IDEAL INDUSTRIES, INC.
TECHNICAL MANUAL
MODEL: 61-095
The Service Information provides the following information:
• Precautions and safety information
• Specifications
• Performance test procedure
• Calibration and calibration adjustment procedure
• Basic maintenance (cleaning, replacing the battery)
Form number: TM61095
Revision: 2. Date: Sep 2002
Form number TM61095
Rev 2 September 2002
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Page 1
Introduction
Warning
To avoid shock or injury, do not perform the verification tests or calibration procedures
described in this manual unless you are qualified to do so.
The information provided in this document is for the use of qualified personnel only.
Caution
The 61-095 contains parts that can be damaged by static discharge.
Follow the standard practices for handling static sensitive devices.
For additional information about IDEAL INDUSTRIES, INC. and it’s products,
and services, visit IDEAL INDUSTRIES, INC. web site at:
Precautions and Safety Information
Use the meter only as described in the Users Manual. If you do not do so, the protection provided
by the meter may be impaired. Read the “Safety Information” page before servicing this product.
In this manual, a Warning identifies conditions and actions that pose hazard(s) to the user; a
Caution identifies conditions and actions that may damage the meter or the test instruments.
The Symbols
The symbols used on the meter and in this manual are explained in Table A.
Table A. The Symbols
Symbol
Meaning
Symbol
Meaning
Alternating signal
Battery
Direct signal
Earth ground
CAT III
IEC overvoltage Category III
Double insulated
Take appropriate precautions.
Hazardous voltage may be
present
Refer to the manual. Important
information.
Form number TM61095
Rev 2 September 2002
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Page 2
SAFETY
Review the following safety precautions to avoid injury and prevent damage to this product or any products
connected to it. To avoid potential hazards, use the product only as specified.
CAUTION. These statements identify conditions or practices that could result in damage to the
equipment or other property.
WARNING. These statements identify conditions or practices that could result in personal injury or
loss of life.
Specific precautions
Do not operate without covers. To avoid personal injury, do not apply any voltage or current to the
product without the covers in place.
Electric overload. Never apply a voltage to a connector on the product that is outside the range specified for
that connector.
Avoid electric shock. To avoid injury or loss of life, do not connect or disconnect probes or test leads while
they are connected to a voltage source.
Do not operate in wet/damp conditions. To avoid electric shock, do not operate this product in wet or damp
conditions.
Form number TM61095
Rev 2 September 2002
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Page 3
SPECIFICATIONS
All specifications are warranted unless noted typical and apply to the 61-095.
Stated accuracies are at 23ºC ± 5ºC at less than 80% relative humidity and without the battery
indicator displayed.
General specifications
Characteristics
Description
LCD display digits
Display count
3 ½
2,000
Numeric update rate
Polarity display
2.5 times / sec
Automatic
Overrange display
“OL” is displayed
Low voltage indicator
is indicated
Automatic power-off time
Power source
Automatic backlit off = 30 minutes
One 9V dry cell battery
Maximum input voltage
600V CAT III between V and COM
Maximum floating voltage
V connector
600V CAT III between any terminal and earth ground
V
, V , Ω,
Temperature Coefficient
Battery Life
0.2 x (Spec. Accuracy) / ºC, < 18ºC or > 28ºC
250 hours typical (alkaline)
Form number TM61095
Rev 2 September 2002
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Page 4
Measurement Characteristics
Accuracy is ±(% reading + number of digits) at 23ºC ± 5ºC, less than 80% R.H.
Voltage
Function
Range
Accuracy
Overload protection
V
600 Vrms
± (1.5%+ 3 dgt) 40Hz ~ 500Hz
600 Vrms
V
600 V
± (1% + 2 dgt)
Input impedance: 1MΩ // less than 100pF.
Resistance & Continuity
Function
Range
Accuracy
Overload protection
Ω
2000 Ω
± (1% + 2 dgt)
600 Vrms
Max. open circuit voltage: 3V
Continuity check: Internal sounds activates if the resistance of the circuit under test is less than 25 Ω.
It will then turn off if the resistance is increased beyond 400 Ω.
AC Current
Function
Range
Accuracy
Overload protection
A
200.0A
± (3% + 3 dgt)*45Hz ~ 66Hz
200A
* Adjacent conductor influence: <0.05 A/A
Form number TM61095
Rev 2 September 2002
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Page 5
Physical and Environmental Characteristics
Physical Characteristics
Description
Dimensions (H x W x D)
188mm x 66mm x 42mm
Weight (with battery)
Environmental Characteristics
Temperature operating
Non-Operating
0.3Kg
Description
0 to + 50ºC
-20 to + 60ºC
Humidity (operating)
Altitude Operating
Non-Operating
< 80% R.H.
2,000 m (6560 ft.)
12,300 m (40354 ft.)
MIL-T-28800E (5 ~ 55Hz, 3g maximum)
12mm (0.5”)
Vibration & shock Operating
Conductor Size
Indoor Use
Indoor Use
Certifications and Compliances
Safety
Designed to IEC 1010-1, UL3111-1 and CSA specifications
IEC 1010 600V CAT. III
Input rating
Over voltage category
CAT III: Distribution level mains, fixed installation.
CAT II: Local level mains, appliances, portable equipment.
CAT I: Signal level, special equipment or parts of equipment,
telecommunication, electronics.
Do not operate in environments where conductive pollutants may
be present.
Pollution Degree 2
Meets the intent of Directive 89/336/EEC for Electromagnetic
Compatibility and Low Voltage Directive 73/23/EEC for
Product Safety. Compliance was demonstrated to the following
specifications as listed in the official Journal of the European
Communities:
EC Declaration of Conformity EN 55011 Class A: Radiated and Conducted
Emissions.
EN 50082-1 Immunity: IEC 801-2 Electrostatic Discharge
IEC 801-3 RF Radiated
EN 61010-1 Safety requirements for electrical equipment for
measurement, control, and laboratory use.
Form number TM61095
Rev 2 September 2002
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Page 6
Required Equipment
Required equipment is listed in Table B. If the recommended models are not available, equipment with
equivalent specifications may be used.
Repairs or servicing should be performed only by qualified personnel.
Table B. Required Equipment
Equipment
Required Characteristics
Recommended Model
AC Voltage Range: 0-750V AC
Accuracy: ±0.07% (Basic)
Frequency Range: 40 ~ 500Hz
Accuracy: ± 2%
Fluke 5500 or Wavetek
9100 Calibrator or
Equivalent
DC Voltage Range: 0-1000V DC
Accuracy: ±0.006% (Basic)
Calibrator
Current Range: 0 ~ 100A
Accuracy: AC (40Hz to 100Hz): ±0.08% (Basic)
Ballantine 1620A
Resistance Range: 1Ω ~ 2000Ω
Accuracy: ±0.03% (Basic)
Form number TM61095
Rev 2 September 2002
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Page 7
Basic Maintenance
Warning
To avoid shock, remove the test leads and any input signals before
opening the case or replacing the battery or fuses.
Opening the Meter Case
Caution
To avoid unintentional short circuit, always place the uncovered meter
assembly on a protective surface. When the case of the meter is
open, circuit connections are exposed.
To open the meter case, refer to Figure 1 and do the following:
1. Disconnect test leads from any live source, turn the rotary switch to OFF, and remove the test leads from
the front terminals.
2. Remove the battery door by using a screwdriver to turn the battery door screws turn counter-clockwise.
3. The case bottom is secured to the case top by three screws. Using a screwdriver, remove the three screws.
Replacing the Battery
The meter is powered by a single 9V battery. To replace the battery, refer to Figure 1.
Figure 1
Cleaning
Periodically wipe the case with a dry cloth and detergent. Do not use abrasives or solvents.
Form number TM61095
Rev 2 September 2002
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Page 8
Performance Tests
The following performance tests verify the complete operability of the meter and check the accuracy of each
meter function against the meter’s specifications.
Accuracy specifications are valid for a period of one year after calibration, when measured at an operating
temperature of 18ºC to 28ºC and at a maximum of 80% relative humidity.
To perform the following tests, it is not necessary to open the case; no adjustments are necessary. Merely
make the required connections, apply the designated inputs, and determine if the reading on the meter display
falls within the acceptable range indicated.
If the meter fails any of these tests, it needs calibration adjustment or repair.
Testing the Voltage Function
To verify accuracy in the AC voltage ranges, do the following:
1. Connect the calibrator to the VΩ and COM inputs on the meter.
2. Set the calibrator for the voltage and frequency from step 1 to 6 in Table 1.
3. Compare the reading on the meter display with the display reading shown in Table 1.
4. If the display reading falls outside of the range shown in Table 1, the meter does not meet specification.
Table 1 AC Voltage Test:
Step
Input
Frequency
Reading
1
2
3
4
5
6
3V
50Hz
500Hz
50Hz
0 to 6
3V
0 to 6
100V
100V
600V
600V
95 to 105
95 to 105
588 to 612
588 to 612
500Hz
50Hz
500Hz
5. Turn the rotary switch to “V ” position.
6. Set the calibration for the voltage from step 1 to 3 in Table 2.
7. Compare the reading on the meter display with the display reading shown in Table 2.
8. If the display reading falls outside of the range shown in Table 2, the meter does not meet specification.
Table 2 DC Voltage Test:
Step
Input
Reading
1
2
3
3V
1 to 5
100V
600V
97 to 103
592 to 608
Form number TM61095
Rev 2 September 2002
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Page 9
Testing the Resistance Function
To verify the accuracy of the resistance function, do the following:
1. Connect the calibrator to VΩ and COM on the meter.
2. Turn the rotary switch to Ω.
3. Apply the inputs for step 1-4 in Table 3.
4. Compare the meter display readings to the display readings in Table 3.
5. If the display reading falls outside of the range shown in Table 3, the meter does not meet specification.
Table 3 Resistance Test:
Step
Source
Reading
1
2
3
4
100 Ω
180 Ω
97 to 103
176 to 184
1000 Ω
1800 Ω
988 to 1012
1780 to 1820
Max. Open Circuit Voltage: 3V
Continuity check: Beeper sounds if the resistance of the circuit under test is less than 25 Ω. It will then
turn off if the resistance is increased beyond 400 Ω.
Amp (A) Function
1. Turn the rotary switch to A
position.
2. Refer to Figure 1 and disconnect probes from probe test points.
3. Place the conductor anywhere within the sensor zone as shown in the shaded areas of Figure 2.
4. Apply the inputs for steps 1 - 4 in Table 4.
5. For each input, compare the reading on the meter display to the reading in Table 4.
6. If the display reading falls outside of the range shown in Table 4, the meter does not meet specification.
Table 4 ACA Test:
Step
Source
Frequency
Reading
1
2
3
4
19.0A
19.0A
50Hz
500Hz
50Hz
18.1 to 19.9
18.1 to 19.9
190.0A
190.0A
184.0 to 196.0
184.0 to 196.0
500Hz
Form number TM61095
Rev 2 September 2002
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Page 10
O
K
Figure 2
Top shows correct method; bottom shows incorrect method.
Calibration
Calibrate the meter once a year to ensure that it performs according to specifications.
Perform calibration at an ambient temperature of 23ºC ± 2ºC and relative humidity of 75% or less.
Calibration for the Model 61-095:
1. Disconnect the test leads from any circuit under test and turn off tester.
2. Loosen the screws from the battery cover, remove battery cover and pull the battery out of battery box
with battery still connected.
3. Loosen the three screws from the bottom case.
4. Lift the bottom case.
(A) DCV Calibration (Adjust VR1; See Figure 3)
5. Set the test to DCV function.
6. Set the output of calibrator for DCV 600V and connect to V and COM test probes.
7. Using a small flat-tipped screwdriver adjust the potentiometer VR1 until the display reads 600.
8. Disconnect the output terminals of DCV calibrator.
(B) ACV Calibration (Adjust VR2; See Figure 3)
9. Set the tester to ACV function.
10. Set the output of ACV calibration for 300V 50Hz and connect to V and COM test probes.
11. Using a small flat-tipped screwdriver adjust the potentiometer VR2 until the display reads 300.
12. Disconnect the output terminals of ACV calibrator.
(C) ACA Calibration (Adjust VR3; See Figure 3)
13. Set the tester to ACA function.
14. Flow the current of ACA 100.0A 50Hz around the suitable wire or conductor.
15. Place conductor anywhere within the sensor zone.
16. Using a small flat-tip screwdriver adjust the potentiometer VR3 until display reads 100.0 to 100.1.
Remove the tester away from the wire or conductor.
Form number TM61095
Rev 2 September 2002
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Page 11
Figure 3 - Calibration Adjustment Points
Form number TM61095
Rev 2 September 2002
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