Goodman Mfg 103 EER User Manual

PCC COMMERCIAL  
PACKAGED AIR CONDITIONER  
PRODUCT SPECIFICATIONS  
The PCC Commercial packaged air conditioner  
features combination electric heat/electric cooling  
with dual high-efficiency scroll compressors. This unit  
contains totally enclosed, permanently lubricated  
outdoor fan motors and is designed for over/under or  
downflow applications.  
Standard Features  
Dual high-efficiency scroll compressors with internal  
motor protection for 2-stage cooling  
Totally enclosed, permanently lubricated outdoor fan  
motors  
Enhanced copper tube/aluminum fin coils  
Fully charged R-22 systems  
Belt-driven, variable-pitch sheave permits multi-  
speed adjustment  
Expansion valve evaporator coil  
Time delay for compressors sequence  
Compressor grommets for vibration isolation  
Two independent condenser coils for two-stage operation  
High- and low-pressure controls on all systems  
Mild ambient switch  
10.3 EER  
Centrifugal fan for quiet and efficient operation  
Cabinet Features  
TO 10 TON  
Heavy-gauge, zinc-coated steel cabinet with weather-  
resistant powder-paint finish  
Fully insulated with blankets of insulation  
Vertical discharge with removable grilles  
Control box and compressors easily accessible from  
side access panels  
COOLING CAPACITY: 86,000 - 116,000 BTU/H  
Base rails with fork slots for convenience  
of handling and added rigidity  
Galvanized steel, powder-coated drain pan with ¾NPT  
condensate connection  
Factory wiring conveniently arranged to install accessories  
Filters are provided with unit (2disposable)  
When properly anchored, meets the 2001 Florida  
Building Code unit integrity requirements for  
hurricane-type winds  
SS-GPCC  
4/09  
Supersedes 6/08  
PRODUCT SPECIFICATIONS  
SPECIFICATIONS  
PCC090-3A  
PCC090-4A  
PCC120-3A  
PCC120-4A  
Cooling Capacity  
Total BTU/h  
86,000  
63,600  
10.3  
86,000  
63,600  
10.3  
116,000  
85,000  
10.3  
116,000  
85,000  
10.3  
Sensible BTU/h ¹  
EER ²  
IPLV ³  
10.7  
10.7  
10.7  
10.7  
Indoor Blowers (2)  
Type  
Belt  
12” x 12”  
3,000  
1½  
Belt  
12” x 12”  
3,000  
1½  
Belt  
12” x 15”  
3,800  
3
Belt  
12” x 15”  
3,800  
3
Wheel (D x W)  
Indoor Nominal CFM  
Horsepower  
Evaporator Coil (1)  
Face Area (ft²)  
11.2  
3/ 16  
11.2  
3/ 16  
14  
14  
Rows Deep/ Fins per Inch  
Tube Diameter - Material  
Filter Size (ft²) / Quantity  
3/ 16  
3/ 16  
” - Copper  
––  
” - Copper  
––  
” - Copper  
16 x 25 x 2 / 3  
20 x 25 x 2 / 3  
” - Copper  
16 x 25 x 2 / 3  
20 x 25 x 2 / 3  
25 x 25 x 2 / 3  
25 x 25 x 2 / 3  
Condenser Fans (2) / Coil (1)  
Horsepower  
½
24”  
½
24”  
½
24”  
½
24”  
Fan Diameter  
Outdoor Nominal CFM  
Face Area (ft²)  
5,500  
5,500  
6,400  
6,400  
15.6  
15.6  
23.8  
23.8  
Rows Deep/ Fins per Inch  
Tube Diameter - Material  
Electrical Data  
2/ 21  
2/ 21  
2/ 21  
2/ 21  
” - Copper  
” - Copper  
” - Copper  
” - Copper  
Voltage-Phase  
208/230-3  
12.5/ 88  
4.2  
460-3  
5.9/ 44  
2.0  
208/230-3  
17.4/ 123  
8.4  
460-3  
6.8/ 49.5  
4.2  
Compressor RLA/ LRA  
Indoor Blower FLA  
Outdoor Blower FLA  
Min. Circuit Ampacity 4  
Max. Overcurrent Device 5  
Operating Weight (lbs)  
Ship Weight (lbs)  
2.6  
1.3  
2.6  
1.3  
38.1  
18.2  
54.5  
22.5  
60 amps  
980  
30 amps  
980  
70 amps  
1,270  
35 amps  
1,270  
1,290  
1,000  
1,000  
1,290  
¹
²
Sensible capacity is gross, with no deduction for indoor motor heat  
BTU/Watt @ 80/ 67° F inside; 95° F outside air  
IPLV = Integrated Part Load Valve  
³
4
Wire size should be determined in accordance with National Electrical Codes. Extensive wire runs will require larger wire sizes.  
HACR breakers may be used in place of fuses up to 60 amps  
5
SS-GPCC  
3
PRODUCT SPECIFICATIONS  
DIMENSIONS  
ꢀꢁꢂꢃꢄꢅꢆ ꢇꢈꢄꢉꢅꢊꢆꢂꢋꢁꢇ  
ꢁꢂꢃꢄꢅꢆꢇꢈꢀꢉꢆꢊꢋꢌꢍꢎꢇꢃꢅꢌꢆꢊꢏꢀ  
ꢌꢍꢂꢄꢎꢍꢏꢃꢆ ꢇꢈꢄꢉꢅꢊꢆꢂꢋꢁꢇ  
ꢁꢐꢌꢅꢑꢀꢂꢌꢒꢓ ꢀꢔꢊ!ꢅꢃꢓꢓꢒ ꢀ  
ꢀ"ꢄꢄꢒ!!ꢆꢇꢈꢏꢀ  
#ꢀ  
#ꢀ  
B
C
A
Unit Size  
Height  
Supply Air Return Air  
17 /16  
PCC090-X  
6
12½  
36  
13  
PCC120-X  
52  
20¼  
25 /16  
X = Electrical Designation  
4
SS-GPCC  
PRODUCT SPECIFICATIONS  
DIMENSIONS—ELECTRICAL CONNECTIONS  
1. Main power entrance location  
2. Control wiring entrance location  
3. Optional eld installed internal disconnect switch  
4. Knockout not used on electric heat units  
Model  
PCC090-X  
PCC120-X  
A
B
6⅛  
7⅞  
22⅛  
23⅞  
X = Electrical Designation  
SS-GPCC  
5
PRODUCT SPECIFICATIONS  
COMPONENT PRESSURE DROPS  
Electric  
Heat  
Medium EFF. Economizer Return  
Model  
CFM  
Wet Coil  
Filters  
Air Damper  
2,600  
3,000  
3,400  
3,600  
4,000  
4,400  
0.06  
0.06  
0.07  
0.05  
0.05  
0.05  
0.03  
0.04  
0.05  
0.05  
0.06  
0.08  
0.03  
0.04  
0.05  
0.03  
0.04  
0.04  
0.14  
0.14  
0.18  
0.14  
0.14  
0.14  
PCC090-X  
PCC120-X  
COOLING CAPACITY DATA PCC090-X @ 3,000 CFM  
75 ˚F DB  
80 ˚F DB  
85˚F DB  
90 ˚F DB  
EVAP.  
EAT  
AMB. ˚F  
KW MBHT MBHS KW MBHT MBHS KW MBHT MBHS KW MBHT MBHS  
61 WB  
64 WB  
67 WB  
70 WB  
73 WB  
61 WB  
64 WB  
67 WB  
70 WB  
73 WB  
61 WB  
64 WB  
67 WB  
70 WB  
73 WB  
61 WB  
64 WB  
67 WB  
70 WB  
73 WB  
61 WB  
64 WB  
67 WB  
70 WB  
73 WB  
7.6  
7.7  
7.7  
7.8  
7.8  
7.8  
8.0  
8.1  
8.1  
8.2  
8.2  
8.3  
8.4  
8.4  
8.5  
8.5  
8.6  
8.7  
8.8  
8.9  
8.9  
8.9  
9.1  
9.1  
9.4  
83.8  
88.7  
94.5  
72.1  
63.3  
54.6  
7.6  
7.7  
7.7  
7.8  
7.8  
7.9  
8.0  
8.1  
8.1  
8.2  
8.3  
8.3  
8.4  
8.4  
8.5  
8.6  
8.6  
8.7  
8.8  
9.0  
8.9  
8.9  
9.1  
9.1  
9.4  
85.7  
88.7  
94.5  
84.8  
77.9  
69.2  
7.7  
7.7  
7.7  
7.8  
7.8  
8.0  
8.0  
8.1  
8.1  
8.2  
8.3  
8.3  
8.4  
8.4  
8.5  
8.6  
8.6  
8.7  
8.8  
9.0  
9.0  
9.0  
9.1  
9.2  
9.4  
90.6  
90.6  
94.5  
90.6  
90.6  
82.8  
7.7  
7.7  
7.8  
7.8  
7.9  
8.0  
8.0  
8.1  
8.2  
8.4  
8.4  
8.4  
8.4  
8.4  
8.6  
8.7  
8.7  
8.7  
8.8  
9.0  
9.1  
9.1  
9.1  
9.2  
9.4  
95.5  
95.5  
95.5  
100.3  
106.2  
94.5  
94.5  
94.5  
98.4  
103.3  
93.5  
93.5  
93.5  
96.4  
101.3  
91.6  
91.6  
91.6  
94.5  
99.4  
89.6  
89.6  
89.6  
92.5  
98.4  
95.5  
95.5  
95.5  
88.7  
79.9  
94.5  
94.5  
94.5  
87.7  
78.9  
93.5  
93.5  
93.5  
87.7  
78.9  
91.6  
91.6  
91.6  
85.7  
77.9  
89.6  
89.6  
89.6  
85.7  
77.0  
85  
100.3 45.8  
106.2 37.0  
100.3 60.4  
106.2 51.6  
100.3 74.0  
106.2 65.3  
81.8  
86.7  
92.5  
97.4  
71.1  
62.4  
53.6  
44.8  
83.8  
87.7  
92.5  
97.4  
83.8  
77.0  
68.2  
59.4  
88.7  
88.7  
92.5  
98.4  
88.7  
88.7  
82.8  
74.0  
90  
95  
103.3 36.0  
103.3 50.7  
105.2 64.3  
80.9  
85.7  
90.6  
96.4  
71.1  
62.4  
53.6  
44.8  
82.8  
85.7  
90.6  
96.4  
82.8  
76.0  
68.2  
58.5  
87.7  
87.7  
90.6  
96.4  
87.7  
87.7  
81.8  
73.1  
101.3 35.1  
101.3 49.7  
101.3 64.3  
78.9  
83.8  
88.7  
94.5  
99.4  
77.0  
81.8  
86.7  
91.6  
98.4  
70.1  
61.4  
52.6  
43.8  
35.1  
69.2  
60.4  
51.6  
42.9  
34.1  
80.9  
83.8  
88.7  
94.5  
99.4  
79.9  
81.8  
86.7  
91.6  
98.4  
80.9  
76.0  
67.2  
58.5  
48.7  
79.9  
75.0  
66.3  
57.5  
48.7  
86.7  
86.7  
88.7  
94.5  
99.4  
84.8  
84.8  
86.7  
92.5  
98.4  
86.7  
86.7  
80.9  
72.1  
63.3  
84.8  
84.8  
79.9  
71.1  
62.4  
100  
105  
NOTES:  
1
Capacities are gross and are based on 230, 460 operation. 208-volt AMB  
Ambient Air Temperature  
Entering Air Temperature  
Evaporator Dry Bulb EAT  
Evaporator Wet Bulb EAT  
Evaporator Airow Ft.³/min (Table 9a)  
1,000 Watts  
operation must be derated by 0.98. Gross capacities do not include  
EAT  
DB  
WB  
evaporator motor heat.  
kW is for entire unit  
See table for capacity correction factors at other than nominal CFM. CFM  
kW  
2
3
SHADED AREA REPRESENTS 100% SENSIBLE COOLING  
MBHT 1,000 BTU/h Total Cooling  
MBHS 00 BTU/h Sensible Cooling  
6
SS-GPCC  
PRODUCT SPECIFICATIONS  
COOLING CAPACITY DATA (CONT.) — PCC120-X @ 4,000 CFM  
75 ˚F DB  
80 ˚F DB  
85 ˚F DB  
90 ˚F DB  
EVAP.  
EAT  
AMB. ˚F  
KW MBHT MBHS KW MBHT MBHS KW MBHT MBHS KW MBHT MBHS  
61 WB 10.2 115.9 99.7  
64 WB 10.3 122.6 87.6  
67 WB 10.3 130.7 75.4  
70 WB 10.6 138.8 63.3  
73 WB 10.6 146.9 51.2  
61 WB 10.6 113.2 98.3  
64 WB 10.8 119.9 86.2  
67 WB 10.9 128.0 74.1  
70 WB 10.9 134.7 62.0  
73 WB 11.0 142.8 49.8  
61 WB 11.0 111.8 98.3  
64 WB 11.1 118.6 86.2  
67 WB 11.3 125.3 74.1  
70 WB 11.3 133.4 62.0  
73 WB 11.5 140.1 48.5  
61 WB 11.5 109.1 97.0  
64 WB 11.6 115.9 84.9  
67 WB 11.7 122.6 72.7  
70 WB 11.8 130.7 60.6  
73 WB 12.0 137.4 48.5  
61 WB 12.0 106.4 95.6  
64 WB 12.0 113.2 83.5  
67 WB 12.3 119.9 71.4  
70 WB 12.3 126.6 59.3  
73 WB 12.6 136.1 47.2  
10.2 118.6 117.2 10.3 125.3 125.3 10.3 132.0 132.0  
10.3 122.6 107.8 10.3 125.3 125.3 10.3 132.0 132.0  
85  
10.3 130.7 95.6  
10.6 138.8 83.5  
10.6 146.9 71.4  
10.3 130.7 114.5 10.5 132.0 132.0  
10.6 138.8 102.4 10.6 138.8 122.6  
10.6 146.9 90.3  
10.7 146.9 110.5  
10.7 115.9 115.9 10.8 122.6 122.6 10.8 130.7 130.7  
10.8 121.3 106.4 10.8 122.6 122.6 10.8 130.7 130.7  
90  
95  
10.9 128.0 94.3  
10.9 134.7 82.2  
11.0 142.8 70.1  
10.9 128.0 114.5 10.9 130.7 130.7  
10.9 136.1 102.4 11.0 136.1 121.2  
11.0 145.5 88.9  
11.3 142.8 109.1  
11.1 114.5 114.5 11.1 121.3 121.2 11.3 129.3 129.3  
11.1 118.6 105.1 11.1 121.3 121.2 11.3 129.3 129.3  
11.3 125.3 94.3  
11.4 133.4 80.8  
11.5 140.1 68.7  
11.3 125.3 113.2 11.4 129.3 129.3  
11.4 133.4 101.0 11.4 133.4 121.2  
11.5 140.1 88.9  
11.6 140.1 109.1  
11.6 111.8 111.8 11.6 119.9 119.9 11.7 126.6 126.6  
11.6 115.9 105.1 11.6 119.9 119.9 11.7 126.6 126.6  
100  
105  
11.7 122.6 93.0  
11.8 130.7 80.8  
12.2 137.4 67.4  
11.7 122.6 111.8 11.7 126.6 126.6  
11.8 130.7 99.7  
12.2 137.4 87.6  
11.8 130.7 118.5  
12.2 137.4 107.8  
12.0 110.5 110.5 12.2 117.2 117.2 12.3 124.0 123.9  
12.0 113.2 103.7 12.2 117.2 117.2 12.3 124.0 123.9  
12.3 119.9 91.6  
12.3 126.6 79.5  
12.6 136.1 67.4  
12.3 119.9 110.5 12.3 124.0 123.9  
12.4 128.0 98.3  
12.6 136.1 86.2  
12.4 128.0 118.5  
12.6 136.1 106.4  
NOTES:  
1
Capacities are gross and are based on 230, 460 operation. 208-volt AMB  
Ambient Air Temperature  
Entering Air Temperature  
Evaporator Dry Bulb EAT  
Evaporator Wet Bulb EAT  
Evaporator Airow Ft.³/min (Table 9a)  
1,000 Watts  
operation must be derated by 0.98. Gross capacities do not include  
evaporator motor heat.  
kW is for entire unit  
See table for capacity correction factors at other than nominal CFM. CFM  
kW  
EAT  
DB  
WB  
2
3
SHADED AREA REPRESENTS 100% SENSIBLE COOLING  
MBHT 1,000 BTU/h Total Cooling  
MBHS 00 BTU/h Sensible Cooling  
COOLING CAPACITY CORRECTION FACTORS  
EVAPORATOR MOTOR HEAT  
Horse-  
power  
CFM  
-5%  
BTU/h  
-15%  
0.971  
0.925  
0.985  
-10%  
0.985  
0.952  
0.989  
STD.  
+5%  
1.006  
1.024  
1.004  
+10%  
1.012  
1.048  
1.006  
+15%  
1.019  
1.070  
1.011  
1.5  
3
4,650  
9,300  
Total MBH  
Sensible MBH  
kW  
0.991  
0.974  
0.995  
0
0
0
SS-GPCC  
7
PRODUCT SPECIFICATIONS  
ELECTRIC HEAT AIR TEMPERATURE RISE  
Heater Model  
Number of Stages  
Output (MBH)  
2,600  
HKCB20  
2
HKCB30  
2
HKCB40  
2
67.9  
24.2  
22.5  
21.0  
19.7  
18.5  
17.5  
16.5  
15.7  
15.0  
14.3  
13.7  
13.1  
12.6  
12.1  
11.6  
11.2  
10.8  
10.5  
135.8  
36.2  
33.6  
31.4  
29.4  
27.7  
26.2  
24.8  
23.5  
22.4  
21.4  
20.5  
19.6  
18.8  
18.1  
17.4  
16.8  
16.2  
15.7  
135.8  
-
2,800  
-
3,000  
-
3,200  
39.3  
37.0  
34.9  
33.1  
31.4  
29.9  
28.6  
27.3  
26.2  
25.2  
24.2  
23.3  
22.5  
21.7  
21.0  
3,400  
3,600  
3,800  
4,000  
4,200  
CFM  
4,400  
4,600  
4,800  
5,000  
5,200  
5,400  
5,600  
5,800  
6,000  
Notes  
Maximum air temperature rise of 40° must not be exceeded.  
See table for Electric Heat Kit Availability in various unit sizes.  
Air temperature rise is for total heating capacity. Temperature rises at other conditions may be  
calculated by using the formula:  
Temperature Rise = Output Capacity - BTU/h  
1.08 x ft3/min. Airow  
For altitudes over 2,000’, air temperature rise must be calculated using the formula:  
Temperature Rise = Output Capacity - BTU/h  
14.4 x ft3/Min. Airow x Specic Weight of Air  
Operation at less than nominal voltages must be derated by the following factors:  
460 volt-0.92; 230 volt-0.92; 208 volt-0.75.  
HEAT KIT AVAILABILITY  
Unit Size  
HKCB20  
HKCB30  
HKCB40  
7½  
10  
X
X
X
X
X
X
X - Heat Kit Available  
N/A - Heater Not Available  
8
SS-GPCC  
PRODUCT SPECIFICATIONS  
FAN PERFORMANCE DATA  
SS-GPCC  
9
PRODUCT SPECIFICATIONS  
WIRING DIAGRAM — PCC24-36***  
C
Y
- 7 W H  
R
O
G
W
E S U F  
R
Y
W
G
XFMR R  
R
C
XFMR C  
C
G
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date schematic.  
10  
PRODUCT SPECIFICATIONS  
WIRING DIAGRAM — PCC42-48***  
C
Y
7 - W H  
R
O
G
W
E S U F  
R
Y
W
G
XFMR  
R
R
C
XFMR  
C
C
G
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date schematic.  
11  
PRODUCT SPECIFICATIONS  
WIRING DIAGRAM — PCC60***  
C
Y
R
O
G
W
2 Y / Y  
G
2 C  
1 C  
3 R  
2 R  
O
2 W / M E  
1 W  
2 Y /  
Y
G
2 C  
1 C  
3 R  
2 R  
O
C
Y
R
O
G
2
/ W M E  
1
W
T I K R E T A E H O T  
W
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date schematic.  
Goodman Manufacturing Company, L.P., reserves the right to discontinue, or change at any time, specications or designs without notice  
or without incurring obligations. © 2008-2009 • Goodman Manufacturing Company, L.P. • Houston, Texas • Printed in the USA.  
12  
SS-GPCC  

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