Hunter Fan Electric Heater UH68ODH User Manual

REV 14MAY02  
PN 168324  
Heater, Tent  
Model UH68ODK, UH68ODH  
Manual for UH68G1 with  
Hunter Part Number 53100  
Outdoor Kit Installed and  
UH68ODH, Part Number 168325  
Hunter Manufacturing Company  
30525 Aurora Rd  
Solon, OH, 44139  
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WARNING!  
FUEL WARNING  
Gasoline and JP-4 should NOT be used with the UH68OKD/ODH under any  
circumstance. Only JP-8 or an approved alternate fuel as detailed in Chapter 1.  
Failure to observe fuel requirements could cause damage to the heater assembly  
and injury or death to personnel within or around the tent and the heater  
assembly. Always place fuel can in well-ventilated area as far away from open  
flames and other potential ignition sources as possible. Fuel spills shall be  
cleaned up in accordance with local requirements.  
Always switch heater to the OFF position and wait until the vent fan is off before  
refueling.  
EXPLOSION HAZARD  
FUEL LEAKS  
Do not operate heater if fuel leak is detected.  
DEATH OR SERIOUS INJURY  
CARBON MONOXIDE  
Carbon monoxide is without color or smell, but can kill you. Breathing carbon  
monoxide produces symptoms of headache, dizziness, loss of muscular control,  
a sleepy feeling, and coma. Brain damage or death can result from heavy  
exposure. Carbon monoxide occurs in the exhaust fumes of fuel-burning heaters  
and internal combustion engines. Carbon monoxide can become dangerously  
concentrated under conditions of no ventilation.  
Precautions must be followed to ensure operator’s safety when the Space  
Heater, Convective is in operation.  
DO NOT operate Heater in an enclosed area without proper ventilation.  
BE ALERT at all times during operating procedures for carbon monoxide  
poisoning. If symptoms are present, IMMEDIATELY evacuate personnel  
to fresh air.  
BE AWARE the field protection mask used for nuclear-biological-  
chemical attack WILL NOT protect you from carbon monoxide  
poisoning.  
THE BEST DEFENSE AGAINST CARBON MONOXIDE POISONING IS GOOD  
VENTILATION.  
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ELECTRIC SHOCK  
Always disconnect power cable from heater before doing any type of service  
work or repairs.  
SEVERE BURNS  
HOT EXHAUST  
DO NOT MOVE THE HEATER ASSEMBLY WHILE ANY OF THE ADVISORY  
LIGHTS ARE LIT.  
Small, portable, shelter heaters of this type are not designed to be moved during  
operation or before purge cycles are complete. Serious injury, burns, or death  
can occur if the heater assembly is moved while operating, the HEAT LED is on,  
or the vent fan is still running.  
During operation, some metal components of the heater assembly, such as the  
outlet duct, the Pop Up Duct Adapter, combustion exhaust pipe, etc., can cause  
severe burn injuries if contact with bare skin occurs.  
During heater operation, air leaving the HEATED AIR OUTLET of the heater and  
passing through outlet duct may exceed 220°F. Make sure tent personnel are  
aware of burn hazards and equipment hazards presented by the heated air.  
Combustible material must be kept at least 2 feet away from the sides of the  
heater during operation.  
Do not attempt service procedures on a burner that has recently been in  
operation. Let the burner cool down before performing these procedures to avoid  
the possibility of serious burns. Never touch the exhaust stack while heater is  
operating. Surface temperatures can exceed 800 degrees F. Allow sufficient time  
for heater to cool before removing exhaust stack. The exhaust elbow will remain  
hot for several minutes after the heater has shut down.  
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UH68ODK Tent Heater  
Chapter 1  
Introduction  
Scope  
Type of manual:  
Operators  
Model and Name: UH68ODK and UH68ODH, Forced air tent heater, with ducts.  
Purpose of Equipment: Circulates heated air in the Alaska, TEMPER tent, and other soft  
walled structures. Maintains temperature via room thermostat in the remote control  
panel. Control panel also has diagnostic and operating LED’s.  
General  
The UH68ODK is Hunter model UH68G1modified for outdoor usage. The outdoor kit  
may be field installed or factory installed. The UH68ODK burns all grades of diesel fuel  
and JP8 to generate heated air. Fuel is pumped from remote tank to the carburetor,  
drawn through the fuel jet by venturi action of the mixer nozzle, ignited, and burned in  
the heat exchanger. A fan, capable of delivering up to 2 IWC static pressure, blows the  
heated air into the tent. The UH68ODK has the following applications:  
Alaska tent, Temper Tent  
Medium and small soft wall shelters  
Features  
Variable room temperature control  
Remote control with 20 foot cable  
Diagnostic LED’s on remote control  
Low voltage opto-isolated controls to eliminate shock hazard.  
“Fan only” ventilation.  
WARNING!  
ELECTRICAL SHOCK  
Attempting to use an unmodified UH68 series heater outdoors  
may result in electrical shock, injury or death  
1-1  
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UH68ODK Tent Heater  
Specifications  
Manufacturer  
Model  
Hunter Manufacturing  
UH68ODK  
Voltage  
120 VAC  
Cycles  
50-60Hz  
Power  
400 watts  
Heat Output  
Air Flow  
60,000 BTU nominal  
650 CFM  
@ .5 IWC Back pressure  
*DF2, DF1, DFA, JP8  
130 Lbs.  
**Fuel  
Dry Weight  
* Heater is factory set on for DF2, adjustment to the carburetor is necessary for other fuels.  
** Gasoline or MOGAS is not recommended for use on the UH68ODK  
Environmental  
Temperature Range  
Elevation  
-65 to 120 F  
10,000 feet MSL  
Authorized Fuels  
NOTE: HUNTER MFG DOES NOT RECOMMEND THE USE OF  
GASOLINE OR MOGAS, or JP4  
Ambient Temperature  
Above +20°F (-6,7°C)  
Above -25°F (-33.3°C)  
Above -25°F (-33.3°C)  
Above -60°F(-51.l°C)  
Above-60°F(-51.1°C)  
Specification  
VV-F-800  
VV-F-800  
MIL-T-83 133  
VV-F-800  
MIL-T-83133  
Military Symbol  
DF-2  
DF-1  
JP-5  
DF-A  
JP-8  
1-2  
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UH68 ODK/ODH Tent Heater  
Operators Instructions  
Chapter 2  
Operating Instructions  
Operator Controls and Indicators  
2
1
3
4
6
5
Table 2. Controls and Indicators  
Key  
Control or Indicator  
Function  
1
Main Switch  
Starts and stops heater. FAN position turns fan only on  
for ventilation  
2
3
4
Room Thermo  
Main Power LED (green)  
Standby LED (green)  
Set for desired temperature. *  
Indicates heater is plugged in to AC power  
Indicates main switch is ON but room thermo is not  
calling for heat  
5
6
Heat LED (green)  
Fault LED (red)  
Indicates main switch is ON and combustion system is  
energized  
Blinks a diagnostic code for corresponding fault. (see  
fault codes table 3)  
* Heat output is constant. Raising room thermo setting does not heat shelter faster.  
2-1  
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UH68 ODK/ODH Tent Heater  
Table 3. Blink Codes  
Number of Blinks Problem  
1
2
3
4
5
6
7
8
Low voltage at AC input (< 100 VAC)  
Reverse polarity at AC input  
High voltage (>130 VAC)  
Not used  
PC Board over temp  
Not used  
Not used  
Ignition Fault Lockout  
Note: Only the Ignition fault lockout will shut down the heater. Any other code will flash the red  
led, but still allow the heater to operate normally.  
4
3
2
1
Table 4.  
Key  
1
Connection / Fitting  
Power Receptacle  
Function  
Connection for power cable  
2
Remote Control Receptacle Connection for remote control  
3
4
Fuel Inlet  
Fuel Overflow  
QD fitting for fuel supply  
QD fitting for fuel overflow  
2-2  
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UH68 ODK/ODH Tent Heater  
Operators Instructions  
6
5
4
2
3
1
Table 5.  
Key  
1
2
3
4
Description  
Function  
Attachment point for return air duct  
Storage for stack, fuel lines, power cord etc.  
Exhaust stack rests on top  
Holds exhaust stack securely  
Inlet Adapter  
Storage compartment  
Exhaust elbow  
Stack support  
Exhaust stack  
PUDA  
5
6
Double wall exhaust stack for extra safety  
Pop Up Duct Adapter, attachment point for supply duct  
2-3  
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UH68 ODK/ODH Tent Heater  
Operation Under Usual Conditions  
Setup  
Alaska Tent TEMPER Tent  
Completely setup the Alaska tent, and deploy the duct collars at the end in which you are to  
setup the heater. Make sure the generator or power supply is on line.  
Before setting up the tent and heater, some thought should be given to the orientation of the  
structures as to the prevailing wind direction. Try to orient the heater and shelter so the  
exhaust is blown down range away from doors and shelter openings.  
CAUTION  
TWO PERSON LIFT  
The UH68ODK weighs 130 Lbs. Attempting to lift  
without proper personnel may cause serious injury  
1. Move the UH68 ODK into position near the duct collars. Set up off ground using skid or  
similar.  
2. Open PUDA (1) and remove remote control(2) power cord(3) and inlet adapter(4).  
3. Attach inlet adapter(4) to heater and attach return duct(5) using band clamp(6). Pay special  
attention to airflow tag(7) on duct. DO NOT PUT RETURN DUCT ON BACKWARDS. This  
will restrict incoming airflow.  
4. Deploy PUDA(1) by tilting upwards and putting pins(8) in supports(9).  
5. Attach supply duct(10) using band clamp(6). Pay special attention to airflow tag(7).  
6. Pull ducts into tent and point heated air duct away from inlet duct, towards center of tent.  
Pull heater away from tent until ducts are straight but not taught (12).  
1
3
2
4
2-4  
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UH68 ODK/ODH Tent Heater  
Operators Instructions  
4
4
6
5
7
8
9
10  
Return  
Supply  
6
7
12  
2-5  
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UH68 ODK/ODH Tent Heater  
7. Uncoil remote control (2) inside tent and feed through the collar with the return duct(5).  
Attach remote control (2) to heater. Make main sure switch is in the off position.  
8. Attach power cable (3) to heater then plug in to power supply. The green, main power LED,  
on the remote panel should illuminate.  
9. Check fuel in can(14), fill if necessary with authorized fuel (see section one). Attach Suction  
Feed Adapter(15) and open vent(16).  
10.Attach fuel supply line(17) to Suction Feed Adapter(15). Make sure drain cock(18) on  
supply line(17) is closed. Attach supply line(17) to heater QD fitting(19). Move the fuel  
can(14) as far away from the heater as possible without pulling the fuel supply line(17)  
taught.  
11.Attach overflow line(20)  
NOTE!  
Open end of overflow hose should discharge to a safe, outside location along a  
downslope and below the level of the heater. A piece of commercial petroleum  
absorbent material (21), will be placed under the end of the overflow hose to catch any  
fuel that may spill.  
12.Attach exhaust stack cap(22) to stack(23). Slide exhaust stack(22) through stack holder(24)  
on side of PUDA and over exhaust elbow. Push down on stack holder(24) to stabilize stack.  
2
3
2-6  
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UH68 ODK/ODH Tent Heater  
Operators Instructions  
16  
19  
17  
18  
15  
14  
MAX DISTANCE  
17  
14  
22  
23  
20  
21  
24  
2-7  
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UH68 ODK/ODH Tent Heater  
Operating Procedures  
The UH68 ODK can be operated in either of two modes:  
a. Heating mode.  
b. Fan only mode.  
!
CAUTION  
Never operate the UH68 ODK with the pop up duct  
adapter closed. Damage to the internal parts may  
occur.  
Heating Mode  
1. Set the room thermo (1) to the lowest  
detent setting.  
1
2
2. Move main switch (2) to HEAT. The  
green standby LED (3) should  
illuminate  
3. Rotate the room thermo until the green  
HEAT LED (4) illuminates.  
After a five second delay the burner will  
come on. You may not hear the burner if  
you are inside the tent or there is a lot of  
ambient noise. The vent fan will come on  
when the heat exchanger comes up to  
temperature. The amount of time will vary  
(30 to 120 seconds) depending on the  
ambient temperature. Once the vent fan  
comes on the heater will continue to  
3
4
operate until the call for heat from the room thermo is satisfied or the main switch is  
turned off. If the airflow is reduced due to very high back pressure, the burner will cycle  
off from time to time.  
4. Adjust room thermo (1) as necessary.  
Fan Mode  
Use this mode when no heat is required.  
1. move main switch (2) to FAN position.  
The vent motor will start and ambient air will circulate through the shelter  
2-8  
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UH68 ODK/ODH Tent Heater  
Operators Instructions  
Shutdown  
!
CAUTION  
Never disconnect power to the heater while heat exchanger is  
hot. Damage to the internal parts may occur.  
1. Place main switch in off position.  
Vent fan will continue to run until heat exchanger has cooled down. The length of time  
will vary depending on ambient temperature.  
Operation Under Unusual Conditions  
Extreme Cold, Below 10oF  
There is a thermostatically controlled fuel heater in the carburetor block. This heats the fuel  
when the temperature drops below 40 degrees F. Preheating the fuel aids combustion ignition  
during extremely cold conditions. Take these steps to insure reliable operation during extreme  
cold:  
1. Keep fuel can full to prevent condensation in tank.  
2. Clean snow and ice from fuel can filler to prevent moisture from entering fuel can,  
causing fuel line freeze up.  
3. Rotate the room thermo fully counter clockwise to the lowest detent setting. Turn  
main switch to heat. Allow heater to stand for about sixty seconds. This allows the  
carb heater to reach operating temperature before heater is started. Operate as  
described in HEAT MODE section.  
Operation at High Altitudes  
The UH68 ODK is designed to operate at elevation up to 10,000 feet without any  
modifications. At 10,000 feet heat out put may be reduce about 15 percent. This is a  
normal condition which cannot be prevented.  
2-9  
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UH68 ODK/ODH Tent Heater  
Operation Under Rainy Conditions  
1. The remote control panel is water-resistant. No  
special instructions for setting up in the rain.  
2. Do not remove protective covers from the  
remote and power receptacles until ready to  
connect.  
3. To keep rain water from collecting around  
heater, place heater on skid (1), bricks or small  
logs. Make sure heater is stable.  
4. Paint all chipped and scratched surfaces to  
prevent rust  
1
Strike Procedure  
1. Drain fuel lines  
1. While heater is burning, open drain cock (1) on fuel supply line. Let heater run until  
you hear combustion stop. (burner)  
2. Move main switch to OFF and allow heater to cool.  
BEFORE PROCEDING MAKE SURE HEATER IS COOLED DOWN AND  
DISCONNECTED FROM POWER SUPPLY  
3. Close drain cock (1) on supply line. Using a rag or fuel absorbent mat remove supply  
line from heater at QD fitting. Make sure to hold rag beneath heater QD fitting to  
catch any fuel left in the fitting.  
4. Attach heater QD cover (2).  
5. Hold supply line (3) above fuel can and open drain cock (1). Raise as high as  
possible to let fuel drain into fuel can.  
6. Close drain cock (1) and detach supply line from suction feed adapter. Coil up  
supply line and connect both ends together (4) to keep out dirt.  
7. Disconnect overflow line and coil up. Attach QD cover (2)  
2. Disconnect ducts (6) and clamps (5), store separate from the heater.(* see duffle bag  
option for storage)  
3. Remove stack, fold PUDA fabric (7) and close PUDA leaving doors open.  
2-10  
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UH68 ODK/ODH Tent Heater  
Operators Instructions  
1
2
2
1
4
3
5
7
6
5
6
2-11  
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UH68 ODK/ODH Tent Heater  
4. Remove inlet duct collar (8) and stow in PUDA  
5. Disconnect Remote Cable (9) coil up and stow in PUDA  
6. Disconnect power cable (10), coil up and stow in PUDA. Close PUDA  
7. Remove stack (11) and stow in storage compartment (13). Secure with spring hold  
down (12).*  
8. Store fuel lines in storage compartment (13)  
9. Fuel can adapter may be left on the fuel can. Make sure to close the air vent (17).  
Heater can now be transported.  
*Packing using duffle bag  
1. collapse both ducts (14) together.  
2. place band clamps (15) over collapsed ducts  
3. place stack (11) inside ducts  
4. place all inside duffle bag (16)  
5. Fuel can adapter may be left on the fuel can. Make sure to close the air vent (17).  
2-12  
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UH68 ODK/ODH Tent Heater  
Operators Instructions  
9
10  
8
11  
11  
14  
15  
16  
12  
14  
13  
14  
11  
17  
16  
2-13  
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UH68ODK Tent Heater  
Chapter 3  
Maintenance Instructions  
Lubrication Instructions  
Doors, Pop Up Duct Adapter  
Lubricate all hinges with MIL-A-907 anti-seize compound.  
Preventative Maintenance Checks and Services (PMCS)  
Systematic, periodic PMCS are essential to ensure that the heater is ready for operation at all  
times.  
B – Before Operation  
D – During Operation  
A – After operation  
Q – Quarterly  
Description  
Ref. Daily Monthly Semi  
Annually  
Interval  
Para.  
Annually  
Fuel Line system  
Exhaust Stack  
Fuel Supply  
1.1  
1.2  
1.3  
BDA  
B
BD,9Hrs  
X
Electrical Connections  
Remote Control Panel  
PUDA  
1.4  
1.5  
1.6  
B
B
B
Ducts  
1.7  
B
Sediment Bowl  
Carburetor  
1.8  
1.9  
1000 Hrs  
500 Hrs  
Burner Head  
Igniter  
Fuel Pump  
Heat Exchanger  
Overheat Safety System  
1.9  
X
X
X
X
1.10  
1.11  
1.12  
1.13  
B
3-1  
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UH68ODK Tent Heater  
PMCS Procedures  
1.1 Fuel Line System - check all fuel lines and fittings for leaks. Make sure vent at top Suction  
Feed Adapter is clear of ice and snow.  
1.2 Exhaust stack - make sure exhaust stack is clear of ice and snow. Check for damage or  
anything that might obstruct the flow of exhaust gas.  
1.3 Fuel Supply – before filling, check for water or dirt at the bottom of the can. Fill can before  
operation. Heater will operate for about 9 hours with full can. Check at regular intervals to  
avoid running dry.  
1.4 Electrical connections - check cord for nicks or cuts, make sure cord is securely plugged  
in to power supply  
1.5 Remote Control Panel – check cord for nicks or cuts. Check overall condition of control  
box  
1.6 Pop Up Duct Adapter – check for cuts in fabric. In the field, repair cuts with duct tape.  
Cuts may be sewn shut. If cut is too large to be sewn shut, replace entire fabric interface.  
1.7 Ducts - check for cuts in fabric. In the field, repair cuts with duct tape. Cuts may be sewn  
shut. If cut is too large to be sewn shut, replace entire duct.  
1.8 Sediment Bowl – check for dirt and water. Clean if necessary.  
1.9 Carburetor, Burner Head – use the following procedure to service the carb and burner  
head:  
Check carb bowl  
Look for carbon  
for water, dirt,  
deposits in this area.  
and varnish  
Check for carbon on  
igniter.  
Check mixer for  
dirt and carbon  
deposits  
3-2  
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UH68ODK Tent Heater  
Cleaning, burner head  
1. Remove Carb mixer assembly  
2. Remove Igniter  
3. Clean carbon  
deposits in this  
area. Use a small  
wire brush.  
4. Clean these areas using  
compressed air.  
CAUTION: Wear  
appropriate eye protection  
when performing this  
operation  
5. Finish up with solvent wash  
commonly used in parts cleaning  
stations or carb cleaner. Let dry  
before assembly.  
]
3-3  
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UH68ODK Tent Heater  
Cleaning, Mixer  
1. Remove mixer from carb assembly  
Caution: The mixer assembly is made of brass and can be scratched or  
dented very easily. Great care must be taken not damage the mixer nozzle.  
The performance of your heater depends on this delicate part.  
2. Soak mixer in solvent bath for an hour or so to loosen up carbon deposits.  
3. With a flashlight look for dirt  
or carbon here. Dirt may be  
blown out using compressed  
air. Do not use a pick or any  
hard tools to clean this area  
There are two concentric rings  
here. The center ring is paper-  
thin. Inspect for dents, scratches  
and nicks. This area must be free  
of dirt and carbon.  
Mixer Assembly  
4. Clean this area using a soft  
cloth and solvent. Wipe with a  
twisting motion.  
*IMPORTANT  
If the mixer assembly cannot be cleaned satisfactorily,  
replace it.  
3-4  
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UH68ODK Tent Heater  
Reassembly  
*IMPORTANT  
The mixer assembly must be seated correctly to insure  
that your heater has good combustion.  
Figure 1 shows the mixer assembly properly  
seated in the burner head.  
( carburetor not shown for clarity)  
Figure 1  
Figure 2 shows the mixer  
incorrectly seated. If left in this  
position combustion air will leak  
past the mixer and cause poor  
combustion and hard starting.  
Figure 2  
3-5  
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UH68ODK Tent Heater  
1.10 Igniter Check igniter for carbon build up and signs  
of wear. As the igniter wears the gap between 1. and 2.  
will become wider and oval shaped. Replace when  
signs of wear are evident.  
1.11 Fuel Pump – the fuel pump has a filter screen  
located at the inlet end. To clean remove three screws holding  
the cap on, remove the cap being careful not to tear the gasket,  
and remove the filter screen. Pay close attention to the  
orientation or the filter screen in the pump foe reassembly.  
Clean screen and cap with carb cleaner. Cap has a magnet to  
trap metal particles. Reassemble and check for leaks.  
Filter located  
here  
1.12 Heat Exchanger  
WARNING!  
DEATH OR SERIOUS INJURY  
CARBON MONOXIDE  
The heat exchanger must be inspected annually, or more frequently if heater usage is  
heavy. A damaged heat exchanger can allow poisonous gases to seep into the heated  
enclosure causing illness or death to occupants.  
Inspect heat exchanger in accordance with the procedures in TM 5-4520-253-13  
1.13 Overheat Safety System  
The overheat safety switch must be cycled before heater is used after storage or  
replacement of overheat switch.  
Overheat Testing - Start heater and let run for about 10 minutes  
without the ducts attached. Using a piece of  
paper or similar, block the inlet air about  
Block inlet air  
three-quarters of the way shut. At 70 degrees  
here for testing  
F the heater will shutdown in about a minute.  
Temperature at shutdown should be between  
275 and 300 degrees F. If the overheat safety switch does not  
work it MUST be replaced. Replace thermostat in accordance  
with procedures in TM 5-4520-253-13, 3-105  
3-6  
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UH68ODK Tent Heater  
3-7  
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UH68ODK Tent Heater  
Chapter 4  
Troubleshooting  
General  
This section contains information for locating and correcting most operating problems. This  
manual can not list all that may occur. When performing trouble shooting procedures, follow  
all warnings and safety procedures. At no time does this manual supercede good common  
sense.  
Sequence of Operation  
1. Move main switch to HEAT. The green standby LED should illuminate  
2. Rotate the room thermo to the nine o'clock position or until the green HEAT LED  
illuminates.  
3. After a five second delay the burner system will come on. This includes the ignition  
transformer, fuel pump, fuel solenoid, and combustion blower.  
4. The vent fan will come on when the heat exchanger comes up to temperature and  
the flame switch closes. The amount of time will vary (30 to 120 seconds) depending  
on the ambient temperature.  
5. Once the vent fan comes on the heater will continue to operate until the call for heat  
from the room thermo is satisfied or the main switch is turned off. If the airflow is  
reduced due to very high back pressure, the burner will cycle off from time to time.  
This is normal.  
Blink Code Troubleshooting  
Blinks  
Para. Problem / Remedy  
Low voltage at AC input (< 100 VAC)  
1
Check power supply or generator. If using an extension cord, make sure the wire is  
heavy enough.  
Reverse polarity at AC input  
Check power supply or generator. If using an extension cord check connections.  
2
3
High voltage (>130 VAC)  
Check power supply or generator  
Not used  
PC Board over temp  
Not used  
Not used  
Ignition Fault Lockout  
Check fuel supply, refill if necessary.  
Check Flame switch.  
Check fuel pump  
4
5
6
7
8
1.1  
1.2  
1.3  
1.4  
1.5  
1.6  
Check fuel flow at carburetor  
Check Ignition transformer  
Check Overheat thermo  
4-1  
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UH68ODK Tent Heater  
Note on Blink Codes  
Only the ignition fault will stop heater operation. The other flash codes will be displayed  
but the heater will continue to operate.  
Troubleshooting Procedures  
Electrical Schematic  
0.1uF C12  
R21  
U5  
C11  
D7  
150  
R10  
R15  
D12  
LED  
6
1
2
3
180  
180  
0.1uF  
1N4001  
VENT FAN  
R8  
5
SW1  
U8  
J10 J12  
38  
J6  
D8  
1
2
3
4
5
6
1
2
3
4
5
6
SW-SP-ON-OFF-ON  
1
1N4001  
2
G
4
ZCC  
C8  
D9  
CONN-H2  
0.01uF  
R9  
MOC3031  
R19  
1K  
150  
CONN-HC6ONN-H6  
LED  
U4  
J13  
CARB HTR  
R11  
R14  
1
2
3
4
6
5
4
1
2
3
180  
180  
J5  
1
R6  
U7  
2
38  
CONN-H4  
CONN-H2  
D10  
D11  
G
ZCC  
C9  
R22  
0.01uF  
150  
IGNITION  
R7  
MOC3031  
LED  
J4  
1K  
1
2
R20  
150  
CONN-H2  
LED  
U6  
R12  
R13  
6
5
4
1
2
3
COMB BLR  
180  
180  
S1  
C7  
J3  
R3  
1
2
U9  
J11 J15  
38  
0.1uF  
1
2
1
2
U3  
CONN-H2  
G
ZCC  
1
2
3
4
8
7
6
5
C10  
0.01uF  
V+  
GP5/OSC1/CLK  
GND  
CONN-HC2ONN-H2  
GP0/AN0  
R5  
MOC3031  
TR1  
BRIDGE  
GP4/OSC2/AN3 GP1/AN1/Vref  
FLAME SWITCH  
N.O. 125F (i.e. it closes at 125F)  
24 V @ 1.5A  
4 A 600V  
BR1  
1K  
GP3/MCLR GP2/T0CLK/AN2/I  
PIC12C67X  
5
1
-
+
U2  
nc  
V+  
V-  
nc  
1
2
3
4
8
R17 R23  
6
7
nc  
7
10K  
10K  
nc  
6
nc  
5
nc  
TMP17  
D4  
8
4
C2  
TR2  
R18  
TVS  
D5  
C3  
22uF  
BR2  
1
4
5
5.6K  
4.7V  
C1  
22uF  
D1  
D3  
6
7
330uF 63WV  
-
+
J14  
1
2
MOV  
MOV  
8
J1  
U1  
L4805  
BRIDGE  
1.5 A 100V  
1
2
OVERHEAT SW  
8V @ 300mA  
MOUSER # 511-L4805CV  
3
R16  
1
VI  
VO  
D2  
FUEL PUMP  
5.0  
MOV  
C4  
J2  
1
J7  
J8 J9  
C6  
1
2
3
C5  
D6  
0.1uF  
2
100uF  
100uF  
TVS-18V  
Cir.Brk1Cir.Brk2  
FUEL SOL.  
CONN-H3  
R2  
500K  
R1  
R4  
20K  
500K  
D13  
1N4004  
4-2  
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UH68ODK Tent Heater  
Troubleshooting Procedures  
1.1 Fuel Supply – See PMCS  
1.2Check Flame Switch – the flame switch is a  
normally open heat sensitive switch. The UH68G  
has two switches. As used in the 68 outdoor kit,  
only the normally open switch is active. Normally  
switch 1, red and brown wires, is used. The  
other switch is normally open and is not used.  
1.3 Check Fuel Pump – The fuel pump operates  
on 24vdc. Energize the pump and listen for  
operation. Remove outlet connector and check  
for fuel flow. Pump develops about 4 psi., if fuel  
slowly runs from pump, clean filter as defined in PMCS. If  
fuel runs out of pump at a good steady rate pump is ok.  
1.4Check Fuel Flow at Carburetor – remove fuel needle (1),  
start heater. when combustion blower comes on fuel  
should run from the fuel needle hole. If not fuel flow has  
been stopped up stream. Check fuel solenoid and float  
bowl needle and seat.  
1.5Check Ignition Transformer – CAUTION! The ignition  
transformer develops 10,000 volts. Disconect ignition  
cable form igniter. Position spring at tip of cable not more  
than 1/8 inch from grounded surface. Turn heater on. If no  
spark is detected, check power to igniton transformer.  
1.6Check Overheat Thermostat – the overheat thermostat (1)  
is a normally closed temperature sensitive switch. Disconnect  
wires from switch, and check continuity across switch.  
4-3  
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