Cecilware FTC 10 User Manual

ICED TEA MODULAR BREWER AND DISPENSER SYSTEM  
FTC 3, 5, 10 GALLON  
CONTENTS:  
• Specification  
• Installation & Start-Up  
• Tea Strength Adjustment  
• Cleaning and Sanitizing  
• Trouble Shooting Guide  
• Wiring Diagram  
• Brew Volume  
Adjustment Diagram  
• Parts List  
MODEL NUMBERS:  
Brewer  
FTC-3  
S3C  
SU-3P  
3 Gallon  
FTC-3.5  
S3.5C  
FTC-5  
S5C  
SU-5P  
5 Gallon  
FTC-10  
S10C  
SU-10P  
10 Gallon  
Dispenser only  
Dispenser w/Round Stand  
Capacity  
SU-3P  
3.5 Gallon  
Cecilware sells value... Worldwide  
43-05 20th Avenue, Long Island City, NY 11105  
• 718-932-1414  
FAX. 718-932-7860  
N866A 3/29/99  
INSTALLATION AND OPERATION INSTRUCTIONS  
UNPACKING AND ASSEMBLY:  
The machine is shipped with 1 funnel ass’y and a water inlet fitting.  
ACCESSORIES USED WITH THE MACHINE:  
Sanitary Style Iced Tea Dispenser.  
WATER INLET CONNECTION:  
The National Sanitation Foundation (NSF) requires the following for an NSF approved hook-up.  
This equipment is to be installed to comply with the applicable federal, state, or local plumbing codes having jurisdiction.  
In addition:  
1. A quick disconnect water connection or enough extra coiled tubing (at least 2x the depth of the unit) so that the machine  
can be moved for cleaning underneath.  
2. An approved back flow prevention device, such as a double check valve to be installed between the machine and the wa-  
ter supply.  
The FTC-3, FTC-5, FTC-10 are equipped with 1/4 flare water inlet fitting, located in the back of the unit.  
Connect the ¼" dia. Copper waterline to the ¼" flare water inlet fitting of the valve.  
HIGHLY RECOMMENDED: A water shut-off valve and a water filter, preferably a combination charcoal/ phosphate filter, to  
remove odors and inhibit lime and scale build up in the machine.  
Note: In areas with extremely hard water, a water softener must be installed in order to prevent a malfunctioning of the  
equipment and in order not to void the warranty.  
FTC-3  
FTC-5  
FTC-10  
WATER INLET VALVE # 80235  
3
INITIAL PRIMING - FILLING OF TANK  
NOTE: DO NOT PLUG BREWER INTO POWER OUTLET UNTIL YOU ARE SURE THE HEATER SWITCH IS IN THE OFF POSITION.  
Switch must remain in the OFF position until the PRIMING OPERATION has been completed. This procedure protects the Ele-  
ment from accidental burnout.  
LOCATION OF TOGGLE HEATER SWITCH:  
FTC-3, FTC-5, AND FTC-5L, FTC-10; SEE BACK OF TOP CONTROL BOX.  
PRIMING PROCEDURE:  
• Turn on the water supply and check for leaks at connections.  
• Plug power cord into a 15 amp 120 volt grounded outlet.  
• Remove sample filter pack from funnel and insert funnel back into machine.  
• Position carrier under funnel making sure holes in cover line up with funnel and dilution tube.  
• Push RED POWER SWITCH to ON position.  
• Push GREEN BREW SWITCH and release. Water should start to flow from the DILUTION TUBE into the CARRIER.  
No water will flow from the funnel until halfway through the cycle (about 5 minutes).  
PRIMING AND TESTING PROCEDURE BEFORE UNIT HAS REACHED BREWING TEMPERATURE:  
• Shut off heater switch [toggle down]. This will bypass the lockout circuit.  
• Activate the red power switch.  
• Activate the green grew switch for one complete cycle.  
• At the end of one brew cycle, discard water from dispenser and reposition under brew funnel.  
TOTAL VOLUME OUTPUT CHECK:  
• Place empty CARRIER less Cover under funnel.  
• Activate GREEN BREW SWITCH.  
• At the end of brew cycle (about 10 minutes) water level inside Carrier should be within 2 inches from the top.  
• If necessary adjust TIMER. See TIMER ADJUSTMENTS.  
TURNING ON HEATING ELEMENTS:  
• Flip the Toggle Switch in the back of the brewer to the UP or ON position.  
• Allow 20 minutes to reach brewing temperature (195 F).  
• When the READY LIGHT comes on, the brewer is ready to brew.  
4
BREWING INSTRUCTIONS:  
Place empty CARRIER under Funnel. Make sure openings in cover line up properly with funnel outlet and dilution tube.  
TEA BAGS - Place correct number of tea bag(s) directly into brew funnel.  
Replace funnel into brew head of unit and push brew switch when GREEN READY LIGHT comes on.  
GROUND TEA LEAVES - Place paper filter into brew funnel and add proper amount of fresh ground tea leaves into filter.  
Replace funnel into brew head of unit and push brew switch when GREEN READY LIGHT comes on. See chart  
below for the recommended ounces of ground tea leaves.  
TEA BREWING RECOMMENDED MEASUREMENTS  
MODEL #  
FTC-3  
SIZE & QUANTITY OF TEA BAGS  
(1) 3 Gallon Bag  
GROUND TEA LEAVES - OUNCE  
3-4 Ounces  
FTC-5  
FTC-10  
(2) 3 Gallon Bags or (6) 1 Gallon Bags  
(3) 3 Gallon Bags or (9) 1 Gallon Bags  
4-6 Ounces  
9 Ounces  
Allow approximately 10 minutes for a complete brew cycle. DO NOT remove brew funnel until it has stopped dripping.  
Serve Fresh Brewed Tea from dispensing faucet into tea glass over ice.  
ADJUSTMENTS TO BE PERFORMED BY QUALIFIED SERVICE PERSONNEL ONLY.  
CAUTION: BREWERS SHOULD BE UNPLUGGED FROM ELECTRICAL OUTLETS  
BREW VOLUME and STRENGTH ADJUSTMENTS:  
The water flow rate coming from the hot water tank is constant/fixed at 0.75 gal/min.  
Increasing or decreasing the amount of hot water dispensed from tank can also be used to adjust the strength of the tea.  
Longer water flows – More water – Weaker tea; Less water flows – Less water – Stronger tea.  
TIMER ADJUSTMENTS FTC-3, FTC-5:  
• Remove top cover and Locate Timer on the left side.  
• To brew MORE tea: Turn timer knob one increment CLOCKWISE.  
To brew LESS tea: Turn the timer knob one increment COUNTERCLOCKWISE.  
• Go through a COMPLETE brew cycle. Repeat if necessary.  
“TEACH ME” TIMER L576A ADJUSTMENTS – FTC 10:  
This timer can be programmed from the brew button to dispense different volume of hot water .  
PRIMING:  
1. MAKE SURE HEATER SWITCH IS OFF.  
2. PUSH & HOLD DOWN BREW BUTTON WHILE SWITCHING POWER ON.  
3. RELEASE BREW BUTTON.  
4. PUSH BREW BUTTON AGAIN & WAIT FOR WATER TO START FLOWING OUT OF SPRAY HEAD.  
PUT TIMER INTO PROGRAM MODE:  
PROGRAM THE BREW BUTTON:  
1. START WITH POWER OFF.  
2. WHILE HOLDING DOWN BREW BUTTON, TURN POWER ON.  
3. RELEASE DISPENSE BUTTON.  
4. PUSH BREW BUTTON TO START TIME [porduct begins dispensing].  
5. PUSH BREW BUTTON AGAIN TO STOP TIME [about 2“ from top of dispenser for 10 gal.]  
[product stops dispensing] .  
6. BREW BUTTON CAN BE JOGGED TO TOP OFF CONTAINER.  
PUT TIMER INTO RUN MODE:  
7. TURN POWER OFF AND ON AGAIN [this locks in total dispense time].  
NORMAL OPERATION: TURN POWER ON, TURN HEATER SWITCH ON, WAIT 20 MINUTES UNTIL READY LIGHT COMES ON. UNIT IS READY TO BREW.  
5
FIG. DESCRIPTION  
PART  
NO.  
1 3/8 O.D. x 21 1/2 L. 77279  
2 3/8 O.D. x 7” 77426  
3 3/8 O.D. x 9 1/4 L. 77246  
4 3/8 O.D. x 4 1/2 L. 77277  
5 3/8 O.D. x 10 1/2 L. 77243  
6 3/8 O.D. x 10 1/2 L. 77243  
FIG DESCRIPTION  
.
PART  
NO.  
1 1/2 O.D. x 16” L.  
2 1/2 O.D. x 10” L.  
3 1/2 O.D. x 4” L.  
M283C  
M281C  
M286C  
4 1/2 O.D. x 5 1/2” L. M274C  
5 3/8 O.D. x 11” L. M284C  
6 3/8 O.D. x 9 1/4 “L. 77246  
7 3/8 O.D. x 10 1/2”L. 77243  
DETAIL A & B  
6
DETAIL B  
DETAIL B  
FTC-3/5 FUNNEL ASS'Y #V236A  
RESTRICTOR #K604A [orifice Ø .086]  
WHITE FUNNEL #V211A  
TEA LABEL  
BREW FUNNEL ASS'Y  
FOR FTC-3, FTC-5  
ICE TEA BREWERS  
MODEL NO. LABEL  
CAUTION LABEL #N816A  
FTC-10 FUNNEL ASS'Y #Q183Q  
GROMMET M461A [.446 ID]  
TEA SHELF- RW98A  
SIPHONING TUBE #K626A [orifice Ø .187]  
FUNNEL # Q183A  
7
THERMOSTAT ADJUSTMENT  
Two types of Thermostats are used on FTC Brewers:  
Type A - Surface mounted thermostat with slotted adjustment stem. Should not be adjusted past 195º F.  
Type B - Capillary bulb thermostat with adjustment knob. Should not be adjusted past 203º F.  
If field adjustments are needed, INCREASE or DECREASE temperature by GRADUALLY rotating the adjustment stem or  
knob CLOCKWISE OR COUNTER-CLOCKWISE.  
Type B - Thermostats can be fine-tuned as follows:  
• Make sure ADJUSTMENT KNOB is turned clockwise to its maximum position.  
• Pull off ADJUSTMENT KNOB and locate small adjustment screw.  
Turn 1/4 turn COUNTER-CLOCKWISE TO INCREASE temperature and CLOCKWISE TO DECREASE temperature.  
• When GREEN BREW LIGHT comes on, take all temperature readings at the spray head with the spray head removed.  
TYPE B – L532A  
TYPE A - 59016  
CAPILLARY– BULB THERMOSTAT  
SURFACE MOUNT THERMOSTAT  
NEW UNITS 7/24/98  
OLDER UNITS  
8
CLEANING AND SANITIZING INSTRUCTIONS  
A. MACHINE: Wipe exterior of dMachine with a soft damp cloth.  
B. DISPENSER [ICED TEA CONTAINER]: Wash tea carrier with mild soap and warm water.  
Rinse thoroughly and replace on stand.  
PROPER CLEANING AND SANITIZING OF THE FAUCET ON YOUR TEA DISPENSER IS NECESSARY TO DELIVER GREAT TAST-  
ING FRESH BREWED ICED TEA. TOMLINSON SPB/SPBH FAUCET DO NOT REQUIRE TOOLS FOR CLEANING AND SANITIZING.  
TO PREVENT BACTERIAL GROWTH FOLLOW STEP BY STEP SEQUENCE AND REFER TO THE DIAGRAM BELOW.  
IMPORTANT: TO PREVENT BACTERIAL GROWTH AND PROTECT TEA FLAVOR, CLEAN AND SANITIZE TEA BREWING AND  
STORAGE EQUIPMENT AT LEAST ONCE A DAY AS FOLLOWS:  
CONTAINER:  
1. Iinside Surface - Using hot water and dishwashing detergent,  
scrub interior of container with a bristle brush, including cor-  
ners and bottom, to remove residues, then rinse thoroughly.  
2. Outside Surface - Wash surface with sponge unsing hot wa-  
ter and dishwashing detergent.  
FAUCET:  
1. Remove the entire upper assembly of faucet by unscrewing  
the bonnet.  
2. Pull seat cup off from inside the upper assembly of fauset.  
Inspect for war or hardening. Replace if necessary.  
Clean all parts, including faucet body in hot soapy water.  
Sanitize with chlorine [50 ppm], iodine [14 ppm] or quaternary  
ammonium compount [100 ppm].  
Air dry unit, do NOT wipe.  
3. snap seat cup over stem by applying direct pressure.  
4. Screw upper assembly back onto the lower assembly of fau-  
cet. HAND TIGHTEN ONLY.  
NOTE: To dismantle all parts of the faucet upper assembly, ap-  
ply pressure on the bottom of plastic cup, while pulling  
on top handle. reassemble in reverse.  
9
600 Series Pinch Tube Faucet  
The Pinch Tube Faucet is used with a super-sanitary, disposable bag and tube. The tube is inserted through the fau-  
cet; product does not contact the valve. The pinch tube requires not cleaning.  
Faucet Assembly Instructions:  
1. Assemble faucet body [1] to existing shank [2]  
2. Place handle in lock open position [3].  
3. Feed the tube from bag [4] through shank [2] and through faucet body [1].  
Pull tube completely through faucet so the bag is flush with the shank on the inside of the container.  
4. Return handle to closed position [5].  
5. Cut excess tube from bag so only 1/2” extends beyond the end of the faucet.  
Cleaning Instructions:  
Since each bag and tube is discarded after use, this valve requires virtually no dayly cleaning.  
However, should cleaning be required, follow these steps:  
With handle in lock open position [3]  
1. Remove bag and tube assembly from container.  
2. Remove entire upper assembly by unscrewing the bonnet [6].  
3. Clean all parts, including faucet body and bushing in hot soapy water.  
4. Sanitize with chloring [50 PPM], Iodine [14 PPM], or quaternary ammonium compound [100 PPM].  
5. Rinse with clear hot water.  
6. Screw upper assembly back onto body [hand tighten only], leaving handle in lock open position [3].  
7. Follow assembly steps above.  
IMPORTANT: To prevent bacterial growth  
and protect tea flavor, clean and sanitize tea  
brewing and storage equipment at least ONCE  
A DAY according to manufacturer’s directions.  
10  
TROUBLE SHOOTING GUIDE FOR FTC BREWERS  
PROBLEM  
PROBLEM CAUSES  
REMEDIES  
NO WATER WHEN BREW  
SWITCH IS ACTIVATED  
A) DISPENSER UNPLUGGED  
B) CIRCUIT BREAKER OFF OR TRIPPED  
C) POWER SWITCH OFF  
D) INOPERATIVE DISPENSE SWITCH  
E) INOPERATIVE TIMER  
A) PLUG IT IN  
B) RESET BREAKER  
C) PRESS “RED” POWER SWITCH  
D) REPLACE SWITCH  
E) REPLACE TIMER  
F) HOT WATER TANK NOT FULL  
G) WATER SUPPLY OFF  
F) REFER TO TANK FILLING INSTRUCTIONS  
G) TURN ON WATER  
H) INLET SCREEN PLUGGED  
I) INOPERATIVE INLET WATER VALVE  
J) LOOSE ELECTRICAL CONNECTION  
H) REMOVE SCREEN AND CLEAN  
I) REPALCE WATER VALVE  
J) CHECK ALL ELECTRICAL CONNECTIONS FOR  
CONTACT  
WATER DOES NOT SHUT OFF  
A) LEAKING INLET WATER VALVE  
B) BREW SWITCH STUCK  
C) FAULTY TIMER  
A) REPLACE VALVE  
B) REPLACE SWITCH  
C) REPLACE TIMER  
WATER LEAKS FROM TANK  
VENT TUBE  
A) DILUTION TUBE BLOCKED OR LIMED UP  
B) VACUUM TEE PLUGGED  
A) REMOVE TUBE AND  
CHECK FOR BLOCKAGE  
B) REMOVE TEE AND  
CHECK FOR BLOCKAGE  
WATER FROM SPRAY HEAD  
NOT HOT  
A) HEATER SWITCH IN “OFF” POSITION  
B) INOPERATIVE THERMOSTAT  
C) INOPERATIVE HEATING ELEMENT  
D) INOPERATIVE HIGH LIMIT  
A) TURN ON SWITCH  
B) REPLACE THERMOSTAT  
C) REPLACE HEATING ELEMENT  
D) REPLACE HIGH LIMIT  
E) LOOSE ELECTRICAL CONNECTION  
E) CHECK ALL ELECTRICAL CONNECTIONS  
TEA TOO WEAK  
A) TOO MUCH WATER (IN EXCESS OF 3 GALLONS)  
A) TURN TIMER COUNTER-CLOCKWISE AND REBREW.  
REPEAT UNTIL DESIRED STRENGTH IS ACHIEVED  
B) REFER TO ADJUSTOR ASSEMBLY INSTRUCTIONS  
C) TURN UP THERMOSTAT  
B) ADJUSTOR ASSEMBLY OUT OF ADJUSTMENT  
C) BREW WATER NOT ENOUGH  
D) SPRAY HEAD LIMED UP  
D) REMOVE SPRAY HEAD AND DELIME.  
WHEN REPLACING SPRAY HEAD. TIGHTEN  
ONLY WITH FINGERS  
TEA TOO STRONG  
A) NOT ENOUGH WATER (LESS THAN 3 GALLONS) A) TURN TIMER KNOB COUNTER-CLOCKWISE  
AND RE-BREW. REPEAT UNTIL DESIRED  
STRENGTH IS ACHIEVED  
WATER BOILS  
A) MALFUNCTIONING THERMOSTAT  
A) REPLACE THERMOSTAT  
B) THERMOSTAT NOT CONTACTING TANK  
B) TIGHTEN RETAINING NUTS  
FUNNEL OVERFLOWS  
A) ADJUSTER ASSEMBLY SET TOO HIGH  
B) BREW FUNNEL CLOGGED  
A) REFER TO ADJUSTOR ASSEMBLY INSTRUCTIONS  
B) REMOVE RESTRICTOR SCREEN ASSEMBLY &  
CLEAN  
11  
12  
REPLACEMENT PARTS LIST FOR TEA BREWER FTC-3, FTC-5, FTC-5L, FTC-10  
ITEM DESCRIPTION  
PART NUMBERS  
FTC-3  
40941  
M324A  
M647A  
95138  
P175A  
M197A  
FTC-5 / FTC-5W FTC-10  
1
2
3
4
5
6
7
TOP COVER  
40941  
M324A  
M647A  
95138  
P175A  
M197A  
R554A  
M324A  
M647A  
95138  
P175A  
M197A  
L576A  
HOSE .312 ID. 7.25” LONG  
FLOW CONTROLLER, HOT SIDE, BLACK [orifice Ø.078]  
SPRAY HEAD FITTING  
WASHER FLAT 9/16 ID  
SILICON WASHER 9/16 ID  
TIMER 120V [“TEACH ME” TIMER–FTC-10]  
L264A or L265A L201A  
8
9
THERMOSTAT [WAS 59016– MOUNTED ON TANK]  
RELAY – TEMPERATURE LOCKOUT – OPTIONAL FEATURE  
L532A  
L539A  
R741A  
L383A  
L532A  
L539A  
R741A  
L383A  
L532A  
L539A  
R741A  
L383A  
10 SWITCH PANEL  
11 BREW SWITCH 120V  
12 DECAL  
13 POWER SWITCH 120V  
15547  
L155A  
15547  
L155A  
15547  
L155A  
14 SPRAY HEAD NUT  
15 SPRAY HEAD  
16 DILUTION TUBE ASSEMBLY  
K107A  
09296  
97281  
K604A  
K107A  
09296  
H209A  
K604A  
K107A  
09296  
H210A  
K626A  
17  
RESTRICTOR W/SCREEN [orifice FTC 3/5 Ø.086 / FTC-10 Ø.187]  
18  
BREW FUNNEL – WHITE POLYCARBONATE [ S.S. FOR FTC-10 ]  
V211A  
V211A  
Q183A  
19 BRACKET, TO CENTER POT  
20 TOWER  
21 BASE TOP  
22 BASE BOTTOM  
RUBBER BUMPER  
23 TINNERMAN NUT  
24 WATER VALVE INLET  
25 REAR BOTTOM COVER  
26 POWER CORD 120V  
73372  
41023  
R708A  
R709A  
M098A  
03016  
80235  
41027  
C032A  
73372  
41023  
73372  
R533A *  
R708A / RV49A * R536A *  
R709A / RV50A * R537A *  
M098A  
03016  
80235  
M098A  
03016  
L022A  
41027 / RT90A * R512A *  
C032A  
C032A  
27 STRAIN RELIEF 120V  
57032  
57032  
57032  
28 HOSE NUT ASS’Y [WATER INLET]  
29 BACK PANEL  
30 HEATER SWITCH W/ WASHER AND NUT  
31 SWITCH GUARD S.S. [or 15589]  
K491A  
41024  
L069A  
U810A  
K491A  
41024  
L069A  
U810A  
K020A  
R534A  
L069A  
U810A  
13  
14  
TANK ASSEMBLY  
PART NO.  
FTC-3 LIPTON  
ITEM PART DESCRIPTION  
FTC-3  
FTC-5 FTC-10 QTY  
1
TANK CLAMP  
97131  
06121  
K538A  
P493A  
M641A  
97214  
97215  
20039  
87037  
03011  
97131  
06121  
K538A  
P493A  
M641A  
97214  
97215  
20039  
87037  
03011  
97131 97131  
06121 06121  
K538A K538A  
P493A P493A  
M641A M641A  
97214 U781A  
97215 97215  
20039 20039  
G014C G014A  
03011 03011  
1
1
4 / 5  
1
4 / 5  
1
1
1
1
1
1
1
1
1
2
2
1
2
2
TANK CLAMP BOLT  
3
4
5
6
7
8
9
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
TUBE, WATER OUTLET [TO SIPHONING TUBE]  
GRIP RING [WALDES MFR P/N 5555-25H] [.25 ID]  
GROMMET [.466 ID]  
TANK TOP  
TANK BAFFLE  
TANK BAFFLE SEAL  
ELEMENT 120V - 1800W  
TINNERMAN NUT  
TANK ASSEMBLY  
DRAIN TUBE  
HI-LIMIT CONTROL  
97132 / 97300 97132 / 97300 97289 97289  
80224  
59010  
59016  
73276  
38205  
09295  
10054  
97221  
M279A  
03053  
80224  
59010  
80224 80224  
59024 59024  
L532A – PROBE ONLY 59016 59016  
THERMOSTAT  
THERMOSTAT BRACKET  
THERMOSTAT SPACER  
HOSE BARB ELBOW  
TEE FITTING  
EXPANSION TUBE  
FLOW CONTROLLER, COLD SIDE, WHITE, ORIFICE Ø .122  
TANK CLAMP NUT  
10054  
97221  
M279A  
03053  
73276 73276  
38205 38205  
09295 09295  
10054 10054  
K240A K240A  
M279A M279A  
03053 03053  
1
1
1
ICED TEA DISPENSER S3C, S5C, S5W, S10C [ ONE PIECE]  
ITEM  
PART DESCRIPTION  
PART NO.  
S5C  
QTY  
S3C  
S5W  
S10C  
1
COVER W/KNOB  
Q148A  
Q080A  
15608  
M632A  
15546  
D037A  
R068A  
Q083A  
Q102H  
Q102H  
Q102H  
1
1
2
2
1
1
1
1
COVER W/HOLES  
ARROW ALIGNMENT DECAL  
HANDLE, BLACK  
FRONT LABEL  
FAUCET  
BODY WRAP  
2
3
4
5
6
15608  
M632A  
15546  
D037A  
R069A  
Q083A  
15608  
M632A  
15546  
D037A  
RV51A  
Q124A  
15608  
M632A  
15546  
D017A  
R328A  
Q124A  
BOTTOM INSERT  
ICED TEA DISPENSER SU-3P, SU-5P [TWO PIECE]  
ITEM PART DESCRIPTION  
SU-3P [POT Ø9.5 OD]  
SU-5P [POT Ø12.75 OD]  
M028A  
R021A [Ø12.75 ID]  
Q180A  
M632A  
DO77A  
D076A  
K524A  
MO80A  
K110A  
RW24A  
QTY  
1
1
1
2
1
1
1
2
1
1
1
2
3
4
5
KNOB  
M028A  
Q148C [Ø9.5 ID]  
Q172A  
COVER W/KNOB OR W/HOLES  
TANK 3 GAL OR 5 GAL.  
HANDLE, BLACK  
M632A  
FAUCET  
DO77A  
D076A  
K524A  
MO80A  
K110A  
RI65A  
FAUCET SHANK  
SS FAUCET BUSHING  
RUBBER WASHERS  
NUT  
6
ROUND STAND  
15  
16  
17  

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