Cornelius 2232MS User Manual

IMI CORNELIUS INC.  
One Cornelius Place  
Anoka, MN 55303–6234  
Telephone (800) 238–3600  
Facsimile (612) 422–3246  
BEVERAGE DISPENSING SUPPORT SYSTEM ASSEMBLY (MODEL NO.  
2232MS) INSTALLATION AND SERVICE MANUAL  
MANFACTURED  
BY  
IMI CORNELIUS INC.  
ANOKA, MINNESOTA 55303–1592  
BEVERAGE CONTROL PANEL ASS’Y  
Manual Part No. 0713  
June 5, 1991  
Revised: April 23, 1992  
Control Code A  
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION  
This Manual must be read and understood before the installation and operation of this Equipment.  
IMI Cornelius Inc. 1990–92  
Printed in U.S.A.  
COMPLETE SERVICE  
Your trained Cornelius Sales Person stands ready to serve you with ordering and technical assistance.  
He can also offer you success proven merchandising ideas and placement programs that will help you to  
locate Cornelius beverage equipment in retail accounts. Complete repair and installation service by facto-  
ry trained personnel is available at Authorized Service Centers. Addresses are available at your request.  
Spare parts may also be ordered from our Authorized  
Service Centers.  
HOME OFFICES AND MANUFACTURING  
IMI Cornelius Inc.  
One Cornelius Place  
Anoka, Minnesota 55303-1592  
(612) 421-6120  
800-238-3600  
FAX (612) 422-3255  
Our 800 number accessthe nearest Distribution Center for sales assistance.  
DISTRIBUTION CENTERS  
NORTHWEST:  
SOUTHEAST:  
SOUTHWEST:  
WEST:  
IMI Cornelius Inc.  
One Selina Drive  
Albany, New York 12205  
(518) 869-6606  
FAX 518-869-9038  
800-238-3600  
IMI Cornelius Inc.  
6150-D LaGrange Blvd.  
Atlanta, Georgia 30336  
(404) 349-0412  
FAX 404-346-7054  
800-238-3600  
IMI Cornelius Inc.  
7427 Tower  
Ft. Worth, Texas 76118  
(817) 654-3888  
FAX 817-590-9639  
800-238-3600  
IMI Cornelius Inc.  
2089 Burroughs Avenue  
San Leandro, California 94577  
(510) 351-0961  
FAX 510-351-2623  
2
1611  
TABLE 1. SPECIFICATIONS  
Model Numbers (Standard Assemblies W/O Optional Kits)  
Domestic Units:  
Beverage Control Panel (one carbonator) Requiring Connection to one Post-Mix Dispenser  
Beverage Control Panel (two carbonator) Requiring Connection to Two Post-Mix Dispenser  
1416  
0516  
Export Units:  
Beverage Control Panel (one carbonator) Requiring Connection to One Post-Mix Dispenser  
Beverage Control Panel (two carbonator) Requiring Connection to Two Post-Mix Dispenser  
1548  
0187  
Overall Dimension:  
Width  
Height  
Depth  
50.5 inches (12.827 M)  
91 inches (23.114 M)  
19.5 inches (495.3 MM)  
Shipping Weights (approximate):  
Beverage Control Panel (one carbonator)  
Beverage Control Panel (two carbonator)  
363 Pounds (164.7 KG)  
395 Pounds (179.17 KG)  
Water Pressure Requirements (see note)  
Ambient Operating Temperature  
45 to 75PSI (3.10 to 5.17 BARS)  
40F (4.44C) to 100F (37.8C)  
Carbonators Electrical Requirements:  
Domestic:  
Operating Voltage  
Current Draw  
115VAC, 60HZ  
6.8 Amps  
Export:  
Operating Voltage  
Current Draw  
230VAC, 50 HZ  
3.3 Amps  
Note: If plain water source pressure is above 75PSI (5.17 Bars), optional Water Pressure Regulator Kit  
must be installed and adjusted to 75PSI (5.17 Bars). If water source pressure is consistently less than  
45PSI (3.10 Bars), the Optional Water Pressure Booster Kit must be installed in the system. The  
Booster Kit will boost water pressure from 50 to 70PSI (3.45 to 4.83 Bars).  
3
0713  
INSTALLATION  
This manual is intended to assist the installer and  
If your Beverage Control Panel Assembly is  
equipped with either or both the optional air  
compressor kit or the water pressure booster kit,  
dedicated properly grounded electrical outlets with  
proper electrical requirements must also be located  
close to the Beverage Control Panel Assembly  
installation location to provide electrical power.  
service personnel in the installation, operation, and  
maintenance procedures to be performed on the  
Beverage Control Panel Assembly (see Figure 1 and  
applicable Figure 3, 4, 5, or 6).  
The Beverage Control Panel Assembly is designed  
to filter, pressure regulator, and distribute plain and  
No other electrical equipment should be connected to  
these electrical circuits. ALL ELECTRICAL WIRING  
MUST CONFORM TO NATIONAL AND LOCAL  
ELECTRICAL CODES.  
carbonated water, CO gas, and syrup to the  
2
PostMix Beverage Dispenser or dispensers and  
various other equipment connected to the system.  
Table 2. Loose-Shipped Parts  
Item  
NOTE: The Beverage Control Panel Assembly is  
manufactured in America and has American  
sizes on the hardware. All metric conversion are  
approximate and vary in size.  
No.  
Part No.  
300894000  
300893000  
300912  
Name  
Qty.  
1
Water Surge Tank  
Strap, Surge Tank  
1
1
1
2
NOTE: The Beverage Control Panel Assembly  
was thoroughly inspected before leaving the  
factory and the carrier has accepted and signed  
for it. Any damage or irregularities should be  
noted at the time of delivery (or not later than 15  
days from date of deliver) and immediately  
reported to the delivering carrier. Request a  
written inspection report from Claims Inspector  
to substantiate any necessary claim. File claim  
with the delivering carrier, not with IMI Cornelius  
Inc.  
3
Tube Assy, .375 I.D.  
By 56in long  
4
5
311304  
0590  
Tapered Gasket,  
Black  
4
1
Elbow Assy, Surge  
Tank  
INSTALLING WATER SURGE TANK (ITEM 1)  
ON BEVERAGE CONTROL PANEL  
ASSEMBLY  
INSTALLING POSTMIX DISPENSER(S)  
NOTE: It is suggested for ease of assembly, that  
the looseshipped WATER SURGE TANK (item 1)  
be installed on the Beverage Control Panel  
Assembly upper frame before the Panel  
Refer to manual(s) provided with the PostMix  
Dispenser(s) for installation instructions, then install  
Dispenser(s) in operating location(s).  
Assembly is set upright and fastened to the wall.  
1. Install ELBOW ASSY SURGE TANK (item 5) in  
top of WATER SURGE TANK (item 1) as shown  
in Figure 17. Seal pipe thread connection with  
pipe sealing compound.  
INSTALLING BEVERAGE CONTROL  
PANEL ASSEMBLY  
2. Refer to applicable Figure 1 or 2 for water surge  
tank location on Beverage Control Panel  
Assembly upper frame, then remove two  
selfdrilling screws from frame.  
Your Beverage Control Panel Assembly may be  
equipped with one or more of the optional kits as  
shown in Figure 2. Figure 1 shows the standard  
Beverage Control Panel Assembly with no optional  
kits and Figure 2 shows the panel assembly with  
optional kits installed.  
3. Position water surge tank in position on  
Beverage Control Panel Assembly.  
NOTE: A dedicated and properly grounded  
electrical outlet with proper electrical  
requirements must be located close to the  
Beverage Control Panel Assembly installation  
location to provide electrical power to  
(depending upon Beverage Control Panel Model  
Number) one or two carbonators.  
4. Place STRAP, SURGE TANK (item 2) in  
position around water surge tank and align  
holes in strap with holes in frame where two  
selfdrilling screws were removed.  
5. Secure strap to frame with two selfdrilling  
screws removed in step 2) preceding.  
4
0713  
6. Connect one end of TUBE ASSY (item 33) to  
water surge tank elbow assembly 3/8inch flare  
(5/818) fitting as shown in applicable Figure 3,  
4, 5, or 6. Seal connection with TAPERED  
GASKET, BLACK (item 4).  
CONNECTING SUGARBASE SYRUP TANKS  
CO2 LINES TO BEVERAGE CONTROL  
PANEL ASSEMBLY CO2 MANIFOLD  
(see Figure 7)  
1. Using .265 I.D. tubing, fittings, gas quick  
disconnects, and tubing clamps, provided in the  
installation kit, make up three gas lines to be  
7. Connect other end of tube assembly to water  
manifold assembly 3/8inch flare (5/818) fitting  
on water filter assembly (see applicable Figure  
3, 4, 5, or 6). Seal connection with TAPERED  
GASKET, BLACK (item 4).  
connected between the CO manifold and the  
2
sugarbase syrup tanks.  
2. Connect three gas lines swivel nut ends to CO  
check valves on Beverage Control Panel  
2
FASTENING BEVERAGE CONTROL  
PANEL ASSEMBLY TO WALL  
Assembly CO manifold. Seal connections with  
2
white tapered gaskets.  
CONNECTING DIET SYRUP TANK CO2 LINE  
TO BEVERAGE CONTROL PANEL  
ASSEMBLY DIET SYRUP CO2 REGULATOR.  
WARNING: The Beverage Control  
Panel Assembly must be securely  
fastened to the wall before  
(see Figure 7)  
connecting the assembly into the system.  
The Beverage Control Panel Assembly must  
be fastened to the wall with six fasteners  
provided by the Installer) and each fastener  
must be capable of resisting a 200 pound  
(90.7 KG) pull. Be very careful when handling  
the assembly as it is very top heavy and  
could fall and cause serious personal injury  
and also equipment damage.  
3. Using .265 I.D. tubing, fittings, gas quick  
disconnect, and tubing clamps, make up one  
gas line to be connected between the Beverage  
Control Panel Assembly dietsyrup tank.  
4. Connect swivel nut end of gas line to check  
valve on outlet of the dietsyrup tank CO  
2
regulator. Seal connection with white tapered  
gasket.  
CONNECTING BEVERAGE CONTROL  
PANEL ASSEMBLY TO POSTMIX  
DISPENSER(S) AND OTHER EQUIPMENT TO  
BE CONNECTED TO THE SYSTEM  
Refer to instructions in previous WARNING note and  
secure Beverage Control Panel Assembly to wall as  
follows:  
(see Figure 7)  
1. Very carefully, lay panel assembly upper frame  
over on its back side. Slide telescoping lower  
frame up on panel assembly upper frame.  
NOTE: The syrup, plain and carbonated water  
and CO lines to the PostMix Dispenser(s) and  
2
various other equipment at the installation site  
may be routed overhead or through a floor chase  
from the Beverage Control Panel Assembly.  
MAKE SURE ALL LINES ARE LABELED FOR  
IDENTIFICATION.  
2. Very carefully, lift Beverage Control Panel  
Assembly up and place in position up against  
wall.  
Refer to manual(s) provided with the PostMix  
Dispenser(s) to connect plain water, carbonated  
water, and syrup lines to the Dispenser(s).  
3. Using screw adjusters on bottoms of Legs,  
adjust until Control Panel Assembly sits level.  
CenterIsland Installation with Optional Syrup Tanks  
Hookup (see Figure NO TAG)  
4. Secure Control Panel Assembly to wall with six  
fasteners provided by the installer.  
Connect CO , plain water, carbonated water, and  
2
syrup lines between Beverage Control Panel  
Assembly, the PostMix Dispenser, and other  
equipment to be connected to the system. Optional  
syrup tanks Kit (P/N 0673) is used to connect four  
syrup tanks into system.  
5. Using .156 I.D. tubing provided in installation kit,  
connect one end of tubing to vented double  
check valve (see applicable Figure 3, 4, 5, or 6),  
then route other end of tubing to a permanent  
floor drain.  
Connect insulated plain water line between plain  
water line connected to PostMix Dispenser cold  
plate and the Orange Juice Dispenser.  
6. Fasten tubing to frame assembly with wire ties  
provided in installation kit.  
5
0713  
CenterIsland and Second Dispenser Installation  
with Optional Syrup Tanks Hookup (see Figure  
NO TAG)  
2. Make sure all shutoff valves on water manifold  
assembly and water filter assembly are in  
‘‘OFF’’ position.  
Connect CO , plain water, carbonated water, and  
2
IMPORTANT: DO NOT operate carbonator(s)  
water pump(s) or water pressure booster system  
(if applicable) water pump with no water in the  
system. Operating pumps dry will cause damage  
to the pumps which will void their factory  
warranty.  
syrup lines between Beverage Control Panel  
Assembly, the PostMix Dispensers, and other  
equipment to be connected to the system. Optional  
Syrup Tanks Kit (P/N 0673) is used to connect four  
syrup tanks into the system.  
Connect insulated plain water line between plain  
water line connected to PostMix Dispenser cold  
plate and the Orange Juice Dispenser.  
3. Connect plain water source line, meeting  
requirements of preceding NOTE, to Beverage  
Control Panel Assembly.  
4. Open Beverage Control Panel Assembly plain  
water source shutoff valve.  
CenterIsland Installation with Bulk Syrup Tank  
Hookup (see Figure NO TAG).  
Connect CO , plain water, carbonated water, and  
2
5. Beverage Control Panel Assembly equipped  
with Everpure water filters (see applicable  
Figure 3 or 5).  
syrup lines between Beverage Control Panel  
Assembly, the PostMix Dispenser, and other  
equipment to be connected to the system.  
A. Connect length of garden hose to FILTER  
‘‘ACTIVATION VALVE,’’ then route hose to  
a permanent drain.  
Connect insulated plain water line between plain  
water line connected to PostMix Dispenser cold  
plate and the Orange Juice Dispenser.  
B. Open ‘‘ACTIVATION VALVE’’ and allow  
approximately 28gallons of water to flow  
through the water filters, then close valve.  
CenterIsland and Second Dispenser Installation  
with Bulk Syrup Tank Hookup (see Figure NO TAG).  
Connect CO , plain water, carbonated water and  
6. Standard Installation (see Figure 7).  
2
syrup lines between Beverage Control Panel  
Assembly, the PostMix Dispensers, and other  
equipment to be connected to the system.  
WARNING: CO Displaces Oxygen.  
Strict Attention must be observed in  
2
the prevention of CO (carbon  
2
Connect insulated plain water line between plain  
water line connected to PostMix Dispenser cold  
plate and the Orange Juice Dispenser.  
dioxide) gas leaks in the entire CO and soft  
2
drink system. If a CO gas leak is suspected,  
2
particularly in a small area, immediately  
ventilate the contaminated area before  
attempting to repair the leak. Personnel  
PREPARATION FOR OPERATION  
exposed to high concentration of CO gas  
2
will experience tremors which are followed  
rapidly by loss of consciousness and  
suffocation.  
BEVERAGE CONTROL PANEL ASSEMBLY  
NOTE: The Beverage Control Panel Assembly  
must be connected to a water source with water  
pressure between 45 and 75PSI (3.10 and 5.17  
Bars). If water pressure is over 75PSI (5.17  
Bars), an Optional Water Pressure Regulator Kit  
(P/N 30091900) must be installed. If plain water  
source is below 45PSI (3.10 Bars), an Optional  
Water Pressure Booster Kit must be installed in  
the system to boost water pressure to 75PSI  
(5.17 Bars).  
Connect bulk CO tank CO supply line to barbed  
2
2
fitting on CO manifold. Secure connection with  
2
tubing clamp.  
Installation employing the optional highpressure  
CO Regulator Assembly Kit (P/N 0708) (see Figure  
2
7)  
IMPORTANT: DO NOT operate (if applicable) the  
Optional Water Pressure Booster water pump  
with no water connected to the Beverage Control  
Panel Assembly. Operating water pump dry will  
void its factory warranty.  
WARNING: To avoid personal injury  
and/or property damage, always  
secure CO cylinders with safety  
2
chain to prevent them from falling over.  
Should the valve become accidentally  
damaged of broken off, CO cylinder can  
cause serious personal injury.  
2
1. Install looseshipped water filter cartridges on  
water filter assembly.  
6
0713  
A. Locate two full CO cylinders in upright  
B. Adjust two Primary CO regulators to  
2
2
positions next to the CO mounting  
105PSI (7.24 Bars). Pull up on  
carbonator(s) tank(s) relief valve(s) for  
approximately two seconds to bleed air  
from tanks.  
2
bracket. Fasten CO cylinders with safety  
2
chain.  
B. Connect two CO lines from Beverage  
2
C. Adjust secondary CO regulator assembly  
2
Control Panel Assembly two primary CO  
2
CO regulator with 100PSI (6.9 Bars)  
2
regulators to the CO cylinders.  
2
gauge for sugarbase syrup tanks to  
60PSI (4.14 Bars).  
7. Installation employing the Optional Water  
PressureBooster System Kit (see applicable  
Figure 3, 4, 5, or 6)  
D. Adjust diet syrup tank CO regulator with  
2
30PSI (2.07 Bars) gauge on secondary  
CO regulator assembly to 12PSI (.83  
2
Bars).  
Note service valve on bottom of the Water Pressure  
Booster System Water Tank. The water tank must be  
pressurized with 40 5PSI (2.76 .34 Bars) of  
11. The PostMix Dispenser(s) and entire syrup  
systems should be sanitized as instructed in  
manual(s) provided with Dispenser(s) before  
syrup is connected into the systems.  
commercially dry air, CO , or nitrogen gas through  
2
the water tank service valve before putting system  
into operation.  
IMPORTANT: Even though sanitizing procedure  
has been performed on syrup systems during  
initial installation a temporary new tubing plastic  
offtaste of dispensed product may occur. If this  
offtaste should occur, prepare a solution of  
citric acid in proportion as instructed on the  
citric acid packaging. Pump citric acid solution  
through the syrup systems and all carbonated  
and plain water tubes installed as part of the  
system. Thoroughly flush syrup systems and all  
carbonated and plain water tubes with plain  
water to make sure all citric acid has been  
removed.  
8. Water Surge Tank (see applicable Figure 3, 4,  
5,, or 6)  
Note service valve on bottom of the water surge  
tank. The water surge tank must be pressurized with  
12 2PSI (.83 .14 Bars) of commercially dry air,  
CO , or nitrogen gas through the water tank service  
2
valve before putting system into operation.  
9. System Connected to Bulk CO Supply (see  
2
Figure 7)  
A. Open shutoff valve on bulk CO tank.  
2
12. Open all plain water shutoff valves on Beverage  
Control Panel Assembly.  
B. Adjust CO regulator on bulk CO tank to  
2
2
13. Check entire system for syrup, CO gas, and  
2
105PSI (7.24 Bars). Pull up on  
plain and carbonated water leaks. Repair if  
leaks are evident.  
carbonators tanks relief valves for  
approximately two seconds to bleed air  
from tanks.  
14. Plug carbonator(s) and Water Pressure Booster  
system (if applicable) power cords into electrical  
outlets.  
C. Adjust sugarbase syrup tanks CO  
2
regulator with 100PSI (6.9 Bars) gauge on  
secondary CO regulator assembly to  
60PSI (4.14 Bars).  
2
15. If Optional Air Compressor Kit is being used and  
it is desired to operate with compressed air  
rather than CO gas pressure.  
2
D. Adjust diet syrup tank CO regulator with  
2
A. Plug air compressor power cord into  
electrical outlet.  
30PSI (2.07 Bars) gauge on secondary  
CO regulator Assembly to 12PSI (.83  
2
Bars).  
B. Place CO /air switchover valve (see Figure  
2
7) in air position.  
10. System connected to two fifty pound CO  
cylinders (see Figure 7).  
2
16. Refer to manual(s) provided with the  
Dispenser(s) to put Dispenser(s) into operation.  
Operate all dispensing valves to bleed all air  
from plain and carbonated water systems.  
A. Open CO cylinders valves slightly to allow  
2
lines to slowly fill with gas, then open  
valves fully to back seat valve.  
Backseating valve prevents leakage  
around valve shaft.  
17. Standard Installation Connected to Bulk Syrup  
Tanks (see Figure 7)  
7
0713  
A. Connect bulk syrup tank into system.  
CHECKING ENTIRE SYSTEM FOR  
SYRUP, CO2 GAS, AND PLAIN AND  
CARBONATED WATER LEAKS  
B. Connect three other flavors syrup tanks  
into syrup systems.  
Check entire system for syrup, CO gas, and plain  
and carbonated water leaks and repair if evident.  
2
18. Installation Using Optional Syrup Tank Kit  
(P/N 0673) (see Figure 7.)  
SEALING ENDS OF FLOOR CHASE (IF  
APPLICABLE)  
A. Connect four syrup tanks into syrup  
systems.  
1. Pack ends of floor chase with paper to within  
B. Connect three other flavors syrup tanks  
into syrup systems.  
approximately sixinches from the top.  
2. Seal ends of floor chase with plaster of paris  
which may be purchased at a local building  
materials store.  
19. Operate all Dispenser(s) dispensing valves to  
bleed all air from syrup systems.  
8
0713  
*BEVERAGE CONTROL PANEL MODEL 0817  
AND 0516 ARE EQUIPPED WITH TWO CAR-  
BONATOR ASSEMBLIES. MODEL 1416 AND  
1548 ARE EQUIPPED WITH ONE CARBONA-  
TOR ASSEMBLY.  
WATER SYSTEM  
SURGE TANK  
SECONDARY CO  
2
REGULATOR PANEL ASSY  
CO SWITCHOVER  
2
CARBONATOR  
VALVE  
ASSY(2)  
PLUG  
FIGURE 1. STANDARD BEVERAGE CONTROL PANEL ASSY  
9
0713  
WATER PRESSURE  
BOOSTER SYSTEM  
WATER TANK  
PRESSURE SWITCH  
WATER  
SURGE TANK  
OPTIONAL WATER  
PRESSURE BOOSTER  
KIT  
OPTIONAL PRIMARY  
CO REGULATOR  
2
ASSY KIT  
OPTIONAL AIR  
COMPRESSOR KIT  
OPTIONAL SYRUP  
TANKS KIT  
OPTIONAL WATER  
PRESSURE  
REGULATOR KIT  
FIGURE 2. BEVERAGE CONTROL PANEL ASSEMBLY  
(WITH ALL OPTIONAL KITS INSTALLED)  
10  
0713  
OPTIONAL WATER  
PRESSURE BOOSTER KIT  
LINE LEGEND  
PLAIN WATER  
CARBONATED WATER  
SHUTOFF  
VALVE  
PRESSURE  
SWITCH  
CHECK  
VALVE  
WATER  
SURGE TANK  
WATER PUMP  
(90GPH) (341LPH)  
WATER  
TANK  
SERVICE  
VALVE  
SERVICE  
VALVE  
TO POSTMIX  
DISPENSER  
CARBONATED  
WATER TANK  
NOTE: THIS TUBE ASSY IS  
CONNECTED WHEN OPTIONAL  
WATER PRESSURE BOOSTER  
KIT IS NOT USED.  
WATER PUMP  
CARBONATOR  
DOUBLE VENTED  
CHECK VALVE(2)  
WATER PRESSURE  
GAUGE  
SHUTOFF  
VALVE(7)  
CAPPED  
COFFEE  
MACHINE/SEASONAL  
DRINKS  
STANDARD  
TUBE ASSY  
(SEE NOTE)  
WATER PRESSURE  
REGULATOR OPTIONAL  
FILTER  
ACTIVATION  
VALVE  
WATER  
PRESSURE  
GAUGE  
WATER SHUTOFF  
VALVE  
WATER PRESSURE  
PLAIN WATER  
SOURCE  
(45 TO 75PSI)  
(3.1 TO 5.1 BARS)  
REGULATOR  
(12PSI) (.8BARS)  
PRE  
FILTER  
(F1)  
FINE FILTERS  
(TASTE AND ODOR)  
(F2)  
TO POSTMIX  
DISPENSER  
FILET BUN  
STEAMER  
ICE  
MACHINE  
PHOSPHATE  
FEEDER (F3)  
FIGURE 3. PLAIN AND CARBONATED WATER SYSTEMS FLOW DIAGRAM  
W/EVERPURE WATER FILTERS (MODELS 1416 AND 1548)  
11  
0713  
OPTIONAL WATER  
PRESSURE BOOSTER KIT  
LINE LEGEND  
PLAIN WATER  
CARBONATED WATER  
SHUTOFF  
VALVE  
PRESSURE  
SWITCH  
CHECK  
VALVE  
WATER  
SURGE TANK  
WATER PUMP  
(90GPH) (341LPH)  
WATER  
TANK  
SERVICE  
VALVE  
SERVICE  
VALVE  
TO POSTMIX  
DISPENSER  
CARBONATED  
WATER TANK  
NOTE: THIS TUBE ASSY IS  
CONNECTED WHEN OPTIONAL  
WATER PRESSURE BOOSTER  
KIT IS NOT USED.  
WATER PUMP  
CARBONATOR  
DOUBLE VENTED  
CHECK VALVE(2)  
WATER PRESSURE  
GAUGE  
CAPPED  
COFFEE  
MACHINE/SEASONAL  
DRINKS  
SHUTOFF  
VALVE(7)  
WATER PRESSURE  
REGULATOR OPTIONAL  
WATER  
PRESSURE  
GAUGE  
WATER SHUTOFF  
VALVE  
WATER PRES-  
SURE  
REGULATOR  
(12PSI)  
(.8BARS)  
STANDARD  
PLAIN WATER  
SOURCE  
(45 TO 75PSI)  
(3.1 TO 5.1 BARS)  
TUBE ASSY  
(SEE NOTE)  
PRE  
FILTER  
(F1)  
TASTE/ODOR  
FILTER  
TO POSTMIX  
DISPENSER  
FINE  
FILTER  
FILET BUN  
STEAMER  
ICE  
MACHINE  
ICE MAKER  
FEEDER FILTER  
FIGURE 4. PLAIN AND CARBONATED WATER SYSTEMS FLOW DIAGRAM  
W/CUNO WATER FILTERS (MODELS 1416 AND 1548)  
12  
0713  
OPTIONAL WATER  
PRESSURE BOOSTER KIT  
LINE LEGEND  
PLAIN WATER  
CARBONATED WATER  
NOTE: THIS TUBE ASSY IS  
CONNECTED WHEN OPTIONAL  
WATER PRESSURE BOOSTER  
KIT IS NOT USED.  
SHUTOFF  
VALVE  
PRESSURE  
SWITCH  
CHECK  
VALVE  
WATER  
SURGE TANK  
WATER PUMP  
(90GPH) (341LPH)  
WATER  
TANK  
SERVICE  
VALVE  
SERVICE  
TO POSTMIX  
DISPENSER  
VALVE  
DOUBLE VENTED  
CHECK VALVE(2)  
CARBONATED  
WATER TANK  
WATER PUMP  
CARBONATOR  
CARBONATOR  
WATER PRESSURE  
GAUGE  
COFFEE  
MACHINE/SEASONAL  
DRINKS  
STANDARD  
TUBE ASSY  
(SEE NOTE)  
SHUTOFF  
VALVE(7)  
WATER PRESSURE  
REGULATOR OPTIONAL  
FILTER  
ACTIVATION  
VALVE  
WATER  
PRESSURE  
GAUGE  
WATER SHUTOFF  
VALVE  
WATER PRESSURE  
REGULATOR  
PLAIN WATER  
SOURCE  
(45 TO 75PSI)  
(3.1 TO 5.1 BARS)  
(12PSI) (.8BARS)  
PRE  
FILTER  
(F1)  
FINE FILTERS  
(TASTE AND ODOR)  
(F2)  
TO POSTMIX  
FILET BUN  
STEAMER  
DISPENSER  
PHOSPHATE  
FEEDER (F3)  
ICE  
MACHINE  
FIGURE 5. PLAIN AND CARBONATED WATER SYSTEMS FLOW DIAGRAM  
W/EVERPURE WATER FILTERS (MODELS 0187 AND 0516)  
13  
0713  
OPTIONAL WATER  
PRESSURE BOOSTER KIT  
LINE LEGEND  
PLAIN WATER  
CARBONATED WATER  
SHUTOFF  
VALVE  
PRESSURE  
SWITCH  
CHECK  
VALVE  
WATER  
SURGE TANK  
WATER PUMP  
(90GPH) (341LPH)  
NOTE: THIS TUBE ASSY IS  
CONNECTED WHEN OPTIONAL  
WATER PRESSURE BOOSTER  
KIT IS NOT USED.  
WATER  
TANK  
SERVICE  
VALVE  
SERVICE  
DOUBLE VENTED  
CHECK VALVE(2)  
TO POSTMIX  
DISPENSER  
VALVE  
CARBONATED  
WATER TANK  
WATER PUMP  
CARBONATOR  
CARBONATOR  
WATER PRESSURE  
GAUGE  
COFFEE  
MACHINE/SEASONAL  
DRINKS  
SHUTOFF  
VALVE(7)  
WATER PRESSURE  
REGULATOR OPTIONAL  
WATER  
PRESSURE  
GAUGE  
WATER SHUTOFF  
VALVE  
WATER PRESSURE  
REGULATOR  
(12PSI) (.8BARS)  
STANDARD  
PLAIN WATER SOURCE  
(45 TO 75PSI)  
(3.1 TO 5.1 BARS)  
TUBE ASSY  
(SEE NOTE)  
PRE  
FILTER  
(F1)  
TASTE/ODOR  
FILTER  
FILET BUN  
STEAMER  
FINE  
FILTER  
TO POSTMIX  
DISPENSER  
ICE  
MACHINE  
ICE MAKER  
FEEDER FILTER  
FIGURE 6. PLAIN AND CARBONATED WATER SYSTEMS FLOW DIAGRAM  
W/CUNO WATER FILTERS (MODELS 0187 AND 0516)  
14  
0713  
AIR COMPRESSOR KIT (OPTIONAL)  
CONDENSATION  
DRAIN TUBE  
CONDENSATION  
TANK  
CONNECT TO CARBONATORS  
CO REGULATOR ASSY  
2
TO CO CYLINDER  
CO /AIR CHANGEOVER  
2
2
KIT (OPTIONAL)  
VALVE  
SUGAR BASED SYRUP  
(60PSI) (4.14 BARS)  
DIET SYRUP  
(12PSI) (.83 BARS  
CO CHECK VALVE  
2
SYRUP TANK KIT (OPTIONAL)  
CO /AIR CHANGEOVER  
2
VALVE  
BULK CO TANK CONNECTION  
2
CONNECT  
TO  
DISPENSING  
STATIONS  
(STANDARD INSTALLATION)  
SHAKE  
MACHINE  
TO  
CO /AIR CHANGEOVER  
2
DISPENSERS  
VALVE  
FROM BULK  
SYRUP TANK  
(STANDARD  
AIR PRESSURE  
FINE FILTER  
INSTALLATION)  
REGULATOR  
AND COURSE  
FILTER  
*THE STANDARD INSTALLATION EMPLOYS  
THE USE OF A BULK SYRUP TANK WHICH  
IS CONNECTED TO FOUR OF THE DISPENSERS  
SYRUP INLET LINES. OPTIONAL SYRUP TANKS  
KIT PROVIDES THE MEANS TO CONNECT FOUR  
SYRUP TANKS INSTEAD OF THE BULK SYRUP  
TANK.  
LINE LEGEND  
CO /AIR  
2
SYRUP  
FIGURE 7. CO /AIR AND SYRUP SYSTEMS FLOW DIAGRAM  
2
15  
0713  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
COKE  
BULK  
TANK  
FIGURE 8. CONNECTION DIAGRAM (CENTERISLAND INSTALLATION WITH OPTIONAL SYRUP TANKS HOOKUP)  
CONN  
NBR  
CONN  
NBR  
Part No.  
770409000  
311304000  
309852000  
770695000  
309852000  
319681000  
176206000  
176205000  
311304000  
309852000  
770105000  
770101000  
111353000  
178025100  
770304000  
770301000  
311304000  
111353000  
770699000  
770423000  
319681000  
309852000  
770407000  
309852000  
111353000  
770607000  
309852000  
111353000  
DESCRIPTION  
3/8 Swivel - 3/8 Barb Elbow  
Gasket  
QTY.  
1
Part No.  
770403000  
309852000  
770621000  
309852000  
111353000  
DESCRIPTION  
QTY.  
1
2
3
9
3/8 x 3/8 Barb Splice  
1
4
1
2
4
1
1
1
2
1
1
2
1
1
2
1
4
1
170 Oeitker Clamp  
3/8 x 1/4 x 1/4 Barb Tee  
170 Oeitker Clamp  
145 Oeitker Clamp  
Installer Supplied  
3/8 Swivel Hose Barb  
3/8 Swivel Nut  
10  
170 Oeitker Clamp  
1/2 x 3/8 x 3/8 Barb Tee  
170 Oeitker Clamp  
210 Oeitker Clamp  
1/2 Nut  
2
1
4
2
11  
12  
1
770305000  
770301000  
309852000  
311304000  
274244000  
111353000  
274212000  
770465000  
309852000  
770402000  
111353000  
1/2 x 3/8 Stem  
1
Gasket  
1
170 Oeitker Clamp  
Gasket  
170 Oeitker Clamp  
1/4 Swivel Hose Stem  
1/4 Swivel Nut  
4
4
5
6
13  
14  
1
Gas QD Slot !/4 Barb  
145 Oeitker Clamp  
Syrup QD 1/4 Flare  
1/4 Flare x 3/8 Barb  
170 Oeitker Clamp  
1/4 x 1/4 Barb Splice  
145 Oeitker Clamp  
Installer Supplied  
Syrup QD 1/4 Flare  
1/4 FFL x 3/8 Barb  
170 Oeitker Clamp  
Strainer  
1
145 Oeitker Clamp  
Gasket  
2
1
1/4 x 3/8 Swivel Hose Stem  
3/8 Swivel Nut  
1
15  
1
Gasket  
1
145 Oeitker Clamp  
1/2 x 1/2 x 3/8 Barb Tee  
1/2 x 3/8 Barb Splice  
210 Oeitker Clamp  
170 Oeitker Clamp  
3/8 x 1/4 Barb Splice  
170 Oeitker Clamp  
145 Oeitker Clamp  
3/8 x 3/8 1/4 Barb Tee  
170 Oeitker Clamp  
145 Oeitker Clamp  
2
16  
17  
2
274212000  
770465000  
309852000  
311035000  
770750010  
310822000  
178025100  
1
1
2
1
2
1
2
1
10  
6
7
8
1
1/4 MFL to 1/4 MPT  
1/4 FFL to 1/4 FFl  
Gasket  
4
2
1
4
2
1
2
3
4
6
1
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
COKE  
BULK  
TANK  
FIGURE 9. CONNECTION DIAGRAM (CENTERISLAND AND SECOND DISPENSER  
WITH OPTIONAL SYRUP TANKS HOOKUP  
CONN  
NBR  
CONN  
NBR  
Part No.  
770409000  
311304000  
309852000  
770695000  
309852000  
319681000  
176206000  
176205000  
311304000  
309852000  
770104000  
176017000  
111353000  
178025100  
176271000  
311242000  
311304000  
111353000  
770699000  
770423000  
319681000  
309852000  
770407000  
309852000  
111353000  
770607000  
309852000  
111353000  
DESCRIPTION  
3/8 Swivel -///8 Barb Elbow  
Gasket  
QTY.  
1
Part No.  
770403000  
309852000  
770621000  
309852000  
111353000  
DESCRIPTION  
QTY.  
1
2
3
9
3/8 x 3/8 Barb Splice  
1
4
1
2
4
1
1
1
2
1
1
2
1
1
2
1
1
4
6
1
4
1
170 Oeitker Clamp  
3/8 x 1/4 x 1/4 Barb Tee  
170 Oeitker Clamp  
145 Oeitker Clamp  
Installer Supplied  
3/8 Swivel Hose Barb  
3/8 Swivel Nut  
10  
170 Oeitker Clamp  
1/2 x 3/8 x 3/8 Barb Tee  
170 Oeitker Clamp  
210 Oeitker Clamp  
1/2 Swivel Nut  
2
1
4
2
11  
12  
1
176025000  
311242000  
309852000  
311304000  
274244000  
111353000  
274212000  
770465000  
309852000  
770699000  
770423000  
309852000  
319681000  
770402000  
111353000  
Swivel Barb  
1
Gasket  
1
170 Oeitker Clamp  
Gasket  
170 Oeitker Clamp  
1/4 Swivel Hose Stem  
1/4 Swivel Nut  
2
4
5
6
13  
14  
1
Gas QD Slot 1/4 Barb  
145 Oeitker Clamp  
Syrup QD 1/4 Flare  
1/4 Flare x 3/8 Barb  
170 Oeitker Clamp  
1/2 x 1/2 x 3/8 Barb Tee  
1/2 x 3/8 Barb Splice  
170 Oeitker Clamp  
210 Oeitker Clamp  
1/4 x 1/4 Barb Splice  
145 Oeitker Clamp  
Installer Supplied  
Syrup QD 1/4 Flare  
1/4 FFL x 3/8 Barb  
170 Oeitker Clamp  
Strainer  
1
145 Oeitker Clamp  
Gasket  
2
1
1/4 x 3/8 Swivel Hose Stem  
3/8 Swivel Nut  
1
15  
1
Gasket  
1
145 Oeitker Clamp  
1/2 x 1/2 x 3/8 Barb Tee  
1/2 x 3/8 Barb Splice  
210 Oeitker Clamp  
170 Oeitker Clamp  
3/8 x 1/4 Barb Splice  
170 Oeitker Clamp  
145 Oeitker Clamp  
3/8 x 3/8 x 1/4 Barb Tee  
170 Oeitker Clamp  
145 Oeitker Clamp  
2
2
16  
1
10  
6
17  
18  
7
8
1
274212000  
770465000  
309852000  
311035000  
770750010  
310822000  
178025100  
1
1
2
1
2
1
2
4
2
1
4
1/4 MFL to 1/4 MPT  
1/4 FFL to 1/4 FFL  
Gasket  
2
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
SYRUP  
BULK  
TANK  
FIGURE 10. CONNECTION DIAGRAM (CENTERISLAND INSTALLATION  
WITH BULK SYRUP TANK HOOKUP)  
CONN  
NBR  
CONN  
NBR  
Part No.  
770409000  
311304000  
309852000  
770695000  
309852000  
319681000  
176206000  
176205000  
311304000  
309852000  
770104000  
176017000  
111353000  
178025100  
770304000  
311242000  
311304000  
111353000  
770699000  
770423000  
319681000  
309852000  
770407000  
309852000  
111353000  
770607000  
309852000  
111353000  
770403000  
309852000  
DESCRIPTION  
3/8 Swivel -///8 Barb Elbow  
Gasket  
QTY.  
1
Part No.  
770621000  
309852000  
111353000  
770807020  
309852000  
178025000  
DESCRIPTION  
QTY.  
1
2
3
10  
3/8 x 1/4 x 1/4 Barb Tee  
1
2
4
1
2
1
1
1
1
2
1
1
2
1
1
2
1
4
1
170 Oeitker Clamp  
145 Oeitker Clamp  
1/2 Flare x 3/8 Barb Adapter  
170 Oeitker Clamp  
Gasket  
170 Oeitker Clamp  
1/2 x 3/8 x 3/8 Barb Tee  
170 Oeitker Clamp  
210 Oeitker Clamp  
1/2 Swivel Nut  
2
11  
1
4
2
1
12  
13  
Installer Supplied  
3/8 Swivel Hose Barb  
3/8 Swivel Nut  
Swivel Barb  
1
176025000  
311242000  
309852000  
311304000  
274244000  
111353000  
274212000  
770465000  
309852000  
770402000  
111353000  
Gasket  
1
170 Oeitker Clamp  
1/4 Swivel Hose Stem  
1/4 Swivel Nut  
2
170 Oeitker Clamp  
Gasket  
4
5
6
1
14  
15  
1
Gas QD Slot 1/4 Barb  
145 Oeitker Clamp  
Syrup QD 1/4 Flare  
1/4 Flare x 3/8 Barb  
170 Oeitker Clamp  
1/4 x 1/4 Barb Splice  
145 Oeitker Clamp  
Installer Supplied  
3/8 x 3/8 x 3/8 Barb Tee  
145 Oeitker Clamp  
Gasket  
2
1
1/4 x 3/8 Swivel Hose Stem  
3/8 Swivel Nut  
1
1
16  
Gasket  
1
145 Oeitker Clamp  
1/2 x 1/2 x 3/8 Barb Tee  
1/2 x 3/8 Barb Splice  
210 Oeitker Clamp  
170 Oeitker Clamp  
3/8 x 1/4 Barb Splice  
170 Oeitker Clamp  
145 Oeitker Clamp  
3/8 x 3/8 x 1/4 Barb Tee  
170 Oeitker Clamp  
145 Oeitker Clamp  
3/8 x 3/8 Barb Splice  
170 Oeitker Clamp  
2
2
17  
18  
1
770609000  
309852000  
1
6
10  
6
170 Oeitker Clamp  
19  
274212000  
770465000  
309852000  
311035000  
770750010  
310822000  
178025100  
Syrup QD 1/4 Flare  
1/4 FFL x 3/8 Barb  
170 Oeitker Clamp  
Strainer  
1
1
2
1
2
1
2
7
8
9
1
4
2
1
1/4 MFL to 1/4 MPT  
1/4 FFL to 1/4 FFL  
Gasket  
4
2
1
4
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
FIGURE 11. CONNECTION DIAGRAM (CENTERISLAND AND SECOND DISPENSER  
INSTALLATION WITH BULK SYRUP TANK HOOKUP)  
CONN  
NBR  
CONN  
NBR  
Part No.  
770409000  
311304000  
309852000  
770695000  
309852000  
319681000  
176206000  
176205000  
311304000  
309852000  
770104000  
176017000  
111353000  
178025100  
176271000  
311242000  
311304000  
111353000  
770699000  
770423000  
319681000  
309852000  
770407000  
309852000  
111353000  
770607000  
309852000  
111353000  
770403000  
309852000  
DESCRIPTION  
3/8 Swivel -///8 Barb Elbow  
Gasket  
QTY.  
1
Part No.  
770621000  
309852000  
111353000  
770807020  
309852000  
178025000  
DESCRIPTION  
QTY.  
1
2
3
10  
3/8 x 1/4 x 1/4 Barb Tee  
1
2
4
1
2
1
1
1
1
2
1
1
2
1
1
2
3
1
8
14  
1
4
1
170 Oeitker Clamp  
145 Oeitker Clamp  
1/2 Flare x 3/8 Barb Adapter  
170 Oeitker Clamp  
Gasket  
170 Oeitker Clamp  
1/2 x 3/8 x 3/8 Barb Tee  
170 Oeitker Clamp  
210 Oeitker Clamp  
1/2 Swivel Nut  
2
11  
1
4
2
1
12  
13  
Installer Supplied  
3/8 Swivel Hose Barb  
3/8 Swivel Nut  
Swivel Barb  
1
176025000  
311242000  
309852000  
311304000  
274244000  
111353000  
274212000  
770465000  
309852000  
770699000  
770423000  
309852000  
319681000  
770402000  
111353000  
Gasket  
1
170 Oeitker Clamp  
1/4 Swivel Hose Stem  
1/4 Swivel Nut  
2
170 Oeitker Clamp  
Gasket  
4
5
6
1
14  
15  
1
Gas QD Slot 1/4 Barb  
145 Oeitker Clamp  
Syrup QD 1/4 Flare  
1/4 Flare x 3/8 Barb  
170 Oeitker Clamp  
1/2 x 1/2 x 3/8 Barb Tee  
1/2 x 3/8 Barb Splice  
170 Oeitker Clamp  
210 Oeitker Clamp  
1/4 x 1/4 Barb Splice  
145 Oeitker Clamp  
Installer Supplied  
Syrup QD 1/4 Flare  
1/4 FFL x 3/8 Barb  
170 Oeitker Clamp  
Strainer  
145 Oeitker Clamp  
Gasket  
2
1
1/4 x 3/8 Swivel Hose Stem  
3/8 Swivel Nut  
1
1
16  
Gasket  
1
145 Oeitker Clamp  
1/2 x 1/2 x 3/8 Barb Tee  
1/2 x 3/8 Barb Splice  
210 Oeitker Clamp  
170 Oeitker Clamp  
3/8 x 1/4 Barb Splice  
170 Oeitker Clamp  
145 Oeitker Clamp  
3/8 x 3/8 x 1/4 Barb Tee  
170 Oeitker Clamp  
145 Oeitker Clamp  
3/8 x 3/8 Barb Splice  
170 Oeitker Clamp  
2
2
1
17  
10  
6
7
8
9
1
18  
19  
4
274212000  
770465000  
309852000  
311035000  
770750010  
310822000  
178025100  
1
1
2
1
2
1
2
2
1
4
2
1/4 MFL to 1/4 MPT  
1/4 FFL to 1/4 FFL  
Gasket  
1
4
SERVICE AND MAINTENANCE  
CHECKING PLAIN WATER SYSTEM SURGE TANK  
POSTMIX DISPENSER SERVICE AND  
MAINTENANCE  
AIR, CO OR NITROGEN GAS PRESSURE (see  
2
applicable Figure 3, 4, 5, or 6).  
Refer to manual provided with the PostMix  
Dispenser for service and maintenance instructions.  
NOTE: The plain water surge tank must be  
completely drained before proceeding to check  
and if necessary, pressurize the tank with the  
BEVERAGE CONTROL PANEL  
ASSEMBLY SERVICE AND  
MAINTENANCE  
proper amount of ‘‘commercially dry air, CO , or  
nitrogen gas pressure. Proceed as follows:  
2
1. Unplug carbonator(s) and if applicable, the  
optional Water Pressure Booster system power  
cords from electrical outlets  
CARBONATOR ASSEMBLY SERVICE AND  
MAINTENANCE  
2. Close Beverage Control Panel Assembly main  
water inlet supply line shutoff valve.  
WARNING: The carbonator water pump  
water inlet strainer screen and liquid  
3. Close plain water outlet shutoff valve PostMix  
double check valve must be inspected and ser-  
vice at least once a year under normal circum-  
stances, and after any disruptions (plumbing  
work, earthquake, etc.) to the water supply sys-  
tem that might cause turbulent (erratic) flow of  
water through the system. A carbonator water  
pump with no screen or a defective screen in  
strainer would allow foreign particles to foul liq-  
Dispenser plain water line is connected to.  
4. Disconnect PostMix Dispenser plain water line  
from shutoff valve.  
5. Place bucket under shutoff valve. Open shutoff  
valve and allow water to be purged from surge  
tank. DO NOT CLOSE VALVE AT THIS TIME.  
uid double check valve. CO gas could then ba  
2
ck flow into water system and create a health  
hazard in the water system  
6. Note: service valve on bottom of the water  
system surge tank. The surge tank must be  
pressurized to 12 ± 2PSI (.83 ± .14 Bars) with  
Refer to manual provided with carbonator assembly  
for service and maintenance instructions.  
commercially dry air, CO , or nitrogen gas  
2
pressure. Check and make sure surge tank is  
properly pressurized.  
ADJUSTING PRIMARY CO2 REGULATORS  
(see Figure 7).  
7. Close PostMix Dispenser plain water outlet  
shutoff valve.  
System Connected to Bulk CO Supply  
2
8. Open Beverage Control Panel Assembly main  
water inlet supply line shutoff valve.  
Adjust primary CO regulator on bulk CO supply tank  
to 105PSI (7.24 Bars)  
2
2
9. Plug the carbonator(s) and if applicable, the  
optional Water Pressure Booster system power  
cords into electrical outlet.  
System Connected to TwoFifty Pound CO  
Cylinders  
2
Adjust two primary CO regulators to 105PSI (7.24  
Bars)  
10. Place bucket under PostMix Dispenser plain  
water outlet shutoff valve. Open shutoff valve  
until a good stream of water flows from valve,  
the close valve.  
2
ADJUSTING SECONDARY CO2  
REGULATORS  
11. Reconnect PostMix Dispenser water line to  
shutoff valve.  
SugarBase Syrup Tanks CO Regulator  
2
Adjust sugarbase syrup tanks CO regulator with  
SERVICING OPTIONAL WATER PRESSURE  
BOOSTER SYSTEM  
2
100PSI (6.9 Bars) gauge on secondary CO  
2
regulator assembly to 60PSI (4.14 Bars).  
(see applicable Figure 3, 4, 5, or 6)  
DietSyrup Tank CO Regulator.  
2
Servicing Water Pump Water Inlet Strainer Screen  
Adjust dietsyrup tank CO regulator with 30PSI  
1. Unplug carbonator(s) and the Water Pressure  
2
(2.07 Bars) gauge on secondary CO regulator  
Booster system power cords from electrical  
2
assembly to 12PSI (.83 Bars).  
outlets.  
0713  
24  
2. Close Beverage Control Panel Assembly water  
inlet supply line shutoff valve.  
PRESSURE  
SWITCH  
LIQUID CHECK  
VALVE  
3. Loosen screen retainer, then pull screen retainer  
and strainer screen from water pump. (see  
Figure 12).  
4. Pull strainer screen from screen retainer. Clean  
any sediment from screen retainer and pump  
screen retainer port.  
WATER  
PUMP  
WATER PUMP  
MOTOR  
FIGURE 13. WATER PUMP AND MOTOR  
1
3
2
6
4
5
Index  
No.  
Part  
No.  
SCREEN RETAINER  
Name  
1
2
3
4
5
6
317963  
312415  
*312418  
312419  
312196  
317965  
Housing  
FIGURE 12. WATER STRAINER SCREEN  
Flat Washer, Stainless Steel  
5. Inspect strainer screen for holes, restrictions,  
corrosion, and other damage. Discard damaged  
strainer screen.  
Ba;; Seat (quad ring)  
Ball  
Spring  
Retainer  
6. Check ORing on screen retainer. Replace worn  
or damaged ORing (P/N 315349000).  
*Install new ball seat at each servicing.  
FIGURE 14. LIQUID CHECK VALVE ASSEMBLY  
NOTE: A strainer screen should always be used,  
otherwise particles could foul liquid check valve.  
3. Disassemble each check valve as shown in  
Figure 14  
7. Install good or new strainer screen (P/N  
315348000) in screen retainer, then screw  
retainer into water pump and tighten securely.  
4. Wipe each part with clean lintfree cloth. Inspect  
each part, especially ball for burrs, nicks,  
corrosion, deterioration, and other damage.  
Discard ball seat and any damaged or suspicious  
parts and replace with new parts when  
reassembled.  
8. Service liquid check valve (refer to next  
paragraph, Servicing Liquid Check Valve).  
Servicing Liquid Check Valve  
5. Reassemble check valve as shown in Figure 14.  
ALWAYS INSTALL NEW BALL SEAT  
(QUADDING) P/N 312418000.  
1. Service water pump water strainer screen as  
instructed in previous paragraph, Servicing  
Water In let Strainer Screen; before servicing  
liquid check valve.  
6. Make sure white tapered gasket is in place  
inside female end of check valve assembly, then  
install check valve assembly on fitting in water  
pump outlet port.  
2. Disconnect pressure switch (see Figure 13) from  
liquid check valve assembly outlet, then remove  
check valve from water pump outlet. Retain  
white tapered gasket inside inlet (female) end of  
7. Connect pressure switch to check valve  
assembly outlet.  
check valve.  
25  
0713  
8. Open Beverage Control Panel Assembly water  
inlet supply line shutoff valve.  
Adjusting Pressure Switch ‘‘CUT OUT’’ (pump stops)  
and‘‘CUT IN’’ (pump starts).  
NOTE: The Water Pressure Booster system water  
tank and the water system surge tank must be  
completely drained and make sure they are  
properly pressurized with commercially dry air,  
9. Plug carbonator(s) and the Water Pressure  
Booster system power cords into electrical  
outlets.  
CO , or nitrogen gas pressure before checking  
2
the water pump ‘‘CUTIN’’ (pump starts) and  
‘‘CUTOUT’’ (pump stops). Proceed as follows:  
Checking Water Tank Air, CO , or Nitrogen Gas  
Pressure  
2
NOTE: The Water Pressure Booster system water  
tank must be completely drained before  
proceeding to check and if necessary, pressurize  
1. Unplug carbonator(s) and Water Pressure  
Booster system power cords from electrical  
outlets.  
the tank with the proper amount of commercially  
dry air, CO , or nitrogen gas pressure. Proceed as  
follows:  
2
2. Close Beverage Control Panel Assembly water  
inlet supply line shutoff valve.  
3. Close water manifold plain water shutoff valve  
PostMix Dispenser plain water line is connected  
to. Disconnect water line from shutoff valve.  
1. Unplug carbonator(s) and Water Pressure  
Booster system power cords from electrical  
outlets.  
4. Place bucket under shutoff valve. Open shutoff  
valve and allow water to be purged from water  
system surge tank and Water Pressure Booster  
System water tank. DO NOT CLOSE SHUTOFF  
VALVE AT THIS TIME.  
2. Close Beverage Control Panel Assembly water  
inlet supply line shutoff valve.  
3. Close plain water outlet shutoff valve PostMix  
Dispenser plain water line is connected to.  
5. Note service valve on bottom of Water Pressure  
Booster system water tank and water system  
surge tank. The Water Pressure Booster system  
water tank must be checked to make sure it is  
pressurized to 40 ± 5PSI (2.76 ± .034 Bars)  
and the water system surge tank is pressurized  
to 12 ± 2PSI (.83 ± .14 Bars) with commercially  
4. Disconnect PostMix Dispenser plain water line  
from shutoff valve.  
5. Place bucket under shutoff valve. Open shutoff  
valve and allow water to be purged from Water  
Pressure Booster System water tank, then close  
valve.  
dry air, CO , or nitrogen gas pressure.  
2
6. Close PostMix Dispenser water outlet shutoff  
valve, then open Beverage Control Panel  
Assembly plain water inlet supply line shutoff  
valve.  
6. Note service valve (see applicable Figure 3, 4, 5,  
or 6) on bottom of the Water Pressure Booster  
system water tank. The water tank must be  
pressurized to 40 5PSI (2.76 .34 Bars) with  
commercially dry air, CO, or nitrogen gas  
pressure. Check and make sure water tank is  
properly pressurized.  
7. Place bucket under PostMix Dispenser water  
outlet shutoff valve. Open shutoff valve and allow  
water to flow until water surge tank and Water  
Pressure Booster System water tank are filled  
and a good stream of water flows from shutoff  
valve, then close valve.  
7. Open Beverage Control Panel Assembly water  
inlet supply line shutoff valve.  
CAUTION: To avoid damage, do not exceed the  
maximum allowable system pressure of 85 ±  
5PSI (5.86 ± .35 Bars).  
8. Place bucket under PostMix Dispenser shutoff  
valve. Open valve and allow water to flow until a  
good stream of water flows from valve, then  
close valve.  
WARNING: Adjustment nuts are located  
close to the high voltage terminals on  
the pressure switch. To prevent possible electri-  
cal shock, use an insulated 3/8 nutdriver to  
make adjustments. Only qualified personnel  
should perform adjustments on pressure  
switch.  
9. Reconnect PostMix Dispenser plain water line  
to shutoff valve.  
10. Plug both carbonators and Water Pressure  
Booster System power cords into electrical  
outlets.  
0713  
26  
Note: The DIFFERENTIAL adjustment (20psi) between ‘‘CUTIN’’ (water pump starts) and ‘‘CUTOUT’’ (water  
pump stops) has been adjusted at the factory and should require no further adjustment. Should differential  
adjustment become necessary, turn DIFFERENTIAL ADJUSTMENT nut clockwise to increase differential or turn  
nut counterclockwise to decrease differential.  
FIGURE 15. PRESSURE SWITCH ADJUSTMENT  
8. Using 5/16 nutdriver, remove nut securing  
pressure switch cover, then remove cover.  
SERVICING OPTIONAL AIR COMPRESSOR  
ASSEMBLY AND AIR SYSTEM  
MAINTENANCE  
Note: Water pressure gauge to be observed when  
checking ‘‘CUTOUT’’ (water pump stops) is  
located just above the water filters. Observing the  
water pressure gauge, ‘‘CUTOUT’’ (water pump  
stops) should occur at 85 ± 5PSI (5.86 ± .35  
Bars).  
Air Compressor Maintenance.  
Air compressor assembly air filter must be cleaned or  
replaced with replacement air filter (P/N 111421000)  
every 30 to 60 days or more often, depending upon  
environmental conditions.  
9. Plug Water Pressure Booster System power  
cord into electrical outlet.  
Purging Air Reservoir Tank (Weekly)  
10. Open PostMix Dispenser water outlet shutoff  
valve and discharge water into bucket until pump  
‘‘CUTIN’’ (pump starts) occurs, then close  
valve. Pump ‘‘CUTOUT’’ should have occurred  
at 85 ± 5PSI (5.86 ±.35 Bars). If pump  
IMPORTANT: To prevent water (condensation)  
from entering system, water must be purged from  
air reservoir tank once a week.  
1. Hold appropriate container under bleeder valve  
on air reservoir tank (see Figure 7).  
‘‘CUTOUT’’ was not correct, refer to Figure 15  
and turn ‘‘CUTOUT’’ adjustment nut to the right  
(clockwise) for higher pressure or to the left  
(counterclockwise) for lower pressure.  
2. Open valve to allow water (condensation) to be  
purged from reservoir tank and until only air  
comes out of valve, then close valve.  
11. Repeat step 10) preceding and adjust until  
proper pump ‘‘CUTOUT’’ occurs.  
12. Install pressure switch cover and secure with  
nut.  
CLEANING OPTIONAL SYRUP LINES  
STRAINERS (SEE FIGURE 15).  
13. Reconnect PostMix Dispenser plain water line  
NOTE: Use ONLY LUKEWARM WATER. Hot water  
destroys the chlorine power of the sanitizer and  
cold water does not allow the sanitizer to  
dissolve. Lukewarm is warm but not HOT,  
approximately body temperature.  
to Water manifold water shutoff valve.  
14. Plug carbonator(s) power cord(s) into electrical  
outlet.  
27  
0713  
11. Connect syrup out quick disconnects to all syrup  
tanks.  
WATER FILTERS REPLACEMENT  
Refer to Water Filtration System manual for water  
filters replacement instructions.  
SANITIZING SYRUP SYSTEMS  
The syrup systems should be sanitized every  
90days using ChlorTergent (Oakite Products, Inc.)  
or equivalent sanitizer. Refer to manual provided with  
the PostMix Dispenser for sanitizing instructions.  
REPLENISHING CO2 SUPPLY  
NOTE: When indicator on CO cylinder regulator  
2
assembly 1800PSI (124.1 Bars) gauge is in  
shaded (‘‘Change CO Cylinder’’) portion of dial,  
2
CO cylinder is almost empty and should be  
changed.  
FIGURE 16. SYRUP LINE STRAIANER  
2
1. Using chlortergent (Oakite Products, Inc.) or  
equivalent sanitizer and LUKEWARM water, mix  
21/2 gallons (9.46 liters) of sanitizing solution in  
a bucket.  
1. Fully close (clockwise) CO cylinder valve.  
2
2. Slowly loosen CO regulator assembly coupling  
2
nut allowing CO pressure to escape, then  
2
remove regulator assembly from empty CO  
cylinder.  
2
2. Disconnect syrup out quick disconnects,  
containing the syrup strainers, from all syrup  
tanks.  
3. Unfasten safety chain and remove empty CO  
cylinder.  
2
3. Activate all dispensing valves on Dispensers to  
relieve pressure from all syrup systems.  
WARNING: To avoid personal injury  
and/or property damage, always secure  
4. Loosen syrup strainer screen (see Figure 35)  
retainer, then pull syrup strainer and screen from  
syrup strainer housing.  
CO cylinder with safety chain to prevent if from  
2
falling over. Should the valve become acciden-  
tally damaged or broken off, CO cylinder can  
2
cause serious personal injury.  
5. Pull screen from screen retainer. Inspect screen  
for holes, restrictions, corrosion, and any other  
damage. Discard damaged screen and replace  
with a new one.  
4. Position CO cylinder and secure with safety  
2
chain.  
5. Make sure gasket is in place inside CO  
2
regulator coupling nut, then install regulator on  
CO cylinder.  
6. Place quick disconnect and syrup strainer  
housing in bucket containing sanitizing solution.  
Thoroughly wash quick disconnect and syrup  
strainer housing, screen retainer, and screen in  
sanitizing solution.  
2
6. Open (counterclockwise) CO cylinder valve  
2
slightly to allow lines to slowly fill with gas, then  
open valve fully to backseat valve.  
(Backseating valve prevents leakage around  
valve shaft).  
7. Thoroughly rinse quick disconnect and syrup  
strainer housing, screen retainer and screen with  
potable water.  
7. Check CO connections for leaks. Tighten loose  
2
connections.  
8. Install screen in screen retainer, then screw  
screen retainer into water strainer housing.  
Tighten retainer only finger tight.  
REPLENISHING SYRUP SUPPLY  
WARNING: To avoid personal injury or  
property damage, do not attempt to re-  
9. Repeat steps 4) through 8) to clean and sanitize  
remaining syrup strainers.  
move syrup tank cover until CO pressure has  
2
been released from tank.  
10. Sanitize all syrup systems as instructed.  
0713  
28  
1. Remove CO disconnect and syrup disconnect  
2
from empty syrup tank, then remove tank.  
2. Place full syrup tank in position, then connect  
CO disconnect and syrup disconnect to full  
2
syrup tank.  
SYRUP FLAVOR CHANGE  
Sanitize applicable syrup system as instructed, then  
install full tank of new flavor syrup.  
29  
0713  
TROUBLESHOOTING  
IMPORTANT: Only qualified personnel should service internal components or electrical wiring.  
WARNING: If repairs are to be made to carbonated water system, disconnect electrical  
power to Cooling Unit, shut off plain water and CO supplies, and relieve the carbonated  
2
water system pressure before proceeding. If repairs are to be made to syrup system,  
remove quick disconnects from applicable syrup tank, then relieve the system pressure before  
proceeding. If repairs are to be made to CO system, stop dispensing, shut off CO supply, then  
2
2
relieve the system pressure before proceeding.  
If repairs are to be made to an existing Remote Condensing unit, disconnect the power to the  
condensing unit before proceeding  
TROUBLESHOOTING OPTIONAL WATER PRESSURE BOOSTER SYSTEM  
Trouble  
Probable Cause  
Remedy  
WATER PUMP NOT  
OPERATING  
A. Power cord unplugged from  
electrical outlet.  
A. Plug power cord into electrical  
outlet.  
B. Electrical circuit fuse blown or  
circuit breaker tripped.  
B. Replace fuse or reset circuit  
breaker.  
C. Water pump motor inoperative C. Have Service Technician replace  
inoperative moto  
D. Water pump pressure switch  
inoperative.  
D. Have Service Technician replace  
inoperative pressure switch.  
E. Thermal overload switch  
inoperative.  
E. Have Service Technician replace  
inoperative thermal overload  
switch.  
F. Plain water inlet pressure  
F. Have Service Technician reset  
‘‘CUT IN’’ pressure on pressure  
switch to 10PSI (.68 Bars)  
above 60PSI (4.14 Bars).  
above water inlet pressure.  
WATER PUMP  
‘‘SHORTCYCLES’’  
A. Water tank is overcharged with A. Evacuate all water from Beverage  
air, CO or nitrogen gas.  
Support System. Adjust pressure  
to 40 ± 5PSI (2.76 ± .34 Bars),  
then reactivate system.  
2
B. Check to see if check valve on B. Disassemble and clean check  
water pump outlet is leaking  
water  
valve. If valve is damaged,  
replace.  
C. Water tank shutoff valve is  
closed  
C. Open water tank shutoff valve  
D. Water pump pressure switch is D. Have Service Technician readjust  
not correctly adjusted.  
the pump pressure switch.  
WATER PUMP ‘‘LONG  
CYCLES’’  
A. Water tank is undercharged  
A. Evacuate all water from Beverage  
Support System. Adjust gas  
with air, CO , or nitrogen gas.  
2
pressure to 40 ± 5 PSI, (2.76 ±  
.34 Bars) then reactivate system.  
B. Water tank gas bladder is  
leaking.  
B. Replace water tank, pressurize  
gas pressure to 40 ± 5PSI (2.76  
± .34 Bars), then reactivate.  
30  
0713  
Trouble  
Probable Cause  
Remedy  
WATER PUMP ‘‘LONG  
CYCLES’’ (CONT)  
C. Water pump pressure switch is C. Verify pressure switch  
not correctly adjusted.  
‘‘CUTOUT’’ pressure is adjusted  
at 85 ± 5 PSI (5.86 ±.35 Bars) or  
‘‘CUTIN’’ pressure is adjusted at  
60 ± 5 PSI (4.14 ± .35 Bars).  
Have Service Technician readjust  
pressure switch.  
D. Water prefilter is plugged  
(this condition will be  
D. If water inlet pressure gauge  
reads below 5PSI (.34 Bars)  
while water pump is  
accompanied by a change in  
pitch of the water pump when  
operating.)  
operating,replace water prefilter.  
E. Water supply is shut off to  
Beverage Control Panel (this  
condition will be accompanied  
by a change in pitch of the  
E. Verify plain water inlet shutoff  
valve is in ‘‘OPEN’’ position. Verify  
all other water shutoff valves on  
Beverage Control Panel are in  
‘‘OPEN’’ positions.  
water pump when operating).  
F. Water pump failure.  
F. Have Service Technician replace  
water pump. Verify water is being  
supplied to the pump (starving  
water pump of water is primary  
reason for pump failure).  
G. Water filter activation valve is  
G. Place water filter activation valve  
in ‘‘OPEN’’ position.  
in ‘‘CLOSED’’ position.  
H. Leak in plain water lines  
leaving Beverage Control  
Panel Assembly.  
H. Check for water leak in plain  
water lines leading to equipment  
connected to Beverage Control  
Panel Assembly.  
WATER INLET PRESSURE  
GAUGE READS TOO LOW  
A. Water inlet shutoff valve is in  
A. Place water inlet shutoff valve in  
‘‘CLOSED’’ position.  
‘‘OPEN’’ position.  
B. Water prefilter is clogged.  
B. Replace water prefilter.  
C. Water pressure regulator is  
incorrectly adjusted.  
C. Readjust water pressure regulator  
to 75 ± 5 PSI. (5.17 ± .34 Bars)  
D. Water pressure regulator  
strainer is clogged.  
D. Remove and clean or replace the  
water strainer screen.  
E. Water pressure regulator  
inoperative.  
E. Replace water pressure regulator  
and adjust to 75 ± 5 PSI. (5.17 ±  
.34 Bars)  
WATER INLET PRESSURE  
GAUGE READS TOO HIGH  
A. Water pressure regulator is  
incorrectly adjusted.  
A. Readjust water pressure regulator  
to 75 ± 5 PSI. (5.17 ± .34 Bars)  
B. Water pressure regulator  
inoperative.  
B. Replace water pressure regulator  
and adjust to 75 ± 5 PSI. (5.17  
±.34 Bars)  
AIR COMPRESSOR DOES  
NOT OPERATE  
A. Power cord unplugged from  
electrical outlet.  
A. Plug air compressor power cord  
into electrical outlet.  
B. Power cord power switch in  
B. Place power switch in ‘‘ON’’  
‘‘OFF’’ position.  
position.  
C. Electrical circuit fuse blown or  
circuit breaker tripped.  
C. Replace fuse or reset circuit  
breaker.  
D. Air compressor pressure  
switch is inoperative.  
D. Have Service Technician check  
and/or replace pressure switch.  
31  
0713  
Trouble  
Probable Cause  
E. Air/CO changeover valve on  
Remedy  
AIR COMPRESSOR DOES  
E. Select desired valve position.  
2
NOT OPERATE (CONT)  
CO panel set to CO position.  
2
2
F. Air compressor is inoperative.  
F. Replace air compressor.  
AIR COMPRESSOR SHORT  
CYCLES’’  
A. Air compressor pressure  
switch is not correctly  
adjusted.  
A. Have Service Technician adjust  
pressure switch.  
B. Air tank contains water  
(condensation).  
B. Drain water (condensation) from  
air tank by opening condensation  
drain tube valve. Close valve after  
draining tank. TO PREVENT  
WATER (CONDENSATION)  
FROM ENTERING SYSTEM,  
WATER MUST BE PURGED  
FROM AIR TANK ONCE A  
WEEK.  
DISPENSED DRINKS HAVE  
OFF’’ TASTE  
A. Air tank contains excessive  
water (condensation).  
A. Drain water (condensation) from  
air tank, then sanitize syrup  
systems and replace  
contaminated syrup supplies.  
AIR COMPRESSOR‘‘LONG  
CYCLES’’  
A. Condensation drain tube valve A. Place condensation drain valve in  
on air tank is in ‘‘OPEN‘’  
‘‘CLOSED’’ position.  
position.  
B. Pressure relief valve on air  
tank lid is open  
B. Close air tank lid relief valve.  
C. Replace air compressor air filter.  
D. Properly install lid on air tank.  
C. Air compressor air filter is  
clogged.  
D. Air tank lid not properly  
installed.  
E. Leak in air system lines and/or E. Check for leak in air line from air  
regulators.  
compressor to air tank. Check line  
from air tank to air/CO change  
over valve. Check regulator and  
lines to syrup tanks. Check line to  
shake machine.  
F. Air compressor inoperative  
F. Replace air compressor.  
WATER INLET PRESSURE  
GAUGE READS TOO LOW  
A. Water inlet valve in  
A. Place water inlet shutoff valve in  
‘‘CLOSED’’ position.  
‘‘OPEN’’ position.  
B. Water prefilter is clogged.  
B. Replace water prefilter.  
C. Water pressure regulator is  
incorrectly adjusted.  
C. Readjust water pressure regulator  
to 75 ± 5 PSI (5.17 ± .34 Bars).  
D. Water pressure regulator  
strainer is clogged.Water  
pressure regulator strainer is  
clogged.  
D. Clean or replace water strainer  
filter after closing main water  
shutoff valve.  
E. Water pressure regulator  
inoperative.  
E. Call Service Technician.  
WATER INLET PRESSURE  
GAUGE READS TOO HIGH  
A. Water pressure regulator is  
incorrectly adjusted.  
A. Readjust water pressure regulator  
to 75PSI (5.17 Bars)  
B. Water pressure regulator  
inoperative.  
B. Call Service Technician.  
NOTE: Refer to manual provided with carbonator for troubleshooting information.  
32  
0713  
FIGURE 1. WIRING DIAGRAM (CARBONATOR)  
FIGURE 2.WIRING DIAGRAM  
(OPTIONAL WATER PRESSURE BOOSTER SYSTEM)  
33  
0713  
FIGURE 3. INSTRUCTIONS FOR CRIMPING TUBE CLAMPS  
34  
0713  
27  
10  
27  
11  
20  
15  
22  
15  
13  
1
13 13  
2
24  
8
7
5
23  
15  
25  
15  
26  
21  
12  
15  
3
9
6
13  
4
13  
16  
17  
19  
FIGURE 17. BEVERAGE CONTROL PANEL ASSY  
35  
0713  
BEVERAGE CONTROL PANEL ASSY  
Item  
No.  
Item  
No.  
Part No.  
Name  
Part No.  
Name  
Washer, .229 I.D. By .049CS  
Tapered Gasket Black  
1416  
Beverage Control Panel Assy One  
Carbonator, Domestic  
14  
*1300  
15  
311304  
318556  
189429  
*321811  
165294  
0516  
1548  
0187  
Beverage Control Panel Assy Two  
Carbonator, Domestic  
16  
Hanger  
17  
Hex Nut Keps, 1/4-20 Domestic  
Hex Nut, Keps, No. 10-32 Export  
Beverage Control Panel Assy One  
Caronbator, Export  
Beverage Control Panel Assy Two  
Carbonabor, Export  
18  
19  
Hex Bolt, 1/4-20 By 1Long  
(1-Carbontaor)  
1
2
3
0483  
CO Regulator Assy (see Figure 52)  
2
200469-029  
Machine Screw, Phil Pan HD No.  
1/4-20 By 1-3/8 Long (Domestic, 2-  
Carbonator)  
300911  
416424  
Frame, Upper  
Carbonator Assy, Domestic (see  
Figure 59)  
183040  
0508  
Machine Screw, Fil Pan HD NO. 10-32  
By 7/8Long, (Export, 2-Carbonator)  
496424  
Carbonator Assy, Export (see Figure  
20  
Tube Assy, .375 I.D. By 36Long  
From Water Manifold Assy to Center  
Island Carbontor Assy  
5-9)  
4
5
6
300914  
0657  
Manifold Assy, Water (see figure 5-10)  
Platform, Surge Tank  
21  
22  
0193  
0705  
Water Manifold Assy (see Figure 5-11)  
0504  
Filter System Assy Everpure  
Filter System Assy Cuno  
Tube Assy, .375 I.D. By 49Long,  
From Water Manifold Assy to  
Drive-Thru Carbonator Assy  
2-Carbonator  
0928  
7
8
9
300984  
300893  
*0875  
Surge Tank, 100 PSI Domestic  
Strap, Surge Tank Domestic  
23  
300912  
Tube Assy, .375 I.D. By 56Long,  
Surge Tank to Water Manifold Assy  
Domestic  
Self Drilling Screw, Hex Washer HD,  
No. 10-16 by 1 1/4Long  
24  
25  
26  
960194  
0143  
Rubber Channel  
Gauge, 160 PSI  
10  
11  
0505  
Tube Assy, .265 I.D. By 30Long,  
From CO Regulator Assy to Center  
2
Island Carbonator Assy  
0846  
Tube Assy, .375 I.D. By 9Long,  
Water Filter Assy Everpure  
315499  
0506  
Cap, 1-Carbonator  
176272-318  
Tube Assy, .375 I.D. By 18Long,  
Water Filter Assy, Cuno  
Tube Assy, .265 I.D. by 44Long, from  
CO Regulator Assy to Drive-Thru  
2
Carbonator Assy 2-Carbonator  
27  
28  
178025-100  
309812  
Tapered Gasket White  
12  
13  
0507  
Tube Assy, .375 I.D. By 21Long,  
from Water Manifold Assy to Water  
Manifold (2-Carbonator)  
Tube, Water Inlet, Stainless Steel (not  
Shown)  
*Zinc Plated Steel Unless Othewise Indicated.  
*320940  
Self Drilling Screw Hex Washer HD,  
No. 10-16 By 5/8Long  
36  
0713  
2
6
7
8
10  
9
1
7
8
10  
11  
6
12  
13  
4
4
5
3
6
7
8
10  
4
7
5
8
10  
FIGURE 18. CO REGULATOR ASSY (P/N 0483)  
2
Item  
No.  
Part No.  
Name  
0483  
CO Regulator Assy  
2
1
0137  
Manifold Assy Carbonataor (see  
Figure 5-3)  
2
3
0138  
0145  
Regulator Assy syrup (see Figure 5-5)  
Manifold and Bracket Assy CO (see  
2
Figure 5-8)  
4
5
6
7
178025-100  
311732  
Tapered Gasket, White  
Connector, Swivel, 7/16-20  
Cap, 7/16  
315499  
398022-400  
Machine Screw, SL RD HD Stainless  
Steel, No. 10-24 By 5/8Long  
8
*398024-603 Hex Nut, NO 10-24  
9
1375  
Panel Mounting  
10  
11  
12  
13  
331400  
960194  
1665  
Washer .203 I.D. By .024  
Edging  
Carbonator manifold assy  
Air Filter Assy  
1668  
*Zinc Plated Steel Unless Otherwise Indicated.  
37  
0713  
6
5
1
11 10  
9
3
4
2
3
Item  
No.  
Part No.  
0137  
Name  
ManifoledAssy Carbonstor  
Fitting 1/4 NPT By 7/16-20  
Fitting, Tee 1/4 NPT  
1
2
3
4
5
6
320640  
183060  
183301-100  
183047  
Check Valve Assy (see figure 5-4)  
Fitting 1/4 NPT  
176065  
Fitting, Swivel Elbow, 7/16-20  
Tapered Gasket, White  
178025-100  
8
7
7
8
183046  
130066  
77075001  
77080801  
0656  
Fitting, Cross, 1/4 NPT  
Fitting, Plug, 1/4-NPT  
Fitting, 7/16-20 By 1/4-NPT  
Fitting, 3/8-Barb by 7/16-20  
Bracket, Regulator  
9
10  
11  
FIGURE 19. CARBONATOR MANIFOLD ASSY (P/N 0137)  
Item  
No.  
Part No.  
183301-100  
183300-001  
183295-100  
183298  
Name  
Check Valve Assy  
1
2
3
4
5
6
Manifold, 1 Port  
Body  
Retainer, Spring  
183296  
Ball  
183297  
Spring  
183294  
Quad Ring, .145 I.D. By .070CS  
FIGURE 20. CO CHECK VALVE ASSY (P/N 183301-001)  
2
3
6
Item  
No.  
Part No.  
0138  
Name  
Regulator Assy Syrup  
Change Over Valve  
5
8
12  
9
1
2
311904  
183412  
Regulator Assy, 100-PSI (see figure  
5-6)  
3
4
183286  
183446  
Gauge, 100 PSI  
Regulator Assy, 30-PSI (see Figure  
5-6)  
10  
1
5
6
7
183288  
Gauge, 30-PSI  
Fitting, 1/4 NPT  
2
183047  
11  
183302-100  
Check Valve and Manifold Assy (see  
Figure 5-7)  
4
7
8
183317  
Bracket, Regulator  
13  
9
321811  
Hex Nut, Keps, NO 10-32  
Gaugge, 160-PSI  
10  
11  
12  
183285  
183301-100  
183040  
Check Valve Assy (see Figure 5-4)  
Machine Screw, SL Pan HD No. 10-32  
By 2-1/4Long  
13  
315499  
Cap  
FIGURE 21. SYRUP REGULATOR ASSY (P/N 0138)  
38  
0713  
FIGURE 22. CO REGULATOR ASSY  
2
Item  
No.  
Item  
No.  
Part No.  
183412  
Name  
Part No.  
183021  
Name  
Regulator Assy, 100 PSI  
Regulator Assy, 30 PSI  
Regulator Assy 160 PSI  
Body (30 PSI and 100 PSI)  
Body (160 PSI)  
9
Spring Retainer  
Gasket, Baffle  
Baffle  
183446  
10  
11  
183010  
183586  
183011-007  
183003  
1
183001-007  
183265  
12  
13  
Gasket, Seat  
130168  
Reducing Valve Seat (30 PSI and 100  
PSI)  
2
3
183233  
Cover Kit (Includes, Non-Removable  
Adjusting Screw)  
183002  
130170  
183063  
130167  
183012  
183020  
183064  
315424  
Reducing Valve Seat (160 PSI)  
Poppet Assy (30 PSI and 100 PSI)  
Poppet Assy (160 PSI)  
*120081  
183040  
Machine Screw, Phil Fil HD NO. 10-32  
14  
15  
16  
By 1/2Long  
Machine Screw, Phil Fil HD, No. 10-32  
Guide (30 PSI and 100 PSI)  
Guide (160 PSI)  
By 7/8Long  
4
5
6
7
8
183009-007  
183008  
Retainer Seat  
Adjusting Spring, Sliver, 100 PSI  
Adjusting Spring, Bronze, 160 PSI  
Adjusting Spring, Blue, 30 PSI  
O-Ring, .489 I.D. By .070 CS  
Spring, Poppet  
183006  
183007-000  
130147  
Filter Sleeve  
*Zinc Plated Steel Unless Otherwise Indicated.  
Diaphram Assembly  
39  
0713  
Item  
No.  
Part No.  
183302-100  
183300-003  
183295-100  
183298  
Name  
Check Valve Assy  
1
2
3
4
5
6
7
Manifold, 3 Port  
Body  
Retainer, Spring  
183296  
Ball  
183297  
Spring  
183294  
Quad Ring, .145 I.D. By .070 CS  
Cap  
315499  
FIGURE 23. CHECK VALVE AND MANIFOLD ASSY (P/N 183302-100)  
4
Item  
No.  
Part No.  
Name  
0145  
CO Manifold and Bracket Assy  
2
1
2
3
4
5
6
7
314886  
Manifold  
314887-044  
183047  
Bracket, Manifold  
Fitting, 1/4 NPT  
130066  
Fitting, Plug  
183301-100  
183060  
Check Valve Assy (see Figure 5-4)  
Fitting Tee  
770750-010  
Fitting, 1/4 NPT By 7/16-20  
FIGURE 24. MANIFOLD AND BRACKET ASSY (P/N 0145)  
40  
0713  
32  
1
26  
23  
1
13  
11  
29  
1
FIGURE 25. LARGE RESERVE CARBONATOR  
41  
0713  
LARGE RESERVE CARBONATOR  
Item  
No.  
Item  
No.  
Part No.  
Name  
Part No.  
Name  
416424  
Large Reserve Carbonator Assy, Low  
26  
*200498-003 Hex Nut Keps, No. 8-32  
Profile, Domestic  
27  
*312578  
Machine Screw, SI Rd Hd, No. 8-32 by  
3/4-in long  
496424  
Large Reserve Carbonator Assy, Low  
Profile, Export  
28  
29  
30  
319439  
311855  
*318976  
Control Box  
1
2
311304  
Tapered Gasket, Black  
Tube Assy. .375 I.D. By 13-in Long  
Fitting, 7/16-20 female by 5/8-18 male  
Check Valve Assy (includes 5-10)  
Retainer  
Speed Nut, J-type, 1/4-20  
318027  
Machine Screw, SI Hex Washer Hd,  
1/4-20 by 1/2-in long  
3
770716-020  
311765-001  
317965  
4
31  
315183  
Motor, 115 VAC, 60 HZ (Domestic)  
5
199020  
Motor, 230VAC 50HZ (Export)  
6
312196  
Spring  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
317974  
Water Reflector  
7
312419  
Ball  
318362-555  
180343  
Relief Valve Assy (includes 35-38)  
8
312415  
Washer, .300 I.D.  
Ring  
9
312418  
Quad Ring, .239 I.D.  
Receptacle  
318361  
Bushing, Retaining  
10  
11  
12  
13  
14  
317963  
183249-032  
180352  
Spring, Red  
178025-100  
311437  
Tapered Gasket, White  
Fitting, 7/16-20 by 3/8-NPTF  
Cap Nut, 5/8-18  
Stem  
318834-005  
180024  
Probe, Level Control (includes 40)  
770456  
O-Ring, .424 I.D. by .103 C.S.  
313001  
Tee, 3/8 NPT by 5/8-18 by 5/8-18  
Branch  
183310  
Check Valve Assy (includes 42-47)  
183309  
Adapter  
15  
16  
17  
18  
19  
318039  
317989  
187483  
312996  
*320271  
Clip, Thermostat  
183294  
Quad Ring, .145 I.D. by .070 C.S.  
Thermostat Control  
Clamp, Pump to Motor  
Pump, Water, 90-GPH  
183296  
Ball  
183297  
Spring  
183298  
Retainer, Spring  
Body  
Thread Rolling, Screw, Phil Pan Hd,  
No. 6-32 by 3/8-in.  
183295-100  
319436-900  
330897  
Tank  
20  
21  
319438  
314015  
Cover, Control Box  
Button Plug  
Liquid Level Control, 120 VAC 60 HZ,  
Domestic  
188087  
Thread Cutting Screw, Phil Truss Hd,  
Chrome-pltd Steel, No. 10-24 by  
1/2-in long.  
197359  
Liquid Level Control 230 VAC 50 HZ  
(Export)  
50  
51  
52  
188950  
Foot  
22  
23  
24  
25  
395098  
309947  
342134  
317277  
Strain Relief  
319444-011  
319921  
Base  
Cord Motor to Control Box  
Strain Relief  
Wire Harness  
*Zinc Plated Steel unless Otherwise indicated  
Service Cord  
42  
0713  
3
Item  
No.  
5
Part No.  
300914  
0191  
Name  
Water Manifold Assy  
4
1
2
3
4
5
Manifold Assy with Shut-Off Valve  
Water Pressure Regulator  
Gauge, 100 PSI  
1
300922  
301102  
0190  
2
Manifold Assy with Shut-Off Valve  
Check Valve, Double Vented  
0881  
FIGURE 26. WATER MANIFOLD ASSY (P/N 300914-000)  
Item  
No.  
1
Part No.  
Name  
0193  
300882  
Water Manifold Assy  
Shut-Off ValveShut-Off Valve  
1
FIGURE 27. WATER OUTLET VALVE ASSY (P/N 0193)  
2
6
Item  
No.  
4
Part No.  
Name  
6
7
300915  
Water Pressure Booster Kit Assy,  
Domestic  
1
0515  
Water Pressure Booster Kit Assy,  
Export  
4
1
2
3
4
5
300984  
0200  
Water Tank, 100 PSI  
8
6
6
3
Shut-Off Valve Assembly  
Strap, Surge Tank  
5
300893  
300890  
0401  
Tube Assembly, .375 I.D. By 14Long  
Pump and Motor Assembly, Domesitc  
(see Figure 5-13)  
0514  
Pump and Motor Assy Export (see  
Figure 5-13)  
6
7
8
311304  
0782  
Tapered Gasket, Black  
Tube Assembly, .375 I.D. By 58Long  
Tube Assy, .375 I.D. By 74Long  
1588  
FIGURE 28. OPTIONAL WATER PRESSURE BOOSTER KIT  
43  
0713  
Item  
No.  
1
Part No.  
315183  
Name  
Motor, 115V. 60 HZ, Domestic  
Motor, 230V. 50 HZ, Export  
Tapered Gasket, White  
Thermostat  
12  
14  
320626  
2
3
4
5
6
7
178025-100  
0629  
2
7
1
9
318039  
Clip  
6
3
187483  
Clamp, Pump to Motor  
Pressure Switch  
300888  
311764-001  
Check Valve Assembly (see Figure  
5-14)  
2
10  
8
9
312996  
311412  
311437  
0877  
Pump, 90 GPH  
8
Fitting, 3/8 NPT By 5/8-18  
Fitting , 3/8 NPT By 7/16-20  
Cord Domestic (not shown)  
Cord, Export (not shown)  
Tube Assembly  
4
10  
11  
0633  
5
12  
13  
14  
15  
0491  
0630  
Cord (not shown)  
320640  
188386  
Fitting, 1/4 NPT By 7/16-20  
Machine Screw, SL Pan HD, NO.  
10-32 By 1/2Long (not shown)  
FIGURE 29. PUMP AND MOTOR ASSY  
Item  
No.  
Part No.  
111417  
Name  
Air Tank  
3
2
4
1
2
3
4
5
1111418-011  
183068  
Compressor, Air  
Elbow Fitting, 1/4 NPT  
Rubber Feet  
8
5
188950  
9
1
041602  
Machine Screws, SL Fil HD, Stainless  
Steel No. 10-24  
6
7
8
9
*398024-603 Nut, No. 10-24  
7
6
1300  
0497  
0674  
Washer, Stainless Steel, .229 I.D.  
Plate Mounting  
Drain Tube Assy  
*Zinc Plated Steel Unless Otherwise Indicated.  
FIGURE 30. OPTIONAL COMPRESSOR KIT  
Item  
No.  
Part No.  
Name  
1
2
3
4
5
6
0650  
CO Regulator Assy (see Figure 5-16)  
2
178025-100  
183061  
Tapered Gasket, White  
Fitting, 1/4 NPT By 7/16-20  
0671  
Bracket, CO Cylinder  
2
300933  
Tube Assy, Hi-Pressure  
398022-040  
Machine Screw, SL RD, HD, Stainless  
Steel, NO. 10-24 By 5/8Long  
7
398024-603  
Hex Nut, NO. 10-24  
FIGURE 31. OPTIONAL PRIMARY CO REGULATOR ASSY KIT (P/N 0708) FOR TWO 50-POUND CO  
2
2
CYLINDERS  
44  
0713  
2
6
Item  
No.  
Part No.  
311904  
Name  
4
1
2
3
4
5
6
ChangeoverValve  
3
4
0606  
Regulator Assy (see Figure 5-17)  
Fitting, Swivel, 7/16-20  
Tapered Gasket, White  
Fitting, 7/16-20  
5
4
176065  
1
4
178025-100  
310822  
5
176168-100  
Fitting, 1/4 NPT By 7/16-20  
*zinc Plated Steel Unless Otherwise Indicated.  
FIGURE 32. REGULATOR ASSY, HI-PRESSURE (P/N 0650)  
Item  
No.  
Part No.  
183586  
183285  
183267  
183061  
183334  
183317  
*183040  
Name  
Regulatorassy (see Figure 5-6)  
Gauge, 160 PSI  
1
2
3
4
5
6
7
Gauge, 1800 PSI  
Fitting, 1/4 NPT By 7/16-20  
Fitting 1/4 NPT By 7/16-20  
Bracket, Regulator  
0  
Machine Screw, Phil Fil HD, No. 10-32  
1
By 7/8Long  
8
9
*321811  
Hex Nut, NO. 10-32  
4
176168-100  
187485  
Fitting 1/4 NPT By 7/16-20  
Fitting, 1/4 NPT By 7/16-20  
Tapered Gasket, White  
10  
11  
178025-100  
*Zinc Plated Steel Unless Otherwise Indicated.  
FIGURE 33. REGULATOR ASSY (P/N 0606)  
2
Item  
No.  
Part No.  
317928  
0711  
Name  
1
1
2
3
4
Regulator  
Fitting  
2
4
3
0712  
Fitting  
1301  
Fitting, 1/2 NPT  
FIGURE 34. OPTIONAL WATER PRESSURE REGULATOR KIT (P/N 300919-000)  
45  
0713  
WARRANTY  
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workman-  
ship under normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or  
Wilshire product, in your country, please write, fax or telephone the IMI Cornelius office nearest you.  
Please provide the equipment model number, serial number and the date of purchase.  
IMI Cornelius Offices  
AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166  
AUSTRIA D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930  
BELGIUM D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552  
D
FAX (32) 3 665 2307  
BRAZIL D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX (55) 21 593 1829  
ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX (44) 789 763 644  
FRANCE D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX (33) 1 34 28 6201  
GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438  
GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX (30) 1 601 2491  
HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (852) 391 6222  
ITALY D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX (39) 39 608 0814  
NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX (64) 9 8200 361  
SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX (65) 862 5604  
SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379  
USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (612) 421-6120 D FAX (612) 422-3255  
LD004  
4/21/98  

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