Operator′s manual
524 L 525 LST
525 RJD 525 RS
Please read the operator’s manual carefully and make sure you understand the instructions
before using the machine.
English
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CONTENTS
Contents
Note the following before
starting:
KEY TO SYMBOLS
Symbols ................................................................
CONTENTS
2
Please read the operator's manual carefully.
Contents ...............................................................
Note the following before starting: ........................
INTRODUCTION
3
3
WARNING! Long-term exposure to noise
can result in permanent hearing
impairment. So always use approved
hearing protection.
!
!
Dear Customer, ....................................................
WHAT IS WHAT?
4
5
WARNING! Under no circumstances may
the design of the machine be modified
without the permission of the
manufacturer. Always use original
accessories. Non-authorized
modifications and/or accessories can
result in serious personal injury or the
death of the operator or others.
What is what? .......................................................
GENERAL SAFETY PRECAUTIONS
Important ..............................................................
Personal protective equipment .............................
Machine′s safety equipment .................................
6
6
7
Cutting equipment ................................................ 10
ASSEMBLY
Fitting the loop handle .......................................... 12
Fitting the handlebar ............................................. 12
Assembling the cutting equipment ....................... 13
Fitting the trimmer guard and trimmer head ......... 13
Assembling and dismantling the two-piece shaft . 13
Fitting a blade guard, grass blade and grass cutter 14
Adjusting the harness and brush cutter ................ 14
FUEL HANDLING
WARNING! A clearing saw, brushcutter
or trimmer can be dangerous if used
incorrectly or carelessly, and can cause
serious or fatal injury to the operator or
others. It is extremely important that you
read and understand the contents of this
operator’s manual.
Fuel safety ............................................................ 16
Fuel ...................................................................... 16
Fueling .................................................................. 17
STARTING AND STOPPING
Check before starting ........................................... 18
Starting and stopping ........................................... 18
WORKING TECHNIQUES
General working instructions ................................ 20
MAINTENANCE
Carburettor ........................................................... 23
Muffler .................................................................. 24
Cooling system ..................................................... 25
Spark plug ............................................................ 25
Two-piece shaft ................................................... 25
Air filter ................................................................. 25
Maintenance schedule ......................................... 27
TECHNICAL DATA
Technical data ...................................................... 28
English – 3
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INTRODUCTION
Dear Customer,
Congratulations on your choice to buy a Husqvarna product! Husqvarna is based on a tradition that dates back to 1689,
when the Swedish King Karl XI ordered the construction of a factory on the banks of the Husqvarna River, for production
of muskets. The location was logical, since water power was harnessed from the Huskvarna River to create the water-
powered plant. During the more than 300 years in existence, the Husqvarna factory has produced a lot of different
products, from wood stoves to modern kitchen appliances, sewing machines, bicycles, motorcycles etc. In 1956, the first
motor driven lawn mowers appeared, followed by chain saws in 1959, and it is within this area Husqvarna is working
today.
Today Husqvarna is one of the leading manufacturers in the world of forest and garden products, with quality as our
highest priority. The business concept is to develop, manufacture and market motor-driven products for forestry and
gardening, as well as for the building and construction industry. Husqvarna′s aim is also to be at the front edge for
ergonomics, usability, security and environmental protection.That is the reason why we have developed many different
features to add to our products within these areas.
We are convinced that you will appreciate with great satisfaction the quality and performance of our product for a very
long time to come. The purchase of one of our products gives you access to professional help with repairs and service
whenever this may be necessary. If the retailer who sells your machine is not one of our authorised dealers, ask for the
address of your nearest service workshop.
It is our wish that you will be satisfied with your product and that it will be your companion for a long time. Think of this
operator′s manual as a valuable document. By following its content (usage, service, maintenance, etc), the life span and
the second-hand value of the machine can be extended. If you sell this machine, make sure that the operator′s manual
is passed on to the buyer.
Thank you for using a Husqvarna product.
Husqvarna AB has a policy of continuous product development and therefore reserves the right to modify the design and
appearance of products without prior notice.
4 – English
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WHAT IS WHAT?
10
12
14
11
7
26
17
35
18
16
24
9
23
13
8
6
32
25
15
19
8
31
7
5
28
32
20
9
4
27
21
34
33
30
28
3
29
2
22
4
1
What is what?
1
2
3
4
5
6
7
8
9
Trimmer head
19 Drive disc
Grease filler cap, bevel gear
Bevel gear
20 Combination spanner
21 Allen key
Cutting attachment guard
Shaft
22 Locking pin
23 Operator′s manual
24 Support cup
25 Blade
Loop handle
Throttle trigger
Stop switch
26 Shaft coupling (525 RJD)
27 J-handle
Throttle lockout
10 Spark plug cap and spark plug
11 Cylinder cover
12 Starter handle
13 Fuel tank
28 Handle adjustment
29 Suspension ring
30 Adjusting the throttle wire
31 Start throttle button
32 Harness
14 Air filter cover
15 Primer bulb
33 Transport guard
34 Handlebar
16 Choke control
17 Locking nut
35 Alloy
18 Support flange
English – 5
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GENERAL SAFETY PRECAUTIONS
Important
WARNING! Never allow children to use or
be in the vicinity of the machine. As the
machine is equipped with a spring-
loaded stop switch and can be started by
low speed and force on the starter
handle, even small children under some
circumstances can produce the force
necessary to start the machine.This can
mean a risk of serious personal injury.
Therefore remove the spark plug cap
when the machine is not under close
supervision.
!
IMPORTANT!
The machine is only designed for trimming grass.
The only accessories you can operate with this engine
unit are the cutting attachments we recommend in the
chapter on Technical data.
Never use the machine if you are tired, if you have drunk
alcohol, or if you are taking medication that could affect
your vision, your judgement or your co-ordination.
Wear personal protective equipment. See instructions
under the ”Personal protective equipment” heading.
Personal protective equipment
Never use a machine that has been modified in any way
from its original specification.
IMPORTANT!
Never use a machine that is faulty. Carry out the safety
checks, maintenance and service instructions
described in this manual. Some maintenance and
service measures must be carried out by trained and
qualified specialists. See instructions under the
Maintenance heading.
A clearing saw, brushcutter or trimmer can be
dangerous if used incorrectly or carelessly, and can
cause serious or fatal injury to the operator or others. It
is extremely important that you read and understand the
contents of this operator’s manual.
You must use approved personal protective equipment
whenever you use the machine. Personal protective
equipment cannot eliminate the risk of injury but it will
reduce the degree of injury if an accident does happen.
Ask your dealer for help in choosing the right equipment.
All covers, guards and handles must be fitted before
starting. Ensure that the spark plug cap and ignition
lead are undamaged to avoid the risk of electric shock.
The machine operator must ensure that no people or
animals come closer than 15 metres while working.
When several operators are working in the same area
the safety distance should be at least twice the tree
height and no less than 15 metres.
WARNING! Listen out for warning signals
or shouts when you are wearing hearing
protection. Always remove your hearing
protection as soon as the engine stops.
!
Carry out an overall inspection of the machine before
use. See the maintenance schedule.
HELMET
WARNING! This machine produces an
electromagnetic field during operation.
A protective helmet where there is a risk of falling objects
!
This field may under some
circumstances interfere with active or
passive medical implants.To reduce the
risk of serious or fatal injury, we
recommend persons with medical
implants to consult their physician and
the medical implant manufacturer before
operating this machine.
HEARING PROTECTION
Wear hearing protection that provides adequate noise
reduction.
WARNING! Running an engine in a
confined or badly ventilated area can
result in death due to asphyxiation or
carbon monoxide poisoning.
!
EYE PROTECTION
Always wear approved eye protection. If you use a visor
then you must also wear approved protective goggles.
Approved protective goggles must comply with the ANSI
Z87.1 standard in the USA or EN 166 in EU countries.
6 – English
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GENERAL SAFETY PRECAUTIONS
GLOVES
WARNING! Never use a machine with
faulty safety equipment.The machine's
safety equipment must be checked and
maintained as described in this section.
If your machine fails any of these checks
contact your service agent to get it
repaired.
Gloves should be worn when necessary, e.g. when fitting
cutting attachments.
!
Throttle lockout
BOOTS
The throttle lockout is designed to prevent accidental
operation of the throttle control. When you press the lock
(A) (i.e.when you grasp the handle) it releases the throttle
control (B). When you release the handle the throttle
control and the throttle lockout both move back to their
original positions. This movement is controlled by two
independent return springs.This arrangement means that
the throttle control is automatically locked at the idle
setting.
Wear sturdy, non-slip boots.
CLOTHING
Wear clothes made of a strong fabric and avoid loose
clothing that can catch on twigs and branches. Always
wear heavy, long pants. Do not wear jewellery, shorts
sandals or go barefoot.Secure hair so it is above shoulder
level.
A
B
FIRST AID KIT
Always have a first aid kit nearby.
Make sure the throttle control is locked at the idle setting
when the throttle lockout is released.
Machine′s safety equipment
This section describes the machine′s safety equipment,
its purpose, and how checks and maintenance should be
carried out to ensure that it operates correctly. See the
”What is what?” section to locate where this equipment is
positioned on your machine.
Press the throttle lockout and make sure it returns to its
original position when you release it.
The life span of the machine can be reduced and the risk
of accidents can increase if machine maintenance is not
carried out correctly and if service and/or repairs are not
carried out professionally. If you need further information
please contact your nearest service workshop.
IMPORTANT!
All servicing and repair work on the machine requires
special training.This is especially true of the machine′s
safety equipment. If your machine fails any of the
checks described below you must contact your service
agent.When you buy any of our products we guarantee
the availability of professional repairs and service. If the
retailer who sells your machine is not a servicing dealer,
ask him for the address of your nearest service agent.
Check that the throttle trigger and throttle lockout move
freely and that the return springs work properly.
English – 7
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GENERAL SAFETY PRECAUTIONS
See instructions under the heading Start. Start the
Vibration damping system
machine and apply full throttle. Release the throttle and
check that the cutting attachment stops and remains at a
standstill.If the cutting attachment rotates with the throttle
in the idle position then the carburettor idle setting must
be checked. See instructions under the heading
Maintenance.
Your machine is equipped with a vibration damping
system that is designed to minimize vibration and make
operation easier.
Stop switch
Use of incorrectly wound cord or an incorrect cutting
attachment increases the level of vibration. See
instructions under the heading Cutting equipment.
Use the stop switch to switch off the engine.
The machine′s vibration damping system reduces the
transfer of vibration between the engine unit/cutting
equipment and the machine′s handle unit.
Start the engine and make sure the engine stops when
you move the stop switch to the stop setting.
Cutting attachment guard
Regularly check the vibration damping units for cracks or
deformation. Check that the vibration damping element is
undamaged and securely attached.
This guard is intended to prevent loose objects from being
thrown towards the operator.The guard also protects the
operator from accidental contact with the cutting
attachment.
WARNING! Overexposure to vibration
can lead to circulatory damage or nerve
!
damage in people who have impaired
circulation. Contact your doctor if you
experience symptoms of overexposure
to vibration.These symptoms include
numbness, loss of feeling, tingling,
pricking, pain, loss of strength, changes
in skin colour or condition.These
symptoms normally appear in the
fingers, hands or wrists.
Check that the guard is undamaged and not cracked.
Replace the guard if it has been exposed to impact or is
cracked.
Always use the recommended guard for the cutting
attachment you are using. See chapter on Technical data.
WARNING! Never use a cutting
attachment without an approved guard.
!
See the chapter on Technical data. If an
incorrect or faulty guard is fitted this can
cause serious personal injury.
8 – English
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GENERAL SAFETY PRECAUTIONS
For mufflers it is very important that you follow the
instructions on checking, maintaining and servicing your
machine.
Quick release
There is an easily accessible, quick release fitted at the
front as a safety precaution in case the engine catches
fire, or in any other situation that requires you to free
yourself from the machine and harness. See instructions
under the heading Adjusting the harness and brush
cutter.
Never use a machine that has a faulty muffler.
Regularly check that the muffler is securely attached to
the machine.
Check that the harness straps are correctly positioned.
Once the harness and machine have been adjusted,
check that the harness quick release works correctly.
Muffler
If the muffler on your machine is fitted with a spark
arrestor mesh this must be cleaned regularly. A blocked
mesh will cause the engine to overheat and may lead to
serious damage.
The muffler is designed to keep noise levels to a minimum
and to direct exhaust fumes away from the user. A muffler
fitted with a catalytic converter is also designed to reduce
harmful exhaust gases.
In countries that have a warm and dry climate there is a
significant risk of fire.We therefore fit certain mufflers with
a spark arrestor mesh. Check whether the muffler on your
machine is fitted with this kind of mesh.
NOTE!
Make sure that the spark arrestor is screwed in place
correctly.
WARNING! Mufflers fitted with catalytic
converters get very hot during use and
!
remain so for some time after stopping.
This also applies at idle speed. Contact
can result in burns to the skin.
Remember the risk of fire!
WARNING! The inside of the muffler
contain chemicals that may be
!
carcinogenic. Avoid contact with these
elements in the event of a damaged
muffler.
English – 9
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GENERAL SAFETY PRECAUTIONS
Cutting equipment
WARNING! Bear in mind that:
This section describes how to choose and maintain your
cutting equipment in order to:
!
•
•
•
Reduce the risk of blade thrust.
The exhaust fumes from the engine are
hot and may contain sparks which can
start a fire. Never start the machine
indoors or near combustible material!
Obtain maximum cutting performance.
Extend the life of cutting equipment.
IMPORTANT!
Locking nut
Only use cutting attachments with the guards we
recommend! See the chapter on Technical data.
Refer to the instructions for the cutting attachment to
check the correct way to load the cord and the correct
cord diameter.
A locking nut is used to secure some types of cutting
attachment.
Keep the teeth of the blade correctly sharpened! Follow
our recommendations. Also refer to the instructions on
the blade packaging.
WARNING! Always stop the engine
before doing any work on the cutting
!
attachment.This continues to rotate even
after the throttle has been released.
Ensure that the cutting attachment has
stopped completely and disconnect the
HT lead from the spark plug before you
start to work on it.
WARNING! Using an incorrect cutting
attachment or an incorrectly sharpened
blade increases the risk of blade thrust.
When fitting, tighten the nut in the opposite direction to the
direction of rotation of the cutting attachment. To remove
it, undo the nut in the same direction as the cutting
attachment rotates. (CAUTION! The nut has a left-hand
thread.)
!
Cutting equipment
When loosening and tightening the saw blade nut, there
is a risk of injury from the teeth of the saw blade.You
should therefore always ensure that your hand is shielded
by the blade guard when doing this. Always use a socket
spanner with a shaft that is long enough to allow this.The
arrow in the diagram shows the area where you should
operate the socket spanner when loosening or tightening
the nut.
Grass blades and grass knifes are intended for cutting
coarse grass.
A trimmer head is intended for trimming grass.
The nylon lining inside the locking nut must not be so worn
that you can turn it by hand. The lining should offer a
resistance of at least 1.5 Nm.The nut should be replaced
after it has been put on approx. 10 times.
10 – English
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GENERAL SAFETY PRECAUTIONS
General rules
Trimmer head
IMPORTANT!
Always ensure the trimmer cord is wound tightly and
evenly around the drum, otherwise the machine will
generate harmful vibration.
Only use cutting attachments with the guards we
recommend! See the chapter on Technical data.
•
Only use the recommended trimmer heads and
trimmer cords. These have been tested by the
manufacturer to suit a particular engine size. This is
especially important when a fully automatic trimmer
head is used. Only use the recommended cutting
attachment. See the chapter on Technical data.
Keep the teeth of the blade correctly sharpened! Follow
our instructions and use the recommended file gauge. An
incorrectly sharpened or damaged blade increases the
risk of accidents.
•
•
Smaller machines generally require small trimmer
heads and vice versa. This is because when clearing
using a cord the engine must throw out the cord
radially from the trimmer head and overcome the
resistance of the grass being cleared.
The length of the cord is also important. A longer cord
requires greater engine power than a shorter cord of
the same diameter.
Check the cutting attachment for damage or cracks. A
damaged cutting attachment should always be replaced.
•
•
Make sure that the cutter on the trimmer guard is
intact.This is used to cut the cord to the correct length.
To increase the life of the cord it can be soaked in
water for a couple of days. This will make the line
tougher so that it lasts longer.
Sharpening grass knifes and grass
blades
•
•
See the cutting attachment packaging for correct
sharpening instructions. Sharpen blades and knifes
using a single-cut flat file.
Sharpen all edges equally to maintain the balance of
the blade.
WARNING! Always discard a blade that is
bent, twisted, cracked, broken or
!
damaged in any other way. Never attempt
to straighten a twisted blade so that it
can be reused. Only use original blades
of the specified type.
English – 11
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ASSEMBLY
•
Screw the screw through the handle and handlebar.
Tighten it.
Fitting the loop handle (524 L, 525
LST, 525 RJD)
•
•
Unscrew the knob from the handlebar mounting.
Position the handlebar as shown. Fit the mounting
components and tighten the knob lightly.
•
Clip the loop handle onto the shaft. Note that the loop
handle must be fitted between the arrows on the shaft.
•
•
Slide the spacer into the slot in the loop handle.Fit the
nut, knob and screw. Do not overtighten.
•
Put on the harness and hang the machine from the
support hook. Now make a final adjustment so that
the machine is in a comfortable working position when
it hangs from the harness.
Now adjust the trimmer to give a comfortable working
position. Tighten the bolt.
Fitting the handlebar (525 RS)
•
•
Remove the screw at the rear of the throttle handle.
Slide the throttle handle onto the right side of the
handlebar, (see diagram).
•
•
Align the screw hole in the throttle handle with the hole
in the handlebar.
Refit the screw in the hole in the rear of the throttle
handle.
12 – English
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ASSEMBLY
•
Screw on the trimmer head/plastic blades (H) in the
opposite direction to the direction of rotation.
Assembling the cutting
equipment
H
WARNING!
H
!
When fitting the cutting attachment it is
extremely important that the raised
section on the drive disc/support flange
engages correctly in the centre hole of
the cutting attachment. If the cutting
attachment is fitted incorrectly it can
result in serious and/or fatal personal
injury.
•
To dismantle, follow the instructions in the reverse
order.
Assembling and dismantling the
two-piece shaft (525 RJD)
Assembly
•
•
Loosen the coupling by turning the knob.
Align the tab of the attachment (A) with the arrow on
the coupling (B).
WARNING! Never use a cutting
attachment without an approved guard.
See the chapter on Technical data. If an
incorrect or faulty guard is fitted this can
cause serious personal injury.
!
B
A
Fitting the trimmer guard and
trimmer head
•
Push the attachment into the coupling until the
attachment snaps into place.
•
Fit the correct trimmer guard (A) for use with the
trimmer head. Hook the trimmer guard/combination
guard onto the fitting on the shaft and secure with the
bolt (L).
B
C
•
Before using the unit, tighten the knob securely.
A
A
•
•
Fit the drive disc (B) on the output shaft.
Turn the output shaft until one of the holes in the drive
disc aligns with the corresponding hole in the gear
housing.
•
Insert the locking pin (C) in the hole to lock the shaft.
English – 13
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ASSEMBLY
CAUTION! Use the recommended blade guard. See the
Technical data section.
Dismantling
•
Loosen the coupling by turning the knob (at least 3
times).
•
•
Fit the drive disc (B) on the output shaft.
Turn the output shaft until one of the holes in the drive
disc aligns with the corresponding hole in the gear
housing.
•
•
Insert the locking pin (C) in the hole to lock the shaft.
Place the blade (D), support cup (E) and support
flange (F) on the output shaft.
•
Fit the nut (G). The nut must be tightened to a torque
of 35-50 Nm (3.5-5 kpm). Use the socket spanner in
the tool kit. Hold the shaft of the spanner as close to
the blade guard as possible. To tighten the nut, turn
the spanner in the opposite direction to the direction
of rotation (Caution! left-hand thread).
Push and hold the button (C). While securely holding the
engine end, pull the attachment straight out of the
coupling.
C
Fitting a blade guard, grass blade
and grass cutter
Adjusting the harness and brush
cutter
G
F
WARNING! When using a brush cutter it
must always be hooked securely to the
!
harness. Otherwise you will be unable to
control the brush cutter safely and this
can result in injury to yourself or others.
Never use a harness with a defective
quick release.
E
D
A
B
C
•
Hook the blade guard/combination guard (A) onto the
fitting on the shaft and secure with the bolt.
14 – English
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ASSEMBLY
Correct height
Standard harness
Adjust the shoulder strap so that the cutting attachment is
parallel to the ground.
Quick release
There is an easily accessible, quick release fitted at the
front as a safety precaution in case the engine catches
fire, or in any other situation that requires you to free
yourself from the machine and harness.
Correct balance
Let the cutting attachment rest lightly on the ground.If you
use a saw blade it should balance about 10 cm above the
ground to prevent contact with stones and the like. Adjust
the position of the suspension ring to balance the brush
cutter correctly.
Spreading the load on your shoulders
A well-adjusted harness and machine makes work much
easier. Adjust the harness for the best working position.
Tension the side straps so that the weight is evenly
distributed across both shoulders.
English – 15
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FUEL HANDLING
Petrol
Fuel safety
Never start the machine:
1
2
If you have spilt fuel on it. Wipe off the spillage and
allow remaining fuel to evaporate.
CAUTION! Always use a quality petrol/oil mixture at least
90 octane (RON). If your machine is equipped with a
catalytic converter (see chapter onTechnical data) always
use a good quality unleaded petrol/oil mixture. Leaded
petrol will destroy the catalytic converter.
If you have spilt fuel on yourself or your clothes,
change your clothes.Wash any part of your body that
has come in contact with fuel. Use soap and water.
3
If the machine is leaking fuel. Check regularly for
leaks from the fuel cap and fuel lines.
Use low-emission petrol, also known as alkylate petrol, if
it is available.
Transport and storage
•
Store and transport the machine and fuel so that there
is no risk of any leakage or fumes coming into contact
with sparks or naked flames, for example, from
electrical machinery, electric motors, electrical relays/
switches or boilers.
Ethanol blended fuel, E10 may be used (max 10%
ethanol blend). Using ethanol blends higher than E10 will
create lean running condition which can cause engine
damage.
•
•
When storing and transporting fuel always use
approved containers intended for this purpose.
When storing the machine for long periods the fuel
tank must be emptied. Contact your local petrol
station to find out where to dispose of excess fuel.
•
The lowest octane recommended is 90 (RON). If you
run the engine on a lower octane grade than 90 so-
called knocking can occur. This gives rise to a high
engine temperature, which can result in serious
engine damage.
•
•
Ensure the machine is cleaned and that a complete
service is carried out before long-term storage.
•
When working at continuous high revs a higher octane
rating is recommended.
The transport guard must always be fitted to the
cutting attachment when the machine is being
transported or in storage.
Two-stroke oil
•
•
Secure the machine during transport.
•
For best results and performance use HUSQVARNA
two-stroke engine oil, which is specially formulated for
our air-cooled two-stroke engines.
In order to prevent unintentional starting of the engine,
the spark plug cap must always be removed during
long-term storage, if the machine is not under close
supervision and when performing all service
measures.
•
Never use two-stroke oil intended for water-cooled
engines, sometimes referred to as outboard oil (rated
TCW).
•
•
Never use oil intended for four-stroke engines.
WARNING!Take care when handling fuel.
Bear in mind the risk of fire, explosion
and inhaling fumes.
A poor oil quality and/or too high oil/fuel ratio may
jeopardise function and decrease the life time of
catalytic converters.
!
Fuel
•
Mixing ratio
1:50 (2%) with HUSQVARNA two-stroke oil.
CAUTION! The machine is equipped with a two-stroke
engine and must always been run using a mixture of
petrol and two-stroke oil. It is important to accurately
measure the amount of oil to be mixed to ensure that the
correct mixture is obtained. When mixing small amounts
of fuel, even small inaccuracies can drastically affect the
ratio of the mixture.
1:33 (3%) with oils class JASO FB or ISO EGB
formulated for air-cooled, two-stroke engines.
Two-stroke oil, litre
Petrol, litre
2% (1:50)
0,10
3% (1:33)
0,15
5
WARNING! Fuel and fuel fumes are
highly inflammable and can cause
serious injury when inhaled or allowed to
come in contact with the skin. For this
reason observe caution when handling
fuel and make sure there is adequate
ventilation.
10
15
20
0,20
0,30
!
0,30
0,45
0,40
0,60
16 – English
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FUEL HANDLING
Fueling
Mixing
•
Always mix the petrol and oil in a clean container
intended for fuel.
•
Always start by filling half the amount of the petrol to
be used. Then add the entire amount of oil. Mix
(shake) the fuel mixture. Add the remaining amount of
petrol.
WARNING! Taking the following
precautions, will lessen the risk of fire:
!
•
Mix (shake) the fuel mixture thoroughly before filling
the machine’s fuel tank.
Mix and pour fuel outdoors, where there
are no sparks or flames.
Do not smoke or place hot objects near
fuel.
Always shut off the engine before
refuelling.
Always stop the engine and let it cool for
a few minutes before refuelling.
When refuelling, open the fuel cap slowly
so that any excess pressure is released
gently.
Tighten the fuel cap carefully after
refuelling.
•
•
Do not mix more than one month’s supply of fuel at a
time.
Always move the machine away from the
refuelling area and source before
starting.
If the machine is not used for some time the fuel tank
should be emptied and cleaned.
•
•
Always use a fuel container with an anti-spill valve.
WARNING! The catalytic converter
muffler gets very hot during and after
use.This also applies during idling. Be
aware of the fire hazard, especially when
working near flammable substances and/
or vapours.
If you have spilt fuel on it. Wipe off the spillage and
allow remaining fuel to evaporate.
!
•
•
Clean the area around the fuel cap. Contamination in
the tank can cause operating problems.
Ensure that the fuel is well mixed by shaking the
container before filling the tank.
English – 17
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STARTING AND STOPPING
trimmer guard if they have been exposed to impact or
are cracked.
Check before starting
Check the blade to ensure that no cracks have formed at
the bottom of the teeth or by the centre hole. The most
common reason why cracks are formed is that sharp
corners have been formed at the bottom of the teeth while
sharpening or that the blade has been used with dull
teeth. Discard a blade if cracks are found.
•
•
Never use the machine without a guard nor with a
defective guard.
All covers must be correctly fitted and undamaged
before you start the machine.
Starting and stopping
•
Check that the support flange is not cracked due to
fatigue or due to being tightened too much. Discard
the support flange if it is cracked.
WARNING! The complete clutch cover
and shaft must be fitted before the
machine is started, otherwise the clutch
can come loose and cause personal
injury.
!
Always move the machine away from the
refuelling area and source before
starting. Place the machine on a flat
surface. Ensure the cutting attachment
cannot come into contact with any
object.
Ensure the locking nut has not lost its captive force. The
nut lock should have a locking force of at least 1.5 Nm.
The tightening torque of the locking nut should be 35-50
Nm.
Make sure no unauthorised persons are
in the working area. Otherwise there is a
risk of serious personal injury.The safety
distance is 15 metres.
Check that the blade guard is not damaged or cracked.
Replace the blade guard if it is exposed to impact or is
cracked.
Starting
Primer bulb: Press the primer bulb repeatedly until fuel
begins to fill the bulb. The bulb need not be completely
filled.
•
Check that the trimmer head and trimmer guard are
not damaged or cracked.Replace the trimmer head or
18 – English
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STARTING AND STOPPING
Choke: Move choke control up to choke position.
use gloves. Do not use a machine with damaged spark
plug cap.
WARNING! When the engine is started
with the choke in either the choke or
start throttle positions the cutting
attachment will start to rotate
immediately.
For throttle handles with a start throttle
lock:
!
Set the throttle to the start position by first pressing the
throttle lockout and the throttle trigger, then pressing the
start throttle button (A). Then release the throttle lockout
and the throttle trigger, followed by the start throttle
button.The throttle function is now activated.To return the
engine to idle, press the throttle lockout and throttle
trigger again.
Hold the body of the machine on the ground using your
left hand (CAUTION! Not with your foot!).
Grip the starter handle, slowly pull out the cord with your
right hand until you feel some resistance (the starter
pawls grip), now quickly and powerfully pull the cord.
Never twist the starter cord around your hand.
Repeat pulling the cord until engine attemps to start (or
maximum 5 pulls).
Move choke control down to run position.
Pull the cord until engine starts and gradually operate
throttle trigger for increasing engine speed to operate
speed. The throttle will automatically disengage from the
start setting.
CAUTION! Do not pull the starter cord all the way out and
do not let go of the starter handle when the cord is fully
extended. This can damage the machine.
Stopping
Stop the engine by switching off the ignition.
CAUTION! Do not put any part of your body in marked
area. Contact can result in burns to the skin, or electrical
shock if the spark plug cap has been damaged. Always
CAUTION! The stop switch automatically returns to the
start position. In order to prevent unintentional starting,
the spark plug cap must be removed from the spark plug
when assembling, checking and/or performing
maintenance.
English – 19
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WORKING TECHNIQUES
6
Always hold the machine with both hands. Hold the
machine on the right side of your body.
General working instructions
IMPORTANT!
This section describes the basic safety precautions for
working with brush cutters and trimmers.
If you encounter a situation where you are uncertain
how to proceed you should ask an expert. Contact your
dealer or your service workshop.
Avoid all usage which you consider to be beyond your
capability.
You must understand the difference between forestry
clearing, grass clearing and grass trimming before use.
Basic safety rules
7
8
Keep the cutting attachment below waist level.
Switch off the engine before moving to another area.
Fit the transport guard before carrying or transporting
the equipment any distance.
1
•
Look around you:
To ensure that people, animals or other things cannot
affect your control of the machine.
9
Never put the machine down with the engine running
unless you have it in clear sight.
•
To ensure that people, animals, etc., do not come into
contact with the cutting attachment or loose objects
that are thrown out by the cutting attachment.
WARNING! Neither the operator of the
•
CAUTION! Do not use the machine unless you are
able to call for help in the event of an accident.
machine nor anyone else may attempt to
!
remove the cut material while the engine
is running or the cutting equipment is
rotating, as this can result in serious
injury.
2
Inspect the working area. Remove all loose objects,
such as stones, broken glass, nails, steel wire, string,
etc. that could be thrown out or become wrapped
around the cutting attachment.
Stop the engine and cutting equipment
before you remove material that has
wound around the blade shaft as
otherwise there is a risk of injury.The
bevel gear can get hot during use and
may remain so for a while afterwards.You
could get burnt if you touch it.
3
4
Do not use the machine in bad weather, such as
dense fog, heavy rain, strong wind, intense cold, etc.
Working in bad weather is tiring and often brings
added risks, such as icy ground, unpredictable felling
direction, etc.
Make sure you can move and stand safely. Check the
area around you for possible obstacles (roots, rocks,
branches, ditches, etc.) in case you have to move
suddenly. Take great care when working on sloping
ground.
WARNING! Watch out for thrown objects.
Always wear approved eye protection.
!
Never lean over the cutting attachment
guard. Stones, rubbish, etc. can be
thrown up into the eyes causing
blindness or serious injury.
Keep unauthorised persons at a
distance. Children, animals, onlookers
and helpers should be kept outside the
safety zone of 15 metres. Stop the
machine immediately if anyone
approaches. Never swing the machine
around without first checking behind you
to make sure no-one is within the safety
zone.
5
Keep a good balance and a firm foothold.
20 – English
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WORKING TECHNIQUES
•
Let the support cup rest lightly against the ground. It
is used to protect the blade from hitting the ground.
Basic working techniques
Always slow the engine to idle speed after each working
operation. Long periods at full throttle without any load on
the engine can lead to serious engine damage.
•
Reduce the risk of material wrapping around the blade
by following these instructions:
1Always work at full throttle.
WARNING! Sometimes branches or
grass get caught between the guard and
cutting attachment. Always stop the
engine before cleaning.
2Avoid the previously cut material during the return
stroke.
!
•
Stop the engine, unclip the harness and place the
machine on the ground before you start to collect the
cut material.
WARNING! Machines fitted with saw
blades or grass blades can be thrown
Grass trimming with a trimmer head
!
violently to the side when the blade
comes into contact with a fixed object.
This is called blade thrust. A blade thrust
can be violent enough to cause the
machine and/or operator to be propelled
in any direction, and possibly lose
Trimming
•
Hold the trimmer head just above the ground at an
angle. It is the end of the cord that does the work. Let
the cord work at its own pace. Never press the cord
into the area to be cut.
control of the machine. Blade thrust can
occur without warning if the machine
snags, stalls or binds. Blade thrust is
more likely to occur in areas where it is
difficult to see the material being cut.
Avoid cutting with the area of the blade
between the 12 o'clock and 3 o'clock
positions. Because of the speed of
rotation of the blade, blade thrust can
occur if you attempt to cut thick stems
with this area of the blade.
•
•
The cord can easily remove grass and weeds up
against walls, fences, trees and borders. However it
can also damage sensitive bark on trees and bushes,
and damage fence posts.
Reduce the risk of damaging plants by shortening the
cord to 10-12 cm and reducing the engine speed.
Grass clearing using a grass blade
Clearing
•
The clearing technique removes all unwanted
vegetation. Keep the trimmer head just above the
ground and tilt it. Let the end of the cord strike the
ground around trees, posts, statues and the like.
CAUTION! This technique increases the wear on the
cord.
•
•
•
Grass blades and grass knifes must not be used on
woody stems.
A grass blade is used for all types of tall or coarse
grass.
The grass is cut down with a sideways, swinging
movement, where the movement from right-to-left is
the clearing stroke and the movement from left-to-
right is the return stroke. Let the left-hand side of the
blade (between 8 and 12 o’clock) do the cutting.
•
•
The cord wears quicker and must be fed forward more
often when working against stones, brick, concrete,
metal fences, etc., than when coming into contact with
trees and wooden fences.
When trimming and clearing, you should use less than
full throttle (80%) so that the cord lasts longer and to
reduce the wear on the trimmer head.
•
•
If the blade is angled to the left when clearing grass,
the grass will collect in a line, which makes it easier to
collect, e.g. by raking.
Try to work rhythmically. Stand firmly with your feet
apart. Move forward after the return stroke and stand
firmly again.
English – 21
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WORKING TECHNIQUES
Cutting
•
The trimmer is ideal for cutting grass that is difficult to
reach using a normal lawn mower. Keep the cord
parallel to the ground when cutting.Avoid pressing the
trimmer head against the ground as this can ruin the
lawn and damage the tool.
•
Do not allow the trimmer head to constantly come into
contact with the ground during normal cutting.
Constant contact of this type can cause damage and
wear to the trimmer head.
Sweeping
• The fan effect of the rotating cord can be used for
quick and easy clearing up. Hold the cord parallel to
and above the area to be swept and move the tool to
and fro.
•
When cutting and sweeping you should use full
throttle to obtain the best results.
IMPORTANT!
To avoid unbalance and vibrations in handles trimmer
head cover need to be cleaned every time cord is
refilled. In addition, check other part of the head if
needed to be cleaned.
22 – English
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MAINTENANCE
Basic setting
Carburettor
•
The basic carburettor settings are adjusted during
testing at the factory. The basic setting is richer than
the optimal setting and should be maintained for the
first few hours the machine is in use. The carburettor
should then be finely adjusted. Fine adjustment
should be carried out by a skilled technician.
Your Husqvarna product has been designed and
manufactured to specifications that reduce harmful
emissions. After the engine has used 8-10 tanks of fuel
the engine will be run-in.To ensure that it continues to run
at peak performance and to minimise harmful exhaust
emissions after the running-in period, ask your dealer/
service workshop (who will have a rev counter at their
disposal) to adjust your carburettor.
CAUTION! If the cutting attachment rotates when the
engine is idling the idle adjustment screw T should be
turned anti-clockwise until the cutting attachment stops.
Function
Adjustment of the idle speed
Before any adjustments are made, make sure that the air
filter is clean and the air filter cover is fitted.
•
The carburettor governs the engine’s speed via the
throttle control. Air and fuel are mixed in the
carburettor.The air/fuel mixture is adjustable. Correct
adjustment is essential to get the best performance
from the machine.
Adjust the idle speed using the idle adjustment screw T, if
it is necessary to readjust. First turn the idle adjustment
screw T clockwise until the cutting attachment starts to
rotate.Then turn the screw anticlockwise until the cutting
attachment stops. The idle speed is correctly adjusted
when the engine will run smoothly in every position. The
idle speed should also be well below the speed at which
the cutting attachment starts to rotate.
•
•
Adjusting the carburettor means that the engine is
adapted to local operating conditions, e.g. climate,
altitude, petrol and the type of 2-stroke oil.
The carburettor has three adjustment controls:
L = Low speed jet
H = High speed jet
T = Idle adjustment screw
T
Rec. idle speed: See the Technical data section.
H
L
WARNING! If the idle speed cannot be
adjusted so that the cutting attachment
stops, contact your dealer/service
workshop. Do not use the machine until
it has been correctly adjusted or
repaired.
!
•
•
The L and H-jets are used to adjust the supply of fuel
to match the rate that air is admitted, which is
controlled with the throttle. If they are screwed
clockwise the air/fuel ratio becomes leaner (less fuel)
and if they are turned anti-clockwise the ratio
becomes richer (more fuel). A lean mixture gives a
higher engine speed and a rich mixture gives a lower
engine speed.
The T-screw regulates the throttle setting at idle
speed. If the T-screw is turned clockwise this gives a
higher idle speed; turning it anti-clockwise gives a
lower idle speed.
English – 23
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MAINTENANCE
cause fire if directed against dry and combustible
material.
Adjusting the start throttle speed
The correct start throttle speed is set by means of an
adjuster on the rear of the handle next to the cable. Use
this screw (4 mm Allen screw) to increase or decrease the
start throttle speed.
4 mm
Some mufflers are equipped with a special spark arrestor
mesh. If your machine has this type of muffler, you should
clean the mesh at least once a week. This is best done
with a wire brush. On mufflers without a catalytic
converter the mesh should be cleaned weekly, or
replaced if necessary. On mufflers fitted with a catalytic
converter the mesh should be checked, and if necessary
cleaned, monthly. If the mesh is damaged it should be
replaced. If the mesh is frequently blocked, this can be a
sign that the performance of the catalytic converter is
impaired. Contact your dealer to inspect the muffler. A
blocked mesh will cause the machine to overheat and
result in damage to the cylinder and piston.
Proceed as follows:
1
2
Run the machine at idle.
Press the start throttle lock as described under the
heading Starting and stopping.
3
If the start throttle speed is too low (below 4000 rpm),
turn the adjuster screw A clockwise until the cutting
attachment starts to rotate. Then turn A clockwise a
further 1/2 turn.
4
If the start throttle speed is too high, turn the adjuster
screw A anticlockwise until the cutting attachment
stops.Then turn adjuster screw A clockwise a further
1/2 turn.
WARNING! If the idle speed cannot be
adjusted so that the cutting attachment
!
stops, contact your dealer/service
workshop. Do not use the machine until
it has been correctly adjusted or
repaired.
Muffler
CAUTION! Some mufflers are fitted with a catalytic
converter. See chapter on Technical data to see whether
your machine is fitted with a catalytic converter.
CAUTION! Never use a machine with a defective muffler.
WARNING! Mufflers fitted with catalytic
converters get very hot during use and
remain so for some time after stopping.
This also applies at idle speed. Contact
can result in burns to the skin.
The muffler is designed to reduce the noise level and to
direct the exhaust gases away from the operator. The
exhaust gases are hot and can contain sparks, which may
!
Remember the risk of fire!
24 – English
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MAINTENANCE
spark plug should be replaced after about a month in
operation or earlier if necessary.
Cooling system
0,65
To keep the working temperature as low as possible the
machine is equipped with a cooling system.
CAUTION! Always use the recommended spark plug
type! Use of the wrong spark plug can damage the piston/
cylinder. Check that the spark plug is fitted with a
suppressor.
Two-piece shaft (525 RJD)
The drive shaft end in the lower shaft should be lubricated
with grease every 30 hours. There is a risk that the drive
shaft ends (splined coupling) on models with two-piece
shafts will seize if they are not lubricated regularly.
The cooling system consists of:
1
2
3
4
5
6
Air intake on the starter.
Fins on the flywheel.
Cooling fins on the cylinder.
Cylinder cover (directs cold air over the cylinder).
Muffler cover
Air filter
Muffler plate
Clean the cooling system with a brush once a week, more
often in demanding conditions. A dirty or blocked cooling
system results in the machine overheating which causes
damage to the piston and cylinder.
The air filter must be regularly cleaned to remove dust
and dirt in order to avoid:
•
•
•
•
•
Carburettor malfunctions
Starting problems
Spark plug
Loss of engine power
Unnecessary wear to engine parts.
Excessive fuel consumption.
The spark plug condition is influenced by:
•
•
Incorrect carburettor adjustment.
An incorrect fuel mixture (too much or incorrect type
of oil).
•
A dirty air filter.
These factors cause deposits on the spark plug
electrodes, which may result in operating problems and
starting difficulties.
If the machine is low on power, difficult to start or runs
poorly at idle speed: always check the spark plug first
before taking any further action. If the spark plug is dirty,
clean it and check that the electrode gap is 0,65 mm.The
Clean the filter every 25 hours, or more regularly if
conditions are exceptionally dusty.
English – 25
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MAINTENANCE
Cleaning the air filter
Close the choke valve by moving the choke control up.
Remove the air filter cover and take out the filter. Wash it
clean in warm, soapy water. Clean also the inside of the
filter cover by using air or a brush. Ensure that the filter is
dry before refitting it.
Remove the Felt filter from the filter holder and gently
brush debris from the filter. Check the rubber sealing
surface. Change the filter on the rubber seal if damaged.
An air filter that has been in use for a long time cannot be
cleaned completely.The filter must therefore be replaced
with a new one at regular intervals. A damaged air filter
must always be replaced. Damaged, very dirty, or fuel-
soaked air filter must always be replaced.
Bevel gear
The bevel gear is filled with the right quantity of grease at
the factory. However, before using the machine you
should check that the bevel gear is filled three-quarters
full with grease. Use HUSQVARNA special grease.
The grease in the bevel gear does not normally need to
be changed except if repairs are carried out.
26 – English
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MAINTENANCE
Maintenance schedule
The following is a list of the maintenance steps that must be performed on the machine. Most of the items are described
in the Maintenance section.The user must only carry out the maintenance and service work described in this Operator's
Manual. More extensive work must be carried out by an authorized service workshop.
Daily
maintenance
Weekly
maintenance
Monthly
maintenance
Maintenance
Clean the outside of the machine.
X
Make sure the throttle trigger lock and the throttle function
correctly from a safety point of view.
X
Check that the stop switch works correctly.
Check that the cutting attachment does not rotate at idle.
Clean the air filter. Replace if necessary.
X
X
X
Check that the guard is undamaged and not cracked. Replace
the guard if it has been exposed to impact or is cracked.
X
Check that the trimmer head is undamaged and not cracked.
Replace the trimmer head if necessary.
X
X
X
Check that nuts and screws are tight.
Check that there are no fuel leaks from the engine, tank or fuel
lines.
Check the starter and starter cord.
X
X
Check that the vibration damping elements are not damaged.
Clean the outside of the spark plug. Remove it and check the
electrode gap. Adjust the gap to 0,65 mm or replace the spark
plug. Check that the spark plug is fitted with a suppressor.
X
Clean the machine’s cooling system.
X
X
X
X
Clean or replace the spark arrestor mesh on the muffler (only
applies to mufflers without a catalytic converter).
Clean the outside of the carburettor and the space around it.
Check that the bevel gear is filled three-quarters full with
lubricant. Fill if necessary using special grease.
Check the fuel filter from contamination and the fuel hose from
cracks or other defects. Replace if necessary.
X
X
X
Check all cables and connections.
Check the clutch, clutch springs and the clutch drum for wear.
Replace if necessary by an autorized service workshop.
Replace the spark plug. Check that the spark plug is fitted with a
suppressor.
X
X
Check and clean the spark arrestor mesh on the muffler (only
applies to mufflers fitted with a catalytic converter).
English – 27
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TECHNICAL DATA
Technical data
524 L
525 LST
525 RJD
525 RS
Engine
Cylinder displacement, cm3
25,4
34,0
28
25,4
25,4
34,0
28
25,4
34,0
28
Cylinder bore, mm
34,0
Stroke, mm
28
Idle speed, rpm
3000
9500
6500
0,9/8500
Yes
3000
10500
5500
1,0/8500
Yes
3000
9500
6500
1,0/8500
Yes
3000
9500
6500
1,0/8500
Yes
Recommended max. speed, rpm
Speed of output shaft, rpm
Max. engine output, acc. to ISO 8893, kW/ rpm
Catalytic converter muffler
Speed-regulated ignition system
Ignition system
Yes
Yes
Yes
Yes
Manufacturer/type of ignition system
Spark plug
IKEDA/UK
IKEDA/UK
IKEDA/UK
IKEDA/UK
NGK BPMR8Y NGK BPMR8Y NGK BPMR8Y NGK BPMR8Y
0,65 0,65 0,65 0,65
Electrode gap, mm
Fuel and lubrication system
walbro WTEA- walbro WTEA- walbro WTEA- walbro WTEA-
Manufacturer/type of carburettor
8C
8C
8C
8C
Fuel tank capacity, litre
0,51
0,51
0,51
0,51
Weight
Weight without fuel, cutting attachment and guard, kg 4,4
4,7
98
4,9
98
5,0
98
Noise levels
(see note 2)
Equivalent sound pressure level at the operator’s ear,
measured according to EN/ISO 11806 and ISO 7917, 98
dB(A), min./max.:
Vibration levels
(see note 3)
Equivalent vibration levels (ahv,eq) at handles,
measured according to EN ISO 11806 and ISO
22867, m/s2
Equipped with trimmer head (original), left/right
5,0/3,8
5,8/3,3
4,5/3,9
3,6/2,4
Note 1 Reported data for equivalent sound pressure level for the machine has a typical statistical dispersion (standard
deviation) of 1 dB (A).
Note 2: Reported data for equivalent vibration level has a typical statistical dispersion (standard deviation) of 1 m/s2.
28 – English
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TECHNICAL DATA
524 L, 525 LST, 525 RJD, 525 RS
Approved accessories
Cutting attachment guard, Art.
no.
Type
Blade shaft thread M10
Plastic blades
Tricut Ø 300 mm
Grass 255-4 1" (Ø 255 4-teeth)
Trimmy Fix
503 93 42-02
Grass blade/grass cutter
503 93 42-02
503 93 42-02 / 503 97 71-01
503 93 42-02 / 503 97 71-01
503 93 42-02 / 503 97 71-01
503 93 42-02 / 503 97 71-01
503 93 42-02 / 509 77 10-01
Superauto II 1"
S35
Trimmer head
T35, T35x
Alloy (up to Ø 2,4 mm cord)
English – 29
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Super Auto II
Super Auto II 1
"
1
2
3
6
4
5
4,0 m
13'
15 cm
~2,0 m
6,5
6
"
'
15 cm
6
8
7
"
9
10
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S35
1
2
3
8,5 m
28'
10 cm
4"
4,2 m
14'
4
5
7
6
8
"Clic"
10
11
15 cm
6"
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S35
1
2
4,25 m
14'
4,25 m
14'
4
3
5
15 cm
6"
B
A
15 cm
6"
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T35, T35x
1
2
3
8,5 m
28'
10 cm
4"
4,3 m
14'
4
5
7
6
8
"Clic"
15 cm
6"
9
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Alloy
1
2
ø 2,0 - 2,4 mm/ .080-.095"
M10
3
4
5
550 mm/ 22"
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Original instructions
1155734-28
´®z+WiJ¶8y¨
´®z+WiJ¶8y¨
2013-03-08
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