Briggs Stratton Automobile Parts 210000 User Manual

Operating & Maintenance  
Instructions  
Model Series  
Covered in  
This Manual  
210000  
280000  
310000  
Model  
Type  
Code  
Month Day  
Year  
Note: General Model Series numbers noted above are inclusive of the specific mod-  
el number found on your engine. To get replacement parts or technical assistance  
in the future, write your engine Model, Type, Code and date of purchase here.  
TABLE OF CONTENTS  
WARNING  
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5  
Engine Information . . . . . . . . . . . . . . . . . . . . . . . . 6  
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
Fuel and Starting Information . . . . . . . . . . . . . . . 8  
Starting and Stopping . . . . . . . . . . . . . . . . . . . 9-10  
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 11-13  
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
Parts and Service & Storage . . . . . . . . . . . . 15-16  
Warranty Information . . . . . . . . . . . . . . . . . . . . . 17  
Briggs & Stratton does not approve or authorize the use of  
these engines on 3-wheel All Terrain Vehicles (ATVs), motor  
bikes, aircraft products or vehicles intended for use in  
competitive events. Use of these engines in such applications  
could result in property damage, serious injury (including  
paralysis), or even death.  
Need assistance? Go to www.briggsandstratton.com  
for detailed information regarding  
Briggs & Stratton engines.  
Or call, 1-800-233-3723, (U.S.A. and Canada)  
to hear a menu of pre-recorded messages  
offering engine maintenance information.  
PRINTED IN U.S.A.  
Copyright 2001 by Briggs & Stratton Corporation  
FORM NO. 275038-6/01  
275038  
BEFORE OPERATING ENGINE  
Read entire Operating & Maintenance Instructions AND  
the instructions for the equipment this engine powers.*  
Failure to follow instructions could result in serious injury  
or death.  
THE OPERATING & MAINTENANCE INSTRUCTIONS  
CONTAIN SAFETY INFORMATION TO  
Make you aware of hazards associated with engines  
Inform you of the risk of injury associated with those hazards, and  
Tell you how to avoid or reduce the risk of injury.  
The safety alert symbol  
information about hazards that can result in personal injury.  
( )  
is used to identify safety  
HAZARD SYMBOLS AND MEANINGS  
A signal word (DANGER, WARNING, or CAUTION) is  
used with the alert symbol to indicate the likelihood and the  
potential severity of injury. In addition, a hazard symbol  
may be used to represent the type of hazard.  
Fire  
Explosion  
Moving Parts  
DANGER indicates a hazard which, if not  
avoided, will result in death or serious injury.  
Toxic Fumes  
Hot Surface  
Kickback  
Shock  
WARNING indicates a hazard which, if not  
avoided, could result in death or serious injury.  
CAUTION indicates a hazard which, if not  
avoided, might result in minor or moderate  
injury.  
THE INTERNATIONAL SYMBOLS USED  
ON THE ENGINE OR  
CAUTION, when used without the alert symbol,  
indicates a situation that could result in damage  
to the engine.  
IN THIS MANUAL INCLUDE:  
WARNING  
On Off  
Fuel  
Read Owners  
Safety Alert  
Manual  
The engine exhaust from this prod-  
uct contains chemicals known to the  
State of California to cause cancer,  
birth defects, or other reproductive  
harm.  
Oil  
Choke  
Stop Fuel Shutoff  
* Briggs & Stratton does not necessarily know what equipment this engine will power. For that reason, you should carefully  
read and understand the operating instructions for the equipment on which your engine is placed.  
3
SAFETY  
WARNING  
WARNING  
Unintentional sparking can result in fire or electric  
shock.  
Gasoline and its vapors are extremely flammable  
and explosive.  
Unintentional start-up can result in entanglement,  
traumatic amputation, or laceration.  
Fire or explosion can cause severe burns or death.  
WHEN ADDING FUEL  
Turn engine OFF and let engine cool at least 2  
BEFORE PERFORMING ADJUSTMENTS OR  
REPAIRS  
minutes before removing gas cap.  
Fill fuel tank outdoors or in well-ventilated area.  
Do not overfill fuel tank. Fill tank to approximately  
1-1/2 inches below top of neck to allow for fuel  
expansion.  
Disconnect spark plug wire and keep it away from  
spark plug.  
Disconnect battery at negative terminal (only  
engines with electric start).  
Keep gasoline away from sparks, open flames,  
pilot lights, heat, and other ignition sources.  
WHEN TESTING FOR SPARK  
Use approved spark plug tester.  
Check fuel lines, tank, cap, and fittings frequently  
for cracks or leaks. Replace if necessary.  
Do not check for spark with spark plug removed.  
WHEN STARTING ENGINE  
Make sure spark plug, muffler, fuel cap and air  
cleaner are in place.  
Do not crank engine with spark plug removed.  
WARNING  
If fuel spills, wait until it evaporates before starting  
engine.  
If engine floods, set choke to OPEN/RUN position,  
place throttle in FAST and crank until engine starts.  
Starting engine creates sparking.  
Sparking can ignite nearby flammable gases.  
Explosion and fire could result.  
WHEN OPERATING EQUIPMENT  
Do not tip engine or equipment at angle which  
causes gasoline to spill.  
Do not choke carburetor to stop engine.  
WHEN TRANSPORTING EQUIPMENT  
If there is natural or LP gas leakage in area, do not  
start engine.  
Transport with fuel tank EMPTY or with fuel shut-off  
Do not use pressurized starting fluids because  
valve OFF.  
vapors are flammable.  
WHEN STORING GASOLINE OR EQUIPMENT  
WITH FUEL IN TANK  
Store away from furnaces, stoves, water heaters or  
other appliances that have pilot light or other  
ignition source because they can ignite gasoline  
vapors.  
4
SAFETY  
WARNING  
WARNING  
Engines give off carbon monoxide, an odorless,  
colorless, poison gas.  
Rotating parts can contact or entangle hands, feet,  
hair, clothing, or accessories.  
Breathing carbon monoxide can cause nausea,  
fainting or death.  
Traumatic amputation or severe laceration can  
result.  
Start and run engine outdoors.  
Operate equipment with guards in place.  
Keep hands and feet away from rotating parts.  
Tie up long hair and remove jewelry.  
Do not start or run engine in enclosed area, even if  
doors or windows are open.  
Do not wear loose-fitting clothing, dangling  
drawstrings or items that could become caught.  
WARNING  
WARNING  
Running engines produce heat. Engine parts,  
especially muffler, become extremely hot.  
Severe thermal burns can occur on contact.  
Combustible debris, such as leaves, grass, brush,  
etc. can catch fire.  
Rapid retraction of starter cord (kickback) will pull hand  
and arm toward engine faster than you can let go.  
Broken bones, fractures, bruises or sprains could  
result.  
Allow muffler, engine cylinder and fins to cool  
before touching.  
Remove accumulated combustibles from muffler  
When starting engine, pull cord slowly until  
area and cylinder area.  
resistance is felt, then pull rapidly.  
Install and maintain in working order a spark  
arrester before using equipment on forest-covered,  
grass-covered, brush-covered unimproved land.  
The state of California requires this (Section 4442  
of the California Public Resources Code). Other  
states may have similar laws. Federal laws apply  
on federal land.  
Remove all external equipment/engine loads  
before starting engine.  
Direct coupled equipment components such as,  
but not limited to, blades, impellors, pulleys,  
sprockets, etc., must be securely attached.  
5
ENGINE PARTS  
2
4
3
3
4
2
1
5
1
6
5
7
6
7
12  
12  
8
11  
9
11  
8
9
1. Oil drain  
7. Air cleaner  
10  
2. Oil fill/Dipstick  
3. Rotating screen  
4. Blower housing  
8. In-line fuel filter (if equipped)  
9. Carburetor  
10. Oil filter (if equipped)  
11. Spark plug wire  
10  
5. Muffler/(Muffler guard, if equipped)/  
(Spark arrester, if equipped)  
12. Engine  
Model  
xxxxx  
Type  
xxxx xx  
Code  
xxxxxxxx  
6. 12 V electric starter  
MODEL SERIES 210000  
GENERAL INFORMATION  
ENGINE MODEL  
This is a single cylinder, overhead valve (OHV), air-cooled  
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7/16 in. (87.31 mm)  
Stroke . . . . . . . . . . . . . . . . . . . . . . . 2-17/64 in. (77.78 mm)  
Displacement . . . . . . . . . . . . . . . . 21.00 cu. in. (344.1 cc)  
MODEL SERIES 280000  
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7/16 in. (87.31 mm)  
Stroke . . . . . . . . . . . . . . . . . . . . . . . . 3-1/16 in. (77.78 mm)  
Displacement . . . . . . . . . . . . . . . . 28.42 cu. in. (465.7 cc)  
MODEL SERIES 310000  
engine. It is a low emissions engine.  
In the state of California, OHV Model Series 210000,  
280000 and 310000 engines are certified by the California  
Air Resources Board to meet emissions standards for 250  
hours. Such certification does not grant the purchaser,  
owner or operator of this engine any additional warranties  
with respect to the performance or operational life of this  
engine. This engine is warranted solely according to the  
product and emissions warranties stated elsewhere in this  
manual.  
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9/16 in. (90.60 mm)  
Stroke . . . . . . . . . . . . . . . . . . . . . . . . 3-1/16 in. (77.78 mm)  
Displacement . . . . . . . . . . . . . . . . 30.59 cu. in. (501.2 cc)  
Note: For practical operation, the horsepower loading should  
not exceed 85% of rated horsepower. Engine power will de-  
crease 3-1/2% for each 1,000 feet (300 meters) above sea  
level and 1% for each 10° F (5.6° C) above 77° F (25° C).  
Engine will operate satisfactorily at an angle up to 15°.  
TUNE-UP SPECIFICATIONS  
Armature air gap . . . 0.010 0.014 in. (0.25 0.36 mm)  
Spark plug gap . . . . . . . . . . . . . . . . . . 0.030 in. (0.76 mm)  
Valve clearance with valve springs installed and piston 1/4 in.  
(6 mm) past top dead center (check when engine is cold).  
See Repair Manual P/N 272147 or 274008.  
Intake . . . . . . . . . . . . . 0.003 0.005 in. (0.08 0.13 mm)  
Exhaust . . . . . . . . . . . 0.005 0.007 in. (0.13 0.18 mm)  
6
275038  
OIL  
SAE Viscosity Grades  
CAUTION: This engine is shipped from Briggs &  
Stratton without oil. Check oil level before starting  
engine. If you start the engine without oil, the engine  
will be damaged beyond repair and will not be  
covered under warranty.  
**  
*
OIL CAPACITY  
-20  
-30  
0
20  
32 40  
0
60  
80  
100  
40  
°F  
°C  
Engine without oil filter holds approximately 1-1/2 quarts  
(48 ounces; 1.4 liters). Engine equipped with oil filter holds  
approximately 1-3/4 quarts (56 ounces; 1.7 liters).  
-20  
-10  
10  
20  
30  
STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
TYPE OF OIL TO USE  
*
CAUTION: Air cooled engines run hotter than  
automotive engines. The use of non-synthetic  
multi-viscosity oils (5W-30, 10W-30, etc.) in  
temperatures above 40° F (4° C) will result in higher  
than normal oil consumption. When using a  
multi-viscosity oil, check oil level more frequently.  
Use a high quality detergent oil classified For Service  
SF, SG, SH, SJor higher, such as Briggs & Stratton  
30W, Part Number 100005 (20 oz) or 100028 (48 oz).  
Do not use special additives.  
Choose a viscosity according to the table opposite.  
** CAUTION: SAE 30 oil, if used below 40° F (4° C), will  
result in hard starting and possible engine bore  
damage due to inadequate lubrication.  
Note: Synthetic oil meeting ILSAC GF-2, API  
certification mark and API service symbol  
(shown at left) with SJ/CF ENERGY CON-  
SERVINGor higher, is an acceptable oil at all  
temperatures. Use of synthetic oil does not  
alter required oil change intervals.  
CHECKING AND ADDING OIL  
Check oil level before starting the engine.  
Check level daily, or after every eight (8) hours.  
Keep oil level at FULL.  
Do not overfill.  
Oil Fill  
[3] Replace and tighten dip-  
stick. Remove and check  
[1] Place engine level and  
clean around oil fill area.  
[2] Remove dipstick and  
wipe clean with cloth.  
oil level.  
[4] Oil level should be at  
FULL line on dipstick.  
[5] If needed, add oil slowly -  
recheck. Do not over fill.  
[6] Replace and tighten dip-  
stick.  
7
FUEL  
This engine is certified to operate on gasoline. Exhaust  
TYPE OF FUEL TO USE  
Emission Control System: EM (Engine Modifications).  
Use clean, fresh, regular unleaded gasoline with a  
minimum of 85 octane. Fresh fuel prevents gum from  
forming in the fuel system or on essential carburetor parts.  
Purchase fuel in quantity that can be used within 30 days.  
Do not use gasoline which contains Methanol.  
Do not mix oil with gasoline.  
For engine protection use Briggs & Stratton Gasoline  
Additive available from your Authorized Briggs &  
Stratton Dealer (P/N 5041 or single use pouch).  
CAUTION: Some fuels, called oxygenated or reformu-  
lated gasoline, are gasoline blended with alcohols or  
ethers. Excessive amounts of these blends can damage  
the fuel system or cause performance problems. If any  
undesirable operating symptoms occur, use gasoline  
with a lower percentage of alcohol or ether.  
ADDING FUEL  
WARNING  
[1] Remove cap. Fill tank to approximately 1-1/2  
inches below top of neck to allow for fuel  
expansion. Be careful not to overfill.  
Briggs & Stratton Smart-fill) fuel canfills to the  
correct level and automatically shuts off, reduc-  
ing spills and emissions.  
Turn engine OFF and let engine cool at least 2  
minutes before removing gas cap.  
Fill fuel tank outdoors or in well-ventilated area.  
Keep gasoline away from sparks, open flames,  
[2] Replace cap before starting.  
pilot lights, heat, and other ignition sources.  
If fuel spills, wait until it evaporates before  
starting engine.  
STARTING  
OIL PRESSURE SWITCH  
WARNING  
If engine is equipped with an oil pressure switch, the switch  
will either activate a warning light or stop the engine when  
the engine runs low on oil. (Read the operating instructions  
supplied by the equipment manufacturer to determine  
which way your engine is equipped because the equipment  
manufacturer supplies the oil pressure gauge.)  
Do not use pressurized starting fluids.  
Vapors are flammable.  
See OIL PRESSURE on page 12 for oil filling instructions.  
STARTING AND OPERATING TIPS  
Store and fuel equipment in level position.  
Use fresh fuel. (See Fuel.)  
Periodically remove grass buildup under mower  
deck. (See Maintenance.)  
Use correct type of oil for expected starting  
After engine has started, let it warm up several  
seconds to several minutes, depending on outside  
temperature.  
temperature. (See Oil.)  
Remove external equipment/engine loads. (See  
equipment operating instructions.)  
For maximum performance and life, operate engine  
with choke in RUN and throttle in FAST.  
Start lawn mower on hard surface or over previously  
cut grass.  
8
STARTING AND STOPPING  
REWIND (MANUAL) STARTER (auxiliary)  
TO START ENGINE  
1/4 TURN  
Choke/throttle control  
Choke  
Throttle  
[1] Check oil level (see p. 7).  
[4] If choke and throttle are on the  
same control, move control to  
CHOKE or START  
[3] If choke and throttle controls are  
separate, move choke control to  
CHOKE. Move throttle to FAST.  
[2] Open fuel shut-off valve  
(if equipped) 1/4 turn.  
WARNING  
[7] Let engine warm up.  
If choke equipped:  
Slowly adjust toward  
RUN position. Wait  
until engine runs  
smoothly before each  
choke adjustment.  
[6] Grasp rope handle. Pull slowly until resistance is  
felt, then pull rapidly to start engine and avoid  
kickback.  
[5] Insert key and  
turn to RUN.  
TO STOP ENGINE  
CAUTION: Do not stop  
engine by moving choke  
control to CHOKE.  
Backfire, fire or engine  
damage could occur.  
1/4 TURN  
[2] Close fuel shut-off valve  
(if equipped).  
[1] With throttle in FAST, turn key to OFF.  
Remove key and store out of reach of children.  
9
STARTING AND STOPPING  
ELECTRIC (KEY) STARTER (if equipped)  
TO START ENGINE  
Choke  
Throttle  
Choke/throttle control  
[2] If choke and throttle controls are sepa-  
rate, move choke control to CHOKE.  
Move throttle to FAST.  
[3] If choke and throttle are on the  
same control, move control to  
CHOKE or START  
[1] Check oil level.  
CAUTION:  
To prolong starter life,  
1/4 TURN  
[6] Let engine warm up.  
If choke equipped:  
Slowly adjust toward  
RUN position. Wait  
until engine runs  
smoothly before each  
choke adjustment.  
use  
short  
starting  
cycles (5 seconds max-  
imum, then wait one  
minute). Follow equip-  
ment manufacturers  
recommendations for  
charging battery.  
[4] Open fuel shut-off  
valve (if equipped).  
[5] Insert key and  
turn to START.  
TO STOP ENGINE  
1/4 TURN  
[1] With throttle in FAST, turn key to OFF.  
Remove key and store out of reach of children.  
[2] Close fuel shut-off valve  
(if equipped).  
10  
MAINTENANCE  
MAINTENANCE  
EMISSION CONTROL  
Regular maintenance will improve the performance and  
extend the life of the engine. See any Authorized Briggs &  
Stratton Dealer for service. Use only genuine Briggs &  
Stratton parts. Other parts may not perform as well,  
may damage the engine, and may result in injury. In  
addition, use of other parts may void your warranty.  
Maintenance, replacement or repair of the emission  
control devices and systems may be performed by any  
nonroad engine repair establishment or individual.  
However, to obtain no charge repairs under the terms and  
provisions of the Briggs & Stratton warranty statement, any  
service or emission control part repair or replacement must  
be performed by a factory authorized dealer.  
CHANGING OIL  
Task  
Perform task at hourly  
or calendar interval,  
whichever comes first.  
TO REMOVE  
5/16HEX  
Check Oil Level  
Change Oil  
3/8SQUARE  
4
4*  
7/16PIPE  
Change oil filter  
(if equipped)  
4*  
OIL DRAIN  
PLUG  
Typical drain  
plugs  
Service air cleaner  
pre-cleaner (if equipped)  
4**  
4**  
[1] Place engine level.  
Service air cleaner car-  
tridge (if not equipped  
with pre-cleaner)  
WARNING  
[2] Disconnect spark plug  
wire and keep away from  
spark plug. Disconnect  
battery (if equipped with  
electric starter) at nega-  
tive terminal.  
Service air cleaner car-  
tridge (if equipped with  
pre-cleaner)  
4**  
Inspect spark arrester  
(if equipped)  
[3] With engine OFF but still warm remove oil drain  
plug and drain oil into appropriate receptacle.  
4
[4] Reinstall drain plug. Remove dipstick.  
Replace spark plug  
4
4
[5] Fill to FULL mark on dipstick with new oil.  
Replace in-line fuel filter  
(if equipped)  
Do not overfill.  
Note: Engine without oil filter holds approximately 1-1/2  
quarts (48 ounces; 1.4 liters). Engine equipped with filter  
holds approximately 1-3/4 quarts (56 ounces; 1.7 liters).  
Clean cooling system  
Check valve clearance  
4**  
4
[6] Replace dipstick.  
*
Change oil after first 5 to 8 hours of use, then every  
50 hours or every season. Change oil every 25 hours  
when operating the engine under heavy load or in high  
temperatures.  
** Clean more often under dusty conditions or when  
airborne debris is present. Replace air cleaner parts, if  
very dirty.  
CAUTION: Used oil is a hazardous waste product.  
Dispose of used oil properly. Do not discard with  
household waste. Check with your local authorities,  
service center, or dealer for safe disposal/recycling  
facilities.  
11  
MAINTENANCE  
OIL PRESSURE  
OIL FILTER (IF EQUIPPED)  
Replace oil filter after every 100 hours of operation.  
[1] Drain engine oil and remove oil filter.  
If oil pressure drops too low, an oil pressure switch (if  
engine is equipped) will either activate a warning light or  
stop the engine. Check oil level with dipstick. If oil level is  
between ADD and FULL mark on dipstick, Do not try to  
restart engine. Contact an Authorized Briggs & Stratton  
Service Dealer. Do not operate engine until oil pressure is  
corrected.  
[2] Before installing new filter, lightly oil filter gasket with  
fresh, clean engine oil.  
[3] Screw filter on by hand until gasket contacts oil filter  
adapter. Tighten 1/2 to 3/4 turn more.  
If oil level is below ADD mark on dipstick, add oil to bring  
level to FULL mark. Restart engine and check oil pressure.  
If pressure is normal, continue to operate engine.  
Note: Oil pressure gauge, if engine is equipped, is supplied  
by manufacturer of equipment.  
[4] Add fresh oil. Fill to FULL line on dipstick.  
[5] Start and run engine at idle to check for oil leaks.  
[6] Stop engine. Recheck oil level and add oil if required.  
AIR CLEANER REMOVAL/ INSTALLATION  
AIR CLEANER  
All engines have an air cleaner cartridge. In addition, some  
engines have a pre-cleaner.  
[1] Pull up on air cleaner cover handle, and rotate toward  
engine.  
[2] Remove air cleaner cover.  
CAUTION: Do not use pressurized air or solvents  
to clean cartridge. Pressurized air can damage  
cartridge; solvents will dissolve cartridge.  
[3] Carefully lift air cleaner cartridge and pre-cleaner, if  
equipped, from blower housing.  
Note: To clean pre-cleaner, wash in soapy water. Squeeze  
dry in a clean cloth. DO NOT OIL.  
OVAL AIR CLEANER REMOVAL / INSTALLATION  
[4] Clean base of air cleaner cartridge area carefully to  
prevent debris from entering engine.  
[1] Remove cover knob and cover.  
[2] Remove cartridge knob.  
[5] Place air cleaner pre-cleaner, if equipped, and cartridge  
into blower housing. Cartridge must fit securely in base.  
[3] Carefully lift air cleaner assembly (pre-cleaner, if  
equipped, and cartridge) from base over stud.  
[6] Align tabs on cover with slots of blower housing and  
replace cover.  
[7] Hook handle and close cover.  
Note: To clean pre-cleaner (if equipped), separate it from  
cartridge and wash soapy water. Squeeze dry in a clean  
cloth. Saturate in engine oil. Squeeze in clean, absorbent  
cloth to remove all EXCESS oil.  
TO OPEN AIR CLEANER COVER  
[4] Clean base carefully to prevent debris from entering  
carburetor.  
[5] Reassemble pre-cleaner on cartridge and place assem-  
bly over stud. Air cleaner must fit securely in base.  
[6] Tighten cartridge knob securely.  
[7] Replace cover and tighten cover knob securely.  
COVER  
KNOB  
PRE-CLEANER  
CARTRIDGE  
(if equipped)  
COVER  
CARTRIDGE  
KNOB  
CARTRIDGE &  
PRE-CLEANER  
5053  
CARTRIDGE  
496894  
PRE-CLEANER  
212403  
COVER  
STUD  
BASE  
TABS  
SLOTS  
12  
MAINTENANCE  
ENGINE AND ENGINE PARTS  
We recommend that you see an authorized Briggs & Stratton Service Dealer for all maintenance and service of the engine  
and engine parts. Use only genuine Briggs & Stratton parts.  
If you perform any maintenance on the engine, first disconnect the spark plug wire  
from the spark plug, and disconnect the battery at the negative terminal (electric  
WARNING  
starter engines only) to prevent unintentional sparking. Unintentional sparking can  
result in fire or electric shock. Unintentional start-up can result in entanglement,  
traumatic amputation or laceration. Use only correct tools.  
Do not strike the flywheel with a hammer or hard object because the flywheel may  
later shatter during operation.  
Do not tamper with governor spring, links or other parts to increase engine speed.  
WARNING  
MUFFLER  
FUEL SYSTEM  
WARNING  
Replacement parts for the muffler  
must be the same and installed in the  
same position as the original parts,  
otherwise fire can occur.  
Replacement parts for fuel system  
(cap, hoses, tanks, filters, etc.)  
must be the same as original parts,  
otherwise fire can occur.  
WARNING  
If muffler is equipped with spark arrester screen, remove  
screen for inspection. Replace screen if damaged or  
plugged.  
REPLACE FUEL FILTER (if equipped)  
Drain fuel tank or close  
FUEL FILTER  
fuel shut-off valve be-  
fore replacing fuel filter.  
Otherwise, fuel can leak  
out, creating a fire/ex-  
plosion hazard.  
PART NO. 394358  
(WITH FUEL PUMP)  
PART NO. 298090 OR 5018  
(WITHOUT FUEL PUMP)  
SPARK PLUG  
Use only Briggs & Stratton Spark Tester (part number  
19368) to check for spark.  
FUEL HOSE  
CLAMPS  
AIR COOLING SYSTEM  
Debris may clog the en-  
gines air cooling system.  
Remove blower housing  
and clean area shown to  
prevent overheating and  
engine damage.  
CLEAN OUT CHAFF AND  
DEBRIS  
Note: In some areas,  
.030(0.76 mm)  
WIRE GAGE  
local law requires using  
resistor spark plug to  
suppress ignition signals.  
If this engine was origi-  
nally equipped with resis-  
tor spark plug, use same  
type for replacement.  
RESISTOR P/N 491055  
CLEANING DEBRIS  
Daily or before every use, clean grass, chaff or accumu-  
lated debris from engine. Keep linkage, spring and  
controls clean. Keep area around and behind muffler free  
of any combustible debris.  
Engine parts should be kept clean to  
WARNING  
reduce the risk of overheating and  
ignition of accumulated debris. This is  
especially important if cutting tall grass.  
CAUTION: Do not use water to clean engine parts.  
Water could contaminate fuel system. Use a brush  
or dry cloth.  
CLEAN  
CLEAN  
CLEAN  
CLEAN  
Muffler,  
Spark Arrester  
Linkage, Springs,  
Controls  
Finger Guard  
Rotating Screen  
13  
ADJUSTMENTS  
TO ADJUST REMOTE CHOKE  
CONTROL ADJUSTMENTS  
CASING  
CLAMP  
SCREW  
WARNING  
[1] Hold choke control to CHOKE or START position.  
[2] Loosen casing clamp screw.  
[3] Pull casing, wire and choke lever in direction of  
arrow to end of travel.  
Prevent unintentional starting.  
[4] Tighten casing clamp screw.  
CARBURETOR ADJUSTMENT  
WARNING  
Before performing adjustments:  
Remove spark plug wire from spark plug.  
Disconnect battery at negative terminal (only  
engines with electric start).  
The manufacturer of the equipment on which this  
engine is installed specifies top speed at which the  
engine will be operated. DO NOT EXCEED this speed.  
Differences in fuel, temperature, altitude or load may require  
minor carburetor adjustment. Air cleaner and its cover must  
be assembled to carburetor before starting engine.  
The carburetor on this engine is equipped with an idle  
mixture valve with a limiter (see inset), which allows some  
adjustment, and an idle speed adjustment screw.  
TO ADJUST CARBURETOR  
TO ADJUST REMOTE THROTTLE  
If the engine does not start or if it runs roughly, the remote  
throttle control may need adjustment. See your authorized  
Briggs & Stratton dealer or follow the instructions below.  
CARBURETOR  
THROTTLE  
LEVER  
IDLE MIXTURE  
VALVE  
WITH LIMITER  
HOLE IN  
GOVERNOR  
CONTROL LEVER  
STOP  
SWITCH  
GOVERNOR  
CONTROL PLATE  
IDLE  
SPEED  
SCREW  
[1] To adjust idle speed, start engine and warm up  
about 5 minutes.  
[2] With engine running, place equipment throttle  
control in SLOW position.  
[3] Rotate carburetor throttle lever against the idle  
speed screw and hold it. Turn idle speed screw to  
obtain 1750 rpm (use a tachometer).  
GOVERNOR CONTROL RACK  
CASING CLAMP SCREW  
[1] Move remote throttle control to FAST position.  
[2] Hole in governor control lever (located just behind  
governor control plate) must align with hole in  
governor control plate, as illustrated above.  
[4] Then rotate idle mixture valve full travel clockwise  
and then counterclockwise.  
Note: DO NOT remove limiter caps. DO NOT  
force beyond limits.  
[3] If holes do not line up, loosen casing clamp screw  
and then move governor control rack until it does.  
[5] Then, position idle mixture valve in middle of travel.  
[6] Check idle speed. Re-adjust to 1750 rpm, if needed.  
[7] Move throttle control to FAST position. Engine  
should accelerate smoothly. If it does not, adjust  
idle mixture valve counterclockwise 1/8 turn.  
[4] Tighten casing clamp screw.  
[5] Check operation of throttle. Move throttle control to  
STOP position.  
Note: Engines operated at approximately 3000 to 5000 feet  
(900 to 1500 meters) above sea level may require a high alti-  
tude carburetor nozzle. If erratic performance is observed,  
contact a Briggs & Stratton Authorized Service Dealer for cost  
to install/purchase a high altitude carburetor nozzle.  
[6] Governor control lever must make good contact with  
stop switch (if equipped). Readjust if necessary.  
14  
SERVICE & STORAGE  
An illustrated shop manual includes common specifica-  
tions and detailed information covering adjustment, tune-  
up and repair of Briggs & Stratton single cylinder, OHV, 4  
cycle engines. It is available for purchase from an  
Authorized Briggs & Stratton Service Dealer or you can  
order it from the factory. Write:  
PARTIAL LIST OF GENUINE BRIGGS &  
STRATTON PARTS  
PART  
PART NO.  
Air cleaner cartridge  
Air cleaner pre-cleaner  
Cartridge and pre-cleaner  
Oil  
496894  
212403  
Briggs & Stratton Corporation  
Attn: Service Division  
P. O. Box 1144  
5053  
Milwaukee, WI 53201  
100005 or 100028  
491056  
Oil filter (3-1/2 in. long)  
Oil filter (2-1/4 in. long)  
Fuel filter (without filter)  
Fuel filter (with filter)  
Gas additive  
492932  
298090 (5018)  
394358  
5041  
Resistor spark plug  
491055  
Long life platinum spark plug  
(used on most OHV engines)  
5066  
Part No. 272147  
for all Models except  
28S700 & 311700  
Part No. 274008  
for Models  
28S700 & 311700  
Spark plug wrench  
Spark tester  
89838 (5023)  
19368  
Oil pump kit  
5056  
(uses standard electric drill to remove oil from engine quickly)  
SERVICE  
See an Authorized Briggs & Stratton Service Dealer. Each  
one carries a stock of Genuine Briggs & Stratton Parts and  
is equipped with special service tools. Trained mechanics  
assure expert repair service on all Briggs & Stratton  
engines. Only dealers advertising as Authorized Briggs &  
Strattonare required to meet Briggs & Stratton standards.  
When you purchase equipment powered by a  
Briggs & Stratton engine, you are assured of  
highly skilled, reliable service at more than  
30,000  
Authorized  
Service  
Dealers  
worldwide, including more than 4,000 Master  
Service Technicians. Look for these signs  
wherever Briggs & Stratton service is offered.  
You may locate your nearest Authorized Briggs & Stratton  
Service Dealer in our dealer locator map on our web site  
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directory under Engines, Gasolineor Gasoline  
Engines,or Lawn Mowersor similar category.  
Note: Walking fingers logo and Yellow Pagesare regis-  
tered trademarks in various jurisdictions.  
15  
SERVICE & STORAGE  
[2] While engine is still warm, change oil.  
STORAGE  
Engines stored over 30 days need special attention.  
[3] Remove spark plug and pour about 1 oz. (30 ml) of  
engine oil into cylinder. Replace spark plug and crank  
slowly to distribute oil.  
[1] To prevent gum from forming in fuel system or on  
essential carburetor parts:  
a) if fuel tank contains oxygenated or reformulated  
gasoline (gasoline blended with an alcohol or an  
ether), run engine until it stops from lack of fuel, or b) if  
fuel tank contains gasoline, either run engine until it  
stops from lack of fuel, or add a gasoline additive to the  
gas in the tank. (See parts list. Single use pouches of  
gas additive are available from your service dealer.) If  
you use a gas additive, run the engine for several  
minutes to circulate the additive through the carburetor.  
Then, engine and fuel can be stored up to 24 months.  
[4] Clean engine of surface debris, chaff or grass.  
[5]  
Store in a clean, dry area.  
WARNING Do not store in same area  
as a stove, furnace, water  
heater, or other appliance  
that uses a pilot light or  
has a device that can  
create a spark.  
16  
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Briggs & Stratton Corporation (B&S), the California Air Resources Board (CARB)  
and the United States Environmental Protection Agency (U.S. EPA)  
Emission Control System Warranty Statement (Owner’s Defect Warranty Rights and Obligations)  
EMISSION CONTROL WARRANTY COVERAGE IS APPLICABLE  
TO CERTIFIED ENGINES PURCHASED IN CALIFORNIA IN 1995  
AND THEREAFTER, WHICH ARE USED IN CALIFORNIA, AND  
TO CERTIFIED MODEL YEAR 1997 AND LATER ENGINES  
WHICH ARE PURCHASED AND USED ELSEWHERE IN THE  
UNITED STATES (AND AFTER JANUARY 1, 2001 IN CANADA).  
California and United States Emission Control Defects Warranty Statement  
The California Air Resources Board (CARB), U.S. EPA and B&S are  
pleased to explain the Emission Control System Warranty on your  
model year 2000 and later small off-road engine (SORE). In California,  
new small off-road engines must be designed, built and equipped to  
meet the State’s stringent anti-smog standards. Elsewhere in the  
United States, new non-road, spark-ignition engines certified for model  
year 1997 and later, must meet similar standards set forth by the U.S.  
EPA. B&S must warrant the emission control system on your engine for  
the periods of time listed below, provided there has been no abuse, ne-  
glect or improper maintenance of your small off-road engine.  
Your emission control system includes parts such as the carburetor,  
air cleaner, ignition system, muffler and catalytic converter. Also in-  
cluded may be connectors and other emission related assemblies.  
Where a warrantable condition exists, B&S will repair your small off-  
road engine at no cost to you including diagnosis, parts and labor.  
Briggs & Stratton Emission Control Defects Warranty Coverage  
Small off-road engines are warranted relative to emission control  
parts defects for a period of two years, subject to provisions set forth  
below. If any covered part on your engine is defective, the part will be  
repaired or replaced by B&S.  
Owner’s Warranty Responsibilities  
As the small off-road engine owner, you are responsible for the per-  
formance of the required maintenance listed in your Operating and  
Maintenance Instructions. B&S recommends that you retain all your  
receipts covering maintenance on your small off-road engine, but  
B&S cannot deny warranty solely for the lack of receipts or for your  
failure to ensure the performance of all scheduled maintenance.  
You are responsible for presenting your small off-road engine to an  
Authorized B&S Service Dealer as soon as a problem exists. The  
undisputed warranty repairs should be completed in a reasonable  
amount of time, not to exceed 30 days.  
If you have any questions regarding your warranty rights and re-  
sponsibilities, you should contact a B&S Service Representative at  
1-414-259-5262.  
The emission warranty is a defects warranty. Defects are judged on  
normal engine performance. The warranty is not related to an in-use  
emission test.  
As the small off-road engine owner, you should however be aware  
that B&S may deny you warranty coverage if your small off-road en-  
gine or a part has failed due to abuse, neglect, improper mainte-  
nance or unapproved modifications.  
Briggs & Stratton Emission Control Defects Warranty Provisions  
The following are specific provisions relative to your Emission Control Defects Warranty Coverage. It is in addition to the B&S engine warranty  
for non-regulated engines found in the Operating and Maintenance Instructions.  
1. Warranted Parts  
3. No Charge  
Repair or replacement of any Warranted Part will be performed  
Coverage under this warranty extends only to the parts listed be-  
low (the emission control systems parts) to the extent these  
parts were present on the engine purchased.  
at no charge to the owner, including diagnostic labor which leads  
to the determination that a Warranted Part is defective, if the  
diagnostic work is performed at an Authorized B&S Service  
Dealer. For emissions warranty service contact your nearest Au-  
thorized B&S Service Dealer as listed in the “Yellow Pages” un-  
der “Engines, Gasoline,” “Gasoline Engines,” “Lawn Mowers,”  
or similar category.  
a. Fuel Metering System  
Cold start enrichment system  
Carburetor and internal parts  
Fuel Pump  
4. Claims and Coverage Exclusions  
b. Air Induction System  
Warranty claims shall be filed in accordance with the provisions  
of the B&S Engine Warranty Policy. Warranty coverage shall be  
excluded for failures of Warranted Parts which are not original  
B&S parts or because of abuse, neglect or improper mainte-  
nance as set forth in the B&S Engine Warranty Policy. B&S is not  
liable to cover failures of Warranted Parts caused by the use of  
add-on, non-original, or modified parts.  
Air cleaner  
Intake manifold  
c. Ignition System  
Spark plug(s)  
Magneto ignition system  
5. Maintenance  
d. Catalyst System  
Any Warranted Part which is not scheduled for replacement as re-  
quired maintenance or which is scheduled only for regular inspec-  
tion to the effect of “repair or replace as necessary” shall be war-  
ranted as to defects for the warranty period. Any Warranted Part  
which is scheduled for replacement as required maintenance  
shall be warranted as to defects only for the period of time up to  
the first scheduled replacement for that part. Any replacement  
part that is equivalent in performance and durability may be used  
in the performance of any maintenance or repairs. The owner is  
responsible for the performance of all required maintenance, as  
defined in the B&S Operating and Maintenance Instructions.  
Catalytic converter  
Exhaust manifold  
Air injection system or pulse valve  
e. Miscellaneous Items Used in Above Systems  
Vacuum, temperature, position, time sensitive valves  
and switches  
Connectors and assemblies  
2. Length of Coverage  
B&S warrants to the initial owner and each subsequent purchaser  
that the Warranted Parts shall be free from defects in materials  
and workmanship which caused the failure of the Warranted  
Parts for a period of two years from the date the engine is deliv-  
ered to a retaqil purchaser.  
6. Consequential Coverage  
Coverage hereunder shall extend to the failure of any engine  
components caused by the failure of any Warranted Part still un-  
der warranty.  
In the USA and Canada, a 24 hour hot line, 1-800-233-3723, has a menu of pre-recorded messages offering you engine maintenance information.  
17  
About your engine warranty: (see next page for statement of LIMITED WARRANTY).  
Briggs & Stratton welcomes warranty repair and apologizes  
to you for being inconvenienced. Any Authorized Service  
Dealer may perform warranty repairs. Most warranty repairs  
are handled routinely, but sometimes requests for warranty  
service may not be appropriate. For example, warranty would  
not apply if engine damage occurred because of misuse, lack  
of routine maintenance, shipping, handling, warehousing or  
improper installation. Similarly, warranty is void if the serial  
number of the engine has been removed or the engine has  
been altered or modified.  
4. Parts which are scored or broken because an engine was  
operated with insufficient or contaminated lubricating oil,  
or an incorrect grade of lubricating oil (check oil level daily  
or after every 8 hours of operation. Refill when necessary  
and change at recommended intervals.) OIL GARD  
may not shut down running engine. Engine damage may  
occur if oil level is not properly maintained. Read Operat-  
ing & Maintenance Instructions.  
5. Repair or adjustment of associated parts or assemblies  
such as clutches, transmissions, remote controls, etc.,  
which are not manufactured by Briggs & Stratton.  
If a customer differs with the decision of the Service Dealer, an  
investigation will be made to determine whether the warranty  
applies. Ask the Service Dealer to submit all supporting facts to  
its Distributor or the Factory for review. If the Distributor or the  
Factory decides that the claim is justified, the customer will be  
fully reimbursed for those items that are defective. To avoid  
misunderstanding which might occur between the customer  
and the Dealer, listed below are some of the causes of engine  
failure that the warranty does not cover.  
6. Damage or wear to parts caused by dirt, which entered  
the engine because of improper air cleaner maintenance,  
re-assembly, or use of a non-original air cleaner element  
or cartridge. (At recommended intervals, clean and re-oil  
the Oil-Foam element or the foam pre-cleaner, and re-  
place the cartridge.) Read Operating & Maintenance  
Instructions.  
7. Parts damaged by overspeeding, or overheating caused  
by grass, debris, or dirt, which plugs or clogs the cooling  
fins, or flywheel area, or damage caused by operating the  
engine in a confined area without sufficient ventilation.  
(Clean fins on the cylinder, cylinder head and flywheel at  
recommended intervals.) Read Operating & Maintenance  
Instructions.  
Normal wear:  
Engines, like all mechanical devices, need periodic parts ser-  
vice and replacement to perform well. Warranty will not cover  
repair when normal use has exhausted the life of a part or an  
engine.  
8. Engine or equipment parts broken by excessive vibration  
caused by a loose engine mounting, loose cutter blades,  
unbalanced blades or loose or unbalanced impellers, im-  
proper attachment of equipment to engine crankshaft,  
overspeeding or other abuse in operation.  
Improper maintenance:  
The life of an engine depends upon the conditions under  
which it operates, and the care it receives. Some applications,  
such as tillers, pumps and rotary mowers, are very often used  
in dusty or dirty conditions, which can cause what appears to  
be premature wear. Such wear, when caused by dirt, dust,  
spark plug cleaning grit, or other abrasive material that has  
entered the engine because of improper maintenance, is not  
covered by warranty.  
9. A bent or broken crankshaft, caused by striking a solid ob-  
ject with the cutter blade of a rotary lawn mower, or exces-  
sive v-belt tightness.  
10. Routine tune-up or adjustment of the engine.  
11. Engine or engine component failure, i.e., combustion  
chamber, valves, valve seats, valve guides, or burned  
starter motor windings, caused by the use of alternate  
fuels such as, liquified petroleum, natural gas, altered  
gasolines, etc.  
This warranty covers engine related defective material  
and/or workmanship only, and not replacement or refund  
of the equipment to which the engine may be mounted.  
Nor does the warranty extend to repairs required be-  
cause of:  
Warranty is available only through service dealers which  
have been authorized by Briggs & Stratton Corporation.  
1. PROBLEMS CAUSED BY PARTS THAT ARE NOT  
ORIGINAL BRIGGS & STRATTON PARTS.  
You may locate your nearest Authorized Briggs & Stratton  
Service Dealer in our dealer locator map at  
2. Equipment controls or installations that prevent starting,  
cause unsatisfactory engine performance, or shorten en-  
gine life. (Contact equipment manufacturer.)  
3. Leaking carburetors, clogged fuel pipes, sticking valves,  
or other damage, caused by using contaminated or stale  
fuel. (Use clean, fresh, lead-free gasoline and Briggs &  
Stratton gasoline stabilizer, Part No. 5041.)  
Your nearest Authorized Service Dealer is also listed in  
the “Yellow Pages ” of your telephone directory under  
“Engines, Gasoline” or “Gasoline Engines,” “Lawn  
Mowers,” or similar category.  
Briggs & Stratton Engines Are Made Under One Or More Of The Following Patents: Design D-247,177 (Other Patents Pending)  
5,894,715  
5,823,153  
5,819,513  
5,813,384  
5,809,958  
5,765,713  
5,645,025  
5,642,701  
5,606,948  
5,606,851  
5,548,955  
5,546,901  
5,503,125  
5,501,203  
5,497,679  
5,320,795  
5,271,363  
5,269,713  
5,265,700  
5,243,878  
5,235,943  
5,197,425  
5,197,422  
5,191,864  
5,188,069  
5,186,142  
5,138,996  
5,105,331  
5,086,890  
5,070,829  
5,058,544  
5,040,503  
5,040,644  
5,009,208  
4,996,956  
4,995,357  
4,977,879  
4,971,219  
4,895,119  
4,875,448  
4,819,593  
4,719,682  
4,694,792  
4,684,917  
4,633,556  
4,630,498  
4,522,080  
4,520,288  
4,453,507  
4,430,984  
DES. 309,458  
DES. 309,457  
DES. 308,871  
DES. 308,872  
DES. 356,951  
DES. 361,771  
DES. 375,963  
In the USA and Canada, a 24 hour hot line, 1-800-233-3723, has a menu of pre-recorded messages offering you engine maintenance information.  
18  
BRIGGS & STRATTON ENGINE OWNER WARRANTY POLICY  
effective July 1, 2000  
Replaces all undated Warranties and all Warranties  
dated before July 1, 2000  
LIMITED WARRANTY  
“Briggs & Stratton Corporation will repair or replace, free of charge, any part, or parts of the engine that are defective in material  
or workmanship or both. Transportation charges on parts submitted for repair or replacement under this Warranty must be  
borne by purchaser. This warranty is effective for the time periods and subject to the conditions provided for in this policy. For  
listed in the ‘Yellow Pages ’ under ‘Engines, Gasoline,’ ‘Gasoline Engines,’ ‘Lawn Mowers’ or similar category. THERE IS NO  
OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS  
FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITTED  
BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR CONSEQUENTIAL DAMAGES  
UNDER ANY AND ALL WARRANTIES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. Some  
states do not allow limitations on how long an implied warranty lasts, and some states do not allow the exclusion or limitation of  
incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you  
specific legal rights and you may also have other rights which vary from state to state.”  
Briggs & Stratton Corporation  
F. P. Stratton, Jr.  
Chairman and Chief Executive Officer  
WARRANTY PERIOD***  
WITHIN U.S.A. AND CANADA  
OUTSIDE U.S.A. AND CANADA  
CONSUMER  
COMMERCIAL  
CONSUMER  
COMMERCIAL  
ENGINES  
USE*  
USE*  
USE*  
USE*  
All Vanguard engines.  
2 year  
2 year  
2 year }  
2 year }  
All Diamond Plus , Industrial Plus , I/C  
engines and sleeve bore Intek series.**  
2 year  
1 year  
2 year }  
1 year  
Quantum and Diamond Power and Kool  
Bore Intek series.**  
2 year  
90 days  
2 year {}Z  
90 days  
All standard engines installed on lawn mowers,  
riders, edgers, chippers, shredders, tillers and all  
Sno/Gard engines.  
2 year  
1 year  
90 days  
90 days  
1 year  
1 year  
90 days  
90 days  
All other standard engines and Classic series.  
*
The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the  
period of time stated in the table above. “Consumer use” means personal residential household use by a retail consumer.  
“Commercial use” means all other uses, including use for commercial, income producing or rental purposes. Once an engine  
has experienced commercial use, it shall thereafter be considered as a commercial use engine for purposes of this warranty.  
Engines used in competitive racing or on commercial or rental tracks are not warranted.  
** Touch-N-Mow starter on Quantum and Intek series engines (if equipped). Five (5) year “consumer use” or 90 days  
“commercial use.”  
*** A two year warranty applies to the emission control system on engines certified by EPA and CARB.  
{
}
One (1) year in Australia, New Zealand, Middle East and Africa.  
One (1) year in India.  
Z One (1) year Kool Bore Intek series, consumer use outside U.S.A. and Canada.  
WARRANTY REGISTRATION IS NOT NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON ENGINES.  
SAVE YOUR PROOF OF PURCHASE RECEIPT.  
IF YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED,  
THE MANUFACTURING DATE OF THE ENGINE WILL BE USED TO DETERMINE THE WARRANTY PERIOD.  
In the USA and Canada, a 24 hour hot line, 1-800-233-3723, has a menu of pre-recorded messages offering you engine maintenance information.  
19  
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