2005
HUV4420 and HUV4420-D
Illustrated Parts List
HUV4420 and HUV4420-D
Gasoline and Diesel Vehicles
Manual Number 603001805
Edition Code 0105F1207E
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USING THE ILLUSTRATED PARTS LIST
ý WARNING
• This manual is to be used only for identification and ordering of service parts. Be sure to read
and use the maintenance and service manual before attempting any vehicle repairs.
This manual covers all HUV4420 gasoline and HUV4420-D diesel vehicles.
The manual is divided into 15 sections. Sections 1 through 14 pertain to the gasoline and diesel vehicles,
Section 15 pertains to tools that are used on all Husqvarna products.
Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek.
The Table of Contents lists section numbers, and under them, the individual page titles and numbers to be
found in that section. The index can be used to find specific parts and assemblies. The index is divided into
numerical and alphabetical listings with the page numbers in italic text.
There is a two-page spread for each individual page title in the Table of Contents. On the left-hand page is an
illustration showing the parts in their relative positions; the parts are each tagged with an item number in a
balloon. The right-hand page is the parts list page, and gives the page title at the top, then the item numbers
(corresponding to the numbers on the illustration), part descriptions, and quantity of parts used.
Note that a part description may be indented. This indention corresponds to a parts assembly level indicated
by the numbers 1, 2, 3, and 4 at the top left corner of the parts description area of the parts list page. A part
that is indented to level 2 is a component of the level 1 part (assembly) that it is listed under. A level 3 part is
a component of the level 2 part that it is listed under, and a level 4 part is a component of the level 3 part
preceding it. In each case, the part quantity given for a level 2, 3, or 4 part is the quantity used per next
higher level assembly of which it is a component. A part that is not indented is a level 1 part. This means that
the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread.
HOW TO ORDER PARTS
Replacement parts and accessories can be obtained from our network of authorized dealers and distributors.
For the name and address of the Husqvarna representative nearest you, logon to our web site at
www.usa.husqvarna.com. If you would prefer to write to us, direct your letter to: Husqvarna, Attention:
Marketing Services, 7349 Statesville Rd., Charlotte, NC 28269 USA. Your local authorized Husqvarna
representative can also provide technical advice, parts, and service manuals.
Husqvarna Forest and Garden
7349 Statesville Rd.
Charlotte, NC 28269
USA
www.husqvarna.com
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NOTE: This illustrated parts list represents the most current information at the time of publication. Husq-
varna is continually working to further improve its vehicles and other products. These improve-
ments may affect the parts used to service the vehicle. Any modification and/or significant change
in specifications will be forwarded to all Husqvarna distributors/dealers and will, when applicable,
appear in future editions of this illustrated parts list.
Husqvarna reserves the right to change specifications and designs at any time without notice and
without the obligation of making changes to units previously sold.
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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CONTENTS
Front Body Trim, Gasoline Vehicles .................................................................................................
Front Body Trim, Diesel Vehicles .....................................................................................................
Tilt Bed and Hinge ............................................................................................................................
Wheels and Tires, Mud Tread ..........................................................................................................
Safety Decals, Gasoline Decals .......................................................................................................
Safety Decals, Gasoline Vehicles, Continued ..................................................................................
Badging Decals, HUV 4420 .............................................................................................................. 3-11
Front Brake Assembly ......................................................................................................................
Park Brake Assembly with Pulley System ........................................................................................
Park Brake Assembly with Bellcrank System ...................................................................................
Park Brake Pedal Assembly .............................................................................................................
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 1
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CONTENTS
Steering Column ..............................................................................................................................
Steering Gear Assembly ..................................................................................................................
Front Suspension (High-Capacity Option) .......................................................................................
Wiring – Gasoline Vehicles ..............................................................................................................
Wiring – Diesel Vehicles ..................................................................................................................
Electrical Component Box, Diesel Vehicles .....................................................................................
Electrical Components, Instrument Panel, Gasoline Vehicles .........................................................
Electrical Components, Instrument Panel, Diesel Vehicles .............................................................
Battery – Diesel Vehicles .................................................................................................................
Kubota D722 Diesel Engine Mounting .............................................................................................
Oil Pan .............................................................................................................................................
Cylinder Head ..................................................................................................................................
Oil Pump ..........................................................................................................................................
Page 2
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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CONTENTS
Nozzle Holders and Glow Plugs ....................................................................................................... 8-41
Governor Components .....................................................................................................................
Valves and Rocker Arms ..................................................................................................................
Diesel Inlet Manifold .........................................................................................................................
Exhaust Manifold ..............................................................................................................................
Gasket Kits .......................................................................................................................................
Shrouds and Brackets ......................................................................................................................
Oil Circulation ...................................................................................................................................
Crankcase and Crankshaft ...............................................................................................................
Oil Filter Adapter and Voltage Regulator .......................................................................................... 9-15
Fuel System – Diesel Vehicles .........................................................................................................
Fuel Tank – Diesel Vehicles .............................................................................................................
Carburetor Assembly, Honda Gasoline Vehicles .............................................................................. 10-11
Carburetor Installation – Honda Gasoline Vehicles .......................................................................... 10-13
Governor and Accelerator Cables, Gasoline Vehicles ...................................................................... 10-15
Choke Cable, Gasoline Vehicles ...................................................................................................... 10-17
Accelerator Cable, Diesel Vehicles ................................................................................................... 10-19
Governor Cover – Gasoline Vehicles ............................................................................................... 10-21
Governor System – Gasoline Vehicles ............................................................................................. 10-23
Intake Duct and Air Box Assembly – Honda Gasoline Vehicles ....................................................... 10-25
Intake Duct and Air Box Assembly – Diesel Vehicles ....................................................................... 10-27
Exhaust System, Gasoline Vehicles ................................................................................................. 11-3
Exhaust System, Diesel Vehicles .....................................................................................................
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 3
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CONTENTS
Clutch Cover (Standard) ..................................................................................................................
Drive Clutch – Diesel Vehicles ......................................................................................................... 12-11
Driven Clutch .................................................................................................................................... 12-13
Front Differential Mounting and Half Shafts .....................................................................................
Prop Shafts ......................................................................................................................................
Forward/Reverse Shifter Assembly .................................................................................................. 13-11
Transmission .................................................................................................................................... 13-13
Transmission, Continued ................................................................................................................. 13-15
Transmission, Continued ................................................................................................................. 13-17
Transmission Cable ......................................................................................................................... 13-19
Rear Differential ............................................................................................................................... 13-21
Rear Differential, Continued ............................................................................................................. 13-23
Water Flange and Thermostat .........................................................................................................
Water Pump ..................................................................................................................................... 14-11
Block Coolant Pipe ........................................................................................................................... 14-13
Maintenance and Service Tools, Continued ....................................................................................
Maintenance and Service Tools, Continued ....................................................................................
Maintenance and Service Tools, Continued ....................................................................................
Maintenance and Service Tools, Continued .................................................................................... 15-11
SECTION i – INDEX
Page 4
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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1
G
E
D
23
24
22
5
TYPICAL
5 PLACES
15
TYPICAL
5 PLACES
18
6
19 20
4
TYPICAL
7 PLACES
25
13
TYPICAL
3 PLACES
TYPICAL
4 PLACES
TYPICAL
6 PLACES
25
10
18
1
18
1
25
TYPICAL
2 PLACES
18
9
REF.
25
3
TYPICAL
4 PLACES
26
2
14
16
TYPICAL
4 PLACES
7
TYPICAL
4 PLACES
11
12
21
TYPICAL
4 PLACES
17
TYPICAL
4 PLACES
8
000148-001
Page 1-2
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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FRONT BODY TRIM, GASOLINE VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
603 00 02-22
603 00 06-74
603 00 06-76
603 00 06-78
603 00 07-29
603 00 07-37
603 00 08-70
603 00 08-75
603 00 09-66
603 00 09-89
603 00 10-04
603 00 10-11
603 00 11-51
603 00 11-74
603 00 11-81
603 00 13-00
603 00 13-08
603 00 13-25
603 00 16-75
603 00 16-76
603 00 17-69
603 00 27-66
603 00 27-78
603 00 27-85
603 00 06-95
603 00 04-48
Washer, 1/4" Type B Flat .....................................................................................................
Fender, Left Front ................................................................................................................
Fender, Right Front ..............................................................................................................
Dashboard with Access Hole ...............................................................................................
Cap, 1/4" Plastic Screw Head .............................................................................................
Washer, 1/4 Id Scalloped Plast ............................................................................................
Screw, M8 X 1.25 X 30 Tri, Blk ............................................................................................
Bolt, Flange Head, M8 X 30.0 .............................................................................................
P-Clamp, Insulated .312 In ..................................................................................................
Weldment, Support, ROPS ..................................................................................................
Grill, Flat ..............................................................................................................................
Mat, Floor ............................................................................................................................
Support, Access Panel, Dash ..............................................................................................
Washer Hard,m10 ...............................................................................................................
Rivet, .125" Dia, .311" Panel ...............................................................................................
Nut Flg M10 X 1.5 Mech Def ...............................................................................................
Lock Nut, Flg M8 X 1.25 Nylon ............................................................................................
Screw, 1/4-20 X 1.0 Pn Hd Torx ..........................................................................................
Cowl, Camo .........................................................................................................................
Cowl, Orange .......................................................................................................................
Brush Guard ........................................................................................................................
Panel, Access, Dash ...........................................................................................................
Cam Lock Body ...................................................................................................................
Latch, Cam, Access Panel ..................................................................................................
Rivet, Removable, Tuflok 1/4" .............................................................................................
Bolt, M10 X 1.50 X 65 ..........................................................................................................
7
1
1
1
5
5
4
4
1
1
1
1
1
4
5
4
4
13
1
1
1
1
1
1
15
4
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 1-3
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1
G
E
D
22
23
21
TYPICAL
5 PLACES
14
5
TYPICAL
5 PLACES
17
6
18 19
4
TYPICAL
7 PLACES
25
12
TYPICAL
3 PLACES
TYPICAL
4 PLACES
TYPICAL
6 PLACES
17
1
17
1
25
TYPICAL
2 PLACES
17
9
10
3
TYPICAL
4 PLACES
26
2
13
TYPICAL
4 PLACES
15
TYPICAL
4 PLACES
7
24
11
20
TYPICAL
4 PLACES
16
TYPICAL
4 PLACES
8
000149-001
Page 1-4
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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FRONT BODY TRIM, DIESEL VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
603 00 02-22
603 00 06-74
603 00 06-76
603 00 06-78
603 00 07-29
603 00 07-37
603 00 08-70
603 00 08-75
603 00 09-66
603 00 09-89
603 00 10-11
603 00 11-51
603 00 11-74
603 00 11-81
603 00 13-00
603 00 13-08
603 00 13-25
603 00 16-75
603 00 16-76
603 00 17-69
603 00 27-66
603 00 27-78
603 00 27-85
603 00 10-58
603 00 06-95
603 00 04-48
Washer, 1/4" Type B Flat .....................................................................................................
Fender, Left Front ................................................................................................................
Fender, Right Front ..............................................................................................................
Dashboard with Access Hole ...............................................................................................
Cap, 1/4" Plastic Screw Head .............................................................................................
Washer, 1/4 Id Scalloped Plast ............................................................................................
Screw, M8 X 1.25 X 30 Tri, Blk ............................................................................................
Bolt, Flange Head, M8 X 30.0 .............................................................................................
P-Clamp, Insulated .312 In ..................................................................................................
Weldment, Support, ROPS ..................................................................................................
Mat, Floor ............................................................................................................................
Support, Access Panel, Dash ..............................................................................................
Washer Hard,m10 ...............................................................................................................
Rivet, .125" Dia, .311" Panel ...............................................................................................
Nut Flg M10 X 1.5 Mech Def ...............................................................................................
Lock Nut, Flg M8 X 1.25 Nylon ............................................................................................
Screw, 1/4-20 X 1.0 Pn Hd Torx ..........................................................................................
Cowl, Camo .........................................................................................................................
Cowl, Orange .......................................................................................................................
Brush Guard ........................................................................................................................
Panel, Access, Dash ...........................................................................................................
Cam Lock Body ...................................................................................................................
Latch, Cam, Access Panel ..................................................................................................
Guard, Radiator ...................................................................................................................
Rivet, Removable, Tuflok 1/4" .............................................................................................
Bolt, M10 X 1.50 X 65 ..........................................................................................................
7
1
1
1
5
5
4
4
1
1
1
1
4
5
4
4
13
1
1
1
1
1
1
1
15
4
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 1-5
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1
G
E
D
9
2
TYPICAL
3 PLACES
9
8
3
6
7
4
TYPICAL
4 PLACES
5
6
7
TYPICAL
8 PLACES
1
TYPICAL
4 PLACES
7
000017-001
Page 1-6
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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FRONT BODY COMPONENTS
ITEM
PART NO.
DESCRIPTION
QTY
1
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
603 00 03-79
603 00 08-69
****
603 00 10-24
603 00 17-59
603 00 11-74
603 00 13-00
****
Blind Rivet, Push Type ........................................................................................................
8
1
1
1
4
7
11
1
Screw, M8X1.25X30, Hex ....................................................................................................
Weldment, Dash, Front ........................................................................................................
Guard, Splash ......................................................................................................................
Bolt, M10x1.50x100 (Black) .................................................................................................
Washer Hard,m10 ...............................................................................................................
Nut Flg M10 X 1.5 Mech Def ...............................................................................................
Bracket, Support, Steering ...................................................................................................
Bolt, M10 X 1.50 X 65 ..........................................................................................................
603 00 04-48
7
**** Special order item available upon request.
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 1-7
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1
G
E
D
17
5
28
14
8
18
16
10
TYPICAL
4 PLACES
19
15
12
13
7
TYPICAL
2 PLACES
23
6
25
9
11
29
27
TYPICAL
4 PLACES
26
24
TYPICAL
4 PLACES
22
21
TYPICAL
4 PLACES
20
TYPICAL
2 PLACES
TYPICAL
4 PLACES
31
TYPICAL
2 PLACES
1
3
30
4
2
000028-001
Page 1-8
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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FRONT SEATS AND CUP HOLDER
ITEM
PART NO.
DESCRIPTION
QTY
1
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
603 00 02-29
603 00 09-98
603 00 09-99
603 00 10-49
531 30 82-51
603 00 01-25
603 00 07-36
603 00 07-74
603 00 07-77
603 00 08-75
603 00 12-98
603 00 10-93
603 00 11-02
603 00 11-37
603 00 11-38
603 00 11-45
603 00 40-79
603 00 00-58
N/A
603 00 01-25
603 00 05-79
603 00 01-84
603 00 06-89
603 00 07-36
603 00 07-74
603 00 07-77
603 00 11-02
603 00 40-79
603 00 00-58
603 00 11-61
603 00 06-95
Tape, Vinyl Foam 1/8" x 3/4" ...............................................................................................
2
1
1
1
1
2
4
1
1
4
4
1
1
1
1
4
1
1
1
2
4
4
1
4
1
1
1
1
1
1
4
Closeout, Driver Side ...........................................................................................................
Closeout, Passenger Side ...................................................................................................
Pan, Center, Closeout .........................................................................................................
Asm, Bucket Seat Adjustable (includes items 6 through 18) ...............................................
Hinge Plate .....................................................................................................................
Rivet, 1/4 X .438 Blind ....................................................................................................
Screw, 6m-1.00 X 10mm Hex Head ................................................................................
Seat Holder Cup .............................................................................................................
Bolt, Flange Head, M8 X 30.0 .........................................................................................
Nut,m8,all Metal Lock .....................................................................................................
Pan, Seat, Driver Asm ....................................................................................................
Decal, Hot Surface Warning ............................................................................................
Adjuster, Forward/Aft ......................................................................................................
Adjuster, Slider ................................................................................................................
Washer, Bell ....................................................................................................................
Seat, Bucket, Gray ..........................................................................................................
Lockwasher, 1/4 Helical Split ..........................................................................................
Assembly, Bucket Seat w/Spacers (includes items 20 through 29) .....................................
Hinge Plate .....................................................................................................................
Screw, M8-125 X 22 Hex-Head ......................................................................................
Lockwasher, 8mm Split ...................................................................................................
Pan, Seat, Passenger .....................................................................................................
Rivet, 1/4 X .438 Blind ....................................................................................................
Screw, 6m-1.00 X 10mm Hex Head ................................................................................
Seat Holder Cup .............................................................................................................
Decal, Hot Surface Warning ............................................................................................
Seat, Bucket, Gray ..........................................................................................................
Lockwasher, 1/4 Helical Split ..........................................................................................
Console, Center, Drink Holder .............................................................................................
Rivet, Removable, Tuflok 1/4" .............................................................................................
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 1-9
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1
G
E
D
5
3
4
6
TYPICAL
2 PLACES
TYPICAL
2 PLACES
23
21
22
21
12
11
10
TYPICAL
2 PLACES
15
19
14
13
8
20
TYPICAL
8 PLACES
25
16
TYPICAL
4 PLACES
TYPICAL
2 PLACES
21
27
7
2
26
TYPICAL
2 PLACES
1
17
18
TYPICAL
4 PLACES
9
FRONT
OF VEHICLE
20
TYPICAL
2 PLACES
24
000029-001
Page 1-10
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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ROPS
ITEM
PART NO.
DESCRIPTION
QTY
1
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
603 00 05-58
603 00 07-73
603 00 09-88
603 00 11-06
603 00 13-14
603 00 36-06
603 00 09-89
603 00 10-65
603 00 10-66
603 00 11-60
603 00 09-90
603 00 09-91
603 00 16-72
603 00 16-73
603 00 16-74
603 00 17-59
603 00 11-74
603 00 13-00
603 00 15-85
603 00 15-89
603 00 16-73
603 00 16-74
603 00 17-60
603 00 17-66
603 00 09-87
603 00 00-54
603 00 04-52
Locknut, M6-1.00 Nylon Insert .............................................................................................
Seat Holder Base ................................................................................................................
Weldment, Top, ROPS (includes items 4 through 6) ...........................................................
Decal, Young Driver Warning ..........................................................................................
Decal, ROPS Certification/Warning ................................................................................
Weldment, ROPS, Top, Unlabeled ..................................................................................
Weldment, Support, ROPS ..................................................................................................
Buckle, Seat Belt with Sleeve ..............................................................................................
Retractor, Seat Belt .............................................................................................................
Kit, ROPS (includes items 11 through 15) ...........................................................................
Tube, Support, Front, ROPS ...........................................................................................
Tube, Support, Rear, ROPS ............................................................................................
Bolt, M10 X 55, Zn-Ni (Black) .........................................................................................
Washer, Hard, M10, Zn-Ni/Blk ........................................................................................
Nut, Hex Cap, M10, Zn-Ni/Blk .........................................................................................
Bolt, M10x1.50x100 (Black) .................................................................................................
Washer Hard,m10 ...............................................................................................................
Nut Flg M10 X 1.5 Mech Def ...............................................................................................
Bracket, Seatbelt, Bolt-On ...................................................................................................
Screw,m12x1.75x30 Thd Form Blk ......................................................................................
Washer, Hard, M10, Zn-Ni/Blk .............................................................................................
Nut, Hex Cap, M10, Zn-Ni/Blk .............................................................................................
Bolt, M10 X 45, Zn-Ni (Black) ..............................................................................................
Barrier, Heat, Neoprene .......................................................................................................
Weldment, Supp, Seat, Rops ..............................................................................................
Washer, 1/4 Type A Narrow Flat ..........................................................................................
Bolt, M6 X 1 X 45 .................................................................................................................
2
2
1
1
1
1
1
2
2
1
2
2
8
16
8
4
4
4
1
4
8
2
2
1
1
2
2
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 1-11
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1
G
E
D
15
7
TYPICAL
8 PLACES
9
12
13
14
11
8
9.4 FEET
15
10
TYPICAL
4 PLACES
TYPICAL
2 PLACES
TYPICAL
2 PLACES
19
18
3
2
1
3
TYPICAL
2 PLACES
16
TYPICAL
4 PLACES
4
TYPICAL
2 PLACES
17
5
000157-001
Page 1-12
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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TILT BED AND HINGE
ITEM
PART NO.
DESCRIPTION
QTY
1
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
603 00 01-36
603 00 02-50
603 00 02-63
603 00 07-80
603 00 07-81
603 00 07-97
603 00 01-07
603 00 02-29
N/A
Bushing, Steel .....................................................................................................................
2
2
2
4
4
1
4
Hinge ...................................................................................................................................
Bushing, Urethane ...............................................................................................................
Locknut, 3/8-16 Flanged Dimple ..........................................................................................
Washer, 3/8 Type B Hard Flat .............................................................................................
Assembly, Tilt Bed, Electric Lift (includes items 7 through 14) ............................................
Bolt, Carriage, 5/16-18 X 1.00 ........................................................................................
Tape, Vinyl Foam 1/8" x 3/4" ........................................................................................... A/R
Plate, Floor Bed ..............................................................................................................
Frame Assembly ............................................................................................................. A/R
1
N/A
603 00 02-55
603 00 18-12
603 00 16-04
603 00 00-78
603 00 12-86
603 00 00-80
603 00 00-95
603 00 00-96
Screw, 5/16-18 X 0.88 Torx Truss-Head .........................................................................
Foam, Barrier, Heat, Bed, Frt ..........................................................................................
Foam, Barrier, Heat, Bed, Rail ........................................................................................
Locknut, 5/16-18 Nylon Insert .........................................................................................
Plate, Back ..........................................................................................................................
Bolt, 3/8-16 X 3.00 Hex Head ..............................................................................................
Locknut, 3/8-16 Hex ............................................................................................................
Screw, 3/8-16 X 3.375 Hex Cap ..........................................................................................
4
1
1
8
2
4
2
2
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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1
G
E
D
TYPICAL
4 PLACES
1
15
6
6
TYPICAL
2 PLACES
7
6
9
10
8
14
14
4
TYPICAL
4 PLACES
6
6
14
15
3
TYPICAL
2 PLACES
5
2
13
13
15
14
8
2
5
REF.
TYPICAL
2 PLACES
TYPICAL
2 PLACES
11
12
16
TYPICAL
5 PLACES
000158-001
Page 1-14
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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ELECTRIC BED LIFT
ITEM
PART NO.
DESCRIPTION
QTY
1
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
603 00 01-06
603 00 03-65
603 00 03-84
603 00 03-85
603 00 04-34
603 00 07-81
603 00 10-01
603 00 11-27
603 00 12-86
603 00 13-08
603 00 13-27
603 00 15-95
603 00 00-56
603 00 00-95
603 00 00-96
603 00 29-63
Bolt, 3/8-16 X 4.25 Hex Head ..............................................................................................
1
2
1
1
8
8
2
1
1
2
2
1
2
9
6
5
Bushing Long .......................................................................................................................
Actuator Assembly, Electric .................................................................................................
Asm, Actuator Adapter ........................................................................................................
Body Spacer ........................................................................................................................
Washer, 3/8 Type B Hard Flat .............................................................................................
Bumper, Bed, Mtg, Front .....................................................................................................
Weldment, Bracket, Actuator ...............................................................................................
Plate, Back ..........................................................................................................................
Lock Nut, Flg M8 X 1.25 Nylon ............................................................................................
Tie Wrap, 8.00" With Mount .................................................................................................
Wire Harness, Electric Lift ...................................................................................................
Washer, Lock, Hel Sp 3/8 Reg .............................................................................................
Locknut, 3/8-16 Hex ............................................................................................................
Screw, 3/8-16 X 3.375 Hex Cap ..........................................................................................
Tie Wrap, 8" Nylon ...............................................................................................................
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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1
G
E
D
TYPICAL 4
PLACES
TYPICAL 4
PLACES
1
4
24
TYPICAL 2
PLACES
26
11
9
25
10
21
17
16
5
8
TYPICAL 2
PLACES
7
PASSENGER SIDE 19
14
DRIVER SIDE
20
13
12
22
3
4
15
25
6
TYPICAL 4
PLACES
18
TYPICAL 2
PLACES
6
25
TYPICAL 16
PLACES
2
TYPICAL 4
PLACES
23
000038-002
Page 1-16
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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CARGO BOX
ITEM
PART NO.
DESCRIPTION
QTY
1
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
603 00 01-07
603 00 01-08
603 00 02-22
603 00 02-26
603 00 02-32
603 00 02-55
603 00 05-73
603 00 06-16
603 00 08-02
603 00 08-03
603 00 08-04
603 00 08-05
603 00 08-07
603 00 08-13
603 00 01-72
603 00 02-26
N/A
603 00 08-06
603 00 08-08
603 00 08-09
603 00 17-92
603 00 00-89
603 00 08-16
603 00 00-54
603 00 00-78
603 00 00-89
Bolt, Carriage, 5/16-18 X 1.00 .............................................................................................
Bumper, Rubber ..................................................................................................................
Washer, 1/4" Type B Flat .....................................................................................................
Screw, 1/4-20 X 0.75 Torx Truss-Head ................................................................................
Stud, Self-Clinching Flush Head ..........................................................................................
Screw, 5/16-18 X 0.88 Torx Truss-Head ..............................................................................
Box Bed Tailgate Angle .......................................................................................................
Locknut, 5/16-18 Hex Flange ..............................................................................................
Front Panel Weldment .........................................................................................................
Left Panel Weldment ...........................................................................................................
Right Panel Weldment .........................................................................................................
Front Corner Cap .................................................................................................................
Slam Latch ...........................................................................................................................
Assembly, Tailgate (includes items 15 through 22) .............................................................
Hair Pin Clip ....................................................................................................................
Screw, 1/4-20 X 0.75 Torx Truss-Head ...........................................................................
Tailgate, Weldment .........................................................................................................
Tether Assembly .............................................................................................................
Spring Latch Left .............................................................................................................
Spring Latch Right ...........................................................................................................
Decal, Husqvarna, Tailgate .............................................................................................
Locknut, 1/4-20 Nylon Insert ...........................................................................................
Washer, Rubber, 3/8 ............................................................................................................
Washer, 1/4 Type A Narrow Flat ..........................................................................................
Locknut, 5/16-18 Nylon Insert ..............................................................................................
Locknut, 1/4-20 Nylon Insert ................................................................................................
13
4
4
8
4
18
1
4
1
1
1
2
2
1
4
4
1
2
1
1
1
4
4
4
31
4
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 1-17
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1
G
E
D
7
12
17
9
TYPICAL
2 PLACES
14
TYPICAL
2 PLACES
13
13
15
TYPICAL
13
4 PLACES
3
4
TYPICAL
2 PLACES
TYPICAL
5 PLACES
6
5
20
21
19
TYPICAL
4 PLACES
TYPICAL
4 PLACES
22
22
16
10
11
18
TYPICAL
4 PLACES
2
TYPICAL
2 PLACES
1
8
2
22
TYPICAL
6 PLACES
FRONT
OF VEHICLE
000150-001
Page 1-18
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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REAR BODY TRIM
ITEM
PART NO.
DESCRIPTION
QTY
1
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
603 00 01-57
603 00 02-22
603 00 02-23
603 00 04-58
603 00 06-93
603 00 06-94
603 00 26-90
603 00 26-91
603 00 10-85
603 00 10-86
603 00 10-87
603 00 11-29
603 00 11-76
603 00 13-17
603 00 15-99
603 00 17-74
603 00 17-75
603 00 17-76
603 00 00-56
603 00 00-80
603 00 36-17
603 00 00-91
Screw, M6-1.00 X 25mm Hex Cap ......................................................................................
2
8
2
2
2
2
1
1
1
1
1
1
14
2
2
1
1
1
Washer, 1/4" Type B Flat .....................................................................................................
Screw, #10 Truss-Head Torx ...............................................................................................
Corner Cap AWD .................................................................................................................
Side Step Bar (black) ...........................................................................................................
Side Step Bar (orange) ........................................................................................................
Fender, Right Rear ..............................................................................................................
Fender, Left Rear .................................................................................................................
Assembly, Panel (Passenger Side) .....................................................................................
Assembly, Panel (Driver Side) .............................................................................................
Panel, Front .........................................................................................................................
Bezel, Fuel Fill .....................................................................................................................
Well Nut 1/4-20 ....................................................................................................................
Nut Flg, M6 X 1.0 Nylon ......................................................................................................
Washer, M12 Hard Regular .................................................................................................
Panel, Side, Driver, Steel .....................................................................................................
Panel, Side, Passenger, Steel .............................................................................................
Panel, Front, Steel ...............................................................................................................
Washer, Lock, Hel Sp 3/8 Reg .............................................................................................
Bolt, 3/8-16 X 3.00 Hex Head ..............................................................................................
Washer, 3/8 Type B Flat ......................................................................................................
Screw, 1/4-20 X 1.0 Truss-Head Machine ...........................................................................
4
4
4
14
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 1-19
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1
G
E
D
4
5
2
3
TYPICAL
34 PLACES
000165-001
Page 1-20
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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CAMOUFLAGE COVERS
ITEM
PART NO.
DESCRIPTION
QTY
1
G
E
D
1
2
3
4
1
2
3
4
5
603 00 00-45
N/A
N/A
603 00 00-26
531 30 10-26
Kit, Camouflage Cover (includes items 2 through 5) ...........................................................
1
34
34
1
Rivet, 0.125" Dia. ............................................................................................................
Snap, Male Button, 7/16" ................................................................................................
Cover, Camouflage Cargo Box (Forest Floor Pattern) ....................................................
Wrap, Camouflage Rear Body (Forest Floor Pattern) .....................................................
1
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 1-21
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1
G
E
D
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2
G
E
D
ALL TERRAIN TREAD
"ALL TRAIL"
9
8
4
5
7
1
3
6
2
000162-001
Page 2-2
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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WHEELS AND TIRES, ALL-TERRAIN TREAD
ITEM
PART NO.
DESCRIPTION
QTY
2
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
603 00 06-70
603 00 06-67
603 00 00-32
603 00 00-33
603 00 06-71
603 00 06-65
603 00 00-32
603 00 00-33
603 00 00-34
Gray Tire Assembly, HDAT, 8-Inch (includes items 2 through 4) .........................................
HDAT Tire, 8" ..................................................................................................................
Wheel, Indus Spider, Gray ..............................................................................................
Valve Stem ......................................................................................................................
Gray Tire Assembly, HDAT 10.5-Inch (includes items 6 through 8) ....................................
Tire, HDAT ......................................................................................................................
Wheel, Indus Spider, Gray ..............................................................................................
Valve Stem ......................................................................................................................
Nut, Lug, 1/2-20 SAE J2283 ................................................................................................
2
1
1
1
2
1
1
1
16
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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2
G
E
D
DIRECTION
OF FORWARD
ROTATATION
MUD TREAD
"AT489"
DIRECTION
9
OF FORWARD
ROTATION
DIRECTION
OF FORWARD
ROTATION
8
4
5
7
6
1
3
2
000177-001
Page 2-4
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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WHEELS AND TIRES, MUD TREAD
ITEM
PART NO.
DESCRIPTION
QTY
2
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
603 00 00-30
603 00 00-31
603 00 00-32
603 00 00-33
603 00 06-72
603 00 00-31
603 00 00-32
603 00 00-33
603 00 00-34
Gray Tire Assembly, AT489 LH (includes items 2 through 4) ..............................................
2
1
1
1
2
1
1
1
16
Tire, AT489 ......................................................................................................................
Wheel, Indus Spider, Gray ..............................................................................................
Valve Stem ......................................................................................................................
Gray Tire Assembly, AT489 RH (includes items 6 through 8) .............................................
Tire, AT489 ......................................................................................................................
Wheel, Indus Spider, Gray ..............................................................................................
Valve Stem ......................................................................................................................
Nut, Lug, 1/2-20 SAE J2283 ................................................................................................
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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2
G
E
D
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3
G
E
D
5
7
2
9
(TOP OF PASSENGER-SIDE
VEHICLE FRAME)
4
3
1
(ON REAR RECEIVER HITCH)
(ON DRIVER-SIDE
8
AND PASSENGER-SIDE)
6
(STANDARD VEHICLE)
(HIGH CAPACITY OPTION)
000170-001
Page 3-2
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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SAFETY DECALS, GASOLINE DECALS
ITEM
PART NO.
DESCRIPTION
QTY
3
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
603 00 01-23
603 00 04-63
603 00 04-66
603 00 08-11
603 00 11-06
603 00 11-08
603 00 13-14
603 00 15-96
603 00 17-67
Decal, Trailer Hitch ..............................................................................................................
Decal, Bed Load Warning ....................................................................................................
Decal, Crush Area Warning .................................................................................................
Decal, Rotating Parts Warning ............................................................................................
Decal, Young Driver Warning ..............................................................................................
Decal, Vehicle Loading, High-Capacity ...............................................................................
Decal, ROPS Certification/Warning .....................................................................................
Decal, Vehicle Loading, Standard Capacity .........................................................................
Decal, Warning, Gasoline Instrument Panel ........................................................................
1
1
2
1
1
1
1
1
1
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 3-3
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3
G
E
D
(ON PASSENGER SIDE
SEAT SUPPORT)
1
(ON PANEL BETWEEN
SEATS OR ON OPTIONAL
CONSOLE/CUP HOLDER)
3
(ON UNDERSIDE
OF EACH SEAT
AND ON CROSSBAR
BEHIND SEATS)
4
2
5
(FOR VEHICLES WITH WINCH ACCESSORY)
(ON VEHICLE FRAME)
(ON FRONT BODY)
6
(ON DRIVER-SIDE VEHICLE FRAME)
000171-001
Page 3-4
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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SAFETY DECALS, GASOLINE VEHICLES, CONTINUED
ITEM
PART NO.
DESCRIPTION
QTY
3
G
E
D
1
2
3
4
1
2
3
4
5
6
603 00 04-62
603 00 08-14
603 00 10-90
603 00 11-02
603 00 11-04
603 00 11-07
Decal, Gasoline Explosion/Fire Warning .............................................................................
Decal, Winch Cable Fracture Warning ................................................................................
Decal, Operating Instructions, Gasoline ..............................................................................
Decal, Hot Surface Warning ................................................................................................
Decal, Frame Ground Warning ............................................................................................
Decal, Rotating Parts and Hot Exhaust Warning .................................................................
1
1
1
3
1
1
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 3-5
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3
G
E
D
5
8
2
10
(ON PASSENGER-SIDE
VEHICLE BODY)
4
7
(TOP OF PASSENGER-SIDE
VEHICLE FRAME)
3
(ON DRIVER-SIDE
AND PASSENGER-SIDE)
1
9
6
000172-001
Page 3-6
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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SAFETY DECALS, DIESEL VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
3
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
603 00 01-23
603 00 04-63
603 00 04-66
603 00 11-01
603 00 11-06
603 00 11-08
603 00 11-09
603 00 13-14
603 00 15-96
603 00 17-68
Decal, Trailer Hitch ..............................................................................................................
1
1
2
1
1
1
1
1
1
1
Decal, Bed Load Warning ....................................................................................................
Decal, Crush Area Warning .................................................................................................
Decal, Diesel Fuel Only .......................................................................................................
Decal, Young Driver Warning ..............................................................................................
Decal, Vehicle Loading, High-Capacity ...............................................................................
Decal, Rotating Parts Warning ............................................................................................
Decal, ROPS Certification/Warning .....................................................................................
Decal, Vehicle Loading, Standard Capacity .........................................................................
Decal, Warning, Diesel Instrument Panel ............................................................................
10
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 3-7
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3
G
E
D
(ON PASSENGER-SIDE
SEAT SUPPORT)
6
(ON PANEL BETWEEN
SEATS OR ON OPTIONAL CONSOLE/
CUP HOLDER)
8
2
4
(ON ENGINE
VALVE COVER)
1
(FOR VEHICLES WITH WINCH ACCESSORY)
7
5
(ON VEHICLE FRAME NEAR BATTERY)
(ON FRONT BODY)
3
(ON COOLANT PIPES, UNDERSIDE OF
EACH SEAT, AND CROSSBAR
BEHIND SEATS)
(ON DRIVER-SIDE VEHICLE FRAME)
000173-001
Page 3-8
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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SAFETY DECALS, DIESEL VEHICLES, CONTINUED
ITEM
PART NO.
DESCRIPTION
QTY
3
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
603 00 08-14
603 00 10-91
603 00 11-02
603 00 11-03
603 00 11-04
603 00 11-05
603 00 11-07
603 00 11-09
Decal, Winch Cable Fracture Warning ................................................................................
Decal, Operating Instructions, Diesel ..................................................................................
Decal, Hot Surface Warning ................................................................................................
Decal, Hot Manifold Warning ...............................................................................................
Decal, Frame Ground Warning ............................................................................................
Decal, Diesel Explosion/Fire Warning .................................................................................
Decal, Rotating Parts and Hot Exhaust Warning .................................................................
Decal, Rotating Parts Warning ............................................................................................
1
1
5
1
1
1
1
1
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 3-9
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3
G
E
D
6
2
5
4
3
7
1
000174-001
Page 3-10
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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BADGING DECALS, HUV 4420
ITEM
PART NO.
DESCRIPTION
QTY
3
G
E
D
1
2
3
4
1
2
3
4
5
6
7
603 00 13-18
603 00 15-94
603 00 17-92
603 00 17-93
603 00 17-94
603 00 17-96
603 00 17-97
Decal, Diesel .......................................................................................................................
2
2
1
1
2
2
2
Decal, High-Capacity (optional accessory) ..........................................................................
Decal, Husqvarna, Tailgate ..................................................................................................
Decal, Husqvarna Cowl .......................................................................................................
Decal, Husqvarna, Side Panel .............................................................................................
Decal, Bed ...........................................................................................................................
Decal, Bed ...........................................................................................................................
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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3
G
E
D
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4
G
E
D
4
1
6
2
3
4
FRONT
OF VEHICLE
5
000067-001
Page 4-2
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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FRONT BRAKE ASSEMBLY
ITEM
PART NO.
DESCRIPTION
QTY
4
G
E
D
1
2
3
4
1
2
3
4
5
6
603 00 08-98
603 00 11-62
603 00 11-75
603 00 11-83
603 00 16-70
603 00 44-75
Brake Caliper, Front, with Brake Pads .................................................................................
2
2
4
4
1
2
Bolt, Banjo, M10x1x19 .........................................................................................................
Washer, Copper, M10 Crush ...............................................................................................
Bolt Flange Head, 3/8-24x.750 with Loctite .........................................................................
Service Kit, Brake Pad (4 Pads) ..........................................................................................
Pin, Slide, 7/16 ....................................................................................................................
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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4
G
E
D
PASSENGER SIDE (NOT SHOWN)
DRIVER SIDE
2
1
FRONT
OF VEHICLE
5
5
8
6
4
3
000068-001
Page 4-4
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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REAR BRAKE ASSEMBLY
ITEM
PART NO.
DESCRIPTION
QTY
4
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
603 00 09-45
603 00 09-46
603 00 11-62
603 00 11-75
603 00 11-83
603 00 16-70
603 00 44-76
603 00 44-75
Caliper, Brake, Hydro-Mechanical, LH ................................................................................
1
1
2
4
4
1
1
2
Caliper, Brake, Hydro-Mechanical, RH ................................................................................
Bolt, Banjo, M10x1x19 .........................................................................................................
Washer, Copper, M10 Crush ...............................................................................................
Bolt Flange Head, 3/8-24x.750 with Loctite .........................................................................
Service Kit, Brake Pad (4 Pads) ..........................................................................................
Spring, Brake Caliper Return ...............................................................................................
Pin, Slide, 7/16 ....................................................................................................................
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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4
G
E
D
7
8
6
FRONT
OF VEHICLE
2
3
MAX
MIN
12
9
10
5
4
11
TYPICAL
2 PLACES
1
10
000069-001
Page 4-6
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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MASTER CYLINDER
ITEM
PART NO.
DESCRIPTION
QTY
4
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
603 00 04-54
603 00 02-22
603 00 05-58
603 00 07-98
603 00 09-47
603 00 09-48
603 00 07-59
N/A
603 00 11-98
603 00 13-07
603 00 13-08
603 00 16-71
Clevis Pin, 5/16 X 1 .............................................................................................................
1
1
1
1
1
1
1
1
1
2
2
2
Washer, 1/4" Type B Flat .....................................................................................................
Locknut, M6-1.00 Nylon Insert .............................................................................................
Pin, Rue ...............................................................................................................................
Cylinder, Master, Tandem ....................................................................................................
Assembly, Reservoir, Remote (includes items 7 and 8) ......................................................
Filler Cap Asm ................................................................................................................
Reservoir, Brake Fluid, Without Cap ...............................................................................
Bolt, M 6 X 1.0 X 65 Hex, Flange, Head, Black ...................................................................
Bolt Flanged Head, M8 X 1.25 X 35 ....................................................................................
Lock Nut, Flg M8 X 1.25 Nylon ............................................................................................
Line, Reservoir, Brake .........................................................................................................
10
11
12
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4
G
E
D
TYPICAL
2 PLACES
3
8
9
TYPICAL
2 PLACES
4
2
10
TYPICAL
2 PLACES
2
4
1
15
6
5
11
4
14
TYPICAL
2 PLACES
13
7
12
000015-001
Page 4-8
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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HYDRAULIC BRAKE LINES AND CLIPS
ITEM
PART NO.
DESCRIPTION
QTY
4
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
603 00 05-58
603 00 08-73
603 00 12-99
603 00 08-74
603 00 09-53
603 00 09-54
603 00 09-66
603 00 11-39
603 00 11-40
603 00 11-41
603 00 11-43
603 00 16-05
603 00 16-06
603 00 16-07
603 00 00-93
Locknut, M6-1.00 Nylon Insert .............................................................................................
Bolt, Flanged Head, M6x1.0x40 ..........................................................................................
Nut-m6x1.0 Flng All Mtl Lock ...............................................................................................
Screw, M6 X 16 Tt Hx Fl Hd ................................................................................................
Assembly, Brake Line, Rear ................................................................................................
Assembly, Brakeline, Front (includes item 7) ......................................................................
P-Clamp, Insulated .312 In .............................................................................................
Bracket, Brake Line, Left .....................................................................................................
Bracket, Brake Line, Right ...................................................................................................
Bracket, Tee, Brakeline ........................................................................................................
Clip, Brake Line ...................................................................................................................
Bracket, Line, Hydraulic .......................................................................................................
Brkt, Line, Hyd, Shk Mnt, Drv ..............................................................................................
Brkt, Line, Hyd, Shk Mnt, Pass ............................................................................................
Tie Wrap, 11" Nylon .............................................................................................................
1
3
2
7
1
1
1
1
1
1
6
2
1
1
1
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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4
G
E
D
TYPICAL
8 PLACES
3
2
17
3
17
2
TYPICAL
4 PLACES
6
6
PARK BRAKE
CABLE
10
18
TYPICAL
15
2 PLACES
16
9
11
8
4
5
12
14
TYPICAL
2 PLACES
1
13
7
000087-001
Page 4-10
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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PARK BRAKE ASSEMBLY WITH PULLEY SYSTEM
ITEM
PART NO.
DESCRIPTION
QTY
4
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
603 00 01-30
603 00 01-41
603 00 04-55
603 00 01-75
603 00 06-32
603 00 07-01
603 00 10-53
603 00 10-54
603 00 13-06
603 00 13-08
603 00 11-79
603 00 01-09
603 00 07-66
N/A
E-Clip, 1/2 ............................................................................................................................
Locknut, #10-24 Nylon Insert ...............................................................................................
Screw, #10-24 X 3/4 Socket-Head ......................................................................................
Spring, Brake Return ...........................................................................................................
Equalizer Bracket ................................................................................................................
Pulley, 2-Inch Flat Mount .....................................................................................................
Cable, Brake, Parking, Left ..................................................................................................
Cable, Brake, Parking, Right ...............................................................................................
Bolt Flanged Head, M8 X 1.25 X 65 ....................................................................................
Lock Nut, Flg M8 X 1.25 Nylon ............................................................................................
Brake Cable, Park, Kit, Front (includes items 12 through 16) .............................................
Nut, 5/16-24 Hex .............................................................................................................
Nut, 5/16-24 Hex Cone ...................................................................................................
Cable, Brake, Parking, Front ...........................................................................................
Ring, Retaining, External, 9mm ......................................................................................
Washer, 5/16 Type A Flat ................................................................................................
Washer, #10 Type A Flat .....................................................................................................
Tie Wrap, 11" Nylon .............................................................................................................
2
12
12
1
1
3
1
1
1
1
1
1
1
1
1
1
12
2
603 00 28-20
603 00 00-65
603 00 00-51
603 00 00-93
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4
G
E
D
6
1
13
5
14
4
12
3
2
7
10
11
BOTTOM VIEW
8
000533-003
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2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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PARK BRAKE ASSEMBLY WITH BELLCRANK SYSTEM
ITEM
PART NO.
DESCRIPTION
QTY
4
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
603 00 01-30
603 00 01-75
603 00 06-32
603 00 13-06
603 00 13-08
531 30 71-09
603 00 29-24
603 00 29-25
603 00 29-30
603 00 01-09
603 00 07-66
N/A
E-Clip, 1/2 ............................................................................................................................
Spring, Brake Return ...........................................................................................................
Equalizer Bracket ................................................................................................................
Bolt Flanged Head, M8 X 1.25 X 65 ....................................................................................
Lock Nut, Flg M8 X 1.25 Nylon ............................................................................................
Cable, Crank, Bell, Front .....................................................................................................
Cable, Noncoated, Pbrake, Left ..........................................................................................
Cable, Noncoated, Pbrake, Rght .........................................................................................
Kit, Cable, Brake, Crank, Fr (includes items 10 through 13) ...............................................
Nut, 5/16-24 Hex .............................................................................................................
Nut, 5/16-24 Hex Cone ...................................................................................................
Cable, Crank, Bell, Main .................................................................................................
Pin, 3/32 X 1.00 Sq Cut Cotter ........................................................................................
Tie Wrap, 11" Nylon .............................................................................................................
2
1
1
1
1
1
1
1
1
1
1
1
1
2
603 00 00-63
603 00 00-93
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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4
G
E
D
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5
G
E
D
2
6
2
7
18
11
18
12
9
5
19
16
3
17
8
4
10
15
4
19
13
14
000026-001
Page 5-2
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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ACCELERATOR PEDAL ASSEMBLY
ITEM
PART NO.
DESCRIPTION
QTY
5
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
603 00 11-63
603 00 12-99
N/A
603 00 10-55
N/A
Asm, Pedal, Accelerator (includes items 2 through 17) .......................................................
1
3
1
4
1
2
1
1
1
1
1
1
1
1
1
1
2
2
2
Nut-m6x1.0 Flng All Mtl Lock ..........................................................................................
Pullrod, Spring, Compression .........................................................................................
Bushing, Greaseless .......................................................................................................
Spring, Comp, Pedal, Pullrod ..........................................................................................
Washer, Retaining Spring, 7mm ......................................................................................
Guide, Cable, Accelerator ...............................................................................................
Weldment, Bracket, Pedal ..............................................................................................
Weldment, Lever, Motion, Lost .......................................................................................
Spring, Torsion ................................................................................................................
Spring, Stop, Pedal .........................................................................................................
Bolt, Stop, Pedal .............................................................................................................
Pad, Grip Tape, Accelerator ............................................................................................
Weldment, Pedal, Accelerator ........................................................................................
Nut M6x1 Mech Def Center ............................................................................................
Bolt, Shoulder, M8 X 70, Hc ............................................................................................
Bolt, M6 X 1 X 70 ............................................................................................................
N/A
N/A
N/A
N/A
N/A
N/A
N/A
603 00 11-54
N/A
603 00 13-05
603 00 38-40
603 00 04-45
603 00 13-06
603 00 13-08
Bolt Flanged Head, M8 X 1.25 X 65 ....................................................................................
Lock Nut, Flg M8 X 1.25 Nylon ............................................................................................
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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5
G
E
D
4
3
8
2
1
6
7
5
000088-001
Page 5-4
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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BRAKE PEDAL ASSEMBLY
ITEM
PART NO.
DESCRIPTION
QTY
5
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
603 00 09-35
603 00 13-05
603 00 13-06
603 00 13-08
N/A
603 00 10-55
603 00 13-22
603 00 38-40
Bracket, Pedal, Brake ..........................................................................................................
1
1
2
2
1
2
1
1
Nut M6x1 Mech Def Center .................................................................................................
Bolt Flanged Head, M8 X 1.25 X 65 ....................................................................................
Lock Nut, Flg M8 X 1.25 Nylon ............................................................................................
Asm, Pedal, Brake, Hung (includes items 6 and 7) .............................................................
Bushing, Greaseless .......................................................................................................
Weldment, Pedal, Brake, Hung .......................................................................................
Bolt, Shoulder, M8 X 70, Hc ................................................................................................
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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5
G
E
D
1
2
3
TYPICAL
3 PLACES
4
TYPICAL
3 PLACES
5
8
7
6
000086-001
Page 5-6
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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PARK BRAKE PEDAL ASSEMBLY
ITEM
PART NO.
DESCRIPTION
QTY
5
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
N/A
603 00 17-77
N/A
603 00 13-06
603 00 13-08
531 30 73-75
N/A
Pedal Asm, Brake, Park (includes items 2 and 3) ...............................................................
1
1
1
3
3
1
1
1
Kit, Handle, Brake, Park ..................................................................................................
Pedal, Brake, Park ..........................................................................................................
Bolt Flanged Head, M8 X 1.25 X 65 ....................................................................................
Lock Nut, Flg M8 X 1.25 Nylon ............................................................................................
Asm, Pedal, Brake, Hard (includes items 7 and 8) ..............................................................
Pedal, Brake, Park ..........................................................................................................
Handle, Release, Park Brake ..........................................................................................
603 00 35-26
Note: Item 1 has been discontinued. Use item 6 for replacement of the
complete assembly.
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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5
G
E
D
13
10
11
9
15
8
18
17
16
1
12
2
3
14
15
7
4
5
000086-003
Page 5-8
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PARK BRAKE PEDAL ASSEMBLY WITH
BELLCRANK SYSTEM
ITEM
PART NO.
DESCRIPTION
QTY
5
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
N/A
603 00 17-77
N/A
Pedal Asm, Brake, Park (includes items 2 and 3) ...............................................................
Kit, Handle, Brake, Park ..................................................................................................
Pedal, Brake, Park ..........................................................................................................
Bolt Flanged Head, M8 X 1.25 X 65 ....................................................................................
Lock Nut, Flg M8 X 1.25 Nylon ............................................................................................
Asm, Sub, Bracket, Park Brake (includes items 7 through 15) ............................................
Washer, Flat, 3/8, Blk Fin ................................................................................................
Cable, Crank, Bell ...........................................................................................................
Bolt Flg, M8x1.25 X 35, Gr10.9 .......................................................................................
Nut Flg M8 X 1.25 Gr 10 .................................................................................................
Asm, Bellcrank, Upper ....................................................................................................
Asm, Bellcrank, Lower ....................................................................................................
Brkt, Bellcrank, Prk Brk, Awd ..........................................................................................
Spacer, Pivot, Park Brk, Awd ..........................................................................................
Pin, 3/32 X 1.00 Sq Cut Cotter ........................................................................................
Asm, Pedal, Brake, Hard (includes items 17 and 18) ..........................................................
Pedal, Brake, Park ..........................................................................................................
Handle, Release, Park Brake ..........................................................................................
1
1
1
3
3
1
2
1
2
2
1
1
1
2
2
1
1
1
603 00 13-06
603 00 13-08
603 00 35-25
603 00 35-22
531 30 71-10
531 30 71-07
531 30 71-13
603 00 35-23
603 00 35-24
603 00 41-37
603 00 41-38
603 00 00-63
531 30 73-75
N/A
603 00 35-26
Note: Item 1 has been discontinued. Use item 16 for replacement of the
complete assembly.
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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5
G
E
D
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6
G
E
D
FRONT
OF VEHICLE
9
1
3
TYPICAL
3 PLACES
10
2
6
8
5
4
7
000070-001
Page 6-2
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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STEERING COLUMN
ITEM
PART NO.
DESCRIPTION
QTY
6
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
603 00 08-71
603 00 08-75
603 00 08-92
603 00 28-06
603 00 08-75
603 00 44-13
N/A
N/A
603 00 08-97
603 00 13-08
Bolt, M10 X 20 Hex Washer Hd ...........................................................................................
1
1
1
1
1
1
1
1
1
3
Bolt, Flange Head, M8 X 30.0 .............................................................................................
Steering Wheel, Viper, Hex Hub ..........................................................................................
Steering Column (includes items 5 through 8) .....................................................................
Bolt, Flange Head, M8 X 30.0 .........................................................................................
Shroud, Steering Column ................................................................................................
Knuckle, Steering, Slider .................................................................................................
Column, Steering without Knuckle and Shroud ...............................................................
Cap, Steering Wheel, Viper .................................................................................................
Lock Nut, Flg M8 X 1.25 Nylon ............................................................................................
10
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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6
G
E
D
2
8
18
3
4
11
6
7
13
15 16
9
10
5
14
12
TYPICAL
4 PLACES
21
17
TYPICAL
2 PLACES
TYPICAL
2 PLACES
22
1
19
TYPICAL
TYPICAL
2 PLACES
20
2 PLACES
000071-001
Page 6-4
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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STEERING GEAR ASSEMBLY
ITEM
PART NO.
DESCRIPTION
QTY
6
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
603 00 01-67
603 00 06-36
603 00 01-66
603 00 01-67
603 00 01-68
603 00 01-69
603 00 01-70
603 00 05-49
603 00 05-50
603 00 05-51
603 00 05-52
603 00 05-53
N/A
Nut, 12mm Hex ....................................................................................................................
2
1
2
2
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
2
4
2
Steering Rack (includes items 3 through 18) .......................................................................
Bellows, Long ..................................................................................................................
Nut, 12mm Hex ...............................................................................................................
Rack Screw Locknut .......................................................................................................
Snap Ring .......................................................................................................................
Seal, Steering Pinion Dust ..............................................................................................
Bearing, Ball ....................................................................................................................
Support Yoke ...................................................................................................................
Rack Guide Pressure Spring ...........................................................................................
Ring, Stop, C-Type ..........................................................................................................
Inner Ball Joint Asm ........................................................................................................
Pinion, Steering ...............................................................................................................
Bearing, Lower Pinion .....................................................................................................
Screw, Rack Guide .........................................................................................................
Housing, Steering Gear ...................................................................................................
Rack, Steering .................................................................................................................
Tie Wrap, 8" Nylon ..........................................................................................................
End, Tie Rod M12 X 1.25 ....................................................................................................
Locknut, M12-1.25 Nylon .....................................................................................................
Bolt, Flange Head, M10x 1.5 X 40 with Loctite ....................................................................
Link, Drag, Wt ......................................................................................................................
N/A
N/A
N/A
N/A
603 00 29-63
603 00 06-82
603 00 06-84
603 00 16-03
603 00 35-29
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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6
G
E
D
9
12 15
13
11
14
10
24
22
2
3
7
4
6
8
5
TYPICAL 4
PLACES
17
24
22
24
TYPICAL 8
PLACES
16
24
20
24
24
1
1
23
23
18
20
19
19
25
21
21
000074-001
Page 6-6
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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FRONT SUSPENSION – A-ARMS
ITEM
PART NO.
DESCRIPTION
QTY
6
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
603 00 06-84
603 00 09-00
603 00 08-73
603 00 12-99
603 00 08-91
603 00 09-02
603 00 11-39
603 00 16-84
603 00 09-01
603 00 08-73
603 00 12-99
603 00 08-91
603 00 09-03
603 00 11-40
603 00 16-84
603 00 09-56
603 00 10-22
603 00 10-23
603 00 10-63
603 00 11-31
603 00 11-70
603 00 12-92
603 00 13-03
603 00 13-12
603 00 35-44
Locknut, M12-1.25 Nylon .....................................................................................................
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
4
2
2
4
4
4
4
6
2
Sub-assembly, A-Arm, Upper, LH (includes items 3 through 8) ..........................................
Bolt, Flanged Head, M6x1.0x40 ......................................................................................
Nut-m6x1.0 Flng All Mtl Lock ..........................................................................................
Joint, Ball ........................................................................................................................
A-Arm, Upper, Left ..........................................................................................................
Bracket, Brake Line, Left .................................................................................................
Ring, Retaining, Ext, 1-1/4" .............................................................................................
Sub-assembly, A-Arm, Upper, RH (includes items 10 through 15) ......................................
Bolt, Flanged Head, M6x1.0x40 ......................................................................................
Nut-m6x1.0 Flng All Mtl Lock ..........................................................................................
Joint, Ball ........................................................................................................................
A-Arm, Upper, Right ........................................................................................................
Bracket, Brake Line, Right ..............................................................................................
Ring, Retaining, Ext, 1-1/4" .............................................................................................
Bushing, A-Arm ...................................................................................................................
Sleeve, Upper ......................................................................................................................
Sleeve, Lower ......................................................................................................................
Arm, Lower ..........................................................................................................................
Bushing, Lower Arm ............................................................................................................
Bolt, Flange Head, M12x 1.75x 30 with Loctite ...................................................................
Bolt, Flange Head, M12 X 1.75 X 70 ...................................................................................
Nut, Square, M12x 1.75 .......................................................................................................
Nut Flg, M12x1.75, Nylon Gr 10 ..........................................................................................
Bolt Flg, M12 X 1.75 X 200 10. ............................................................................................
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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6
G
E
D
TYPICAL
2 PLACES
5
3
2
1
TYPICAL
2 PLACES
4
TYPICAL
2 PLACES
000072-001
Page 6-8
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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FRONT SUSPENSION (STANDARD)
ITEM
PART NO.
DESCRIPTION
QTY
6
G
E
D
1
2
3
4
1
2
3
4
5
603 00 08-76
603 00 44-14
603 00 12-92
603 00 13-08
603 00 13-12
Bolt, Flange Head, M8-1.25 X 40 ........................................................................................
4
2
2
4
2
Shock, Coil Over, Front Hd ..................................................................................................
Bolt, Flange Head, M12 X 1.75 X 70 ...................................................................................
Lock Nut, Flg M8 X 1.25 Nylon ............................................................................................
Nut Flg, M12x1.75, Nylon Gr 10 ..........................................................................................
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 6-9
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6
G
E
D
5
18
8
7
TYPICAL
2 PLACES
13
14
2
SPRING PERCH
ADJUSTMENT
REQUIRED
16
1
TYPICAL
2 PLACES
TYPICAL
2 PLACES
17
TYPICAL
2 PLACES
11
4
9
8
11
10
9
11
TYPICAL
2 PLACES
15
6
12
4
15
THROUGH
3
14
TYPICAL
2 PLACES
000072-002
Page 6-10
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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FRONT SUSPENSION (HIGH-CAPACITY OPTION)
ITEM
PART NO.
DESCRIPTION
QTY
6
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
603 00 08-76
603 00 44-14
603 00 11-30
603 00 02-81
603 00 08-75
603 00 08-76
603 00 10-62
603 00 11-26
603 00 11-32
603 00 11-33
603 00 11-34
603 00 11-50
603 00 11-88
603 00 13-08
603 00 00-95
603 00 12-92
603 00 13-08
603 00 13-12
Bolt, Flange Head, M8-1.25 X 40 ........................................................................................
Shock, Coil Over, Front Hd ..................................................................................................
Kit, Anti-Sway Bar (includes items 4 through 15) ................................................................
Screw, 3/8-16 X 7.00 Hex Cap ........................................................................................
Bolt, Flange Head, M8 X 30.0 .........................................................................................
Bolt, Flange Head, M8-1.25 X 40 ....................................................................................
Bushing, Anti-Sway Bar, 1-1/8 ........................................................................................
Bar, Sway, Formed ..........................................................................................................
Bushing, Link ..................................................................................................................
Sleeve, Link ....................................................................................................................
Washer, Cup, Bushing ....................................................................................................
Mount, Link .....................................................................................................................
Bracket, Anti-Sway Bar ...................................................................................................
Lock Nut, Flg M8 X 1.25 Nylon .......................................................................................
Locknut, 3/8-16 Hex ........................................................................................................
Bolt, Flange Head, M12 X 1.75 X 70 ...................................................................................
Lock Nut, Flg M8 X 1.25 Nylon ............................................................................................
Nut Flg, M12x1.75, Nylon Gr 10 ..........................................................................................
4
2
1
2
4
4
2
1
8
2
8
2
2
8
2
2
4
2
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 6-11
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6
G
E
D
TYPICAL
2 PLACES
TYPICAL
2 PLACES
TYPICAL
2 PLACES
7
18
14
12
13
1
TYPICAL
2 PLACES
TYPICAL
2 PLACES
7
4
8
9
11
10
9
TYPICAL
8 PLACES
6
14
3
5
TYPICAL
2 PLACES
TYPICAL
8 PLACES
15
17
2
7
4
16
TYPICAL
2 PLACES
TYPICAL
2 PLACES
TYPICAL
2 PLACES
000031-001
Page 6-12
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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REAR SUSPENSION (STANDARD)
ITEM
PART NO.
DESCRIPTION
QTY
6
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
603 00 02-64
603 00 08-94
603 00 09-41
603 00 12-92
603 00 13-10
603 00 13-11
603 00 13-12
N/A
603 00 09-44
603 00 11-48
603 00 41-17
N/A
603 00 15-97
603 00 15-99
603 00 16-02
603 00 16-06
603 00 16-07
603 00 17-63
Fitting, 1/4-28 Thread-Forming Grease ...............................................................................
2
2
1
4
2
8
6
2
2
2
1
4
2
10
8
1
1
2
Shock, Coil Over Rear .........................................................................................................
Weldment, Receiver, Rear ...................................................................................................
Bolt, Flange Head, M12 X 1.75 X 70 ...................................................................................
Washer, Strip, Swingarm .....................................................................................................
Bolt Flanged Head, M12 X 1.75 X 50 ..................................................................................
Nut Flg, M12x1.75, Nylon Gr 10 ..........................................................................................
Sub Asm Swingarm (includes items 9 through 11) ..............................................................
Bushing, Pivot, Urethane ................................................................................................
Bushing, Teflon ...............................................................................................................
Swingarm, Rear, Awd .....................................................................................................
Insert, Flanged, H-Bracket ...................................................................................................
Pin, Swingarm, Weldment ...................................................................................................
Washer, M12 Hard Regular .................................................................................................
Nut Flg M12 X 1.75 Cl10 .....................................................................................................
Brkt, Line, Hyd, Shk Mnt, Drv ..............................................................................................
Brkt, Line, Hyd, Shk Mnt, Pass ............................................................................................
Cotter, Rue Ring, 1/2" ..........................................................................................................
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 6-13
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6
G
E
D
TYPICAL
2 PLACES
TYPICAL
2 PLACES
TYPICAL
2 PLACES
7
18
14
12
13
1
TYPICAL
2 PLACES
TYPICAL
2 PLACES
7
4
8
9
11
10
9
TYPICAL
8 PLACES
6
14
3
5
TYPICAL
2 PLACES
TYPICAL
8 PLACES
15
17
2
7
4
16
TYPICAL
2 PLACES
TYPICAL
2 PLACES
TYPICAL
2 PLACES
000031-001
Page 6-14
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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REAR SUSPENSION (HIGH-CAPACITY OPTION)
ITEM
PART NO.
DESCRIPTION
QTY
6
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
603 00 02-64
603 00 08-95
603 00 09-41
603 00 12-92
603 00 13-10
603 00 13-11
603 00 13-12
N/A
603 00 09-44
603 00 11-48
603 00 41-17
N/A
603 00 15-97
603 00 15-99
603 00 16-02
603 00 16-06
603 00 16-07
603 00 17-63
Fitting, 1/4-28 Thread-Forming Grease ...............................................................................
Shock, Coil Over, Rear HD ..................................................................................................
Weldment, Receiver, Rear ...................................................................................................
Bolt, Flange Head, M12 X 1.75 X 70 ...................................................................................
Washer, Strip, Swingarm .....................................................................................................
Bolt Flanged Head, M12 X 1.75 X 50 ..................................................................................
Nut Flg, M12x1.75, Nylon Gr 10 ..........................................................................................
Sub Asm Swingarm (includes items 9 through 11) ..............................................................
Bushing, Pivot, Urethane ................................................................................................
Bushing, Teflon ...............................................................................................................
Swingarm, Rear, Awd .....................................................................................................
Insert, Flanged, H-Bracket ...................................................................................................
Pin, Swingarm, Weldment ...................................................................................................
Washer, M12 Hard Regular .................................................................................................
Nut Flg M12 X 1.75 Cl10 .....................................................................................................
Brkt, Line, Hyd, Shk Mnt, Drv ..............................................................................................
Brkt, Line, Hyd, Shk Mnt, Pass ............................................................................................
Cotter, Rue Ring, 1/2" ..........................................................................................................
2
2
1
4
2
8
6
2
2
2
1
4
2
10
8
1
1
2
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 6-15
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6
G
E
D
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7
G
E
D
GASOLINE VEHICLE
16_BRN(W05)
LIGHT SWITCH
BRAKE SWITCH
16_BLU(W03)
14_YEL(W07)
16_BLU(W01)
16_BLU(W09)
14_YEL(W76)
BUZZER
16_BLU(W04)
18_RED_WHT_STP(W16)
REVERSE SWITCH
18_BLK(W15)
OIL LIGHT
18_BLK_WHT_STP(W17)
FUEL/HR METER
18_ORG(W20)
1
18_BLU(W53)
2
18_BLK(W22)
18_WHT(W18)
3
4
18_BLK(W21)
18_BLK(W23)
18_BLK(W24)
DIODE 2
18_YEL(W41)
18_YEL(W40)
KEY SWITCH
M-
DIODE 3
18_PUR(W48)
18_PINK(W63)
18_YEL(W45)
M+
DIODE 1
16_GRN(W43)
18_PUR(W47)
S
L
16_RED(W37)
B
START RELAY
NC
NO
18_LHT_GRN(W44)
18_BLK(W60)
FRONT DIFFERENTIAL
18_PUR(W51)
DIFF RELAY
NC
18_GRAY(W34)
18_GRAY(W33)
NO
18_PUR(W50)
POWER POINT
14_RED(W66)
ACC RELAY
NC
14_RED(W74)
NO
18_BLK(W62)
16_ORG_WHT_STP(W46)
DIODE 4
DIODE 5
18_BLK(W64)
18_BLK(W65)
12_BLK(W75)
000001-002
Page 7-2
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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7
G
E
D
16_PINK(W68)
18_YEL(W10)
BRK
RIGHT
18_RED(W83)
18_RED(W77)
18_RED(W78)
18_WHT(W11)
LEFT
TL
GND
16_YEL(W12)
REGULATOR
WHT
WHT/BLU
BLK/YEL
BLK
GRAY
GRAY
FUEL SENDER
STATOR
FUEL SOLENOID
18_YEL(W54)
18_YEL(W39)
OIL PRESSURE SWITCH
18_BLK(W21)
16_BLK_WHT_STP(W79)
16_BLK_WHT_STP(W19)
18_WHT_BLK_STP(W38)
IG
14_RED
10_RED(W73)
16_GRN(W42)
18_GRN(W57)
16_GRN(W58)
STARTER
ENGINE GROUND
-
+
12_BLK(W72)
FRAME GROUND
14_RED
CIRCUIT BREAKER
10A
5A
25A
20A
BED LIFT SWITCH
14_YEL
14_RED
14_RED
14_BLK
NEUTRAL SWITCH
BED LIFT
MOTOR
14_RED
14_RED
14_YEL
18_BLK_WHT_STP(W02)
000001-002
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 7-3
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7
G
E
D
See previous two pages for illustration.
Page 7-4
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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WIRING – GASOLINE VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
7
G
E
D
1
2
3
4
1
603 00 10-18
Wire Harness, Awd, Gas .....................................................................................................
1
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 7-5
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7
G
E
D
9
FRONT
OF VEHICLE
19
12
8
15
16
13
15
7
TYPICAL
2 PLACES
14
TYPICAL
3 PLACES
10
6
17
18
TYPICAL
2 PLACES
2
3
5
TYPICAL
2 PLACES
4
11
TYPICAL
2 PLACES
000030-001
Page 7-6
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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FORWARD/REVERSE SHIFTER ASSEMBLY
ITEM
PART NO.
DESCRIPTION
QTY
7
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
603 00 11-35
603 00 02-34
603 00 02-36
603 00 03-71
603 00 03-76
603 00 12-98
N/A
603 00 09-23
603 00 09-24
N/A
Asm, FNR (includes items 2 through 19) .............................................................................
Washer, #4 Nylon Flat .....................................................................................................
Switch, Limit ....................................................................................................................
Buzzer, Reverse (9-48 VDC) ..........................................................................................
Screw, #4-40 X 1.125 Hx Hd Mch ...................................................................................
Nut,m8,all Metal Lock .....................................................................................................
Weldment, FNR Shifter ...................................................................................................
Bushing, Fnr ...................................................................................................................
Knob, Fnr .......................................................................................................................
Weldment, FNR Shifter Bracket ......................................................................................
Rivet, Micro Tuflok ..........................................................................................................
Stud, Ball, .346 Dia .........................................................................................................
Locknut, M10x1.5 Nylon Insert .......................................................................................
Bolt Flanged Head, M8 X 1.25 X 65 ...............................................................................
Washer, M12 Hard Regular .............................................................................................
Shoulder Bolt,m12 X 20 M10 Thd ...................................................................................
Nut, #4-40 Hex Machine .................................................................................................
Lockwasher, #4 Helical Split ...........................................................................................
Locknut, 1/4-28 Nylon Insert ...........................................................................................
1
2
1
1
2
3
1
1
1
1
2
1
1
3
2
1
2
2
1
N/A
603 00 12-88
603 00 12-95
603 00 13-06
603 00 15-99
603 00 16-00
603 00 00-86
603 00 00-87
603 00 00-94
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 7-7
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7
G
E
D
DIESEL VEHICLE
18_BRN(W77)
16_BRN_WHT_STP(W67)
16_BRN(W05)
LIGHT SWITCH
BRAKE SWITCH
16_BLU(W01)
16_BLU(W03)
14_YEL(W07)
16_BLU(W09)
14_YEL(W68)
BUZZER
18_RED_WHT_STP(W16)
18_ORG(W20)
REVERSE SWITCH
WATER TEMP LIGHT
16_BLU(W04)
18_GRN_WHT_STP(W38)
18_PUR(W30)
18_PUR(W49)
OIL LIGHT
18_BLK_WHT_STP(W17)
FUEL/HR METER
1
18_BLU(W53)
2
18_BLK(W22)
3
4
18_WHT(W18)
18_BLK(W23)
18_BLK(W21)
16_RED_WHT_STP(W37)
KEY SWITCH
12_RED(W25)
12_BLU(W26)
B+
AC
IG1
IG2
ST
PR
GR
12_BLU(W27)
18_RED(W24)
18_LHT_GRN(W44)
FRONT DIFFERENTIAL
18_GRAY(W33)
18_GRAY(W34)
POWER POINT
16_ORG_WHT_STP(W46)
FAN
14_BLU(W69)
14_BLU(W66)
Diode 3
12_BLK(W84)
Diode 4
000002-002
Page 7-8
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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7
G
E
D
16_PINK(W51)
18_YEL(W10)
BRK
18_RED(W88)
18_RED(W87)
RIGHT
LEFT
18_WHT(W11)
THERMOSTAT
THERMOSTAT
18_RED(W89)
LIGHT
FAN
TAIL
GND
18_YEL_BLK_STP(W39)
16_YEL(W12)
GLOW PLUG
14_BLU(W08)
FUEL PUMP
18_GRAY(W40)
FUEL SENDER
FUEL SOLENOID
HOLD COIL
PULL COIL
FUEL SOLENOID
FUEL SOLENOID COMMON
OIL PRESSURE SWITCH
16_BLK_WHT_STP(W90)
16_BLK_WHT_STP(W19)
ALTERNATOR
B+
10_RED(W47)
IG
L
50A BREAKER
10_RED(W45)
18_ORG(W83)
18_PUR(W50)
16_GRN(W42)
18_GRN(W57)
16_GRN(W58)
STARTER
18_GRAY(W52)
18_PUR_WHT(W80)
18_YEL(W81)
12_RED(W02)
START RELAY
NC
NO
ENGINE
GROUND
DIFF RELAY
NC
NO
__
+
16_GRN_WHT_STP(W76)
14_YEL(W74)
FAN RELAY
NC
NO
14_RED
14_YEL(W75)
20A
30A
5A
30A
CIRCUIT BREAKER
14_RED(W86)
ACC RELAY
18_BLK(W78)
FRAME
GROUND
NC
14_RED
14_RED(W85)
NO
14_RED
14_YEL
14_BLK
18_BLK(W62)
BED LIFT
MOTOR
14_RED
NEUTRAL SWITCH
18_BLK(W64)
18_BLK(W65)
14_RED
14_YEL
BED LIFT SWITCH
18_BLK_WHT_STP(W79)
000002-002
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 7-9
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7
G
E
D
See previous two pages for illustration.
Page 7-10
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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WIRING – DIESEL VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
7
G
E
D
1
2
3
4
1
603 00 10-60
Wire Harness, Awd, Diesel ..................................................................................................
1
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 7-11
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7
G
E
D
4
1
3
2
000163-001
Page 7-12
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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HEADLIGHTS
ITEM
PART NO.
DESCRIPTION
QTY
7
G
E
D
1
2
3
4
1
2
3
4
603 00 16-77
603 00 17-98
603 00 17-99
603 00 19-41
Assembly, Headlight ............................................................................................................
Spacer, Headlight, Oval .......................................................................................................
Harness, Headlight ..............................................................................................................
2
2
2
Bulb, Headlight, Oval ........................................................................................................... A/R
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 7-13
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7
G
E
D
7
10
1
10
3
8
TYPICAL
3 PLACES
5
9
TYPICAL
2 PLACES
11
4
8
TYPICAL
4 PLACES
12
2
6
FRONT
OF VEHICLE
000076-001
Page 7-14
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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ELECTRICAL COMPONENT BOX, GASOLINE VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
7
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
603 00 01-35
N/A
603 00 02-67
603 00 09-92
****
603 00 09-93
603 00 09-94
603 00 10-67
603 00 10-68
603 00 11-77
603 00 00-64
603 00 00-54
Fuse, 10-Amp ......................................................................................................................
Screw, 1/4-20 X .88 Hex Hd Cap .........................................................................................
Fuse Block ...........................................................................................................................
Relay, Mini ISO, SPDT ........................................................................................................
Connector, Relay .................................................................................................................
Plate, Electrical ....................................................................................................................
Cover, Electrical ...................................................................................................................
Fastener, Push-in ................................................................................................................
Rivet, Drive ..........................................................................................................................
Fuse, 25-Amp ......................................................................................................................
Locknut, 1/4-20 Dimpled ......................................................................................................
Washer, 1/4 Type A Narrow Flat ..........................................................................................
2
1
1
2
3
1
1
7
2
2
2
1
10
11
12
**** Special order item available upon request.
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 7-15
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7
G
E
D
7
10
11
1
TYPICAL
4 PLACES
8
3
TYPICAL
4 PLACES
5
9
TYPICAL
2 PLACES
12
TYPICAL
3 PLACES
4
8
TYPICAL
4 PLACES
13
2
6
FRONT
OF VEHICLE
000076-002
Page 7-16
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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ELECTRICAL COMPONENT BOX, DIESEL VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
7
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
603 00 01-35
N/A
603 00 02-67
603 00 09-92
****
603 00 09-93
603 00 09-94
603 00 10-67
603 00 10-68
603 00 11-77
603 00 11-78
603 00 00-64
603 00 00-54
Fuse, 10-Amp ......................................................................................................................
Screw, 1/4-20 X .88 Hex Hd Cap .........................................................................................
Fuse Block ...........................................................................................................................
Relay, Mini ISO, SPDT ........................................................................................................
Connector, Relay .................................................................................................................
Plate, Electrical ....................................................................................................................
Cover, Electrical ...................................................................................................................
Fastener, Push-in ................................................................................................................
Rivet, Drive ..........................................................................................................................
Fuse, 25-Amp ......................................................................................................................
Fuse, 30-Amp ......................................................................................................................
Locknut, 1/4-20 Dimpled ......................................................................................................
Washer, 1/4 Type A Narrow Flat ..........................................................................................
1
1
1
3
4
1
1
8
2
1
2
2
1
**** Special order item available upon request.
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 7-17
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7
G
E
D
15
5
14
TYPICAL 7
PLACES
13
4
3
7
3
REF.
1
2
10
11
9
6
8
16
12
000080-003
Page 7-18
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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ELECTRICAL COMPONENTS, INSTRUMENT PANEL,
GASOLINE VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
7
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
603 00 01-91
603 00 02-72
603 00 04-93
N/A
603 00 03-66
603 00 07-27
603 00 07-28
N/A
603 00 07-60
603 00 07-61
603 00 07-62
603 00 08-01
603 00 09-20
603 00 06-95
603 00 41-68
603 00 41-69
Knob, Light Switch ...............................................................................................................
Washer, 7/16 Flat ................................................................................................................
Toggle Switch (includes item 4) ...........................................................................................
Nut, Toggle Switch ..........................................................................................................
Light, Oil ..............................................................................................................................
Key Switch 12v Key Start ....................................................................................................
Key Set ................................................................................................................................
Connector, 5 Way, Female ..................................................................................................
Spacer, Keyswitch ...............................................................................................................
Nut, Key Switch ...................................................................................................................
Switch, Light ........................................................................................................................
Receptacle, Accessory ........................................................................................................
Panel, Instrument - Gas .......................................................................................................
Rivet, Removable, Tuflok 1/4" .............................................................................................
Gauge Fuel-hour Sep Gnd ..................................................................................................
Clip, Meter, Round ...............................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
7
1
1
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 7-19
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7
G
E
D
11
12
16
10
5
13
15
REF.
TYPICAL 7
PLACES
8
14
4
3
3
REF.
1
2
6
13
9
17
7
000080-004
Page 7-20
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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ELECTRICAL COMPONENTS, INSTRUMENT PANEL,
DIESEL VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
7
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
603 00 01-91
603 00 02-72
603 00 04-93
N/A
603 00 03-66
603 00 07-62
603 00 08-01
603 00 09-22
N/A
Knob, Light Switch ...............................................................................................................
Washer, 7/16 Flat ................................................................................................................
Toggle Switch (includes item 4) ...........................................................................................
Nut, Toggle Switch ..........................................................................................................
Light, Oil ..............................................................................................................................
Switch, Light ........................................................................................................................
Receptacle, Accessory ........................................................................................................
Light, Indicator, Coolant Temp .............................................................................................
Connector, 6 Way, 56 Series ...............................................................................................
Switch, Key (includes items 11 through 13) .........................................................................
Key Set (1 pair) ...............................................................................................................
Nut, Key Switch ...............................................................................................................
Switch, Key without Nut ..................................................................................................
Panel, Instrument - Diesel ...................................................................................................
Rivet, Removable, Tuflok 1/4" .............................................................................................
Gauge Fuel-hour Sep Gnd ..................................................................................................
Clip, Meter, Round ...............................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
1
1
603 00 10-97
603 00 17-54
N/A
N/A
603 00 09-21
603 00 06-95
603 00 41-68
603 00 41-69
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 7-21
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7
G
E
D
TYPICAL
2 PLACES
TYPICAL
2 PLACES
5
3
1
6
INCLUDES
INSULATING
BOOT
4
2
8
10
11
7
ENGINE BLOCK
(AS VIEWED FROM OPPOSITE SIDE)
9
000077-001
Page 7-22
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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BATTERY – GASOLINE VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
7
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
603 00 01-16
603 00 00-02
603 00 02-24
603 00 05-76
603 00 08-90
603 00 10-50
603 00 10-51
603 00 10-52
603 00 11-67
603 00 00-65
603 00 00-78
Screw, 5/16-18 X 1.00 Hex Cap ..........................................................................................
1
1
2
1
2
1
1
1
1
1
1
Battery, 12-Volt ....................................................................................................................
Screw, 3/8-16 X 0.50 Stainless Steel Hex-Head ..................................................................
Clamp, Battery .....................................................................................................................
Lockwasher, 3/8 Stainless Stl ..............................................................................................
Asm, #6 Red Wire ...............................................................................................................
Asm, #6 Blk Wire .................................................................................................................
Asm, #6 Blk Wire .................................................................................................................
Bolt, M6 X 1 X 16 Loctite .....................................................................................................
Washer, 5/16 Type A Flat ....................................................................................................
Locknut, 5/16-18 Nylon Insert ..............................................................................................
10
11
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 7-23
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7
G
E
D
TYPICAL
2 PLACES
TYPICAL
2 PLACES
5
3
1
6
INCLUDES
INSULATING
BOOT
4
2
7
10
11
8
ENGINE BLOCK
(AS VIEWED FROM OPPOSITE SIDE)
9
000077-002
Page 7-24
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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BATTERY – DIESEL VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
7
G
E
D
1
2
3
4
1
2
3
4
5
6
7
8
9
603 00 01-16
603 00 00-02
603 00 02-24
603 00 05-76
603 00 08-90
603 00 10-50
603 00 10-69
603 00 10-70
603 00 11-91
603 00 00-65
603 00 00-78
Screw, 5/16-18 X 1.00 Hex Cap ..........................................................................................
1
1
2
1
2
1
1
1
1
1
1
Battery, 12-Volt ....................................................................................................................
Screw, 3/8-16 X 0.50 Stainless Steel Hex-Head ..................................................................
Clamp, Battery .....................................................................................................................
Lockwasher, 3/8 Stainless Stl ..............................................................................................
Asm, #6 Red Wire ...............................................................................................................
Wire Asm, #6 Blk, Awd, 350 ................................................................................................
Wire Asm, #6 Blk, Awd, 325 ................................................................................................
Bolt, M10 X 1.25 X 25 Loctite ..............................................................................................
Washer, 5/16 Type A Flat ....................................................................................................
Locknut, 5/16-18 Nylon Insert ..............................................................................................
10
11
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page 7-25
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7
G
E
D
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INDEX
603 00 01-00 15-11
603 00 04-43 9-15, 10-7
603 00 04-44 10-21
603 00 04-45 5-3
Part Number and Page
531 30 07-38 12-5
603 00 01-06 1-15
603 00 01-07 1-13, 1-17
603 00 01-08 1-17
531 30 10-26 1-21
603 00 04-46 9-13
531 30 71-07 5-9
603 00 01-09 4-11, 4-13
603 00 01-16 7-23, 7-25
603 00 01-19 13-19
603 00 01-23 3-3, 3-7
603 00 01-25 1-9
603 00 04-47 10-23
603 00 04-48 1-3, 1-5, 1-7
603 00 04-49 8-3, 9-3, 10-23
603 00 04-50 8-3, 9-3, 10-23, 14-3
603 00 04-51 8-3, 9-3
603 00 04-52 1-11
531 30 71-09 4-13
531 30 71-10 5-9
531 30 71-13 5-9
531 30 73-75 5-7, 5-9
531 30 81-39 12-9, 12-11
531 30 81-40 12-9, 12-11
531 30 82-51 1-9
603 00 01-30 4-11, 4-13
603 00 01-35 7-15, 7-17
603 00 01-36 1-13
603 00 04-53 14-7
603 00 04-54 4-7
531 30 82-56 9-3
603 00 01-41 4-11
603 00 04-55 4-11
531 30 95-43 10-5
603 00 01-57 1-19, 8-3, 9-3, 13-19
603 00 01-66 6-5
603 00 04-57 10-7
531 30 95-44 13-3
603 00 04-58 1-19
531 30 95-70 13-15
603 00 01-67 6-5
603 00 04-62 3-5
603 00 00-01 15-7
603 00 01-68 6-5
603 00 04-63 3-3, 3-7
603 00 04-65 10-3, 10-7
603 00 04-66 3-3, 3-7
603 00 04-93 7-19, 7-21
603 00 05-03 10-3, 10-7
603 00 05-12 11-3, 14-3
603 00 05-13 8-3
603 00 00-02 7-23, 7-25
603 00 00-03 15-3
603 00 01-69 6-5
603 00 01-70 6-5
603 00 00-05 15-9
603 00 01-72 1-17
603 00 00-06 9-15
603 00 01-73 10-5, 10-9
603 00 01-75 4-11, 4-13
603 00 01-84 1-9
603 00 00-10 10-25, 10-27
603 00 00-26 1-21
603 00 00-30 2-5
603 00 01-85 10-3, 10-7
603 00 01-91 7-19, 7-21
603 00 01-94 10-23
603 00 02-22 1-3, 1-5, 1-17, 1-19, 4-7
603 00 02-23 1-19
603 00 05-14 8-3
603 00 00-31 2-5
603 00 05-26 12-5
603 00 00-32 2-3, 2-5
603 00 00-33 2-3, 2-5
603 00 00-34 2-3, 2-5
603 00 00-35 15-9
603 00 05-49 6-5
603 00 05-50 6-5
603 00 05-51 6-5
603 00 02-24 7-23, 7-25
603 00 02-26 1-17
603 00 05-52 6-5
603 00 00-37 10-3, 10-13
603 00 00-38 15-11
603 00 05-53 6-5
603 00 02-29 1-9, 1-13, 14-3
603 00 02-32 1-17
603 00 05-57 10-23
603 00 05-58 1-11, 4-7, 4-9
603 00 05-73 1-17
603 00 00-40 15-9
603 00 00-41 8-11
603 00 02-34 7-7, 13-11
603 00 02-36 7-7, 13-11
603 00 02-41 10-5, 10-9
603 00 02-42 10-5, 10-9
603 00 02-50 1-13
603 00 00-42 10-7
603 00 05-76 7-23, 7-25
603 00 05-79 1-9
603 00 00-43 15-11
603 00 00-45 1-21
603 00 06-07 15-7
603 00 00-51 4-11, 10-5, 10-9
603 00 00-54 1-11, 1-17, 7-15, 7-17
603 00 00-55 13-15
603 00 06-16 1-17
603 00 02-55 1-13, 1-17
603 00 02-63 1-13
603 00 06-32 4-11, 4-13
603 00 06-36 6-5
603 00 00-56 1-15, 1-19
603 00 00-58 1-9
603 00 02-64 6-13, 6-15
603 00 02-67 7-15, 7-17
603 00 02-72 7-19, 7-21
603 00 02-81 6-11
603 00 06-65 2-3
603 00 06-67 2-3
603 00 00-61 10-5, 10-9
603 00 00-63 4-13, 5-9
603 00 00-64 7-15, 7-17
603 00 00-65 4-11, 7-23, 7-25
603 00 00-78 1-13, 1-17, 7-23, 7-25
603 00 00-80 1-13, 1-19
603 00 00-86 7-7, 13-11
603 00 00-87 7-7, 13-11
603 00 00-89 1-17, 10-23
603 00 00-91 1-19
603 00 06-70 2-3
603 00 06-71 2-3
603 00 03-65 1-15
603 00 06-72 2-5
603 00 03-66 7-19, 7-21
603 00 03-71 7-7, 13-11
603 00 03-76 7-7, 13-11
603 00 03-79 1-7
603 00 06-74 1-3, 1-5
603 00 06-76 1-3, 1-5
603 00 06-78 1-3, 1-5
603 00 06-82 6-5
603 00 03-84 1-15
603 00 06-84 6-5, 6-7, 13-3
603 00 06-89 1-9
603 00 03-85 1-15
603 00 04-34 1-15
603 00 06-93 1-19
603 00 00-93 4-9, 4-11, 4-13
603 00 00-94 7-7, 13-11
603 00 00-95 1-13, 1-15, 6-11, 13-15
603 00 00-96 1-13, 1-15
603 00 00-97 10-5, 10-9
603 00 04-36 13-9
603 00 06-94 1-19
603 00 04-37 8-3, 9-3
603 00 04-40 8-3, 9-3
603 00 04-41 9-3
603 00 06-95 1-3, 1-5, 1-9, 7-19, 7-21
603 00 07-01 4-11
603 00 07-27 7-19
603 00 04-42 14-3
603 00 07-28 7-19
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page i-1
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INDEX
603 00 07-29 1-3, 1-5
603 00 07-36 1-9
603 00 09-11 9-15
603 00 09-71 14-5, 14-7
603 00 09-72 14-7
603 00 09-73 14-3, 14-7
603 00 09-74 14-3, 14-7
603 00 09-75 10-27
603 00 09-76 10-25, 10-27, 12-3, 12-5
603 00 09-77 14-3
603 00 09-78 14-5
603 00 09-79 14-5
603 00 09-80 14-5
603 00 09-82 12-9
603 00 09-83 12-3, 12-5
603 00 09-84 8-3
603 00 09-12 13-9
603 00 09-13 13-5
603 00 09-15 13-9
603 00 09-17 13-3
603 00 09-18 12-7
603 00 09-19 10-17
603 00 09-20 7-19
603 00 09-21 7-21
603 00 09-22 7-21
603 00 09-23 7-7, 13-11
603 00 09-24 7-7, 13-11
603 00 09-25 13-3
603 00 09-26 13-21
603 00 09-27 14-7
603 00 09-28 14-7
603 00 09-29 14-3
603 00 09-30 14-3
603 00 09-31 10-25
603 00 09-32 10-27
603 00 09-33 10-25, 10-27
603 00 09-34 14-3
603 00 09-35 5-5
603 00 07-37 1-3, 1-5
603 00 07-59 4-7
603 00 07-60 7-19
603 00 07-61 7-19
603 00 07-62 7-19, 7-21
603 00 07-66 4-11, 4-13
603 00 07-73 1-11
603 00 07-74 1-9
603 00 07-77 1-9
603 00 07-80 1-13
603 00 07-81 1-13, 1-15
603 00 07-97 1-13
603 00 07-98 4-7
603 00 09-85 8-3
603 00 09-86 9-3
603 00 08-01 7-19, 7-21
603 00 08-02 1-17
603 00 08-03 1-17
603 00 08-04 1-17
603 00 08-05 1-17
603 00 08-06 1-17
603 00 08-07 1-17
603 00 08-08 1-17
603 00 08-09 1-17
603 00 08-11 3-3
603 00 09-87 1-11
603 00 09-88 1-11
603 00 09-89 1-3, 1-5, 1-11
603 00 09-90 1-11
603 00 09-91 1-11
603 00 09-92 7-15, 7-17
603 00 09-93 7-15, 7-17
603 00 09-94 7-15, 7-17
603 00 09-96 8-53, 11-5
603 00 09-97 10-23
603 00 09-98 1-9
603 00 09-36 13-3
603 00 09-37 8-3, 9-3, 13-19
603 00 09-38 12-9, 12-11
603 00 09-39 12-13
603 00 09-40 10-13
603 00 09-41 6-13, 6-15
603 00 09-43 10-25, 10-27
603 00 09-44 6-13, 6-15
603 00 09-45 4-5
603 00 08-13 1-17
603 00 08-14 3-5, 3-9
603 00 08-16 1-17
603 00 08-66 13-3
603 00 08-67 13-21
603 00 08-69 1-7, 9-15, 10-7, 14-3, 14-5
603 00 08-70 1-3, 1-5
603 00 08-71 6-3
603 00 09-99 1-9
603 00 10-00 10-3, 10-7
603 00 10-01 1-15
603 00 10-02 14-5
603 00 10-03 14-7
603 00 10-04 1-3
603 00 09-46 4-5
603 00 10-05 10-7
603 00 10-06 10-7
603 00 10-07 10-7
603 00 10-08 10-7
603 00 10-09 10-7
603 00 10-11 1-3, 1-5
603 00 10-12 10-23
603 00 10-13 10-23
603 00 10-14 14-5
603 00 10-15 9-15, 10-7
603 00 10-16 14-7
603 00 10-17 14-5
603 00 10-18 7-5
603 00 08-73 4-9, 6-7
603 00 08-74 4-9, 10-7, 10-23, 12-3, 12-5
603 00 08-75 1-3, 1-5, 1-9, 6-3, 6-11
603 00 08-76 6-9, 6-11
603 00 08-85 9-15
603 00 08-90 7-23, 7-25
603 00 08-91 6-7, 13-3
603 00 08-92 6-3
603 00 09-47 4-7
603 00 09-48 4-7
603 00 09-49 10-9
603 00 09-50 10-5
603 00 09-51 10-9
603 00 09-52 10-9
603 00 09-53 4-9
603 00 09-54 4-9
603 00 08-94 6-13
603 00 08-95 6-15
603 00 08-97 6-3
603 00 09-55 13-21
603 00 09-56 6-7
603 00 09-58 11-5
603 00 09-59 11-3, 11-5
603 00 09-60 11-3, 11-5
603 00 09-61 11-3
603 00 09-62 11-3
603 00 09-63 14-9
603 00 09-64 14-3
603 00 09-65 10-7
603 00 09-66 1-3, 1-5, 4-9, 8-3, 9-3
603 00 09-67 10-7
603 00 09-68 10-3, 10-7
603 00 09-69 10-7
603 00 09-70 14-5, 14-7
603 00 08-98 4-3
603 00 08-99 13-3
603 00 09-00 6-7
603 00 10-19 13-3
603 00 10-20 13-3
603 00 10-21 14-3
603 00 10-22 6-7
603 00 09-01 6-7
603 00 09-02 6-7
603 00 09-03 6-7
603 00 10-23 6-7
603 00 09-04 13-13
603 00 09-06 12-13
603 00 09-07 8-3
603 00 10-24 1-7
603 00 10-26 13-5
603 00 10-27 13-5
603 00 10-28 13-5
603 00 10-29 13-5
603 00 10-30 13-5
603 00 09-08 8-3, 9-3
603 00 09-09 8-3, 9-3
603 00 09-10 9-15
Page i-2
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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INDEX
603 00 10-31 13-5
603 00 10-32 13-5
603 00 10-33 13-5
603 00 10-34 13-5
603 00 10-35 13-5
603 00 10-36 13-5
603 00 10-37 13-5
603 00 10-38 13-5
603 00 10-39 13-5
603 00 10-40 13-5
603 00 10-41 13-5
603 00 10-42 13-5
603 00 10-43 13-5
603 00 10-44 13-7
603 00 10-45 13-5
603 00 10-46 13-7
603 00 10-47 13-7
603 00 10-48 13-7
603 00 10-49 1-9
603 00 10-50 7-23, 7-25
603 00 10-51 7-23
603 00 10-52 7-23
603 00 10-53 4-11
603 00 10-54 4-11
603 00 10-55 5-3, 5-5
603 00 10-56 9-15
603 00 10-57 9-15
603 00 10-58 1-5
603 00 10-60 7-11
603 00 10-62 6-11
603 00 10-63 6-7
603 00 10-64 13-3
603 00 10-65 1-11
603 00 10-66 1-11
603 00 10-67 7-15, 7-17
603 00 10-68 7-15, 7-17
603 00 10-69 7-25
603 00 10-70 7-25
603 00 10-72 13-21
603 00 10-74 10-21
603 00 10-75 10-23
603 00 10-76 14-3
603 00 10-77 10-23
603 00 10-85 1-19
603 00 10-86 1-19
603 00 10-87 1-19
603 00 10-88 10-23
603 00 10-89 10-23
603 00 10-90 3-5
603 00 10-91 3-9
603 00 10-93 1-9
603 00 10-94 10-23
603 00 10-95 10-23
603 00 10-96 10-23
603 00 10-97 7-21
603 00 10-99 9-15
603 00 11-00 9-15
603 00 11-60 1-11
603 00 11-61 1-9
603 00 11-01 3-7
603 00 11-02 1-9, 3-5, 3-9, 14-7
603 00 11-03 3-9
603 00 11-62 4-3, 4-5
603 00 11-63 5-3
603 00 11-04 3-5, 3-9
603 00 11-05 3-9
603 00 11-64 12-9
603 00 11-65 8-3, 9-3, 10-23
603 00 11-66 8-3, 9-3
603 00 11-67 7-23, 14-3
603 00 11-68 9-15
603 00 11-69 8-3, 9-3, 12-13
603 00 11-70 6-7
603 00 11-06 1-11, 3-3, 3-7
603 00 11-07 3-5, 3-9
603 00 11-08 3-3, 3-7
603 00 11-09 3-7, 3-9
603 00 11-10 14-5
603 00 11-11 8-3, 9-3
603 00 11-12 13-3
603 00 11-13 8-3
603 00 11-71 13-3
603 00 11-72 13-3
603 00 11-74 1-3, 1-5, 1-7, 1-11
603 00 11-75 4-3, 4-5
603 00 11-76 1-19
603 00 11-77 7-15, 7-17
603 00 11-78 7-17
603 00 11-79 4-11
603 00 11-81 1-3, 1-5
603 00 11-82 10-13
603 00 11-83 4-3, 4-5
603 00 11-84 14-3
603 00 11-85 14-3
603 00 11-86 8-3, 9-3
603 00 11-87 10-9
603 00 11-88 6-11
603 00 11-89 13-19
603 00 11-90 10-21, 14-3
603 00 11-91 7-25, 8-3
603 00 11-92 10-15
603 00 11-93 10-19
603 00 11-94 10-23
603 00 11-98 4-7, 10-25, 10-27
603 00 11-99 8-5
603 00 11-14 9-3
603 00 11-15 10-13
603 00 11-16 13-21
603 00 11-17 13-21
603 00 11-18 13-23
603 00 11-19 13-23
603 00 11-20 13-23
603 00 11-21 13-23
603 00 11-22 13-23
603 00 11-23 13-23
603 00 11-24 13-23
603 00 11-25 13-23
603 00 11-26 6-11
603 00 11-27 1-15
603 00 11-28 8-3
603 00 11-29 1-19
603 00 11-30 6-11
603 00 11-31 6-7
603 00 11-32 6-11
603 00 11-33 6-11
603 00 11-34 6-11
603 00 11-35 7-7, 13-11
603 00 11-37 1-9
603 00 12-00 8-5
603 00 12-01 8-5
603 00 11-38 1-9
603 00 12-02 8-5, 8-9, 8-53
603 00 12-03 8-5
603 00 11-39 4-9, 6-7
603 00 11-40 4-9, 6-7
603 00 11-41 4-9
603 00 12-04 8-5
603 00 12-05 8-5
603 00 11-42 9-15
603 00 12-06 8-5, 8-9
603 00 12-07 8-5, 8-11
603 00 12-08 8-33
603 00 12-09 8-5
603 00 11-43 4-9, 10-15, 10-17, 10-19,
13-19
603 00 11-44 13-3
603 00 11-45 1-9
603 00 11-48 6-13, 6-15
603 00 11-50 6-11
603 00 11-51 1-3, 1-5
603 00 11-52 10-9
603 00 11-53 13-3
603 00 11-54 5-3
603 00 11-55 14-7
603 00 11-56 12-5
603 00 11-58 12-5
603 00 11-59 12-5
603 00 12-10 8-5
603 00 12-12 8-11, 8-53
603 00 12-13 8-11
603 00 12-14 8-11
603 00 12-15 8-11
603 00 12-16 8-11
603 00 12-17 8-11
603 00 12-18 8-11
603 00 12-19 8-11
603 00 12-20 8-11
603 00 12-22 8-27
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page i-3
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INDEX
603 00 12-23 8-27
603 00 12-24 8-27
603 00 12-25 8-27
603 00 12-26 8-27
603 00 12-27 8-27
603 00 12-28 8-21, 8-27
603 00 12-29 8-27
603 00 12-30 8-23, 8-27
603 00 12-31 8-27
603 00 12-32 8-27
603 00 12-33 8-27
603 00 12-34 8-21
603 00 12-35 8-21
603 00 12-36 8-7, 8-21
603 00 12-37 8-21
603 00 12-38 8-21
603 00 12-39 8-21
603 00 12-40 8-21
603 00 12-41 8-41
603 00 12-42 8-21
603 00 12-43 8-21
603 00 12-44 8-21
603 00 12-45 8-17
603 00 12-46 8-17
603 00 12-47 8-17
603 00 12-48 8-17
603 00 12-49 8-17, 8-53
603 00 12-50 8-15
603 00 12-51 8-7
603 00 12-79 8-19
603 00 13-35 8-33, 8-35
603 00 13-36 8-23
603 00 13-37 8-23
603 00 13-38 8-23
603 00 13-39 8-23, 8-55
603 00 13-40 8-23, 8-55
603 00 13-41 14-9
603 00 13-42 14-9
603 00 13-43 8-5, 8-33, 8-35, 14-9
603 00 13-44 14-13
603 00 13-45 14-13
603 00 13-46 14-13
603 00 13-47 14-13
603 00 13-48 14-13
603 00 13-49 8-53, 14-11
603 00 13-50 14-9
603 00 13-51 14-9
603 00 13-53 8-53, 14-9
603 00 13-54 8-43
603 00 13-55 8-39
603 00 13-56 8-39
603 00 13-57 8-39
603 00 13-58 8-39, 8-53
603 00 13-59 8-39
603 00 13-60 8-39
603 00 13-61 8-39
603 00 13-62 8-39, 8-53
603 00 13-63 8-39, 8-53
603 00 13-64 8-39
603 00 13-65 8-39
603 00 13-66 8-43
603 00 13-67 8-43
603 00 13-68 8-39
603 00 13-69 8-29, 8-39, 8-41, 8-53
603 00 13-70 8-29
603 00 13-71 8-29
603 00 13-72 8-29
603 00 13-75 8-43
603 00 13-76 8-43
603 00 13-77 8-43
603 00 13-78 8-43
603 00 13-79 8-43
603 00 13-81 8-29
603 00 13-82 8-29
603 00 13-83 8-37
603 00 13-84 8-37
603 00 13-85 8-37
603 00 13-87 8-37
603 00 13-88 8-37
603 00 13-89 8-37
603 00 13-90 8-37
603 00 13-91 8-37
603 00 13-92 8-41
603 00 13-93 8-41
603 00 13-94 8-41
603 00 13-95 8-41
603 00 12-80 8-19
603 00 12-81 8-19
603 00 12-82 8-23
603 00 12-83 8-23
603 00 12-84 8-23
603 00 12-85 8-23
603 00 12-86 1-13, 1-15
603 00 12-88 7-7, 13-11
603 00 12-89 13-19
603 00 12-91 12-5
603 00 12-92 6-7, 6-9, 6-11, 6-13, 6-15
603 00 12-94 12-11
603 00 12-95 7-7, 13-11
603 00 12-96 10-23
603 00 12-97 10-23
603 00 12-98 1-9, 7-7, 8-3, 9-3, 10-3, 11-5,
13-11
603 00 12-99 4-9, 5-3, 6-7
603 00 13-00 1-3, 1-5, 1-7, 1-11
603 00 13-01 10-13
603 00 13-02 13-3
603 00 13-03 6-7
603 00 13-04 13-3
603 00 13-05 5-3, 5-5
603 00 13-06 4-11, 4-13, 5-3, 5-5, 5-7, 5-9,
7-7, 13-11, 14-7
603 00 13-07 4-7
603 00 13-08 1-3, 1-5, 1-15, 4-7, 4-11,
4-13, 5-3, 5-5, 5-7, 5-9, 6-3, 6-9, 6-11,
8-3, 9-3, 9-15, 10-7, 10-23, 14-3, 14-7
603 00 13-10 6-13, 6-15
603 00 13-11 6-13, 6-15
603 00 12-52 8-7
603 00 12-53 8-7
603 00 12-54 8-7
603 00 12-55 8-7
603 00 13-12 6-7, 6-9, 6-11, 6-13, 6-15
603 00 13-13 10-13
603 00 12-56 8-23, 8-55
603 00 12-57 8-23
603 00 12-58 8-23
603 00 12-59 8-23
603 00 12-60 8-23
603 00 12-61 8-23
603 00 12-62 8-19, 8-53
603 00 12-63 8-19, 8-53
603 00 12-64 8-19
603 00 12-65 8-19
603 00 12-66 8-19
603 00 12-67 8-19, 14-11
603 00 12-68 8-23
603 00 12-69 8-23
603 00 12-70 8-23
603 00 12-71 8-23
603 00 12-72 8-23
603 00 12-73 8-23
603 00 12-74 8-19
603 00 12-75 8-23
603 00 12-76 8-23
603 00 12-77 8-23
603 00 12-78 8-19
603 00 13-14 1-11, 3-3, 3-7
603 00 13-15 10-25, 10-27, 11-3, 11-5
603 00 13-16 8-3, 11-5
603 00 13-17 1-19, 8-3, 9-3, 10-25, 10-27,
13-19
603 00 13-18 3-11
603 00 13-19 10-11
603 00 13-20 10-11
603 00 13-21 10-11
603 00 13-22 5-5
603 00 13-23 12-5
603 00 13-24 11-5
603 00 13-25 1-3, 1-5
603 00 13-26 14-7
603 00 13-27 1-15
603 00 13-28 8-23
603 00 13-29 8-23
603 00 13-30 8-23
603 00 13-31 8-23
603 00 13-32 8-23
603 00 13-33 8-23, 8-53
603 00 13-34 8-23
Page i-4
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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INDEX
603 00 13-96 8-41
603 00 13-97 8-41
603 00 13-98 8-41
603 00 13-99 8-41
603 00 14-00 8-41
603 00 14-01 8-41
603 00 14-02 8-41
603 00 14-03 8-41
603 00 14-04 8-41
603 00 14-05 8-41
603 00 14-06 8-13, 8-53
603 00 14-07 8-13
603 00 14-10 8-53
603 00 14-17 8-45
603 00 14-18 8-49
603 00 14-19 8-49, 8-53
603 00 14-20 8-49
603 00 14-21 8-51
603 00 14-22 8-47
603 00 14-23 8-51
603 00 14-24 8-51, 8-53
603 00 14-25 8-51
603 00 14-26 8-51
603 00 14-27 8-25
603 00 14-29 8-25
603 00 14-30 8-25
603 00 14-31 8-25
603 00 14-32 8-45
603 00 14-33 8-45
603 00 14-34 8-47
603 00 14-35 8-47
603 00 14-36 8-47
603 00 14-37 8-47
603 00 14-38 8-47
603 00 14-39 8-47
603 00 14-40 8-47
603 00 14-41 8-47
603 00 14-42 8-47
603 00 14-43 8-47
603 00 14-44 8-9
603 00 14-62 9-7
603 00 15-18 9-13
603 00 15-19 9-13
603 00 15-20 9-13
603 00 15-21 9-13
603 00 15-22 9-13
603 00 15-23 9-13
603 00 15-24 9-13
603 00 15-25 9-13
603 00 15-27 9-13
603 00 15-28 9-13
603 00 15-29 9-13
603 00 15-30 9-13
603 00 15-31 9-13
603 00 15-32 9-7, 9-13
603 00 15-33 9-11
603 00 15-34 9-11
603 00 15-35 9-11
603 00 15-36 9-11
603 00 15-37 9-11
603 00 15-38 9-11
603 00 15-39 9-11
603 00 15-40 9-11
603 00 15-41 9-11
603 00 15-42 9-11
603 00 15-43 9-11
603 00 15-44 9-11
603 00 15-45 9-11
603 00 15-46 9-11
603 00 15-47 9-11
603 00 15-48 9-11
603 00 15-49 9-11
603 00 15-50 9-11
603 00 15-51 9-11
603 00 15-52 9-11
603 00 15-53 9-11
603 00 15-54 9-11
603 00 15-55 9-7
603 00 15-56 9-7
603 00 15-58 9-7, 9-13
603 00 15-59 9-7
603 00 15-60 9-7
603 00 15-61 9-7
603 00 15-62 9-7
603 00 15-63 9-7
603 00 15-64 9-7
603 00 15-65 9-7
603 00 15-66 9-7
603 00 15-67 9-7
603 00 15-68 9-5, 9-7
603 00 15-69 9-5
603 00 15-70 9-5
603 00 15-71 9-5
603 00 15-72 9-5
603 00 15-73 9-5
603 00 15-74 9-5
603 00 15-75 9-5
603 00 14-63 10-11
603 00 14-64 10-11
603 00 14-65 10-11
603 00 14-66 10-11
603 00 14-67 10-11
603 00 14-68 10-11
603 00 14-69 10-11
603 00 14-70 10-13
603 00 14-71 10-13
603 00 14-72 10-13
603 00 14-73 10-13
603 00 14-74 10-13
603 00 14-75 10-13
603 00 14-76 10-13
603 00 14-77 10-13
603 00 14-78 10-13
603 00 14-79 10-13
603 00 14-80 10-13
603 00 14-81 10-3, 10-13
603 00 14-82 10-13
603 00 14-83 9-5, 10-13
603 00 14-84 9-11, 10-13
603 00 14-85 9-11, 10-13
603 00 14-86 9-11, 10-13
603 00 14-87 9-9
603 00 14-88 9-9
603 00 14-89 9-9
603 00 14-90 9-9
603 00 14-91 9-9
603 00 14-92 9-9
603 00 14-93 9-9
603 00 14-94 9-9
603 00 14-95 9-9
603 00 14-96 9-9
603 00 14-97 9-9
603 00 14-98 9-9
603 00 14-99 9-9
603 00 15-00 9-9
603 00 15-01 9-9
603 00 14-45 8-47
603 00 14-46 8-47
603 00 14-47 8-47
603 00 14-48 8-47
603 00 14-49 8-47, 8-53
603 00 14-50 8-9
603 00 15-02 9-9
603 00 15-03 9-9
603 00 15-04 9-13
603 00 15-05 9-13
603 00 15-06 9-13
603 00 15-07 9-13
603 00 15-08 9-13
603 00 15-09 9-13
603 00 15-10 9-13
603 00 15-11 9-13
603 00 15-12 9-13
603 00 15-13 9-13
603 00 15-14 9-13
603 00 15-15 9-13
603 00 15-16 9-13
603 00 15-17 9-13
603 00 14-51 8-9
603 00 14-52 8-47
603 00 14-53 8-47
603 00 14-54 8-9
603 00 14-55 8-9, 8-53
603 00 14-56 8-11, 8-39, 8-49
603 00 14-57 8-21
603 00 14-59 8-7, 8-53
603 00 14-60 8-53, 14-9
603 00 14-61 10-11
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page i-5
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INDEX
603 00 15-76 9-5
603 00 16-33 13-21
603 00 16-94 9-9
603 00 15-77 9-5
603 00 16-35 12-13
603 00 16-36 12-13
603 00 16-37 12-13
603 00 16-38 12-13
603 00 16-39 12-13
603 00 16-40 13-15
603 00 16-41 13-13
603 00 16-42 13-13, 13-15, 13-17
603 00 16-43 13-13
603 00 16-44 13-15
603 00 16-45 13-13, 13-15
603 00 16-46 13-15
603 00 16-47 13-13
603 00 16-48 13-13, 13-15
603 00 16-49 13-13, 13-15, 13-17
603 00 16-50 13-17
603 00 16-51 13-13, 13-15
603 00 16-52 13-17
603 00 16-53 13-13
603 00 16-54 13-13
603 00 16-55 13-13
603 00 16-56 13-17
603 00 16-58 13-13, 13-17
603 00 16-59 13-17
603 00 16-60 13-17
603 00 16-61 8-5
603 00 16-95 9-13
603 00 16-96 9-13
603 00 16-97 10-13
603 00 16-98 10-25, 10-27
603 00 16-99 10-25, 10-27
603 00 17-00 8-5
603 00 15-78 9-5
603 00 15-79 9-5
603 00 15-80 9-5
603 00 15-81 9-5
603 00 15-82 9-7, 9-13
603 00 15-83 9-5
603 00 17-01 8-5
603 00 15-84 9-5
603 00 17-02 8-5
603 00 15-85 1-11
603 00 17-03 8-5
603 00 15-86 8-3, 9-3
603 00 15-87 9-15
603 00 17-04 8-5
603 00 17-05 8-9
603 00 15-88 10-5
603 00 17-06 8-9
603 00 15-89 1-11
603 00 17-07 8-9
603 00 15-90 13-21
603 00 15-91 13-21
603 00 15-92 13-21
603 00 15-93 13-21
603 00 15-94 3-11
603 00 17-08 8-9
603 00 17-09 8-9
603 00 17-11 8-11
603 00 17-12 8-11
603 00 17-13 8-11
603 00 17-15 8-15
603 00 17-17 8-17
603 00 17-18 8-19
603 00 17-19 8-23, 8-55
603 00 17-20 8-23
603 00 17-22 8-25
603 00 17-23 8-27
603 00 17-24 8-27
603 00 17-25 8-29
603 00 17-26 8-29
603 00 17-28 8-29
603 00 17-29 8-31
603 00 17-30 8-31
603 00 17-31 8-11, 8-53
603 00 17-32 8-39
603 00 17-33 8-39
603 00 17-34 8-41
603 00 17-35 8-41
603 00 17-36 8-43
603 00 17-38 8-33
603 00 17-39 8-33
603 00 17-40 8-33, 8-35
603 00 17-41 8-33
603 00 17-42 8-33, 8-35
603 00 17-43 8-33, 8-35
603 00 17-44 8-33, 8-35
603 00 17-46 8-5
603 00 15-95 1-15
603 00 15-96 3-3, 3-7
603 00 15-97 6-13, 6-15
603 00 15-98 14-3
603 00 15-99 1-19, 6-13, 6-15, 7-7, 13-11
603 00 16-00 7-7, 13-11
603 00 16-01 14-3
603 00 16-02 6-13, 6-15
603 00 16-03 6-5
603 00 16-62 8-9
603 00 16-04 1-13
603 00 16-63 8-33, 8-35
603 00 16-64 8-39
603 00 16-05 4-9
603 00 16-06 4-9, 6-13, 6-15
603 00 16-07 4-9, 6-13, 6-15
603 00 16-08 12-9, 12-11
603 00 16-09 12-9, 12-11
603 00 16-10 12-11
603 00 16-11 12-9, 12-11
603 00 16-12 12-9, 12-11
603 00 16-13 12-9, 12-11
603 00 16-14 12-11
603 00 16-15 12-9
603 00 16-66 10-21
603 00 16-67 9-15, 10-7
603 00 16-68 10-13
603 00 16-69 13-3
603 00 16-70 4-3, 4-5
603 00 16-71 4-7
603 00 16-72 1-11
603 00 16-73 1-11
603 00 16-74 1-11
603 00 16-75 1-3, 1-5
603 00 16-76 1-3, 1-5
603 00 16-77 7-13
603 00 16-16 12-9, 12-11
603 00 16-17 12-9, 12-11
603 00 16-18 12-9, 12-11
603 00 16-19 12-9, 12-11
603 00 16-20 12-9
603 00 16-80 10-7
603 00 16-81 13-13, 13-17
603 00 16-82 9-15
603 00 16-21 13-21
603 00 16-22 13-13, 13-21
603 00 16-23 13-13, 13-21
603 00 16-24 13-13, 13-21
603 00 16-25 13-23
603 00 16-26 13-23
603 00 16-28 13-13, 13-21
603 00 16-29 13-21
603 00 16-30 13-21
603 00 16-31 13-23
603 00 16-32 13-21
603 00 16-83 9-15
603 00 16-84 6-7, 13-3
603 00 16-85 9-11
603 00 17-47 14-9
603 00 17-48 14-9
603 00 17-49 14-9
603 00 17-50 14-11
603 00 17-51 8-33, 8-35
603 00 17-52 8-51
603 00 17-53 8-51, 11-5
603 00 17-54 7-21
603 00 17-55 8-53
603 00 17-56 8-53
603 00 16-86 9-11
603 00 16-87 9-11
603 00 16-88 10-11
603 00 16-89 10-11
603 00 16-90 9-9
603 00 16-91 9-9
603 00 16-92 9-9
603 00 16-93 9-9
Page i-6
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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INDEX
603 00 17-57 8-55
603 00 17-58 8-23, 8-55
603 00 17-59 1-7, 1-11
603 00 17-60 1-11
603 00 17-62 8-5, 8-53
603 00 17-63 6-13, 6-15
603 00 17-64 14-3
603 00 17-65 14-3
603 00 17-66 1-11
603 00 17-67 3-3
603 00 18-29 8-13
603 00 19-19 15-9
603 00 19-20 15-9
603 00 19-21 15-9
603 00 19-23 15-9
603 00 19-24 15-9
603 00 19-25 15-9
603 00 19-26 15-9
603 00 19-27 15-11
603 00 19-28 15-9
603 00 19-29 15-9
603 00 19-30 15-9
603 00 19-31 15-9
603 00 19-34 9-7
603 00 18-30 8-13
603 00 18-31 8-13
603 00 18-32 15-3
603 00 18-33 15-3
603 00 18-34 15-3
603 00 18-35 15-3
603 00 18-36 15-11
603 00 18-37 15-3
603 00 18-38 15-3
603 00 18-39 15-3
603 00 18-40 15-3
603 00 18-41 15-3
603 00 18-42 15-3
603 00 18-43 15-3
603 00 18-44 15-3
603 00 18-46 15-3
603 00 18-47 15-3
603 00 18-48 15-3
603 00 18-49 15-3
603 00 18-50 15-5
603 00 18-51 15-5
603 00 18-52 15-5
603 00 18-53 15-5
603 00 18-54 15-5
603 00 18-55 15-5
603 00 18-56 15-5
603 00 18-57 15-5
603 00 18-58 15-5
603 00 18-59 15-5
603 00 18-60 15-5
603 00 18-61 15-5
603 00 18-62 15-5
603 00 18-63 15-5
603 00 18-64 15-5
603 00 18-67 15-5
603 00 18-75 15-5
603 00 18-78 15-11
603 00 18-81 15-7
603 00 18-83 15-7
603 00 18-86 15-7
603 00 18-87 15-7
603 00 18-89 15-7
603 00 18-90 15-7
603 00 18-92 15-7
603 00 18-94 15-7
603 00 18-95 15-7
603 00 18-96 15-7
603 00 19-10 15-9
603 00 19-11 15-9
603 00 19-13 15-9
603 00 19-14 15-9
603 00 19-15 15-9
603 00 19-16 15-9
603 00 19-17 15-9
603 00 19-18 15-9
603 00 17-68 3-7
603 00 17-69 1-3, 1-5
603 00 17-74 1-19
603 00 17-75 1-19
603 00 17-76 1-19
603 00 17-77 5-7, 5-9
603 00 17-78 9-5
603 00 19-41 7-13
603 00 20-07 15-9
603 00 26-87 15-7
603 00 26-90 1-19
603 00 26-91 1-19
603 00 27-66 1-3, 1-5
603 00 27-78 1-3, 1-5
603 00 27-85 1-3, 1-5
603 00 27-87 15-11
603 00 28-00 8-29, 8-53
603 00 28-01 8-29
603 00 28-06 6-3
603 00 17-79 13-23
603 00 17-80 13-13
603 00 17-81 13-13
603 00 17-82 13-17
603 00 17-83 13-17
603 00 17-84 13-15
603 00 17-85 13-15
603 00 17-86 13-15
603 00 17-87 13-13
603 00 17-88 13-23
603 00 17-89 13-23
603 00 17-90 13-23
603 00 17-91 13-23
603 00 17-92 1-17, 3-11
603 00 17-93 3-11
603 00 17-94 3-11
603 00 17-96 3-11
603 00 17-97 3-11
603 00 17-98 7-13
603 00 17-99 7-13
603 00 18-10 8-11
603 00 18-11 8-11
603 00 18-12 1-13
603 00 18-13 8-13
603 00 18-14 8-21
603 00 18-15 8-31
603 00 18-16 8-31
603 00 18-17 8-31
603 00 18-18 8-31, 8-37
603 00 18-19 8-33, 8-35, 8-45
603 00 18-20 8-33, 8-35, 8-45
603 00 18-21 8-33, 8-35
603 00 18-22 8-49
603 00 18-23 8-13, 8-53
603 00 18-24 8-13
603 00 18-25 8-13
603 00 18-26 8-13
603 00 18-27 8-13
603 00 18-28 8-13, 14-9
603 00 28-20 4-11
603 00 28-26 13-15
603 00 28-36 13-15
603 00 28-37 13-17
603 00 28-85 8-3
603 00 29-24 4-13
603 00 29-25 4-13
603 00 29-30 4-13
603 00 29-35 15-5
603 00 29-36 15-5
603 00 29-38 15-5
603 00 29-39 15-5
603 00 29-40 15-5
603 00 29-41 15-5
603 00 29-47 11-3, 11-5
603 00 29-63 1-15, 6-5
603 00 29-92 15-7
603 00 30-09 12-11
603 00 30-35 13-15
603 00 30-57 10-5, 10-9
603 00 33-69 15-7
603 00 33-70 15-7
603 00 33-71 15-7
603 00 33-72 15-7
603 00 33-73 15-7
603 00 33-74 15-7
603 00 33-75 15-7
603 00 33-76 15-7
603 00 33-77 15-7
603 00 33-78 15-7
603 00 33-79 15-7
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page i-7
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INDEX
603 00 33-80 15-7
603 00 33-81 15-7
603 00 35-22 5-9
adjuster, forward/aft 1-9
overflow pipe 8-41
park brake pedal 5-7, 5-9
pinion 13-23
adjuster, slide 13-3
adjuster, slider 1-9
adjuster, spring 10-23
air clean support 10-25, 10-27
air filter 10-25, 10-27
air filter canister 10-25, 10-27
air filter evacuator 10-25, 10-27
alternator 8-33, 8-35
alternator belt 8-35
arbor 15-3
603 00 35-23 5-9
piston ring 8-23, 8-55
reservoir, remote 4-7
rocker arm 8-47
603 00 35-24 5-9
603 00 35-25 5-9
603 00 35-26 5-7, 5-9
603 00 35-29 6-5
slide adjuster 13-3
speed plate 8-39
603 00 35-44 6-7
tailgate 1-17
603 00 35-62 13-3
603 00 35-63 13-7
603 00 35-74 13-23
603 00 35-75 13-23
603 00 35-93 9-7
tank, coolant expansion 14-5
tether 1-17
arm
thermostat 14-9
A- 6-7
tilt bed 1-13
governor 13-17
tire 2-3, 2-5
603 00 36-06 1-11
603 00 36-13 15-9
603 00 36-17 1-19
603 00 37-70 9-7, 9-11
603 00 38-04 10-3
603 00 38-40 5-3, 5-5
603 00 40-08 13-23
603 00 40-79 1-9
lower 6-7
valve, lifter 9-13
rocker 8-47
valve, solenoid 10-11
water pump 14-11
wire 7-23, 7-25, 10-5, 10-9
assembly, sub-
valve rocker 9-11
arm, swing 6-13, 6-15
assembly
accelerator pedal 5-3
adjusting bolt 8-29
alternator 8-33
A-arm, upper 6-7
fly weight 13-17
front differential upright 13-3
gear case 13-13
603 00 41-17 6-13, 6-15
603 00 41-37 5-9
bearing case cover 8-19
brake line 4-9
governor spool 13-17
moveable drive clutch 12-9, 12-11
spider 12-9, 12-11
stationary 12-9, 12-11
swingarm 6-13, 6-15
weight clutch 12-9, 12-11
axle 13-21
603 00 41-38 5-9
brake pedal 5-5, 5-7, 5-9
brake rotor 13-3, 13-21
brush guard 1-3, 1-5
bucket seat 1-9
603 00 41-68 7-19, 7-21
603 00 41-69 7-19, 7-21
603 00 44-12 12-3, 12-5
603 00 44-13 6-3
camshaft 8-21, 9-13
case, main bearing 8-19
connecting rod 8-23, 9-13
crankcase cover 9-9
cylinder head cover 8-13
drain cock 8-5
603 00 44-14 6-9, 6-11
603 00 44-75 4-3, 4-5
603 00 44-76 4-5
axle tube 13-23
axle, rear, guard mounts 13-21
603 00 44-77 8-35
603 00 44-78 8-35
603 00 44-79 8-35
603 00 44-80 8-35
603 00 45-07 13-15
B
filler cap 4-7
ball
forward/reverse 7-7, 13-11
fuel camshaft 8-27
fuel cap 10-9
check 8-21
crankshaft 8-23
governor 8-27
fuel filter 10-7
A
injection pump 8-27
steel 9-9
fuel injection pump 8-37
fuel pump 10-7, 10-13
fuel tank vent 10-5, 10-9
gear case 13-13, 13-23
governor 9-9
A-arm 6-7
absorber, shock 6-9, 6-11
accelerator cable 10-15, 10-19
accelerator pedal 5-3
accelerator pedal adjustment tool 15-3
accessory receptacle 7-19, 7-21
actuator 1-15
valve 8-11
ball joint 6-7, 13-3, 13-19
band, pipe 14-9, 14-13
banjo bolt 4-3, 4-5
bar clamp 14-7
governor arm 13-17
governor fork 8-43
governor fork lever 8-43
headlight 7-13
bar, side step 1-19
bar, sway 6-11
adapter
actuator 1-15
barb, vent 10-3, 10-7
barrier, heat 1-11
base, seat holder 1-11
battery clamp 7-23, 7-25
battery discharge machine 15-3
battery terminal protector spray 15-3
battery thermometer 15-3
battery, 12-volt 7-23, 7-25
bearing
hinge, tilt bed 1-13
idle apparatus 8-29
inner ball joint 6-5
intake manifold 8-49
muffler 13-3
cable (IQDM) 15-7
hose 9-15
intake, engine 10-13
tube 9-15, 10-7
adapter, oil filter 9-15
adhesive, guide ring 15-3
adjuster
nozzle holder 8-41
oil pump 8-17
oil pump cover 9-9
hydraulic brake 15-7
Page i-8
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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INDEX
ball (steering pinion) 6-5
lower pinion 6-5
brake line 4-9
camshaft, fuel 8-27
canister, air filter 10-25, 10-27
cap
brake pad service kit 4-3, 4-5
brake pedal 5-5, 5-7, 5-9
brake pedal adjustment tool 15-3
brake pedal tension tool 15-3
brake return spring 4-11, 4-13
brake rotor 13-3, 13-21
brake, park, cable pulley kit 4-11
breather cover 8-13
breather shield 8-13
breather tube 8-13, 10-13
breather valve 8-13, 9-13
brush guard 1-3, 1-5
bucket seat 1-9
needle 9-13, 13-5, 13-13, 13-15, 13-23
radial ball 9-13
air filter 10-25, 10-27
bolt assembly 8-29
connecting rod 9-13
filler 4-7
bearing and oil seal remover 15-3
bearing case cover 8-19
bearing case, main 8-19
bearing driver set 15-3
bearing puller 15-3
bearing puller wedge 15-3
bed, tilt 1-13
fuel 10-9
fuel tank 10-5
inlet 12-5
noise suppressor 9-5, 9-7
oil filler 9-9
bell crank kit 4-13
bellcrank 5-9, 13-15
bellows 6-5, 13-21
belt guard 8-35
pressure 14-5
radiator 14-3
buckle, seatbelt 1-11
bulb, headlight 7-13
bullet, detent 13-15
bumper
rubber 13-3
belt, alternator 8-35
belt, drive 12-7
sealing 8-5, 8-9
spark plug 9-5, 9-7
speed control plate 8-39
steering wheel 6-3
valve 8-47
belt, V- 8-33
bezel, fuel fill 1-19
block, differential spacer 13-3
block, engine 8-5
bed 1-15
rubber 1-17
stud 14-3
cap, front corner 1-17
carburetor air vent tube 10-3, 10-7
carburetor float level tool 15-7
carburetor, Honda 10-11
card, safety first 15-9
case
block, fuse 7-15, 7-17
bobbin, coil with press fit 13-5
body wrap 1-21
bushing 1-15
A-arm 6-7
anti-sway bar 6-11
arm, lower 6-7
body, front 1-3, 1-5
bolt
flanged bronze 8-21
forward/reverse 7-7, 13-11
greaseless 5-3, 5-5
link 6-11
adjusting 8-29
gear 8-11, 13-13, 13-21, 13-23
governor ball 8-27
main bearing 8-19
case cover, bearing 8-19
chain, transmission 13-13
charge coil 9-7
banjo 4-3, 4-5
drain plug 9-9
bracket
Permiglide 13-5
actuator 1-15
piston pin 8-23, 8-55
pivot, urethane 6-13, 6-15
plain 13-7
anti-sway bar 6-11
brake line 4-9, 6-7
brake pedal 5-5
charger bezel tool 15-3
choke cable 10-17
clamp
return line 10-9
choke cable 10-13
coolant bottle 14-5
cover inlet 12-5
self-lubricating 13-5
steel 1-13
bar 14-7
teflon 6-13, 6-15
urethane 1-13
battery 7-23, 7-25
breather tube 8-13
hose 10-3, 10-7
equalizer 4-11, 4-13
governor arm 10-23
governor cable 10-23
hydraulic line 4-9, 6-13, 6-15
muffler 11-3, 11-5
button, thrust 13-5
buzzer, reverse 7-7, 13-11
p- (fuel filter) 1-3, 1-5, 4-9, 8-3, 9-3,
10-7
pipe 8-41
wire 9-7, 9-13
clevis pin 4-7
clip
C
cable
oil filter mount 9-15
park brake 5-9
accelerator 10-15, 10-19
bell crank 4-13, 5-9
brake 4-13
radiator mount, upper 14-3
rocker arm 8-47
hair pin 1-17
clip, brake line 4-9, 10-15, 10-17, 10-19,
seatbelt 1-11
choke 10-17
13-19
steering support 1-7
transmission cable 8-3, 9-3, 13-19
transmission mounting 8-3, 9-3
brake adjustment tool 15-3
brake cable 4-13
governor 10-23
clip, breather tube 10-13
clip, governor 9-9
IQDM 15-7
park brake 4-11
transmission 13-19
cage, roll 13-5
clip, meter 7-19, 7-21
clip, piston pin 9-13
clip, return pipe 8-41
clip, tube 10-3, 10-13
clip, wire harness 10-13
closeout 1-9
brake cable release tool 15-3
brake caliper 4-3, 4-5
brake caliper return spring 4-5
brake fluid reservoir 4-7
calibration test module 15-3
caliper, brake 4-3, 4-5
cam installation tool 15-3
camshaft 8-21, 9-13
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page i-9
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INDEX
clutch 12-13
oil pump 9-9
dowel pin 13-5
clutch alignment tool 15-5
clutch cover 12-9, 12-11
clutch housing 13-5
clutch removal tool 15-3
clutch tool kit 15-5
thermostat 14-9
drag link 6-5
cover plate, output 13-5
cover, steering column 6-3
cowl 1-3, 1-5
cowl support, ROPS 1-3, 1-5, 1-11
crank 8-23
drain cock 8-5
drink holder console 1-9
drive belt 12-7
drive clutch fixed sheave tool 15-5
drive clutch holder tool 15-5
drive clutch hub puller 15-5
drive clutch puller 15-5
drive clutch spider removal tool 15-5
drive clutch, moveable 12-9, 12-11
drive shaft 13-9
clutch, diesel 12-11
clutch, gas 12-9
crankcase 9-9
coil
crankcase cover 9-9
crankshaft 8-23, 9-13
C-type stop ring 6-5
cup holder, seat 1-9
cutter, valve seat 15-5, 15-11
CVT 12-13
charge 9-7
ignition 9-7
pocket insert 13-5
coil with press-fit bobbin 13-5
collar, alternator assembly 8-33, 8-35
collar, crankshaft 8-23
collar, idle gear 8-21
collar, lever 8-39
driven clutch base sheave 12-13
driven clutch cam puller 15-5
driven clutch puller plug 15-5
CVT cover kit, sealed 12-5
CVT cover kit, unsealed 12-3, 12-5
cylinder head 8-9, 9-11
cylinder head cover 8-13
cylinder, master 4-7
driven clutch spring compression base tool
15-5
driven clutch spring compression collar tool
collet 8-47
15-5
column, steering 6-3
communication display module 15-5
compression gauge 15-5
compressor, piston ring 15-9
compressor, valve spring 15-11
connecting rod 8-23, 9-13
connector, relay 7-15, 7-17
console, drink holder 1-9
continuity tester 15-5
coolant exchanger 14-3
coolant expansion tank 14-5
coolant fill tee 14-3
coolant lamp sensor 14-9
coolant pipe 14-7
driven clutch spring compression nut tool
15-5
D
dry moly lubricant 15-7
dash, front 1-7
dashboard 1-3, 1-5
decal
E
E-clip 4-11, 4-13
elbow 10-9
bed 3-11
bed load warning 3-3, 3-7
cowl 3-11
end, tie rod 6-5
engine block 8-5
crush area warning 3-3, 3-7
diesel 3-11
engine, diesel, Kubota D722 with closed
breather 8-3
diesel fuel only 3-7
engine, Honda 9-3
driver/passenger 3-5, 3-9
ground warning 3-5, 3-9
high capacity 3-11
equalizer 4-11, 4-13
exchanger, engine coolant 14-3
exhaust header 11-3
coolant pipe mounting tab 14-7
coolant temperature indicator light 7-21
cooling fan 9-5, 14-3
cord, glow plug 8-41
corner cap 1-17
hot manifold warning 3-9
hot surface warning 1-9, 3-5, 3-9, 14-7
Husqvarna tailgate 1-17, 3-11
operating instructions 3-5, 3-9
ROPS certification 1-11, 3-3, 3-7
rotating parts 3-3
exhaust valve 8-47, 9-11
expansion tank, coolant 14-5
F
cotter, rue ring 6-13, 6-15
cover 9-9
fan shroud 14-3
fan, cooling 9-5, 14-3
fastener, push-in 7-15, 7-17
fender, front 1-3, 1-5
fender, rear 1-19
alternator assembly 8-33
bearing case 8-19
rotating parts and hot manifold 3-5, 3-9
rotating parts warning 3-7, 3-9
side panel 3-11
breather 8-13, 9-13
cargo box 1-21
trailer hitch 3-3, 3-7
filler cap 4-7
clutch 12-9, 12-11
crankcase 9-9
under 16 warning 1-11, 3-3, 3-7
vehicle loading 3-3, 3-7
warning, diesel instrument panel 3-7
warning, gas instrument panel 3-3
winch cable warning 3-5, 3-9
deflector oil 13-13
filter
air 10-25, 10-27
fuel 10-3, 10-7, 10-13
inlet cover 12-5
CVT 8-3, 9-3, 12-3, 12-5, 12-9, 12-11
cylinder head 8-13
electrical 7-15, 7-17
engine 10-21
oil 8-7, 8-11, 9-15
filter, air, canister 10-25, 10-27
fitting, thread-forming grease 6-13, 6-15
flange, water 14-9
float set 10-11
fan 9-5
diaphragm tube 10-13
diesel tachometer probe 15-9
differential housing 13-23
differential, front 13-5
diode, engine stop 9-7
dipstick, oil 9-9
fuel camshaft 8-5
head 9-11
head filler 9-11
floor mat 1-3, 1-5
floor plate, bed 1-13
fly weight 13-17
heat proof 8-51
input 13-7
oil filter 9-9
disc 4-11
Page i-10
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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INDEX
flywheel 8-25, 9-7
flywheel puller 15-7
oil pump 8-17, 8-53
harness, wire 7-5, 7-11
head, cylinder 8-9, 9-11
header, exhaust 11-3
headlight assembly 7-13
headlight bulb 7-13
headlight harness 7-13
headlight spacer 7-13
heat barrier 1-11
heat seal 8-41
sending unit 10-5, 10-9
thermostat 8-53, 14-9
water flange 8-53, 14-9
water pump 8-53, 14-11
gauge, compression 15-5
gauge, fuel-hour 7-19, 7-21
gauge, oil 8-15
FNR shifter bracket 8-3, 9-3, 13-19
fork, transmission 13-17
forward/reverse assembly 7-7, 13-11
Forward/Reverse shifter 7-7, 13-11
frame, tilt bed 1-13
front body 1-3, 1-5
front differential 13-5
front panel 1-19
gear
cam 8-21
helical gear 13-15, 13-17
hinge plate 1-9
fuel camshaft 8-27
case 8-11, 13-13, 13-21, 13-23
crank 8-23
fuel cap 10-9
hinge, tilt bed 1-13
holder
fuel filter 10-3, 10-7, 10-13
fuel gauge sending unit 10-5, 10-9
fuel injection pump 8-37
fuel pickup tube 10-9
fuel pump 10-7, 10-13
fuel tank (diesel) 10-9
fuel tank (gasoline) 10-5
fuel tank cap 10-5
helical 13-15, 13-17
idle 8-21
drink 1-9
injection pump 8-27
oil pump drive 8-17
ring 8-25, 13-5, 13-23
gear ring engagement 13-15
gear yoke 15-7
fork lever 8-43
screen grid 9-5
Honda engine 9-3
hook, engine 8-9
hose 14-5
glow plug 8-41
coolant 14-3, 14-7
fuel filter 10-7
fuel tank strap 10-3, 10-7
fuel tank vent 10-5, 10-9
fuel tank, diesel 10-9
fuel tank, gas 10-5
glow plug cord 8-41
governor 9-9
fuel pump 10-7
governor arm 13-17
governor cable 10-23
governor fork lever 8-43
governor guard 10-23
governor lever 8-39
governor shaft installation tool 15-7
governor spool 13-17
governor wire 10-23
grid, screen 9-5
fuel return 10-7
inlet cover 12-5
fuel tube 10-13
intake 10-25, 10-27
oil, remote 9-15
overflow 8-41
fuel-hour gauge 7-19, 7-21
fuse
10-amp 7-15, 7-17
25-amp 7-15, 7-17
30-amp 7-17
vent 8-3, 9-3, 13-3, 14-5, 14-7
hose, outlet 12-3, 12-5
housing
fuse block 7-15, 7-17
clutch 13-5
grill 1-3
differential 13-23
Mate-N-Lock 13-5
steering gear 6-5
hub 4-11
grip tape, accelerator pad 5-3
grommet 10-5, 10-9, 10-13, 13-5
grommet tool 9-7
guard
G
gasket
bearing case 8-19, 8-53
breather cover 9-13
hub, race/output 13-5
hydraulic brake adjuster 15-7
hydrometer 15-7
brush 1-3, 1-5
governor 10-23
carburetor 10-13
carburetor adapter 10-13
carburetor bowl 10-11
case cover 9-9
radiator 14-3
splash 1-7
I
guard, belt 8-35
clutch cover 12-9, 12-11
control plate 8-39, 8-53
cover 8-19, 8-53, 12-5
cylinder head 8-9, 8-53, 9-11
cylinder head cover 8-13, 8-53, 9-11
drain plug 8-7
idle apparatus 8-29
guide
idle gear 8-21
accelerator cable 5-3
detent bullet 13-15
exhaust valve 8-9
inlet valve 8-9
ignition coil 9-7
injection pump gear 8-27
inlet valve 8-47, 9-11
insert, carburetor adapter 10-13
insulator, carburetor 10-13
intake adapter, engine 10-13
intake manifold 8-49
oil gauge 8-15
exhaust 8-53, 11-3, 11-5
ex-manifold 8-51, 8-53
fuel pump 8-5, 8-53
valve seat cutter 15-11
guide ring adhesive 15-3
gearcase 8-11, 8-53
head cover 8-53
internal retaining ring pliers 15-7
IQ display module (IQDM) 15-7
isolator ring and bushing 8-3, 9-3
isolator, twin stud 14-3
H
head cover nut 8-29, 8-39, 8-41, 8-53
idle apparatus 8-29, 8-53
intake manifold 8-49, 8-53, 9-11, 10-13
liquid 15-7
hair pin clip 1-17
half shaft 13-3
handle, park brake 5-7, 5-9
hanger, engine 9-5
harness, headlight 7-13
nozzle 8-41
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page i-11
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INDEX
fork 8-43
oil pump drive gear 8-17
J
governor 8-39
oil seal 8-11, 8-19, 9-9, 9-13, 13-5, 13-7
oil slinger 8-23
jet, main 10-11
lost motion 5-3
speed control 8-39
joint
oil warning light, low 7-19, 7-21
O-ring 8-5, 8-7, 8-9, 8-11, 8-13, 8-23, 8-31,
8-39, 8-53, 9-15, 13-5, 13-7
ball 6-7, 13-3, 13-19
eye 8-37
light
oil 7-19, 7-21
pipe 8-11
overflow pipe 8-41
light switch 7-19, 7-21
light switch knob 7-19, 7-21
light, coolant temperature indicator 7-21
limit switch 7-7, 13-11
line, brake reservoir 4-7
link, drag 6-5
K
key
P
paint, touch-up 15-7
feather 8-17, 8-21, 8-23, 8-27
pair 7-21
pan
center 1-9
woodruff 9-7, 9-13
key (pair) 7-19
liquid gasket 15-7
oil 8-7
low oil warning light 7-19, 7-21
lubricant, dry moly 15-7
lubricant, moly-teflon 15-7
seat 1-9
key switch 7-19, 7-21
key switch spacer 7-19
keyswitch nut 7-19
kit
panel
access 1-3, 1-5
left 1-17
right 1-17
M
anti-sway 6-11
side 1-19
main jet 10-11
bolt 13-5
panel, front 1-17, 1-19
park brake cable 4-11
park brake pedal 5-7, 5-9
manifold
brake pad service 4-3, 4-5
brake pedal adjustment tool 15-3
camo cover 1-21
exhaust 8-51
inlet 9-11, 10-13
intake 8-49
p-clamp (fuel filter) 1-3, 1-5, 4-9, 8-3, 9-3,
clutch 13-5
10-7
mat, floor 1-3, 1-5
Mate-N-Lock housing 13-5
Mate-N-Lock pin 13-5
meter clip 7-19, 7-21
meter, volt ohm 15-11
module
cover plate, input 13-7
cover plate, output 13-5
drain plug 13-5
pedal, accelerator 5-3
pedal, brake 5-5, 5-7, 5-9
pin, clevis 4-7
forward gear repair 13-15
gasket 8-53
pin, dowel 13-5
pin, Mate-N-Lock 13-5
pin, piston 8-23, 8-55, 9-13
pin, slide, caliper slide pin 4-3, 4-5
pinion 13-23
governor shaft repair 13-17
H-clip spring 13-5
calibration test 15-3
communication display 15-5
moly-teflon lubricant 15-7
motor
input shaft repair 13-17
IQ display module (IQDM) 15-7
neutral switch repair 13-15
nozzle holder 8-41
park brake handle 5-7, 5-9
piston rebuild 8-55
race output hub 13-5
rear axle gear repair 13-23
repair, minor 13-5
pinion, steering 6-5
pipe
starter 8-45, 9-7
mount, link 6-11
breather 8-49
coolant 14-7
moveable drive clutch 12-9, 12-11
muffler 11-3, 11-5, 13-3
exhaust 11-3, 11-5
injection 8-41
overflow 8-41
N
water 14-13
nipple, remote oil 9-15
noise suppressor cap 9-5, 9-7
nongrease/spacers locker 13-23
nozzle holder 8-41
reverse gear repair 13-13
roll cage 13-5
water return 8-13, 14-9
pipe band 14-9, 14-13
pipe clamp 8-41
roller 13-5
ROPS 1-11
pipe, coolant 14-7
piston 8-23, 8-55, 9-13
piston pin 8-23, 8-55, 9-13
piston ring 8-23, 8-55
piston ring compressor 15-9
piston ring pliers 15-9
piston ring set 9-13
pivot, rocker arm 9-11
plate
nozzle, main 10-11
transmission shift shaft repair 13-15
tune-up 15-9
nut, keyswitch 7-19
nut, toggle switch 7-19, 7-21
knob, forward/reverse 7-7, 13-11
knob, light switch 7-19, 7-21
knuckle, slider steering 6-3
O
oil deflector 13-13
L
oil dipstick 9-9
oil filter 8-7, 8-11, 9-15
oil filter screen 9-9
oil pan 8-7
latch, access panel 1-3, 1-5
latch, slam 1-17
latch, spring 1-17
lever
armature 13-5
back 1-13, 1-15
cover, output 13-5
electrical 7-15, 7-17
oil pressure switch 8-5, 9-7
oil pump 8-17
engine stop 8-39
Page i-12
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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INDEX
engine block 8-5
engine mounting 8-3, 9-3
engine, left side 9-5
floor, bed 1-13
radiator cap 14-3
steering pinion dust 6-5
triple lip 13-13
radiator guard 1-5, 14-3
radiator pipe 14-7
valve stem 8-47, 8-53, 9-11
seal puller 15-9
reamer, valve guide 15-9
receiver, rear 6-13, 6-15
receptacle, accessory 7-19, 7-21
regulator, voltage 9-15
relay 7-15, 7-17
relay connector 7-15, 7-17
remover, bearing and oil seal 15-3
reservoir, brake fluid 4-7
reservoir, remote 4-7
retainer
fuel/oil 9-15, 10-7
hinge 1-9
seat
bucket 1-9
push rod guide 9-11
shroud 8-25, 9-5
speed 8-39
valve 8-11
valve spring 9-11
seat belt retractor 1-11
seat holder base 1-11
seat, bucket 1-9
seatbelt buckle 1-11
sending unit, fuel gauge 10-5, 10-9
sensor, coolant lamp 14-9
service kit, brake pad 4-3, 4-5
shaft
speed control 8-39
thrust 13-5
pliers
internal retaining ring 15-7
piston ring 15-9
spring (driven clutch) 12-13
valve spring 8-47, 9-11
retaining ring 13-3
retaining ring 15-9
plug
drain 8-7
retaining ring pliers 15-9
retractor, seat belt 1-11
reverse buzzer 7-7, 13-11
ring
CVT adapter 8-3
drive 13-9
driven clutch puller 15-5
engine block 8-5, 8-9, 8-11, 13-13,
fork lever 8-43
13-21
governor arm 9-13
governor lever 8-39
idle gear 8-21
expansion 8-5
gearcase 13-13, 13-21
glow 8-41
piston 8-23, 8-55
snap 6-5
ring gear 8-25, 13-5, 13-23
ring set, piston 9-13
ring, C-type stop 6-5
ring, retaining 13-3
input 13-17
oil drain 13-5
intermediate 13-15
output 13-17
oil fill 13-5
oil filler 8-13
pinion 13-7
plug, spark 9-7, 9-11
press weldment 15-5
prop shaft 13-9
protector spray, battery terminal 15-3
puller
rivet, blind push 1-7
rocker arm 8-47
prop 13-9
rock arm 8-47
rocker arm pivot 9-11
rod
shaft shift 13-15
shaft, half 13-3
connecting 8-23, 9-13
crank crank rod 8-23
push 8-21, 9-11
sheave, drive clutch base 12-13
sheave, driven clutch 12-13
shield, breather 8-13
shield, exhaust 11-5
shift, shaft 13-15
shim 12-9, 12-11, 13-23
shim, armature plate 13-5
shim, injection pump 8-37
shock absorber 6-9, 6-11, 6-13, 6-15
shroud 9-5
bearing 15-3
clutch 15-3
drive clutch 15-5
drive clutch hub 15-5
driven clutch cam 15-5
flywheel 15-7
roll cage 13-5
roller weight 12-9, 12-11
roller, torque 12-9, 12-11
ROPS certification decal 1-11, 3-3, 3-7
ROPS cowl support 1-3, 1-5, 1-11
ROPS kit 1-11
seal 15-9
special use tool 15-9
pulley
ROPS support tube 1-11
ROPS top 1-11
fan drive 8-33, 8-35
mount 4-11
head 9-5
ROPS weldment 1-11
rotator, valve 9-11
shroud, fan 14-3
side panel 1-19
water pump 8-33, 8-35
pulley, brake, park, cable, kit 4-11
pullrod, compression spring 5-3
pump
rotor, brake 13-3, 13-21
rotor, oil pump 9-9
side step bar 1-19
slam latch 1-17
rubber bumper 1-17
sleeve
fuel 10-7, 10-13
fuel injection 8-37
oil 8-17
crankshaft 8-23
governor 8-27
S
link 6-11
safety first card 15-9
water 14-11
lower suspension 6-7
upper suspension 6-7
slide pin 4-3, 4-5
slide, adjuster 13-3
slider, governor 9-9
slinger, oil 8-23
screen grid 9-5
push rod 8-21, 9-11
screen, oil filter 9-9
screw, valve clearance adjuster 15-9
seal
R
rack guide pressure spring 6-5
dual lip 13-13, 13-15, 13-17, 13-23
heat 8-41
rack, steering 6-5
snap ring 6-5
radiator 14-3
oil 8-11, 8-19, 9-9, 9-13, 13-5, 13-7
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page i-13
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INDEX
solenoid, stop 8-31
spacer
step bar, side 1-19
brake pedal adjustment 15-3
brake pedal tension 15-3
cam installation 15-3
stop solenoid stay 8-31
stopper, camshaft 8-21
stopper, fuel camshaft 8-27
strap, fuel tank 10-3, 10-7
stud 8-3, 8-37, 8-51, 14-13
engine 9-7
engine 8-3
headlight 7-13
carburetor float level 15-7
charger bezel 15-3
key switch 7-19
spacer block, differential 13-3
spanner wrench 15-9
spark plug 9-7, 9-11
spark plug cap 9-5, 9-7
speed plate 8-39
clutch alignment 15-5
cT-wrench 15-5
idle adjustment 8-29
self-clinching 1-17
drive clutch fixed sheave 15-5
drive clutch holder 15-5
drive clutch spider removal 15-5
support yoke (steering) 6-5
support, access panel 1-3, 1-5
sway bar 6-11
spider 12-9, 12-11
splash guard 1-7
driven clutch spring compression base
15-5
driven clutch spring compression collar
spray, battery terminal protector 15-3
spring
swingarm 6-13, 6-15
switch
15-5
driven clutch spring compression nut
access panel 1-3, 1-5
brake caliper return 4-5
brake return 4-11, 4-13
carburetor 10-23
indicator (transmission) 13-15
key 7-19, 7-21
light 7-19, 7-21
15-5
governor shaft installation 15-7
grommet 9-7
limit 7-7, 13-11
puller, special use 15-9
steering column bearing press 15-9
steering column retaining ring 15-9
steering wheel puller 15-9
transaxle axle seal 15-9
transaxle pinion seal 15-9
transmission 15-9
choke spring 10-23
compression 10-23, 12-9, 12-11, 12-13
continuity 10-13
oil pressure 8-5, 9-7
toggle 7-19, 7-21
detent bullet 13-15
exhaust 11-3, 11-5
governor 8-43
T
12-volt battery 7-23, 7-25
tab, coolant pipe mounting 14-7
tachometer 15-9
governor idle 10-23
idle apparatus 8-29
pedal 5-3
valve guide driver 15-9
valve seat cutter 15-5
tool kit, clutch 15-5
tachometer probe, diesel 15-9
tailgate 1-17
pedal stop 5-3
tailgate angle 1-17
top, ROPS 1-11
rack guide pressure 6-5
relief valve 9-9
tank
torque converter 12-13
torque roller 12-9, 12-11
touch-up paint 15-7
coolant expansion 14-5
tank, fuel 10-5, 10-9
tank, fuel (diesel) 10-9
tank, fuel (gasoline) 10-5
tape, grip, accelerator pad 5-3
tape, vinyl foam 1-9, 1-13, 14-3
tappet 8-21
return 8-39
rocker arm 8-47
transaxle axle seal tool 15-9
transaxle housing 13-23
transaxle pinion seal tool 15-9
transmission cable 13-19
transmission cable bracket 8-3, 9-3, 13-19
transmission chain 13-13
transmission fork 13-17
transmission tool 15-9
transmission, parallel shaft 13-13
tube
start 8-9, 8-43
torsion 5-3
valve 8-11, 8-47, 9-11
spring latch 1-17
sprocket 13-13
tee, coolant fill 14-3
start spring 8-43
temperature indicator light, coolant 7-21
tester, continuity 15-5
tether 1-17
starter motor 8-45, 9-7
stay
alternator assembly 8-33
cylinder head 8-9
thermometer, battery 15-3
thermostat 14-9
axle 13-23
fuel pump 10-13
thread-forming grease fitting 6-13, 6-15
thrust button 13-5
breather 8-13, 10-13
carburetor air vent 10-3, 10-7
diaphragm 10-13
spring 8-11
stop solenoid 8-31
steel bushing 1-13
steering column 6-3
steering column bearing press tool 15-9
steering column cover 6-3
steering column retaining ring tool 15-9
steering gear housing 6-5
steering pinion dust seal 6-5
steering rack 6-5
thrust plate 13-5
tie rod end 6-5
fuel 10-13
tie wrap 1-15, 4-9, 4-11, 4-13, 6-5
tilt bed 1-13
fuel pickup 10-9
ROPS support 1-11
tilt bed frame 1-13
tune-up kit 15-9
tire 2-3, 2-5
toggle switch 7-19, 7-21
tool
T-wrench tool 15-5
U
accelerator pedal adjustment 15-3
belt tensioning, starter/generator 15-11
brake adjustment 15-3
brake cable release 15-3
upright, front differential 13-3
steering wheel 6-3
steering wheel puller tool 15-9
stem, valve 2-3, 2-5
urethane bushing 1-13
Page i-14
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
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INDEX
wire assembly 7-23, 7-25, 10-5, 10-9
wire harness 7-5, 7-11
wire harness, electric lift 1-15
wire, governor 10-23
V
valve 10-25, 10-27
breather 8-13, 9-13
exhaust 8-47, 9-11
fuel pickup tube 10-5
inlet 8-47, 9-11
wrap, body 1-21
wrap, tie 1-15, 4-9, 4-11, 4-13, 6-5
wrench, spanner 15-9
lifter 9-13
rocker arm 9-11
Y
rotator 9-11
yoke, gear 15-7
seat 8-11
yoke, support (steering) 6-5
solenoid 10-11
spring seat 9-11
valve clearance adjuster screw 15-9
valve guide driver tool 15-9
valve guide reamer 15-9
valve seat cutter 15-5, 15-11
valve seat cutter guide 15-11
valve seat cutter tool 15-5
valve seat t-wrench 15-11
valve spring compressor 15-11
valve stem 2-3, 2-5
V-belt 8-33
vent barb 10-3, 10-7
vent, housing, upper 13-23
vent, transmission 13-13
volt ohm meter 15-11
voltage regulator 9-15
W
warning light, low oil 7-19, 7-21
water flange 14-9
water pump 14-11
wedge, bearing puller 15-3
weight clutch 12-9, 12-11
weldment
press 15-5
weldment, accelerator pedal 5-3
weldment, accelerator pedal bracket 5-3
weldment, actuator bracket 1-15
weldment, air cleaner support 10-25, 10-27
weldment, brake pedal 5-5
weldment, coolant pipe 14-7
weldment, cowl support, ROPS 1-3, 1-5,
1-11
weldment, dash, front 1-7
weldment, Forward/Reverse shifter 7-7,
13-11
weldment,
Forward/Reverse
shifter
bracket 7-7, 13-11
weldment, lever, lost motion 5-3
weldment, receiver 6-13, 6-15
weldment, shaft shift 13-15
weldment, tilt bed frame 1-13
weldment, top, ROPS 1-11
wheel 2-3, 2-5
wheel, steering 6-3
2005 HUV4420 and HUV4420-D Gasoline and Diesel Vehicles Illustrated Parts List
Page i-15
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