User’s Information Manual
NOTE TO INSTALLER
TO LIGHT UNIT
This manual should be left with the equipment owner.
WARNING: If the information in this man-
ual is not followed exactly, a fire or explo-
sion may result causing property dam-
age, personal injury or loss of life.
— Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your
building.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
See Fig. 1 for location of gas valves. Refer to Fig. 2 while
proceeding with the following steps.
Step 1 — Set room thermostat to the lowest temperature
setting and set SYSTEM switch to HEAT position.
Step 2 — Close the external manual gas valve.
Step 3 — Turn off the electrical supply to the unit.
Step 4 — Remove the burner compartment access panel.
Step 5 — Turn the control dial on the internal gas
valve counterclockwise
5 minutes.
to the OFF position and wait
Step 6 — Turn control dial on internal gas valve clock-
wise to ON position.
Step 7 — Replace the burner compartment access panel.
Step 8 — Turn on the electrical supply to unit.
Step 9 — Open the external gas valve.
Step 10 — Set room thermostat selector slightly above
room temperature to start unit. The induced-draft combustion
air fan will start. Main burners light within 30 seconds. Indoor
blower will start within a few minutes of main gas ignition.
Your combination heating/cooling unit is equipped with an
automatic intermittent pilot and induced draft power combus-
tion blower.
Step 11 — Set the temperature selector on room thermostat
to desired setting.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111 Catalog No. 534-80112 Printed in U.S.A. Form 48TM-1SO Pg 1 5-02 Replaces: New
Book 1
4
Tab 1a 6a
STEP 1
STEP 2
STEP 3
STEP 4
STEP 5
STEP 7
STEP 6
STEP 9
STEP 10
STEP 8
Fig. 2 — To Light Unit
3
STEP 1
STEP 3
STEP 2
STEP 4
STEP 5
STEP 6
STEP 7
Fig. 3 — To Shut Unit Off
4
seal is maintained. Contact your dealer for the required period-
ic maintenance.
BURNER ACCESS
PANEL (HIDDEN)
HOOD
(OPTION)
Fans and Belts — Periodically check the condition of
fan wheels and housings, and belt tension. When service is nec-
essary, call your dealer.
Evaporator-, Condenser-, and Combustion
Fan Motors — Lubrication is not recommended. Bearings
will not require lubrication for at least 5 years of normal opera-
tion. After 5 years, motor life can be extended by having the
motors serviced at an authorized motor service shop.
Fan Shaft Bearings — Lubrication is not recommend-
OUTDOOR-AIR
FILTER
RETAINER
ed. When service is necessary, call your dealer.
Evaporator and Condenser Coils — Cleaning of the
coils should only be done by qualified service personnel. Con-
tact your dealer for the required annual maintenance.
OUTDOOR-AIR
FILTERS
MOTORS AND FILTER
ACCESS PANEL
Condensate Drain — The drain pan and condensate
drain line should be checked and cleaned at the same time the
cooling coils are checked by your dealer.
48TM016, 020
HOOD
(OPTION)
BURNER ACCESS
PANEL (HIDDEN)
Compressor — All compressors are factory shipped with
a normal charge of the correct type refrigeration grade oil in
them and should rarely require additional oil. The service tech-
nician must be certain the proper oil level is maintained in the
compressor when it is installed and running.
Condenser Fan
Do not poke sticks, screwdrivers, or any other object into
revolving fan blades. Severe bodily injury may result.
MOTOR AND
FILTER
ACCESS PANEL
OUTDOOR-
AIR FILTER
RETAINER
The fan must be kept free of all obstructions to ensure
proper cooling. Contact your dealer for any required service.
OUTDOOR-
AIR FILTERS
48TM025
Electrical Controls and Wiring — Electrical controls
are difficult to check without proper instrumentation; therefore,
if there are any discrepancies in the operating cycle, contact
your dealer and request service.
HOOD
(OPTION)
BURNER ACCESS
PANEL (HIDDEN)
Integrated Gas Controller (IGC) — The IGC board
incorporates an LED that emits a flashing light to indicate an
alarm code. If the furnace section will not operate and the LED
is flashing a code (2 to 8 flashes in succession), contact your
dealer and request service. See Fig. 1.
Refrigerant Circuit — The refrigerant circuit is difficult
to check for leaks without the proper equipment; therefore, if
inadequate cooling is suspected, contact your dealer for service.
Combustion Area and Vent System — The com-
bustion area and vent system should be visually inspected
before each heating season. The normal accumulation of dirt,
soot, rust, and scale can result in loss of efficiency and improp-
er performance if allowed to build up.
OUTDOOR-
AIR FILTER
RETAINER
OUTDOOR-
AIR FILTERS
MOTOR AND FILTER
ACCESS PANEL
48TM028
Fig. 4 — Panel Locations
Heat Exchanger — To ensure dependable and efficient
heating operation, the heat exchanger should be checked by a
qualified maintenance person before each heating season, and
cleaned when necessary. This checkout should not be attempt-
ed by anyone not having the required expertise and equipment
to do the job properly. Checking and/or cleaning the heat
exchanger involves removing the gas controls assembly and
the flue collector box cover and, when completed, reinstalling
the gas controls assembly for proper operation. Also, the flue
collector box cover must be replaced correctly so that a proper
If your unit makes an especially loud noise when the main
burners are ignited, shut down the heating section and call
your dealer.
See Fig. 1 and proceed as follows to inspect the combustion
area and power-venting system of your unit.
1. Turn off electrical power and gas supply to your unit.
2. Remove burner compartment access panel.
5
3. Using a flashlight, carefully inspect the burner areas for
dirt, soot, rust, or scale.
10. Inspection of all electrical wiring and components to
assure proper connection.
11. Inspection for leaks in the refrigerant circuit. Pressure-
check to determine appropriate refrigerant charge.
12. Operational check of the unit to determine working con-
ditions. Repair or adjustment should be made at this time.
13. Your servicing dealer may offer an economical service
contract that covers seasonal inspections. Ask for further
details.
If dirt, soot, rust, or scale accumulations are found, call
your dealer and do not operate your heating section.
4. When you have completed your inspection, follow the
start-up procedures in this manual to restore your unit to
operation.
5. Observe unit heating operation, and watch the burner
flame with the access panel removed, to see if it is bright
blue. If you observe a suspected malfunction, or that the
burner flames are not bright blue, call your dealer. See
Fig. 5. Some yellow flame may be present due to the pan-
el being removed.
Complete Service Instructions can be found in the unit
Installation, Start-Up and Service Instructions literature.
BEFORE YOU CALL FOR SERVICE
CHECK FOR SEVERAL EASILY SOLVED
PROBLEMS
If insufficient heating or cooling is suspected:
6. Replace burner compartment access panel.
(
) Check for sufficient airflow. Check the air filter for dirt.
Check for blocked return- or supply-air grilles. Be sure they
are open and unobstructed. If these checks do not reveal the
cause, call your servicing dealer.
If your unit is not operating at all, check the following list
for easy solutions:
(
) Check to be sure that your thermostat temperature selector
is set above the indoor temperature during the heating season,
or below the indoor temperature during the cooling season. Be
sure the SYSTEM switch is in the proper HEAT or COOL
position and not in the OFF position.
Fig. 5 — Proper Flame Appearance
( ) Is the electrical supply switch ON? Are any fuses blown,
or has the circuit breaker tripped?
( ) During the heating season, check the manual shutoff valve.
Is this lever parallel with the pipe, indicating that the valve is
open? Or is the lever at a right angle, indicating that the valve
is closed? If closed, has the gas been shut off for safety rea-
sons? Otherwise, you may open the valve and follow the start-
up procedures listed in this manual.
NOTE: Before proceeding with the next check, turn off the
electrical power supply to the unit. Remove the control access
door.
Unit Panels — After performing any maintenance or
service on the unit, be sure all panels are securely fastened in
place to prevent rain from entering unit cabinet and to prevent
disruption of the correct unit airflow pattern.
REGULAR DEALER MAINTENANCE
In addition to the type of routine maintenance you might be
willing to perform, your unit should be inspected regularly by a
properly trained service technician. An inspection (preferably
each year, but at least every other year) should include the
following:
1. Inspection of all flue product passages — including the
burners, combustion baffles, heat exchanger, flue collec-
tor box, and vent pipe.
2. Inspection of all combustion- and ventilation-air passages
and openings.
3. Close inspection of all gas pipes leading to and inside
your unit.
(
) During the heating season, check the control dial on the
gas valve. Is it in the ON position? If it is not, be sure it has not
been turned off for the purpose of safety. If nothing else seems
to be amiss, follow the start-up procedures in this manual.
( ) If your unit still fails to operate, call your servicing dealer
for troubleshooting and repairs. Specify the model and serial
numbers of your unit. (Record them in this manual in the space
provided.) If the dealer knows exactly which unit you have, he
may be able to offer suggestions over the phone, or save
valuable time through knowledgeable preparation for the
service call.
4. Inspection, and if required, cleaning of the condenser and
evaporator coils.
5. Inspection, and if required, cleaning of the evaporator
drain pan.
6. Inspection, cleaning, and lubrication of blower wheel
housing and motor.
7. Inspection of all supply- and return-air ducts for leaks,
obstructions, and insulation integrity. Any problems
found should be resolved at this time.
IN CASE OF TROUBLE
If, after performing the above, unit performance is unsatis-
factory, shut off the unit and call your dealer.
Dealer’s Name _____________________________________
Telephone No. _____________________________________
Unit Model ________________________________________
Unit Serial Number _________________________________
8. Inspection of the unit base to ensure that no cracks, gaps,
etc., exist which may cause a hazardous condition.
9. Inspection of the unit casing for signs of deterioration.
6
Copyright 2002 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111 Catalog No. 534-80112 Printed in U.S.A. Form 48TM-1SO Pg 8 5-02 Replaces: New
Book 1
4
Tab 1a 6a
|