Cornelius ENDURO 250 User Manual

IMI CORNELIUS INC g One Cornelius Place g Anoka, MN 55303  
Telephone (800) 238–3600  
Facsimile (800) 535–4231  
Operator’s Manual  
ICE/BEVERAGE DISPENSER  
Model: Enduro 200/250  
IMPORTANT:  
TO THE INSTALLER.  
It is the responsibility of  
the Installer to ensure that  
the water supply to the  
dispensing equipment is  
provided with protection  
against backflow by an air  
gap as defined in  
ANSI/ASME A112.1.2-1979;  
or an approved vacuum  
breaker or other such  
method as proved effective  
by test.  
Water pipe connections  
and fixtures directly  
connected to a potable  
water supply shall be  
sized, installed, and  
maintained according to  
Federal, State, and Local  
Codes.  
Part No. 92108OPR  
March 2, 2004  
Revised: N/A  
Revision: A  
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION  
This Manual must be read and understood before installing or operating this equipment  
PRINTED IN U.S.A  
IMI CORNELIUS INC; 2004  
MAINTENANCE  
The following dispenser maintenance should be performed at the intervals indicated:  
DAILY (or as required)  
Remove foreign material from vending area drip tray to prevent drain blockage.  
WEEKLY (or as required)  
Clean vending area. Check for proper water drainage from the vending area drip tray.  
MONTHLY  
Clean and sanitize the hopper interior and beverage system if applicable (see CLEANING INSTRUCTIONS).  
START-UP & OPERATING INSTRUCTIONS  
Fill the hopper with ice. Dispense several large cups of ice (approximately 20 to 30 seconds total dispensing time)  
to allow ice to fill the cold plate cabinet. Add ice to the hopper as necessary to refill and replace the lid. Allow 10 to  
15 minutes for the cold plate to cool down. Repeat this procedure whenever the dispenser has run out of ice. Start  
up the beverage system and adjust faucets to the proper brix. Contact your local syrup distributor for complete  
information on the beverage system.  
In normal operation, pushing the ice dispenser mechanism will cause ice to flow from the ice chute. Ice flow will  
continue until the dispenser mechanism is released. Dispensing of any faucet will provide beverage of the  
appropriate flavor.  
CAUTION: Use caution to avoid spilling ice when filling dispenser. Clean up immediately any  
spilled ice from filling or operating the unit. To prevent contamination of ice, the lid must be  
installed on the unit at all times.  
If the dispenser fails to dispense ice or beverage see troubleshooting guide.  
CLEANING INSTRUCTIONS  
WARNING: Disconnect Power Before Cleaning! Do not use metal scrapers, sharp objects or  
abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result.  
Do not use solvents or other cleaning agents, as they may attack the plastic material.  
Soap solution - use a mixture of mild detergent and warm 100 degrees F potable water.  
Sanitizing solution - use 1/2 ounce of household bleach in 1 gallon of potable water. Preparing the sanitizing  
solution to this ratio will create a solution of 200 PPM.  
92108OPR  
1
DISPENSER  
1. CLEANING EXTERIOR SURFACES  
Important: Perform the following daily.  
A. Remove the cup rest from drip tray.  
B. Wash the drip tray with soap solution. Rinse with clean water and allow solution to run down the drain.  
C. Wash cup rest with soap solution and rinse in clean water. Install the cup rest into the drip tray.  
D. Clean all exterior surfaces with soap solution and rinse in clean water.  
2. COLD PLATE INSPECTION BEFORE CLEANING  
A. Remove splash panel.  
B. Remove the plastic cold plate cover to expose the cold plate.  
C. Locate and remove any debris from the cold plate, drain trough and make certain that the drain holes  
are not clogged.  
D. Reinstall the cold plate cover.  
E. Reinstall the splash panel in the reverse order in which it was removed.  
3. CLEANING INTERIOR SURFACES  
CAUTION: When pouring liquid into the hopper, do not exceed the rate of 1/2 gallon per  
minute.  
Important: Perform the following at least once a month.  
A. Remove agitator assembly.  
B. Using a long handle nylon bristle brush, clean the interior of the hopper, top, cover and cold plate with  
soap solution. The cold plate can be reached by going through the ice opening on the hopper bottom.  
Make certain to reach the entire surface of the cold plate including the corners. Clean the agitator  
assembly with soap solution using a nylon brush or a sponge. Thoroughly rinse the hopper, top cover,  
agitator and cold plate surfaces with clean potable water.  
C. Remove merchandiser and ice chute cover from dispenser.  
D. With a nylon bristle brush or sponge, clean the inside of the ice chute, gasket and cover with soap  
solution and rinse thoroughly to remove all traces of detergent.  
E. Re-assemble agitator assembly. Take special care to ensure that the thumbscrew is tight.  
F. Using a mechanical spray bottle filled with sanitizing solution, spray the entire interior and agitator  
assembly. Allow to air dry.  
G. Re-assemble ice chute assembly.  
H. Using a mechanical spray bottle filled with sanitizing solution, spray the inside of the ice chute. Allow to  
air dry.  
I.  
Reinstall merchandiser.  
92108OPR  
2
BEVERAGE SYSTEM  
(IF APPLICABLE)  
CLEANING  
WARNING: Disconnect Power Before Cleaning! Do not use metal scrapers, sharp objects or  
abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result.  
Do not use solvents or other cleaning agents, as they may attack the plastic material.  
Soap solution - Use a mixture of mild detergent and warm 100 degrees F potable water.  
Sanitizing solution - Use 1/2 ounce of household bleach in 1 gallon of potable water. Preparing the sanitizing  
solution to this ratio will provide the required solution of 200 PPM.  
Cleaning tank - Fill clean, empty tank with a mixture of mild detergent and five (5) gallons of warm 120 degrees F  
potable water.  
CLEANING DISPENSING VALVES  
Refer to addendum supplied with the unit that is applicable to the manufacturer of the valves installed on the unit.  
SANITIZING  
IMPORTANT: Only trained and qualified persons should perform these cleaning and sanitizing  
procedures.  
Sanitize tank systems, Post-Mix and Pre-Mix  
1. Remove all the quick disconnects from all the tanks. Fill a suitable pail or bucket with soap solution.  
2. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle  
brush. (Do not use a wire brush). Rinse with clean water.  
3. Prepare sanitizing solution and using a mechanical spray bottle, spray the disconnects. Allow to air dry.  
4. Using a clean, empty tank, prepare five (5) gallons of the sanitizing solution. Rinse the tank disconnects with  
approximately 9 oz. of the sanitizing solution. Close the tank.  
5. Prepare cleaning tank by filling clean five (5) gallon tank with a mixture of mild detergent and 120 degrees F  
potable water.  
6. Connect a gas disconnect to the tank and then apply one of the product tubes to the cleaning tank. Operate  
the appropriate valve until liquid dispensed is free of any syrup.  
7. Disconnect cleaning tank and hook up sanitizing tank to syrup line and CO system.  
2
8. Energize beverage faucet until chlorine sanitizing solution is dispensed through the faucet. Flush at least two  
(2) cups of liquid to insure that the sanitizing solution has filled the entire length of the syrup tubing.  
9. Allow sanitizer to remain in lines for fifteen (15) minutes.  
10. Repeat the step above, applying a different product tube each time until all tubes are filled with the sanitizing  
solution.  
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3
11. For post-mix valves, remove the nozzle and syrup diffuser and clean them in a mild soap solution. Rinse  
with clean water, then reinstall the nozzle and syrup diffuser on the valve.  
12. For pre-mix valves, disconnect all product tubes from the tank of sanitizing solution and then open the valves  
to allow the pressure to be relieved. Remove the valves from the dispenser, disassemble and wash  
thoroughly in a mild soap solution.  
13. Rinse the parts in clean water, reassemble the valve and reconnect it to the dispenser.  
14. Discard the tank of sanitizing solution and reconnect the product (syrup or pre-mix) tanks. Operate the  
valves until all sanitizer has been flushed from the system and only product (syrup or pre-mix) is flowing.  
Sanitize syrup lines, B-I-B Systems  
1. Remove all the quick disconnects from all the B-I-B containers.  
2. Fill a suitable pail or bucket with soap solution.  
3. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle  
brush. (Do not use a wire brush). Rinse with clean water.  
4. Using a plastic pail, prepare approximately five (5) gallons of sanitizing solution.  
5. Rinse the B-I-B disconnects in the sanitizing solution.  
6. Sanitizing fittings must be attached to each B-I-B disconnect. If these fittings are not available, the fittings  
from empty B-I-B bags can be cut from the bags and used. These fittings open the disconnect so the  
sanitizing solution can be drawn through the disconnect.  
7. Place all the B-I-B disconnects into the pail of sanitizing solution. Operate all the valves until the sanitizing  
solution is flowing from the valve. Allow sanitizer to remain in lines for fifteen (15) minutes.  
8. Remove the nozzle and syrup diffuser from each valve and clean them in a soap solution. Rinse with clean  
water and reassemble the nozzle and syrup diffuser to the valve.  
9. Remove the sanitizing fittings from the B-I-B disconnects and connect the disconnects to the appropriate  
B-I-B container. Operate the valves until all sanitizer has been flushed from the system and syrup is flowing  
freely.  
92108OPR  
4
WARNING: Disconnect Power Before Cleaning !  
Soap solution Use a mixture of mild detergent and warm (100_F) potable water.  
Sanitizing solution Use ½  
ounce of household bleach in 1 gallon of potable water. Preparing the sanitizing  
solution to this ratio, the required solution of 200 PPM will be obtained.  
Cleaning tank Fill clean, empty tank with a mixture of mild detergent and five (5) gallons of warm potable water  
(120_F).  
Sanitize Flavor syrup lines, BIB System  
1. Remove all the quick disconnects from all the BIB containers.  
2. Fill a suitable pail or bucket with soap solution.  
3. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle  
brush. (Do not use a wire brush). Rinse with clean water.  
4. Using a plastic pail, prepare approximately five (5) gallons of sanitizing solution.  
5. Rinse the BIB disconnects in the sanitizing solution.  
6. Sanitizing fittings must be attached to each BIB disconnect. If these fittings are not available, the fittings  
from the empty BIB bags can be cut from the bags and used. These fittings open the disconnect so the  
sanitizing solution can be drawn through the disconnect.  
7. Place all the BIB disconnects into the pail of sanitizing solution. Purgeall the flavor valves until the  
sanitizing solution is flowing from inner nozzle. This can easily be accomplished by holding down each  
keypad button for at least 15 seconds. After 15 seconds the valve will go into purgemode and continuously  
dispense for the next 60 seconds. Allow sanitizer to remain in lines for at least thirty (30) minutes.  
8. Remove nozzle cover (outer nozzle) from flavor module housing. Clean in a soap solution and rinse with  
clean water.  
9. Remove the sanitizing fittings from the BIB disconnects and connect the disconnects to the appropriate  
BIB container. Operate the flavor valves until all sanitizer has been flushed from the system and flavor  
syrup is flowing freely.  
92108OPR  
5
TROUBLESHOOTING  
IMPORTANT: Only qualified personnel should service internal components or electrical wiring.  
WARNING: If repairs are to be made to a product system, remove quick disconnects from  
the applicable product tank, then relieve the system pressure before proceeding. If repairs  
are to be made to the CO2 system, stop dispensing, shut off the CO2 supply, then relieve the  
system pressure before proceeding. If repairs are to be made to the refrigeration system, make sure  
electrical power is disconnected from the unit.  
Should your unit fail to operate properly, check that there is power to the unit and that the hopper con-  
tains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid  
in locating the defect.  
Trouble  
Probable Cause  
A. Short circuit in wiring.  
BLOWN FUSE OR CIRCUIT BREAKER.  
B. Defective gate solenoid.  
C. Defective agitator motor.  
A. No power.  
GATE DOES NOT OPEN. AGITATOR DOES NOT  
TURN.  
B. Bent depressor plate (does not actuate switch).  
C. Defective dispensing switch.  
GATE DOES NOT OPEN OR IS SLUGGISH.  
AGITATOR TURNS.  
A. Defective gate solenoid.  
B. Excessive pressure against gate slide.  
C. Defective Rectifier.  
ICE DISPENSES CONTINUOUSLY.  
SLUSHY ICE. WATER IN HOPPER.  
A. Stuck or bent depressor plate (does not  
release switch).  
B. Defective dispensing switch.  
C. Improper switch installation.  
A. Blocked drain.  
B. Unit not level.  
C. Poor ice quality due to water quality or  
icemaker problems.  
D. Improper use of flaked ice.  
A. No 24 volt power to faucets.  
BEVERAGES DO NOT DISPENSE.  
BEVERAGES TOO SWEET.  
B. No CO pressure.  
2
A. Carbonator not working.  
B. No CO pressure in carbonator.  
2
C. Faucet brix requires adjusting.  
92108OPR  
6
Trouble  
Probable Cause  
A. Empty syrup tank.  
BEVERAGE NOT SWEET ENOUGH.  
B. Faucet brix requires adjusting.  
BEVERAGES NOT COLD (UNITS WITH BUILTIN  
A. Unit standing with no ice in hopper no ice in  
COLD PLATE).  
cold plate cabinet.  
FLAVOR SYRUPS DO NOT DISPENSE  
A. No 24 volt power to PC board.  
B. No CO2 pressure.  
C. Empty syrup tank.  
D. Kinked tubing.  
E. Clogged inner nozzle.  
F. Defective PC board.  
G. Defective harness from keypad.  
H. Defective Flow control.  
I.  
Defective solenoid harness.  
J. Defective keypad.  
FLAVOR DISPENSES FOR MORE THAN 1 SEC  
FLAVOR DISPENSES MORE THAN .5 OZ  
A. Dip switch settings on control board incorrect.  
B. PC board defective.  
C. Defective flow control.  
A. Dip switch settings on control board incorrect.  
B. Flow control incorrectly set.  
C. PC board defective.  
D. Defective flow control.  
NOTE: Contact your local syrup or beverage equipment distributor for additional information and  
troubleshooting of beverage system.  
92108OPR  
7
WARRANTY  
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and  
workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius,  
Remcor or Wilshire product, in your country, please write, fax or telephone the IMI Cornelius office  
nearest you. Please provide the equipment model number, serial number and the date of purchase.  
IMI Cornelius Offices  
AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166  
AUSTRIA D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930  
BELGIUM D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552  
D
FAX (32) 3 665 2307  
BRAZIL D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX (55) 21 593 1829  
ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX (44) 789 763 644  
FRANCE D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX (33) 1 34 28 6201  
GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438  
GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX (30) 1 601 2491  
HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (852) 391 6222  
ITALY D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX (39) 39 608 0814  
NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX (64) 9 8200 361  
SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX (65) 862 5604  
SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379  
USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (763) 421-6120 D FAX (763) 422-3255  
LD004  
4/21/98  
92108OPR  
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IMI CORNELIUS INC.  
Corporate Headquarters:  
One Cornelius Place  
Anoka, Minnesota 55303-6234  
(763) 421-6120  
(800) 238-3600  

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