IBM Engraver EGX 600 User Manual

User’s Manual  
Thank you very much for purchasing the product.  
• To ensure correct and safe usage with a full understanding of this product's performance, please be sure to read through this  
manual completely and store it in a safe location.  
• Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.  
• The contents of this operation manual and the specifications of this product are subject to change without notice.  
• The operation manual and the product have been prepared and tested as much as possible. If you find any misprint or error,  
please inform us.  
• Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur through use of this  
product, regardless of any failure to perform on the part of this product.  
• Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur with respect to any  
article made using this product.  
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GENERAL SAFETY RULES  
WARNING ! Read and understand all instructions. Failure to follow all instructions listed below, may  
result in electric shock, fire and/or serious personal injury.  
SAVE THESE INSTRUCTIONS.  
Work Area  
Tool Use and Care  
Keep your work area clean and well lit. Cluttered benches  
and dark areas invite accidents.  
Use clamps or other practical way to secure and support  
the workpiece to a stable platform. Holding the work by hand  
or against your body is unstable and may lead to loss of control.  
Do not operate power tools in explosive atmospheres, such  
as in the presence of flammable liquids, gases, or dust.  
Power tools create sparks which may ignite the dust or fumes.  
Do not force tool. Use the correct tool for your application.  
The correct tool will do the job better and safer at the rate for  
which it is designed.  
Keep bystanders, children, and visitors away while  
operating a power tool. Distractions can cause you to lose  
control.  
Do not use tool if switch does not turn it on or off. Any tool  
that cannot be controlled with the switch is dangerous and must  
be repaired.  
Electrical Safety  
Disconnect the plug from the power source before making  
any adjustments, changing accessories, or storing the tool.  
Such preventive safety measures reduce the risk of starting the  
tool accidentally.  
Grounded tools must be plugged into an outlet properly  
installed and grounded in accordance with all codes and  
ordinances. Never remove the grounding prong or modify  
the plug in any way. Do not use any adaptor plugs. Check  
with a qualified electrician if you are in doubt as to whether  
the outlet is properly grounded. If the tools should electrically  
malfunction or break down, grounding provides a low resistance  
path to carry electricity away from the user.  
Store idle tools out of reach of children and other untrained  
persons. Tools are dangerous in the hands of untrained users.  
Maintain tools with care. Keep cutting tools sharp and clean.  
Properly maintained tools, with sharp cutting edges are less  
likely to bind and are easier to control.  
Avoid body contact with grounded surfaces such as pipes,  
radiators, ranges and refrigerators. There is an increased risk  
of electric shock if your body is grounded.  
Check for misalignment or binding of moving parts,  
breakage of parts, and any other condition that may affect  
the tools operation. If damaged, have the tool serviced  
before using. Many accidents are caused by poorly maintained  
tools.  
Don't expose power tools to rain or wet conditions. Water  
entering a power tool will increase the risk of electric shock.  
Do not abuse the cord. Never use the cord to carry the tools  
or pull the plug from an outlet. Keep cord away from heat,  
oil, sharp edges or moving parts. Replace damaged cords  
immediately. Damaged cords increase the risk of electric shock.  
Use only accessories that are recommended by the  
manufacturer for your model. Accessories that may be suitable  
for one tool, may become hazardous when used on another  
tool.  
When operating a power tool outside, use an outdoor  
extension cord marked "W-A" or "W." These cords are rated  
for outdoor use and reduce the risk of electric shock.  
SERVICE  
Tool service must be performed only by qualified repair  
personnel. Service or maintenance performed by unqualified  
personnel could result in a risk of injury.  
Personal Safety  
Stay alert, watch what you are doing and use common sense  
when operating a power tool. Do not use tool while tired or  
under the influence or drugs, alcohol, or medication. A  
moment of inattention while operating power tools may result in  
serious personal injury.  
When servicing a tool, use only identical replacement parts.  
Follow instructions in the Maintenance section of this  
manual. Use of unauthorized parts or failure to follow  
Maintenance Instructions may create a risk or electric shock or  
injury.  
Dress properly. Do not wear loose clothing or jewelry.  
Contain long hair. Keep your hair, clothing, and gloves away  
from moving parts. Loose clothes, jewelry, or long hair can be  
caught in moving parts.  
Avoid accidental starting. Be sure switch is off before  
plugging in. Carrying tools with your finger on the switch or  
plugging in tools that have the switch on invites accidents.  
Remove adjusting keys or switches before turning the tool  
on. A wrench or a key that is left attached to a rotating part of  
the tool may result in personal injury.  
Do not overreach. Keep proper footing and balance at all  
times. Proper footing and balance enables better control of the  
tool in unexpected situations.  
Use safety equipment. Always wear eye protection. Dust  
mask, non-skid safety shoes, hard hat, or hearing protection  
must be used for appropriate conditions.  
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RÉGLES DE SÉCURITÉ GÉNÉRALES  
AVERTISSEMENT ! Vous devez lire et comprendre toutes les instructions. Le non-respect, même  
partiel, des instructions ci-après entraîne un risque de choc électrique, d'incendie et/ou de blessures graves.  
CONSERVEZ CES INSTRUCTIONS  
Enlevez les clés de réglage ou de serrage avant de démarrer  
l'outil. Une clé laissée dans une pièce tournante de l'outil peut  
provoquer des blessures.  
Aire de travail  
Veillez à ce que l'aire de travail soit propre et bien éclairée.  
Le désordre et le manque de lumière favorisent les accidents.  
Ne vous penchez pas trop en avant. Maintenez un bon appui  
et restez en équilibre en tout temps. Un bonne stabilité vous  
permet de mieux réagir à une situation inattendue.  
N'utilisez pas d'outils électriques dans une atmosphère  
explosive, par exemple en présence de liquides, de gaz ou  
de poussières inflammables. Les outils électriques créent des  
étincelles qui pourraient enflammer les poussières ou les  
vapeurs.  
Utilisez des accessoires de sécurité. Portez toujours des  
lunettes ou une visière. Selon les conditions, portez aussi un  
masque antipoussière, des bottes de sécurité antidérapantes,  
un casque protecteur et/ou un appareil antibruit.  
Tenez à distance les curieux, les enfants et les visiteurs  
pendant que vous travaillez avec un outil électrique. Ils  
pourraient vous distraire et vous faire une fausse manoeuvre.  
Utilisation et entretien des outils  
Immobilisez le matériau sur une surface stable au moyen  
de brides ou de toute autre façon adéquate. Le lait de tenir  
la pièce avec la main ou contre votre corps offre une stabilité  
insuffisante et peut amener un dérapage de l'outil.  
Sécurité électrique  
Les outils mis à la terre doivent être branchés dans une  
prise de courant correctement installée et mise à la terre  
conformément à tous les codes et réglements pertinents.  
Ne modifiez jamais la fiche de quelque façon que ce soit,  
par exemple en enlevant la broche de mise à la terre.  
N'utilisez pas d'adaptateur de fiche. Si vous n'êtes pas  
certain que la prise de courant est correctement mise à la  
terre, adressez-vous à un électricien qualifié. En cas de  
défaillance ou de défectuosité électrique de l'outil, une mise à  
la terre offre un trajet de faible résistance à l'électricité qui  
autrement risquerait de traverser l'utilisateur.  
Ne forcez pas l'outil. Utilisez l'outil approprié à la tâche.  
L'outil correct fonctionne mieux et de façon plus sécuritaire.  
Respectez aussi la vitesse de travail qui lui est propre.  
N'utilisez pas un outil si son interrupteur est bloqué. Un  
outil que vous ne pouvez pas commander par son interrupteur  
est dangereux et doit être réparé.  
Débranchez la fiche de l'outil avant d'effectuer un réglage,  
de changer d'accessoire ou de ranger l'outil. De telles  
mesures préventives de sécurité réduisent le risque de  
démarrage accidentel de l'outil.  
Évitez tout contact corporel avec des surfaces mises à la  
terre (tuyauterie, radiateurs, cuisinières, réfrigérateurs, etc.).  
Le risque de choc électrique est plus grand si votre corps est en  
contact avec la terre.  
Rangez les outils hors de la portée des enfants et d'autres  
personnes inexpérimentées. Les outils sont dangereux dans  
les mains d'utilisateurs novices.  
N'exposez pas les outils électriques à la pluie ou à l'eau. La  
présence d'eau dans un outil électrique augmente le risque de  
choc électrique.  
Prenez soin de bien entretenir les outils. Les outils de coupe  
doivent être toujours bien affûtés et propres. Des outils bien  
entretenus, dont les arêtes sont bien tranchantes, sont moins  
susceptibles de coincer et plus faciles à diriger.  
Ne maltraitez pas le cordon. Ne transportez pas l'outil par  
son cordon et ne débranchez pas la fiche en tirant sur le  
cordon. N'exposez pas le cordon à la chaleur, à des huiles,  
à des arêtes vives ou à des pièces en mouvement.  
Remplacez immédiatement un cordon endommagé. Un  
cordon endommagé augmente le risque de choc électrique.  
Soyez attentif à tout désalignement ou coincement des  
pièces en mouvement, à tout bris ou à toute autre condition  
préjudiciable au bon fonctionnement de l'outil. Si vous  
constatez qu'un outil est endommagé, faites-le réparer  
avant de vous en servir. De nombreux accidents sont causés  
par des outils en mauvais état.  
Lorsque vous utilisez un outil électrique à l'extérieur,  
employez un prolongateur pour l'extérieur marqué "W-A"  
ou "W". Ces cordons sont faits pour êntre utilisés à l'extérieur  
et réduisent le risque de choc électrique.  
N'utilisez que des accessoires que le fabricant recommande  
pour votre modèle d'outil. Certains accessoires peuvent  
convenir à un outil, mais être dangereux avec un autre.  
Sécurité des personnes  
Restez alerte, concentrez-vous sur votre travail et faites  
preuve de jugement. N'utilisez pas un outil électrique si vous  
êtes fatigué ou sous l'influence de drogues, d'alcool ou de  
médicaments. Un instant d'inattention suffit pour entraîner des  
blessures graves.  
RÉPARATION  
La réparation des outils électriques doit être confiée à un  
réparateur qualifié. L'entretien ou la réparation d'un outil  
électrique par un amateur peut avoir des conséquences graves.  
Habillez-vous convenablement. Ne portez ni vêtements  
flottants ni bijoux. Confinez les cheveux longs. N'approchez  
jamais les cheveux, les vêtements ou les gants des pièces  
en mouvement. Des vêtements flottants, des bijoux ou des  
cheveux longs risquent d'être happés par des pièces en  
mouvement.  
Pour la réparation d'un outil, n'employez que des pièces  
de rechange d'origine. Suivez les directives données à la  
section "Réparation" de ce manuel. L'emploi de pièces non  
autorisées ou le non-respect des instructions d'entretien peut  
créer un risque de choc électrique ou de blessures.  
Méfiez-vous d'un démarrage accidentel. Avant de brancher  
l'outil, assurez-vous que son interrupteur est sur ARRÈT.  
Le fait de transporter un outil avec le doigt sur la détente ou de  
brancher un outil dont l'interrupteur est en position MARCHE  
peut mener tout droit à un accident.  
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Table of Contents  
About the Documentation for This Machine .................................................................................................. 4  
Documentation Included with the Machine.................................................................................................................. 4  
Viewing Manuals in Electronic Format ........................................................................................................................ 5  
To Ensure Safe Use....................................................................................................................................... 6  
About the Labels Affixed to the Unit ........................................................................................................................... 9  
Pour utiliser en toute sécurité...................................................................................................................... 10  
À propos des étiquettes collées sur l'appareil ............................................................................................................. 13  
1. Getting Started................................................................................................ 15  
1-1. Included Items and Accessories .......................................................................................................... 16  
1-2. Names and Functions .......................................................................................................................... 17  
1-3. Installation and Cable Connections ..................................................................................................... 19  
Installation Site and Operating Environment ............................................................................................................. 19  
Connecting the Cables................................................................................................................................................. 20  
2. Basic Operation .............................................................................................. 23  
2-1. Emergency Stop to Ensure Safety ....................................................................................................... 24  
How to Perform an Emergency Stop .......................................................................................................................... 24  
To Cancel an Emergency Stop .................................................................................................................................... 24  
Opening and Closing the Spindle Cover .................................................................................................................... 24  
2-2. Switching the Power On and Off .......................................................................................................... 25  
Switching On the Power ............................................................................................................................................. 25  
Switching Off the Power ............................................................................................................................................. 25  
2-3. Moving the Spindle Head ..................................................................................................................... 26  
Moving the Spindle Head ........................................................................................................................................... 26  
Moving the Spindle Head Out of the Way Quickly ................................................................................................... 27  
2-4. Starting and Stopping Spindle Rotation ............................................................................................... 28  
Using Buttons to Start and Stop Rotation................................................................................................................... 28  
Adjusting the Spindle Rotating Speed ........................................................................................................................ 28  
Forced Stop of Spindle Rotation................................................................................................................................. 29  
2-5. Menu Operations .................................................................................................................................. 30  
Displaying the Menus ................................................................................................................................................. 30  
Basic Menu Operations ............................................................................................................................................... 30  
2-6. Care and Handling of Memory Cards .................................................................................................. 31  
Types of Memory Cards You Can Use ....................................................................................................................... 31  
Memory-card Writers You Can Use ............................................................................................................................ 31  
Inserting and Removing a Memory Card ................................................................................................................... 32  
Formatting a Memory Card......................................................................................................................................... 34  
3. Preparations.................................................................................................... 35  
3-1. Selecting the Cutter Installation Method .............................................................................................. 36  
Cutter Types and What They Are Suited For.............................................................................................................. 36  
3-2. Cutter Installation Method 1 (With Nose Unit) ..................................................................................... 37  
Installing a Character Cutter (With Nose Unit) .......................................................................................................... 38  
Cutting Parameters When Using the Nose Unit ......................................................................................................... 41  
3-3. Cutter Installation Method 2 (No Nose Unit) ........................................................................................ 42  
Installing a Character Cutter (With No Nose Unit) .................................................................................................... 43  
3-4. Cutter Installation Method 3 (Diamond Scraper) ................................................................................. 46  
Installing a Diamond Scraper...................................................................................................................................... 47  
Cutting Parameters for the Diamond Scraper............................................................................................................. 50  
3-5. Cutter Installation Method 4 (End Mill)................................................................................................. 51  
Installing an End Mill ................................................................................................................................................. 52  
3-6. Loading Material and Setting the Reference Point for Cutting ............................................................ 55  
Loading Material ......................................................................................................................................................... 55  
The Loaded Position of the Workpiece....................................................................................................................... 56  
Setting the Reference Point for the Cutting Position ................................................................................................. 56  
Table of Contents  
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Table of Contents  
4. Performing Cutting Using a Computer ......................................................... 57  
4-1. Procedures for Performing Cutting Using a Computer ........................................................................ 58  
4-2. Setting the Cutting Parameters ............................................................................................................ 59  
Types of Cutting Parameters ....................................................................................................................................... 59  
Differences in Setting Items Between Programs ........................................................................................................ 59  
Making the Settings on the Machine .......................................................................................................................... 60  
4-3. Installation and Overview of the Included Software............................................................................. 62  
Software Included with the Machine .......................................................................................................................... 62  
Installation and Setup .................................................................................................................................................. 62  
4-4. Executing Cutting Data Saved on a Memory Card .............................................................................. 65  
Working with Cutting Data on a Memory Card ......................................................................................................... 65  
Requirements for Saving Cutting Data ....................................................................................................................... 65  
Saving Cutting Data .................................................................................................................................................... 66  
Importing and Executing Memory-card Data............................................................................................................. 69  
Important Notes When Saving Cutting Data .............................................................................................................. 70  
5. The Teaching Feature..................................................................................... 71  
5-1. Overview of the Teaching Feature ....................................................................................................... 72  
What Is the Teaching Feature? .................................................................................................................................... 72  
Important Notes When Using the Nose Unit .............................................................................................................. 72  
5-2. Basic Steps for Creating and Executing a Sequence .......................................................................... 73  
Step 1 Decide on the Mode of Operation and the Origin Points .............................................................................. 73  
Step 2 Create the Sequence ........................................................................................................................................ 74  
Step 3 Save the Sequence........................................................................................................................................... 76  
Step 4 Execute the Sequence ..................................................................................................................................... 76  
5-3. Correcting a Sequence ........................................................................................................................ 77  
If You Make a Mistake in Input .................................................................................................................................. 77  
Revising a Saved Sequence......................................................................................................................................... 79  
5-4. Detailed Description of the Sequence Editing Screen ......................................................................... 80  
Screen Layout and Button Operations ........................................................................................................................ 80  
Setting a Label ............................................................................................................................................................. 81  
5-5. Detailed Information on Saving a Sequence ....................................................................................... 82  
Destinations for Saving Sequences ............................................................................................................................. 82  
Backing Up a Sequence .............................................................................................................................................. 83  
Deleting a Sequence .................................................................................................................................................... 84  
5-6. Coordinate Systems Used with the Teaching Feature......................................................................... 85  
Cutting Positions Used with the Teaching Feature .................................................................................................... 85  
Optional Origins .......................................................................................................................................................... 85  
I Level and R Level ..................................................................................................................................................... 86  
5-7. List of Commands ................................................................................................................................ 87  
5-8. Sample Sequences .............................................................................................................................. 98  
Example of a Sequence Using Optional Origins ........................................................................................................ 98  
6. Detailed Description of Functions .............................................................. 101  
6-1. Coordinate Systems and Origin Points .............................................................................................. 102  
Workpiece Coordinates and Machine Coordinates .................................................................................................. 102  
The Machine's Workpiece Origin Point .................................................................................................................... 102  
Unit of Measurement for Coordinate Values ............................................................................................................ 102  
6-2 Detailed Description of the Nose Unit ................................................................................................. 103  
Amount of Height Displacement That Can Be Tracked .......................................................................................... 103  
Limitations on Cutting .............................................................................................................................................. 103  
6-3. Menu Flowchart.................................................................................................................................. 104  
Table of Contents  
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Table of Contents  
6-4. Detailed Description of the Menus ..................................................................................................... 108  
Main Menu ................................................................................................................................................................ 108  
[I/O] Submenu ........................................................................................................................................................... 109  
[OTHERS] Submenu................................................................................................................................................. 110  
[SELF] Submenu ....................................................................................................................................................... 111  
Teaching Menu .......................................................................................................................................................... 112  
[RUN] Submenu ........................................................................................................................................................ 114  
X/Y-axis Origin-point Setting Menu ........................................................................................................................ 115  
Z-axis Origin-point Setting Menu............................................................................................................................. 115  
Pause Menu ............................................................................................................................................................... 115  
Copy Menu ................................................................................................................................................................ 116  
Language Menu ......................................................................................................................................................... 116  
Initialize Menu .......................................................................................................................................................... 116  
7. Maintenance ...................................................................................................117  
7-1. Daily Care............................................................................................................................................118  
7-2. Maintenance and Inspection .............................................................................................................. 120  
Spindle Maintenance ................................................................................................................................................. 120  
Maintenance of the Z-axis Screw ............................................................................................................................. 121  
8. Troubleshooting............................................................................................ 123  
8-1. Problems with Engraving ................................................................................................................... 124  
8-2. Problems with Operation.................................................................................................................... 126  
8-3. Responding to an Error Message ...................................................................................................... 128  
9. Appendix ....................................................................................................... 133  
9-1. Examples of Settings for Cutting Parameters.................................................................................... 134  
Sample Settings for Engraving ................................................................................................................................. 134  
Tips for Fine-tuning .................................................................................................................................................. 134  
9-2. The Nose Unit .................................................................................................................................... 135  
Considerations for Fluctuations in Workpiece Thickness ........................................................................................ 135  
Structure of the Nose Unit ........................................................................................................................................ 135  
9-3. Optional Items .................................................................................................................................... 136  
9-4. Dimensional Drawings ....................................................................................................................... 137  
9-5. List of Supported Commands ............................................................................................................ 138  
RML-1 Commands .................................................................................................................................................... 138  
Device Control Commands ....................................................................................................................................... 140  
9-6. Specifications ..................................................................................................................................... 141  
Main Unit Specifications .......................................................................................................................................... 141  
Interface Specifications ............................................................................................................................................. 142  
Windows and Windows NT are registered trademarks or trademarks of Microsoft® Corporation in the United States and/or other countries.  
Pentium are registered trademarks of Intel Corporation in the United States.  
IBM is a registered trademark of International Business Machines Corporation.  
Multi Media Card is a trademark of Infineon Technologies AG.  
Other company names and product names are trademarks or registered trademarks of their respective holders.  
Copyright© 2002 Roland DG Corporation  
http://www.rolanddg.com/  
Table of Contents  
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About the Documentation for This Machine  
Documentation Included with the Machine  
User's Manual (this manual)  
This describes important notes for ensuring safe use, and explains how to install the machine and how to install and set  
up the included programs. Be sure to read it first.  
It does not describe how to operate your computer or how to use the programs.  
Dr. Engrave User's Manual (electronic-format manual)  
This manual explains how to use the included engraving program. It describes procedures ranging from how to design a  
nameplate or the like to engraving operations. Read it if you're using this program.  
The manual is in electronic format, and no printed document is included. You can find it on the included Roland Software  
Package CD-ROM.  
3D Engrave User's Manual (electronic-format manual)  
This manual explains how to use the included program for three-dimensional engraving and for creating reliefs. It de-  
scribes procedures ranging from how to design reliefs and the like to cutting operations. Read it if you're using this  
program.  
The manual is in electronic format, and no printed document is included. You can find it on the included Roland Software  
Package CD-ROM.  
Cutting Tips (electronic-format manual)  
This is a collection of hints and tips for the procedures of three-dimensional cutting. Read it as a reference when you're  
cutting three-dimensional objects.  
Like the other manuals in electronic format, it is a PDF document, andAcrobat Reader is required to view it. You can find  
it on the Roland Software Package CD-ROM, inside [Document], in the [Cuttips] folder.  
Other Information  
For descriptions of other programs and drivers, refer to the online help.  
About the Documentation for This Machine  
4
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About the Documentation for This Machine  
Viewing Manuals in Electronic Format  
You can view the manuals in electronic format on a computer running Windows (Windows 95 or later).  
Procedures for Viewing Manuals in Electronic Format  
Place the Roland Software Package in the CD-  
1
ROM drive. The menu screen appears auto-  
matically.  
EGX-600  
Click the [Click here] message, then choose the  
2
name of the model you're using (EGX-600 or  
EGX-400).  
Click the [?] button. Acrobat Reader starts and  
the user's manual is displayed.  
3
When you click the button for the first time, the program  
for installing and setting up Acrobat Reader may start.  
Follow the on-screen instructions to proceed with instal-  
lation and setup.  
You can use the left and right arrow keys on  
4
the computer keyboard to advance to the next  
page or go back to the previous page.  
You can also do the same thing using the [ ] and [  
buttons on screen.  
]
About Adobe Acrobat Reader  
Acrobat Reader is a program required to view files in PDF format. Installing and setting up Acrobat Reader 4.0, found on  
the included CD-ROM, lets you view the manual easily on any computer. Acrobat Reader 4.0 is available in versions for  
Windows 95 or later.  
* Acrobat Reader is a product of Adobe Systems Incorporated. For detailed information on how to use it, go to the  
Acrobat Reader menu and select [Help] to view the online help.  
About the Documentation for This Machine  
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5
To Ensure Safe Use  
About  
and  
Notices  
Used for instructions intended to alert the user to the risk of death or severe  
injury should the unit be used improperly.  
Used for instructions intended to alert the user to the risk of injury or material  
damage should the unit be used improperly.  
* Material damage refers to damage or other adverse effects caused with  
respect to the home and all its furnishings, as well to domestic animals or  
pets.  
About the Symbols  
The  
symbol alerts the user to important instructions or warnings. The specific meaning of  
the symbol is determined by the design contained within the triangle. The symbol at left means  
"danger of electrocution."  
The  
symbol alerts the user to items that must never be carried out (are forbidden). The  
specific thing that must not be done is indicated by the design contained within the circle. The  
symbol at left means the unit must never be disassembled.  
The  
symbol alerts the user to things that must be carried out. The specific thing that must  
be done is indicated by the design contained within the circle. The symbol at left means the  
power-cord plug must be unplugged from the outlet.  
Do not disassemble, repair, or modify.  
Ground the unit with the ground wire.  
Doing so may lead to fire or abnormal op-  
eration resulting in injury.  
Failure to do so may result in risk of electro-  
cution in the event of a mechanical problem.  
Do not use with any electrical power  
supply that does not meet the ratings  
displayed on the unit.  
Do not use while in an abnormal state  
(i.e., emitting smoke, burning odor,  
unusual noise, or the like).  
Use with any other power supply may lead  
to fire or electrocution.  
Doing so may result in fire or electrocution.  
Immediately switch off the power, unplug the  
power cord from the electrical outlet, and  
contact your authorized Roland DG Corp.  
dealer or service center.  
Use only with the power cord included  
with this product.  
Use with other than the included power cord  
may lead to fire or electrocution.  
To Ensure Safe Use  
6
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To Ensure Safe Use  
Do not use with a damaged power  
cord or plug, or with a loose electri-  
cal outlet.  
Doing so may lead to  
fire, electrical shock,  
or electrocution.  
Do not damage or modify the electri-  
cal power cord, subject it to exces-  
sive bending, twisting, pulling, bind-  
ing, or pinching, or place any object  
or weight on it.  
Doing so may dam-  
age the electrical  
power cord, leading  
to fire, electrical  
shock, or electrocu-  
tion.  
When not in use for extended periods,  
unplug the power-cord plug from the  
electrical outlet.  
When unplugging the electrical power  
cord from the power outlet, grasp the  
plug, not the cord.  
Failure to do so may re-  
sult in danger of electri-  
cal shock, electrocution,  
or fire due to deterioration  
of electrical insulation.  
Unplugging by pulling  
the cord may dam-  
age it, leading to fire,  
electrical shock, or  
electrocution.  
Do not attempt to unplug the power-  
cord plug with wet hands.  
Do not allow liquids, metal objects or  
flammables inside the machine.  
Doing so may result  
in electrical shock  
or electrocution.  
Such materials  
can cause fire.  
Install on a stable surface.  
Perform dry cutting with no cutting oil.  
Failure to do so may  
result in the unit tipping  
over, leading to injury.  
Such materials can cause fire.  
When you're finished, wash your  
hands to rinse away all cuttings.  
Please use a vacuum cleaner to re-  
move cutting dust.  
Do not use any blower like airbrush.  
Otherwise, dust spread in the air may harm  
your health.  
To Ensure Safe Use  
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To Ensure Safe Use  
Use a commercially available brush  
to remove metal cuttings.  
Attempting to use a  
vacuum cleaner to  
take up metal cuttings  
may cause fire in the  
vacuum cleaner.  
Unpacking, installation, and moving  
are operations that must be carried out  
by four or more persons.  
Failure to do so may result in falling of the  
unit, leading to injury.  
Fasten the spindle, tool, and material  
securely in place.  
Do not carelessly insert the hands  
while in operation.  
Otherwise they may come loose during cut-  
ting, resulting in injury.  
Doing so may result in injury.  
Do not touch the tip of the blade with  
your fingers.  
Do not operate beyond capacity or  
subject the tool to undue force.  
Doing so may  
result in injury.  
The tool may break or fly off in a random di-  
rection. If cutting beyond capacity is mistak-  
enly started, immediately turn off the EMER-  
GENCY STOP switch.  
Wear dust goggles and mask during  
use.  
Cutting dust may scatter, causing bodily in-  
jury.  
Switch off the machine and unplug the  
power cord from the electrical outlet  
before performing cleaning or main-  
tenance.  
Failure to do so may result in injury or elec-  
trical shock.  
Do not wear gloves, a necktie or wide-  
sleeved clothing.  
Do not touch the tool immediately af-  
ter cutting operating stops.  
They may become caught in the tool, result-  
ing in injury.  
The tool may have become hot due to fric-  
tion heat and may cause burns if touched.  
Do not operate if a spindle cover is  
cracked or broken.  
If the spindle is cracked, contact a service  
agent immediately for repairs.  
Do not touch the spindle motor imme-  
diately after a cutting operation has  
ended.  
Doing so may result in burns.  
To Ensure Safe Use  
8
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To Ensure Safe Use  
About the Labels Affixed to the Unit  
These labels are affixed to the body of this product.  
The following figure describes the location and content of these messages.  
Caution: high temperatures. Do  
not touch immediately after a cut-  
ting operation has ended.  
Use care to avoid being pinched.  
Keep hands away during opera-  
tion.  
Use caution when handling or  
working with the blade. Careless  
handling may result in injury.  
Model name  
Rating plate  
Use a rated power supply.  
In addition to these symbols, the symbols shown below are also used.  
: Indicates information to prevent machine breakdown or malfunction and ensure correct use.  
: Indicates a handy tip or advice regarding use.  
To Ensure Safe Use  
9
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Pour utiliser en toute sécurité  
Avis sur les avertissements  
Utilisé pour avertir l'utilisateur d'un risque de décès ou de blessure grave en  
cas de mauvaise utilisation de l'appareil.  
Utilisé pour avertir l'utilisateur d'un risque de blessure ou de dommage  
matériel en cas de mauvaise utilisation de l'appareil.  
* Par dommage matériel, il est entendu dommage ou tout autre effet  
indésirable sur la maison, tous les meubles et même les animaux  
domestiques.  
À propos des symboles  
Le symbole  
attire l'attention de l'utilisateur sur les instructions importantes ou les  
avertissements. Le sens précis du symbole est déterminé par le dessin à l'intérieur du triangle.  
Le symbole à gauche signifie "danger d'électrocution".  
Le symbole  
avertit l'utilisateur de ce qu'il ne doit pas faire, ce qui est interdit. La chose  
spécifique à ne pas faire est indiquée par le dessin à l'intérieur du cercle. Le symbole à  
gauche signifie que l'appareil ne doit jamais être démonté.  
Le symbole  
prévient l'utilisateur sur ce qu'il doit faire. La chose spécifique à faire est  
indiquée par le dessin à l'intérieur du cercle. Le symbole à gauche signifie que le fil électrique  
doit être débranché de la prise.  
Ne pas démonter, réparer ni modifier.  
Mettre l'appareil à la terre avec le fil  
de mise à la terre.  
Ne pas respecter cette consigne peut créer  
un risque d'électrocution en cas de panne  
mécanique.  
Démonter, réparer ou modifier l'appareil ris-  
que de provoquer un incendie ou de causer  
un fonctionnement anormal entraînant des  
blessures.  
Ne pas utiliser avec une source  
d'alimentation électrique non  
conforme à la norme indiquée sur  
l'appareil.  
Ne pas utiliser l'appareil s'il est dans  
un état anormal (p.ex., émission de  
fumée, odeur de brûlé, bruit inhabituel  
ou autre anomalie).  
Utiliser l'appareil avec une autre source  
d'alimentation risque de provoquer un  
incendie ou de causer une électrocution.  
Ne pas respecter cette consigne risque de  
provoquer un incendie ou une électrocution.  
Couper immédiatement l'alimentation  
électrique, débrancher le fil de la prise et  
communiquer avec le revendeur ou le cen-  
tre de service autorisés de la société Roland  
DG.  
Utiliser l'appareil uniquement avec le  
fil électrique fourni.  
Utiliser l'appareil avec un autre fil risque de  
provoquer un incendie ou une électrocution.  
Pour utiliser en toute sécurité  
10  
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Pour utiliser en toute sécurité  
Ne pas utiliser si le fil ou la fiche  
électriques sont endommagés; ne  
pas brancher dans une prise mal  
fixée.  
Négliger de suivre  
cette consigne  
risque de provoquer  
un incendie ou  
decauser une  
Ne pas endommager ni modifier le fil  
électrique. Ne pas le plier, le tordre,  
l'étirer, l'attacher ou le serrer de façon  
excessive. Ne pas placer d'objet ou  
de poids sur le fil.  
Négliger de suivre cette consigne peut  
endommager le fil électrique, ce qui risque  
de provoquer un  
incendie ou de  
causer une  
décharge électrique  
décharge électrique  
ou une électrocution.  
ou une électrocution.  
Si l'appareil reste inutilisé pendant de  
longues périodes, débrancher la fiche  
de la prise.  
Négliger de suivre cette consigne peut  
créer un risque de décharge électrique ou  
d'électrocution ou  
Pour débrancher l'appareil, saisir la  
fiche et non le fil électrique.  
Tirer sur le fil peut l'endommager, ce qui  
risque de provoquer un incendie ou de  
causer une  
décharge  
électrique ou une  
électrocution.  
provoquer un incendie  
à cause de la  
détérioration de  
l'isolant électrique.  
Ne pas débrancher le fil avec des  
mains mouillées.  
Ne pas respecter  
cette consigne ris-  
que de provoquer  
Ne pas laisser de liquides ni d'objets  
métalliques ou inflammables  
s'infiltrer dans l'appareil.  
De telles infiltra-  
tions peuvent  
provoquer un  
incendie.  
des  
décharges  
électriques ou une  
électrocution.  
Installer sur une surface stable.  
Faire des coupes à sec, sans huile de  
coupe.  
L'huile de coupe peut  
provoquer un incendie.  
Sinon, l'appareil risque  
de se renverser et de  
causer des blessures.  
Quand vous avez terminé d'utiliser  
l'appareil, laver vos  
mains pour bien  
enlever tous les  
copeaux.  
Utiliser un aspirateur pour nettoyer  
les copeaux. N'utiliser aucun appareil  
soufflant de l'air comme un sèche-  
cheveux.  
La poussière répandue dans l'air pourrait  
nuire à votre santé.  
Pour utiliser en toute sécurité  
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11  
Pour utiliser en toute sécurité  
Utiliser une brosse du commerce pour  
retirer les rognures de métal.  
Tenter de retirer les  
rognures de métal à  
laide dun aspirateur  
peut faire naître un  
incendie dans  
Lorsque vous déplacez l'appareil, le  
saisir par sa base en aluminium et le  
transporter à 4 personnes ou plus.  
Si l'appareil est saisi par la plaque du dessus,  
il peut tomber et entraîner des blessures.  
laspirateur.  
Fixer fermement le mandrin, l'outil et  
Faire attention de ne pas insérer ses  
le matériel à leur place.  
mains pendant le fonctionnement.  
Sinon, ces éléments risquent d'avoir du jeu  
lors des coupes, ce qui entraînerait des  
blessures.  
Ne pas respecter cette consigne peut  
provoquer des blessures.  
Ne pas toucher à lextrémité de la lame  
avec vos doigts.  
Vous risqueriez  
de vous blesser  
en y touchant.  
Ne pas utiliser l'appareil au-dessus de  
ses capacités ou le soumettre à une  
force excessive.  
L'outil pourrait se briser ou être projeté dans  
une direction indéterminée. Si vous  
commencez par inadvertance une coupe au-  
dessus de la capacité de l'appareil, l'éteindre  
immédiatement à l'aide du bouton d'urgence.  
Porter des lunettes de travail et un  
masque durant l'utilisation.  
Des copeaux pourraient être projetés et vous  
Couper le contact et débrancher le  
câble dalimentation du réceptacle  
avant de procéder au nettoyage ou à  
lentretien de lappareil.  
blesser.  
Une négligence à ce niveau pourrait  
provoquer des blessures ou une  
électrocution.  
Ne pas porter de gants, de cravate ou  
de vêtement à manches amples.  
Ne pas toucher l'outil immédiatement  
après une coupe.  
Ils pourraient se prendre dans l'appareil et  
entraîner des blessures.  
L'outil pourrait avoir chauffé avec la friction  
et vous causer des brûlures.  
N'utilisez pas l'appareil si le couvercle  
de l'axe est fissuré ou brisé.  
Si le couvercle de l'axe est fissuré,  
communiquez immédiatement avec un agent  
de service pour faire effectuer les  
réparations.  
Ne touchez pas le moteur de l'axe  
immédiatement après avoir terminé  
une coupe.  
Vous risqueriez alors de vous brûler.  
Pour utiliser en toute sécurité  
12  
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Pour utiliser en toute sécurité  
À propos des étiquettes collées sur l'appareil  
Ces étiquettes sont collées à l'extérieur de l'appareil.  
Les dessins suivants indiquent l'endroit et le contenu des messages.  
Attention : températures élevées.  
Ne touchez pas immédiatement  
après avoir effectué une coupe.  
Soyez prudent et évitez les  
pincements. Éloignez les mains  
pendant le fonctionnement.  
Soyez prudent lorsque vous  
manipulez ou utilisez la lame,  
sinon vous risquez de vous  
blesser.  
Nom du modèle  
Étiquette des caractéristiques électriques  
Utiliser l'alimentation appropriée  
Pour utiliser en toute sécurité  
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13  
14  
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1. Getting Started  
This chapter describes the procedures extending from unpacking  
the machine to installing it, and also explains such matters as re-  
quired terminology and other background knowledge.  
15  
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1-1. Included Items and Accessories  
Follow the steps in "Unpacking and Repacking" on the packing carton to take out the included items and accessories.  
Before you attempt installation, make sure all the included items are present.  
Operation panel : 1  
Operation-panel  
connector cable : 1  
Power cord : 1  
Depth regulator  
nose unit : 1  
Nut  
Bolt  
Solid collet : 1 (*1)  
Clamps : 4 (*2)  
Wrenches  
(17 mm : 1, 10 mm : 1)  
Hexagonal screw driver  
(2 mm) : 1  
Hexagonal wrench  
(3 mm) : 1  
Roland Software Package  
CD-ROM : 1  
User's Manual  
(this manual) : 1  
*1 This is for diameter 4.36 mm character cutters and flat cutters. It cannot be used with diamond scrapers or end mills.  
*2 The bolts and nuts are installed on the machine. (They are used for attaching the packing retainers.)  
* This machine does not come with a cutter or cutter holder.  
Chapter 1 - Getting Started  
16  
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1-2. Names and Functions  
Front  
Spindle cover  
Pulley  
Lock nut  
Belt  
Spindle motor  
Spindle unit  
Depth regulator nose unit  
(Nose unit)  
Rail cover  
X-axis rail  
Spindle head  
Arm  
T slot  
Bed  
Guide  
Table  
Slot cover  
Operation-panel  
connector  
Emergency stop  
switch  
Memory-card slot  
Guide securing  
screws  
Micrometer dial  
Depth regulator  
nose unit  
(Nose unit)  
Nose cone  
Retainer nut  
Chapter 1 - Getting Started  
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17  
1-2. Names and Functions  
Rear  
Power switch  
Power-cord connector  
Expansion connector 2  
Expansion connector 1  
This connector is for transmitting the  
rotation of the spindle to an external  
device.  
This is for communication with an  
external device using the teaching  
feature.  
Parallel connector  
This connector is for  
connection to the printer  
port on the computer.  
Serial connector  
This connector is for  
connection to the COM  
port on the computer.  
Operation Panel  
ENTER/PAUSE button  
This enables values you enter. Pressing it while  
cutting is in progress pauses operation.  
Menu button  
Spindle button  
This displays the main menu.  
This starts and stops rotation of  
the spindle.  
Connector  
Display  
X/Y-axis Origin Set button  
This sets the reference point for the  
cutting position.  
Dial  
Z-axis Origin Set button  
This adjusts the spindle rotating  
speed. It is also used for menu  
operations.  
This makes settings such as for the  
reference point for aligning the  
cutter.  
Copy button  
This calls up the menu for the copy  
feature.  
Z-axis Movement buttons  
These move the spindle head up  
and down.  
Movement buttons  
These move the spindle head forward  
and backward and to the left and right.  
They are also used for menu opera-  
tions.  
Feed button  
This is used in combination with  
the movement buttons.  
Chapter 1 - Getting Started  
18  
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1-3. Installation and Cable Connections  
Installation Site and Operating Environment  
Install on a stable surface.  
Failure to do so may result in the unit tipping over, leading to injury.  
Unpacking, installation, and moving are operations that must be carried out by four or more persons.  
Failure to do so may result in falling of the unit, leading to injury.  
Use this machine in an environment that meets the following conditions.  
Temperature of 5 to 40 ˚C (41 to 104 ˚F) and relative humidity of 35 to 80% (with no condensation).  
A level location with no wobble.  
Little dust.  
Little vibration.  
Good ventilation and heat dissipation.  
Low electrical noise. For example, avoid installing near an electric motor.  
Also ensure that the following amount of space is available.  
Maintenance space  
EGX-600 / EGX-400  
900 mm / 900 mm  
(35 in./ 35 in.)  
Installation space  
2600 mm / 2500 mm  
(103 in./ 100 in.)  
(Rear)  
1200 mm / 1000 mm  
Main unit  
(48 in./ 40 in.)  
(Front)  
1200 mm / 1000 mm  
(48 in./ 40 in.)  
2100 mm / 1900 mm  
(83 in./ 75 in.)  
When the spindle motor is run at high speed while at a low temperature, rotation may be unstable for some time. In such  
cases, allow to warm up by running at about 15,000 rpm with no load for around 15 minutes.  
Chapter 1 - Getting Started  
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19  
1-3. Installation and Cable Connections  
Connecting the Cables  
Ground the unit with the ground wire.  
Failure to do so may result in risk of electrocution in the event of a mechanical problem.  
Use only with the power cord included with this product.  
Use with other than the included power cord may lead to fire or electrocution.  
Do not use with any electrical power supply that does not meet the ratings displayed on the unit.  
Use with any other power supply may lead to fire or electrocution.  
Make sure the power to the machine is switched off before attempt-  
ing to connect or disconnect the cables. Connect securely to ensure  
that accidental disconnection does not occur during operation.  
Connect the operation panel and the power cable. If you're using a computer, then also connect a printer cable or serial  
cable.  
The printer cable or serial cable is sold separately. Use a cable that is compatible with the computer.  
Printer cable  
Use a commercially available printer cable.  
Serial cable  
If your computer is an IBM AT-compatible personal computer, then use an optionally available XY-RS-34 cable (or  
equivalent). A straight cable such as a modem cable will not work.  
When the connection uses a serial cable, you need to make sure the communication parameters for the machine match the  
communication parameters for the computer. For more information about the computer's communication parameters, refer to  
the documentation for the program. The defaults for the programs included with this machine are set up to match without  
modification.  
Configuring the Communication Parameters for the Machine  
See p.109 "I/O Submenus"  
Chapter 1 - Getting Started  
20  
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1-3. Installation and Cable Connections  
Front  
Do not insert an Ethernet cable or con-  
nect to a modular jack.  
Insert until it clicks  
into place.  
Operation-panel  
connector cable  
Rear  
Power connector  
Parallel  
Serial  
connector connector  
Secure with  
the clips.  
Secure with  
the screws.  
Printer port Serial port  
Power outlet  
Printer cable  
Power cord  
Serial cable  
Connect either a printer cable or  
serial cable.  
Chapter 1 - Getting Started  
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21  
22  
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2. Basic Operation  
This chapter describes what you should know before you try to use  
the machine, such as the most basic operations and the procedures  
for safe use and handling. Be sure to read this chapter before you go  
on to the next step.  
Operating the buttons makes the machine move. When operating the  
buttons, be sure to keep your hands away from the machine.  
Do not let your hair, necktie, or the like touch the machine. There is  
danger of becoming it caught on the spindle or other moving parts.  
23  
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2-1. Emergency Stop to Ensure Safety  
How to Perform an Emergency Stop  
To stop the machine in an emergency in order to avoid danger, press the emergency stop switch. The machine immedi-  
ately stops operating and quits cutting. Cutting cannot be resumed.  
To Cancel an Emergency Stop  
To cancel an emergency stop, turn the emergency stop switch in the direction of the arrow. The machine returns to the  
state it was in immediately after powerup.  
Opening and Closing the Spindle Cover  
Be sure to close the spindle cover before you start cutting, and never open it while operation is in progress. For safety,  
opening the spindle cover during operation causes an emergency stop. To recover, switch off the power to the machine.  
When the spindle cover is open, only head movement using the movement buttons is possible. You cannot use the buttons  
to rotate the spindle or perform cutting.  
Chapter 2 - Basic Operation  
24  
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2-2. Switching the Power On and Off  
Switching On the Power  
Keep your hands away from the machine when you turn on the power. Also, do not place and objects  
where they may obstruct the operation of the spindle head, X-axis rail, bed, or other components.  
Turning On the Power  
Turn on the power switch on the back of the  
machine.  
1
The display shows the model name, and while this is dis-  
played, internal initialization is performed. This takes  
about ten seconds.  
EGX-600  
Roland DG Corp.  
When the screen shown at right appears, press  
Hit "ENTER" key  
2
.
This machine operates at this time. The spindle head  
moves to the left and back (to the VIEW position), then  
stops.  
The display changes to the top screen, and  
startup ends.  
X
Z
0
0
Y
40700  
8000RPM  
3
Switching Off the Power  
Turn off the power switch on the back of the machine. Do not the emergency stop switch for turning the power on and off  
in day-to-day use.  
Chapter 2 - Basic Operation  
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25  
2-3. Moving the Spindle Head  
Do not put the operation panel on the machine while operation. Doing so may result in unexpected problems.  
Moving the Spindle Head  
The spindle head moves in three directions, along the X, Y, and Z axes. When the display shows the top screen, pressing  
the movement buttons effects movement in the corresponding directions.  
Make sure the display shows the top screen. You cannot perform movement  
X
Z
0
0
Y
0
when any other screen is displayed. Press  
top screen.  
several times to display the  
8000RPM  
The speed of movement is determined by how you press the movement buttons, as described below.  
Pressing and holding down a movement button  
Slow continuous movement  
Fast continuous movement  
While holding down  
a movement button  
, pressing and holding down  
Pressing and releasing a movement button  
Movement of 0.01 mm per press  
Movement of 0.1 mm per press  
While holding down  
a movement button  
, pressing and releasing  
Y-axis direction  
Z-axis direction  
X-axis direction  
Chapter 2 - Basic Operation  
26  
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2-3. Moving the Spindle Head  
Moving the Spindle Head Out of the Way Quickly  
This feature moves the spindle head directly to the back-left position of the table (the VIEW position). This is handy  
when loading or detaching a workpiece.  
Moving to the VIEW Position  
Press  
pears.  
until the screen shown at right ap-  
HOME  
Z1  
VIEW  
Z0  
1
2
3
Z2  
Z2  
Press  
.
HOME  
Z1  
VIEW  
Z0  
The blinking cursor moves to [VIEW].  
Press  
.
The spindle head rises to the highest point, then moves  
to the VIEW position.  
Chapter 2 - Basic Operation  
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27  
2-4. Starting and Stopping Spindle Rotation  
Using Buttons to Start and Stop Rotation  
Holding down  
for 0.5 seconds or longer makes the spindle rotate. Pressing it again stops rotation.  
When the spindle cover is open, the spindle does not rotate.  
Adjusting the Spindle Rotating Speed  
To adjust the spindle rotating speed, you use the dial on the operation panel. The top screen displays the spindle rotating  
speed.  
Spindle rotating speed  
Slow  
Fast  
Avoid turning the dial while cutting is in progress. The feed rate drops  
momentarily, and the finished results of engraving may be adversely  
affected.  
Chapter 2 - Basic Operation  
28  
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2-4. Starting and Stopping Spindle Rotation  
Forced Stop of Spindle Rotation  
With this machine, you can set whether or not the spindle rotates. When it is set to rotate, rotation automatically starts  
when a command is received from the computer and stops when cutting ends. When set not to rotate, no rotation at all  
takes place. (Rotation does not occur even if you press  
.)  
You use this feature at times such as when you are performing scribing using a diamond scraper.  
Making the Setting for Spindle Rotation  
Press  
appears.  
until the screen shown at right  
I/O  
OTHERS  
1
2
3
4
TEACHING SELF  
Press  
.
I/O  
OTHERS  
The blinking cursor moves to [OTHERS].  
TEACHING SELF  
Press  
.
REVOLUTION  
<ON>  
The screen for setting spindle rotation appears.  
OFF  
Use  
to move the blinking cursor to  
[ON] or [OFF]. Press  
.
[ON] makes the setting for rotation, and [OFF] makes  
the setting for forced stop.  
Chapter 2 - Basic Operation  
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29  
2-5. Menu Operations  
Displaying the Menus  
All settings for this machine are made using menus. Pressing the following buttons displays the menu screens.  
Main menu  
X/Y-axis origin-point setting menu  
Pause menu (when pressed during cutting)  
Z-axis origin-point setting menu  
Copy menu  
For detailed information on using the menus  
See p.104 "Menu Flowchart"  
See p.108 "Detailed Description of the Menus"  
Basic Menu Operations  
When you display the menus, the buttons function as follows.  
Moving to the next screen  
Pressing this several times eventually returns you to the top screen.  
Moving the blinking cursor  
REVOLUTION  
<ON>  
You use the blinking cursor to select items. In the example at right,  
for instance, you can select either [ON] or [OFF].  
OFF  
Raising and lowering numerical values  
Pressing either of these buttons while holding down  
ing down the button makes the value change rapidly.  
increases or decreases the value by large amounts. Hold-  
Confirming and executing the selected item  
Operations with  
do not enable settings, they only select the setting values. A setting is  
enabled only when you press  
. When you enable a setting, the item is displayed enclosed in "< >." You also use  
this button to execute things and display submenus.  
Chapter 2 - Basic Operation  
30  
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2-6. Care and Handling of Memory Cards  
This section describes the basic usage and handling of memory cards.  
This machine can execute cutting data saved on a memory card, and can save sequences created using the teaching  
feature. For more information about these operations, see "Executing Cutting Data Saved on a Memory Card" on p.65  
and "The Teaching Feature" on p.71.  
Types of Memory Cards You Can Use  
Use commercially available "SD (Secure Digital) Memory Card" or "MultiMediaCard", which are available in sizes of  
16 MB, 32 MB, and 64 MB. Note that copyright-protection functions are not used with this machine.  
Roland DG Corp. has verified the operation of the following memory cards.  
Manufacturer  
Part number  
Capacity  
SanDisk  
SDMB-16  
SDMB-32  
SDMB-64  
16 MB  
32 MB  
64 MB  
Panasonic  
RP-SD016  
RP-SD032  
RP-SD064  
16 MB  
32 MB  
64 MB  
This machine does not detect the write-protect  
switch on an SD Memory Card, even when the  
switch is set to "LOCK."  
HAGIWARA SYS-COM  
HPC-MC32M  
HPC-MC64M  
32 MB  
64 MB  
Memory-card Writers You Can Use  
To save cutting data on a memory card or to format a memory card, you use a commercially available memory-card  
writer or adapter. One that meets the following specifications is required.  
Compatible with "SD Memory Card" or "MultiMediaCard" you're using  
Able to be connected to your computer running Windows  
Able to read and write files compatible with Windows  
Roland DG Corp. has verified the operation of the following memory-card writers.  
Manufacturer  
Part number  
Operating environment  
VICS Technology  
RD5  
Windows 98/Me/2000/XP  
Windows must be able to treat the memory card as a single volume. Nearly all memory-card writers that are compatible with  
Windows meet this requirement.  
Chapter 2 - Basic Operation  
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31  
2-6. Care and Handling of Memory Cards  
Inserting and Removing a Memory Card  
Inserting a Memory Card  
Make sure the display shows the top screen.  
X
Z
0
0
Y
40700  
8000RPM  
1
Remove the slot cover.  
2
Hold the card with the label side facing up and  
3
the notch on the right, and insert it into the  
memory-card slot. Press it in gently until it clicks  
into place.  
Attach the slot cover.  
4
Be careful to orient the memory card correctly when inserting it. An incorrectly inserted card will not function and may  
even cause breakdown.  
Before you insert a memory card, carefully clean away any cutting waste from the memory card and the area around the  
memory-card slot.  
Chapter 2 - Basic Operation  
32  
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2-6. Care and Handling of Memory Cards  
Removing a Memory Card  
Make sure the display shows the top screen.  
X
Z
0
0
Y
40700  
8000RPM  
1
Remove the slot cover.  
2
Gently press the card in until it clicks into place,  
then pull it out from the memory-card slot.  
3
1.  
2.  
Attach the slot cover.  
4
Do not switch off the power while a memory card is being accessed.  
Do not switch off the machine while the display shows a message such as [Now Processing]. Doing so may result in data  
corruption or malfunction.  
Do not insert or remove a memory card in any of the following circumstances.  
After you turn on the machine and before the top screen appears  
While the memory card is being accessed (When the display shows a message such as [Now Processing])  
While a screen for dating or calling up data is displayed (When the display shows a message such as [Select File])  
Doing so may result in data corruption, failure to display the correct file names, or malfunction.  
Chapter 2 - Basic Operation  
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33  
2-6. Care and Handling of Memory Cards  
Formatting a Memory Card  
Formatting a memory card is normally not necessary. However, the machine may be unable to use a memory card that  
has been reformatted for use with another device, such as a digital camera. In such cases, use the following method to  
reformat the card again.  
Formatting deletes all data saved on the memory card. Before you format the card, make sure that it contains no data you want  
to keep.  
Performing Formatting  
To perform formatting, you use a memory-card writer. For information on the specific method, refer to the documenta-  
tion for the memory-card writer you're using. Also, give attention to the following points when formatting.  
For a MultiMediaCard  
Use the standard formatter for Windows. (That is, use the same operation as for formatting a floppy disk.) Depending on  
the version of Windows you're using, you may be able to choose the file system to use for formatting. In such cases, be  
sure to select FAT. Do not format as FAT32 or NTFS.  
For an SD (Secure Digital) Memory Card  
Perform formatting using the same method as for a MultiMediaCard. If a dedicated SD formatter is available, then use  
that.  
Chapter 2 - Basic Operation  
34  
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3. Preparations  
This chapter describes how to install a cutter, how to load a workpiece,  
and other preparations you make before you carry out cutting.  
35  
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3-1. Selecting the Cutter Installation Method  
Cutter Types and What They Are Suited For  
You can install any of a wide variety of tools on this machine. You can also choose whether to use the depth regulator  
nose unit (nose unit). Choose a tool suited to the task at hand, and decide whether to use the nose unit.  
Tool  
With nose unit  
No nose unit  
Character cutter  
Flat cutter  
Engraving acrylic and other (*1)  
Engraving plates of aluminum or brass  
Three-dimensional engraving and creating  
reliefs using plastic materials  
plastic plates  
p.37 "Cutter Installation Method 1"  
p.42 "Cutter Installation Method 2"  
Diamond scraper (*2) Unsuitable  
Scribing plates of aluminum or brass (*2)  
p.46 "Cutter Installation Method 3"  
End mill (*3)  
Unsuitable  
Creating reliefs and performing 3D cutting  
using plastic materials  
p.51 "Cutter Installation Method 4"  
*1 Use of the nose unit may not be suitable when performing raised engraving of text or flat-drag cutting over a large surface area.  
In such cases, use without the nose unit.  
*2 This is suited to relatively small text and can produce finished results that are more attractive and have less burring than  
engraving with a character cutter. An optionally available solid collet for diamond scrapers is required to install a diamond  
scraper.  
*3 An optionally available collet set for end mills is required to install an end mill.  
Chapter 3 - Preparations  
36  
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3-2. Cutter Installation Method 1 (With Nose Unit)  
This is for when you perform engraving using the nose unit on an acrylic plate or the like. The tip of the nose traces the  
material surface, which facilitates obtaining a uniform cutting-in depth. The tool used is a character cutter or a flat cutter.  
This method is not suitable for aluminum, brass, or other materials that are easily scratched.  
Lock nut : Loosen  
[AUTO Z CONTROL] : ON  
[REVOLUTION] : ON  
Character cutter or flat cutter  
Cutter holder  
(included with a character cutter or flat cutter)  
Tool securing  
screw  
Lock nut  
Chapter 3 - Preparations  
37  
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3-2. Cutter Installation Method 1 (With Nose Unit)  
Installing a Character Cutter (With Nose Unit)  
While installing the cutter, do not allow the operation panel to be touched inadvertently. When using the  
operation panel, keep hands away from moving areas of the machine. Unintended operation of the ma-  
chine may lead to danger of becoming caught.  
Do not touch the tip of the cutter. Doing so may result in injury.  
Securely fasten the cutter and workpiece in place. Otherwise they may come loose during cutting, resulting  
in injury.  
1. Installing the Cutter Holder and Collet  
Open the spindle cover.  
3.  
1
2.  
1.  
While using a wrench (17 mm) to keep the  
spindle immobile, tighten the cutter holder se-  
curely.  
2
The cutter holder is reverse-threaded (that is, you turn  
it counterclockwise to tighten it). Be careful to turn it  
in the correct direction.  
Insert the included solid collet from below. While  
gently holding the collet in place, turn the  
spindle by hand until it is finger-tight.  
3
4
Use the included wrench to tighten the collet.  
The correct tightening torque is 32 kgf-cm.  
Chapter 3 - Preparations  
38  
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3-2. Cutter Installation Method 1 (With Nose Unit)  
2. Nose-unit Installation and Menu Settings  
Install the nose unit. Tighten fully, then loosen  
two turns.  
5
Fully loosen the lock nut.  
6
Be sure to loosen the lock nut.  
Use the menus to set [AUTO Z CONTROL] to ON.  
7
(1) Press  
(2) Press  
several times to display the screen shown at right.  
to move the blinking cursor to [OTHERS], then press  
I/O  
OTHERS  
.
TEACHING SELF  
(3) Press  
(4) Press  
several times to display the screen shown at right.  
to move the blinking cursor to [ON], then press  
AUTO Z CONTROL  
.
<ON>  
OFF  
Use the menu to set [REVOLUTION] to ON.  
8
9
(1) Press  
(2) Press  
several times to display the screen shown at right.  
to move the blinking cursor to [OTHERS], then press  
I/O  
OTHERS  
.
TEACHING SELF  
(3) Press  
to move the blinking cursor to [ON], then press  
.
REVOLUTION  
<ON>  
OFF  
Press  
several times to return to the top screen.  
X
Z
0
0
Y
0
8000RPM  
Chapter 3 - Preparations  
39  
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3-2. Cutter Installation Method 1 (With Nose Unit)  
3. Cutter Installation and Alignment  
Lower the spindle until the tip of the nose unit  
touches the table.  
10  
When the nose touches the table, operation stops auto-  
matically.  
Insert the cutter (diameter 4.36 mm), then bring  
11  
the tip lightly into contact with the table.  
When you insert the cutter, orient it so that it will not  
catch on the collet.  
Yes  
No  
Cutter  
Collet  
Stopper  
Use the included hexagonal screwdriver to  
tighten the tool securing screw. Raise the  
spindle.  
12  
13  
Tighten the nose unit by 4 to 8 ticks on the scale.  
The amount you tighten the nose unit determines the  
cutting-in depth. Adjust it to suit the task. An amount  
of 4 to 8 scale ticks corresponds to 0.1 to 0.2 mm (0.004  
to 0.008 in.). One scale tick is 0.0254 mm (0.001 in.),  
and one full turn is 25 scale ticks, or 0.635 mm (0.025  
in.).  
Chapter 3 - Preparations  
40  
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3-2. Cutter Installation Method 1 (With Nose Unit)  
Close the spindle cover.  
14  
1.  
3.  
2.  
Cutting Parameters When Using the Nose Unit  
When you use the preceding method, there is no need to set the cutting-in depth or the cut-out amount by a software or  
the operation panel. The cutting-in depth is determined mechanically by the amount of tightening of the nose unit.  
For more information about how to set the cutting parameters  
See p.59 "Setting the Cutting Parameters"  
See p.134 " Examples of Settings for Cutting Parameters"  
For detailed information about the nose unit  
See p.110 "Detailed Description of the Menus," the section " AUTO Z CONTROL "  
See p.103 "Detailed Description of the Nose Unit"  
Chapter 3 - Preparations  
41  
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3-3. Cutter Installation Method 2 (No Nose Unit)  
This is for when you perform engraving without using the nose unit. The tool used is a character cutter or a flat cutter.  
This method does not scrape the workpiece, so it is suitable for aluminum, brass and other materials that are easily  
scratched. Note, however, that in order to obtain a uniform cutting-in depth, the thickness of the workpiece must also be  
uniform.  
Lock nut : Tighten  
[AUTO Z CONTROL] : OFF  
[REVOLUTION] : ON  
Character cutter or flat cutter  
Cutter holder  
(included with a character cutter or flat cutter)  
Tool securing  
screw  
Lock nut  
Chapter 3 - Preparations  
42  
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3-3. Cutter Installation Method 2 (No Nose Unit)  
Installing a Character Cutter (With No Nose Unit)  
While installing the cutter, do not allow the operation panel to be touched inadvertently. When using the  
operation panel, keep hands away from moving areas of the machine. Unintended operation of the ma-  
chine may lead to danger of becoming caught.  
Do not touch the tip of the cutter. Doing so may result in injury.  
Securely fasten the cutter and workpiece in place. Otherwise they may come loose during cutting, resulting  
in injury.  
1. Installing the Cutter Holder and Collet  
Open the spindle cover.  
3.  
1
2.  
1.  
While using a wrench (17 mm) to keep the  
spindle immobile, tighten the cutter holder se-  
curely.  
2
The cutter holder is reverse-threaded (that is, you turn it  
counterclockwise to tighten it). Be careful to turn it in  
the correct direction.  
Insert the included solid collet from below. While  
gently holding the collet in place, turn the  
spindle by hand until it is finger-tight.  
3
4
Use the included wrench to tighten the collet.  
The correct tightening torque is 32 kgf-cm.  
Chapter 3 - Preparations  
43  
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3-3. Cutter Installation Method 2 (No Nose Unit)  
2. Menu Settings  
Fully tighten the lock nut.  
5
Use the menus to set [AUTO Z CONTROL] to OFF.  
6
(1) Press  
(2) Press  
several times to display the screen shown at right.  
to move the blinking cursor to [OTHERS], then press  
I/O  
OTHERS  
.
TEACHING SELF  
(3) Press  
(4) Press  
several times to display the screen shown at right.  
to move the blinking cursor to [OFF], then press  
AUTO Z CONTROL  
.
ON  
<OFF>  
Be sure to set [AUTO Z CONTROL] to OFF.  
Use the menu to set [REVOLUTION] to ON.  
7
8
(1) Press  
(2) Press  
several times to display the screen shown at right.  
to move the blinking cursor to [OTHERS], then press  
I/O  
OTHERS  
.
TEACHING SELF  
(3) Press  
to move the blinking cursor to [ON], then press  
.
REVOLUTION  
<ON>  
OFF  
Press  
several times to return to the top screen.  
X
Z
0
0
Y
0
8000RPM  
Chapter 3 - Preparations  
44  
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3-3. Cutter Installation Method 2 (No Nose Unit)  
3. Cutter Installation and Alignment  
Load the workpiece, then move the spindle to  
9
above the workpiece. Lower the spindle until  
the tip of the collet is at a height about 12 to 13  
mm (1/2 in.) from the surface of the material.  
12 to 13 mm (1/2 in.)  
For information on how to load material  
p.55 "Loading Material and Setting the Reference  
Point for Cutting"  
Insert the cutter (diameter 4.36 mm), then bring  
10  
Yes  
Cutter  
No  
the tip lightly into contact with the workpiece.  
When you insert the cutter, orient it so that it  
will not catch on the collet.  
If the cutter does not reach the workpiece, lower the  
spindle further.  
Collet  
Damage to the workpiece can be prevented by placing a  
sheet of thin paper over the workpiece. When you do  
this it is a good idea to cut in by a depth increased by an  
amount equal to the thickness of the paper (about 0.002  
in.).  
Stopper  
Use the included hexagonal screwdriver to  
tighten the tool securing screw.  
11  
Use the menus to set the height reference point (Z0).  
12  
13  
(1) Press  
(2) Make sure the blinking cursor is at [Z0], then press  
(3) Press to return to the top screen.  
.
SET  
SURFACE  
Z1 Z0 Z2  
0 >  
.
<
1.  
Close the spindle cover.  
3.  
2.  
Chapter 3 - Preparations  
45  
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3-4. Cutter Installation Method 3 (Diamond Scraper)  
This is for when you scribe aluminum or brass plates. The tool used is a diamond scraper, and the spindle is not rotated.  
Engraving is performed by scraping the workpiece, so it achieves attractive finished results with little burring, but it does  
not obtain deep cutting-in.  
An optionally available solid collet for diamond scrapers is required to install a diamond scraper.  
Lock nut: Loosen  
[AUTO Z CONTROL]: ON  
[REVOLUTION]: OFF  
Diamond scraper  
Cutter holder (included with a diamond scraper)  
Tool securing  
screw  
Lock nut  
Solid collet for a diamond scraper (optional)  
Chapter 3 - Preparations  
46  
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3-4. Cutter Installation Method 3 (Diamond Scraper)  
Installing a Diamond Scraper  
While installing the cutter, do not allow the operation panel to be touched inadvertently. When using the  
operation panel, keep hands away from moving areas of the machine. Unintended operation of the ma-  
chine may lead to danger of becoming caught.  
Do not touch the tip of the cutter. Doing so may result in injury.  
Securely fasten the cutter and workpiece in place. Otherwise they may come loose during cutting, resulting  
in injury.  
1. Installing the Cutter Holder and Collet  
Open the spindle cover.  
3.  
1
2.  
1.  
While using a wrench (17 mm) to keep the  
spindle immobile, tighten the cutter holder se-  
curely.  
2
The cutter holder is reverse-threaded (that is, you turn  
it counterclockwise to tighten it). Be careful to turn it  
in the correct direction.  
Insert the optionally available solid collet for  
diamond scrapers from below. While gently  
holding the collet in place, turn the spindle by  
hand until it is finger-tight.  
3
4
Use the included wrench to tighten the collet.  
The correct tightening torque is 32 kgf-cm.  
Chapter 3 - Preparations  
47  
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3-4. Cutter Installation Method 3 (Diamond Scraper)  
2. Menu Settings  
Fully loosen the lock nut.  
5
Be sure to loosen the lock nut.  
Use the menus to set [AUTO Z CONTROL] to ON.  
6
(1) Press  
(2) Press  
several times to display the screen shown at right.  
to move the blinking cursor to [OTHERS], then press  
I/O  
OTHERS  
.
TEACHING SELF  
(3) Press  
(4) Press  
several times to display the screen shown at right.  
to move the blinking cursor to [ON], then press  
AUTO Z CONTROL  
.
<ON>  
OFF  
Use the menus to set [REVOLUTION] to OFF.  
7
8
(1) Press  
(2) Press  
several times to display the screen shown at right.  
to move the blinking cursor to [OTHERS], then press  
I/O  
OTHERS  
.
TEACHING SELF  
(3) Press  
to move the blinking cursor to [OFF], then press  
.
REVOLUTION  
ON  
<OFF>  
Press  
several times to return to the top screen.  
X
Z
0
0
Y
0
8000RPM  
Chapter 3 - Preparations  
48  
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3-4. Cutter Installation Method 3 (Diamond Scraper)  
3. Cutter Installation  
Lower the spindle until the tip of the collet is at  
9
a height about 5 to 10 mm (1/4 to 1/2 in.) from  
the surface of the table.  
Insert the diamond scraper, then bring the tip  
lightly into contact with the table.  
10  
5 to 10 mm (1/4 to 1/2 in.)  
Use the included hexagonal screwdriver to  
tighten the tool securing screw.  
11  
12  
Close the spindle cover.  
1.  
3.  
2.  
Chapter 3 - Preparations  
49  
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3-4. Cutter Installation Method 3 (Diamond Scraper)  
Cutting Parameters for the Diamond Scraper  
When you use the preceding method, there is no need to set the cutting-in depth or the cut-out amount. The cutting-in  
depth is determined by the pressure of the cutter. (The preceding method produces a uniform cutter force for the ma-  
chine.)  
For more information about how to set the cutting parameters  
See p.59 "Setting the Cutting Parameters"  
See p.134 "Examples of Settings for Cutting Parameters"  
For detailed information about the cutting-in depth and cut-out amount  
See p.110 in "Detailed Description of the Menus," the section "AUTO Z CONTROL"  
Chapter 3 - Preparations  
50  
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3-5. Cutter Installation Method 4 (End Mill)  
This is for when you perform three-dimensional cutting of reliefs and the like using an end mill. An optionally available  
collet set for end mills is required to install an end mill.  
Lock nut : Tighten  
[AUTO Z CONTROL] : OFF  
[REVOLUTION] : ON  
Lock nut  
Collet for end mills (optional)  
End mill  
Chapter 3 - Preparations  
51  
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3-5. Cutter Installation Method 4 (End Mill)  
Installing an End Mill  
While installing the cutter, do not allow the operation panel to be touched inadvertently. When using the  
operation panel, keep hands away from moving areas of the machine. Unintended operation of the ma-  
chine may lead to danger of becoming caught.  
Do not touch the tip of the cutter. Doing so may result in injury.  
Securely fasten the cutter and workpiece in place. Otherwise they may come loose during cutting, resulting  
in injury.  
1. Installing the Collet and End Mill  
Open the spindle cover.  
3.  
1
2.  
1.  
Insert the end mill into the optionally available  
end-mill collet.  
2
20 to 25 mm (3/4 to 1 in.)  
Insert the end mill and collet from below. While  
3
gently holding the collet in place, turn the  
spindle by hand until it is finger-tight.  
Use the included wrench to tighten the collet.  
4
The correct tightening torque is 32 kgf-cm.  
Chapter 3 - Preparations  
52  
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3-5. Cutter Installation Method 4 (End Mill)  
2. Menu Settings  
Fully tighten the lock nut.  
5
Use the menus to set [AUTO Z CONTROL] to OFF.  
6
(1) Press  
(2) Press  
several times to display the screen shown at right.  
to move the blinking cursor to [OTHERS], then press  
I/O  
OTHERS  
.
TEACHING SELF  
(3) Press  
(4) Press  
several times to display the screen shown at right.  
to move the blinking cursor to [OFF], then press  
AUTO Z CONTROL  
.
ON  
<OFF>  
Be sure to set [AUTO Z CONTROL] to OFF.  
Use the menu to set [REVOLUTION] to ON.  
7
8
(1) Press  
(2) Press  
several times to display the screen shown at right.  
to move the blinking cursor to [OTHERS], then press  
I/O  
OTHERS  
TEACHING SELF  
.
(3) Press  
to move the blinking cursor to [ON], then press  
.
REVOLUTION  
<ON>  
OFF  
Press  
several times to return to the top screen.  
X
Z
0
0
Y
0
8000RPM  
Chapter 3 - Preparations  
53  
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3-5. Cutter Installation Method 4 (End Mill)  
3. Aligning the Cutter  
Load a workpiece and move the end mill to the  
top surface of the material.  
9
For information on how to load material  
See p.55 "Loading Material and Setting the Reference Point for Cutting"  
1.  
Close the spindle cover.  
10  
3.  
2.  
Hold down  
for 0.5 seconds or longer.  
11  
12  
The spindle rotates.  
Lower the spindle a little at a time, and stop it  
when it is just barely cutting the surface of the  
workpiece. Press  
to stop the spindle.  
Use the menus to set the height reference point (Z0).  
13  
(1)  
(2)  
(3)  
Press  
Make sure the blinking cursor is at [Z0], then press  
Press to return to the top screen.  
.
SET  
SURFACE  
Z1 Z0 Z2  
0 >  
<
.
Chapter 3 - Preparations  
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3-6. Loading Material and Setting the Reference Point for Cutting  
Securely fasten the cutter and workpiece in place. Otherwise they may come loose during cutting, resulting  
in injury.  
When you're using a clamp or other jig, give sufficient thought to positioning so that the tool and spindle  
unit do not collide during operation. The tool may break and fly off, resulting in injury. Breakdown may also  
result.  
Loading Material  
You use the following method to load a workpiece. The table has T slots, and you can also install other jigs. There is also  
a guide for positioning on the side of the table.  
Clamp  
This is included with the machine. Pass the bolt through a T slot and tighten the nut.  
Adhesive sheet  
This method uses an optionally available adhesive sheet for attachment. This is suited to tasks that involve a relatively  
light load, such as plate engraving.  
Center vise  
This method uses an optionally available center vise for securing in place.  
Chapter 3 - Preparations  
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3-6. Loading Material and Setting the Reference Point for Cutting  
The Loaded Position of the Workpiece  
You may load the workpiece anywhere on the table.  
Butting the workpiece against the guide is a handy way to ensure that the workpiece is always loaded at the same  
position. Adjust the height of the guide to match the thickness of the workpiece.  
Setting the Reference Point for the Cutting Position  
This machine lets you freely change the cutting position. The place where you should set the reference point for the  
cutting position changes according to how the data was created with the program. Always loading material at the same  
location and keeping the reference point for the cutting position on the machine fixed may make positioning easier.  
The reference point for cutting is the location where the X- and Y-axis coordinates are both zero (that is, the X- and Y-axis  
origin point). This is also called the home position. This is initially set at the front left of the table.  
Setting the Home Position  
Move the spindle to the location you want to be  
the reference point for the cutting position.  
1
Press  
Press  
, then press  
.
SET HOME POS  
0 > <  
2
3
<
0 >  
to return to the top screen.  
X
Z
0
0
Y
0
8000RPM  
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4. Performing Cutting  
Using a Computer  
This chapter describes how to perform cutting using a computer. It  
explains important notes when sending commands from a computer,  
differences among programs in how to make the setting for the cut-  
ting parameters, and the procedures for installing and setting up the  
included programs.  
57  
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4-1. Procedures for Performing Cutting Using a Computer  
Before you send cutting commands from a computer, you first need to set the cutting parameters. You make the settings  
for cutting-in depth, feed rate, spindle speed, and other values to match the cutter and the workpiece. The method you use  
to make the settings differs from one program to another.  
For more information on how to set the cutting parameters  
See p.59 "Setting the Cutting Parameters"  
This machine starts operating immediately when it receives commands from a computer. However, you should close the  
spindle cover before sending commands. For safety, the machine does not operate while the cover is open.  
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4-2. Setting the Cutting Parameters  
Types of Cutting Parameters  
You can make the settings for the following five cutting parameters on this machine.  
Spindle rotating speed  
Feed rate in the X- and Y-axis directions  
Feed rate in the Z-axis direction  
Cutting-in depth (Z1)  
Amount of cut-out during feed while raised (Z2)  
You can make the settings for these either on the machine by using the menus, or by using the program. When you make  
a setting both on the machine and in the program, the program's setting is the one that takes effect. This means there is no  
point in making the same setting both on the machine and with the program.  
Differences in Setting Items Between Programs  
Programs may differ in how many of the five cutting parameters they let you set. Some programs may allow you to make  
the settings for all five, but with others it is necessary to make some of the settings on the machine. For information about  
what settings must be made on the machine, refer to the program's documentation.  
Also, with some programs for solid, three-dimensional cutting, flat parameters such as the cutting-in depth and the cut-  
out amount have no meaning.  
Cutting  
Parameters  
Dr.Engrave  
(2.5D driver)  
3D Engrave  
Example of another  
program  
Spindle rotating speed  
X- and Y-axis feed rate  
Z-axis feed rate  
Program  
Program  
Machine  
Program  
Program  
Program  
Program  
Not valid  
Not valid  
Program  
Machine  
Machine *  
Machine *  
Cutting-in depth  
Program *  
Program *  
Cut-out amount  
* This setting is generally not required when using the nose unit or a diamond scraper.  
See p.41 "Cutting Parameters When Using the Nose Unit"  
See p.50 "Cutting Parameters for the Diamond Scraper"  
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59  
4-2. Setting the Cutting Parameters  
Making the Settings on the Machine  
Spindle Rotating Speed  
Setting the Spindle Rotating Speed  
Press  
shown at right.  
several times to display the screen  
SPINDLE RPM  
8000RPM >  
1
2
<
Use  
press  
to set the spindle speed, then  
.
You can also change the spindle speed while at the top screen, by turning the dial. Note, how-  
ever, that when the machine is turned off, the spindle speed returns to the value you set using the  
procedure described above.  
Feed Rate  
Setting the Feed Rate  
Press  
shown at right.  
several times to display the screen  
1
2
XY-SPEED Z-SPEED  
2mms > < 2mms >  
<
Press  
to move the blinking cursor  
to [XY-SPEED] or [Z-SPEED].  
[XY-SPEED] sets the X- and Y-axis feed rate, and [Z-  
SPEED] sets the Z-axis feed rate.  
Use  
to set the feed rate, then press  
3
.
You can change the feed rate while cutting is in progress. Follow the steps below to make the change.  
(1) While cutting is in progress, press . Cutting pauses.  
(2) Press  
(3) Press  
. The screen shown in step 2 described above appears. Make the appropriate setting.  
, then press . Cutting resumes at the new feed rate.  
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4-2. Setting the Cutting Parameters  
Cutting-in Depth and Cut-out Amount  
Setting the Cutting-in Depth  
Press  
[Z1].  
. Press  
to move the blinking cursor to  
SET  
DOWN  
Z1 Z0 Z2  
0 >  
1
2
<
Use  
to set the cutting-in amount. If the value is  
[------], then hold down  
value.  
until it changes to a numerical  
At this time the spindle moves up and down and the position when cut-  
ting-in is performed (the Z1 position) is displayed. You can set the cut-  
ting-in depth as you verify the actual Z1 position.  
Press  
.
3
Important Notes on Setting the Cutting-in Depth  
The cutting-in depth is a setting that indicates the amount of lowering from the Z-axis reference point (the Z0 position). If  
the Z0 position changes, then the cutting-in position (the Z1 position) also changes by a corresponding amount.  
The Z1 position cannot be set above the Z0 position. When the spindle is above the Z0 position, the value displayed is  
[------], indicating that the setting cannot be made at this position.  
Unit of Measurement for the Numerical Values  
The measurement unit for the displayed values is 0.01 mm. When [-20] is displayed, for example, the cutting-in amount is  
0.2 mm.  
Setting the Cut-out Amount  
Press  
[Z2].  
. Press  
to move the blinking cursor to  
SET  
UP  
Z1 Z0 Z2  
0 >  
1
2
<
Use  
to set the cut-out amount. If the value is  
[------], then hold down  
value.  
until it changes to a numerical  
At this time the spindle moves up and down and the position of cut-out  
(the Z2 position) is displayed. You can set the cut-out amount as you  
verify the actual Z2 position.  
Press  
.
3
Important Notes on Setting the Cut-out Amount  
The cut-out amount is a setting that indicates the amount of rise from the Z-axis reference point (the Z0 position). If the Z0  
position changes, then the cut-out position (the Z2 position) also changes by a corresponding amount.  
The Z2 position cannot be set below the Z0 position. When the spindle is below the Z0 position, the value displayed is  
[------], indicating that the setting cannot be made at this position. This means that you cannot set a cut-out amount when the  
Z0 position is at the highest point on the Z axis.  
Unit of Measurement for the Numerical Values  
The measurement unit for the displayed values is 0.01 mm. When [100] is displayed, for example, the cut-out amount is 1  
mm.  
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61  
4-3. Installation and Overview of the Included Software  
Software Included with the Machine  
The included Roland Software Package CD-ROM contains the following programs. Install and set them up as required.  
Dr.Engrave  
This program is for flat engraving of nameplates and the like. It can use any TrueType fonts  
registered with Windows. It also comes with its own stroke fonts. You can even import  
images and engrave items such as logos. There is even a feature that lets you import data  
from a list of names and engrave nameplates one after another.  
3D Engrave  
This program is for designing and engraving reliefs (raised engravings). This lets you easily  
add thickness to text, shapes, and imported images, and create three-dimensional reliefs.  
MODELA Player This program is for freely cutting three-dimensional shapes. You cannot perform designing  
using this program alone. MODELA 3D Design and MODELA 3D Text are included.  
2.5D driver  
This is a Windows-based driver required for sending data from a computer to the machine.  
Be sure to install it when you are using any of the programs just described.  
Virtual MODELA This program is for performing simulations before you actually carry out cutting using 3D  
Engrave or MODELA Player. It lets you verify the finished results for shapes, the time  
required for cutting, and other factors. This can help reduce loss in terms of material and  
time.  
This document does not explain how to use these programs. For information about program operation, refer to other  
documentation such as the manuals in electronic format found on the CD-ROM.  
See p.4 "Documentation Included with the Machine"  
Installation and Setup  
System Requirements  
Operating system  
Computer  
Windows 95/98/Me/NT4.0/2000/XP  
Computer running Windows (Pentium processor or better recommended)  
Drive  
CD-ROM drive  
Monitor  
Windows-compatible monitor capable of displaying 256 colors or more  
Memory (RAM)  
32 MB or more recommended  
32 MB  
Free hard-disk space  
required for installation  
Interface  
Printer port or COM port  
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4-3. Installation and Overview of the Included Software  
Installation and Setup  
Installation and Setup  
Switch on the computer and start Windows.  
1
If you are installing under Windows NT 4.0/  
2000/XP, log on to Windows as a member of  
the "Administrators" or "Power Users" group.  
Place the CD from the Roland Software Pack-  
age in the CD-ROM drive.  
2
3
The Setup menu appears automatically.  
EGX-600  
Click the  
in [Click here], then choose [EGX-  
600] or [EGX-400]. Click [Install].  
If there are programs you don't want to install, then clear  
their check boxes before you click [Install].  
The Setup program starts. Follow the messages  
to carry out setup and finish setting up the pro-  
gram.  
4
When the setup for one program finishes, the setup for  
the next program starts. In the interval until the next setup  
starts, a dialog box showing the progress of processing  
is displayed.  
EGX-600 Driver Install  
If the following screen appears while installing  
the driver, click the drop-down arrow and  
choose the port for the cable connected to the  
computer.  
5
6
When using a serial cable : [COM1:] or [COM2:]  
When using a printer cable : [LPT1:]  
Settings:[EGX-600]  
The driver settings appear. When you make the  
settings for the communication parameters of  
this machine, make the parameters match the  
values displayed here.  
Click [Close] to finish installing the driver.  
(Continued on the next page)  
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63  
4-3. Installation and Overview of the Included Software  
When all installation finishes, the screen shown  
at right appears. Click [Close].  
7
After returning to the menu screen for installa-  
8
tion, click  
.
Remove the CD-ROM from the CD-ROM drive.  
9
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4-4. Executing Cutting Data Saved on a Memory Card  
Working with Cutting Data on a Memory Card  
You can take cutting commands sent from the computer and save them as data. You can then save this data on a memory  
card and import it into the machine. This means that you can receive data with a memory card in exactly the same way as  
receiving commands from a computer via a connector cable.  
This lets you distribute cutting data using just a memory card, making it possible to operate a number of machines in  
locations where no computer is available.  
Requirements for Saving Cutting Data  
To save cutting data on a memory card, you use a commercially available memory-card writer.  
See p.31 "Memory-card Writers You Can Use"  
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65  
4-4. Executing Cutting Data Saved on a Memory Card  
Saving Cutting Data  
First, connect the memory-card writer to your computer running Windows. For information about how to make the  
connections, refer to the documentation for the memory-card writer.  
This section describes how to use the included programs to save data on a memory card.  
Saving from Dr. Engrave  
To save cutting data output from the included Dr. Engrave engraving program on a memory card, follow the steps below.  
Saving from Dr. Engrave  
Load a memory card into the memory-card  
writer.  
1
Start Dr. Engrave, go to the [File] menu, and  
2
click [Print Setup]. Choose the EGX-400 or the  
EGX-600, then click [OK].  
Create the design to engrave, then go to the  
[File] menu and click [Print].  
3
The [Print] dialog box appears.  
Select the [Print to File] check box, then click  
[OK].  
4
The [Print to File] dialog box appears.  
For [Save in], select the memory-card drive.  
Type in a file name, then click [Save].  
5
The cutting data is saved on the memory card.  
Use a file name of eight characters or fewer, with a file extension of three characters or fewer. File names that do not meet  
these criteria are not displayed correctly on the machine.  
Do not try to save in a subdirectory. This machine does not recognize subdirectories.  
Detailed Information About File Names  
See p.70 "Important Notes When Saving Cutting Data"  
Chapter 4 - Performing Cutting Using a Computer  
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4-4. Executing Cutting Data Saved on a Memory Card  
Saving from Another Program  
For a program such as the included 3D Engrave, follow the steps below. You can also use this method with other pro-  
grams (as long as the other program uses a driver for Windows).  
Saving from Another Program  
If you are using Windows NT 4.0/2000/XP, log  
1
on to Windows as a member of the "Adminis-  
trators" or "Power Users" group.  
Load a memory card into the memory-card  
writer.  
2
Open [My Computer]. Note the drive name of  
the memory card.  
3
In the example shown in the figure, the drive name is  
"E:."  
For Windows 95/98/Me/NT 4.0/2000:  
4
Click [Start], then [Settings]. Then click [Printers].  
For Windows XP:  
Click [Start], then click [Control Panel]. Click [Printers  
and Other Hardwares], then click [Printers and Faxes].  
Right-click the icon for the EGX-600 or EGX-  
400 driver, then click [Properties].  
5
(Continued on the next page.)  
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67  
4-4. Executing Cutting Data Saved on a Memory Card  
For Windows 95/98/Me:  
6
* Windows NT4.0/2000/XP  
Click the [Details] tab.  
For Windows NT 4.0/2000/XP:  
Click the [Ports] tab.  
Make a note of what is selected for [Print to  
7
the following port] or [Port] (this may be  
[LPT1:], [COM1:], or the like). Next, change  
this to [FILE:]. Click [OK].  
* Windows 95/98/Me  
Start the program and select the EGX-600 or  
the EGX-400 as the output destination. Create  
the design to cut, then perform output.  
8
9
The [Print to File] dialog box appears.  
For [Output file name], type in the memory-card  
drive name you noted in step 3, followed by a  
backslash (\) and a file name.  
For example, if the drive name is "E:" and you want to  
use "CUTDATA.PRN" as the file name (with the file  
extension), then type in "E:\CUTDATA.PRN" here.  
Use a file name of eight characters or fewer, with a file extension of three characters or fewer. File names that do not meet  
these criteria are not displayed correctly on the machine.  
Do not try to save in a subdirectory. This machine does not recognize subdirectories.  
Detailed Information About File Names  
See p.70 "Important Notes When Saving Cutting Data"  
Click [OK].  
10  
11  
The cutting data is saved on the memory card.  
Follow steps 4 to 7 to restore the port to the  
setting you noted down in step 7.  
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4-4. Executing Cutting Data Saved on a Memory Card  
Importing and Executing Memory-card Data  
To operate the machine using cutting data saved on a memory card, follow the steps below.  
Importing and Executing Data  
Insert the memory card on which cutting data  
is saved into the memory-card slot.  
1
Press  
several times until the screen  
RUN  
2
3
shown at right appears. Make sure the blinking  
cursor is at [RUN], then press  
.
The screen for selecting the file appears.  
There may be a slight delay of several seconds to several dozen seconds until  
the file-selection screen appears. During this time, do not try to remove the  
memory card or switch off the power.  
Now Processing...  
Turn the dial to display the file name for the  
cutting data that you want to import.  
Press  
Select File  
OUTPUT03.PRN  
.
The cutting data is imported and operation starts.  
The execution of cutting data is exactly like operation when commands are received from a computer. Coordinate values are  
displayed during execution, and the pause menu is also available. Make the settings for the home position, the Z0 position, and  
cutting parameters using the same procedures as for when receiving commands from a computer.  
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4-4. Executing Cutting Data Saved on a Memory Card  
Important Notes When Saving Cutting Data  
Valid Characters for File Names  
Use the following characters for the file names you assign when saving cutting data.  
Letters: A through Z  
Numerals: 0 through 9  
Special characters: $, &, #, %, -, _, ~ (the space character cannot be used)  
Also, use a file name of eight characters or fewer, with a file extension of three characters or fewer.  
Using a file name that does not meet these criteria may result in character corruption or the file name failing to be  
displayed on the machine.  
A Note on Creating New Folders  
The machine does not display files saved in folders (subdirectories) created on a memory card. Cutting data for use with  
this machine must be saved in the root directory.  
The Number of Files That Can Be Saved  
This machine can handle up to 512 files saved in the root directory. It is possible to save more than 512 files in a  
subdirectory, but the machine cannot use them.  
Note that the actual number of files that can be saved depends on the available space on the memory card.  
Deleting Cutting Data  
To delete cutting data, load the memory card into a memory-card writer and drag the file or files you want to delete to the  
Recycle Bin in Windows.  
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5. The Teaching Feature  
This chapter describes how to use the teaching feature. It provides  
detailed explanations of how to create and save sequences, how to  
execute the sequences you create, the commands you use, and more.  
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5-1. Overview of the Teaching Feature  
What Is the Teaching Feature?  
This feature lets you teach operation instructions directly to the machine without using a computer. You use the operation  
panel to enter the operation instructions. Each operation instruction that you enter is called a "command," and a collected  
set of commands is called a "sequence." You can save created sequences in the built-in memory or on a memory card.  
Once you have made a sequence, you can make the machine move in the specified way whenever you like.  
The teaching feature lets you do things like those described below.  
Basic Operations Possible with Commands  
Linear movement to specified coordinates (simultaneous three-axis movement is possible)  
Arc movement  
Starting and stopping spindle rotation  
External-equipment control using the expansion connector 2 (input-port monitoring and output-port control)  
Positioning Functions  
Registering an optional origin and calling it up in a sequence  
Setting an I level and an R level  
Functions for Creating Sequences  
Specifying labels  
Executing conditional branches in programs using jump commands  
Subroutine execution through call commands  
Important Notes When Using the Nose Unit  
When you use the teaching feature to operate the machine, the [AUTO Z CONTROL] function is disabled. Please note  
that the cutting-in depth and the amount of cut-out are not set automatically even when you use a nose unit or perform  
scribing using a diamond scraper. The cutting-in depth and the amount of cut-out must be specified entirely within a  
sequence.  
Chapter 5 - The Teaching Feature  
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5-2. Basic Steps for Creating and Executing a Sequence  
In this section you learn the basics of using the teaching feature through a explanation of the steps for creating and  
running a very simple sequence. For details about the functions of each command and about other functions and features,  
refer to later sections.  
Step 1 Decide on the Mode of Operation and the Origin Points  
First decide what movement you want to perform. In this example we'll try cutting a quadrilateral, then moving the  
spindle out of the way.  
The important thing here is to decide on the origin points for the X, Y, and Z axes ahead of time. The cutting location  
changes according to the home position and the Z0 position. It may not be possible to perform the same cutting every  
time unless you decide on definite origin points. The direction of the approach to the workpiece is also important. You  
must move to the start point while avoiding the jig or the like used to secure the workpiece in place. That is, you need to  
consider in advance what kind of jig is to be used to secure the workpiece.  
Finish  
Home position : Front left edge of the table (machine origin point)  
Z0 position : Workpiece surface  
Cutting-in depth : 0.2 mm  
X- and Y-axis feed rate : 15 mm/s  
Z-axis feed rate : 2 mm/s  
Spindle speed : 10,000 rpm  
: Specified feed rate  
: Highest feed rate  
Start  
Machine origin point  
(2000, 4000)  
50 mm  
1.2 mm  
(7000, 4000)  
20 mm  
10 mm  
(2000, 1000)  
Home position  
30 mm  
(7000, 1000)  
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73  
5-2. Basic Steps for Creating and Executing a Sequence  
Step 2 Create the Sequence  
Now let's actually create the sequence. First carry out operations without loading a workpiece. We'll assume that the Z0  
position is set at the surface of the workpiece.  
Example of Sequence Creation  
Press  
several times to display the screen  
shown at right, then move the blinking cursor  
to [TEACHING]. Press . Move the blink-  
ing cursor to [EDIT], then press  
I/O  
OTHERS  
1
TEACHING SELF  
.
RUN  
EDIT  
DELETE  
SETTING  
Specify creation of a new sequence. Make sure  
Edit New File ?  
Yes  
2
3
the blinking cursor is at [Yes], then press  
.
No  
The sequence editing screen appears.  
Turn the dial to make the display change to [1  
MOVE-LIMIT]. Press  
1:  
.
< 1 MOVE-LIMIT >  
You have now finished entering the commands to move  
the spindle to the machine origin point at the highest speed  
as the first step. When you finish making the entries for  
the first step, the display changes to the input screen for  
the second step.  
Turn the dial to make the display change to [10  
2:  
4
SP OFF]. Press  
, then turn the dial to dis-  
< 10 SP ON 100 >  
play [ON]. Press  
to display [100]. Press  
again, then turn the dial  
.
Now you have entered the commands for rotating the  
spindle. [100] means rotation at 10,000 rpm. Now the  
input screen for the third step appears.  
Turn the dial to display [3 MOVE-ZM]. Press  
.
3:  
5
6
3 MOVE-ZM  
The screen changes to the coordinate view.  
Press  
and Y axes to the first cutting point (X 2000, Y  
1000). Next, press to move the Z axis to  
a location 1 millimeter from the surface of the  
workpiece (Z 100). Press  
to move the X  
X
Z
2000  
100  
Y
1000  
8000RPM  
.
Check the displayed coordinates as you perform move-  
ment. Now you have entered the commands for moving  
the X and Y axes to the specified position, then lowering  
the Z axis at the highest speed to a position close to the  
surface of the workpiece. Next, the input screen for the  
fourth step appears.  
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5-2. Basic Steps for Creating and Executing a Sequence  
Turn the dial to display [8 CUT-3 2]. Press  
4:  
7
8
, then turn the dial to display [3].  
.
8 CUT-3  
3
Press  
The screen changes to the coordinate view.  
Press  
to move the Z axis to where it cuts  
X
Z
2000  
-20  
Y
1000  
into the workpiece by 0.2 mm (Z -20).  
8000RPM  
Press  
.
Now you have entered the commands for cutting into the  
workpiece at a feed rate of 3 mm/s. Next, the input screen  
for the fifth step appears.  
Turn the dial to display [8 CUT-3 2]. Press  
, then turn the dial to display [15].  
5:  
9
10  
11  
8 CUT-3 15  
Press  
.
The screen changes to the coordinate view.  
Press  
to move the X  
X
Z
7000  
-20  
Y
1000  
8000RPM  
and Y axes to the (X 7000, Y 1000) point.  
Press  
.
Next, the input screen for the sixth step appears.  
In the same way as for steps 9 and 10, input  
the commands to move to (X 7000, Y 4000), to  
(X 2000, Y 4000), and to (X 2000, Y 1000).  
6:  
8 CUT-3 15  
Now you have entered the commands for cutting a quad-  
rilateral at a feed rate of 15 mm/s. Next, the input screen  
for the ninth step appears.  
Turn the dial to display [3 MOVE-ZM].  
9:  
12  
13  
Press  
.
3 MOVE-ZM  
The screen changes to the coordinate view.  
Press  
Then press  
to raise the Z axis to its upper limit.  
to move the Y axis all the  
X
Z
2000  
4128  
Y
40700  
8000RPM  
way to the back of the table. Press  
.
Now you have entered the commands for raising the Z  
axis to the upper limit, then moving the spindle out of  
the way. Next, the input screen for the tenth step appears.  
Turn the dial to make the display change to [10  
10:  
< 10 SP OFF >  
14  
SP OFF]. Press  
.
Now you have entered the command for stopping rota-  
tion of the spindle. The input screen for the eleventh step  
then appears, but the procedure is finished. The final step  
must always be [22 FINISH].  
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5-2. Basic Steps for Creating and Executing a Sequence  
Step 3 Save the Sequence  
Next, you save the sequence you have created.  
Procedure for Saving a Sequence  
Press and hold  
ond or longer). Press  
for a short while (1 sec-  
.
Save Sequence ?  
Yes No  
1
2
Cancel  
This quits the sequence editing screen and displays the  
screen for saving a sequence.  
Assign a file name. Press  
blinking cursor. Turn the dial to select a char-  
acter, then press  
character.  
to move the  
Select File  
Int. TEST  
to move to the next  
You can repeat this to assign a file name of up to eight  
characters.  
Press  
.
3
The sequence is saved and the machine returns to the  
teaching menu.  
Step 4 Execute the Sequence  
Let's try executing the sequence you created. First, to verify the operation, let's execute it without installing a cutter or  
loading a workpiece.  
Procedure for Executing a Sequence  
Press  
several times to display the screen  
shown at right, then move the blinking cursor  
to [TEACHING]. Press . Move the blink-  
ing cursor to [RUN], then press  
I/O  
OTHERS  
1
TEACHING SELF  
.
RUN  
EDIT  
DELETE  
SETTING  
Call up the saved sequence. Turn the dial to  
select it. Let's try selecting the [TEST] you cre-  
ated earlier.  
Select File  
Int. TEST  
2
3
Press  
.
Operation starts. The screen successively displays the  
commands being executing.  
The [Int.] to the left of the file name means the sequence  
has been saved in the built-in memory. Sequences saved  
on a memory card are displayed with [Ext.].  
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5-3. Correcting a Sequence  
If You Make a Mistake in Input  
You can go back to a previous step and revise it at any time if you discover an input error when creating a sequence. You  
can also insert steps and delete single steps.  
Correcting a Previous Step  
Press  
step number.  
to move the blinking cursor to the  
11:  
1
2
3
< 22 FINISH >  
Turn the dial to display the step you want to  
revise.  
5:  
< 8 CUT-3 78 >  
Press  
to move the blinking cursor to the  
5:  
line below. Follow the same procedure as for  
entering new commands. You can also change  
the values of commands. When you've finished  
8 CUT-3 15  
Change  
a command a value  
Change  
making the revisions, press  
.
Press  
to move the blinking cursor to the  
step number. Turn the dial to move to the final  
step. Press to move the blinking cursor  
11:  
4
< 22 FINISH >  
to the line below, then resume normal input op-  
erations.  
Inserting a Step  
Press  
step number.  
to move the blinking cursor to the  
11:  
1
2
< 22 FINISH >  
Turn the dial to move to the location where you  
want to insert.  
9:  
< 10 SP OFF >  
The new step is inserted just before the displayed step.  
Press  
to move the blinking cursor to the  
line below. Turn the dial to display [INSERT  
NEW STEP]. Press  
9:  
3
INSERT NEW STEP  
.
The new step is inserted. Turn the dial to select the com-  
mand you want. This is initially set to the [23 DO NOTH-  
ING] command.  
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5-3. Correcting a Sequence  
Deleting a Step  
Press  
step number.  
to move the blinking cursor to the  
11:  
1
2
3
< 22 FINISH >  
Turn the dial to display the step you want to  
delete.  
9:  
< 15 BREAK >  
Press  
to move the blinking cursor to the  
9:  
line below. Turn the dial to display [DELETE  
THIS STEP]. Press  
DELETE THIS STEP  
.
The step is deleted.  
You cannot delete the last step. Every sequence must have at least one [FINISH] command.  
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5-3. Correcting a Sequence  
Revising a Saved Sequence  
You can call up a saved sequence, revise it, and save it again.  
Calling Up and Revising a Sequence  
Press  
several times to display the screen  
shown at right, then move the blinking cursor  
to [TEACHING]. Press . Move the blink-  
ing cursor to [EDIT], then press  
I/O  
OTHERS  
1
TEACHING SELF  
.
RUN  
EDIT  
DELETE  
SETTING  
Press  
to [No]. Press  
to move the blinking cursor  
.
Edit New File ?  
Yes  
2
3
No  
Turn the dial to choose the sequence you want  
to revise. Press  
Select File  
Int. TEST  
.
The sequence editing screen appears.  
The [Int.] to the left of the file name means the sequence  
has been saved in the built-in memory. Sequences saved  
on a memory card are displayed with [Ext.].  
Use the same procedure described earlier in  
"If You Make a Mistake in Input" to revise the  
sequence.  
4
Press and hold  
ond or longer), then press  
for a short while (1 sec-  
Save Sequence ?  
5
6
7
.
Yes  
No  
Cancel  
Turn the dial to choose the file to overwrite, then  
press  
Select File  
Int. TEST  
.
Make sure that it's okay to overwrite, then  
press  
OverWrite File ?  
Yes  
.
No  
If you want to cancel the save and overwrite operation,  
use  
then press  
to move the blinking cursor to [No],  
.
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5-4. Detailed Description of the Sequence Editing Screen  
This section describes the button operations of the [EDIT] menu in detail, and also explains other practical functions.  
Screen Layout and Button Operations  
Basic Layout of the Sequence Editing Screen  
Step number  
Label name  
This shows the number of the step. You can input  
up to 1,000 steps per sequence.  
You can assign names to steps as required. These  
names are called "labels." Labels are used with com-  
mands such as [JUMP] and [CALL].  
2: LABEL  
< 10 SP ON 200 >  
Command  
Value  
This is the instruction for operation. When you se-  
lect a command, the angled brackets ("< >") disap-  
A command may have one or more values. There  
are also commands that have separate, detailed  
screens that let you specify even more values.  
pear. Pressing  
to confirm it and finish input  
makes the angled brackets appear.  
Main Functions of the Control Buttons  
These are some typical functions of the buttons you use for operation. Depending on the command you select, the buttons  
may also have special functions. For more information about the button operations for each corresponding, see "List of  
Commands" on p.87.  
These move the blinking cursor.  
This is used to increase or decrease the value or to select the command at the location of  
Dial  
the blinking cursor. Turning the dial while holding down  
the value by 100 units at a time.  
increases or decreases  
Pressing this while a step number is displayed changes the screen to the coordinate  
view. While at this screen, you can move the spindle head and rotate the spindle with the  
same button operations as when you're at the top screen. You also use this at times such  
as when you want to verify the position of the spindle head while you're creating a  
sequence.  
Also, holding it down for a short while (one second or longer) ends sequence creation.  
Pressing this at any other screen cancels input.  
This enables what you have input. You also use it to go to a detailed screen, depending  
on the command.  
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5-4. Detailed Description of the Sequence Editing Screen  
Setting a Label  
A label is used to specify the jump destination for [JUMP], [J], [CALL], and [C] commands. When you use any of these  
commands, you must be sure to assign a label. If you try to save a sequence without assigning a required label, the  
machine displays [INPUT LABEL NAME], then returns to the sequence editing screen.  
Setting a Label  
At the sequence editing screen, display the step  
where you want to assign a label.  
2:  
1
< 10 SP ON 200 >  
Use  
to move the blinking cursor to the  
2:  
2
3
location shown in the figure.  
< 10 SP ON 200 >  
Turn the dial to select a character, then press  
to move to the next character. You can  
assign a label name of up to five characters by  
repeating this operation.  
2: LABEL  
10 SP ON 200  
Press  
.
2: LABEL  
< 10 SP ON 200 >  
4
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81  
5-5. Detailed Information on Saving a Sequence  
Destinations for Saving Sequences  
You can save sequences either in the machine's built-in memory or on a memory card. You can save up to ten sequences  
in the built-in memory. The number you can save on a memory card varies according to the card's capacity. Note that the  
maximum is 512.  
Specify either the built-in memory or a memory card for saving or calling up a file. A file displayed with [Int.] is in the  
machine's built-in memory, and one displayed with [Ext.] is on a memory card.  
When saving a file, if you want to save it as a new file with a different name, select [new file], then enter the file name.  
If you want to save it by overwriting the existing file, select the name of the existing file. When you do this, a prompt is  
displayed to confirm that you want to overwrite the file.  
Select File  
..................................  
Int. new file  
Int. new file  
Saving as a new file  
Int. File name 1  
Int. File name 2  
...........  
Built-in memory  
Saving by overwriting  
the existing file  
......................  
.................................  
Ext. new file  
Saving as a new file  
Ext. File name 1  
Ext. File name 2  
...............  
Memory card  
Saving by overwriting  
the existing file  
......................  
Dial  
A prompt to confirm overwriting is displayed.  
OverWrite File ?  
Yes  
No  
There may be a slight delay of several seconds to several dozen seconds until the file-  
selection screen appears. During this time, do not try to remove the memory card or  
switch off the power.  
Now Processing...  
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5-5. Detailed Information on Saving a Sequence  
Backing Up a Sequence  
You can back up sequence saved in the machine's built-in memory to a memory card. Back up important data to a  
memory card.  
Backing Up from the Built-in Memory to a Memory Card  
Insert a memory card into the machine's  
memory-card slot.  
1
Press  
several times to display the screen  
shown at right, then move the blinking cursor  
to [TEACHING]. Press . Move the blink-  
ing cursor to [EDIT], then press  
I/O  
OTHERS  
2
TEACHING SELF  
.
RUN  
EDIT  
DELETE  
SETTING  
Press  
Press  
to move the blinking cursor to [No].  
.
Edit New File ?  
Yes  
3
4
No  
Turn the dial to select a sequence saved in the  
built-in memory. Press  
Select File  
Int. TEST  
.
The sequence editing screen appears.  
Press and hold  
ond or longer), then press  
to select the memory card as the destination  
for saving. Also, assign a file name here.  
for a short while (1 sec-  
Select File  
Ext. new file  
5
. Turn the dial  
Select File  
Ext. BACKUP  
Press  
.
6
A backup copy of the sequence is saved on the memory  
card.  
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5-5. Detailed Information on Saving a Sequence  
Deleting a Sequence  
You can delete saved sequences.  
Deleting a Sequence  
Press  
several times to display the screen  
shown at right, then move the blinking cursor  
to [TEACHING]. Press . Move the blink-  
ing cursor to [DELETE], then press  
1
I/O  
OTHERS  
TEACHING SELF  
.
RUN  
EDIT  
DELETE  
SETTING  
Turn the dial to choose the sequence you want  
Select File  
Int. TEST  
2
3
to delete. Press  
.
Move the blinking cursor to [Yes], then  
press  
Are You Sure?  
Yes  
.
No  
The sequence you selected is deleted.  
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5-6. Coordinate Systems Used with the Teaching Feature  
Cutting Positions Used with the Teaching Feature  
The origin points used with the teaching feature are basically the same as the ones used when you perform cutting with  
a computer. That is, the cutting position is based on the home position and Z0 position (workpiece origin) set with the  
machine. The coordinates for movement destinations specified by commands such as [MOVE-ZM] and [CUT 3] are all  
workpiece coordinates.  
About Workpiece Coordinates  
See p.102 "Coordinate Systems and Origin Points"  
Optional Origins  
In addition to the workpiece origin point there is a special origin point used only with the teaching feature. This is called  
the "optional origin." Choosing an optional origin with the [SEL ORG] command makes the cutting position change, and  
operations thereafter use the optional origin as the reference point.  
You need to register an optional origin ahead of time. You can register up to 99, from No. 2 to No. 100.  
One important matter about optional origins that you need to give attention to is that the position of an optional origin is  
determined using the workpiece origin point as the reference point. If you change the home position or the Z0 position,  
the location of the optional origin also changes accordingly. This means that you can modify the locations of all 99  
optional origins at once.  
Registering an Optional Origin  
Press  
several times to display the screen  
shown at right, then move the blinking cursor  
to [TEACHING]. Press . Move the blink-  
ing cursor to [SETTING], then press  
I/O  
OTHERS  
1
2
TEACHING SELF  
.
RUN  
EDIT  
DELETE  
SETTING  
Turn the dial to choose the number for the op-  
tional origin you want to register. Press  
OPTIONAL ORIGIN  
No.2  
.
The screen changes to the coordinate view. These are  
relative coordinates (workpiece coordinates) that are ref-  
erenced to the home position and Z0 position.  
You can check the coordinate values of the registered  
optional origins at this time by pressing  
instead  
of . To go back to the original screen, press  
.
When nothing has been registered, the display shows  
(X 0, Y 0, Z 0). That is, it is the same as the location of  
the workpiece origin point.  
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5-6. Coordinate Systems Used with the Teaching Feature  
Use  
to  
move the X, Y, and Z axes to the location you  
want to make the optional origin. Press  
X
Z
3000  
-15  
Y
4000  
3
4
8000RPM  
.
This registers a single optional origin. To cancel and re-  
turn, press instead of  
.
Repeat steps 2 and 3 as to register a second  
and third optional origin. When you're done,  
press  
several times to go back to the top  
screen.  
I Level and R Level  
These are special points used for positioning the Z axis. You use them only with the teaching feature. They are used with  
the [MOVE-ZI], [CUT-ZM], and [CUT-ZI] commands. When you use any of these commands, you need to register the  
I level and R level in advance.  
The I level and the R level both take the Z0 position as their reference point. If the Z0 position changes, the locations of  
the I level and R level also change accordingly. Also, selecting an optional origin in a sequence using the [SEL ORG]  
command makes the I level and R level change to locations that reference the selected optional origin.  
Using these makes it simple to change such things as the distance for operating the Z axis at the highest speed, and lets  
you make fine adjustments to perform operations with less wasted effort. This can help make for efficient cutting as a  
result.  
Registering the I Level and R Level  
Press  
several times to display the screen  
shown at right, then move the blinking cursor  
to [TEACHING]. Press . Move the blink-  
ing cursor to [SETTING], then press  
I/O  
OTHERS  
1
2
3
TEACHING SELF  
.
RUN  
EDIT  
DELETE  
SETTING  
Press  
several times to display the screen  
I LEVEL  
<
R LEVEL  
shown at right. Move the blinking cursor to ei-  
ther [I LEVEL] or [R LEVEL], then use  
to raise or lower the value.  
0 >  
<
0 >  
This value indicates the number of steps above (positive  
value) or below (negative value) the Z0 position. As with  
coordinate values, one step is 0.01 mm.  
Press  
.
The I level and R level locations are registered.  
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5-7. List of Commands  
This section describes in detail all the commands you can use with the teaching feature. Refer to this section when you  
want detailed information about how to screen a command, including screen displays and button operations.  
1 MOVE-LIMIT  
Function This moves the spindle head to the machine origin point.  
Value  
None  
This moves the spindle at the highest speed. It raises the spindle to the upper limit, then moves it to the location all the  
way at the front-left of the table. This command has no function for rotating or stopping the spindle.  
2 MOVE-ORG  
Function This moves the spindle head to the home position.  
Value  
None  
This moves the spindle at the highest speed. It first raises the spindle to the upper limit. Then it moves to the home  
position (the workpiece origin point for the X and Y axes). (When an optional origin has been selected using the [SEL  
ORG] command, however, the X and Y axes move to that position.) This command has no function for rotating or  
stopping the spindle.  
3 MOVE-ZM  
Function This moves the spindle head to the specified X, Y, and Z coordinates.  
Value ꢀ  
X, Y, and Z coordinates for the movement destination  
Detail Screen 1  
Basic Screen  
1:  
X
Z
1000  
-500  
Y
1000  
3 MOVE-ZM  
8000RPM  
to cancel  
Detail Screen 2  
X
Z
1000  
-500  
Y
1000  
Dest.  
This moves the spindle at the highest speed. The operation is as follows.  
1. Move the Z axis to the upper limit.  
2. Move to the specified X and Y coordinates.  
3. Move to the specified Z coordinate.  
This command has no function for rotating or stopping the spindle.  
Detail Screen 1  
Specify the X, Y, and Z coordinates for the movement destination. At this screen you can use button operations to move  
or rotate the spindle. You can decide on the movement destination as you verify the on-screen coordinate values and the  
actual position. To set the present location of the spindle as the movement destination, press the [ENTER/PAUSE]  
button. To cancel and return, press the [MENU] button.  
Detail Screen 2  
This displays the X, Y, and Z coordinates of the set movement destination. Use this screen to verify the settings.  
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5-7. List of Commands  
4 MOVE-ZI  
Function This moves the spindle head to the specified X, Y, and Z coordinates (via the I level).  
Value ꢀ  
X, Y, and Z coordinates for the movement destination  
Detail Screen 1  
Basic Screen  
1:  
X
Z
1000  
-500  
Y
1000  
4 MOVE-ZI  
8000RPM  
to cancel  
Detail Screen 2  
X
Z
1000  
-500  
Y
1000  
Dest.  
This moves the spindle at the highest speed. The operation is as follows.  
1. Move the Z axis to the height specified for [I LEVEL] at the [SETTING] submenu.  
2. Move to the X and Y coordinates specified here.  
3. Move to the Z coordinate specified here.  
This command has no function for rotating or stopping the spindle.  
Detail Screen 1  
Specify the X, Y, and Z coordinates for the movement destination. At this screen you can use button operations to move  
or rotate the spindle. You can decide on the movement destination as you verify the on-screen coordinate values and the  
actual position. To set the present location of the spindle as the movement destination, press the [ENTER/PAUSE]  
button. To cancel and return, press the [MENU] button.  
Detail Screen 2  
This displays the X, Y, and Z coordinates of the set movement destination. Use this screen to verify the settings.  
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5-7. List of Commands  
5 MOVE-3  
Function This moves the spindle head to the specified X, Y, and Z coordinates, moving all three axes simultaneously.  
Value X, Y, and Z coordinates for the movement destination  
Detail Screen 1  
Basic Screen  
1:  
X
Z
1000  
-500  
Y
1000  
5 MOVE-3  
8000RPM  
to cancel  
Detail Screen 2  
X
Z
1000  
-500  
Y
1000  
Dest.  
This moves the spindle at the highest speed. It moves all three axes simultaneously to the specified X, Y, and Z coordi-  
nates. Unlike [MOVE-ZM], it effects linear movement to the specified X, Y, and Z coordinates. This command has no  
function for rotating or stopping the spindle.  
Detail Screen 1  
Specify the X, Y, and Z coordinates for the movement destination. At this screen you can use button operations to move  
or rotate the spindle. You can decide on the movement destination as you verify the on-screen coordinate values and the  
actual position. To set the present location of the spindle as the movement destination, press the [ENTER/PAUSE]  
button. To cancel and return, press the [MENU] button.  
Detail Screen 2  
This displays the X, Y, and Z coordinates of the set movement destination. Use this screen to verify the settings.  
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5-7. List of Commands  
6 CUT-ZM  
Function This moves the spindle head to the specified X, Y, and Z coordinates (at the specified feed rate and via the R level).  
Value ꢀ  
Value ꢀ  
Z-axis feed rate (0 to 50 mm/s)  
X, Y, and Z coordinates for the movement destination  
Detail Screen 1  
Basic Screen  
1:  
X
Z
1000  
-500  
Y
1000  
6 CUT-ZM  
50  
8000RPM  
to cancel  
Detail Screen 2  
X
Z
1000  
-500  
Y
1000  
Dest.  
This moves the spindle. The operation is as follows.  
1. Move at the highest speed to the upper limit of the Z axis.  
2. Move at the highest speed to the X and Y coordinates specified here.  
3. Move the Z axis at the highest speed to the height specified for [R LEVEL] at the [SETTING] submenu.  
4. Move at the specified speed to the Z coordinate specified here.  
This command has no function for rotating or stopping the spindle.  
Basic Screen  
Specify the Z-axis feed rate to use when moving from the R level to the specified Z-axis coordinate. Specifying [0] sets a  
speed of 0.5 mm/s. After you input the speed, press the [ENTER/PAUSE] button to go to the settings at Detail Screen 1.  
Detail Screen 1  
Specify the X, Y, and Z coordinates for the movement destination. At this screen you can use button operations to move  
or rotate the spindle. You can decide on the movement destination as you verify the on-screen coordinate values and the  
actual position. To set the present location of the spindle as the movement destination, press the [ENTER/PAUSE]  
button. To cancel and return, press the [MENU] button.  
Detail Screen 2  
This displays the X, Y, and Z coordinates of the set movement destination. Use this screen to verify the settings.  
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5-7. List of Commands  
7 CUT-ZI  
Function This moves the spindle head to the specified X, Y, and Z coordinates (at the specified feed rate, and via  
the I and R levels).  
Value ꢀ  
Value ꢀ  
Z-axis feed rate (0 to 50 mm/s)  
X, Y, and Z coordinates for the movement destination  
Detail Screen 1  
Basic Screen  
1:  
X
Z
1000  
-500  
Y
1000  
7 CUT-ZI  
50  
8000RPM  
to cancel  
Detail Screen 2  
X
Z
1000  
-500  
Y
1000  
Dest.  
This moves the spindle. The operation is as follows.  
1. Move the Z axis at the highest speed to the height specified for [I LEVEL] at the [SETTING] submenu.  
2. Move at the highest speed to the X and Y coordinates specified here.  
3. Move the Z axis at the highest speed to the height specified for [R LEVEL] at the [SETTING] submenu.  
4. Move at the specified speed to the Z coordinate specified here.  
This command has no function for rotating or stopping the spindle.  
Basic Screen  
Specify the Z-axis feed rate to use when moving from the R level to the specified Z-axis coordinate. Specifying [0] sets a  
speed of 0.5 mm/s. After you input the speed, press the [ENTER/PAUSE] button to go to the settings at Detail Screen 1.  
Detail Screen 1  
Specify the X, Y, and Z coordinates for the movement destination. At this screen you can use button operations to move  
or rotate the spindle. You can decide on the movement destination as you verify the on-screen coordinate values and the  
actual position. To set the present location of the spindle as the movement destination, press the [ENTER/PAUSE]  
button. To cancel and return, press the [MENU] button.  
Detail Screen 2  
This displays the X, Y, and Z coordinates of the set movement destination. Use this screen to verify the settings.  
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5-7. List of Commands  
8 CUT-3  
Function This moves the spindle head to the specified X, Y, and Z coordinates, moving all three axes simultaneously  
(at the specified feed rate).  
Value ꢀ  
Value ꢀ  
Feed rate (0 to 50 mm/s)  
X, Y, and Z coordinates for the movement destination  
Basic Screen  
Basic Screen  
1:  
X
Z
1000  
-500  
Y
1000  
8 CUT-3  
50  
8000RPM  
to cancel  
Basic Screen  
X
Z
1000  
-500  
Y
1000  
Dest.  
This moves the spindle at the specified feed rate. It moves all three axes simultaneously to the specified X, Y, and Z  
coordinates. Unlike [CUT-ZM] and [CUT-ZI], it effects linear movement to the specified X, Y, and Z coordinates. This  
command has no function for rotating or stopping the spindle.  
Basic Screen  
Specify the feed rate. Specifying [0] sets a speed of 0.5 mm/s. After you input the speed, press the [ENTER/PAUSE]  
button to go to the settings at Detail Screen 1.  
Detail Screen 1  
Specify the X, Y, and Z coordinates for the movement destination. At this screen you can use button operations to move  
or rotate the spindle. You can decide on the movement destination as you verify the on-screen coordinate values and the  
actual position. To set the present location of the spindle as the movement destination, press the [ENTER/PAUSE]  
button. To cancel and return, press the [MENU] button.  
Detail Screen 2  
This displays the X, Y, and Z coordinates of the set movement destination. Use this screen to verify the settings.  
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5-7. List of Commands  
9 ARC  
Function This moves the spindle head in an arc.  
Value ꢀ  
Value ꢀ  
Value ꢀ  
Value ꢀ  
Relative location from the start point to the center of the circle (X and Y coordinates)  
Angle from the arc start point to end point (-360 to 360 deg.)  
Resolution (0 to 120 deg.)  
Feed rate (0 to 50 mm/s)  
Basic Screen  
1:  
9 ARC  
Detail Screen 1  
Center  
to cancel  
to cancel  
to cancel  
to cancel  
RELATIVE CENTER  
X
X
500  
Y
500  
End point  
Y
Detail Screen 2  
Angle  
SET ANGLE  
---> 90  
Start point  
Detail Screen 3  
SET TOLERANCE  
---> 5  
Detail Screen 4  
SET SPEED  
---> 20  
This moves from the present location in an arc of the specified angle. Arc movement is possible only on the X and Y  
plane.  
Detail Screen 1  
Specify the center of the circle. Specify relative coordinates from the present location, which is the start point. Note that  
these are not coordinates referenced to the workpiece origin point. To go to Detail Screen 2, press the [ENTER/PAUSE]  
button. To cancel and return, press the [MENU] button.  
Detail Screen 2  
Specify the angle from the start point to the end point. The direction of turning is determined by whether the value is  
positive or negative. A positive value yields counterclockwise turning and a negative value yields clockwise turning. To  
go to Detail Screen 3, press the [ENTER/PAUSE] button. To cancel and return, press the [MENU] button.  
Detail Screen 3  
Specify the resolution (smoothness) of the arc. Smaller values result in greater smoothness, but the apparent feed rate  
becomes slower. Specifying [0] sets the machine's highest resolution. To go to Detail Screen 4, press the [ENTER/  
PAUSE] button. To cancel and return, press the [MENU] button.  
Detail Screen 4  
Specify the feed rate. Specifying [0] sets a speed of 0.5 mm/s. To finish setting the value, press the [ENTER/PAUSE]  
button. To cancel and return, press the [MENU] button.  
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5-7. List of Commands  
10 SP  
Function This makes the settings for rotating or stopping the spindle, and for spindle rotating speed.  
Value ꢀ  
Value ꢀ  
Rotation or no rotation (ON: rotation, OFF: stopped)  
Spindle rotating speed (80 to 300 x 100 rpm)  
1:  
10 SP  
ON  
80  
This rotates the spindle at the specified spindle rotating speed, or stops rotation of the spindle. Commands to move the  
spindle, such as [MOVE-ZM] and [CUT-ZM], do not rotate or stop the spindle by themselves. You specify this with the  
[SP] command. A setting of [80], for example, sets a spindle rotating speed of 8,000 rpm.  
11 P  
Function This controls the state of the output ports for expansion connector 2.  
Value ꢀ  
Output-port state (1: High, 0: Low, *: Maintain state)  
00000000  
1:  
11 P  
00000000  
Output port 1 Output port 8  
This command changes the state of the output ports for expansion connector 2. There are eight output port (numbered 1  
through 8), and this controls the state (high or low) of each one. [*] means no change in state -- that is, to leave high if  
high, or to leave low if low.  
When you turn on the machine, all output ports are at the low state. When you execute this command to set a certain port  
high, the port is maintained in that state until you switch off the power. (The state does not revert to low even when  
sequence execution ends.) If initialization of the port is required, it is useful to insert a command such as [11 P 00000000]  
at the start or end of the sequence.  
For information about the specifications of expansion connector 2, see p.143 "Expansion Connector 2."  
12 WAIT  
Function This stops sequence execution for the specified interval of time.  
Value ꢀ  
Wait time (0 to 10,000 ms)  
1:  
12 WAIT 10000  
This pauses sequence execution, waits for the specified time interval, then resumes execution. A setting of [3000], for  
example, specifies a wait time of 3 seconds.  
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5-7. List of Commands  
13 WAIT KEY  
Function This pauses sequence execution and waits until any button is pressed.  
Value  
None  
This pauses sequence execution and goes into standby, displaying the following screen. Pressing any button on the  
operation panel resumes execution.  
PUSH ANY KEY  
<13 WAIT KEY>  
14 W  
Function This pauses sequence execution and waits until input ports on expansion connector 2 go to the specified state.  
Value ꢀ  
Input-port state (1: High, 0: Low, *: Either)  
00000000  
1:  
14 W  
0000000  
Input port 1  
Input port 2  
This goes into standby while monitoring the state of the input ports on expansion connector 2, and resumes execution  
when the specified state occurs. Standby continues until all eight input ports go to the specified state (high or low). [*]  
indicates that the state may be either high or low.  
For information about the specifications of expansion connector 2, see p.143 "Expansion Connector 2."  
15 BREAK  
Function This pauses sequence execution and waits until any button is pressed.  
Value  
None  
This pauses sequence execution, displaying the following screen while in standby. Pressing any button on the operation  
panel resumes execution.  
PUSH ANY KEY  
<15 BREAK>  
This command is available only when [BREAK POINT] at the [SETTING] submenu is set to [ENABLE]. When this is  
set to [DISABLE], the machine does not go into standby or display this screen. This point is different from the [WAIT  
KEY] command.  
16 JUMP  
Function This jumps to the specified label.  
Value ꢀ  
Label name  
1:  
16 JUMP Label name  
This vary changes the order of step execution. Execution does not proceed to the next step, but instead jumps to the step  
to which the specified label name has been assigned.  
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5-7. List of Commands  
17 J  
Function This jumps to the specified label when an input port on expansion connector 2 is at the specified state.  
Value ꢀ  
Value ꢀ  
Value ꢀ  
Label name  
Input port number (1 through 8)  
Input-port state (1: High, 0: Low)  
1:  
ꢀ ꢀ ꢀ  
17 J Label name  
10  
This checks the state of an input port on expansion connector 2, then either executes a jump if the input port is at the  
specified state or proceeds to the following step if not at the specified state. This checks one of the eight input ports and  
determines whether it is at the specified state (high or low).  
For information about the specifications of expansion connector 2, see p.143 "Expansion Connector 2."  
18 CALL  
Function This jumps to the specified label, then returns to the original step.  
Value ꢀ  
Label name  
1:  
18 CALL Label name  
This jumps to the step to which the specified label name has been assigned. When a [RETURN] command is encountered  
thereafter, execution returns to the step where the jump occurred and resumes with the following step. This is uses to call  
a subroutine. You cannot call a second subroutine from within a first one (that is, nested subroutines are not permitted).  
19 C  
Function This calls the specified label when an input port on expansion connector 2 is at the specified state.  
Value ꢀ  
Value ꢀ  
Value ꢀ  
Label name  
Input port number (1 through 8)  
Input-port state (1: High, 0: Low)  
1:  
ꢀ ꢀ ꢀ  
19 C Label name  
10  
This checks the state of an input port on expansion connector 2, then either executes a call if the input port is at the  
specified state or proceeds to the following step if not at the specified state. This checks one of the eight input ports and  
determines whether it is at the specified state (high or low).  
For information about the specifications of expansion connector 2, see p.143 "Expansion Connector 2."  
20 RETURN  
Function This signals the end of a subroutine called using a [CALL] or [C] command.  
Value  
None  
This is used in conjunction with the [CALL] or [C] command. When a [RETURN] command is executed after a jump  
made using these commands, execution returns to the step where the jump occurred. Nothing happens if this command is  
executed before a jump has been performed.  
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5-7. List of Commands  
21 SEL ORG  
Function This selects an optional origin.  
Value ꢀ  
Optional origin (No. 1 through 100)  
1:  
21 SEL ORG 2  
This changes the origin point for spindle positioning from the workpiece origin point to an optional origin. You can use  
[OPTIONAL ORIGIN] at the [SETTING] submenu to store up to 99 optional origin locations (No. 2 through No. 100) in  
memory. Selecting [No.1] restores the original workpiece origin point.  
22 FINISH  
Function This ends execution of a sequence.  
Value  
None  
Asequence must have this as its final command. It is normally sufficient for a sequence to have only one, at the end of the  
sequence, but it poses no problem if a number of them appear throughout the sequence. If this command appears in the  
middle of a sequence, execution ends when it is encountered.  
23 DO NOTHING  
Function This performs no operation.  
Value  
None  
This is used for inserting a dummy step and for similar purposes.  
24 DELETE THIS STEP  
This is not a command, and is not stored in memory. When you want to delete a single step, select this and press the  
[ENTER/PAUSE] button. The displayed step is deleted.  
25 INSERT NEW STEP  
This is not a command, and is not stored in memory. When you want to insert a new step, select this and press the  
[ENTER/PAUSE] button. The inserted step is a [DO NOTHING] operation.  
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5-8. Sample Sequences  
This is an example of sequence creation. Refer to it when creating your own sequences.  
Example of a Sequence Using Optional Origins  
This cuts the same shape several times. In cases like this, you can create extremely efficient sequences by using a  
combination of optional origins and [CALL] commands.  
In this example, the No. 2 through No. 5 optional origins are assumed to be already registered. Also, the Z0 position is  
assumed to be at the surface of the workpiece.  
Z0 position : Workpiece surface  
Cutting-in depth : 0.5 mm  
X- and Y-axis feed rate : 20 mm/s  
Z-axis feed rate : 3 mm/s  
Spindle speed : 25,000 rpm  
10 mm  
40 mm  
10 mm  
No.3  
Optional Orgin No.2  
No.4  
No.5  
20 mm  
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5-8. Sample Sequences  
Steps 1 through 16 are the main routine, and steps 17 through 27 are a subroutine called by the [CALL] command. This  
subroutine cuts a single L-shaped object. Steps 4, 6, 8, and 10 successively change the reference point for cutting, and  
after each step the subroutine is called.  
Note that the [FINISH] command in step 16 separates the main routine and the subroutine. More than one [FINISH]  
command may safely appear within a sequence.  
Step Label  
No. name  
Command  
Value 1  
Value 2  
Value Value  
3
4
1
2
21 SEL ORG  
2 MOVE-ORG  
10 SP  
1
3
ON  
80  
4
21 SEL ORG  
18 CALL  
2
5
LCUT  
6
21 SEL ORG  
18 CALL  
3
7
LCUT  
8
21 SEL ORG  
18 CALL  
4
9
LCUT  
10  
11  
12  
13  
14  
15  
16  
21 SEL ORG  
18 CALL  
5
LCUT  
1
21 SEL ORG  
2 MOVE ORG  
3 MOVE-ZM  
10 SP  
X 0, Y 30000, Z 4000  
OFF  
22 FINISH  
2 MOVE ORG  
3 MOVE-ZM  
8 CUT-3  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
LCUT  
X 0, Y 0, Z 100  
3
X 0, Y 0, Z -50  
8 CUT-3  
20  
20  
20  
20  
20  
20  
X 2000, Y 0, Z -50  
X 2000, Y 1000, Z -50  
X 1000, Y 1000, Z -50  
X 1000, Y 4000, Z -50  
X 0, Y 4000, Z -50  
X 0, Y 0, Z -50  
8 CUT-3  
8 CUT-3  
8 CUT-3  
8 CUT-3  
8 CUT-3  
2 MOVE ORG  
20 RETURN  
22 FINISH  
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6. Detailed Description  
of Functions  
This chapter provides detailed descriptions of the machine's coordi-  
nate systems and origin points, and also describes all the functions  
you can access using the menus. Use it as a reference and read it  
as required.  
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6-1. Coordinate Systems and Origin Points  
Workpiece Coordinates and Machine Coordinates  
This machine uses coordinate values for the X, Y, and Z axes to indicate the position and height of the spindle head. The  
display's top screen displays coordinate values that indicate the position of the spindle head. The coordinates displayed  
here are a type of relative coordinates that take the "workpiece origin point" as the reference point.  
You can freely change the location of the workpiece origin point. If the location of the origin point is altered, the dis-  
played coordinate values also change, even if the actual position of the spindle head remains the same. Such coordinates  
are called "workpiece coordinates."  
The position at the machine's mechanical operating limits, that is, all the way to the left along the X axis, all the way to  
the front along the Y axis, and all the way to the top along the Z axis, is called the "machine origin point." Coordinates  
that take this as the reference point are called "machine coordinates."  
The location of the machine origin point is determined mechanically and cannot be changed. Machine coordinates indi-  
cate the absolute position of the spindle head. The location of a workpiece origin point that can be freely changed can  
only be indicated by machine coordinates. For this reason, the X/Y-axis origin-point setting menu and the Z-axis origin-  
point setting menu display only machine coordinates.  
The Machine's Workpiece Origin Point  
With this machine, a reference to just "the origin point" or "the origin" signifies the workpiece origin point. You can also  
divide the location of the workpiece origin point into two parts, an X- and Y-coordinate origin and a Z-coordinate origin,  
and set these separately. With this machine, the X- and Y-coordinate workpiece origin point is called the "home position,"  
and the Z-coordinate workpiece origin point is called the "Z0 position."  
The home position serves as a reference point that determines where on the table cutting is performed. Also, the tool-  
down and tool-up positions are determined with reference to the Z0 position. These may be considered as indicating the  
number of millimeters to lower or rise from the Z0 position.  
Changing the home position or the Z0 position also makes the location of cutting or the cutting-in depth change, even  
when the commands from the computer are exactly the same.  
Unit of Measurement for Coordinate Values  
One coordinate unit is 0.01 mm (0.00039 in.). An increase of 100 in a coordinate value produces 1 mm of movement.  
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6-2 Detailed Description of the Nose Unit  
Amount of Height Displacement That Can Be Tracked  
As long as the tip of the depth regulator nose unit (nose unit) is in contact with the surface of the workpiece, the cutting-  
in depth can be kept uniform even if the height of the material changes. Slight surface curvature of a workpiece and  
variations in plate thickness are tracked.  
However, there is an upper limit to the amount of height displacement that can be tracked.  
Limitations on Cutting  
Care is needed when performing fill engraving (flat-drag cutting inside the contour lines of characters and shapes) over  
a wide surface area. With fill engraving that is broader than the diameter of the nose cone, the nose unit may track the  
surface that has already been cut and cut the surface further.  
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103  
6-3. Menu Flowchart  
Top screen  
Here and below, press the  
proceed unless specified otherwise.  
to  
EGX-600  
Roland DG Corp.  
Power ON  
X
Z
0
0
Y 40700  
8000RPM  
Hit "ENTER" key  
Main menu  
XY-SPEED Z-SPEED  
< 2mms> < 2mms>  
Just a moment  
Please  
SPINDLE RPM  
<8000RPM>  
HOME VIEW  
Z1  
Z0  
Z2  
Go to submenus  
Return from submenu  
I/O  
OTHERS  
TEACHING SELF  
Memory Card: loaded  
Unloaded  
Go to submenu  
RUN  
Return from submenu  
<<From Main menu>>  
I/O submenu  
OTHERS submenu  
SELF submenu  
INPUT  
PARA SERI <AUTO>  
REVOLUTION  
<ON> OFF  
SURFACE CUT  
"ENTER" to start  
SERI/AUTO  
OVER AREA  
<CONTINUE> PAUSE  
PARA  
STOP  
< 1 >  
2
7
COMMAND MODE  
1
2
<AUTO>  
DATA  
< 8 >  
AUTO  
ON  
Z
CONTROL  
<OFF>  
PARITY  
<NONE> ODD EVEN  
AUTO Z CONTROL: ON  
OFF  
BAUDRATE  
4800 <9600>  
>
<
BAUDRATE  
19200 38400  
UP LENGTH  
<500>  
HANDSHAKE  
< HARD> XON/OFF  
ACCELERATION  
0.05G <0.1G>  
COMP-X COMP-Y  
<100.00> <100.00>  
REVOLUTION TIME  
0 Hours  
<<Return to Main menu>>  
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6-3. Menu Flowchart  
TEACHING menu  
RUN  
EDIT  
DELETE  
SETTING  
<<Return to Main menu>>  
RUN  
DELETE  
EDIT  
Edit New File?  
SETTING  
Select File  
Int. File name  
Select File  
Int. File name  
OPTIONAL ORIGIN  
No.2  
X
Z
0
0
Y
0
Yes  
No  
8000RPM  
LABEL SELECT: ON  
Edit New File?: No  
OFF  
Yes  
Are You Sure?  
Yes  
X
Z
0
0
Y
0
Select Label  
--> Label name  
Select File  
Int. File name  
No  
Dest.  
BREAK POINT  
<ENABLE> DISABLE  
Cursor menu  
(Execute sequence)  
X
Z
0
0
Y
0
(Sequence editing screen)  
STEP RUN  
8000RPM  
<OFF>  
ON  
Cancel  
Press and hold  
Save Sequence?  
Yes No Cancel  
LABEL SELECT  
<OFF> ON  
Yes  
Select File  
Int. File name  
I LEVEL R LEVEL  
< 0 > < 0 >  
No  
No  
No  
Overwrite File?  
Yes  
Yes  
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105  
6-3. Menu Flowchart  
<<From Main menu>>  
RUN submenu  
Select File  
File name  
<<Return to Main menu>>  
(Execute)  
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6-3. Menu Flowchart  
X/Y-axis Origin-point Setting Menu  
Z-axis Origin-point Setting Menu  
X 61000 Y 40700  
X 61000 Y 40700  
Z
Top screen  
Top screen  
4250 8000RPM  
Z
4250 8000RPM  
SET HOME POS  
0 > 0 >  
SET Z1 Z0 Z2  
DOWN 0 >  
SET Z1 Z0 Z2  
SURFACE < 0 >  
SET Z1 Z0 Z2  
<
<
<
UP  
<
0 >  
Z 1  
Z 0  
Z 2  
Pause Menu  
Copy Menu  
X 61000 Y 40700  
X 61000 Y 40700  
Z
Top screen  
Top screen  
4250 8000RPM  
Z
4250 8000RPM  
Press during  
operation  
Pause ON  
CONTINUE STOP  
Copy  
START BUF-CLEAR  
XY-SPEED Z-SPEED  
< 2mms> < 2mms>  
Language Menu  
Initialize Menu  
Hold down  
and switch on the power, and continue  
Hold down  
the power.  
and switch on  
holding down the button for at least one second.  
Select language  
ENGLISH JAPANESE  
Initialize start  
Finished!  
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6-4. Detailed Description of the Menus  
This is a list of the functions you can access using the machine's menus.  
Saved  
This shows whether the setting value is saved in memory and persists even after the power is switched off.  
Setting This shows the available range, selections, and unit of measurement for the setting.  
Default This shows the value of the setting in effect when the machine was shipped from the factory.  
Main Menu  
XY-SPEED Z-SPEED  
Saved  
Yes  
Setting XY-SPEED: 0.5, 1 to 100 mm/s Z-SPEED: 0.5, 1 to 50 mm/s  
Default XY-SPEED: 2 mm/s Z-SPEED: 2 mm/s  
These set the feed rate for the X and Y axes and for the Z axis. When a command to change the feed rate is received from the  
computer, the value changes accordingly. When the feed rate is 0.5 mm/s, the displayed value is [0].  
In the case of simultaneous feed of all three axes (operation according to an RML-1 command-set Z or !ZZ command), the value  
of the [Z-SPEED] setting is used for the feed rate.  
SPINDLE RPM  
Saved  
Yes  
Setting 8,000 to 30,000 rpm  
Default 8,000 rpm  
This sets the default spindle rotating speed. You can change the spindle speed at any time using the dial or by sending a command  
from the computer, but the value returns to this setting when the power is turned off.  
HOME VIEW Z1 Z0 Z2  
These moves the spindle head to fixed positions.  
[HOME] raises the spindle to the upper limit and moves it to the home position at the highest speed. [VIEW] raises the spindle to  
the upper limit and moves it to the VIEW position at the highest speed.  
[Z1] rotates the spindle, then lowers it to the Z1 position at the feed rate set using [Z-SPEED]. This operation is executed when  
you hold down the [ENTER/PAUSE] button for a short while (0.5 seconds or longer). [Z0] lowers the spindle to the Z0 position  
at the feed rate set using [Z-SPEED]. [Z2] raises the spindle to the Z2 position at the highest speed.  
I/O OTHERS TEACHING SELF  
These call up the corresponding submenus.  
RUN  
This calls up the [RUN] submenu. This menu appears only when a memory card is loaded in the machine.  
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6-4. Detailed Description of the Menus  
[I/O] Submenu  
INPUT  
Saved  
Yes  
Setting PARA, SERI, AUTO  
Default AUTO  
This selects the connector for connection to a computer. Commands from the computer are received via the connector you specify  
here. When this is set to [AUTO], the connector through which commands are first received after powerup is enabled automati-  
cally.  
When this is set to [SERI] or [AUTO], the menu for setting the serial communication parameters appears.  
STOP  
Saved  
Setting 1, 2  
Default  
Yes  
1
This makes the setting for the number of stop bits, one of the serial communication parameters. This is displayed only when  
[INPUT] is set to [SERI] or [AUTO].  
DATA  
Saved  
Setting 7, 8  
Default  
Yes  
8
This makes the setting for the data bit length, one of the serial communication parameters. This is displayed only when [INPUT]  
is set to [SERI] or [AUTO].  
PARITY  
Saved  
Yes  
Setting NONE, ODD, EVEN  
Default NONE  
This makes the setting for parity, one of the serial communication parameters. This is displayed only when [INPUT] is set to  
[SERI] or [AUTO].  
BAUDRATE  
Saved  
Yes  
Setting 4800, 9600, 19200, 38400  
Default 9600  
This makes the setting for the baud rate, one of the serial communication parameters. This is displayed only when [INPUT] is set  
to [SERI] or [AUTO].  
HANDSHAKE  
Saved  
Yes  
Setting HARD, XON/OFF  
Default HARD  
This makes the setting for handshaking (flow control), one of the serial communication parameters. [HARD] indicates hardware  
handshaking, and [XON/OFF] indicates XON/XOFF handshaking. This is displayed only when [INPUT] is set to [SERI] or  
[AUTO].  
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6-4. Detailed Description of the Menus  
[OTHERS] Submenu  
REVOLUTION  
Saved  
Yes  
Setting ON, OFF  
Default ON  
When set to [OFF], the spindle does not rotate at all. The spindle does not rotate even when commands are received from the  
computer, but movement of the spindle head is performed.  
OVER AREA  
Saved  
Yes  
Setting CONTINUE, PAUSE  
Default CONTINUE  
This makes the setting for operation on receiving a command for movement outside the range of operation for the X and Y axes.  
The spindle head stops moving when the X or Y axis goes outside the range of operation. Movement starts again when a command  
to return from that location to the range of operation is received. When this is set to [CONTINUE], operation resumes at this time  
without change. When this is set to [PAUSE], operation is paused and you can select whether to resume operation or quit cutting.  
COMMAND MODE  
Saved  
Yes  
Setting 1, 2, AUTO  
Default AUTO  
This selects the type of commands received from the computer. [1] selects RML-1 mode 1 and [2] selects RML-1 mode 2. When  
this is set to [AUTO], the command first received after the power is switched on is recognized, and the setting for mode 1 or mode  
2 is made automatically.  
AUTO Z CONTROL  
Saved  
Yes  
Setting ON, OFF  
Default OFF  
Set this to [ON] in cases such as when you are using the nose unit. When this is set to [ON], then whenever the tool is lowered the  
height of the workpiece surface is detected and the Z0 position is set automatically.  
Note that this feature is available only in the cases described below. The function is disabled at other times, and operation is the  
same as when [AUTO Z CONTROL] is set to [OFF].  
When performing cutting using a computer (not available when performing cutting using the teaching feature).  
When moving the spindle head using the Z-axis movement button.  
When moving the spindle head using the D, M, I, R, PA, PD, PR, or PU command in the RML-1 command set (not available  
when using the Z, !ZM, or !ZZ command).  
Also, when this function is set to [ON], the Z-axis origin-point setting menu is not displayed and !PZ and !Z0 commands are  
ignored.  
When you tighten the lock nut to lock the spindle head, be sure to set this to [OFF].  
UP LENGTH  
Saved  
Yes  
Setting 0 to 2,000 (one step = 0.01 mm)  
Default 500 (5 mm)  
This is displayed when [AUTO Z CONTROL] is set to [ON]. This sets the amount of cut-out when [AUTO Z CONTROL] is set  
to [ON]. Note that due to the characteristics of the machine, the actual amount of cut-out may not necessarily be the same as the  
value of the setting.  
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6-4. Detailed Description of the Menus  
ACCELERATION  
Saved Yes  
Setting 0.05 G, 0.1 G  
Default 0.1 G  
This makes the setting for the quality of text engraving. When this is set to [0.05G], cutting times become longer, but the quality  
of text engraving is improved.  
COMP-X COMP-Y  
Saved  
Yes  
Setting 99.90 to 100.10%  
Default 100.00  
This corrects for movement distance along the X and Y axes.  
REVOLUTION TIME  
This displays the working time of the spindle motor. Use it as a guide for determining the service life of the spindle unit.  
[SELF] Submenu  
SURFACE CUT  
This performs surfacing to adjust the flatness and parallelism of the table surface. Before you execute this, make the following  
settings.  
Setting for the Home Position: Set the home position at the front-left corner of the table (the limit position for the X and Y axes).  
Setting for the Z0 Position: Set the Z0 position at the surface of the table.  
It is assumed that you are performing this operation using a ZEC-A4430 cutter from Roland DG Corp. The cutting-in depth is 0.2  
mm (0.0008 in.), the amount of cut-out is 1 mm, the feed rate is 30 mm/s, and the spindle speed is 20,000 rpm.  
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6-4. Detailed Description of the Menus  
Teaching Menu  
RUN  
The next submenus are available.  
[Select File]  
This calls up and executes a saved sequence. [Int.] indicates a file saved in the machine's built-in memory, and [Ext.] indicates a  
file saved on a memory card.  
[Select Label]  
When there is a label specified in the sequence and [LABEL SELECT] is set to [ON], the [Select Label] screen appears. When this  
happens, execution starts at the label location selected there.  
DELETE  
This selects and deletes a single saved sequence.  
EDIT  
This displays the menu for creating a sequence. There are screens for calling up and saving files, the sequence editing screen for  
entering commands, and other screens.  
[Edit New File?]  
To create a new sequence, select [Yes]. To edit an existing sequence, select [No].  
[Select File]  
You use this to specify a file name when saving a sequence, or to call up an existing sequence you want to edit. Also, [Int.]  
indicates the machine's built-in memory, and [Ext.] indicates a memory card.  
Sequence Editing Screen  
For more information, refer to "The Teaching Feature" on p.71.  
Cursor Menu  
To display this, press the [MENU] button while at the sequence editing screen's basic screen. You can use the movement buttons  
and the [SPINDLE] button to move and rotate the spindle in the same way as when you are at the top screen. To go back to the  
original screen, press the [MENU] button again.  
SETTING  
This calls up the submenu for setting the preferences for the teaching feature.  
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6-4. Detailed Description of the Menus  
[SETTING] Submenu  
OPTIONAL ORIGIN  
Saved  
Yes  
Setting X, Y, and Z coordinates settable on the machine  
Default None  
This registers a special workpiece origin point referenced by a sequence. You can register up to 99 (No. 2 through 100). You  
specify all three of the X, Y, and Z axes, without division into one origin for the X and Y axes and one for the Z axis. An optional  
origin point differs from the workpiece origin points (the home position and the Z0 position) set with the machine, and is exclu-  
sively for the teaching function.  
You can use the [SEL ORG] command to temporarily make a optional origin point the reference point for cutting. You can freely  
set and select specify 99 reference points for cutting. When you want to carry out identical cutting successively at different  
locations, using this command makes it possible for you to reduce the number of steps and change the cutting location without  
having to edit the sequence.  
Be careful to note that the locations of the optional origins are determined with reference to the home position and Z0 position set  
on the machine. If you change the home position or the Z0 position, the locations of all 99 optional origins also change.  
BREAK POINT  
Saved  
Yes  
Setting ENABLE, DISABLE  
Default ENABLE  
This sets whether the [BREAK] command is enabled or disabled. When this is set to [DISABLE], the machine does not go into  
standby state when a [BREAK] command appears in a sequence.  
STEP RUN  
Saved  
Yes  
Setting OFF, ON  
Default OFF  
When this is set to [ON], the machine goes into standby after executing each step, then proceeds to the next step when you press  
any button. This is handy when you want to verify the operation of a sequence.  
LABEL SELECT  
Saved  
Yes  
Setting OFF, ON  
Default OFF  
This sets whether you can select a label location for starting execution when executing a sequence. When this is set to [OFF], no  
[LABEL SELECT] screen appears at the RUN menu.  
I LEVEL R LEVEL  
Saved  
Setting -4,250 to 4,250 (1 step = 0.01 mm)  
Default  
Yes  
0
These set special values for specifying the spindle height in a sequence. You specify the spindle height as the number of millime-  
ters above (positive value) or below (negative value) the Z0 position. These values are used by the [MOVE-ZI], [CUT-ZI], and  
[CUT-ZM] commands.  
Selecting an optional origin in a sequence using the [SEL ORG] command makes the I level and R level change to locations that  
reference the selected optional origin.  
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6-4. Detailed Description of the Menus  
[RUN] Submenu  
RUN  
This imports and executes a file saved on a memory card (a text file containing RML-1 commands). Operation is much like that  
when the machine receives commands from a computer. The origin-point setting menus, pause menu, and copy menu are also  
available. Displayed error messages are also similar.  
However, device control commands are ignored. Also, commands from the parallel or serial connector are not accepted during  
execution.  
This menu appears only when a memory card is loaded in the machine. It also contains the following submenus.  
[Select File]  
This displays the file names of data saved on the memory card and lets you select the one you want to execute. Note that files  
saved in subdirectories and files with file names that are longer than eight characters or that have file extensions longer than three  
characters are not displayed.  
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6-4. Detailed Description of the Menus  
X/Y-axis Origin-point Setting Menu  
SET HOME POS  
Saved  
Yes  
Setting 0 to X- and Y-axis operating limit (machine coordinates)  
Default X: 0, Y: 0  
This sets the present spindle location as the home position (the X- and Y-axis workpiece origin point). The displayed values are the  
machine coordinates for the present location of the spindle. When you are at this menu, you use the movement buttons to move the  
spindle.  
Z-axis Origin-point Setting Menu  
SET Z1 Z0 Z2  
Saved  
Yes  
Setting Z1: -4,250 to 0 (1 step = 0.01 mm), Z0: -4,250 to 0 (machine coordinates), Z2: 0 to 4,250 (1 step = 0.01 mm)  
Default Z1: 0, Z0: 0, Z2: 4,250  
[Z0] sets the Z0 position (the Z-axis workpiece origin point) at the present spindle height. The displayed value is the machine  
coordinate for the present spindle height.  
[Z1] sets the cutting-in depth. The displayed value is the distance between the present spindle height and the Z0 position. The Z1  
position must be lower than the Z0 position, and the setting must be a negative value. If the present spindle height is above the Z0  
position, [------] is displayed, indicating that you cannot set Z1 at this position.  
[Z2] sets the amount of cut-out. The displayed value is the distance between the present spindle height and the Z0 position. The Z2  
position must be above the Z0 position, and the setting must be a positive value. If the present spindle height is below the Z0  
position, [------] is displayed, indicating that you cannot set Z2 at this position.  
When a command to set the cutting-in depth or the amount of cut-out is sent from the computer, the value of [Z1] or [Z2] changes  
accordingly.  
When you are at this menu, you use the Z-axis movement buttons to move the spindle. This menu does not appear when "AUTO  
Z CONTROL" is set to "ON."  
Pause Menu  
Pause ON  
[CONTINUE, STOP]  
Pressing the [ENTER/PAUSE] button while a cutting operation is in progress stops the operation and puts the machine in a paused  
standby state. The spindle keeps rotating, but you can stop rotation using the [SPINDLE] button. Executing [CONTINUE] makes  
cutting start again. Executing [STOP] quits cutting.  
XY-SPEED Z-SPEED  
You can change the feed rate while operation is paused. You make the setting in the same way as with the main menu. After you  
make the setting, use the [MENU] button to return to the previous screen, then execute [CONTINUE] to start cutting at the new  
feed rate.  
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6-4. Detailed Description of the Menus  
Copy Menu  
Copy  
[START, BUF-CLEAR]  
This feature repeats the same cutting. Executing [START] repeats exactly the same operation as the very last cutting operation.  
Commands sent from the computer are temporarily stored in the machine. (The place where they are stored is called a buffer  
memory.) This features retrieves the commands in the buffer and executes them again. Note that the execution of sequences by the  
teaching feature cannot be repeated.  
The buffer stores one set of data sent from the computer. When you send one set of data from the computer, then later send a  
second set, the first set of data is deleted and only the second set remains. When you are performing cutting while the machine is  
receiving data from the computer, using the pause menu to quit cutting causes the data in the process of being received to be  
deleted without being stored. Also, you cannot repeat operations using data whose size exceeds the capacity of the buffer. Stored  
data is lost when you switch off the machine.  
Executing [BUF-CLEAR] deletes stored data.  
Language Menu  
Select language  
Saved  
Yes  
Setting ENGLISH, JAPANESE  
Default ENGLISH  
This selects the language used for the display. To display this menu, hold down the [MENU] button and turn on the power.  
Initialize Menu  
Initialize  
This initializes all settings made using the menus, returning them to their factory-default values. To perform initialization, hold  
down the [ENTER/PAUSE] button as you switch on the power. Continue holding down the [ENTER/PAUSE] button for at least  
one second.  
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7. Maintenance  
This chapter describes daily care and maintenance.  
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7-1. Daily Care  
Carefully clean away cutting waste. In addition to the table and bed, also clean the spindle head and the X-axis rail.  
Use a commercially available brush to remove metal cuttings. Attempting to use a vacuum cleaner to take  
up metal cuttings may cause fire in the vacuum cleaner.  
Do not use a pneumatic blower to clean. Cutting dust may be hazardous to health. Breakdown of the ma-  
chine may also occur.  
Switch off the machine and unplug the power cord from the electrical outlet before performing cleaning  
or maintenance. Failure to do so may result in injury or electrical shock.  
Do not use solvents such as thinner, benzine, or alcohol  
to clean.  
Around the spindle head  
Inside the X-axis rail  
Around the switch  
Table and bed  
Around the switch  
Around the memory-card slot  
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7-1. Daily Care  
Cleaning Inside the X-axis Rail  
Move the spindle head all the way to the left  
side. Open the spindle cover.  
1
Switch off the machine.  
2
Remove the screws (at five locations) securing  
3
the rail cover, then gently pull out the rail cover  
to the right side to remove it.  
2.  
1.  
Use a brush or vacuum cleaner to clean inside  
4
the rail. Gently move the spindle head by hand  
and clean along the entire width of the rail.  
Follow the procedure described above in re-  
verse to attach the rail cover and screws.  
5
Rail cover  
X-axis rail  
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7-2. Maintenance and Inspection  
Spindle Maintenance  
The spindle unit and the belt are consumable components. As a general guide, it should be replaced after every 2,000  
hours. As a general guide, the spindle motor should be replaced after every 6,000 hours.  
When performing replacement, read the documentation included with the replacement unit or contact your authorized  
Roland DG Corp. dealer or Roland DG Corp. service center.  
This machine has a feature that lets you view the total working time of the spindle. Refer to this to determine when  
replacement is needed.  
X
Z
0
0
Y
0
8000RPM  
I/O  
OTHERS  
TEACHING SELF  
REVOLUTION  
<ON>  
OFF  
REVOLUTION TIME  
26 Hours  
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7-2. Maintenance and Inspection  
Maintenance of the Z-axis Screw  
Switch off the machine and unplug the power cord from the electrical outlet before performing cleaning  
or maintenance. Failure to do so may result in injury or electrical shock.  
Use a cleaning cloth or the like to clean away any buildup of cutting waste or old grease on the Z-axis screw, then apply  
a small amount of fresh grease.  
Recommended grease: Lithium grease #2 or the equivalent  
Do not lubricate any areas other than  
the Z-axis screw.  
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8. Troubleshooting  
This chapter describes possible problems and how to correct them.  
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8-1. Problems with Engraving  
The cutting-in depth is not uniform (when using the nose unit).  
Go to the [OTHERS] submenu and make sure [AUTO Z CONTROL] is set to [ON], and also make sure that the lock nut has  
been loosened.  
The cutter holder, tool securing screw, or collet is loose. Tighten sufficiently while using the included wrench to keep the spindle  
immobile.  
The retainer nut securing the nose cone in place is loose. Tighten the retainer nut.  
The X- and Y-axis feed rate is too fast for the workpiece, or the spindle rotating speed is too slow. Try changing the cutting  
parameters.  
The cutter is worn. Try replacing the cutter.  
If the cutting-in depth is set to an extremely shallow value, the effects of cutting waste may be large. Try using a cutter with a  
narrow blade width, along with increasing the cutting-in depth. Alternatively, use an optional vacuum nose adapter for chip  
cleaning.  
The cutting-in depth is not uniform (when not using the nose unit).  
If possible, perform engraving using a nose unit.  
Obtaining a uniform cutting-in depth over a broad area without using a nose unit requires a considerable amount of preparation.  
The first requirement is a workpiece that has a uniform thickness and is free from warping. The workpiece must also be loaded  
horizontally, and this demands considerable precision. Thereafter, if the flatness and levelness of the table are a concern, carry  
out surfacing.  
The lock nut is loose. Tighten the lock nut securely. Be sure to go to the [OTHERS] submenu and set [AUTO Z CONTROL] to  
[OFF].  
The cutter holder, tool securing screw, or collet is loose. Tighten sufficiently while using the included wrench to keep the spindle  
immobile.  
The cutter leaves tracks at places where cutting-in starts or where lines change direction.  
The spindle rotating speed is too fast with respect to the feed rate. Try reducing the spindle speed.  
Go to the [OTHERS] submenu and try setting [ACCELERATION] to [0.05G].  
The cutter is worn. Try replacing the cutter.  
An engraved bottom surface is rough or burring remains.  
The spindle rotating speed is too slow with respect to the feed rate. Try increasing the spindle speed or making the feed rate  
slower.  
Refasten the workpiece securely so that it does not come loose or slip.  
Try performing cutting a second time to finish the bottom surface and remove any burring. Making the cutting-in depth about  
0.02 to 0.05 mm (0.001 to 0.002 in.) deeper for the second pass may yield better results.  
The cutter is worn. Try replacing the cutter.  
Engraved lines are uneven or wavy.  
The cutter holder, tool securing screw, or collet is loose, and the cutter is out of control. Tighten securely.  
Refasten the workpiece securely so that it does not come loose or slip.  
Check to make sure the spindle unit is not loose.  
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8-1. Problems with Engraving  
When using a diamond scraper, cutting-in is shallow.  
Go to the [OTHERS] submenu and make sure [AUTO Z CONTROL] is set to [ON], and also make sure that the lock nut has  
been loosened.  
Try performing cutting a second time. Some materials that have an extremely hard surface (such as materials that have under-  
gone surface treatment) may be suited to double cutting.  
The X- and Y-axis feed rate is too fast for the workpiece. Try using a slower feed rate.  
The cutter is worn. Try replacing the cutter.  
The nose scratches the workpiece.  
Make sure the lock nut is loosened completely.  
The tip of the nose cone is rough or damaged. Try polishing using fine-grained sandpaper or an abrasive agent.  
The nose unit is unsuitable for engraving aluminum or brass.  
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8-2. Problems with Operation  
The machine does not start.  
The power cable is connected, but the power does not come on.  
Release the emergency stop switch. When the emergency stop switch is left pressed, the machine is powered up but nothing  
appears on the display and initialization is not performed.  
Turning on the power switch makes an error message appear and the machine stops.  
See "Responding to an Error Message" on p.128.  
No operation occurs when a button is pressed.  
There is no response at all when the buttons are pressed.  
Release the emergency stop switch. When the emergency stop switch is left pressed, nothing appears on the display and no  
operation at all takes place.  
The spindle head does not move when the movement buttons are pressed.  
Bring up the top screen on the display. The movement buttons cannot be used to move the spindle at any screen other than the top  
screen.  
The spindle does not rotate when the spindle button is pressed.  
To rotate the spindle using the spindle button, hold down the button for a short while (0.5 seconds or longer).  
Go to the [OTHERS] submenu and set [REVOLUTION] to [ON].  
Close the spindle cover tightly. If it does not resolve the problem, then thoroughly clean away any cutting waste from around the  
spindle.  
No movement takes place when the menus are used to move to the Z1 position.  
At the main menu, for [Z1] (movement to the Z1 position), press the [ENTER/PAUSE] button for a short while (0.5 seconds or  
longer).  
Close the spindle cover tightly. If it does not resolve the problem, then thoroughly clean away any cutting waste from around the  
spindle.  
No operation occurs when cutting commands are sent from the computer.  
No data comes from the computer.  
Release the emergency stop switch. When the emergency stop switch is left pressed, the machine is powered up but nothing  
appears on the display and no operation at all takes place.  
Go to the [I/O] submenu and make sure [INPUT] is set correctly. If you're using a printer cable to make the connection, set it to  
[AUTO] or [PARA]. If you're using a serial cable to make the connection, set it to [AUTO] or [SERI].  
Make sure the setting for the computer's output port is correct. You generally set this to "LPT1:" if connected using a printer  
cable, or to "COM1:" or "COM2:" if connected using a serial cable. Follow the instructions in the documentation for the pro-  
gram.  
Make sure the connector cable is the correct type. For a serial connection in particular, connection using a straight cable such as  
a modem cable will not work. Use a suitable cable for your computer, such as the XY-RS-34 from Roland DG Corp. (or the  
equivalent).  
Make sure the connector cable is free from faulty contact or broken wires. If you're using a printer switch or the like, try  
disconnecting it.  
If an error message appears on the display, also take a look at "Responding to an Error Message" on p.128.  
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8-2. Problems with Operation  
Data is sent but there is no operation.  
Close the spindle cover tightly. When the cover is open, there is no operation at all except for control using the movement  
buttons, and an error message is displayed. If closing the cover securely does not resolve the problem, then thoroughly clean  
away any cutting waste from around the spindle.  
Make sure the machine is not paused. If the display shows the message [Pause ON], it means the machine is paused. Press the  
[ENTER/PAUSE] button to release the machine from the paused state.  
Make sure the connector cable is the correct type. For a serial connection in particular, connection using a straight cable such as  
a modem cable will not work. Use a suitable cable for your computer, such as the XY-RS-34 from Roland DG Corp. (or the  
equivalent).  
Make sure the connector cable is free from faulty contact or broken wires. If you're using a printer switch or the like, try  
disconnecting it.  
If an error message appears on the display, also take a look at "Responding to an Error Message" on p.128.  
Abnormal cutting is performed.  
The machine tries to perform cutting-in at an abnormal depth, and eventually a motor error occurs.  
Go to the [OTHERS] submenu and set [AUTO Z CONTROL] to [OFF]. This setting should be set to [ON] only when the lock  
nut has been loosened in order to use a nose unit and diamond scraper. In all other cases, be sure to set it to [OFF].  
If [AUTO Z CONTROL] is set to [OFF], then set the Z0 position (the Z-axis origin point) at a suitable position.  
The machine tries to cut with no rotation of the spindle.  
Go to the [OTHERS] submenu and set [REVOLUTION] to [ON].  
Depending on the program, it may be possible to make a setting that keeps the spindle from rotating. Try checking the program's  
settings.  
Unusual operation or erratic symptoms occasionally occur.  
Make sure the connector cable is free from faulty contact or broken wires. If you're using a printer switch or the like, try  
disconnecting it.  
If an error message appears on the display, also take a look at "Responding to an Error Message" on p.128.  
Pressing the Z-axis Origin Set button does not display the menu.  
Go to the [OTHERS] submenu and set [AUTO Z CONTROL] to [OFF]. When this is set to [ON], the Z0, Z1 or Z2 cannot be set.  
This is done to prevent danger and help ensure safety.  
The cutting position is different from the intended location.  
Make the setting for the home position. The cutting position changes according to the home position. For more information, see  
"Setting the Reference Point for the Cutting Position" on p.56.  
The sound of the rotating spindle is unusually loud.  
The cutter holder, tool securing screw, or collet is loose, and the cutter is out of control. Tighten securely.  
An error message is displayed.  
See "Responding to an Error Message" on p.128.  
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127  
8-3. Responding to an Error Message  
This describes the error messages that may appear on the machine's display, and how to take action to remedy the  
problem. If an error message not listed here appears, contact your authorized Roland DG Corp. dealer or Roland DG  
Corp. service center.  
1. Command Not Recognized  
A command that cannot be interpreted was received from the computer.  
This occurs when the program's setting does not match the machine's command set. Check the program's settings for the model  
and the like.  
This may also be displayed when a problem such as faulty contact by the connector cable impedes communication. Check the  
connector cable.  
To recover from an error, press the [ENTER/PAUSE] button to display the pause menu, then choose either [CONTINUE] or  
[STOP]. There may be cases where you can resume operation by selecting [CONTINUE], but because there is a possibility of  
faulty operation, you should reset the power.  
A command that cannot be interpreted occurred in a sequence.  
This occurs when an incorrect command is encountered during sequence execution by the teaching feature. A major cause of this  
is corruption of the sequence due to a problem with the memory card or the like. Re-create the sequence.  
Press the [ENTER/PAUSE] button to pause the machine and clear the error.  
2. Wrong Number of Parameters  
The number of parameters for a command sent from the computer was different from the number that can  
be specified.  
This occurs when a program setting is not matched to the machine. Check the program's settings for the model and the like.  
This may also be displayed when a problem such as faulty contact by the connector cable impedes communication. Check the  
connector cable.  
To recover from an error, press the [ENTER/PAUSE] button to display the pause menu, then choose either [CONTINUE] or  
[STOP]. There may be cases where you can resume operation by selecting [CONTINUE], but because there is a possibility of  
faulty operation, you should reset the power.  
A command that cannot be interpreted occurred in a sequence.  
The remedy is the same as for error 1.  
3. Bad Parameter  
The value of a specified parameter for a command sent from the computer exceeded the permitted value.  
This occurs when a program setting is not matched to the machine. Check the program's settings for the model and the like.  
This occurs when the machine receives a command that attempts to lower the Z axis to a position that exceeds the machine's  
cutting range. Check the cutting parameters and the Z0 position.  
This may also be displayed when a problem such as faulty contact by the connector cable impedes communication. Check the  
connector cable.  
To recover from an error, press the [ENTER/PAUSE] button to display the pause menu, then choose either [CONTINUE] or  
[STOP]. There may be cases where you can resume operation by selecting [CONTINUE], but because there is a possibility of  
faulty operation, you should reset the power.  
A command that cannot be interpreted occurred in a sequence.  
The remedy is the same as for error 1.  
4. I/O Err: Output Request Overlap  
An output request command was received before execution of another output request command ended.  
This is an error associated with a device control command.  
This occurs when a program setting is not matched to the machine. Check the program's settings for the model and the like.  
To recover from an error, press the [ENTER/PAUSE] button to display the pause menu, then choose either [CONTINUE] or  
[STOP].  
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8-3. Responding to an Error Message  
5. I/O Err: Command Not Recognized  
A device control command that could not be interpreted was received from the computer.  
The remedy is the same as for error 1.  
6. I/O Err: Framing/Parity Error  
Signals sent to the serial connector cannot be received correctly because the communication parameters  
are unsuitable.  
Make sure the serial communication parameters for the machine and the computer (the settings for the baud rate, parity, number  
of stop bits, and data bit length) match.  
If you're using a serial connection, this error message may appear when you restart the computer while the machine is turned on.  
In such cases, either reset the power for the machine or press the [ENTER/PAUSE] button to clear the error.  
To recover from an error, press the [ENTER/PAUSE] button to display the pause menu, then choose either [CONTINUE] or  
[STOP].  
7. I/O Err: Buffer Overflow  
The buffer memory became full and data overflow occurred.  
The wiring of the connector cable may not match the machine, or the connector cable may be suffering from a problem such as  
faulty contact or a broken wire. Check the cable.  
If you're using a serial connection, then also make sure that the communication parameters for the machine (the setting for  
handshake) match the setting on the computer.  
To recover from an error, press the [ENTER/PAUSE] button to display the pause menu, then choose either [CONTINUE] or  
[STOP].  
8. I/O Err: Indeterminate Error  
Another communication-related error occurred.  
A sporadic error caused by noise or the like may have occurred. Reset the power to the machine and the computer.  
The wiring of the connector cable may not match the machine, or the connector cable may be suffering from a problem such as  
faulty contact or a broken wire. Check the cable. If you're using a serial connection, also make sure the communication param-  
eters for the machine match those for the computer.  
9. CAN'T COPY DATA TOO BIG  
An attempt was made to use the Copy feature to repeat operations with a set of cutting data larger than  
1.9 MB.  
The Copy feature can only repeat operations for a set of cutting data that is 1.9 MB or less. Resend the cutting data from the  
computer.  
10. CAN'T COPY COVER OPEN  
An attempt was made to start cutting using the Copy function while the spindle cover was open.  
Cutting cannot be performed while the spindle cover is open. Close the spindle cover, then continue with the operation.  
11. CAN'T COPY BUFFER EMPTY  
There is no stored data to use for repeating an operation using the Copy feature.  
There is no data in the buffer memory. Resend the cutting data from the computer and execute the Copy function.  
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129  
8-3. Responding to an Error Message  
12. COVER OPEN  
An attempt was made to start cutting while the spindle cover was open.  
Cutting cannot be performed while the spindle cover is open. Close the spindle cover, then continue with the operation.  
13. EMERGENCY STOP MOTOR LOCK  
Operation stopped because an excessive load was applied.  
Cutting under excessive cutting conditions occurred because the cutter or spindle head struck an obstruction. Turn off the  
machine, eliminate the cause of the problem, then redo the operation. If this problem occurs frequently, then the spindle unit or  
the spindle motor may have reached the end of its service life, or the cutter may be worn.  
Rotation of the spindle was obstructed by a large amount of cutting dust inside the nose unit. Remove the nose unit and clean out  
the cutting dust. If the problem occurs frequently, use an optional vacuum nose adapter.  
14. EMERGENCY STOP COVER OPEN  
An emergency stop occurred because the spindle cover was opened while a cutting operation was in  
progress.  
To ensure safety, an emergency stop occurs when the spindle cover is opened while cutting is in progress. Do not open the  
spindle cover during cutting. Turn off the machine, then redo the operation from the beginning.  
15. OPERATING ERROR CAN'T FIND LIMIT  
Startup failed because initialization could not be performed at powerup.  
This occurs when initialization at powerup is blocked because of the spindle head striking an obstruction, cutting waste, or the  
like. Turn off the power. Remove the obstruction and clean the area around the spindle, around the X-axis rail, and inside the X-  
axis rail. Then turn on the power.  
16. Buffer Overflow Can't Insert  
The number of steps in the sequence exceeded 1,000.  
The number of steps that you can input using teaching feature is a maximum of 1,000 per sequence. Make sure the number of  
steps is 1,000 or less.  
The machine displays this, then automatically returns to the original screen.  
17. INPUT LABEL NAME  
The required label name was not assigned anywhere in the sequence.  
A sequence created with the teaching feature was saved without specifying a label referenced by a command such as [CALL] or  
[JUMP]. Specify a label name before saving.  
After displaying this message, the machine automatically returns to the seqence editing screen.  
18. Can't Find File  
There is no existing file to call up.  
An attempt was made to call up an existing file using the teaching menu or [RUN] submenu, but no file has been saved.  
After displaying this message, the machine automatically returns to the original screen.  
19. Input File Name  
At attempt was made to save a new sequence file without specifying a file name.  
No file name was assigned when an attempt was made to save a sequence created with the teaching feature as a new file. Specify  
a file name, then repeat the save operation.  
After displaying this message, the machine automatically returns to the original screen.  
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8-3. Responding to an Error Message  
20. Verify the Card  
An attempt was made to access the memory card when no memory card was present.  
This occurs when the memory card is removed during a menu operation that uses the memory card. When inserting or removing  
a memory card, pause the machine and perform the operation while at the top screen.  
After displaying this message, the machine automatically returns to the previous or original screen.  
21. Data Error  
A problem was found in a sequence imported from a memory card.  
This occurs when a problem is encountered in the data format of a sequence using the teaching feature. A major cause of this is  
corruption of the sequence due to a problem with the memory card or the like. Re-create the sequence.  
After displaying this message, the machine automatically returns to the original screen.  
22. Memory Write Error  
A new sequence could not be created because the memory is full.  
This occurs when the number of sequences that can be saved is exceeded (ten sequences for internal memory, or 512 for a  
memory card). It also occurs when a memory card does not have enough free space. Take steps such as deleting unneeded  
sequences, then redo the operation.  
After displaying this message, the machine automatically returns to the original screen.  
23. Card Access Error  
The memory card was removed while being accessed.  
The memory card was pulled out while it was being accessed. Turn off the machine, then redo the operation from the beginning.  
When inserting or removing a memory card, pause the machine and perform the operation while at the top screen.  
Data could not be written to the memory card.  
This occurs when data could not be saved because the useful life of the memory card has ended or the memory card is damaged.  
Try formatting the memory card. Alternatively, replace the memory card with a new one.  
After displaying this message, the machine automatically returns to the original screen.  
The memory card could not be accessed.  
This occurs when reading and writing are completely impossible because of such reasons as a malfunction in the memory card.  
Replace the memory card with a new one.  
After displaying this message, the machine automatically returns to the original screen.  
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9-1. Examples of Settings for Cutting Parameters  
Sample Settings for Engraving  
This is a suggested guide for cutting parameters. Fine-tuning the settings may be necessary. Adjust these a little at a time  
as you examine the results, seeking the parameters that best match the workpiece.  
Cutting-in  
depth  
per pass  
XY-axis  
feed rate  
Z-axis  
feed rate  
Workpiece  
Tool  
Spindle speed  
Engraving  
Acrylic resin  
ZEC-A4025  
ZEC-A4430  
ZEC-A4013-BAL  
ZDC-A4000  
ZEC-A4013-BAL  
ZDC-A4000  
ZEC-A4025  
ZEC-A4430  
ZHS-100  
20,000 rpm  
20,000 rpm  
22,000 rpm  
Without rotation  
22,000 rpm  
Without rotation  
20,000 rpm  
20,000 rpm  
22,000 rpm  
19,000 rpm  
16,000 rpm  
0.2 mm  
0.2 mm  
0.02 mm  
Auto  
15 mm/s  
15 mm/s  
15 mm/s  
15 mm/s  
15 mm/s  
15 mm/s  
20 mm/s  
15 mm/s  
30 mm/s  
30 mm/s  
30 mm/s  
15 mm/s  
5 mm/s  
Aluminum  
Brass  
15 mm/s  
15 mm/s  
15 mm/s  
15 mm/s  
20 mm/s  
15 mm/s  
10 mm/s  
10 mm/s  
10 mm/s  
0.02 mm  
Auto  
ABS  
0.5 mm  
0.4 mm  
0.4 mm  
0.4 mm  
0.4 mm  
Cutting out ABS  
ZHS-200  
ZHS-300  
Tips for Fine-tuning  
The optimal cutting parameters are determined by a balance of such factors as the hardness of the material, the feed rate,  
the spindle rotating speed, the cutting-in depth, and the capacity of the cutter. Refer to the following tips and try fine-  
tuning the parameters.  
Spindle Rotating Speed  
In general, faster rotation provides increased cutting capacity. However, a feed rate that is too slow with respect to the  
spindle speed may lead to melting of the workpiece due to heat, or to increased burring or roughness. Roughness may  
also occur at some places because feed stops momentarily at places where the direction of engraving changes (that is, at  
corners). Lower the spindle speed. It may also be a good idea to use faster settings for narrower cutters and slower  
settings for wider cutters.  
Feed Rate  
Faster speeds result in shorter cutting times, but the cutting load also increases accordingly. The load may overcome the  
strength with which the workpiece is secured in place, resulting in crooked lines or a nonuniform cutting-in depth. Also,  
a feed rate that is too fast for the spindle rotating speed may result in roughness or a raised nap. Lower the feed rate.  
Cutting-in Depth  
Deeper cutting-in results in a greater cutting load, and roughness becomes more likely. When you make the cutting-in  
deeper, it is a good idea to raise the spindle speed and lower the feed rate accordingly. Note, however, that there is a limit  
to the maximum depth. When deep cutting-in is required, it is a good idea to perform double cutting and reduce the  
amount of cutting-in per pass.  
When Good Results Are Not Obtained  
See p.124 "Problems with Engraving"  
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9-2. The Nose Unit  
Considerations for Fluctuations in Workpiece Thickness  
When you're using a character cutter, it is important to keep the cutting-in depth uniform. Changes in the cutting-in depth  
alter the line width, affecting the appearance. Materials such as acrylic panels may exhibit variations in thickness or  
slight curvature. You cannot obtain a uniform cutting-in depth when you engrave these as they are.  
When you use the machine's nose unit, the nose tracks the surface of the workpiece and makes it possible to perform  
engraving at a constant depth at all times without having to give special consideration to variations in thickness.  
Structure of the Nose Unit  
You loosen the lock nut for the spindle when using the nose unit. Loosening the lock nut puts the spindle in a floating  
state, allowing the entire spindle to move up and down freely. In this state, the nose is pressed against the surface of the  
workpiece and the spindle is maintained at a constant height from the workpiece surface.  
The cutting-in depth is determined mechanically by the amount of extension of the cutter from the nose tip. It is impor-  
tant to note that it is not determined by the vertical movement of the spindle effected by the Z-axis drive motor. The  
vertical motion due to the Z-axis drive motor is performed simply to press the nose against the workpiece.  
The amount of pressure of the nose against the workpiece is determined automatically (when [AUTO Z CONTROL]  
function is [ON]), and there is no need to set this expressly. The machine detects when the nose tip touches the workpiece  
and automatically moves the spindle up or down by a suitable distance.  
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9-3. Optional Items  
Item  
No.  
Description  
Character cutter  
(For general use)  
ZEC-A4013  
ZEC-A4025  
ZEC-A4051  
ZEC-A4076  
ZEC-A4013-BAL  
ZEC-A4025-BAL  
ZEC-A4150  
ZEC-A4190  
ZEC-A4230  
ZEC-A4320  
ZEC-A4380  
ZEC-A4430  
ZDC-A4000  
ZC-E436  
4.36 (Dia.) x 165 (L) x 0.127 (W) mm  
4.36 (Dia.) x 165 (L) x 0.254 (W) mm  
4.36 (Dia.) x 165 (L) x 0.508 (W) mm  
4.36 (Dia.) x 165 (L) x 0.762 (W) mm  
4.36 (Dia.) x 165 (L) x 0.13 (W) mm  
4.36 (Dia.) x 165 (L) x 0.25 (W) mm  
4.36 (Dia.) x 165 (L) x 1.52 (W) mm  
4.36 (Dia.) x 165 (L) x 1.91 (W) mm  
4.36 (Dia.) x 165 (L) x 2.29 (W) mm  
4.36 (Dia.) x 165 (L) x 3.175 (W) mm  
4.36 (Dia.) x 165 (L) x 3.81 (W) mm  
4.36 (Dia.) x 165 (L) x 4.34 (W) mm  
4.36 (Dia.) x 178 (L) mm  
Character cutter  
(For aluminum or brass)  
Flat cutter  
Diamond scraper  
Solid collet  
For diamond scraper; Diameter 4.36 mm  
For end mill; Diameter 6, 5, 4, and 3 mm  
For mounting material; 210 x 140 mm, 10 sheets  
Collet set  
ZC-23  
Adhesive sheet  
Center vice  
AS-10  
ZV-600C  
Spindle unit  
Serial cable  
ZS-600  
Replacement spindle unit  
XY-RS-34  
For IBM AT-compatible personal computer; 3 m  
L : Tool length  
W : Blade width  
XY-RS-34 cable connection  
D-sub 9 pin  
D-sub 25 pin  
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9-4. Dimensional Drawings  
Cutting Area  
Spindle head bottom surface  
42.5 mm (1-5/8 in.)  
Loadable workpiece thickness:  
maximum 40 mm (1-9/16 in.)  
Table  
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9-5. List of Supported Commands  
RML-1 Commands  
* 1 : -(223-1) to +(223-1)  
Mode 1  
Command  
Format  
Parameter  
Z1  
Range [Default]  
-4250 to 0 [0]  
@
Input Z1 & Z2  
@ Z1, Z2  
Position on Z1  
Position on Z2  
Z2  
0 to 4250 [0]  
H
D
M
I
Home  
H
None  
Draw  
D x1, y1, x2, y2, ..... , xn, yn  
M x1, y1, x2, y2, ..... , xn, yn  
xn, yn  
xn, yn  
xn, yn  
Absolute coordinate  
Absolute coordinate  
Relative coordinate  
*1  
*1  
*1  
Move  
Relative Draw  
I
x1, y1, x2, y2, ..... ,  
xn, yn  
R
Relative Move  
R
x1, y1, x2, y2, ..... ,  
xn, yn  
xn, yn  
Relative coordinate  
*1  
V
F
Velocity Z-axis  
Velocity X,Y-axis  
XYZ-axis  
V f  
F f  
f
Feed rate for Z axis  
Feed rate for X and Y axis  
XY coordinate  
0 to 50 [mm/sec] [2 [mm/sec]]  
f
0 to 100 [mm/sec] [2 [mm/sec]]  
Z
Z x1, y1, z1, ..... , xn, yn, zn  
Z x1, y1, z1, ..... , xn, yn, zn  
W t  
xn, yn  
*1  
Simultaneous Feed  
Dwell  
zn  
t
Z coordinate  
*1  
W
^
Dwell time  
0 to 32767 [msec] [0 [msec]]  
Call mode2  
^ [mode2] [parameter].....  
[parameter] [;]  
Mode 2  
Command  
Format  
Parameter  
None  
Range [Default]  
DF Default  
DF;  
IN Initialize  
PA Plot Absolute  
IN;  
None  
PA x1, y1 (,x2, y2, ..... , xn, yn);  
xn, yn  
Absolute XY coordinate  
XY coordinate  
*1  
*1  
*1  
PA;  
PD Pen Down  
PD x1, y1 (,x2, y2, ..... , xn, yn);  
xn, yn  
PD;  
PR Plot Relative  
PR x1, y1 (, x2, y2, ..... ,  
xn, yn  
Relative XY coordinate  
xn, yn);  
PR;  
PU Pen Up  
PU x1, y1 (,x2, y2, ..... , xn, yn);  
xn, yn  
s
XY coordinate  
*1  
PU;  
VS Velocity select  
VS s;  
VS;  
Feed rate for X and Y axis  
0 to 100 [mm/sec] [2 [mm/sec]]  
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9-5. List of Supported Commands  
Mode 1 and mode 2 common commands  
Command  
Format  
Parameter  
Range [Default]  
!DWDwell  
!DW t [terminator]  
!MC n [terminator]  
!MC [terminator]  
!NR [terminator]  
!PZ z1 (,z2) [terminator]  
t
Dwell time  
0 to 32767 [ms] [0 [ms]]  
!MC Motor Control  
n
Motor ON/OFF switching  
-32768 to 32767 [motor ON]  
!NR Not Ready  
!PZ Set Z1&Z2  
None  
z1  
Z1 coordinates  
Z2 coordinates  
Spindle motor  
-4250 to 0 [0]  
z2  
0 to 4250 [0]  
!RC Revolution  
!RC n [terminator]  
!VZ s [terminator]  
n
0 to 15, 8000 to 30000 [rpm]  
[8000 [rpm]]  
revolution speed  
Feed rate (Z axis)  
!VZ Velocity Select  
s
0 to 50 [mm/sec] [2 [mm/sec]]  
Z-axis  
!ZM Z-axis Move  
!ZO Set Z0  
!ZM z [terminator]  
!ZO z [terminator]  
!ZZ x1, y1, z1, .....,  
xn, yn, zn [terminator]  
z
Z coordinate  
-4250 to 0  
-4250 to 0  
*1  
z
Z machine coordinate  
XY coordinate  
Z coordinate  
!ZZ XYZ-axis  
xn, yn  
zn  
Simultaneous Feed  
*1  
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9-5. List of Supported Commands  
Device Control Commands  
The device control commands determine how communication between the machine and the computer will be handled  
using the RS-232C interface; and also are employed when relaying to the computer the status of the machine.  
A device control command is composed of three characters: ESC (1Bh), ".", and an uppercase letter.  
Command  
ESC .E  
Format  
Parameter  
Range ([ ] is default) Explanation  
Outputs an error code related to RS-232C interface  
[ESC].E  
None  
Output RS-232C  
Error Code  
(see the table below), and clears the error  
simultaneously. At the same time, the error being  
displayed is canceled.  
Error Possible cause and action  
code  
0
No I/O errors  
10  
Cause: after execution of an output  
command, other output commands are  
sent before the output was not completed.  
Action: let the computer to read the machine  
output by the output command and then  
send another output command.  
Cause: an error occurs in a device  
control command.  
11  
Action: correct your program.  
Cause: parameters are overflowing.  
Action: correct your program.  
Cause: the number of the parameters set  
is more than specified or a colon :was  
not used to terminate.  
13  
14  
Action: correct your program.  
Cause: framing error, parity error or over-  
run error at the time of data receipt .  
Action: match the communication  
protocols of both computer and the ma-  
chine (baud rate, data bit length, stop bit  
length).  
Cause: the I/O buffer overflows.  
Action: Make sure the handshake setting  
matches.  
15  
16  
ESC .K  
[ESC].K  
None  
Continues to execute the RML-1 command  
in operation, aborts other incoming RML-1  
commands and clears the data buffer.  
Abort RML-1  
Command  
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9-6. Specifications  
Main Unit Specifications  
EGX-600  
EGX-400  
Table type  
Table size  
Cutting area  
T slot  
407 (W) x 305 (D) mm (16 (W) x 12 (D) in.)  
610 (W) x 407 (D) mm (24 (W) x 16 (D) in.)  
407 (X) x 305 (Y) x 42.5 (Z) mm  
(16 (X) x 12 (Y) x 1-5/8 (Z) in.)  
610 (X) x 407 (Y) x 42.5 (Z) mm  
(24 (X) x 16 (Y) x 1-5/8 (Z) in.)  
Loadable workpiece thick-  
ness  
Maximum 40 mm (1-9/16 in.)  
XYZ-axis motor  
Feed rate  
AC servo motors (DAC-FFP), 3-axis simultaneous control  
XY-axis: 0.5, 1 to 100 mm/s (0.02 in./s, 0.039 to 3.9 in./s)  
Z-axis: 0.5, 1 to 50 mm/s (0.02 in./s, 0.039 to 1.9 in./s)  
Acceleration  
0.1 G, 0.05 G  
Software resolution  
Mechanical resolution  
0.01 mm/step (0.00039 in./step)  
XY-axis: 0.003 mm/step (0.00012 in./step)  
Z-axis: 0.0025 mm/step (0.000098 in./step)  
Spindle motor  
Spindle speed  
Tool chuck  
DC brushless motor, Maximum 72 W  
8,000 to 30,000 rpm  
Cutter holder (4.36 mm) and collet  
Positioning Accuracy  
Repeatability  
± 0.1 % of distance traveled or ± 0.1 mm (± 0.004 in.), whichever is greater (no-load operation)  
0.05 mm (0.002 in.) or less  
Display  
LCD panel with backlight  
Buttons and Controls  
Menu button, ENTER/PAUSE button, Spindle button, X/Y-axis Origin Set button, Z-axis Origin Set button, Move-  
ment buttons, Z-axis Movement buttons, Feed button, Copy button, and dial  
Interface  
Parallel connector (Centronics-compliant), serial connector (RS-232C-compliant), Memory card slot (Compliance  
with Multi Media Card), expansion connector 1, expansion connector 2  
Buffer memory  
2MB (replot buffer: 1.9MB)  
RML-1 (mode 1, mode 2)  
Instruction system  
Power supply  
AC 117 V, 230 V, 240 V ± 10 %, 50/60 Hz  
Power consumption  
Acoustic noise level  
Dimensions (main unit)  
3.5 A at 117 V, 1.6 A at 230 V, 1.6 A at 240 V  
No-load operation: 75 dB (A) or less standby: 45 dB (A) or less (According to ISO 7779)  
795 (W) x 719 (D) x 521 (H) mm  
995 (W) x 820 (D) x 521 (H) mm  
(31-5/16 (W) x 28-5/16 (D) x 20-1/2 (H) in.)  
(39-3/16 (W) x 32-5/16 (D) x 20-1/2 (H) in.)  
51 kg (112 lb.)  
64 kg (141 lb.)  
Weight (main unit)  
Packed dimensions  
1160 (W) x 1010 (D) x 855 (H) mm  
(45-3/4 (W) x 40 (D) x 33-3/4 (H) in.)  
1370 (W) x 1130 (D) x 835 (H) mm  
(54 (W) x 44-1/2 (D) x 33 (H) in.)  
83 kg (183 lb.)  
100 kg (220 lb.)  
Packed weight  
Operating environment  
Accessories  
Temperature: 5 to 40˚C (41 to 104˚F) humidity: 35 to 80 % (no condensation)  
Operation panel: 1, Operation-panel connector cable: 1, Power cord: 1, Depth regulator nose unit: 1, Solid collet : 1,  
Clamps : 4, Wrench (17 mm: 1, 10 mm: 1), Hexagonal screw driver (2 mm): 1, Hexagonal wrench (3 mm): 1, Roland  
Software Package CD-ROM : 1, User's Manual: 1  
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9-6. Specifications  
Interface Specifications  
Parallel Connector  
Standard  
In compliance with the specification of Centronics  
Input signal  
STROBE (1BIT), DATA (8BIT)  
BUSY (1BIT), ACK (1BIT)  
TTL level  
Output signal  
I/O signal level  
Transmission method  
Asynchronous  
Serial Connector  
Standard  
RS-232C specification  
Transmission method  
Transmission speed  
Parity check  
Asynchronous, duplex data transmission  
4800, 9600, 19200, 38400  
Odd, Even, None  
Data bits  
7 or 8 bits  
Stop bits  
1 or 2 bits  
Handshake  
Hardware or Xon/Xoff  
Expansion Connector 1  
+24V  
100/ 2W  
Compatible plug  
Terminals  
If (max) = 1A  
Ic (max) = 150mA  
Use only a triple-contact plug of the size  
described above.  
This circuit is activated when the spindle motor is in operation.  
Do not use terminal . Use only terminals  
and .  
Use within the rated range shown above.  
Do not apply voltage greater than 24 V to the terminal.  
Do not short the terminal to ground.  
No responsible is assumed for effects to which any equipment connected to this external output connector is subjected.  
Chapter 9 - Appendix  
142  
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9-6. Specifications  
Expansion Connector 2  
This connector is for input and output with external equipment. It is used in combination with the teaching feature. It  
makes it possible to control the machine using signals from an external device and to send signals from the machine to an  
external device with specified timing. For information about how to perform control using expansion connector 2, refer  
to "Chapter 4 The Teaching Feature."  
Pin Connections  
Terminal  
No.  
Terminal  
No.  
Signal  
Signal  
Pin connections  
1
2
PW  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
PG  
PW  
PG  
3
IN 8 (Input port 8)  
IN 7 (Input port 7)  
IN 6 (Input port 6)  
IN 5 (Input port 5)  
IN 4 (Input port 4)  
IN 3 (Input port 3)  
IN 2 (Input port 2)  
IN 1 (Input port 1)  
NC  
OUT 8 (Output port 8)  
OUT 7 (Output port 7)  
OUT 6 (Output port 6)  
OUT 5 (Output port 5)  
OUT 4 (Output port 4)  
OUT 3 (Output port 3)  
OUT 2 (Output port 2)  
OUT 1 (Output port 1)  
NC  
4
5
6
7
8
Amphenol 24 pin  
9
10  
11  
12  
NC  
NC  
* No responsible is assumed for effects to which any equipment connected to this external output connector  
is subjected.  
Input Port Specifications (IN1 to IN8)  
Number of input ports: 8  
Input voltage: DC 24 V  
Input current: 7 mA  
Insulation method: Isolated photocoupler  
Compatible connector: Sink-mode output  
Internal Circuit Schematic  
+24V  
The outputs connected to the input ports are  
assumed to be contactless outputs such as  
transistors. When you are making connec-  
tions that use mechanical contact (such as  
switches or relays), use microcurrent de-  
vices.  
Ensure that the leakage current when a  
contactless circuit connected to the input  
ports is off is 1 mA or less per input port.  
560Ω  
3.3KΩ  
Input port  
Chapter 9 - Appendix  
143  
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9-6. Specifications  
Output Port Specifications (OUT1 to OUT8)  
Number of output ports: 8 (sink-mode output)  
Rated load voltage: DC 24 V  
Maximum load current: 20 mA per port  
Leakage current: 0.1 mA or less  
Insulation method: Isolated photocoupler  
Compatible connector: External-device input  
Internal Circuit Schematic  
Output port  
Do not apply loads greater than the forego-  
ing to the output ports.  
The output ports are assumed to be con-  
nected to loads such as transistors. When  
they are connected to an inductive load such  
as a relay, be sure to connect a protect di-  
ode to the coil to absorb counterelectro-  
motive force. Improper connection may  
damage the circuit.  
Example of Connection to External Equipment  
+24V  
Expansion Connector 2  
External Equipment (PCL or the like)  
(No.) (Signal)  
1
2
PW  
PW  
Common output  
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
IN 8  
IN 7  
IN 6  
IN 5  
IN 4  
IN 3  
IN 2  
IN 1  
NC  
OUT 8  
OUT 7  
OUT 6  
OUT 5  
OUT 4  
OUT 3  
OUT 2  
OUT 1  
Sink-mode  
transistor output  
NC  
PG  
PG  
Common input  
15 OUT 8  
16 OUT 7  
17 OUT 6  
18 OUT 5  
19 OUT 4  
20 OUT 3  
21 OUT 2  
22 OUT 1  
IN 8  
IN 7  
IN 6  
IN 5  
IN 4  
IN 3  
IN 2  
IN 1  
Sink-mode input  
23  
24  
PG  
PG  
Reversing the polarity of the power source may  
damage the circuit. Be sure to check this before  
you switch on the power. Also, do not attempt to  
test the insulation.  
Protect unused and never-connected (NC) pins so  
that they do not accidentally short to other pins.  
0V  
Chapter 9 - Appendix  
144  
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Please read this agreement carefully before opening the sealed  
package or the sealed disk package  
Opening the sealed package or sealed disk package implies your acceptance of the terms and conditions of this agreement.  
Roland License Agreement  
Roland DG Corporation ("Roland") grants you a non-assignable and non-exclusive right to use the COMPUTER  
PROGRAMS in this package ("Software") under this agreement with the following terms and conditions.  
1. Coming into Force  
This agreement comes into force when you purchase and open the sealed package  
or sealed disk package.  
The effective date of this agreement is the date when you open the sealed package  
or sealed disk package.  
2. Property  
Copyright and property of this Software, logo, name, manual and all literature  
for this Software belong to Roland and its licenser.  
The followings are prohibited :  
(1) Unauthorized copying the Software or any of its support file, program module  
or literature.  
(2) Reverse engineering, disassembling, decompiling or any other attempt to  
discover the source code of the Software.  
3. Bounds of License  
Roland does not grant you to sub-license, rent, assign or transfer the right granted  
under this agreement nor the Software itself (including the accompanying items)  
to any third party.  
You may not provide use of the Software through time-sharing service and/or  
network system to any third party who is not individually licensed to use this  
Software.  
You may use the Software by one person with using a single computer in which  
the Software is installed.  
4. Reproduction  
5. Cancellation  
You may make one copy of the Software only for back-up purpose. The property  
of the copied Software belongs to Roland.  
You may install the Software into the hard disk of a single computer.  
Roland retains the right to terminate this agreement without notice immediately  
when any of followings occurs :  
(1) When you violate any article of this agreement.  
(2) When you make any serious breach of faith regarding this agreement.  
6. Limitations on Liability  
7. Governing Law  
Roland may change the specifications of this Software or its material without  
notice.  
Roland shall not be liable for any damage that may caused by the use of the  
Software or by exercise of the right licensed by this agreement.  
This agreement is governed by the laws of Japan, and the parties shall submit to  
the exclusive jurisdiction of the Japanese Court.  
R3-020522  
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