
2. Insert the piping, drain hose, and the connecting cable into
the piping hole.
3. Insert the connecting cable into the indoor unit.
• Don't connect the cable to the indoor unit.
• Make a small loop with the cable for easy connection
later.
Drain pipe
4. Tape the drain hose and the connecting cables.
5. Indoor unit installation
• Hang the indoor unit from the hooks at the top of the
installation plate.
• Insert the spacer. between the indoor unit and the instal-
lation plate to separate the bottom of the indoor unit from
the wall. (The spacer is used to ease installation and will
be removed later on per the installation instructions.)
Indoor unit
Spacer
Installation plate
8cm
Connecting the piping to the indoor unit and the drain
hose to drain pipe.
1. Align the center of the pipes and sufficiently tighten the
flare nut by hand.
Indoor unit tubing
Flare nut Pipes
2. Tighten the flare nut with a wrench.
Outside diameter
Torque
.
mm
Ø6.35
Ø9.52
inch
1/4
3/8
kg m
lbf.in
156.2
364.5
Open-end wrench (fixed)
1.8
4.2
Flare nut
Wrench
Connection pipe
Indoor unit tubing
3. Next, extend the indoor unit's drain hose.
Then attach the drain pipe.
Drain hose
Indoor unit drain hose
Vinyl tape (narrow)
Adhesive
Wall Mounted Multi-Zone Split System Air Conditioner
- 26 -
Flaring Work and Connection of Piping
Wrap the insulation material around the connecting por-
tion.
Plastic bands
Insulation material
1. Overlap the connection pipe insulation and the indoor unit
pipe heat insulation material. Bind them together with vinyl
tape so that there is no gap.
2. Wrap the area which accommodates the rear piping hous-
ing section with vinyl tape.
Indoor
unit piping
Connection
pipe
Vinyl tape
(wide)
Wrap with vinyl tape
Pipe
Vinyl tape(narrow)
Connecting cable
3. Bundle the piping and drain hose together by wrapping
them with vinyl tape over the range within which they fit
into the rear piping housing section.
Pipe
Drain hose
Vinyl tape(narrow)
Wrap with
vinyl tape(wide)
Reroute the pipings and the drain hose across the back
of the chassis.
Indoor unit installation
1. Remove the spacer.
Piping for
passage through
piping hole
2. Ensure that the hooks are properly seated on the installa-
tion plate by moving it left and right.
3. Press the lower left and right sides of the unit against the
installation plate until the hooks engage into their
slots(clicking sound).
Connecting
cable
Drain hose
Service Manual
- 27 -
Flaring Work and Connection of Piping
Installation Information. For left piping. Follow the instruction below.
Good case
• Press on the upper side of clamp and unfold the tubing to slowly downward.
Bad case
• Bending the pipe from right to left may cause damage to the tubing.
Wall Mounted Multi-Zone Split System Air Conditioner
- 28 -
Flaring Work and Connection of Piping
REMOTE CONTROL PREPARATION(OPTIONAL)
HOW TO MOUNT ONTO A WALL
HOW TO INSERT BATTERIES
Remove the battery cover from the remote con-
troller.
• Slide the cover according to the arrow direction.
• Do not use rechargeable batteries,
such batteries differ from standard dry
cells in shape, dimensions, and per-
formance.
• Romove the batteries from the remote
controller if the air conditioner is not
going to be used for a long length of
time.
Insert the two batteries.(AAA, 1.5V)
• Be sure that the (+) and (-) directions are correct.
• Be sure that both batteries are new.
Re-attach the cover.
• Slide it back into position.
Service Manual
- 29 -
Flaring Work and Connection of Piping
Outdoor
Align the center of the piping and sufficiently tighten the flare
nut by hand.
Finally, tighten the flare nut with torque wrench until the
wrench clicks.
Outdoor unit
18/24 kBtu/h
• When tightening the flare nut with torque wrench, ensure
the direction for tightening follows the arrow on the wrench.
Outside diameter
Torque
A-UNIT
Gas side piping
.
mm
Ø6.35
Ø9.52
inch
1/4
kg m
lbf.in
156.2
364.5
1.8
4.2
B-UNIT
Liquid side piping
3/8
Torque wrench
Outdoor unit
36 kBtu/h
A-UNIT
Gas side piping
B-UNIT
Liquid side piping
C-UNIT
Torque wrench
Wall Mounted Multi-Zone Split System Air Conditioner
- 30 -
Connecting the Cable between Indoor Unit and Outdoor Unit
Connecting the Cable between Indoor Unit and Outdoor Unit
Connect the cable to the Indoor unit.
Connect the cable to the indoor unit by connecting the wires to the terminals on the control board individually
according to the outdoor unit connection. (Ensure that the color of the wires of the outdoor unit and the terminal No. are
the same as those of the indoor unit.)
The ground wire should be longer than the common wires.
The circuit diagram is subject to change without notice.
When installing, refer to the electrical diagram behind the front panel of Indoor Unit.
The wiring for the outdoor unit can be found on the inside of the Outdoor Unit control cover.
WARNING:
• The circuit diagram is subject to change without notice.
• Be sure to connect wires according to the wiring diagram.
• Connect the wires firmly, so that they can not be pulled out easily.
• Connect the wires according to color codes by referring to the wiring diagram.
WARNING: Provide a circuit breaker
Main power source
between power source and the outdoor
unit as shown below.
Air
Circuit Breaker
Use a circuit breaker
or time delay fuse.
Conditioner
WARNING: The power cord connected to the outdoor unit should comply with the following specifica-
tions: ETL recognized and CSA certified.
AWG12 (Allowable temperature
to the wire rated at least 90C˚)
18 / 24 kBtu/h
36 kBtu/h
AWG14
Line voltage (208~230V)
Line voltage (208~230V)
The power connecting cable connected to the indoor and outdoor unit should comply with the following
specifications: ETL recognized and CSA certified.
AWG18
Low voltage (below 40V)
WARNING: When using the separate wires as the power cord, please secure the separate wires into
the control box panel using tie wraps to hold all wires together in place.
Service Manual
- 31 -
Connecting the Cable between Indoor Unit and Outdoor Unit
Connect the cable to the Outdoor unit.
1. Remove the control cover from the unit by loosening the
screw.
Connect the wires to the terminals on the control board
individually as the following.
Outdoor unit
Terminal block
Over 5mm
(0.2inch)
2. Secure the cable onto the control board with the holder
(clamper).
Holder for
power supply
cord
3. Re-attach the control cover to the original position using
the screws.
Power supply
cable
18 kBtu/h
Teminal on the Indoor Unit
Teminal on the Indoor Unit
B-UNIT
A-UNIT
1
1
2
3
4
1
2
3
4
Control cover
Connecting
cable
Connecting cable(Low voltage)
L1
L2
2
3
4
1
2
3
4
Teminal on the Outdoor Unit
Teminal on the Outdoor Unit
A Indoor
B Indoor
Power Source
208/230V AC
(High voltage)
24 kBtu/h
Teminal on the Indoor Unit
Teminal on the Indoor Unit
B-UNIT
A-UNIT
1
1
2
3
4
1
2
3
4
Connecting cable(Low voltage)
2
3
4
1
2
3
4
L1
L2
Teminal on the Outdoor Unit
Teminal on the Outdoor Unit
Teminal on the Outdoor Unit
A Indoor
B Indoor
Power Source
208/230V AC
(High voltage)
36 kBtu/h
Teminal on the Indoor Unit
Teminal on the Indoor Unit
Teminal on the Indoor Unit
B-UNIT
C-UNIT
A-UNIT
1
1
2
3
4
1
2
3
4
1
2
3
4
Connecting cable(Low voltage)
2
3
4
1
2
3
4
1
2
3
4
L1
L2
Teminal on the Outdoor Unit
Teminal on the Outdoor Unit
Teminal on the Outdoor Unit
Teminal on the Outdoor Unit
A Indoor
B Indoor
C Indoor
Power Source
208/230V AC
(High voltage)
NOTICE
:
1. Separately wire the high and low voltage lines.
2. Use heat resistant electrical wiring capable of withstanding temperatures up to 75°C(167°F).
3.Use outdoor waterproof connection cable rated for at least 300V for the connection between indoor and outdoor unit.
(For example, Type SJO-WA)
WARNING:
• Be sure to comply with local codes while running the wire from the indoor unit to the outdoor unit(size of
wire and wiring method, etc).
• Every wire must be connected firmly.
• No wire should be allowed to touch refrigerant tubing, the compressor or any moving parts.
Wall Mounted Multi-Zone Split System Air Conditioner
- 32 -
Connecting the Cable between Indoor Unit and Outdoor Unit
Methods of connecting the cable
(1) Remove two-caps on the conduit panel.
(for low voltage line)
(2) Pull out connection cable through conduit.
(3) After conduit to the panel, fix nut to the opposite
side of panel.
Terminal
block
(4) Pass the connection cable through the hole.
(5) Properly connect the cable on the terminal block.
Cord clamp
Cap(Reuse)
(6) Fix the connection cable with cord clamp provided
on the unit to reduce strain at the terminal when the
connection cable is pulled outside up to a 35 pound
weight
G
Lock nut
Hole
(for low voltage line)
Cap(Remove)
Taping
(for sealing)
WARNING: Loose wiring may cause the termi-
nal to overheat or result in unit malfunction. A
fire hazard may also exist. Therefore, be sure
all wiring is tightly connected.
Power supply line Conduit panel
Low voltage line
(connecting cable)
(1ø, 230/208V)
High voltage
When connecting each power wire to the corresponding terminal,
follow instructions "How to connect wiring to the terminals" and
fasten the wire tightly using the screw on the terminal plate.
Strand wire
How to connect wiring to the terminals
■ For strand wiring
Round
terminal
(1) Cut the wire end with a wire cutter or wire-cutting pliers,
then strip the insulation to expose the strand wiring about
10mm(3/8").
(2) Using a screwdriver, remove the terminal screw(s) on the
terminal plate.
(3) Using a round terminal fastener or pliers, securely clamp
each stripped wire end with a round terminal.
(4) Position the round terminal wire, and replace and tighten
the terminal screw using a screwdriver.
Low voltage
Loosening the
terminal block
screw
Fastening the
wire tightly
Connecting cable
Service Manual
- 33 -
Connecting the Cable between Indoor Unit and Outdoor Unit
CAUTION: Provide a circuit breaker between power source and the unit as shown
below.
Main power source
Fuse or breaker
Model
Power source
Capacity
Air
18 kBtu/h 1Ø, 230 / 208V
24 kBtu/h 1Ø, 230 / 208V
36 kBtu/h 1Ø, 230 / 208V
20 A
25 A
40 A
Circuit Breaker
Use a circuit
breaker or time
delay fuse.
Conditioner
Connect the cable to the indoor unit
1. Connect the wires to the terminals on the control board
individually according to the outdoor unit connection.
• Ensure that the color of the wires of outdoor unit and the
terminal No. are the same as those of indoor unit respec-
tively.
Connecting cable
2. Attach the Grille onto the cabinet.
• Grasp the lower left and right side of the Grille and
engage four tabs on the top inside edge of the chassis.
• Press the Grille toward the chassis until it goes back into
place.
Wall Mounted Multi-Zone Split System Air Conditioner
- 34 -
Checking the Drainage, Insulating the Pipe and Special Piping Applications
Checking the Drainage, Insulating the Pipe and Special Piping Applications
Checking the drainage
To check the drainage.
1. Pour a glass of water on the evaporator.
2. Ensure the water flows through the drain hose of the
indoor unit without any leakage and goes out the drain exit.
Drain piping
1. The drain hose should point downward for easy drain flow.
Downward slope
2. See below for examples of incorrect drain pipe applica-
tions, which will cause poor condensate flow.
Accumulated
Do not raise
drain water
Less than
50mm gap
Tip of drain hose
dipped in water
Air
Water
leakage
Water
leakage
Water
leakage
Kinking
Ditch
Service Manual
- 35 -
Checking the Drainage, Insulating the Pipe and Special Piping Applications
Insulating the Pipe and Special Piping Applications
Insulate the piping by wrapping the con-
necting portion of the indoor unit with
insulation material and secure it with
two layers of vinyl tape.
Seal any small
opening around
the piping with
gum type sealant.
Taping
Drain hose
• If you want to connect an additional drain hose, the end
of the drain outlet should be routed above the ground.
Secure the drain hose appropriately.
Plastic
band
Piping
Connecting
cable
In cases where the outdoor unit is
installed below the indoor unit, perform
the following:
1. Tape the piping, drain hose and connecting cable from
downward to upward.
Power supply
cord
2. Secure the taped piping along the exterior wall using
• Trap is required to prevent water from entering
into electrical parts.
saddle or equivalent.
In cases where the Outdoor unit is
installed above the Indoor unit, perform
the following.
1. Tape the piping and connecting cable from down to up.
2. Secure the taped piping along the exterior wall. Form a
trap to prevent water entering the room.
Seal any small opening
around the piping
with gum type sealant.
Trap
3. Secure the piping onto the wall using a saddle or equivalent.
Trap
Wall Mounted Multi-Zone Split System Air Conditioner
- 36 -
Air Purging and Evacuation
Air Purging and Evacuation
Air and moisture remaining in the refrigerant system have undesirable effects as indicated below.
1. Pressure in the system rises.
2. Operating current rises.
3. Cooling(or heating) efficiency drops.
4. Moisture in the refrigerant circuit may freeze and block capillary tubing.
5. Water may lead to corrosion of parts in the refrigeration system.
Therefore, the indoor/outdoor unit and connecting tube must be checked for leaks, and vacuumed to remove incondensible
gas and moisture in the system.
Leak checking
1. Do a leakage test of all joints of the copper piping(both
indoor and outdoor) and both gas and liquid side service
valves.
Bubbles indicate a leak. Be sure to wipe off the soap with a
clean cloth.
Preparation
• Check that each copper pipe(both liquid and gas side) between
the indoor and outdoor units have been properly connected and
all wiring for the test run has been completed. Remove the ser-
vice valve caps from both the gas and the liquid side on the out-
2. After the system is found to be free of leaks, relieve the
nitrogen pressure by loosening the charge hose connector
at the nitrogen cylinder. When the system pressure is
reduced to normal, disconnect the hose from the cylinder.
door unit. Check that both the liquid and the gas side service
valves on the outdoor unit are kept closed at this stage.
Leakage test
• Connect the manifold valve(with pressure gauges) and dry nitro-
gen gas cylinder to this service port with charge hoses.
Indoor unit
CAUTION: Be sure to use a manifold
valve for leak testing.
The high side manifold valve must always
be kept closed.
Outdoor unit
• Pressurize the system to no more than 150 P.S.I.G. with dry
nitrogen gas and close the cylinder valve when the gauge
reading reached 150 P.S.I.G. Next, test for leaks with liquid
soap.
CAUTION: To avoid nitrogen entering the
refrigerant system in a liquid state, the top
of the cylinder must be higher than its bottom
when you pressurize the system. Usually, the
cylinder is used in a vertical standing position.
Manifold valve
Pressure
Lo
Hi
gauge
Charge hose
NOTICE
:
Leakage testing shoud be done for each
indoor unit connection set, separately.
Nitrogen gas
cylinder(in vertical
standing position)
Service Manual
- 37 -
Air Purging and Evacuation
Evacuation
1. Connect the charge hose end described in the preceding
steps to the vacuum pump to evacuate the tubing and
indoor unit.
Confirm the "Lo" knob of the manifold valve is open. Then,
run the vacuum pump.
Indoor unit
The operation time for evacuation varies with tubing length
and capacity of the pump. The following table shows the
time required for evacuation.
Outdoor unit
Required time for evacuation when 4 CFM vacuum
pump is used
If tubing length is longer
than 10m (33 ft)
If tubing length is less
than 10m (33 ft)
10 min. or more
15 min. or more
2. When the desired vacuum is reached, close the "Lo" knob
of the manifold valve and stop the vacuum pump.
Finishing the job
1. With a service valve wrench, turn the valve stem of liquid
side valve counter-clockwise to fully open the valve.
Manifold valve
2. Turn the valve stem of gas side valve counter-clockwise to
fully open the valve.
Pressure
gauge
Lo
Hi
3. Loosen the charge hose connected to the gas side service
port slightly to release the pressure, then remove the hose.
4. Replace the flare nut and its bonnet on the gas side ser-
vice port and fasten the flare nut securely with an
adjustable wrench. This process is very important to pre-
vent leakage from the system.
Open
Close
5. Replace the valve caps at both gas and liquid side service
valves and fasten them tight.
This completes air purging with a vacuum pump.
The air conditioner is now ready for test running.
Vacuum pump
NOTICE
: Repeat evacuation procedure for each indoor
unit.
Wall Mounted Multi-Zone Split System Air Conditioner
- 38 -
Charging
Charging
I Each outdoor unit is factory charged (see rating plate) for the evaporator as well as a 7.5m(25ft) line set for each indoor line.
Any time the total line set is used either shorter or longer then the nominal line set length the refrigerant charge has to be
adjusted.
I Whether the line set is made shorter or longer you must adjust the charge based on how many m(ft) of tubing are either
added or removed based on 20g(0.22oz) of R-410A per meter(foot).
Max Elevation
Max total length
of all pipes
(A+B)
Max elevation
between indoor
units (h2)
Additional
Refrigerant
Max length of
Min length of
between each indoor
Capacity (Btu/h)
each pipe (A/B) each pipe (A/B) unit and outdoor unit
(h1)
18k
24k
30m(100ft)
30m(100ft)
15m(50ft)
3m(10ft)
7.5m(25ft)
7.5m(25ft)
7.5m(25ft)
20g/m(0.22oz/ft)
20g/m(0.22oz/ft)
15m(50ft)
3m(10ft)
7.5m(25ft)
Max Elevation
between each indoor
unit and outdoor unit
(h1)
Max total length Max length of
Min length of
each pipe
(A/B/C)
Max elevation
between indoor
units (h2)
Additional
Refrigerant
Capacity (Btu/h)
36k
of all pipes
(A+B+C)
each pipe
(A/B/C)
45m(150ft)
15m(50ft)
3m(10ft)
7.5m(25ft)
7.5m(25ft)
20g/m(0.22oz/ft)
Example: A 80ft line set is used for tri-zone, an additional 5 ft X 0.22 ounces per foot= add 1.1 ounces of R-410A
Important:
If you are ever uncertain of the unit charge, reclaim, evacuate and weigh in the correct charge using the charge amount speci-
fied on the unit's rating plate, adjusting for line sets longer or shorter than 7.5m(25ft) for each indoor unit. Unit is critically
charged.
Service Manual
- 39 -
Test Running
Test Running
Split Type
1. Check that all copper piping and wiring has been proper-
Bolt
ly connected.
2. Check that the gas and liquid side service valves are
fully open.
1) Prepare remote controller
Remove the battery cover by pulling it according to
the arrow direction.
Insert new batteries making sure that the (+) and (–)
of battery are installed correctly.
Reattach the cover by pushing it back into position.
Tubing connection
4) Evaluation of the performance
Operate unit for 15~20 minutes, then check the system
refrigerant charge:
1. Measure the pressure of the gas side service valve.
2. Measure the temperature of the intake and discharge of
air.
3. Ensure the difference between the intake temperature
and the discharge is more than 8°C(14.4°F) (Cooling) or
reversely (Heating).
Outside ambient
TEMP.
The pressure of the gas side
service valve.
Refrigerant
R-410A
NOTE:
• Use 2 AAA(1.5volt) batteries. Do not use rechargeable
batteries.
35°C (95°F) 8.5~9.5kg/cm2G(120~135 P.S.I.G.)
• Remove the batteries from the remote controller if the sys-
tem is not going to be used for a long time.
2) Precautions in test run
Intake temperature
I The initial power supply must provide at least 90% of
the rated voltage.
Otherwise, the air conditioner should not be operated.
Discharge air
I First operate the unit in cooling, even if you are test-
ing the unit in the winter/heating season.
Operating the unit in heating first during the test run
can cause compressor trouble.
I Carry out the test run more than 5 minutes without
failure. (Test run will be cancelled 18 minutes later
automatically)
Discharge
temperature
I The test run is started by pressing timer cancel button
five times continuously.
I To cancel the test run, press any button.
3) Settlement of outdoor unit
I Anchor the outdoor unit with a bolt and
nut(ø10mm/0.4inch) tightly and horizontally on a con-
crete or rigid mount.
I When installing on the wall, roof or rooftop, anchor the
mounting base securely with a nail or wire assuming the
influence of wind and earthquake.
I If the vibration from the unit is being transferred to
the indoor unit via the connection of the condensation
hose and/or copper tubing, secure the outdoor unit with
anti-vibration rubber grommets.
Wall Mounted Multi-Zone Split System Air Conditioner
- 40 -
Operation
Operation
Function of control
1. MAIN UNIT FUNCTION
• DISPLAY
Operation Indicator
• On while in appliance operation, off while in appliance pause
• Flashing if unit is disconnected or has experienced a short in the thermistor (3 seconds off/0.5 sec on).
Sleep Timer Indicator
• On while in sleep time mode, off when sleep timer mode is canceled or appliance operation is paused.
Timer Indicator
• On while in timer mode (on/off), off when timer mode is completed or canceled
Defrost Indicator
•
Off except when units is in hot start mode (heat pump model only) or while unit is running in defrost control mode.
I Cooling Mode Operation
• When the intake air temperature reaches 0.5°C(0.9°F) below the set point temp, the compressor and the out-
door fan stop.
• When it reaches 0.5°C(0.9°F) above the set point temp, they start to operate again.
Compressor ON Temp
Compressor OFF Temp
➲ Set point Temp+0.5°C(0.9°F)
➲ Set point Temp-0.5°C(0.9°F)
• While the compressor is running, operating with the airflow speed set by the remote control. While compressor
is off, fan operates at low speed regardless of the set point.
I Soft Dry Operation Mode
• When the dehumidification operation input by the remote control is received, the intake air temperature is
detected and the set point temp is automatically set according to the intake air temperature.
26°C(78.8°F) ≤ Intake Air Temp
➲ 25°C(77°F)
24°C(75.2°F) ≤ Intake Intake Air Temp<26°C(78.8°F)
18°C(64.4°F) ≤ Intake Intake Air Temp<24°C(75.2°F)
Intake Air Temp<18°C(64.4°F)
➲ Intake Air Temp-1°C(30.2°F)
➲ Intake Air Temp-0.5°C(31.1°F)
➲ 18°C(64.4°F)
• While the compressor is off, the indoor fan repeats low airflow speed and stop.
• While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidification
operation and 4-min compressor off repeat.
Compressor ON Temp.
➲ Set point Temp+0.5°C(0.9°F)
Compressor OFF Temp. ➲ Set point Temp-0.5°C(0.9°F)
• In 10-min dehumidification operation, the indoor fan operates with the low airflow speed.
I Heating Mode Operation
• When the intake air temp reaches +3°(37.4°F)…above the set point temp, the compressor is turned off. When
below the set point temp, the compressor is turned on.
Compressor ON Temp.
➲ Set point Temp.
Compressor OFF Temp. ➲ Set point Temp.+3°C(37.4°F)
• While compressor is on, the indoor fan is off when the indoor pipe temp. is below 20°C(68°F), when above
27°C(80.6°F) , it operates at low speed. When the indoor pipe temp is between 20°C(68°F) and 27°C(80.6°F), it
Service Manual
- 41 -
Operation
operates (except in sleep mode, the airflow will be at medium speed).
• While compressor is off, the indoor fan is off when the indoor pipe temp is below 33°C(91.4°F), when above
35°C(95°F) , it operates with the low airflow speed.
• While in defrost mode, the indoor and outdoor fans are turned off.
I Defrost Control(Heating)
• While in defrost mode, the indoor and outdoor fans are turned off.
• Defrost operation is controlled by timer and sensing temperature of the outdoor pipe.
• The first defrost cycle starts only when the outdoor pipe temperature falls below -6°C (21.2° F) after 35 min-
utes has passed from the start of the heating operation and more than 4 minutes since the last of operation of
the compressor.
• Defrost ends after 12 minutes passed from starting of defrost operation when the outdoor pipe temperature
rises over 15°C(59°F) even before 12 minutes.
• The second defrost cycle starts only when the outdoor pipe temperature falls below -6°C(21.2°F) after 35 min-
utes passed from ending the second defrost cycle and more than 4 minutes since the last operation of the
compressor.
I Fuzzy Operation
• When the unit is turned on and an operation mode has not been selected, after 3 hours has passed, the opera-
tion mode will be automatically selected via fuzzy operation.
• When determining the operation mode, the compressor, the outdoor fan, and the 4 way valve are off and only
the indoor fan is operated for 15 seconds. Then an operation mode is selected according to the intake air
temp at that moment as follows.
24°C(75.2°F) ≤ Intake Air Temp
21°C(69.8°F) ≤ Intake Air Temp<24°C(75.2°F)
Intake Air Temp<21°C(69.8°F)
➲ Fuzzy Operation for Cooling
➲ Fuzzy Operation for Dehumidification
➲ Fuzzy Operation for Heating
• However, if any of the operation modes among cooling / dehumidification / heating mode operations has been
carried out for 10 sec or longer before Fuzzy operation, the last mode that the unit operated in will be automati-
cally selected.
1) Fuzzy Operation for Cooling
• According to the set point temperature selected by Fuzzy rule, when the intake air temp is 0.5°C(0.9°F) or more
below the set point temp, the compressor is turned off. When 0.5°C(0.9°F) or more above the set point temp,
the compressor is turned on.
Compressor ON Temp
Compressor OFF Temp
➲ Set point Temp +0.5°C(0.9°F)
➲ Set point Temp + 0.5°C(0.9°F)
• At the beginning of Fuzzy mode operation, the set point temperature is automatically selected according to the
intake air temp at that time.
26°C(78.8°F)≤ Intake Air Temp
➲ 25°C(77°F)
24°C(75.2°F)≤ Intake Air Temp<26°C(78.8°F)
22°C(71.6°F)≤ Intake Air Temp<24°C(75.2°F)
18°C(64.4°F)≤ Intake Air Temp<22°C(71.6°F)
Intake Air Temp<18°C(64.4°F)
➲ Intake Air Temp + 1°C(1.8°F)
➲ Intake Air Temp + 0.5°C(0.9°F)
➲ Intake Air Temp
➲ 18°C(64.4°F)
• When the Fuzzy key (Temperature Control key) is input after the initial set point temperature is selected, the
Fuzzy key value and the intake air temperature at that time are compared to select the set point temperature
automatically according to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temper-
ature.
Wall Mounted Multi-Zone Split System Air Conditioner
- 42 -
Operation
2) Fuzzy Operation for Dehumidification
• According to the set point temperature selected by Fuzzy rule, when the intake air temp is 0.5°C(0.9°F) or
more below the set point temp, the compressor is turned off. When 0.5°C(0.9°F) or more above the set point
temp, the compressor is turned on.
Compressor ON Temp
Compressor OFF Temp
➲ Set point Temp + 0.5°C(0.9°F)
➲ Set point Temp+0.5°C(0.9°F)
• At the beginning of Fuzzy mode operation, the set point temperature is automatically selected according to the
intake air temp at that time.
26°C(78.8°F) ≤ Intake Air Temp
➲ 25°C(77°F)
24°C(75.2°F) ≤ Intake Air Temp<26°C(78.8°F)
22°C(71.6°F) ≤ Intake Air Temp<24°C(75.2°F)
18°C(64.4°F) ≤ Intake Air Temp<22°C(71.6°F)
Intake Air Temp<18°C(64.4°F)
➲ Intake Air Temp+1°C(1.8°F)
➲ Intake Air Temp+0.5°C(0.9°F)
➲ Intake Air Temp
➲ 18°C(64.4°F)
• When the Fuzzy key (Temperature Control key) is input after the initial set point temperature is selected, the
Fuzzy key value and the intake air temperature at that time are compared to select the set point temperature
automatically according to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan repeats the low airflow speed or , except in dehu-
midification mode where the indoor fan may pause.
3) Fuzzy Operation for Heating
• According to the set point temperature selected by Fuzzy rule, when the intake air temp is 3°C(37.4°F) or more
above the set point temp, the compressor is turned off. When below the set point temp, the compressor is
turned on.
Compressor ON Temp
Compressor OFF Temp
➲ Set point Temp
➲ Set point Temp + 3°C(5.4°F)
• At the beginning of Fuzzy mode operation, the set point temperature is automatically selected according to the
intake air temp at that time.
20°C(68°F)≤Intake Air Temp
Intake Air Temp<20°C(68°F)
➲ Intake Air Temp + 0.5°C(0.9°F)
➲ 20°C(68°F)
• When the Fuzzy key (Temperature Control key) is input after the initial set point temperature is selected, the
Fuzzy key value and the intake air temperature at that time are compared to select the set point temperature
automatically according to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan is set to the high or medium according to the
intake air temperature and the set point temperature.
I Airflow Speed Selection
• The airflow speed of the indoor fan is set to high, medium, low, or power (auto) by the input of the airflow
speed selection key on the remote control.
I On-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance starts to operate.
• The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached.
• If the appliance is operating at the time set by the timer, the operation continues.
While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature.
I Off-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance stops operating.
• The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached.
Service Manual
- 43 -
Operation
• If the appliance is paused at the time set by the timer, the pause continues.
I Off-Timer <=> On-Timer Operation
• When the set time is reached after the on/off time is input by the remote control, the on/off-timer operation is
carried out according to the set time.
I Sleep Timer Operation
• When the sleep time is reached after <1,2,3,4,5,6,7,0(cancel) hr> is input by the remote control while in appli-
ance operation, the operation of the appliance stops.
• While the appliance is paused, the sleep timer mode cannot be input.
• While in cooling mode, 30 min later the start of the sleep timer, the set point temperature increases by
1°C(33.8°F). After another 30 min elapse, it increases by 1°C(1.8°F) again.
• When the sleep timer mode is input while in cooling mode, the airflow speed of the indoor fan is set to the low.
• When the sleep timer mode is input while in heating mode, the airflow speed of the indoor fan is set to the
medium.
I Chaos Swing Mode
• By the Chaos Swing key input, the upper/lower vane automatically operates with the Chaos Swing or they are
fixed to the desired direction.
• While in Chaos Swing mode, the angles of cooling and heating cycle operations are different.
I Chaos Natural Wind Mode
• When the Chaos Natural Wind mode is selected and then operated, the high, medium, or low speed of the air-
flow mode is operated for 2~15 sec. randomly by the Chaos Simulation.
I Jet Cool Mode Operation
• While in heating mode or Fuzzy operation, the Jet Cool key cannot be input. When it is input while in cooling,
dehumidification, ventilation the Jet Cool mode is operated.
• In the Jet Cool mode, the indoor fan is operated at super-high speed for 30 min in cooling mode.
• In the Jet Cool mode operation, the room temperature is controlled to the set point temperature, 18°C(64.4°F)
• When the sleep timer mode is input while in Jet Cool mode, Jet Cool mode has the priority.
• When the Jet Cool key is input, the upper/lower vanes are reset to those of the initial cooling mode and then
operated in order that the air outflow could reach further.
.
I Auto Restarting Operation
• When the power is restored after a sudden power failure the appliance is in operation, the mode before the
power failure is kept in the memory. Because of this feature, the appliance automatically operates in the
mode on the memory.
Wall Mounted Multi-Zone Split System Air Conditioner
- 44 -
Operation
I Forced Operation
• To operate the appliance by force (in case the remote control is lost), the forced operation selection switch is
on the main unit of the appliance and operates it in standard conditions.
• When the power is supplied while the slide switch is in the forced operation position, or the Auto Restart (or
test operation) position or switched from the remote control position to the forced operation position while the
power is on, the forced operation is carried out.
• When the slide switch position is switched from the forced operation position to the Auto Restarting position or
the remote control position, the forced operation is canceled and the appliance stops operating.
• In the forced operation mode, the indoor fan is operated at low speed for 15 sec and then the operation condi-
tion is set according to the intake air temperature as follows.
24°C(43.2°F)≤Intake Air Temp
21°C(37.8°F)≤Intake Air Temp<24°C(43.2°F)
Intake Air Temp<21°C(37.8°F)
➲ Cooling Mode Operation, 22°C(39.6°F), High Speed
➲ Dehumidification Operation, 23°C(41.4°F), High Speed
➲ Heating Mode Operation, 24°C(43.2°F), High Speed
I Buzzer Sound
• When the appliance-operation key is input by the remote control, the short "beep-beep-" sounds.
• When the appliance-pause key is input by the remote control, the long "beep—" sounds.
Service Manual
- 45 -
Operation
Function of Indoor Unit
Split Type Indoor Unit
Operation ON/OFF by Remote controller
Sensing the Room Temperature
• Room temperature sensor. (THERMISTOR)
Room temperature control
• Maintains the room temperature in accordance with the set point Temp.
Starting Current Control
• Indoor fan is delayed for 5 seconds at the starting.
Time Delay Safety Control
• Restarting is delayed for approx. 3 minutes.
Indoor Fan Speed Control
• High, Med, Low, Chaos, Jet Cool
Operation indication Lamps (LED)
On/Off
Sleep Mode : Lights up during Sleep Mode Auto operation.
Timer : Lights up during Timer operation.
Defrost Mode: Lights up during Defrost Mode or Hot Start operation (Heat pump model only)
: Lights up during the system operation.
Outdoor unit
operation
: Lights up during outdoor unit operation.(Cooling model only)
Desire temperature For cooling,dehumidification,heating modes it display Destired temperature
indicator
• Cooling
• Dehumidification : 18°C~30°C(64°F~86°F)
• Heating : 16~30°C(60°F~86°F)
: 18°C~30°C(64°F~86°F)
• AI : Auto Operation
• Po : Jet Cool
• Lo : Test Mode
Soft Dry Operation Mode
• Intermittent operation of fan at low speed.
De-Ice or Defrost Control (Heating)
Sleep Mode Auto Control
• Both the indoor and outdoor fans
stop during de-icing.
• Hot start after de-Ice ends.
• The fan is switched to low(Cooling), med(Heating) speed.
•
The unit will be stopped after user selected1, 2, 3, 4, 5, 6, 7 hours.
Natural Air Control by CHAOS Logic
Hot-start Control (Heating)
• The fan is switched to intermittent or irregular operation
• The indoor fan stops until the
evaporator piping temperature
reaches 27°C(80.6°F).
•
The fan speed is automatically switched from high to low speed.
* Airflow Direction Control
• The louver can be set at the desired position or swing
up and down automatically.(Model base)
"Wall Mounted Type is standard"
* Functions is dependent on model type.
Wall Mounted Multi-Zone Split System Air Conditioner
- 46 -
Operation
Function of Outdoor Unit
Outdoor Unit
Operating Step
• Compressor step varies considering conditions such as room temperature, operating room number,
temperature gap between room temperature and set point temperature and so on.
LEV Control
• The linear expansion valve is pulse is modulated to keep constant superheat or subcooling.
Outdoor Fan Control
• Outdoor fan operates at High or Off to respond to the load condition.
R/Valve Control(Heating Model Only)
• Reversing valves is used to change cooling to heating, heating to cooling.
Defrost Function
• After 45 minutes in heating mode, defrost mode will take effect if the outdoor pipe temp is below 5°C
(23°F). The defrost mode will end when the outdoor pipe temp is above 12°C (53.6°F) or after the unit
has been operated in cooling mode for 9 minutes.
• To de-ice the outdoor heat exchanger in low temperature conditions, the unit will defrost by changing
the operating mode from heating to cooling, while turning off both indoor and outdoor fans.
Oil Return System
• In single(one) compressor operation duration, another compressor will operate for 30 seconds every 1
hours.
compressor Overload Protection
• To protect compressor from being overloaded, the compressor overload protector will turn the
compressor off.
High Pressure Protction
• If the refrigerant cycle's pressure is too high, above 36.7 kgf/cm2 (521.997psi), the high pressure
switch will turn the compressor off.
Service Manual
- 47 -
Operation
Remote Control Operation
The Remote Controller transmits the signals to the system.
1. START/STOP BUTTON
Operation starts when this button is
pressed and stops when the button is pressed again.
Signal transmitter
2. OPERATION MODE SELECTION BUTTON
(Cooling Only)
(Heat Pump)
Used to select the operation mode.
3. ROOM TEMPERATURE SETTING BUTTONS
Used to select the room temperature.
4. INDOOR FAN SPEED SELECTOR
Used to select fan speed in four steps
low, medium, high and CHAOS.
5
6
1
3
5. JET COOL
Used to start or stop the speed cooling/heating.
(speed cooling/heating operates super high fan speed.)
6. CHAOS SWING BUTTON
4
Used to stop or start louver movement
and set the desired up/down airflow direction.
10
2
7
CANCEL
9
SET
ON
OFF
7. ON/OFF TIMER BUTTONS
AUTO CLEAN
12
11
8
Used to set the time of starting and stopping operation.
15
16
8. TIME SETTING BUTTONS
Used to adjust the time.
14
13
9. TIMER SET/CANCEL BUTTON
Used to set the timer when the desired time is obtained
and to cancel the Timer operation.
10. SLEEP MODE AUTO BUTTON
Flip-up door
(opened)
Used to set Sleep Mode Auto operation.
11. AIR CIRCULATION BUTTON
Operation Mode
Used to circulate the room air without cooling or heating.
12. ROOM TEMPERATURE CHECKING BUTTON
Cooling Operation
Used to check the room temperature.
13. RESET BUTTON
Auto Operation or Auto Changeover
Healthy Dehumidification Operation
Used prior to resetting time.
14. 2nd F Button
Used prior to using modes printed in blue at the bottom of
buttons.
Heating Operation
15. AUTO CLEAN
•
Cooling Model( ), Heat Pump Model(
)
Used to set Auto Clean mode.
16. ˚C TO ˚F SWITCHING BUTTON
Used to switch temperature reading from Centigrade to
Fahrenheit.
Wall Mounted Multi-Zone Split System Air Conditioner
- 48 -
Disassembly
Disassembly
Indoor Unit
Split Type Indoor Unit
Disconnect the unit from power supply before mak-
ing any checks.
Be sure the power switch is set to “OFF”.
To remove the Grille from the Chassis.
• Set the up-and-down air discharge louver to open
position (horizontally) by finger pressure.
• Remove the securing screws.
• To remove the Grille, pull the lower left and right
side of the grille toward you (slightly tilted) and lift it
straight upward.
1. Before removing the control box, be sure to
take out the wire screwed at the other end.
Ground
Conductor
Service Manual
- 49 -
Disassembly
2. To remove the Control Box.
• Remove securing screws.
• Pull the control box out from the chassis
carefully.
Screw
3. To remove the Discharge Grille.
• Unhook the discharge grille and pull the
discharge grille out from the chassis carefully.
4. To remove the Evaporator.
• Remove 3 screws securing the evaporator(at the
left 2EA in the Evaporator Holder, at the right
1EA).
• Repairing the unit, do not damage the Caution
label.
Wall Mounted Multi-Zone Split System Air Conditioner
- 50 -
Disassembly
• Unhook the tab on the right inside of the chassis
at the same time, slightly pull the evaporator
toward you until the tab is clear of the slot.
5. To remove the Motor Cover
• Remove 2 securing screws.
• Pull the motor cover out from the chassis
carefully.
Motor cover
6. To remove the Cross-Flow Fan
• Loosen the screw securing the cross-flow fan to
the fan motor (do not remove).
Bearing
• Lift up the right side of the cross-flow fan and the
fan motor, separate the fan motor from the
cross-flow fan.
Cross-flow fan
• Remove the left end of the cross-flow fan from
the self-aligning bearing.
Service Manual
- 51 -
Disassembly
Schematic Diagram
Electronic Control Device
1. Indoor Unit
1) Split Type
Wall Mounted Multi-Zone Split System Air Conditioner
- 52 -
Schematic Diagram
2. Outdoor Unit
Service Manual
- 53 -
Schematic Diagram
5 6 1 * 2
1 u F
1 u F
1 M
4 7 2 * 3
1 u F
2 2 2 * 2
Wall Mounted Multi-Zone Split System Air Conditioner
- 54 -
Schematic Diagram
Wiring Diagram
1. Indoor Unit
2. Outdoor Unit
1)A-MMC18FA-1
2)A-MMH18FA-1
Service Manual
- 55 -
Schematic Diagram
3) A-MMC24FA-1
4) A-MMH24FA-1
5) A-MMC36FA-1
6) A-MMH36FA-1
Wall Mounted Multi-Zone Split System Air Conditioner
- 56 -
Schematic Diagram
Component Locations
1. Indoor Unit
MAIN P.C.B. ASSEMBLY
1) Split Type
• TOP VIEW
PCB :6870A90409B
ASSY:6871A20771
6871A20782
• BOTTOM VIEW
Service Manual
- 57 -
Schematic Diagram
2. Display ASSEMBLY
1) Split Type (6871A20680)
Wall Mounted Multi-Zone Split System Air Conditioner
- 58 -
Schematic Diagram
3. Outdoor Unit
1) Component side
Service Manual
- 59 -
Schematic Diagram
2) Solder side
Wall Mounted Multi-Zone Split System Air Conditioner
- 60 -
Troubleshooting Guide
Troubleshooting Guide
Refrigeration Cycle Diagram
1. A-MMC18FA-1
OUTDOOR UNIT
High pressure S/W
Ø9.52
Room B
Field Piping
Gas
Ø9.52
Room A
Header
Th3
Th1
Th2
Heat
Exchanger
EEV-B
EEV-A
Ø6.35
Room B
Ø6.35
Room A
Field Piping
Liquid
Refrigerant Flow
Cooling
Strainer
Th1: Discharge thermistor
Th2: Discharge thermistor
Th3: Outdoor temperature thermistor
2. A-MMH18FA-1
OUTDOOR UNIT
Ø9.52
Room B
Field Piping
Gas
Ø9.52
Room A
High pressure S/W
Header
Th3
Th1
Th2
Heat
Exchanger
EEV-B
EEV-A
Ø6.35
Room B
Ø6.35
Room A
Field Piping
Liquid
Th4
Refrigerant Flow
Cooling
Strainer
Heating
Th1: Discharge thermistor
Th2: Discharge thermistor
Th3: Outdoor temperature thermistor
Th4: Defrost thermistor
Service Manual
- 61 -
Troubleshooting Guide
3. A-MMC24FA-1
OUTDOOR UNIT
High pressure S/W
Ø9.52
Room B
Ø9.52
Room A
Field Piping
Gas
Strainer
Header
Th3
Th1
Th2
Heat
Exchanger
EEV-B
EEV-A
Ø6.35
Room B
Ø6.35
Room A
Field Piping
Liquid
Refrigerant Flow
Cooling
Strainer
Th1: Discharge thermistor
Th2: Discharge thermistor
Th3: Outdoor temperature thermistor
4. A-MMH24FA-1
OUTDOOR UNIT
Ø9.52
Room B
Field Piping
Gas
Ø9.52
Room A
Strainer
High pressure S/W
Header
Th3
Th1
Th2
Heat
Exchanger
EEV-B
EEV-A
Ø6.35
Room B
Ø6.35
Room A
Field Piping
Liquid
Th4
Refrigerant Flow
Cooling
Strainer
Heating
Th1: Discharge thermistor
Th2: Discharge thermistor
Th3: Outdoor temperature thermistor
Th4: Defrost thermistor
Wall Mounted Multi-Zone Split System Air Conditioner
- 62 -
Troubleshooting Guide
OUTDOOR UNIT
5. A-MMC36FA-1
Ø9.52
Room C
High pressure S/W
Ø9.52
Room B
Ø9.52
Room A
Field Piping
Gas
Header
Th3
Th1
Th2
Heat
Exchanger
EEV-C
EEV-B
Ø6.35
Room C
Ø6.35
Room B
Ø6.35
Room A
Field Piping
Liquid
EEV-A
Refrigerant Flow
Cooling
Th1: Discharge thermistor
Th2: Discharge thermistor
Th3: Outdoor temperature thermistor
OUTDOOR UNIT
6. A-MMH36FA-1
Ø9.52
Room C
Ø9.52
Room B
Field Piping
Gas
Ø9.52
Room A
High pressure S/W
Header
Th3
Th1
Th2
Heat
Exchanger
EEV-C
Ø6.35
Room C
EEV-B
EEV-A
Ø6.35
Room B
Ø6.35
Room A
Field Piping
Liquid
Th4
Refrigerant Flow
Cooling
Heating
Th1: Discharge thermistor
Th2: Discharge thermistor
Th3: Outdoor temperature thermistor
Th4: Defrost thermistor
Service Manual
- 63 -
Troubleshooting Guide
Self-diagnosis Function
I Error Indicator
• The self-diagnosis function of the air conditioner is used to identify any troubles that may exist.
• Refer to the table below to determine the error code associated with the LED signals given by the indoor air con-
ditioner's display.
• If more than two problems occur simultaneously, one error code of most severity is displayed.
• After an error has occurred, if the error is fixed/cleared, the LED display representing the error code (shown in
the table below) will also be cleared simultaneously.
• To operate the unit after the occurrence of an error code, it is best to power off the unit and then power on again.
LED1 LED2
Indoor Error
Error code
Description
MPS Variable
LED1
LED2
Indoor Status
00
01
02
05
06
07
10
No Error
ON
Indoor Room Thermistor Error
Indoor In-Piping Error
1 time
2 times
5 times
6 times
7 times
OFF
OFF
OFF
OFF
OFF
OFF
Communication Error between In and Out
Indoor Out-Piping Error
Differnt mode operation
Indoor fan motor locked error
1 times
Outdoor Error
Error code
Description
MPS Variable
LED1(Red)
LED2(Green) Indoor Status
33
44
45
47
51
D-Pipe High(Normal)
3 times
4 times
4 times
4 times
5 times
3 times
4 times
5 times
7 times
1 times
OFF
OFF
OFF
OFF
OFF
Outdoor Air Thermistor Error(Open/Short)
Cond Pipe Thermistor Error(Open/Short)
Const. D-Pipe Thermistor Error(Open/Short)
Capcity Error(High/Low)
Wall Mounted Multi-Zone Split System Air Conditioner
- 64 -
Troubleshooting Guide
Cycle Troubleshooting Guide
Trouble analysis
1. Check temperature difference between intake and discharge air, as well as the operating current.
Temp. difference
Current
: approx. 0°C(0°F)
: less than 80% of
rated current
All of the refrigerant many have
leaked out.
Restriction in the refrigeration cycle.
Temp. Difference
Operating Current
Temp. difference
Current
: approx. 8°C(14.4°F)
: less than 80% of
rated current
Refrigerant leakage
Clog of refrigeration cycle
Defective compressor
Temp. difference
Current
: less than 8°C(14.4°F)
: near the rated cur-
rent
Excessive amount of refrigerant
Temp. difference : over 8°C(14.4°F)
Normal
Notice:
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relatively higher, temperature difference is smaller. When the room air humidity is relatively lower
temperature difference is larger.
2. Check temperature and pressure of refrigeration cycle.
Suction pressure
(Compared with
the normal value)
Temperature
(Compared with
the normal value)
Cause of Trouble
Description
High
Defective compressor
Current is low.
Higher
Lower
Normal
Excessive amount of
refrigerant
High pressure does not quickly
rise at the beginning of operation.
Insufficient amount of
refrigerant(Leakage)Clogging
or Refrigerant Cycle Restrictions.
Current is low.
Higher
Notice:
2
1. The suction pressure is usually 4.5~6.0 kg/cm(64.0~85.34psi) at normal condition.
2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrapping it
with putty.
Service Manual
- 65 -
Troubleshooting Guide
Electronic Parts Troubleshooting Guide
❇ Refer to electronic contorol device drawing & schematic diagram.
The Product doesn’t operate at all.
Trouble 1
Turn off the main power and wait until LED on outdoor PCB is off.
Turn on the main power again.
Is "Beeping" sound is made from the indoor unit?
NO
YES
• Primarily, the operating condi-
tion of Micom is O.K.
Check the voltage of power(AC208V/AC230V, 60Hz).
• The voltage of main power.
• The voltage applied to the unit.
• The connecting method of Indoor/Outdoor connecting cable (each color)
• The P.C.B. Ass'y
(Fuse, Noise Filter, Power Transformer, IC01D, IC02D, etc.)
• Check CN-DISP1
The operation check of the P.C.B. Ass'y
Specification
1) AC230V 30V
Remedy
Procedure
1) Replace
1) The input voltage of power trans-
former.
: Check the rated voltage
power transfomer.
2) 15V 1.5V
2) Replace
2) The output voltage of power
transformer.
power transfomer.
3) DC12V
4) DC5V
3) Replace IC01D.
4) Replace IC02D.
5) Replace IC01A.
3) IC01D(7812)
4) IC02D(7805)
5) IC01A(KIA7036)
5) The voltage of micom pin 29
: DC4.5V↑
Wall Mounted Multi-Zone Split System Air Conditioner
- 66 -
Troubleshooting Guide
Product doesn't operate with the remote controller.
Trouble 2
Turn on main power.
While the compressor has been stopped, the compressor does not operate
due to the designed 3 minute delay, which is a protective function anytime the compres-
sor is stopped.
When the compressor is stopped, the Indoor Fan is driven by a low speed.
At this point the fan speed is not controlled by the remote controller.
(When operated in the Sleeping Mode, the fan speed is set to the low speed as designed.)
Caused by other parts except
Caused by the remote controller.
the remote controller
When the mark (
) is displayed in LCD
Check the contact of CN-DISP 1 connector
screen, replace battery.
When the detect switch (double key) inside the
remote controller door is fault, it is impossible to
operate temperature regulating(L / M) and wind
speed selecting.
Check DISP PCB Ass'y
-Voltage between CN1 ➀ - ➆ : DC +5V
Check the Display PCB Ass'y
• Check receiver ass'y
Service Manual
- 67 -
Troubleshooting Guide
The Compressor/Outdoor Fan don't operate
Trouble 3
Turn on the main power.
Operate Cooling Mode by setting the disired temperature of the remote controller to less
than one of the Indoor temperature by 1°C(33.8°F) at least.
When in air circulation mode, compressor/outdoor fan is stopped.
Check that the sensor for Indoor temperature is attatched and as close as to the Heat
Exchanger (Evaporator.)
When the sensor circuit for Indoor temperature and connector have a bad connection or are
not engaged, Compressor/Outdoor fan is stopped.
• Check the related circuit of R01H(1K), R02H(1K), R03H(1K), R04H(1K), Micom(pin No. 74 ,
75 , 76 , 77 ).
• Check that the Indoor temperature sensor is disconnected (about 10K at 25°C(77°F)).
Check the Relay(RY-PWR, RY-START) for driving Compressor.
• Check the voltage between brown and blue cable of terminal which connects to the Outdoor unit
(About AC208V / 230V).
• Check the Outdoor PCB Assembly's relay circuit.
Check Point
Comp. ON
DC 5V
Comp. OFF
DC 0V
Between Micom(No. 50,51) and
GND
Between IC01M(No. 10) and
GND
DC 1V↓
DC 12V
Turn off main power.
Check the electrical wiring diagram of Outdoor side.
Check the open or short of connecting wires between Indoor and Outdoor.
Wall Mounted Multi-Zone Split System Air Conditioner
- 68 -
Troubleshooting Guide
When indoor Fan does not operate.
When indoor Fan does not operate.
Trouble 4
Does the voltage of each terminals of CN-MOTOR CONNECTOR in
Indoor unit corresponds to values in the Table of page 70
Does the voltage of terminal of CN-DC/DC CONNECTOR in Indoor
Check connection condition of the CN-MOTOR CON-
unit that corresponds to the values in the table of page 70
NECTOR
Does the voltage of terminal of
Check the pattern and the
CN-DC/DC CONNECTOR in
condition of Indoor unit PCB
Outdoor unit corresponds to the
Ass'y.
Check for any interference of Indoor Fan.
values in the table of page 70
NO
Check the motor of Indoor Fan
Check the condition of con-
necting wires between Indoor
and Outdoor unit.
Check the patterns and the
conditions of outdoor unit PCB
Assy's.
Indoor Fan may be off in the Soft Dry Mode(change to the Cooling Operation Mode).
Indoor Fan is off when Indoor pipe(coil) termperature is lower than 79°F.
(At that time, the defrost indicator is turn on.)
Service Manual
- 69 -
Troubleshooting Guide
Voltage of Connectors according to Indoor Fan Speed
Input Power
INDOOR
FAN
MOTOR
INDOOR PWB ASSY
1
4
4
3
3
TAB-N
RY-COMP-A
RY-COMP-B
Connecting wires
between Indoor
and Outdoor
CN-DC/DC
1 2 3 4
Indoor
Connecting Terminal
Outdoor
Connecting Terminal
CN-COM
BL BK BR RD
BL
1
2
3
4
BK
BR
RD
No. of pins
DC Voltage( 10%)
+
4
-
S-Hi
Hi
Med
Low
Off
0
3
35.5
32.96
11.97
25.17
17.28
11.97
INDOOR
CN-
MOTOR
2
3
11.97
11.97
11.97
4
3
2
2
35.5
32.96
15.87
25.17
15.87
17.28
15.87
0
INDOOR
CN-
DC/DC
15.87
15.87
4
3
2
2
35.5
32.96
15.87
25.17
15.87
17.28
15.87
0
OUTDOO
R CN-
COM
15.87
15.87
Wall Mounted Multi-Zone Split System Air Conditioner
- 70 -
Troubleshooting Guide
When Vertical Louver does not operate.
Trouble 5
• Confirm that the Vertical Louver is normally geared with the shaft of
Stepping Motor.
• If the regular torque is detected when rotating the Vertical Louver with
hands
Normal
• Check the connection condition of CN-UP/DOWN Connector
• Check the soldering condition(on PCB) of CN-UP/DOWN Connector
Check the operating circuit of the Vertical Louver
+
• Confirm that there is DC 12V between pin (RED) of CN-UP/DOWN and
GND.
• Confirm that there is a soldering short at following terminals.
- Between 60 , 61 , 62 and 63 of MICOM
- Between 2 , 3 , 4 and 5 of IC01M
- Between 12 , 13 , 14 , 15 of IC01M
- Between 1 , 2 , 3 , 4 and 5 of CN-UP/DOWN
If there are no problems after above checks
• Confirm if the assembly parts are catching and interfering in the rotation of
the Vertical Louver
Service Manual
- 71 -
Troubleshooting Guide
Error Code
I Trouble Shooting
Error
code
Description
Cause of error
• Open / Short
• Soldered poorly
• Internal circuit error
Check point & Normal condition
Normal resistor : 10KΩ / at 25°C(77°F) (Unplugged)
Normal voltage : 2.5Vdc / at 25°C(77°F) (plugged)
01
Indoor air sensor
• Open / Short
• Soldered poorly
• Internal circuit error
Normal resistor : 5KΩ/ at 25°C(77°F) (Unplugged)
Normal voltage : 2.5Vdc / at 25°C(77°F) (plugged)
02
06
Indoor inlet pipe sensor
Indoor outlet pipe sensor
• Open / Short
• Soldered poorly
• Internal circuit error
Normal resistor : 5KΩ/ at 25°C(77°F) (Unplugged)
Normal voltage : 2.5Vdc / at 25°C(77°F) (plugged)
10KΩ
2.5Vdc
Ω
V
Check the resistance / voltage
❑ Check Point
1. Unplug the sensor on Indoor unit PCB.
2. Estimate the resistance of each sensor
3. If the resistance of the sensor is 10KΩ/5KΩ at 25°C(77°F), then sensor is normal
4. If the resistance of the sensor is 0 KΩ or ∞, then sensor is abnormal. ➔ Change the sensor.
5. Plug the sensor onto the Indoor unit PCB and Power ON.
6. Estimate the voltage of each sensor.
7. If the voltage of the sensor is 2.5Vdc / at 25°C(77°F), then sensor is normal.
8. If the resistance of the sensor is 0 or 5Vdc, then sensor is abnormal. ➔ Repair or Change the PCB
Wall Mounted Multi-Zone Split System Air Conditioner
- 72 -
Troubleshooting Guide
Error
code
Description
Cause of error
Check point & Normal condition
• Power input AC 230V.(Outdoor, Indoor)
• The connector for transmission is disconnected.
• The connecting wires are misconnected.
• The GND 1,2 is not connected at main GND.
• The communication line is shorted at GND.
• Transmission circuit of outdoor PCB is abnormal.
• Transmission circuit of indoor PCB is abnormal.
Communication
(Indoor ➔ Outdoor)
05 / 53
• Poor Communication
❑ Check Point
1. Check the input power AC 230V.(Outdoor, Indoor)
2. Check that the communication wires are correctly connected.
➔ Adjust the connection of wire
➔ Confirm the "Live", "Neutral“ wires.
3. Check the resistance between communication line and GND.(Normal : Over 2MΩ)
4. Check the connector for communication is correctly connected.
5. Check the connection of GND1, GND2, and main GND.
6. If one indoor unit is operating normally, outdoor PCB has no problem.
➔ Check the other indoor unit.
* CH05 is displayed at indoor unit, CH53 is displayed at outdoor unit.
Service Manual
- 73 -
Troubleshooting Guide
Error
code
Description
Cause of error
Check point & Normal condition
• Check the discharge pipe sensor.
• Check the install condition for over load.
• Check for leakage of refrigerent.
• Discharge sensor
temp. high
33
D-Pipe Temp. High
• Check is the Service Valve (SVC V/V) is open.
COMP OFF
115°C(239°F)
LEV OPEN(16PULSE/MIN)
100°C(212°F)
95°C(203°F)
LEV OPEN(10PULSE/MIN)
NORMAL
❑ Check Point
1. Check the install condition for over load.
2. Check is the Service Valve (SVC V/V) is open.
3. Check for leakage of refrigerent.
4. Check the constant compressor.
Error
code
Description
Cause of error
Check point & Normal condition
• Over Capacitor com-
bination
• Check the indoor unit capacity.
• Check the combination table
51
Capacitor error
❑ Check Point
1. Check the indoor unit capacity.
2. Check the combination table.
➔ single cycle has no error for over capacity.
Wall Mounted Multi-Zone Split System Air Conditioner
- 74 -
Troubleshooting Guide
Error
code
Description
Cause of error
• Open / Short
• Soldered poorly
• Internal circuit error
Check point & Normal condition
Normal resistor : 10KΩ / at 25°C(77°F) (Unplugged)
Normal voltage : 2.5Vdc / at 25°C(77°F) (plugged)
44
45
47
Outdoor air sensor
• Open / Short
• Soldered poorly
• Internal circuit error
Normal resistor : 5KΩ/ at 25°C(77°F) (Unplugged)
Normal voltage : 2.5Vdc / at 25°C(77°F) (plugged)
Condensor pipe sensor
D-Pipe sensor
• Open / Short
• Soldered poorly
• Internal circuit error
Normal resistor : 200KΩ/ at 25°C(77°F) (Unplugged)
Normal voltage : 4.5Vdc / at 25°C(77°F) (plugged)
Ω
Ω
Check the resistance
❑ Check Point
1. Estimate the resistance of each sensor.(Unplugged)
2. Estimate the voltage of each sensor.(Plugged)
3. If the resistance is 0V or 5Vdc, then sensor is abnormal
Service Manual
- 75 -
2-way, 3-way Valve
2-way, 3-way Valve
2-way Valve (Liguid Side)
3-way Valve (Gas Side)
Valve cap
Hexagonal wrench
(4mm)
Open position
Closed position
Flare nut
Flare nut
Open position
Pin
Closed position
To
To
piping
piping
Service
port cap
Service
port
connection
connection
To outdoor unit
To outdoor unit
Control Mechanism
Factory Setting
Shaft position
Shaft position
Service port
Closed
Closed
Closed
(with valve cap)
(with valve cap)
(with cap)
Air purging
Open
Closed
Open
(Installation)
(counter-clockwise)
(clockwise)
(push-pin or with
vacuum pump)
1.
2.
Operation
Open
(with valve cap)
Open
(with valve cap)
Closed
(with cap)
Pumping down
(Transfering)
Closed
(clockwise)
Open
(counter-clockwise)
Open
(connected
manifold gauge)
Evacuation
(Servicing)
Open
Open
Open
Open
Open
Open
Open
Open
Open
(with charging
cylinder)
3.
4.
Gas charging
(Servicing)
Open
(with charging
cylinder)
Pressure check
(Servicing)
Open
(with charging
cylinder)
5.
6.
Gas releasing
(Servicing)
Open
(with charging
cylinder)
Wall Mounted Multi-Zone Split System Air Conditioner
- 76 -
2-way, 3-way Valve
(1) Pumping down
Liquid side
Indoor unit
Outdoor unit
Close
Open
2-Way
valve
Gas side
3-Way
valve
Liquid side
Indoor unit
Close
Open
2-Way
valve
Gas side
3-Way
valve
manifold gauge
Low-
handle
(CLOSE)
Hi- handle
(CLOSE)
7. Immediately set the gas side valve to the closed position.
• Procedure
1. Confirm that both the gas side and liquid side
valves are set to the open position.
- Do this quickly so that the gauge ends up indicat-
ing 1kg/
(14.22psi).
8. Disconnect the charge set, and replace the liquid side
and gas side valve caps and the service port nut.
- Use torque wrench to tighten the service port nut to
a torque as indicated below.
- Remove the valve stem caps and confirm that the
valve stems are in the raised position.
- Be sure to use a hexagonal wrench to operate
the valve stems.
2. Operate the unit for 10 to 15 minutes.
3. Stop operation and wait for 3 minutes, then connect the
manifold gauge to the service port of the gas side valve.
- Connect the hose of the gauge with the push pin
to the service port.
Outside diameter
Turque
.
.
mm
inch
1/4
3/8
1/2
kg m
lbf in
Ø6.35
Ø9.52
Ø12.7
1.8
4.2
5.5
156.2
364.5
477.4
4. Air purging of the charge hose.
- Be sure to check for gas leakage.
- Open the Low-handle valve on the gauge
slightly to air purge from the hose.
5. Set the liquid side valve to the closed position.
6. Operate the air conditioner at the cooling cycle and
2
stop it when the gauge indicates 1kgf/cm (14.22psi).
•
Be sure not to short the pressure switch S/W, otherwise if the low pressure switch S/W detects low pressure it will stop the compressor.
Service Manual
- 77 -
2-way, 3-way Valve
(2) Evacuation
(All the refrigerant leaked)
Liquid side
Indoor unit
Outdoor unit
Open
Open
2-Way
valve
Gas side
3-Way
valve
Liquid side
Indoor unit
Open
Open
2-Way
valve
Gas side
3-Way
valve
manifold gauge
Vacuum pump
Low-
handle
(OPEN)
Hi- handle
(OPEN)
• Procedure
6. Disconnect the charge hose from the vacuum
pump.
- If the vacuum pump oil becomes dirty or deplet-
ed, replenish as needed.
7. Replace the valve and service port caps.
1. Confirm that both the liguid side valve and gas
side valve are set to the opened position.
2. Connect the vaccum pump to the center hose of
the manifold gauge.
3. Connect the service port of the gas side valve to
the low side of the gauge.
4. Evacuate for approximately one hour.
- Confirm that the gauge needle has moved
toward-76 cmHg (vacuum of 4 mmHg or less).
5. Close the Low handle of the gauge, turn off the
vacuum pump and confirm that the gauge needle
does not move(approximately 5 minutes after
turning off the vacuum pump).
Wall Mounted Multi-Zone Split System Air Conditioner
- 78 -
2-way, 3-way Valve
(3) Gas Charging
(After Evacuation)
Liquid side
Indoor unit
Outdoor unit
Open
Open
2-Way
valve
Gas side
3-Way
valve
Liquid side
Indoor unit
Open
Open
2-Way
valve
Gas side
3-Way
valve
manifold gauge
Charging
cylinder
Low-handle
(OPEN)
Hi- handle
(OPEN)
Check valve
• Procedure
1. Connect the gauge to the charging cylinder.
- Connect the charge hose, which you discon-
nected from the vacuum pump, to the valve at
the bottom of the cylinder.
This is different from previous procedures.
Because you are charging with liquid refrigerant
from the gas side, absolutely do not attempt to
charge with larger amounts of liquid refrigerant
while operating the air conditioner.
- If you are using a gas cylinder, also use a scale
and reverse the cylinder so that the system can
be charged with liquid.
-
-
Stopping part way will allow the gas to be discharged.
If the system has been charged with liquid refrig-
erant while operating the air conditioner turn off
the air conditioner before disconnecting the hose.
2. Purge the air from the charge hose.
-
Open the valve at the bottom of the cylinder and press
the check valve on the charge set to purge the air.
The procedure is the same if using a gas cylinder.
5. Replace the valve stem nuts and the service port nut.
- Use torque wrench to tighten the service port
nut to a torque as indicated below.
3. Open the low handle on the gauge and charge
the system with liquid refrigerant.
-
If the system can not be charged with the specified
amount of refrigerant, it can be charged with a little at a
time (approximately 150g(5.29oz) each time) while oper-
ating the air conditioner in the cooling cycle; however,
one time is not sufficient, wait approximately 1 minute
and then repeat the procedure(pumping down-pin).
Outside diameter
Turque
.
.
mm
inch
1/4
3/8
1/2
kg m
lbf in
Ø6.35
Ø9.52
Ø12.7
1.8
4.2
5.5
156.2
364.5
477.4
- Be sure to check for gas leakage.
4. Immediately disconnect the charge hose from
the gas side valve's service port.
Service Manual
- 79 -
Exploded View
Exploded View
Indoor Unit
Model : B-MMC09FA-1, B-MMH09FA-1, B-MMC12FA-1, B-MMH12FA-1
135312
152302A
152302B
135301
152313
131410
733010
342800
354210
359011
135311
135500
147581
346810
567480A
268711A
135516
35211B
567480B
352150
147582
146811
268711B
268711C
267110
249951
Wall Mounted Multi-Zone Split System Air Conditioner
- 80 -
Exploded View
Outdoor Unit
Model : A-MMC18FA-1, A-MMH18FA-1
Service Manual
- 81 -
Exploded View
Model : A-MMC24FA-1, A-MMH24FA-1
Wall Mounted Multi-Zone Split System Air Conditioner
- 82 -
Exploded View
Model : A-MMC36FA-1, A-MMH36FA-1
Service Manual
- 83 -
Specifications and performance data subject to change without notice.
HEAT CONTROLLER, INC.
1900 WELLWORTH AVENUE • JACKSON, MICHIGAN 49203
THE QUALITY LEADER IN CONDITIONING AIR
P/No.:3828A20390X
08/06/2008
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