Haier HC1891VAR User Manual

Installation & Operation Manual  
Central Air Conditioner  
Capacity 1.5 to 5 Tons  
Models: HC1891VAR HC2491VAR  
HC3091VAR HC3691VAR  
HC4291VAR HC4891VAR  
HC6091VAR  
The information contained in this booklet is subject to change without notice.  
TABLE OF CONTENT  
1.Introduction ---------------------------------------------------------------------------------------  
2.Nomenclature for Model Number -------------------------------------------------------------  
3.Specification -------------------------------------------------------------------------------------  
4.Unit Inspection -----------------------------------------------------------------------------------  
5.Equipment Protection From Environment ----------------------------------------------------  
6.Installation ----------------------------------------------------------------------------------------  
6.1. General ---------------------------------------------------------------------------------------  
6.2.Unit clearances ------------------------------------------------------------------------------  
6.3.Refrigerant piping ---------------------------------------------------------------------------  
6.4.Electrical wiring -----------------------------------------------------------------------------  
7.System Startup -----------------------------------------------------------------------------------  
1
1
1
3
3
3
3
4
4
8
9
8.Operation ----------------------------------------------------------------------------------------  
9.Miscellaneous -----------------------------------------------------------------------------------  
9.1.Replacement parts --------------------------------------------------------------------------  
9.2.Troubleshooting guide ---------------------------------------------------------------------  
9.3.Wiring diagram -----------------------------------------------------------------------------  
10  
10  
10  
10  
10  
1.INTRODUCTION  
This manual contains the installation and operating instructions for your new air conditioner.  
Improper installation can result in unsatisfactory operation or dangerous conditions. Carefully  
read this manual and any instructions packaged with separate equipment required to make up  
the system prior to installation. Give this manual to the owner and explain its provisions. The  
owner should retain this manual for future reference.  
2.NOMENCLATURE FOR MODEL NUMBER  
H
C
Brand symbol - H: Haier  
System type - C: Air conditioner; R: Heat pump.  
24 Nominal capacity in (000) Btuh  
9
1
SEER designation. 9=9, B=11, C=12, D=13, E=14  
Design series. 1 - 1 Generation  
st  
V
A
R
Electric: V=208/230-1-60; C=208/230-3-60, D=460-3-60, Y=575-3-60  
Body style  
Compressor type  
Example: HC2491VAR  
3.SPECIFICATION  
The dimensions for the condensing unit are illustrated in Figure 1. Physical and electrical  
specifications are provided in Table 1 for 9 SEER systems respectively.  
D
W
H
Figure 1  
1
Model:HC18-6091VAR  
Table 1:  
2
4.UNIT INSPECTION  
This product has been inspected at the factory and released to the transportation agency without  
known damage. Inspect exterior of carton for evidence of rough handling in shipment. Unpack  
carefully. If damage is found, report immediately to the transportation agency.  
5. EQUIPMENT PROTECTION FROM ENVIRONMENT  
The metal parts of the unit may be subject to rust or corrosion in adverse environmental conditions.  
This oxidation could shorten the unit life. Salt spray or mist in seacoast areas, sulphur or chlorine  
from lawn watering systems and various chemical contaminants from industries such as paper mills  
and petroleum refineries are especially corrosive.  
If the unit is to be installed in an area where contaminants are likely to be a problem, special attention  
should be given to the equipment location and exposure.  
Avoid having lawn sprinkler heads spray directly on the unit cabinet.  
In coastal areas, locate the unit on the side of the building away from the waterfront.  
Shielding provided by fence or shrubs may give some protection.  
Regular maintenance will reduce the buildup of contaminants and help to protect the unit's finish.  
! WARNING - Disconnect all electrical power to the unit before servicing. Disconnect power to  
both the indoor and outdoor units. NOTE: There may be more than one electrical disconnect switch.  
Failure to shut off power can cause electrical shock resulting in personal injury or death.  
Frequent washing of the cabinet, fan blade and coil with fresh water.  
Regular cleaning and waxing of the cabinet with good automobile polish.  
A good liquid cleaner may be used several times a year to remove matter that will not wash  
off with water.  
The best protection is frequent cleaning, maintenance and minimal exposure to contaminants.  
6.INSTALLATION  
6.1.GENERAL  
These units are designed for outdoor installations. They can be mounted on a slab or rooftop. It  
is important to consult your local code authorities at the time the first installation is made.  
Check following points before attempting any installation:  
Structural strength of supporting members.  
Clearances and provision for servicing.  
Power supply and wiring.  
Location for minimum noise, where operating sounds will not disturb owner or neighbors.  
Location where there is no risk of combustible gas leakage.  
Location where external water drainage cannot collect around the unit.  
Location where roof runoff water does not pour directly on the unit. Provide gutter or other  
shielding at roof level. Don't locate unit in an area where excessive snow drifting may occur  
or accumulate.  
3
Provide a level concrete slab. To prevent transmission of noise or vibration, slab should not be connected  
to building structure. Some sort of sound-absorbing material should be placed between the condenser  
and the slab. A good material to use is rubber and cork pad.  
For rooftop application, make sure the building construction can support the weight and that proper  
consideration is given to the weather-tight integrity of the roof. The condensing unit contains moving  
parts and can vibrate. Therefore, sound is also a consideration in rooftop applications.  
! WARNING - Install the unit securely in a place that can bear the weight of the unit. When installed  
in an insufficiently strong place, the unit could fall causing injury.  
6.2.UNIT CLEARANCES  
10" Min.  
10" Min.  
Service Access  
18" Min.  
Service Access  
18" Min.  
10"  
10"  
Figure 2  
The minimum clearances for the unit are illustrated in Figure 2. Condenser air enters from three sides.  
Air discharges upward from the top of the unit. Refrigerant tube and electrical connections are made  
from the service access area. The most common application will find the unit best located about 10"  
from back wall with connection side facing the wall. This application minimizes exposed tubing and  
wiring, minimizing the space for youngsters to run around the unit with subsequent damage to the  
tubing or wiring.  
In more confined application spaces, such as corners provide a minimum of 10" clearance on all air  
inlet sides. For service access to the compressor and control box, allow 18" minimum clearance. Ensure  
top is unobstructed. If units are to be located under an overhang, there should be a minimum of 36"  
clearance and provision made to deflect the warm discharge air out from the overhang.  
In order to have an unrestricted air flow, owners should be advised to avoid lawn mower discharge  
toward the unit depositing debris on the fin coil surface reducing the unit efficiency.  
6.3.REFRIGERANT PIPING  
The refrigerant piping is very important as it affects the proper operation and efficiency of the air  
conditioning system. Note the following guidelines:  
4
OUTDOOR UNIT  
ADDITIONAL SUCTION LINE  
OIL TRAP FOR EACH 20 FOOT  
RISE OF PIPE  
PITCH SUCTION LINE TOWARD OUTDOOR  
UNIT 1/2" FRO EVERY 10' OF LINE  
INDOOR UNIT ABOVE OR  
LEVEL TO OUTDOOR UNIT  
70'  
MAX.  
LIQUID LINE  
SUCTION LINE OIL  
TRAP WHEN INDOOR  
UNIT IS 4 FEET OR  
OUTDOOR UNIT  
INDOOR UNIT  
INDOOR UNIT  
LIQUID LINE  
M O R E  
B E L O W  
OUTDOOR UNIT  
A
INDOOR UNIT BELOW OUTDOOR UNIT  
6'  
B-1  
INVERTED LOOP  
LIQUID LINE  
INDOOR UNIT  
50'  
OUTDOOR UNIT  
MAX.  
SUCTION LINE  
Figure 3  
B-2  
Only refrigeration-grade copper piping (dehydrated and sealed) should be used. Take extreme care to keep  
the refrigerant tubing clean and dry prior to and during installation. If in doubt, blow out the tubing  
with dry nitrogen to remove any chips or debris before connection. Always keep tubing sealed until it is  
in place and the connections are to be made.  
Refrigerant piping should be as short as possible, with a minimum of elbows or bends, to avoid capacity  
loss and increased operating costs.  
Refrigerant lines must be adequately supported. If metal strapping is used to secure the tubing, do not allow  
the strapping to directly contact the tubing. Use a closed cell insulation to separate the strapping from the  
tubing.  
Do not kink or twist the tubing.  
Refrigerant piping should not be installed in a cement slab, as this limits access to the refrigerant should a  
leak be suspected.  
To ensure good oil return to the compressor, it is important to pitch the horizontal suction line toward  
the compressor, approximately 1/2" for every 10' of line.  
Line Insulation  
Suction line requires insulation in order to prevent condensation from forming on the piping and to  
prevent heat gain caused by surrounding air. Generally 3/8" wall thickness of Armflex or equivalent  
is satisfactory. In severe application (hot, high humidity areas) greater thickness may be required. Apply  
the line insulation by sliding it on the sealed tuing before cutting and making connections.  
Liquid line does not necessarily need insulation, however, if they are exposed to high ambient temperatures  
(i.e. kitchen, boiler rooms, hot attics & rooftop surface), then, they should be insulated. Make sure to  
use the proper size tubing for the liquid line to prevent liquid refrigerant flashing to a vapor within  
the liquid line.  
Do not allow the vapor line and liquid line to touch together. This would cause an undesirable heat  
transfer resulting in capacity loss and increased power consumption.  
5
Refrigerant Line Sizing  
Check the following table (Table 2 ) for correct suction and liquid line sizes for any combination of  
the unit size and the maximum refrigerant line length.  
Refrigerant Line Length(Ft)  
0-24  
25-49  
50-74  
Unit Size  
(Ton)  
Line Outside Diameter(In)  
Suction  
Liquid  
ꢆꢉꢃ  
ꢆꢉꢃ  
ꢆꢉꢃ  
ꢆꢉꢃ  
ꢆꢉꢃ  
ꢆꢉꢃ  
ꢆꢉꢃ  
Suction  
ꢆꢉꢄ  
Liquid  
ꢆꢉꢃ  
ꢆꢉꢃ  
ꢆꢉꢃ  
ꢆꢉꢃ  
ꢆꢉꢃ  
ꢆꢉꢃ  
ꢆꢉꢃ  
Suction  
ꢆꢉꢄ  
Liquid  
ꢆꢉꢃ  
ꢆꢉꢃ  
ꢆꢉꢃ  
ꢂꢉꢀ  
ꢂꢉꢀ  
ꢂꢉꢀ  
ꢂꢉꢀ  
Seer  
9
9
9
9
9
9
9
ꢂꢇꢁ  
ꢀꢇꢅ  
ꢀꢇꢁ  
ꢆꢇꢅ  
ꢆꢇꢁ  
ꢄꢇꢅ  
ꢁꢇꢅ  
ꢁꢉꢃ  
ꢁꢉꢃ  
ꢆꢉꢄ  
ꢆꢉꢄ  
ꢆꢉꢄ  
ꢆꢉꢄ  
ꢌꢉꢃ  
ꢆꢉꢄ  
ꢆꢉꢄ  
ꢆꢉꢄ  
ꢌꢉꢃ  
ꢆꢉꢄ  
ꢌꢉꢃ  
ꢌꢉꢃ  
ꢂꢎꢂꢉꢃ  
ꢂꢎꢂꢉꢃ  
ꢂꢎꢂꢉꢃ  
ꢂꢎꢂꢉꢃ  
ꢂꢎꢂꢉꢃ  
Table 2:Refrigerant Line Sizing  
The factory charge is sufficient for 25 feet of standard liquid line. For longer or shorter liquid line  
lengths, adjust the charge as follows:  
1/4" Line  
5/16" Line  
3/8" Line  
1/2" Line  
+/- 0.3 oz. Per foot  
+/- 0.4 oz. Per foot  
+/- 0.6 oz. Per foot  
+/- 1.2 oz. Per foot  
Vertical Separation between Indoor and Outdoor Units  
Maximum allowable vertical separations between indoor and outdoor units are illustrated in Figure  
3-A and Figure 3-B. It's 70' when the indoor unit is below the outdoor unit (Figure 3-A), and 50' when  
the indoor unit is above the outdoor unit (Figure 3-B).  
To ensure good oil return to the compressor when the indoor unit is below the outdoor unit, suction  
line oil trap should be used as illustrated in Figure 3-A.  
Tubing Connections  
! CAUTION - Use extreme caution in removing the caps from the suction and liquid line fittings, as  
there is pressure present. A fitting is on the liquid line to remove pressure.  
! CAUTION - Condensing units are charged with refrigerant. Condensing unit liquid and suction  
valves are closed to contain the charge within the unit. Do not force the valve stem against the retaining  
ring. If the valve stem is backed out past the retaining ring, system pressure could force the valve stem  
out of the valve body and possibly cause personal injury.  
! CAUTION - The piston is in the accessory bag. Don't forget to take it out and put into the indoor  
liquid pipe orifice.  
Instructions on the field tubing connections and valve opening procedure are as follow:  
6
1.Tubing should be cut square. Make sure it is round and free of burrs at the connecting ends.  
Clean the tubing to prevent contamination from entering the system.  
2.Make sure that both refrigerant stop valves at the outdoor unit are closed.  
3.Push the tubing into the fitting until it stops. This prevents flux from getting into the system.  
4.Remove the cap and Schrader valve core from the service port to protect the valve seals.  
5.Wrap a wet rag around the valve stub before brazing.  
6.Braze the joints of interconnecting tubing. Flow dry nitrogen into the shutoff valve port  
and through the tubing while brazing.  
7.After brazing quench with a wet rag to cool the joint. Reinstall the Schrader core in the valve,  
if removed for brazing.  
8.Pressurize the lines to 150 psi maximum with dry nitrogen. Check for leaks at all joints with  
liquid detergent. If a leak is found, repair it after removing the nitrogen. Repeat the process  
and re-ckeck.  
9.Do not purge the lines with refrigerant. Evacuate the lines and indoor coil.  
Evacuation  
All new installations must be evacuated to a deep vacuum in order that all noncondensible gases  
and moisture are removed prior to charging the system. Air in a system causes high condensing  
pressure, which increases power consumption and reduces performance. The presence of moisture  
in a system can render it inoperable in a very short time. Proper evacuation assures a dry, uncontaminated  
system. Here is the recommended evacuation procedure:  
1.Connect vacuum pump to both liquid and suction valve service ports.  
2.Evacuate the interconnecting tubing and indoor coil to 500 microns or less for a minimum  
of 30 minutes. Close the valve to the vacuum pump and wait 15 minutes. Vacuum should  
not rise above 800 microns. If unable to obtain 500 microns, or vacuum rises above 800  
microns over 15 minutes period, discontinue evacuation, pressurize and check for leaks.  
Repair any leaks found and repeat the step 2.  
3.Close valve to the vacuum pump and stop pump.  
4.When sure of a tight, well evacuated system, charge with refrigerant.  
Charging the System  
(For systems with capillary tube or fixed orifice metering device)  
Before checking the system charge, make sure that the outdoor unit and indoor coil must be an  
approved match per the unit specification. The indoor conditions should be within 2 F of the desired  
comfort conditions.  
! WARNING - Do not vent refrigerant to the atmosphere! It is a violation of federal law to do  
so. If the refrigerant needs to be removed from a system to correct the charge inside, always use a  
recovery or recycling device.  
! WARNING - To prevent personal injury, wear safety glasses and gloves when handling  
refrigerant.  
7
1.Fully open both shutoff valves.  
2.Connect service gage manifold to the valve service  
ports, being sure to evacuate lines.  
System Superheat  
Ambient  
Temperature At  
Return Air Temperature ( F)  
65  
70  
75  
80  
85  
3.Startup the system (Refer to the Section 7 - "System  
Startup"). Run system at least 10 minutes to allo  
pressure to stabilize.  
4.Temporarily install thermometer on suction (large)  
line near condensing unit. Be sure of good contact  
between thermometer and line. Wrap thermometer  
with insulating material to assure accurate reading.  
5.Refer to Table 3 for proper system superheat. Add  
charge to lower superheat. Remove charge to raise  
superheat.  
Condenser Inlet ( F)  
60  
65  
70  
75  
80  
85  
90  
95  
100  
17  
13  
5
25  
19  
14  
10  
5
30  
26  
20  
17  
12  
10  
7
33  
32  
28  
25  
21 26  
17 20  
12 18  
37  
35  
32  
29  
5
5
5
5
5
5
5
Carefully remove gage lines.  
Table 3:System charging table by superheat  
6.4.ELECTRICAL WIRING  
! WARNING -  
A means of strain relief must be installed to this appliance at the electrical service entrance.  
Make sure that interconnecting wires between indoor and outdoor units meet the standards, codes  
and regulations. Incomplete connection or fixing of the wire could result in a fire.  
A means of strain relief must be installed to this appliance at the electrical service entrance.  
Do not use intermediate connection of the power cord or the extension cord and do not connect  
many devices to one AC outlet. It could cause a fire or an electric shock due to defective contact,  
defective insulation, exceeding the permissible current, etc.  
Perform electrical work according to the installation manual and be sure to use an exclusive  
circuit. If the capacity of the power circuit is insufficient or there is incomplete electrical work, it  
could result in a fire or an electric shock.  
Ground the unit. Do not connect the ground to a gas pipe, water pipe, lighting rod or telephone  
ground. Defective grounding could cause an electric shock.  
Electrical installation will consists of power supply wiring to the condensing unit and control wiring  
between thermostat, indoor unit and the condensing unit. All wiring must be in accordance with National  
Electrical Code and/or local ordinances that may apply.  
(See unit wiring diagram furnished with this instruction).  
Note: Some states need the power supply wiring within special tybe be careful to use the waterproof  
tube when installation the outdoor unit power supply wiring.(See the figure 4)  
Figure 4-1  
Figure 4-2  
8
The condensing unit rating plate and the tables of "Physical and Electrical Specifications / Outdoor  
Units" (Table 1 and 2) provide pertinent data necessary for the selection of proper size electrical service  
and over-current protection devices.  
Table 4 provides data on the minimum copper wire size as a function of supply wire length and circuit  
ampacity.  
Copper Wire Size - AWG  
(1% Voltage Drop)  
Supply Circuit  
Supply Wire Length - Ft  
Ampacity  
50  
14  
12  
10  
10  
8
8
6
6
100  
10  
8
8
6
6
6
4
4
150  
8
6
6
4
4
4
3
3
200  
6
4
4
4
3
2
2
1
15  
20  
25  
30  
35  
40  
45  
50  
Table 4: Minimum Wire Size Based on N.E.C. for 60 C Type Copper Conductors Below 100  
Ampacity.  
The owner should be made familiar with the location of the over-current protection, the proper size  
for this application and the proper procedure for disconnecting power service to the unit.  
The condensing unit control wiring requires a 24 Volt minimum, 25 VA service from the indoor  
transformer as shown on the wiring diagram.  
7.SYSTEM STARTUP  
1.Turn thermostat to "OFF", turn on power supply at disconnect switch.  
2.Turn temperature setting as high as it will go.  
3.Turn fan switch to "ON". Indoor blower should run. Be sure it is running in the right direction.  
4.Turn fan switch to "AUTO". Turn system switch to "COOL" and turn temperature setting below  
room temperature. Unit should run in cooling mode.  
5.Check to see if compressor and outdoor fan are running correctly?  
6.Check the refrigerant charge (see Instructions under "Charging the System").  
7.Replace service port caps. Service port cores are for system access only and will leak if not tightly  
capped.  
8.Check unit for tubing and sheet metal rattles.  
9.Instruct the owner on operation and maintenance.  
Leave this "Installation and Operating Manual" and the "Use and Care Manual" with owner.  
9
8.OPERATION  
Most single phase units are operated without start relay or start capacitor. Such systems should  
be off for a minimum of 5 minutes before restarting to allow equalization of pressures. The  
thermostat should not be moved to cycle unit without waiting 5 minutes. To do so may cause  
the compressor to stop on an automatic open overload device or blow a fuse. Poor electrical  
service can cause nuisance tripping in overloads or blow fuses.  
The compressor has an internal overload protector. Under some conditions, it can take up to 2  
hours for this overload to reset. Make sure overload has had time to reset before condemning  
the compressor.  
9.MISCELLANEOUS  
9.1.  
Replacement Parts  
Contact your local distributor for a complete parts list.  
9.2.  
Troubleshooting Guide  
Refer to the troubleshooting guide (Table 5) included in this manual.  
9.3. Wiring Diagram  
Refer to the appropriate wiring diagram included in this manual.(P12)  
Table 5:Troubleshooting Guide  
! WARNING - Disconnect all electrical power to the unit before servicing. Disconnect power to  
both the indoor and outdoor units. NOTE: There may be more than one electrical disconnect switch.  
Failure to shut off power can cause electrical shock resulting in personal injury or death.  
10  
Symptom  
Possible Cause  
Remedy  
Power off or loose electrical connection  
Incorrect thermostat setting  
Defective contactor  
Open circuit breaker of blown fuses  
Defective transformer  
Make sure main switch is ON. Check and tighten all connections.  
Set thermostat correctly  
Check for 24V at contactor coil.  
Reset or replace  
Check wiring - Replace it.  
No cooling  
Interconnecting low voltage wiring damage Replace thermostat wiring  
Dirty filters  
Clean & replace  
Indoor air blockage  
Blocked outdoor coil  
Improperly sized unit  
Check supply registers and return grills for blockage.  
Clear away leaves and other debris  
Recalculate load  
Insufficient Cooling Improper airflow  
Incorrect refrigerant charge  
Check - should be 400CFM/Ton  
Charge correctly per instruction.  
Air, non-condensibles or moisture in system Recover refrigerant, evacuate & recharge, add filter drier  
Incorrect voltage  
At compressor terminals, voltage must be within  
10% of rating plate volts when unit is running.  
Water on floor or in  
furnace  
Blocked condensate drain and "P" trap  
Remove blockage  
Run or start capacitor defective  
Loose connection  
Condenser fan runs, Compressor stuck, grounded or open  
compressor doesn't motor winding, open internal overload  
Low voltage condition  
Replace  
Check and tighten all connections.  
Wait for 2 hours for overload to reset.  
Replace compressor if still open.  
At compressor terminals, voltage must be within 10% of rating  
plate volts when unit is running.  
Low voltage condition  
Incorrect voltage  
Add start kit components  
At compressor terminals, voltage must be within 10% of rating  
plate volts when unit is running.  
Compressor  
short-cycling  
Defective overload protector  
Refrigerant undercharge  
Low evaporator airflow  
Restriction in liquid line,  
Replace - check for correct voltage  
Add refrigerant  
Increase blower speed or reduce restriction - replace air filter  
Replace defective components  
Register sweat  
High head - Low metering device or filter drier  
vapor pressures  
Flowrator piston size too small  
Incorrect capillary tubes  
Blocked outdoor coil  
Change to correct size piston  
Change coil assembly  
Clear away leaves and other debris  
Correct system charge  
Repair or replace  
Recover refrigerant, evacuate &  
recharge, add filter drier  
High head - High  
or normal vapor  
pressures  
Refrigerant overcharge  
Condenser fan not running  
Air, non-condensibles or  
moisture in system  
Low head - High  
vapor pressures  
Flowrator piston size too large  
Defective compressor valves  
Incorrect capillary tubes  
Change to correct size piston  
Replace compressor  
Replace coil assembly  
Low vapor - cool Low evaporator airflow  
compressor - iced Operating below 65 F outdoors  
Increase blower speed or reduce restriction - replace air filter  
Add low ambient kit  
evaporator coil  
High vapor  
Moisture in the system  
Excessive load  
Recover refrigerant, evacuate & recharge, add filter drier  
Recheck load calculation  
pressure  
Defective compressor  
Air or non-condensibles in system  
Replace  
Fluctuating head  
and vapor pressures  
Pulsing noise at  
metering device  
or liquid line  
Recover refrigerant, evacuate & recharge.  
Air or non-condensibles in system  
Recover refrigerant, evacuate & recharge  
11  
HC18-6091VAR  
Air Conditioner Wiring Diagram  
LINE VOLTA GE  
FACTORY STANDARD  
FIELD INSTALLED  
OPTIONAL  
LOW VOLTAGE  
FACTORY STANDARD  
FIELD INSTALLED  
OPTIONAL  
OPTIONAL  
ELECTRIC HEATER KIT  
5
L1  
BRK  
OFM  
FL BK  
BK  
BK  
6
BR  
RD  
RD  
BK  
FL  
RD  
R
M
TL  
S
BR  
RD  
L2  
TL  
YL  
RD  
USE COPPER CONDUCTORS ONLY  
RD  
RD  
C
WARNING CABINET MUST BE PERMANENTLY GROUNDED  
AND ALL WIRING TO CONFORM TO I.E.C.,N.E.C.,C.E.C.,  
C.L.C. AND LOCAL CODES AS APPLICABLE.  
REPLACEMENT WIRE MUST BE THE SAME GAGE AND  
INSULATION TYPE AS ORIGINAL WIRE.  
S
6
RD  
BK  
R
BK  
PU  
BR  
RD  
PU  
BL  
WH  
BK  
208/230V  
60Hz 1PH  
L1 BK  
2
3
4
5
6
1
COMPONENT CODES  
CC  
BCR - BLOWER CONTROL RELAY  
BCAP - RUN CAPACITOR BLOWER MOTOR  
CC - COMPRESSOR CONTACTOR  
CCH - CRANKCASE HEATER (OPTIONAL)  
CHS - CRANKCASE HEATER SWITCH (OPTIONAL)  
CMPR - COMPRESSOR  
BK  
L1  
L2  
7
4
WH  
L2  
GND  
WH  
RD  
2
2
3
3
4
4
5
5
6
1
1
GND  
6
HPS - HIGH PRESSURE SWITCH  
LPS - LOW PRESSURE SWITCH  
IBM - INDOOR BLOWER MOTOR  
OFM - OUTDOOR FAN MOTOR  
BCR  
NC  
PU  
BK RD PU  
BR  
WH  
BL  
208/230V  
60Hz 1PH  
2
4
6
1
3
YL  
BL  
IBM  
NO  
BR  
RCAP - RUN CAPACITOR COMPRESSOR  
RVS - REVERSING VALVE SOLENOID  
STCAP - START CAPACITOR (OPTIONAL)  
STRLY - START RELAY (OPTIONAL)  
STRTH - START THERMISTOR (OPTIONAL)  
TRAN - TRANSFORMER  
BCAP  
5
7
COM  
Compressor  
Protect 3 Min.  
Time Delay  
S
R
M
P1  
P3  
8
P2  
BR  
GR  
BL  
GR  
PU  
230/208 SELECTABLE  
BK-HI  
3
TRAN  
BK  
BK  
RD  
230  
L1  
COLOR CODES  
RD-LO  
BK - BLACK  
BR - BROWN  
BL - BLUE  
GY - GRAY  
OR - ORANGE  
VI - VIOLET  
208  
BL  
GR- GREEN  
COM  
YL  
Optional  
PU - PURPLE RD - RED  
WH - WHITE  
RD  
OR  
LPS  
HPS  
Low & High  
Pressure  
Switches  
YL - YELLOW  
L2  
2
RD  
YL  
BL  
BL  
BL  
BL  
RD  
BL  
YL  
HEAT  
BR WH  
W2  
OFF  
HA  
CA  
COOL  
C
Y
R
C
G
W
AUTO  
ON  
TS  
HEAT  
Y
RESISTANCE  
COMPRESSOR  
HEAT CONTROL  
W
OFF  
COOL  
G
INDOOR FAN CONTROL  
RHS-2  
24VAC COMMON  
R
C
LED  
1) Confirm system selection. Optional components may be field or factory installed.  
2) If LPS and/or HPS not installed or removed, a jumper wire must be present across circuit for system to operate.  
3) For proper system operation, consult indoor unit and outdoor unit installation instructions to confirm system match up and blower speed selection.  
4) Alternate double pole contactor used on some systems.  
5) Only one start assist method to be used at a time, consult outdoor unit installation instructions for application information. Use only factory approved accessories.  
6) Optional OFM components may connect capacitor common and motor common, for reciprocating compressor there may have crankcase heater consult outdoor unit installation  
instructions for details.Select the running capacitor(one or dual)and connect.If IFM or OFM only have one capacitor wire,connect Com wire to capacitor.  
7)  
When supplying power for outdoor unit,the black line is for neutral line and white line for live line.  
12  
Made in P.R.C.  

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