Carrier REFRIGERANT R 410A User Manual

40RU  
Packaged Air-Handling Units  
60 Hz  
with Puron® (R-410A) Refrigerant  
Sizes 25, 28, 30  
Installation, Start-Up and  
Service Instructions  
TABLE OF CONTENTS  
SAFETY CONSIDERATIONS  
Improper installation, adjustment, alteration, service,  
maintenance, or use can cause explosion, fire, electrical shock  
or other conditions which may cause personal injury or  
property damage. Consult a qualified installer, service agency,  
or your distributor or branch for information or assistance. The  
qualified installer or agency must use factory-authorized kits or  
accessories when modifying this product. Refer to the  
individual instructions package  
Follow all safety codes. Wear safety glasses and work gloves.  
Use quenching cloths for brazing operations and have a fire  
extinguisher available. Read these instructions thoroughly and  
follow all warnings or cautions attached to the unit. Consult  
local building codes and appropriate national electrical codes  
(in USA, ANSI/NFPA70, National Electrical Code (NEC); in  
Canada, CSA C22.1) for special requirements.  
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 1  
PRE-INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Moving and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Rigging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–20  
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Uncrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Unit Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
Unit Isolation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11  
Refrigerant and Chilled Water Piping Access . . . . . . 11  
Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11  
Chilled Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16  
Fan Motors and Drives . . . . . . . . . . . . . . . . . . . . . . . . . 16  
Power Supply and Wiring . . . . . . . . . . . . . . . . . . . . . . . 17  
Connecting Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . 20  
Return-Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20  
START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21–34  
Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
Fan Motor Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . 21  
Fan Shaft Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
Centering Fan Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
Fan Shaft Position Adjustment. . . . . . . . . . . . . . . . . . . 22  
Individual Fan Wheel Adjustment . . . . . . . . . . . . . . . . 22  
Fan Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
Fan Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
Fan Pulley Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
Pulley and Drive Adjustment . . . . . . . . . . . . . . . . . . . . 23  
Condensate Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
Return-Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
Chilled Water Coil Freeze Protection . . . . . . . . . . . . 23  
Coil Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
Cleaning Cooling Coil . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
Cleaning Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
Replacing Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . CL-1, CL-2  
It is important to recognize safety information. This is the  
safety-alert symbol  
. When you see this symbol on the unit  
and in instructions or manuals, be alert to the potential for  
personal injury.  
Understand the signal words DANGER, WARNING,  
CAUTION, and NOTE. These words are used with the  
safety-alert symbol. DANGER identifies the most serious  
hazards which will result in severe personal injury or death.  
WARNING signifies hazards which could result in personal  
injury or death. CAUTION is used to identify unsafe practices,  
which may result in minor personal injury or product and  
property damage. NOTE is used to highlight suggestions  
which will result in enhanced installation, reliability, or  
operation.  
LEGEND  
TXV — Thermostatic Expansion Valve  
NOTES:  
1. Dimensions in [ ] are in millimeters.  
2.  
Direction of airflow.  
3. Recommended clearance:  
• Rear: 3 in. (76 mm)  
• Front: 2 ft, 6 in. (762 mm)  
• Right Side: 2 ft, 6 in. (762 mm)  
• Left Side: 2 ft, 6 in. (762 mm)  
• Local codes or jurisdiction may  
prevail.  
4. Liquid piping not supplied by Carrier.  
5. Duct flange is factory-supplied and field-  
installed.  
UNIT WEIGHT  
UNIT  
lb (kg)  
40RUA*25  
40RUS*25  
730 (331)  
683 (310)  
Fig. 2A — Dimensions – Size 25  
3
LEGEND  
TXV — Thermostatic Expansion Valve  
NOTES:  
1. Dimensions in [ ] are in millimeters.  
2.  
Direction of airflow.  
3. Recommended clearance:  
• Rear: 3 in. (76 mm)  
• Front: 2 ft, 6 in. (762 mm)  
• Right Side: 2 ft, 6 in. (762 mm)  
• Left Side: 2 ft, 6 in. (762 mm)  
• Local codes or jurisdiction may  
prevail.  
4. Liquid piping not supplied by Carrier.  
5. Duct flange is factory-supplied and field-  
installed.  
6. 40RUS may require alternate or additional  
field favricated poping access holes  
UNIT WEIGHT  
UNIT  
lb (kg)  
40RUA*28  
40RUA*30  
40RUS*28  
40RUS*30  
1050 (477)  
1062 (482)  
1035 (469)  
1042 (473)  
Fig. 2B — Dimensions – Sizes 28 and 30  
4
Table 1A — 40RUA Physical Data, English — Cooling Units  
UNIT 40RUA*  
25  
28  
30  
NOMINAL CAPACITY (Tons)  
OPERATING WEIGHT (lb)  
Base Unit with TXV  
Plenum  
20  
25  
30  
730  
225  
1050  
325  
1062  
325  
FANS  
Qty...Diam. (in.)  
2...15  
8,000  
2...18  
10,000  
2...18  
12,000  
Nominal Airflow (cfm)  
Airflow Range (cfm)  
Nominal Motor Hp (Standard Motor)  
208/230-3-60 and 460-3-60  
575-3-60  
6,000 – 10,000  
7,500 – 12,500  
9,000 – 15,000  
5.0  
5.0  
7.5  
7.5  
10.0  
10.0  
Motor Speed (rpm)  
208/230-3-60 and 460-3-60  
575-3-60  
1745  
1745  
1745  
1755  
1745  
1755  
REFRIGERANT  
R-410A  
Operating charge (lb)  
(approx per circuit) †  
3.5  
4.5  
5.0  
DIRECT-EXPANSION COIL  
Max Working Pressure (psig)  
Face Area (sq ft)  
Enhanced Copper Tubes, Aluminum Sine-Wave Fins  
450  
19.88  
2
24.86  
29.83  
2
No. of Splits  
2
No. of Circuits per Split  
Split Type...Percentage  
Fins/in.  
18  
20  
Face...50/50  
15  
24  
17  
15  
PIPING CONNECTIONS,  
Quantity...Size (in.)  
DX Coil — Suction (ODF)  
DX Coil — Liquid Refrigerant (ODF)  
Steam Coil, In (MPT)  
2...11/8  
2...13/8  
2...13/8  
2...5/8  
1...21/2  
Steam Coil, Out (MPT)  
Hot Water Coil, In (MPT)  
Hot Water Coil, Out (MPT)  
Condensate (PVC)  
1...1/2  
1...2  
1...2  
1...11/4 ODM/1 IDF  
Throwaway — Factory Supplied  
FILTERS  
4...16 x 20 x 2  
4...16 x 24 x 2  
4...20 x 24 x 2  
4...20 x 25 x 2  
Quantity...Size (in.)  
Access Location  
STEAM COIL‡  
Either Side  
Max Working Pressure (psig at 260°F)  
Total Face Area (sq ft)  
Rows...Fins/in.  
20  
13.33  
1...10  
15.0  
1...10  
15.0  
1...10  
HOT WATER COIL‡  
Max Working Pressure (psig)  
Total Face Area (sq ft)  
Rows...Fins/in.  
150  
15.0  
13.33  
15.0  
2...8.5  
2...12.5  
2...12.5  
Water Volume  
(gal)  
14.3  
1.90  
13.9  
1.85  
(ft3)  
LEGEND  
DX  
TXV  
Direct Expansion  
Thermostatic Expansion Valve  
Units are shipped without refrigerant charge.  
Field installed accessory only.  
5
Table 1B — 40RUA Physical Data, SI — Cooling Units  
UNIT 40RUA*  
25  
28  
30  
NOMINAL CAPACITY (kW)  
OPERATING WEIGHT (kg)  
Base Unit with TXV  
Plenum  
70  
87  
105  
331  
102  
477  
148  
482  
148  
FANS  
Qty...Diam. (mm)  
Nominal Airflow (L/s)  
Airflow Range (L/s)  
Nominal Motor kW (Standard Motor)  
208/230-3-60 and 460-3-60  
575-3-60  
2...381  
3775  
2...457  
4119  
2...457  
5663  
2831 – 4719  
3539 – 5899  
4247 – 7079  
3.73  
3.73  
5.60  
5.60  
7.46  
7.46  
Motor Speed (r/s)  
208/230-3-60 and 460-3-60  
575-3-60  
29.1  
29.1  
29.1  
29.3  
29.1  
29.3  
REFRIGERANT  
R-410A  
Operating charge (kg)  
(approx per circuit)†  
1.59  
2.04  
2.27  
DIRECT-EXPANSION COIL  
Max Working Pressure (kPag)  
Face Area (sq m)  
Enhanced Copper Tubes, Aluminum Sine-Wave Fins  
3102  
1.85  
2
2.30  
2.77  
2
No. of Splits  
2
20  
No. of Circuits per Split  
Split Type...Percentage  
Fins/m  
18  
24  
Face...50/50  
591  
670  
591  
PIPING CONNECTIONS,  
Quantity...Size (in.)  
DX Coil — Suction (ODF)  
DX Coil — Liquid Refrigerant (ODF)  
Steam Coil, In (MPT)  
2...11/8  
2...13/8  
2...13/8  
2...5/8  
1...21/2  
Steam Coil, Out (MPT)  
Hot Water Coil, In (MPT)  
Hot Water Coil, Out (MPT)  
Condensate (PVC)  
1...1/2  
1...2  
1...2  
1...11/4 ODM/1 IDF  
Throwaway — Factory Supplied  
FILTERS  
4...406 x 508 x 51  
4...406 x 610 x 51  
4...508 x 610 x 51  
4...508 x 635 x 51  
Quantity...Size (mm.)  
Access Location  
STEAM COIL‡  
Either Side  
Max Working Pressure (kPag at 126°C)  
Total Face Area (sq m)  
Rows...Fins/m  
138  
1.39  
1.24  
1.39  
1...394  
1...394  
1...394  
HOT WATER COIL‡  
Max Working Pressure (kPag)  
Total Face Area (sq m)  
Rows...Fins/m  
1034  
1.39  
1.24  
1.39  
2...335  
2...335  
2...335  
Water Volume  
(L)  
52.6  
54.1  
(m3)  
0.052  
0.054  
LEGEND  
DX  
TXV  
Direct Expansion  
Thermostatic Expansion Valve  
Units are shipped without refrigerant charge.  
Field installed accessory only.  
6
Table 1C — 40RUS Physical Data, English — Chilled Water Units  
UNIT 40RUS*  
25  
28  
30  
NOMINAL CAPACITY (Tons)  
OPERATING WEIGHT (lb)  
Base Unit  
20  
25  
30  
683  
225  
1035  
325  
1042  
325  
Plenum  
FANS  
Qty...Diam. (in.)  
2...15  
8,000  
2...18  
10,000  
2...18  
12,000  
Nominal Airflow (cfm)  
Airflow Range (cfm)  
Nominal Motor Hp (Standard Motor)  
208/230-3-60 and 460-3-60  
575-3-60  
6,000 – 10,000  
7,500 – 12,500  
9,000 – 15,000  
5.0  
5.0  
7.5  
7.5  
10.0  
10.0  
Motor Speed (rpm)  
208/230-3-60 and 460-3-60  
575-3-60  
1745  
1745  
1745  
1755  
1745  
1755  
CHILLED WATER COIL  
Max Working Pressure (psig)  
Face Area (sq ft) – Upper  
Face Area (sq ft) – Lower  
Rows...Fins/in.  
Enhanced Copper Tubes, Aluminum Sine-Wave Fins  
435  
11.0  
8.3  
12.4  
12.4  
15.5  
12.4  
3...15  
PIPING CONNECTIONS,  
Quantity...Size (in.)  
Chilled Water — In  
Chilled Water — Out  
Steam Coil, In (MPT)  
Steam Coil, Out (MPT)  
Hot Water Coil, In (MPT)  
Hot Water Coil, Out (MPT)  
Condensate (PVC)  
FILTERS  
2...13/8 ODM  
2...13/8 ODM  
2...21/8 ODM  
2...21/8 ODM  
1...21/2  
2...21/8 ODM  
2...21/8 ODM  
1...11/2  
1...2  
1...2  
1...11/4 ODM/1 IDF  
Throwaway — Factory Supplied  
4...16 x 20 x 2  
4...16 x 24 x 2  
4...20 x 24 x 2  
4...20 x 25 x 2  
Quantity...Size (in.)  
Access Location  
STEAM COIL‡  
Either Side  
Max Working Pressure (psig at 260°F)  
Total Face Area (sq ft)  
Rows...Fins/in.  
20  
13.33  
1...10  
15.0  
1...10  
15.0  
1...10  
HOT WATER COIL‡  
Max Working Pressure (psig)  
Total Face Area (sq ft)  
Rows...Fins/in.  
150  
15.0  
13.33  
15.0  
2...8.5  
2...12.5  
2...12.5  
Water Volume  
(gal)  
13.9  
1.1  
14.3  
1.90  
(ft3)  
LEGEND  
Field installed accessory only.  
7
Table 1D — 40RUS Physical Data, SI — Chilled Water Units  
UNIT 40RUS*  
25  
28  
30  
NOMINAL CAPACITY (kW)  
OPERATING WEIGHT (kg)  
Base Unit  
70  
87  
105  
310  
102  
469  
148  
473  
148  
Plenum  
FANS  
Qty...Diam. (mm)  
2...381  
3775  
2...457  
4719  
2...457  
5663  
Nominal Airflow (L/s)  
Airflow Range (L/s)  
Nominal Motor kW (Standard Motor)  
208/230-3-60 and 460-3-60  
575-3-60  
2831 – 4719  
3539 – 5899  
4247 – 7079  
3.73  
3.73  
5.60  
5.60  
7.46  
7.46  
Motor Speed (r/s)  
208/230-3-60 and 460-3-60  
575-3-60  
29.1  
29.1  
29.1  
29.3  
29.1  
29.3  
CHILLED WATER COIL  
Max Working Pressure (kPag)  
Face Area (sq m) – Upper  
Face Area (sq m) – Lower  
Rows...Fins/m  
Enhanced Copper Tubes, Aluminum Sine-Wave Fins  
2999  
1.02  
0.77  
1.15  
1.15  
1.44  
1.15  
3...591  
3...591  
3...591  
PIPING CONNECTIONS,  
Quantity...Size (in.)  
Chilled Water — In  
Chilled Water — Out  
Steam Coil, In (MPT)  
Steam Coil, Out (MPT)  
Hot Water Coil, In (MPT)  
Hot Water Coil, Out (MPT)  
Condensate (PVC)  
FILTERS  
2...13/8 ODM  
2...13/8 ODM  
2...21/8 ODM  
2...21/8 ODM  
1...21/2  
2...21/8 ODM  
2...21/8 ODM  
1...11/2  
1...2  
1...2  
1...11/4 ODM/1 IDF  
Throwaway — Factory Supplied  
4...406 x 508 x 51  
4...406 x 610 x 51  
4...508 x 610 x 51  
4...508 x 635 x 51  
Quantity...Size (mm.)  
Access Location  
STEAM COIL‡  
Either Side  
Max Working Pressure (kPag at 125°C)  
Total Face Area (sq m)  
Rows...Fins/m  
138  
1.39  
1.24  
1.39  
1...394  
1...394  
1...394  
HOT WATER COIL‡  
Max Working Pressure (kPag)  
Total Face Area (sq m)  
Rows...Fins/m  
1034  
1.39  
1.24  
1.39  
2...335  
2..493  
2...493  
Water Volume  
(L)  
52.6  
54.1  
(m3)  
0.052  
0.054  
LEGEND  
Field installed accessory only.  
8
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18  
4
0
R
U
A
A
2
5
A
1
A
6
0
A
0
A
0
_____________  
____  
Model Type  
Brand / Packaging  
40RU = Carrier Fan Coil  
Puronr R---410A Refrigerant  
0 = Standard  
Not Used  
A = Place Holder  
Type of Coil  
A = Standard DX Coil  
S = Chilled Water Coil  
Service Options  
Refrigerant Options  
A = None  
0 = Non-Painted Cabinet  
1 = Painted Cabinet  
B = Steam Coil  
C = Hot Water Coil  
Not Used  
A = Place Holder  
Nominal Tonnage  
25 = 20 Tons  
28 = 25 Tons  
30 = 30 Tons  
Not Used  
0 = Place Holder  
Design Rev  
--- = Catalog Model Number  
Not Used  
A = Place Holder  
Voltage  
Indoor Fan Options  
1 = 575/3/60  
5 = 208/230/3/60  
6 = 460/3/60  
1 = Fan Drive and Motor - Low / Motor Efficiency - Standard  
2 = Fan Drive and Motor - Med / Motor Efficiency - Standard  
3 = Fan Drive and Motor - High / Motor Efficiency - Standard  
4 = Fan Drive and Motor - Low / Motor Efficiency - Premium  
5 = Fan Drive and Motor - Med / Motor Efficiency - Premium  
6 = Fan Drive and Motor - High / Motor Efficiency - Premium  
Coil Options  
A = Al/Cu  
Fig. 3 — Model Number Nomenclature  
POSITION NUMBER  
TYPICAL  
1
4
2
8
3
0
4
8
5
G
6
1
7
2
8
3
9
4
10  
5
POSITION  
1−2  
DESIGNATES  
Week of manufacture (fiscal calendar)  
3−4  
Year of manufacture (”08” = 2008)  
5
Manufacturing location (G = ETP, Texas, USA)  
Sequential number  
6−10  
Fig. 4 — Serial Number Nomenclature  
Unit Positioning — The unit can be mounted on the  
floor for vertical application with return air entering the face of  
the unit and supply air discharging vertically through the top of  
the unit. The unit can also be applied in a horizontal  
arrangement with return air entering horizontally and the  
supply air discharging horizontally. When applying the unit in  
a horizontal arrangement, ensure the condensate drain pan is  
located at the bottom center of the unit for adequate condensate  
disposal. See Fig. 5 for condensate connections for each unit  
position.  
LEGEND  
Accessory Line  
Typical positioning and alternate return air locations are shown  
in Fig. 5. Alternate return air locations can be used by moving  
the unit panel from the alternate return air location to the  
standard return air location. Refer to overhead suspension  
accessory drawing (Fig. 6) for preferred suspension technique.  
The unit needs support underneath to prevent sagging.  
Alternate Air Intake and Discharge  
Air Intake and Discharge  
Note:  
Maintain recommended clearances  
per Figs. 2A–2B  
IMPORTANT: Do NOT attempt to install unit with return  
air entering top panel of unit. Condensate will not drain  
from unit.  
Fig. 5 — Typical Unit Positioning  
9
OVERHEAD SUSPENSION ACCESSORY  
UNIT SIZE 25  
UNIT SIZES 28, 30  
NOTE: Dimensions in [ ] are millimeters  
Fig. 6 — Preferred Suspension Technique  
10  
The 40RU direct-expansion units have internal  
factory-installed thermostatic expansion valves (TXVs),  
distributors, and nozzles for use with R-410A. See Table 2  
for part numbers. Knockouts are provided in the unit corner  
posts for 40RU refrigerant piping. See Fig. 7, which also  
lists recommended knockouts and access holes to use for  
each 40RU unit size. Recommended fittings are listed in  
Table 3.  
The sensor bulb capillary tubes must be routed from the TXVs  
inside the unit through one of the piping access holes. Clamp  
the TXV sensor bulb on a vertical portion of the suction line,  
outside the unit. See Fig. 8.  
Unit Isolation — Where extremely quiet operation is  
essential, install isolators between floor and base of unit, or  
between ceiling and top section of unit.  
Be sure that unit is level and adequately supported. Use  
channels at front and sides of unit for reference points when  
leveling.  
Refrigerant and Chilled Water Piping  
Access — The 40RU Series units come with standard  
knockouts for refrigerant and chilled water piping. These  
knockouts are located on both sides of the unit for installation  
flexibility. The standard knockouts provide sufficient access to  
the unit’s coils for all 40RUA*25, 28, and 30 units. RUS*25,  
28, and 30 units require additional holes which must be field-  
fabracated to accomodiate the piping. See Fig. 7 for the  
positions and dimensions of the additional access holes  
required for the RUS units. Recommended access hole use is  
also listed for all units. Note that Fig. 7 shows the access holes  
on the control-box side of the unit; this is the side of the unit  
with the coil headers, so it is used most often for piping access.  
NOTE: Be sure to remove the styrofoam shipping pad from  
the TXV. Verify that it has been removed. See Fig. 1.  
IMPORTANT: Never attach the sensor to the suction  
manifold. Do NOT mount the sensor on a trapped portion  
of the suction line.  
The 40RU Series evaporator coils have a face-split design.  
Ensure that lower circuit of coil is first on/last off when  
connected to the condensing unit and/or system controls. See  
Fig. 9.  
External TXV equalizer connections are provided and  
factory-brazed into the coil suction manifolds.  
If suction line must be horizontal, clamp bulb to suction line at  
least 45 degrees above bottom, at approximately the 4 o’clock  
or 8 o’clock position. See Fig.10.  
IMPORTANT: Do not bury refrigerant piping underground.  
Refrigerant Piping — See Tables 1A–1D for refrigerant  
pipe connection sizes. For ease in brazing, it is recommended  
that all internal solder joints be made before unit is placed in  
final position.  
8
7
6
5
D
C
B
A
4
3
2
1
FIELD-FABRICATED HOLE DIAMETERS  
in. (mm)  
FIELD-FABRICATED HOLE POSITION  
DIMENSIONS, in. (mm)  
USE HOLE  
NUMBERS  
UNIT  
No. 5  
No. 6  
No. 7  
No.8  
A
B
C
D
40RUA*25, 28, 30  
40RUS*25  
1, 2, 3, 4  
4, 5, 6, 7  
5, 6, 7, 8  
3
3
3
1 / (44.5)  
4
1 / (44.5)  
4
1 / (44.5)  
4
3.0 (76.2)  
6.0 (152.5)  
6.0 (152.5)  
10.5 (266.7)  
1
1
1
1
40RUS*28, 30  
2 / (63.5)  
2 / (63.5)  
2 / (63.5)  
2 / (63.5)  
9.625 244.5) 13.38 (339.9) 17.0 (431.8)  
2
2
2
2
Fig. 7 — Refrigerant and Chilled Water Piping Access Holes  
11  
EQUALIZER LINE  
TXV  
UPPER  
SPLIT  
SENSING  
BULB  
SOLENOID*  
VALVE  
SIGHT  
GLASS  
TXV  
AIRFLOW  
15 DIAMS  
MIN  
10  
DIAMS  
8 DIAMS  
MIN  
EQUALIZER  
FILTER  
DRIER  
LINE  
TXV  
SENSING  
BULB  
LOWER  
SPLIT  
TXV  
AIRFLOW  
15 DIAMS  
MIN  
10  
DIAMS  
8 DIAMS  
MIN  
INDOOR  
COIL  
LEGEND:  
– Not required when mated to units 38AP_025 - 060  
TXV – Thermostatic Expansion Valve  
*
NOTE: Component location arrangemet shown for field installation of  
sight glasses, solenoid valves, filter driers, and TXV sensing bulbs.  
The TXVs and equilizer lines are factory installed.  
Fig. 8 — Face-Split Coil Suction and Liquid Line Piping (Typical)  
LEGEND  
TXV — Thermostatic Expansion Valve  
NOTE: The 8 o’clock position is shown above.  
FIRST ON/LAST OFF = B  
VERTICAL INSTALLATION  
Fig. 10 — TXV Sensing Bulb Location  
FIRST ON/LAST OFF = A  
HORIZONTAL INSTALLATION  
Fig. 9 — Typical Evaporator Coil Connections (40RU)  
12  
Table 2 — Factory-Installed Nozzle and Distributor Data  
FEEDER TUBES  
PER DISTRIBUTOR  
Qty...Size (in.)  
COIL TYPE  
STD  
TXV  
Qty...Part No.  
DISTRIBUTOR  
Qty...Part No.  
NOZZLE  
Qty...Part No.  
UNIT  
18...3/16  
20...3/16  
24...3/16  
2...G6  
2...C15  
2...C17  
2...1135  
2...1126  
2...1126  
40RU*25  
40RU*28  
40RU*30  
4 Row  
4 Row  
4 Row  
2...BBIZE-8-GA  
2...BBIZE-15-GA  
2...BBIZE-15-GA  
Feeder tube size is 1/4 in. (6.35 mm).  
NOTE: Hot gas bypass applications require field-supplied auxiliary side connector.  
Table 3 — Fitting Requirements  
ACCESS  
HOLE NO.  
CONNECTION  
TYPE  
FITTINGS REQUIRED  
(in.)  
UNIT  
CIRCUIT  
11/8 Street Elbow  
1
2
3
Suction  
Liquid  
Liquid  
Lower  
11/8 Nipple, 75/8 L  
11/8 Long Radius Elbow  
5/8 Street Elbow  
Lower  
Upper  
5/8 Nipple, 61/2 L  
5/8 Long Radius Elbow  
5/8 Street Elbow  
40RUA25  
5/8 Nipple, 91/2 L  
5
/
Long Radius Elbow  
8
11/8 Nipple, 55/8 L  
11/8 Long Radius Elbow  
11/8 Nipple, 11 L  
4
Suction  
Upper  
11/8 Long Radius Elbow  
13/8 Long Radius Elbow  
13/8 Nipple, 33/4 L  
4
5
6
7
Supply  
Return  
Return  
Supply  
Lower  
Lower  
Upper  
Upper  
13/8 Long Radius Elbow  
13/8 Long Radius Elbow  
13/8 Nipple, 33/8 L  
13/8 Long Radius Elbow  
13/8 Long Radius Elbow  
13/8 Nipple, 7 L  
40RUS25  
13/8 Long Radius Elbow  
13/8 Long Radius Elbow  
13/8 Nipple, 113/4 L  
13/8 Long Radius Elbow  
13  
Table 3 — Fitting Requirement (cont)  
ACCESS  
HOLE NO.  
CONNECTION  
FITTINGS REQUIRED  
(in.)  
UNIT  
CIRCUIT  
TYPE  
13/8 Street Elbow  
1
2
3
Suction  
Lower  
Lower  
Upper  
13/8 Nipple, 11 L  
13/8 Long Radius Elbow  
5/8 Street Elbow  
Liquid  
Liquid  
5/8 Nipple, 11/2 L  
5/8 Long Radius Elbow  
5/8 Street Elbow  
40RUA28  
5/8 Nipple, 191/2 L  
5
/
Long Radius Elbow  
8
13/8 Nipple, 43/16  
L
13/8 Long Radius Elbow  
13/8 Nipple, 231/4 L  
13/8 Long Radius Elbow  
21/8 Long Radius Elbow  
21/8 Nipple, 31/2 L  
4
Suction  
Upper  
5
6
7
8
1
2
3
Supply  
Return  
Return  
Supply  
Suction  
Liquid  
Lower  
Lower  
Upper  
Upper  
Lower  
Lower  
Upper  
21/8 Long Radius Elbow  
21/8 Long Radius Elbow  
21/8 Nipple, 3 L  
21/8 Long Radius Elbow  
21/8 Long Radius Elbow  
21/8 Nipple, 67/8 L  
40RUS*28, 30  
21/8 Long Radius Elbow  
21/8 Long Radius Elbow  
21/8 Nipple, 117/8 L  
21/8 Long Radius Elbow  
13/8 Street Elbow  
13/8 Nipple, 3 L  
13/8 Long Radius Elbow  
5/8 Street Elbow  
5/8 Nipple, 73/4 L  
5/8 Long Radius Elbow  
5/8 Street Elbow  
40RUA*30  
Liquid  
5/8 Nipple, 181/2 L  
5
/
Long Radius Elbow  
8
13/8 Nipple, 43/16  
L
13/8 Long Radius Elbow  
13/8 Nipple, 191/4 L  
4
Suction  
Upper  
13/8 Long Radius Elbow  
See Fig. 7 for access hole location by number.  
† Fittings are listed in order from header or tee stub connection out to access hole in corner support post.  
14  
To size, design, and install chilled water piping, consult the  
Carrier System Design manual. See Fig. 11 for an example of a  
typical installation. Recommended fittings are listed in Table 3.  
To access 40RUS coil vents and drains, remove the unit side  
panel over the coil header. Vent and drain plugs are on the top  
and bottom of header, respectively. See the Service section for  
information on preventing coil freeze-up during winter.  
Chillled Water Piping — See Tables 1C and 1D for  
chilled water connecton sizes. For ease in bazing, it it recom-  
mended that all internal solder joints be made before unit is  
placed in final position.  
Knockouts are provided in the unit corner posts for 40RUS re-  
frigerant piping. Additional field-fabricated access holes are re-  
quired for 40RUS chilled water piping. See Fig. 7, which lists  
recommended knockouts and access holes to use for each  
40RUS unit size.  
Fig. 11 — Typical 40RUS Chilled Water Piping  
15  
Condensate Drain — Install a trapped condensate drain  
line to unit connection as shown in Fig. 12. The unit drain con-  
nection is a PVC stub. See Fig. 13. Some areas may require an  
adapter to connect to either galvanized steel or copper pipe.  
For these applications, install a field-supplied threaded PVC  
adapter.  
3” MIN.  
[76]  
Fig. 13 — Drain Pan Slope Adjustment  
As shipped, the unit’s condensate drain pan is NOT sloped to-  
wards the drain connection. The pan slope must be changed to  
pitch towards the side of the unit with the drain connection. See  
Fig. 13. Loosen the 2 screws next to the drain outlet at both  
ends of the unit, push drain pan down in the slots near the drain  
connection, and up in the slots on the opposite end. Retighten  
NOTE: Dimensions in [ ] are in millimeters  
1
screws. The pan should have a pitch of at least / -in. over its  
4
length toward the drain connection.  
Fig. 12 — Condensate Drains  
Fan Motors and Drives Motor and drive packages  
are factory installed in all units. The motor and drive packages  
consist of the following items:  
1 — fan motor  
1 — adjustable motor pulley  
1 — fan pulley  
NOTE: A trap must be installed in the condensate drain  
line to ensure that the static pressure of fans is balanced  
with the water column in the drain line and that condensate  
can drain completely from pan. Without a trap, air can be  
drawn up drain line until water level in condensate pan  
becomes equal to static pressure created by fans, preventing  
complete drainage. Conditions will worsen as filters  
become dirty.  
2 — matched fan belts (40RUA*25-30, 40RUS*25-30 units)  
Install clean-out plugs in trap. Pitch drain line downward to an  
open floor drain or sump. Provide service clearance around  
drain line to permit removal of unit panels. Observe all local  
sanitary codes.  
For instructions on changing fan rotation, changing drive  
speeds and adjusting drives, see Pulley and Drive Adjustment  
in the Service section.  
16  
Power Supply and Wiring — Check the unit data  
plate to ensure that available power supply matches electrical  
characteristics of the unit. Provide a disconnect switch with an  
integrated lock-out feature of size required to provide adequate  
fan motor starting current. See Tables 4-6 for unit electrical  
data.  
FAN SCROLL  
FAN  
CONTACTOR  
BOX  
MOTOR  
AND DRIVE  
WIRE  
ACCESS  
FAN DRIVE  
PULLEY  
CONDENSATE  
DRAIN  
CONNECTION  
(HORIZONTAL)  
ELECTRICAL SHOCK HAZARD  
Failure to follow this warning could result in personal  
injury or death.  
COIL  
Do not use gas piping as an electrical ground. Unit cabinet  
must have an uninterrupted, unbroken electrical ground to  
minimize the possibility of personal injury if an electrical  
fault should occur. This ground may consist of electrical  
wire connected to unit ground lug in control compartment,  
or conduit approved for electrical ground when installed in  
accordance with NEC (National Electrical Code); ANSI/  
NFPA 70, latest edition (in Canada, Canadian Electrical  
Code CSA [Canadian Standards Association] C22.1), and  
local electrical codes.  
FILTER  
TXV BULB  
ACCESS  
ELEMENTS  
REFRIGERANT  
PIPING ACCESS  
FILTER  
RETAINER  
CLIP  
CONDENSATE  
DRAIN  
CONNNECTION  
(VERTICAL)  
LEGEND  
Thermostatic Expansion Valve  
TXV —  
Fig. 15 — Wiring and Service Access  
(Side Panel Removed)  
FIRE HAZARD  
Failure to follow this warning could result in intermittent  
operation or performance satisfaction.  
Do not connect aluminum wire between disconnect switch  
and condensing unit. Use only copper wire.  
Fan motors are factory-installed on all units. Indoor-fan  
contactors are located in the fan contactor box behind the side  
access panel (see Fig. 15 and 16). Wire the thermostat to the  
24-v control circuit terminal block located in the side of the fan  
contactor control box, according to Fig. 17 or the unit label  
diagram. If the air handler is part of a split system, complete the  
wiring from the condensing unit to the thermostat shown in  
Fig. 17.  
(See Fig. 14)  
ELECTRIC  
DISCONNECT  
SWITCH  
COPPER  
WIRE ONLY  
ALUMINUM  
WIRE  
W
Fig. 14 — Disconnect Switch and Unit  
Install disconnect switch and power wiring in accordance with  
FAN  
CONTACTOR  
all applicable local codes. See Fig. 15-17 and the unit label  
1
diagram. Connect power wiring with / -in. ring terminal.  
4
24V  
TERMINAL  
BLOCK  
POWER  
WIRING  
KNOCKOUT  
Fig. 16 — Fan Contactor Box and Terminal Block  
(Cover Removed) (Typical)  
17  
Table 4 — Electrical Data, Standard Motors  
FAN MOTOR  
VOLTAGE  
POWER SUPPLY  
UNIT  
V-PH-Hz†  
Minimum  
LIMITS  
Hp (kW)  
FLA  
MOCP  
Circuit Amps  
18.3/16.0  
8.0  
208/230-3-60  
460-3-60  
187-253  
414-506  
518-632  
187-253  
414-506  
518-632  
187-253  
414-506  
518-632  
5.0 (3.73)  
5.0 (3.73)  
5.0 (3.73)  
7.5 (5.59)  
7.5 (5.59)  
7.5 (5.59)  
10.0 (7.46)  
10.0 (7.46)  
10.0 (7.46)  
14.6/12.8  
6.4  
30/25  
15  
40RUA*25  
40RUS*25  
575-3-60  
5.1  
6.4  
15  
208/230-3-60  
460-3-60  
21.4/19.4  
9.7  
26.9/24.3  
12.1  
45/40  
20  
40RUA*28  
40RUS*28  
575-3-60  
7.8  
9.8  
15  
208/230-3-60  
460-3-60  
28.2/26.8  
13.4  
35.3/33.5  
16.8  
60/60  
30  
40RUA*30  
40RUS*30  
575-3-60  
10.3  
12.9  
20  
See Legend and Notes below.  
Table 5 — Electrical Data, Alternate Motors  
FAN MOTOR  
VOLTAGE  
POWER SUPPLY  
UNIT  
V-PH-Hz†  
Minimum  
LIMITS  
Hp (kW)  
FLA  
MOCP  
Circuit Amps  
208/230-3-60  
460-3-60  
187-253  
414-506  
518-632  
187-253  
414-506  
518-632  
7.5 (5.59)  
7.5 (5.59)  
7.5 (5.59)  
10.0 (7.46)  
10.0 (7.46)  
10.0 (7.46)  
21.4/19.4  
9.7  
26.9/24.3  
12.1  
45/40  
20  
40RUA*25  
40RUS*25  
575-3-60  
7.8  
9.8  
15  
208/230-3-60  
460-3-60  
28.2/26.8  
13.4  
35.3/33.5  
16.8  
60/60  
30  
40RUA*28  
40RUA*30  
40RUS*28  
40RUS*30  
575-3-60  
10.3  
12.9  
20  
See Legend and Notes below.  
Legend and Notes For Tables 4 and 5  
LEGEND  
Determine maximum deviation from average voltage  
(AB) 397 – 393 = 4 v  
(BC) 403 – 397 = 6 v  
(AC) 397 – 396 = 1 v  
FLA  
MOCP  
Full Load Amps  
Maximum Overcurrent Protection  
Maximum deviation is 6 v.  
Determine percent voltage imbalance.  
6
% Voltage Imbalance = 100 x  
397  
Motors are designed for satisfactory operation within 10% of nominal  
voltages shown. Voltages should not exceed the limits shown in the  
Voltage Limits column.  
NOTES:  
1. Minimum circuit amps (MCA) and MOCP values are calculated in accor-  
dance with NEC (National Electrical Code), Article 440.  
2. Motor FLA values are established in accordance with UL (Underwriters’  
Laboratories) Standard 1995.  
= 1.5%  
This amount of phase imbalance is satisfactory because it is below the maxi-  
mum allowable 2%.  
3. Unbalanced 3-Phase Supply Voltage  
Never operate a motor where a phase imbalance in supply voltage is  
greater than 2%. Use the following formula to determine the percentage of  
voltage imbalance.  
IMPORTANT: If the supply voltage phase imbalance is more than  
2%, contact your local electric utility company immediately.  
max voltage deviation from average voltage  
% Voltage Imbalance = 100 x  
average voltage  
EXAMPLE: Supply voltage is 400-3-50.  
AB = 393 v  
BC = 403 v  
AC = 396 v  
393 + 403 + 396  
Average Voltage =  
3
1192  
3
397  
=
=
18  
LEGEND  
Equipment  
EQUIP  
GND  
HC  
HTR  
IFC  
IFM  
TB  
T’STAT  
Ground  
Heating Contactor  
Electric Heater  
Indoor-Fan Contactor  
Indoor-Fan Motor  
Terminal Block  
Thermostat  
Factory Wiring  
Field Control Wiring  
NOTE: Use copper conductors only.  
Fig. 17 — Unit Wiring  
19  
Table 6 — Fan Contactor Coil Data  
DISCHARGE CONNECTIONS — Duct  
flanges  
are  
factory-supplied; they are shipped inside the unit attached to  
the hairpin end of the coil tube sheet for field installation.  
Using the existing screws, install the duct flanges on the unit’s  
fan deck. Each fan discharge requires 2 flanges; each flange  
must be bent in the middle to conform to the discharge  
opening. See Fig. 19. After flanges are installed, connect them  
to the supply duct using a canvas connection to prevent  
vibration. It is important that this connection be properly  
fabricated to prevent high air friction losses and air noise.  
MAXIMUM  
UNIT  
VOLTAGE  
(vac)  
HOLDING  
VA  
40RU**  
25, 28, 30  
24  
10  
Connecting Ductwork — Refer to the Carrier System  
Design Manual for the recommended design and layout of  
ductwork. Fig. 18 shows recommended duct connection to  
units with 2 fans.  
RETURN CONNECTION — When  
using  
return-air  
ductwork, route return-air duct to the unit’s return air inlet near  
the filter rack, using a canvas connection to prevent  
transmission of unit vibration. If the duct blocks off the unit’s  
access panel, provide a slip joint in the ductwork to permit  
removal for servicing.  
OUTDOOR-AIR INLET CONNECTION — Connect outdoor-  
air inlet to field-installed accessory economizer. Refer to  
Economizer Installation Instructions.  
UNIT OPERATION HAZARD  
Failure to follow this caution could cause equipment  
damage.  
Do not operate unit without ductwork or discharge plenum  
unless fan speed has been adjusted for external static  
pressure of zero in. wg. Failure to do so may result in  
motor overload.  
Return-Air Filters — Type and size of filters are shown  
in Tables 1A – 1D and are factory-supplied and factory-  
installed. In all units with 2 fans, a filter replacement tool  
(hook) is shipped inside the unit for field use when replacing  
filters. See the Service section for instructions on filter element  
replacement.  
Fig. 18 — Typical Fan Discharge Connections for Multiple Fan Units  
20  
Fig. 19 — Duct Flange Installation  
Most unit service can be performed by removing one or both of  
START-UP  
the unit’s side panels. Coil cleaning or removal or insulation  
cleaning may require removal of a rear, top, or bottom panel,  
depending on the unit’s orientation. When service is  
completed, replace unit panels.  
Before starting unit, check the following and correct as  
necessary:  
• Is unit solidly supported?  
• Is fan adjusted for speed and pulley alignment?  
• Are pulleys, motor, and bearings securely mounted?  
• Are there any loose parts that will rattle or vibrate?  
• Is condensate drain pan pitched for correct drainage?  
• Are coil baffle plates tight against coil to prevent air  
bypass?  
Panels — Panels are fastened to unit frame with sheet metal  
screws. Fan and coil compartment must be sealed tightly after  
service to prevent air from bypassing the cooling coil.  
Fan Motor Lubrication — Fan motor supplied with  
unit is permanently lubricated and requires no further  
lubrication.  
• Are all panels securely fastened?  
• Are all electrical connections correct and tight?  
Fan Shaft Bearings — Size 25-30 units have pillow-  
block bearings (Fig. 20) that must be lubricated with suitable  
bearing grease approximately every 3 months. See Table 7 for  
suitable lubricants.  
Also refer to condensing unit instructions before starting a split  
system. A split system start-up checklist is provided at the end  
of these instructions.  
Table 7 — Lubricant Data  
MANUFACTURER  
Mobil  
LUBRICANT  
Mobilplex EP No. 2  
Prestige 42  
SERVICE  
Inspection and maintenance should be performed at regular in-  
tervals and should include the following:  
Sunoco  
Texaco  
Multifak 2  
• Complete cleaning of cabinet, fan wheel, cooling coil,  
condensate pan and drain, heating coils, and return-air  
grille (if present).  
Texaco  
Regal AFB-2*  
*Preferred lubricant, contains rust and oxidation inhibitors.  
• Inspection of panels and sealing of unit against air  
leakage.  
• Adjustment of fan motor, belt, bearings, and wheels.  
• Cleaning or replacement of filters.  
• Testing for cooling/heating system leaks.  
• Checking of all electrical connections.  
ELECTRICAL SHOCK HAZARD  
Failure to follow this warning could cause personal injury  
or death.  
Before performing service or maintenance operations on  
unit, always turn off main power switch to unit and install  
lockout tag. Unit may have more than one power switch.  
Fig. 20 — Fan Shaft, Bearings, and Fan Wheel (Typical)  
21  
Centering Fan Wheel — If fan and fan shaft assembly  
are not properly centered, blades may scrape against the blower  
side scroll plate or may create an objectionable whistling noise.  
It may be necessary to adjust individual fan wheels or move en-  
tire fan shaft. See the following two sections.  
Individual Fan Wheel Adjustment — Loosen the  
2 locking bolts holding fan wheel hub to shaft. See Fig. 20.  
Position fan wheel in center of the fan housing and tighten  
locking bolts. Clearance between wheel and housing should be  
the same on both sides.  
Fan Shaft Position Adjustment Loosen set-  
screw or locking collar of each fan shaft bearing. Slide shaft  
into correct position and replace locking collar (Fig. 21). To re-  
place locking collar, push collar up against inner face of bear-  
ing. Turn collar in direction of fan rotation until tight, and tight-  
en setscrew. Tightening locking collar in direction of fan rota-  
tion results in further tightening of collar should setscrew work  
itself loose.  
Fan Belts — Motor mounting plate and motor support  
angles are slotted to permit both vertical and horizontal  
adjustment. Adjust belt(s) for correct deflection by loosening  
motor plate mounting bolts, moving motor/plate assembly  
forward or back, and retightening bolts. Press down on belt  
with one finger midway between fan and motor pulleys to  
1
check deflection. The correct deflection is / -in. (3.2 mm). See  
8
Fig. 22.  
If complete belt replacement is required during servicing,  
loosen the motor plate mounting bolts (Fig. 22), move motor/  
plate assembly towards fan pulley, and pull belt(s) off pulleys.  
Reverse the procedure with new bolts and readjust deflection.  
Fan Rotation — Correct fan rotation with respect to fan  
outlet is shown in Fig. 23.  
To reverse the direction of rotation of a 3-phase fan motor,  
reverse any 2 of the power leads. Refer to the connection  
diagram on the inside of motor terminal box cover for proper  
reversing procedure of single-phase motor.  
Fig. 21 — Fan Shaft Bearing  
Fig. 22 — Fan Motor Mounting  
22  
Fig. 23 — Fan Rotation  
Fan Pulley Alignment — Align as follows:  
1. Loosen setscrews on pulleys.  
2. Align pulleys visually and tighten setscrews on fan pulley  
to lock it in place.  
3. Use the methods shown in Fig. 24 to check proper pulley  
alignment.  
4. If pulleys are not in correct alignment, loosen the motor  
holddown bolts and slide the motor axially until the  
pulleys are aligned.  
Fig. 24 — Fan Pulley Adjustments  
5. Tighten motor holddown bolts.  
Alternative freeze protection methods follow:  
• Circulate hot water within the water coil’s supply main  
or supplementary space heating.  
• Close off supply lines to unit and open a union or field-  
supplied drain valve in the return line.  
Pulley and Drive Adjustment — To obtain desired  
fan speed, refer to the fan motor and drive data in Tables  
8A-11D and adjust fan motor pulley as follows:  
1. Remove belt from fan motor pulley after loosening motor  
from motor base.  
2. Loosen setscrew in moveable flange of pulley. Screw  
moveable flange toward fixed flange to increase the fan  
speed and away from fixed flange to reduce speed.  
Before tightening setscrew, make certain that setscrew is  
over nearest flat surface of pulley hub (Fig. 24).  
IMPORTANT: Draining from return line will not com-  
pletely drain water from coils.  
• After draining as much water as possible from coils, add  
sufficient antifreeze to prevent residual water in the coil  
from freezing.  
• Add a sufficient quantity of non-corrosive antifreeze to  
the entire system to prevent all water within the system  
from freezing.  
UNIT OPERATION HAZARD  
Failure to follow this caution could cause equipment  
damage.  
Increasing fan speed produces a greater load on motor. Do  
not exceed rated capacity of motor.  
Coil Removal — Remove unit panels and corner posts as  
required. Disconnect coil connections and remove fastening  
screws. Remove coil through end or side sections of unit.  
Cleaning Cooling Coil — Remove return-air filters.  
Remove any heavy dirt that may have accumulated on under-  
side of coil. Coil can be cleaned more easily with a stiff brush,  
vacuum cleaner, or compressed air when coil is dry. If coil is  
wet or if water is to be used for cleaning, guard against splash-  
ing water on electrical components or damaging surrounding  
area. Clean coil baffles as applicable and check for tight fit to  
be sure air does not bypass coil.  
Condensate Drains — Keep condensate drains free of  
dirt and foreign matter.  
Return-Air Filters — Refer to Replacing Filters section  
for filter accessibility and removal. Replace with clean filters of  
the sizes listed in Tables 1A-1D.  
Chilled Water Coil Freeze Protection — Shut off  
water supply to unit. Remove side panel of unit and remove  
vent and drain plugs in top and bottom of coil header. Drain  
coil and blow out remaining water. Reinstall plugs and side  
panel.  
Cleaning Insulation — The insulation contains an im-  
mobilized antimicrobial agent that helps prevent the growth of  
bacteria and fungi. Clean the inner surface of the insulation  
according to the separate maintenance instructions shipped  
with the unit.  
23  
Replacing Filters — Filters can be removed and in-  
stalled from either side of the unit. Install new filters in units  
that have one fan as follows:  
1. Remove the side access panel (retain screws).  
2. Remove the filter retainer clip (see Fig. 25).  
3. Remove old filters by lifting and tilting them out of the  
filter track. See Fig. 15 and 26. Use the factory-supplied  
filter hook to slide filters within reach for removal. The  
filter hook is shipped inside the unit in the filter track  
4. Reverse the procedure to install new filters.  
UNIT OPERATION HAZARD  
Failure to follow this caution could cause equipment  
damage.  
Do not operate unit without air filters.  
Fig. 26 — Filter Removal/Replacement  
FILTER  
RETAINE  
CLIP  
SLIDE  
Fig. 25 — Remove Filter Retainer Clip  
24  
Table 8A — Fan Motor Data, Standard Motor — English  
40RUA*25  
40RUS*25  
40RUA*28  
40RUS*28  
40RUA*30  
40RUS*30  
UNIT  
208/230-3-60 and 460-3-60  
Speed (rpm)  
Hp  
1745  
5.0  
1745  
7.5  
1745  
10.0  
Frame (NEMA)  
Shaft Dia (in.)  
575-3-60  
S184T  
11/8  
S213T  
13/8  
S215T  
13/8  
Speed (rpm)  
Hp  
1745  
5.0  
1755  
7.5  
1755  
10.0  
Frame (NEMA)  
Shaft Dia (in.)  
184T  
11/8  
S213T  
13/8  
D215T  
13/8  
LEGEND  
NEMA — National Electrical Manufacturers Association  
Table 8B — Fan Motor Data, Alternate Motor — English  
40RUA*25  
40RUS*25  
40RUA*28  
40RUS*28  
40RUA*30  
40RUS*30  
UNIT  
208/230-3-60 and 460-3-60  
Speed (rpm)  
Hp  
1745  
7.5  
1745  
10.0  
1745  
10.0  
Frame (NEMA)  
Shaft Dia (in.)  
575-3-60  
S213T  
13/8  
S215T  
13/8  
S215T  
13/8  
Speed (rpm)  
Hp  
1755  
7.5  
1750  
10.0  
1750  
10.0  
Frame (NEMA)  
Shaft Dia (in.)  
S213T  
13/8  
D215T  
13/8  
D215T  
13/8  
LEGEND  
NEMA — National Electrical Manufacturers Association  
25  
Table 8C — Fan Motor Data, Standard Motor — SI  
40RUA*25  
40RUS*25  
40RUA*28  
40RUS*28  
40RUA*30  
40RUS*30  
UNIT  
208/230-3-60 and 460-3-60  
Speed (r/s)  
29.08  
3.73  
29.08  
5.60  
29.08  
7.46  
Shaft kW  
Frame (NEMA)  
Shaft Dia (mm)  
575-3-60  
S184T  
28.6  
S213T  
34.9  
S215T  
34.9  
Speed (r/s)  
29.08  
3.73  
29.25  
5.60  
29.25  
7.46  
Shaft kW  
Frame (NEMA)  
Shaft Dia (mm)  
184T  
28.6  
S213T  
34.9  
S215T  
34.9  
LEGEND  
NEMA — National Electrical Manufacturers Association  
Table 8D — Fan Motor Data, Alternate Motor — SI  
40RUA*25  
40RUS*25  
40RUA*28  
40RUS*28  
40RUA*30  
40RUS*30  
UNIT  
208/230-3-60 and 460-3-60  
Speed (r/s)  
29.08  
5.60  
29.17  
7.46  
29.17  
7.46  
Shaft kW  
Frame (NEMA)  
Shaft Dia (mm)  
575-3-60  
S213T  
34.9  
S215T  
34.9  
S215T  
34.9  
Speed (r/s)  
29.25  
5.60  
29.17  
7.46  
29.17  
7.46  
Shaft kW  
Frame (NEMA)  
Shaft Dia (mm)  
S213T  
34.9  
D215T  
34.9  
D215T  
34.9  
LEGEND  
NEMA — National Electrical Manufacturers Association  
26  
Table 9A — Standard Drive Data, 60 Hz — English  
40RUA*25  
40RUS*25  
40RUA*28  
40RUS*28  
40RUA*30  
40RUS*30  
UNIT  
MOTOR DRIVE  
Motor Pulley Pitch Diameter (in.)  
3.7-4.7  
3.0  
4.3-5.3  
3.0  
4.3-5.3  
3.0  
Pulley Factory Setting  
Full Turns Open  
FAN DRIVE  
Pulley Pitch Dia (in.)  
Pulley Bore (in.)  
Belt No. — Section  
9.4  
17/16  
11.0  
11.0  
115  
/
115  
/
16  
16  
2—B  
2—B†  
2—B†  
(2) 42.8  
(2) 43.8  
(2) 42.8  
(2) 43.8  
Belt Pitch (in.)  
41.8  
FAN SPEEDS (rpm)  
Factory Setting  
771  
679-863  
1200  
752  
682-841  
1100  
752  
674-831  
1100  
Range  
Max Allowable Speed (rpm)  
Change per 1/2 Turn of  
Moveable Motor Pulley  
Flange  
15.3  
13.1  
13.1  
MAX FULL TURNS FROM  
CLOSED POSITION  
6
6
6
9.12-  
10.99  
6.67-  
9.43  
6.67-  
9.43  
SHAFTS CENTER DISTANCE (in.)  
Four belts shipped with unit. Use correct set of 2 belts sized according to the pully setting.  
Table 9B — Medium-Static Drive Data, 60 Hz — English  
40RUA*25  
40RUS*25  
40RUA*28  
40RUS*28  
40RUA*30  
40RUS*30  
UNIT  
MOTOR DRIVE  
Motor Pulley Pitch Diameter (in.)  
4.3-5.3  
3.0  
4.3-5.3  
3.0  
4.3-5.3  
3.0  
Pulley Factory Setting  
Full Turns Open  
FAN DRIVE  
Pulley Pitch Dia (in.)  
Pulley Bore (in.)  
Belt No. — Section  
9.4  
17/16  
9.4  
9.4  
115  
/
115  
/
16  
16  
1—B  
2—B†  
2—B†  
(2) 38.8  
(2) 39.8  
(2) 38.8  
(2) 39.8  
Belt Pitch (in.)  
41.8  
FAN SPEEDS (rpm)  
Factory Setting  
881  
798-984  
1200  
881  
798-984  
1100  
881  
798-984  
1100  
Range  
Max Allowable Speed (rpm)  
Change per 1/2 Turn of  
Moveable Motor Pulley  
Flange  
15.3  
15.3  
15.3  
MAX FULL TURNS FROM  
CLOSED POSITION  
6
6
6
9.16-  
10.99  
6.67-  
9.43  
6.67-  
9.43  
SHAFTS CENTER DISTANCE (in.)  
Four belts shipped with unit. Use correct set of 2 belts sized according to the pully setting.  
27  
Table 9C — High-Static Drive Data, 60 Hz — English  
40RUA*25  
40RUS*25  
40RUA*28  
40RUS*28  
40RUA*30  
40RUS*30  
UNIT  
MOTOR DRIVE  
Motor Pulley Pitch Diameter (in.)  
4.3-5.3  
3.0  
4.3-5.3  
3.0  
4.3-5.3  
3.0  
Pulley Factory Setting  
Full Turns Open  
FAN DRIVE  
Pulley Pitch Dia (in.)  
Pulley Bore (in.)  
Belt No. — Section  
Belt Pitch (in.)  
7.4  
8.6  
8.6  
17/16  
2—B  
36.8  
115  
/
115  
/
16  
16  
2—B  
378  
2—B  
37.8  
FAN SPEEDS (rpm)  
Factory Setting  
1118  
1024  
1024  
1014-  
1200†  
873-  
1075  
873-  
1075  
Range  
Max Allowable Speed (rpm)  
1200  
1100  
16.7  
1100  
16.7  
Change per 1/2 Turn of  
Moveable Motor Pulley  
Flange  
19.4  
MAX FULL TURNS FROM  
CLOSED POSITION  
6
6
6
8.16-  
10.02  
6.67-  
9.43  
6.67-  
9.43  
SHAFTS CENTER DISTANCE (in.)  
It is possible to adjust drive so that fan speed exceeds maximum allowable. DO NOT exceed 1200 rpm.  
Table 9D — Standard Drive Data, 60 Hz — SI  
40RUA*25  
40RUS*25  
40RUA*28  
40RUS*28  
40RUA*30  
40RUS*30  
UNIT  
MOTOR DRIVE  
94.0-  
119.4  
109.2-  
134.6  
109.2-  
134.6  
Motor Pulley Pitch Diameter (mm)  
Pulley Factory Setting  
Full Turns Open  
3.0  
3.0  
3.0  
FAN DRIVE  
Pulley Pitch Dia (mm)  
Pulley Bore (mm)  
Belt No. — Section  
239  
36.5  
2—B  
279  
49.2  
2—B†  
279  
49.2  
2—B†  
(2) 1987  
(2) 1113  
(2) 1987  
(2) 1113  
Belt Pitch (mm)  
1062  
FAN SPEEDS (r/s)  
Factory Setting  
Range  
12.9  
11.3-14.4  
20.0  
12.5  
11.4-14.0  
18.3  
12.5  
11.2-13.9  
18.3  
Max Allowable Speed (r/s)  
Change per 1/2Turn of  
Moveable Motor Pulley  
Flange  
0.255  
0.218  
0.218  
MAX FULL TURNS FROM  
CLOSED POSITION  
6
6
6
SHAFTS CENTER DISTANCE (mm)  
232-279  
169-240  
169-240  
Four belts shipped with unit. Use correct set of 2 belts sized according to the pully setting.  
28  
Table 9E — Medium-Static Drive Data, 60 Hz — SI  
40RUA*25  
40RUS*25  
40RUA*28  
40RUS*28  
40RUA*30  
40RUS830  
UNIT  
MOTOR DRIVE  
109.2-  
134.6  
109.2-  
134.6  
109.2-  
134.6  
Motor Pulley Pitch Diameter (mm)  
Pulley Factory Setting  
Full Turns Open  
3.0  
3.0  
3.0  
FAN DRIVE  
Pulley Pitch Dia (mm)  
Pulley Bore (mm)  
Belt No. — Section  
239  
36.5  
1—B  
239  
49.2  
2—B†  
239  
49.2  
2—B†  
(2) 986  
(2) 1011  
(2) 986  
(2) 1011  
Belt Pitch (mm)  
1062  
FAN SPEEDS (r/s)  
Factory Setting  
Range  
14.7  
13.3-16.4  
20.0  
14.7  
13.3-16.4  
18.3  
14.7  
13.3-16.4  
18.3  
Max Allowable Speed (r/s)  
Change per 1/2 Turn of  
Moveable Motor Pulley  
Flange  
0.255  
0.255  
0.255  
MAX FULL TURNS FROM  
CLOSED POSITION  
6
6
6
SHAFTS CENTER DISTANCE (mm)  
232-279  
169-240  
169-240  
Four belts shipped with unit. Use correct set of 2 belts sized according to the pully setting.  
Table 9F — High-Static Drive Data, 60 Hz — SI  
40RUA*25  
40RUS*25  
40RUA*28  
40RUS*28  
40RUA*30  
40RUS*30  
UNIT  
MOTOR DRIVE  
109.2-  
134.6  
109.2-  
134.6  
109.2-  
134.6  
Motor Pulley Pitch Diameter (mm)  
Pulley Factory Setting  
Full Turns Open  
3.0  
3.0  
3.0  
FAN DRIVE  
Pulley Pitch Dia (mm)  
Pulley Bore (mm)  
Belt No. — Section  
Belt Pitch (mm)  
FAN SPEEDS (r/s)  
Factory Setting  
188  
36.5  
2—B  
935  
203†  
49.2  
2—B  
935  
203  
49.2  
2—B  
960  
18.6  
17.1  
17.1  
16.9-  
20.0†  
14.6-  
17.9  
14.6-  
17.9  
Range  
Max Allowable Speed (r/s)  
20.0  
18.3  
18.3  
Change per 1/2 Turn of  
Moveable Motor Pulley  
Flange  
0.323  
0.278  
0.278  
MAX FULL TURNS FROM  
CLOSED POSITION  
6
6
6
SHAFTS CENTER DISTANCE (mm)  
207-255  
169-240  
169-240  
It is possible to adjust drive so that fan speed exceeds maximum allowable. DO NOT exceed 20 r/s.  
29  
Table 10A — 40RU Standard Fan Performance Data —  
0.0-2.4 in. wg External Static Pressure — English  
EXTERNAL STATIC PRESSURE (in. wg)  
AIRFLOW  
(Cfm)  
UNIT  
0.0  
0.2  
0.4  
0.6  
0.8  
1.0  
1.2  
Rpm  
Bhp  
Rpm  
Bhp  
Rpm  
Bhp  
Rpm  
Bhp  
Rpm  
Bhp  
Rpm  
Bhp  
Rpm  
Bhp  
6,000  
7,000  
8,000  
9,000  
10,000  
532  
608  
686  
764  
843  
1.25  
1.93  
2.83  
3.97  
5.38  
569  
641  
716  
791  
868  
1.39  
2.09  
3.01  
4.18  
5.62  
639  
702  
770  
841  
914  
1.69  
2.42  
3.38  
4.59  
6.09  
711  
763  
823  
888  
957  
2.06  
2.08  
3.77  
5.02  
6.55  
781  
824  
876  
935  
1000  
2.48  
3.23  
4.21  
5.47  
7.02  
846  
885  
930  
982  
1042  
2.93  
3.71  
4.70  
5.96  
7.53  
905  
943  
983  
1030  
1084  
3.60  
4.23  
5.24  
6.51  
8.08  
40RUA*25  
40RUS*25  
7,500  
8,750  
10,000  
11,250  
12,500  
15,000  
456  
521  
587  
653  
720  
829  
1.29  
1.98  
2.88  
4.03  
5.46  
8.84  
490  
551  
614  
678  
743  
850  
1.47  
2.18  
3.11  
4.29  
5.75  
9.19  
556  
608  
664  
724  
785  
888  
1.85  
2.61  
3.59  
4.82  
6.33  
9.88  
621  
664  
714  
768  
825  
924  
2.25  
3.07  
4.09  
5.37  
6.93  
10.57  
678  
720  
763  
812  
865  
958  
2.64  
3.53  
4.62  
5.95  
7.55  
11.27  
729  
770  
812  
856  
904  
991  
3.06  
3.99  
5.15  
6.54  
8.20  
778  
816  
857  
899  
944  
3.60  
4.45  
5.68  
7.14  
8.86  
40RUA*28  
40RUS*28  
11.99 1024 12.73  
9,000  
10,500  
12,000  
13,500  
15,000  
521  
596  
673  
751  
829  
1.99  
3.16  
4.63  
6.51  
8.84  
550  
623  
698  
773  
850  
2.25  
3.40  
4.90  
6.82  
9.19  
616  
672  
743  
815  
888  
2.77  
3.89  
5.45  
7.44  
9.88  
676  
720  
785  
853  
924  
3.23  
4.40  
6.02  
8.06  
10.57  
731  
767  
826  
890  
958  
3.72  
4.94  
6.62  
8.71  
11.27  
782  
814  
867  
927  
991  
4.20  
5.50  
7.23  
9.38  
829  
859  
908  
963  
4.70  
6.05  
7.87  
40RUA*30  
40RUS*30  
10.07  
11.99 1024 12.73  
See Legend and Notes on page 34.  
Table 10A — 40RU Standard Fan Performance Data —  
0.0-2.4 in. wg External Static Pressure — English (cont)  
EXTERNAL STATIC PRESSURE (in. wg)  
AIRFLOW  
(Cfm)  
UNIT  
1.4  
1.6  
1.8  
2.0  
2.2  
2.4  
Rpm  
Bhp  
Rpm  
Bhp  
Rpm  
Bhp  
Rpm  
Bhp  
Rpm  
Bhp  
Rpm  
Bhp  
6,000  
7,000  
8,000  
9,000  
10,000  
954  
990  
1028  
1073  
1126  
3.83  
4.74  
5.79  
7.11  
8.75  
1005  
1040  
1078  
1120  
1166  
4.27  
5.24  
6.38  
7.72  
9.37  
1052  
1090  
1130  
1169  
4.72  
5.80  
7.00  
8.37  
1098  
1135  
1173  
5.22  
6.30  
7.60  
1142  
1176  
5.67  
6.84  
40RUA*25  
40RUS*25  
7,500  
8,750  
10,000  
11,250  
12,500  
15,000  
831  
859  
900  
941  
984  
1057  
4.41  
4.97  
6.20  
7.73  
9.53  
13.49  
870  
901  
939  
980  
1022  
1090  
5.10  
5.59  
6.74  
8.32  
10.19  
14.28  
913  
944  
976  
1017  
1058  
5.90  
6.42  
7.33  
8.90  
10.84  
950  
980  
1013  
1052  
1093  
6.88  
7.20  
8.00  
9.51  
11.49  
985  
1020  
1050  
1088  
7.70  
8.10  
8.82  
10.16  
40RUA*28  
40RUS*28  
9,000  
10,500  
12,000  
13,500  
15,000  
866  
902  
949  
1000  
1057  
5.20  
6.60  
8.50  
10.78  
13.49  
899  
942  
988  
1036  
1090  
5.85  
7.14  
9.14  
11.49  
14.28  
950  
980  
1026  
1073  
6.65  
7.70  
9.76  
12.21  
989  
1016  
1062  
7.38  
8.31  
10.38  
1029  
1051  
1095  
8.32  
8.99  
11.01  
1077  
1085  
9.74  
9.77  
40RUA*30  
40RUS*30  
See Legend and Notes on page 34.  
30  
Table 10B — 40RU Standard Fan Performance Data —  
0-600 kPa External Static Pressure — SI  
EXTERNAL STATIC PRESSURE (kPa)  
AIRFLOW  
(L/s)  
UNIT  
0
50  
100  
150  
200  
250  
300  
r/s  
kW  
r/s  
kW  
r/s  
kW  
r/s  
kW  
r/s  
kW  
r/s  
kW  
r/s  
kW  
2830  
3300  
3780  
4250  
4720  
8.86  
10.14  
11.43  
12.74  
14.05  
0.94  
1.44  
2.11  
9.48  
10.69  
11.93  
1.04  
1.56  
2.25  
10.65  
11.70  
12.84  
14.02  
15.23  
1.26  
1.81  
2.52  
3.43  
4.54  
11.84  
12.71  
13.71  
14.81  
15.96  
1.53  
2.08  
2.81  
3.74  
4.88  
13.01  
13.73  
14.60  
15.59  
16.66  
1.85  
2.41  
3.14  
4.08  
5.24  
14.10  
14.74  
15.49  
16.37  
17.36  
2.19  
2.77  
3.51  
4.45  
5.62  
15.08  
15.71  
16.39  
17.17  
18.07  
2.53  
3.15  
3.91  
4.85  
6.03  
40RUA*25  
40RUS*25  
2.96 13.119 3.12  
4.01  
14.47  
4.19  
3540  
4130  
4720  
5310  
5900  
7.60  
8.68  
9.78  
10.89  
12.00  
0.96  
1.47  
2.15  
3.01  
4.07  
8.16  
9.18  
10.23  
11.30  
12.38  
1.09  
1.62  
2.32  
3.20  
4.29  
9.27  
10.13  
11.07  
12.06  
13.09  
1.38  
1.94  
2.67  
3.59  
4.72  
10.34  
11.07  
11.89  
12.80  
13.75  
1.68  
2.29  
3.05  
4.00  
5.17  
11.30  
11.99  
12.72  
13.53  
14.41  
1.97  
2.63  
3.45  
4.43  
5.63  
12.15  
12.84  
13.53  
14.27  
15.07  
2.28  
2.97  
3.84  
4.88  
6.11  
12.97  
13.60  
14.29  
14.99  
15.74  
2.68  
3.32  
4.23  
5.33  
6.61  
40RUA*28  
40RUS*28  
4250  
4960  
5660  
6370  
7080  
8.68  
9.93  
11.21  
12.51  
13.82  
1.48  
2.35  
3.45  
4.85  
6.59  
9.17  
10.38  
11.63  
12.89  
14.17  
1.68  
2.53  
3.66  
5.08  
6.85  
10.27  
11.21  
12.38  
13.58  
14.81  
2.07  
2.90  
4.07  
5.54  
7.36  
11.27  
11.99  
13.08  
14.22  
15.40  
2.41  
3.28  
4.49  
6.01  
7.88  
12.19  
12.78  
13.76  
14.83  
15.97  
2.77  
3.68  
4.93  
6.49  
8.40  
13.03  
13.56  
14.45  
15.44  
16.52  
3.13  
4.10  
5.39  
6.99  
8.94  
13.81  
14.32  
15.14  
16.05  
17.06  
3.50  
4.51  
5.87  
7.51  
9.49  
40RUA*30  
40RUS*30  
See Legend and Notes on page 34.  
Table 10B — 40RU Standard Fan Performance Data —  
0-600 kPa External Static Pressure — SI (cont)  
EXTERNAL STATIC PRESSURE (kPa)  
450 500  
AIRFLOW  
UNIT  
(L/s)  
350  
400  
550  
600  
r/s  
kW  
r/s  
kW  
r/s  
kW  
r/s  
kW  
r/s  
kW  
r/s  
kW  
2830  
3300  
3780  
4250  
4720  
15.90  
16.50  
17.13  
17.88  
18.77  
2.86  
3.53  
4.32  
5.30  
6.52  
16.75  
17.33  
17.97  
18.67  
19.43  
3.18  
3.91  
4.76  
5.76  
6.99  
17.53  
18.17  
18.83  
19.48  
3.52  
4.32  
5.22  
6.24  
18.30  
18.92  
19.55  
3.89  
4.70  
5.67  
19.03  
19.60  
4.23  
5.10  
40RUA*25  
40RUS*25  
3540  
4130  
4720  
5310  
5900  
13.85  
14.31  
14.99  
15.68  
16.39  
3.29  
3.71  
4.62  
5.77  
7.10  
14.50  
15.01  
15.65  
16.34  
17.03  
3.80  
4.17  
5.02  
6.20  
7.60  
15.22  
15.74  
16.27  
16.95  
17.64  
4.40  
4.79  
5.46  
6.64  
8.08  
15.83  
16.33  
16.88  
17.53  
18.22  
5.13  
5.37  
5.97  
7.09  
8.57  
16.42  
17.00  
17.50  
18.09  
5.74  
6.04  
6.57  
7.58  
40RUA*28  
40RUS*28  
4250  
4960  
5660  
6370  
7080  
14.43  
15.04  
15.81  
16.66  
17.61  
3.88  
4.92  
6.34  
8.04  
10.06  
14.98  
15.71  
16.47  
17.27  
18.16  
4.36  
5.32  
6.81  
8.57  
10.64  
15.84  
16.33  
17.10  
17.88  
4.96  
5.74  
7.28  
9.10  
16.48  
16.93  
17.69  
5.50  
6.20  
7.74  
17.16  
17.51  
18.26  
6.21  
6.70  
8.21  
17.96  
18.09  
7.26  
7.29  
40RUA*30  
40RUS*30  
See Legend and Notes on page 34.  
31  
Table 10C — 40RU High-Capacity Fan Performance Data —  
0.0-2.4 in. wg External Static Pressure — English  
EXTERNAL STATIC PRESSURE (in. wg)  
AIRFLOW  
(Cfm)  
UNIT  
0.0  
0.2  
0.4  
0.6  
0.8  
1.0  
1.2  
Rpm  
Bhp  
Rpm  
Bhp  
Rpm  
Bhp  
Rpm  
Bhp  
Rpm  
Bhp  
Rpm  
Bhp  
Rpm  
Bhp  
6,000  
7,000  
8,000  
9,000  
10,000  
542  
620  
700  
781  
862  
1.29  
1.99  
2.92  
4.10  
5.56  
577  
652  
728  
806  
885  
1042  
2.15  
3.10  
4.30  
5.79  
646  
711  
781  
854  
929  
1.72  
2.48  
3.46  
4.71  
6.24  
716  
771  
833  
900  
971  
2.09  
2.85  
3.85  
5.13  
6.70  
785  
831  
885  
946  
1012  
2.51  
3.28  
4.29  
5.58  
7.18  
849  
890  
938  
993  
1054  
2.95  
3.76  
4.78  
6.08  
7.69  
907  
947  
990  
1039  
1096  
3.40  
4.27  
5.32  
6.62  
8.24  
40RUA*25  
40RUS*25  
7,500  
8,750  
10,000  
11,250  
12,500  
476  
545  
615  
685  
756  
1.39  
2.14  
3.12  
4.37  
5.92  
510  
574  
641  
709  
778  
1.58  
2.35  
3.36  
4.64  
6.22  
579  
633  
692  
754  
819  
1.99  
2.81  
3.87  
5.20  
6.83  
644  
691  
743  
800  
860  
2.40  
3.29  
4.41  
5.79  
7.47  
701  
747  
794  
845  
901  
2.81  
3.77  
4.96  
6.40  
8.14  
752  
797  
843  
891  
942  
3.29  
4.25  
5.51  
7.02  
8.83  
804  
842  
888  
935  
983  
3.96  
4.76  
6.05  
7.64  
9.52  
40RUA*28  
40RUS*28  
9,000  
10,500  
12,000  
13,500  
15,000  
539  
620  
701  
783  
865  
2.18  
3.37  
4.94  
6.95  
9.45  
569  
646  
724  
804  
884  
2.39  
3.62  
5.22  
7.27  
9.81  
626  
695  
769  
844  
921  
2.85  
4.13  
5.80  
7.91  
683  
744  
811  
883  
956  
3.34  
4.68  
6.40  
8.57  
739  
793  
854  
920  
991  
3.83  
5.25  
7.04  
9.26  
791  
842  
897  
958  
4.32  
5.83  
7.69  
9.97  
837  
888  
940  
996  
4.82  
6.41  
8.36  
40RUA*30  
40RUS*30  
10.71  
10.52  
11.24  
11.98 1025 12.75 1059 13.54  
See Legend and Notes on page 34.  
Table 10C — 40RU High-Capacity Fan Performance Data —  
0.0-2.4 in. wg External Static Pressure — English (cont)  
EXTERNAL STATIC PRESSURE (in. wg)  
AIRFLOW  
(Cfm)  
UNIT  
1.4  
1.6  
1.8  
2.0  
2.2  
2.4  
Rpm  
Bhp  
Rpm  
Bhp  
Rpm  
Bhp  
Rpm  
Bhp  
Rpm  
Bhp  
Rpm  
Bhp  
6,000  
7,000  
8,000  
9,000  
10,000  
961  
3.86  
4.79  
5.88  
7.21  
8.83  
1011  
1050  
1090  
1133  
1180  
4.31  
5.32  
6.47  
7.82  
9.46  
1058  
1097  
1137  
1178  
4.77  
5.85  
7.07  
8.47  
1104  
1142  
1181  
5.24  
6.38  
7.67  
1147  
1184  
5.71  
6.91  
1000  
1041  
1086  
1138  
40RUA*25  
40RUS*25  
7,500  
8,750  
10,000  
11,250  
12,500  
874  
886  
930  
976  
1023  
5.33  
5.36  
6.60  
8.25  
10.20  
897  
930  
969  
1014  
1061  
5.91  
6.13  
7.20  
8.86  
10.88  
940  
982  
1007  
1051  
1097  
6.80  
7.32  
7.89  
9.49  
11.56  
990  
1020  
1045  
1086  
7.50  
8.10  
8.71  
10.17  
40RUA*28  
40RUS*28  
9,000  
10,500  
12,000  
13,500  
15,000  
881  
930  
981  
1035  
1093  
5.37  
6.97  
9.02  
11.45  
14.35  
923  
970  
1021  
1072  
6.03  
7.55  
9.67  
12.20  
967  
1008  
1058  
6.89  
8.17  
10.32  
1020  
1045  
1094  
8.25  
8.86  
10.97  
40RUA*30  
40RUS*30  
See Legend and Notes on page 34.  
32  
Table 10D — 40RU High-Capacity Fan Performance Data —  
0-600 kPa External Static Pressure — SI  
EXTERNAL STATIC PRESSURE (kPa)  
AIRFLOW  
(L/s)  
UNIT  
0
50  
100  
150  
200  
250  
300  
r/s  
kW  
r/s  
kW  
r/s  
kW  
r/s  
kW  
r/s  
kW  
r/s  
kW  
r/s  
kW  
2830  
3330  
3780  
4250  
4720  
9.03  
10.34  
11.67  
13.01  
14.36  
0.96  
1.48  
2.17  
3.05  
4.15  
9.62  
10.86  
12.14  
13.44  
14.75  
1.06  
1.60  
2.31  
3.21  
4.32  
10.77  
11.85  
13.02  
14.23  
15.48  
1.29  
1.85  
2.58  
3.51  
4.66  
11.94  
12.84  
13.88  
15.00  
16.18  
1.56  
2.12  
2.87  
3.82  
4.99  
13.08 1087 14.15  
2.20  
2.80  
3.56  
4.53  
5.73  
15.12  
15.78  
16.50  
17.32  
18.26  
2.54  
3.18  
3.96  
4.94  
6.14  
13.85  
14.75  
15.77  
16.87  
2.45  
3.20  
4.16  
5.35  
14.84  
15.63  
16.54  
17.56  
40RUA*25  
40RUS*25  
3540  
4130  
4720  
5310  
5900  
7.94  
9.08  
10.24  
11.42  
12.60  
1.04  
1.59  
2.33  
3.26  
4.42  
8.51  
9.57  
10.68  
11.81  
12.96  
1.18  
1.75  
2.51  
3.46  
4.64  
9.65  
10.55  
11.53  
12.57  
13.65  
1.48  
2.10  
2.88  
3.88  
5.09  
10.73  
11.52  
12.39  
13.33  
14.33  
1.79  
2.46  
3.29  
4.32  
5.57  
11.68  
12.45  
13.24  
14.09  
15.01  
2.10  
2.81  
3.70  
4.77  
6.07  
12.53  
13.28  
14.05  
14.85  
15.40  
2.46  
3.17  
4.11  
5.24  
6.58  
13.40  
14.04  
14.80  
15.58  
16.38  
2.95  
3.55  
4.51  
570  
40RUA*28  
40RUS*28  
7.10  
4250  
4960  
5660  
6370  
7080  
8.99  
10.33  
11.68  
13.04  
14.42  
1.62  
2.51  
3.68  
5.18  
7.05  
9.49  
10.77  
12.07  
13.40  
14.74  
1.78  
2.70  
3.90  
5.42  
7.31  
10.44  
11.59  
12.81  
14.07  
15.36  
2.12  
3.08  
4.33  
5.90  
7.84  
11.39  
12.40  
13.52  
14.71  
15.94  
2.49  
3.49  
4.77  
6.39  
8.38  
12.32  
13.22  
14.23  
15.34  
16.51  
2.86  
3.92  
5.25  
6.90  
8.93  
13.18  
14.03  
14.95  
15.97  
17.08  
3.22  
4.35  
5.74  
7.44  
9.51  
13.95  
14.79  
15.66  
16.61  
3.59  
4.78  
6.23  
7.98  
40RUA*30  
40RUS*30  
17.65 10.10  
See Legend and Notes on page 34.  
Table 10D — 40RU High-Capacity Fan Performance Data —  
0-600 kPa External Static Pressure — SI (cont)  
EXTERNAL STATIC PRESSURE (kPa)  
AIRFLOW  
UNIT  
(L/s)  
350  
400  
450  
500  
550  
600  
r/s  
kW  
r/s  
kW  
r/s  
kW  
r/s  
kW  
r/s  
kW  
r/s  
kW  
2830  
3300  
3780  
4250  
4720  
16.01  
16.67  
17.35  
18.11  
18.96  
2.88  
3.57  
4.39  
5.37  
6.58  
16.85  
17.50  
18.17  
18.88  
19.67  
3.22  
3.96  
4.82  
5.83  
7.05  
17.64  
18.28  
18.95  
19.63  
3.56  
4.36  
5.27  
6.31  
18.39  
19.03  
19.68  
3.91  
4.75  
5.72  
19.12  
19.73  
4.26  
5.15  
40RUA*25  
40RUS*25  
3540  
4130  
4720  
5310  
5900  
14.57  
14.76  
15.49  
16.26  
17.04  
3.97  
3.99  
4.92  
6.15  
7.61  
14.95  
15.51  
16.15  
16.91  
17.68  
4.41  
4.57  
5.37  
6.61  
8.11  
15.67  
16.36  
16.78  
17.51  
18.28  
5.07  
5.46  
5.88  
7.08  
8.62  
16.50  
17.00  
17.42  
18.10  
5.59  
6.04  
6.50  
7.58  
40RUA*28  
40RUS*28  
4250  
4960  
5660  
6370  
7080  
14.68  
15.51  
16.35  
17.24  
18.22  
4.00  
5.20  
6.72  
8.54  
10.70  
15.38  
16.17  
17.01  
17.87  
4.49  
5.63  
7.21  
9.10  
16.12  
16.80  
17.64  
5.14  
6.09  
7.69  
17.00  
17.41  
18.23  
6.15  
6.61  
8.18  
40RUA*30  
40RUS*30  
See Legend and Notes on page 34.  
33  
Legend and Notes for Tables 10A and 10C  
FACTORY-SUPPLIED PRESSURE DROP — ENGLISH  
LEGEND  
Bhp  
ESP  
Brake Horsepower Input to Fan  
External Static Pressure  
AIRFLOW  
(Cfm)  
PRESSURE DROP  
(in. wg)  
UNIT  
NOTES:  
6,000  
8,000  
10,000  
0.12  
0.19  
0.26  
1. Maximum allowable fan speed for size 25 units is 1200 rpm .  
Maximum allowable fan speed for size 28 and 30 units is 1100  
rpm.  
40RUA*25  
40RUS*25  
2. Fan performance is based on deductions for wet coil, clean 2-in.  
filters, and unit casing. See table at right for factory-supplied filter  
pressure drop.  
7,500  
10,000  
12,500  
0.15  
0.22  
0.30  
40RUA*28  
40RUS*28  
3. Refer to fan motor and drive tables for additional data.  
9,000  
12,000  
15,000  
0.19  
0.29  
0.40  
40RUA*30  
40RUS*30  
Legend and Notes for Tables 10B and 10D  
FACTORY-SUPPLIED PRESSURE DROP — SI  
LEGEND  
ESP — External Static Pressure  
AIRFLOW  
(L/s)  
PRESSURE DROP  
(Pa)  
UNIT  
NOTES:  
1. Maximum allowable fan speed for size 25 units is 20 r/s.  
Maximum allowable fan speed for size 28 and 30 units is 18.3 r/s.  
2. Fan performance is based on deductions for wet coil, clean  
51-mm filters, and unit casing. See table at right for factory-sup-  
plied filter pressure drop.  
2900  
3800  
4700  
32  
47  
64  
40RUA*25  
40RUS*25  
3. Refer to fan motor and drive tables for additional data.  
3500  
4700  
5900  
36  
55  
76  
40RUA*28  
40RUS*28  
4250  
5650  
7050  
47  
71  
98  
40RUA*30  
40RUS*30  
Copyright 2009 Carrier Corp • 7310 W. Morris St. • Indianapolis, IN 46231  
Printed in Mexico  
Edition Date: 09/09  
Catalog No: 40RU-03SI  
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.  
Replaces: New  
34  
START-UP CHECKLIST  
(SPLIT SYSTEMS WITH 40RU UNITS)  
I. PRELIMINARY INFORMATION  
OUTDOOR: MODEL NO. _________________________  
SERIAL NO. ___________________________________  
INDOOR: MODEL NO. ___________________________  
SERIAL NO. ___________________________________  
ADDITIONAL ACCESSORIES ______________________________________________________________________________  
II. PRE-START-UP  
OUTDOOR UNIT  
IS THERE ANY SHIPPING DAMAGE? _______________  
(Y/N) ____  
IF SO, WHERE: _________________________________________________________________________________________  
_______________________________________________________________________________________________________  
WILL THIS DAMAGE PREVENT UNIT START-UP?  
CHECK POWER SUPPLY. DOES IT AGREE WITH UNIT?  
HAS THE GROUND WIRE BEEN CONNECTED?  
(Y/N) _____  
(Y/N) _____  
(Y/N) _____  
HAS THE CIRCUIT PROTECTION BEEN SIZED AND INSTALLED PROPERLY?  
ARE THE POWER WIRES TO THE UNIT SIZED AND INSTALLED PROPERLY?  
(Y/N) _______  
(Y/N) _______  
HAVE COMPRESSOR HOLDDOWN BOLTS BEEN LOOSENED?  
CONTROLS  
(Y/N) _____  
ARE THERMOSTAT(S) AND INDOOR FAN CONTROL WIRING  
CONNECTIONS MADE AND CHECKED?  
(Y/N) _____  
ARE ALL WIRING TERMINALS (including main power supply) TIGHT?  
(Y/N) _____  
HAVE OUTDOOR UNIT CRANKCASE HEATERS BEEN ENERGIZED FOR 24 HOURS?  
INDOOR UNIT  
(Y/N) ______  
HAS WATER BEEN PLACED IN DRAIN PAN TO CONFIRM PROPER DRAINAGE?  
(Y/N) _____  
ARE PROPER AIR FILTERS IN PLACE?  
(Y/N) _____  
HAVE FAN AND MOTOR PULLEYS BEEN CHECKED FOR PROPER ALIGNMENT?  
(Y/N) ______  
DO THE FAN BELTS HAVE PROPER TENSION?  
(Y/N) _____  
PIPING  
40RUA  
HAS FOAM SHIPPING BLOCK BEEN REMOVED FROM THE TXV (Thermostatic Expansion Valve)?  
ARE LIQUID LINE SOLENOID VALVES LOCATED AT THE INDOOR UNIT COILS AS REQUIRED?  
(Y/N) ______  
(Y/N) _____  
HAVE LEAK CHECKS BEEN MADE AT COMPRESSORS, CONDENSERS, INDOOR COILS,  
TXVs (Thermostatic Expansion Valves) SOLENOID VALVES, FILTER DRIERS, AND FUSIBLE PLUGS  
WITH A LEAK DETECTOR?  
(Y/N) _____  
LOCATE, REPAIR, AND REPORT ANY LEAKS. _______________________________________________________________  
HAVE ALL COMPRESSOR SERVICE VALVES BEEN FULLY OPENED (BACKSEATED)  
ARE THE COMPRESSOR OIL SIGHT GLASSES SHOWING CORRECT LEVELS?  
40RUS  
(Y/N) ____  
(Y/N) _____  
HAS AIR BEEN BLED FROM SYSTEM?  
(Y/N) ___________________________________________  
HAVE LEAK CHECKS BEEN MADE AT COMPRESSORS, CHILLERS, VALVES, AND INDOOR COILS?  
(Y/N)  
LOCATE, REPAIR, AND REPORT ANY LEAKS. _______________________________________________________________  
CL-1  
CHECK VOLTAGE IMBALANCE  
LINE-TO-LINE VOLTS: AB ________ V  
AC ______ V  
BC ______ V  
(AB + AC + BC)/3 = AVERAGE VOLTAGE = _______ V  
MAXIMUM DEVIATION FROM AVERAGE VOLTAGE = _______ V  
VOLTAGE IMBALANCE = 100 X (MAX DEVIATION)/(AVERAGE VOLTAGE) = __________ %  
IF OVER 2% VOLTAGE IMBALANCE, DO NOT ATTEMPT TO START SYSTEM!  
CALL LOCAL POWER COMPANY FOR ASSISTANCE.  
III. START-UP  
CHECK INDOOR FAN MOTOR SPEED AND RECORD.  
AFTER AT LEAST 10 MINUTES RUNNING TIME, RECORD THE FOLLOWING MEASUREMENTS:  
COMP A1  
COMP B1  
OIL PRESSURE  
SUCTION PRESSURE  
SUCTION LINE TEMP  
DISCHARGE PRESSURE  
DISCHARGE LINE TEMP  
ENTERING OUTDOOR UNIT AIR TEMP  
LEAVING OUTDOOR UNIT AIR TEMP  
INDOOR UNIT ENTERING AIR DB TEMP  
INDOOR UNIT ENTERING AIR WB TEMP  
INDOOR UNIT LEAVING AIR DB TEMP  
INDOOR UNIT LEAVING AIR WB TEMP  
OUTDOOR UNIT ENTERING WATER TEMP  
(40RUS ONLY)  
OUTDOOR UNIT LEAVING WATER TEMP  
(40RUS ONLY)  
INDOOR UNIT ENTERING WATER TEMP  
(40RUS ONLY)  
INTDOOR UNIT LEAVING WATER TEMP  
(40RUS ONLY)  
COMPRESSOR AMPS (L1/L2/L3)  
____/____/____  
____/____/____  
CHECK THE COMPRESSOR OIL LEVEL SIGHT GLASSES, ARE THE SIGHT GLASSES SHOWING  
1
1
OIL LEVEL AT / to / FULL?  
(Y/N) ______  
8
3
NOTES:  
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______________________________________________________________________________________________________  
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Copyright 2009 Carrier Corp • 7310 W. Morris St. • Indianapolis, IN 46231  
Printed in Mexico  
Edition Date: 09/09  
Catalog No: 40RU-03SI  
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.  
Pg CL-2  
Replaces: New  

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