Honeywell Stud Sensor IS4813 User Manual

IS4813 / IS4815 / IS4823 / IS4825  
Single-Line Laser Scan Engine  
Integration Guide  
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Table of Contents  
iii  
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Before Getting Started*  
Note:  
THIS DEVICE DOES NOT COMPLY WITH 21 CFR 1040. USE ONLY AS A COMPONENT.  
The limited warranty (on page 38) is void if the following considerations are not adhered to when  
integrating an IS4800 series scan engine into a system.  
Electrostatic Discharge (ESD) Cautions  
ESD has the ability to modify the electrical characteristics of a semiconductor device, possibly  
degrading or even destroying the device. ESD also has the potential to upset the normal  
operation of an electronic system, causing equipment malfunction or failure.  
The scan engine has exposed electrical components.  
DO NOT touch the leads of the visible laser diode (VLD) or other components.  
ALWAYS use grounding wrist straps and a grounded work area when handling the engine.  
Mount the engine in a housing that is designed for ESD protection and stray electric fields.  
Grounding  
If the scan engine is to be installed in a grounded host:  
The die-cast engine chassis is at +Vcc. Use an insulator between the engine chassis and host.  
Use non-metallic nylon or equivalent screws.  
Thermal Considerations  
The IS4800 laser scan engine series is qualified over the specified operational temperatures (0°C to 40°C) for  
all operating modes. Make sure ambient temperatures do not exceed this range in order to obtain optimal  
operation. Operating the IS4800 in continuous mode for an extended period may produce considerable  
heating. This mode should be limited and sufficient airflow should be provided whenever possible to minimize  
internal heating. Excessive heating may potentially damage the IS4800 engine.  
Airborne Contaminants and Foreign Materials  
The scan engine has very sensitive miniature electrical and optical components that must be protected from  
airborne contaminants and foreign materials. In order to prevent permanently damaging the scan engine and  
voiding the limited warranty (on page 38), the scan engine enclosure must be:  
Sealed to prevent infiltration by airborne contaminants and foreign materials such as dust, dirt, smoke,  
and smog.  
Sealed to protect against water, humidity and be non-condensing.  
Laser Safety  
Refer to Regulatory Compliance on page 34 for Laser Safety.  
* See Enclosure Specifications on page 25 for more information.  
1
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Introduction  
Product Overview  
The IS48xx series are miniature laser scan engines. The non-decode IS4813 and IS4815 laser scan engines  
are designed for direct integration into custom OEM devices equipped with a decoder. The engine’s small size  
is ideal for integration into mobile computers, hand-held scanners, medical/diagnostic equipment, mobile  
printers, lottery terminals, ATMs and access control devices.  
For customer applications requiring integrated decode functionality in addition to solid scan engine  
performance, the IS4823 and IS4825 models combine the miniature IS4813 and IS4815 engines with a  
decoder and an optional mounting bracket for a complete small package that provides integration flexibility to  
meet a variety of OEM applications.  
The IS4813 and IS4815 deliver aggressive scanning with a digitized bar/space signal output. The IS4823 and  
IS4825 provides a decoded output on all standard 1D bar code symbologies — including UPC, EAN, Code 39  
and I 2 of 5 — as dense as 4 mil. The IS4823 and IS4825 models support TTL level RS232 or USB system  
interface. They can operate in standard trigger mode, as well as “blinky” mode for hands-free scanning.  
The IS48xx series is equipped with a multitude of features including:  
100 scan lines per second  
Support for 3.3VDC input voltage (IS4813, IS4823)  
Support for 5VDC input voltage (IS4815, IS4825)  
A 650 nm bright laser diode  
A rugged die cast engine chassis with threaded mounting holes  
An optional mounting bracket for integration flexibility (IS4823, IS4825)  
A 10-pin (IS4813, IS4815) or 12-pin (IS4823, IS4825) ZIF connector with industry standard pinout for  
seamless integration into portable devices  
Low mass property (see page 24) in an industry standard size  
A wide sweep angle for scanning larger bar codes up close  
For ease of integration and optimum engine performance, a Software Development Kit (SDK) for the IS4813  
and the IS4815 is available. Contact a customer service representative or sales representative for additional  
information (see page 41).  
Important Notes:  
The manufacturer of the end equipment must register with agencies such as the Food and Drug  
Administration (FDA). The specifications required for registration are not obtainable until the OEM  
manufacturer uses the IS4800 series scan engine in its final configuration. Therefore, it becomes the  
responsibility of the manufacturer who incorporates the scan engine into their product to comply with all  
federal laser safety regulations. The manufacturer must submit a Laser Product Report for the FDA in  
the US.  
THIS DEVICE DOES NOT COMPLY WITH 21 CFR 1040. USE ONLY AS A COMPONENT.  
2
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Models and Accessories  
Non-Decode Engines  
Model  
Options  
Description  
IS4813  
IS4815  
Non-Decode, 3.3VDC Scan Engine  
Non-Decode, 5VDC Scan Engine  
Accessories  
Part Number  
19-00358  
Description  
Flex Cable, 10-POS, 67.5 mm Length  
Decode Engines  
Options  
Base Model  
IS4823  
Description  
3.3VDC Scan Engine with Decode PCB  
5VDC Scan Engine with Decode PCB  
IS4825  
Model and Kit Delineation  
Figure 1. IS4823/IS4825 Model and Kit Delineation  
Accessories  
Description  
Part Number  
19-00329  
Flex Cable, 12-POS, 80 mm Length  
Flex Cable, 10-POS, 67.5 mm Length  
19-00358  
Labels  
Figure 2. Serial Number Label (Enlarged For Illustration Purposes)  
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Components of the IS4800 Engine Series  
IS4813 and IS4815 Non-Decode Engine  
Item  
Description  
Pin Locator Holes (see page 6)  
Threaded Mounting Points (see page 6)  
Item Location  
1
2
Exit Beam Location, Laser Light Aperture  
3
AVOID EXPOSURE! – LASER LIGHT IS  
EMITTED FROM THIS APERTURE.  
4
5
6
7
Flex Cable, 10-POS  
ZIF Connector, 10-Pin  
Printed Circuit Board and Shield  
Die Cast Chassis  
Figure 3. IS4813/IS4815  
IS4823 and IS4825 (-0) Decode Engine Assembly  
Item  
Description  
Decode Printed Circuit Board  
ZIF Connector, 12-PIN  
Item Location  
1
2
3
4
5
Flex Cable, 12-POS  
Pin Locator Holes (see page 6)  
IS4813 or IS4815 Laser Scan Engine  
Exit Beam Location, Laser Light Aperture  
6
AVOID EXPOSURE! – LASER LIGHT IS  
EMITTED FROM THIS APERTURE.  
7
8
Threaded Mounting Points (see page 6)  
Figure 4. IS4823-0/IS4825-0  
Flex Cable, 10-POS  
4
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IS4823 and IS4825 Bracketed (-1) Decode Engine Assembly  
Item  
Description  
Item Location  
1
Flex Cable, 12-POS  
2
3
Flex Cable, 10-POS  
ZIF Connector, 10-PIN  
Exit Beam Location, Laser Light Aperture  
AVOID EXPOSURE! – LASER  
LIGHT IS EMITTED FROM THIS  
APERTURE  
4
5
6
IS4813 or IS4815 Laser Scan Engine  
ZIF Connector, 12-PIN  
7
Decode Printed Circuit Board  
Figure 5. IS4823-1/IS4825-1 Assembled  
0.10 Dia. Clearance Holes for Mounting,  
2 Pls.  
8
M2 x 0.4 Threaded Bosses for Mounting,  
3 Pls.  
9
10  
Bracket  
5
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Mounting Specifications  
IS4813 and IS4815 Scan Engine Dimensions  
The engine has two M1.6 tapped holes on the bottom of the chassis for mounting the engine with screws.  
Two additional blind holes are provided on the bottom of the engine for keying purposes to assist with engine  
alignment (see figure below).  
Warning: The limited warranty (on page 38) is void if the following recommendations are not adhered to when  
mounting the IS4800 series laser scan engine.  
Follow the guidelines listed below when securing the engine to non-metallic or metallic mounting surfaces.  
For a non-metallic mounting surface:  
Use non-magnetic M1.6 x .35 stainless steel screws.  
Do not exceed 1.35 ± .09 cm-kg [ 1.17 ± .08 in-lbs. ] of torque during screw installation.  
Use a minimum mount thickness of 3 mm.  
Use safe ESD practices when handling and mounting the engine.  
For a metallic mounting surface:  
The die-cast engine chassis is at +Vcc. Use an insulator between the engine chassis and the host  
(.005" thick PR4, or equivalent).  
Use non-metallic nylon or equivalent M1.6 x .35 screws.  
Do not exceeding 1.35 ± .09 cm-kg [ 1.17 ± .08 in-lbs. ] of torque.  
Use a minimum mount thickness of 3 mm.  
Use safe ESD practices when handling and mounting the engine.  
Figure 6. IS4813 and IS4815 Engine Dimensions  
Specifications are for reference only and are subject to change without notice.  
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IS4823 and IS4825 Bracketed (-1) Dimensions  
The engine bracket has three M2 x 0.4 threaded inserts on the bottom for mounting the assembly with screws.  
Two through holes are also provided as an alternative mounting method.  
Warning: The limited warranty (on page 38) is void if the following recommendations are not adhered to when  
mounting the IS4800 series laser scan engine.  
When securing the engine by utilizing the three M2 threaded inserts:  
Use M2 x 0.4 Phillips Pan Head, Type AB, Steel, Zinc Clear or equivalent screws.  
Do not exceed 2.88 cm-kg [ 2.5 in-lb ] of torque when securing the engine assembly to the host.  
Use a minimum mount thickness of 3 mm.  
Use safe ESD practices when handling and mounting the engine assembly.  
Figure 7. IS4823/IS4825 Bracketed (-1) Dimensions  
Specifications are for reference only and are subject to change without notice.  
7
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IS4823 and IS4825 (-0) Decode Printed Circuit Board Dimensions  
Warning: The limited warranty (on page 38) is void if the following recommendations are not adhered to when  
mounting the IS4800 series laser scan engine.  
When securing the decode board:  
Use 3M™ 4032 1/32" double-coated urethane foam tape (or equivalent).  
Use safe ESD practices when handling and mounting the decode board.  
Figure 8. IS4823/IS4825 Decode PCB Dimensions  
Specifications are for reference only and are subject to change without notice.  
3M is a trademark of 3M and/or its subsidiaries worldwide.  
8
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Exit Beam Specifications  
Figure 9. IS4800 Series Exit Beam Specifications  
See page see pages 13 - 16 for information on window material specifications and enclosure design  
considerations.  
Specifications are subject to change without notice.  
9
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Return Aperture Specifications  
Figure 10. IS4800 Series Return Aperture Specifications  
See page see pages 13 - 16 for information on window material specifications and enclosure design  
considerations.  
Specifications are subject to change without notice.  
10  
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Enclosure Specifications  
The IS4800 laser scan engine series was specifically designed for integration into custom housings for OEM  
applications. The scan engine’s performance will be adversely affected or permanently damaged when  
mounted in an unsuitable enclosure.  
Note:  
THIS DEVICE DOES NOT COMPLY WITH 21 CFR 1040. USE ONLY AS COMPONENT.  
The limited warranty (on page 38) is void if the following considerations are not adhered to when  
integrating an IS4800 series scan engine into a system.  
Electrostatic Discharge (ESD) Cautions  
ESD has the ability to modify the electrical characteristics of a semiconductor device, possibly  
degrading or even destroying the device. ESD also has the potential to upset the normal  
operation of an electronic system, causing equipment malfunction or failure.  
The scan engine has exposed electrical components.  
DO NOT touch the leads of the visible laser diode (VLD) or other components.  
ALWAYS use grounding wrist straps and a grounded work area when handling the engine.  
Mount the engine in a housing that is designed for ESD protection and stray electric fields.  
Grounding  
If the scan engine is to be installed in a grounded host:  
The die-cast engine chassis is at +Vcc. Use an insulator between the engine chassis and host.  
Use non-metallic nylon or equivalent screws.  
Power Supply  
The IS4813/IS4815 non-decode engines are powered from the host device through the 3.3V or 5V and GND  
pins of the engine’s 10-Pin ZIF connector. IS4823/IS4825 decode engine assemblies are powered from the  
host device through the 3.3V or 5V and GND pins of the 12-Pin ZIF connector on the decode board.  
This voltage must be maintained within the specified voltage range (see electrical specifications on page 25)  
at the engine’s PCB. Voltage drops in the host flex cable must be taken into account (see Flex Cables  
on page 12).  
Power Sequencing  
The IS4813/IS4815 non-decode engines are powered from the 3.3V or 5V power signal on the 10-Pin ZIF  
connector and the IS4823/IS4825 decode engine assemblies are powered from the 3.3V or 5V power signal on  
the decode board. Most of the host signals (signals present on the ZIF connector) are relative to this voltage.  
Not all of these signals are overvoltage tolerant. Care must be taken to ensure that the relationship between  
3.3V or 5V and the host signals are always met (see electrical specifications on page 25).  
See page 26 - 27 for additional electrical specifications.  
See page 29 - 31 for additional pinout information.  
11  
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Flex Cables  
Note:  
To ensure optimum engine stability, use the flex cables shipped with the scan engine.  
The host flex cable is used to carry power and data signals between the engine and the host system. The flex  
cable should allow for a minimal voltage drop and maintain a good ground connection between the host and  
the engine. In terms of grounding and voltage drop, a shorter cable is better. The 10-POS flex cable used to  
connect the engine to the host or the engine to the decode PCB must be equal to or less than 67.5 mm in  
length. The 12-POS flex cable used to connect the decode PCB to the host must be equal to or less than 80  
mm in length.  
In addition to power, the flex cable also carries the digital signals required for communication. The cable  
design is especially important in USB interface applications due to the relative high speed of the USB signals.  
The impedance of the cable should match, or be as close as possible to the impedance of the USB driver  
(approximately 45 ohms per trace).  
The routing of the flex cables plays a critical role in the system design. The host flex cable should be routed  
away from high frequency devices with frequencies that can couple onto the flex cable and cause potential  
data corruption or unwanted electromagnetic inference (EMI).  
Thermal Considerations  
The IS4800 laser scan engine series is qualified over the specified operational temperatures (0°C to 40°C) for  
all operating modes. Ambient temperatures must not exceed this range in order to obtain optimal operation.  
Operating the IS4800 in continuous mode for an extended period may produce considerable heating. This  
mode should be limited and sufficient airflow should be provided whenever possible to minimize internal  
heating. Excessive heating may potentially damage the IS4800 engine.  
Printed Circuit Board (PCB) Component Clearance  
Warning: When designing the IS4800 into the final product, eliminate all possible dangers of shorting  
sensitive electronic components in the IS4800 engine. A short could enable the scan engine to  
emit Class 3R radiation. Any CDRH filing will require a disclosure of the design ensuring a method  
to mitigate a potential short.  
Magnetic Sensitivity  
The scan engine can be negatively affected by magnetic fields:  
Use only non-magnetic screws and locating pins.  
Do not mount the engine within 1.00" (25.4 mm) of any magnetic materials.  
Airborne Contaminants and Foreign Materials  
The scan engine has very sensitive miniature electrical and optical components that must be protected from  
airborne contaminants and foreign materials. In order to prevent permanently damaging the scan engine and  
voiding the limited warranty (on page 38), the scan engine enclosure must be:  
Sealed to prevent infiltration by airborne contaminants and foreign materials such as dust, dirt, smoke,  
and smog.  
Sealed to protect against water, humidity and be non-condensing.  
See page 26 - 27 for additional electrical specifications.  
See page 29 - 31 for additional pinout information.  
12  
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Exit Laser Beam Clearance  
Keep the scan engine’s beam sweep free from obstructions. For detailed information on the exit beam  
angle and location, please refer to Exit Beam Specifications on page 9.  
A dark matte-finish on the internal walls of the housing can be utilized to avoid internal beam  
reflections.  
Return Aperture Clearance  
Refer to Return Aperture Clearance on page 10 for requirements for return aperture clearance and  
ensure no obstructions in the paths of exit laser beam and return signal.  
Output Window Properties  
Note:  
Contact a customer service representative to coordinate the best window material required to  
maintain laser safety requirements for your application.  
An improperly placed window has the serious potential to reduce the scan engine’s performance.  
Careful consideration must be made when designing the output window’s distance and angle  
placement relative to the scan engine’s exit beam and chassis.  
Follow these guidelines when designing the output window.  
Acceptable window materials include; Acrylic (cast or molded), float glass, CR-39, and Polycarbonate.  
Note:  
Molded polycarbonate is high in strength; however, it might exhibit a phenomenon called  
birefringence. Birefringence refers to multiple indices of refraction within one material. This  
condition will induce polarization effects that can be detrimental to scan performance of the  
engine. Check with a representative before utilizing a transparent polycarbonate material  
for the output window.  
The exit window material must have a spectral transmission of at least 85% from 640 nm to 690 nm  
and should block shorter wavelengths.  
Red cell-cast acrylic is recommended.  
The exit window must exhibit a wavefront distortion (transmission) of no more than 0.2 wavelengths  
peak-to-valley maximum over any 0.08" diameter within the clear aperture.  
The clear aperture of the output window must extend beyond the 54° beam sweep (see Exit Beam  
Specifications on page 9).  
It must have a 60-40 surface quality and be optically flat, clear, and free of scratches, pits, or seeds.  
If possible, recess the window into the housing for protection or apply a scratch resistance coating (see  
Output Window Coatings on page 14).  
Apply an anti-reflective coating to the window surfaces to reduce the possibility of reflective light  
interfering with the engine’s performance due to the window angle (see Output Window Coatings  
on page 14).  
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Output Window Coatings  
Anti-Reflection  
An anti-reflective coating can be applied to the inside and/or outside of the window to reduce the  
possibility of internal beam reflections interfering with the scan performance of the engine. If an anti-  
reflective coating is applied, it is recommended that it be on both sides of the window providing a 0.5%  
maximum reflectivity on each side from 640 to 690 nanometers at the nominal window tilt angle. The  
coating must also meet the hardness adherence requirements of MIL-M-13508.  
Polysiloxane Coating  
Apply a polysiloxane coating to the window surface to help protect the window from surface scratches  
and abrasions that may interfere with the scan performance of the engine. Recessing the window into  
the housing can also provided added protection against surface damage such as scratches and chips.  
If an anti-reflective coating is used, there is no need to apply a polysiloxane coating.  
Output Window Angle  
Note:  
An improperly placed window has the serious potential to reduce the scan engine’s performance.  
Careful consideration must be made when designing the output window’s distance and angle  
placement relative to the scan engine’s exit beam and chassis.  
It is important that angle of the window not be perpendicular to the exit beam of the scan engine. The angle of  
the window can cause the beam’s laser light to reflect off the inside of the window back into the scan engine’s  
optics ultimately degrading the engine’s performance.  
Refer to the Figure 11 on page 15 and Figure 12 on page 16 for specifications on the minimum allowable  
window angle required to avoid reflective beam interference.  
14  
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Minimum Allowable Window Angle Required  
To Avoid Detrimental Internal Reflective Beam Interference  
(at Positive Exit Beam Angle Tolerance)  
Minimum Projected Distance (mm) from the  
Minimum  
Engine’s Base  
to the Window’s Internal Surface (L)  
Window Angle θ  
5.0  
28.0°  
14.5°  
10.5°  
8.0°  
7.0°  
6.5°  
6.0°  
5.5°  
5.0°  
5.0°  
10.0  
15.0  
20.0  
25.0  
30.0  
35.0  
40.0  
45.0  
50.0  
Figure 11.  
Specifications are subject to change without notice.  
15  
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Minimum Allowable Window Angle Required  
To Avoid Detrimental Internal Reflective Beam Interference  
(at Negative Exit Beam Angle Tolerance)  
Minimum Projected Distance (mm)  
Minimum  
from the Engine’s Base to  
Window Angle θ  
the Window’s Internal Surface (M)  
5.0  
23.5°  
16.5°  
12.5°  
10.5°  
9.0°  
10.0  
15.0  
20.0  
25.0  
30.0  
35.0  
40.0  
45.0  
50.0  
8.0°  
7.5°  
7.0°  
6.5°  
6.0°  
Figure 12.  
Specifications are subject to change without notice.  
16  
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Scan Engine Field of View and Depth of Field  
Field of View  
Distance from Engine Face  
Width of Field of View  
57 mm (2.2")  
50 mm (2")  
254 mm (10")  
264 mm (10.4")  
See page 9 for detailed information on the engine's exit beam specifications.  
 Based on a .33 mm (13.0 mil) bar code and a horizontal exit laser beam.  
Figure 13. Typical Field of View  
Depth of Field vs. Minimum Bar Code Element  
Depth of Field*  
(In the Field of View)  
Bar Code  
Element Width  
Start  
End  
Total  
(From Engine Face)  
(From Engine Face)  
.13 mm  
.19 mm  
.26 mm  
.33 mm  
.49 mm  
5.2 mil  
70 mm (2.75")  
57 mm (2.25")  
50 mm (2.00")  
50 mm (2.00")  
75 mm (2.95")  
95 mm (3.75")  
171 mm (6.75")  
210 mm (8.25")  
254 mm (10.00")  
300 mm (11.81")  
25 mm (1.00")  
114 mm (4.50")  
160 mm (6.25")  
204 mm (8.00")  
225 mm (8.86")  
7.5 mil  
10.4 mil  
13.0 mil  
19.5 mil  
1D  
* For non-decode IS4813 and IS4815 engines, depth of field data is for reference only. Actual values may vary  
depending on environmental conditions, host hardware, and decoding software.  
Depth of field data was measured at 25°C under typical indoor lighting. Performance may vary depending on  
testing conditions.  
Specifications are subject to change without notice.  
17  
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Timing Diagrams  
Startup Condition Timing Diagram  
The timing diagram below illustrates the correct power up procedure for the IS4813 and IS4815 engines.  
Scan Enable and Laser Enable are host driven signals. The Scan Enable and Laser Enable signals should be  
kept LOW (ON) at power up. Scan Control and Laser Control are engine driven signals.  
The engine's onboard microcontroller drives the Scan Control and Laser Control signals so the engine's laser  
will not turn ON before the scan mirror starts moving. This allows the onboard microcontroller to sense  
immediately any malfunction with the engine's scan mirror, turning OFF the laser automatically regardless of  
the state of Laser Enable signal being received from the Host.  
To ensure scan data integrity the Scan Sense pulses are delayed for approximately 51 ms after the Laser  
Enable signal goes LOW (ON). To save power, turn OFF power to the engine after the scan is complete or  
when the engine is not scanning. To turn the engine's power OFF, the Laser Enable signal from the host  
should be held HIGH (OFF) before turning OFF power to the engine.  
Figure 14. IS4813/IS4815 Timing Diagram, Startup Condition*  
* Typical timing for reference only, not to scale. Actual timing may vary.  
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Scan Sense Timing Diagram  
The Scan Sense signal is a 50% duty cycle square wave with the transitions from HIGH to LOW indicating a  
change in the scan direction of the scanning beam (see Figure 14). Valid scan data occurs between the HIGH  
to LOW transitions. Figure 15 illustrates the condition in which power to the engine stays ON. Scan Enable  
and Laser Enable signals are controlled separately by the host.  
The onboard microcontroller is programmed to ensure the engine's scan mirror is moving before the laser is  
turned ON. This allows the host to turn ON Scan Enable and Laser Enable signals simultaneously without  
worrying about laser safety. The Laser Enable signal can even be set LOW (ON) before the Scan Enable  
signal goes LOW (ON). If the scan mirror is moving and Laser Enable signal goes LOW (ON), the onboard  
microcontroller immediately turns ON the laser. If Laser Enable signal is LOW (ON) and Scan Enable signal is  
HIGH (OFF) then the onboard microcontroller waits for the Scan Enable signal to go LOW (ON) and ensures  
the scan mirror has started moving before turning the laser ON.  
The Scan Sense line remains HIGH until the Scan Enable signal goes LOW (ON). After approximately  
100 ms, it toggles with a 50% duty cycle representing the scan sweep direction. Valid scan data appears  
within these pulses.  
Figure 15. Timing Diagram Scan Enable and Laser Enable Controlled Separately*  
* Typical timing for reference only, not to scale. Actual timing may vary.  
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Descriptions of IS4823 and IS4825 Operating Modes  
Activation Modes  
The following activation modes initiate the engine’s laser and motor drive circuitry for bar code scanning.  
Activate Scanning with the External Trigger (Default).  
An external I/O pin is used to enable the scanning cycle. A High-to-Low transition on the I/O signal is used to  
activate scanning. The signal must be deactivated (HIGH) and re-activated for subsequent scanning cycles.  
The scanning cycle is terminated based on the default period of time (2 seconds), a variable period of time,  
when the I/O signal is deactivated (Low-to-High), or when a bar code is scanned and transmitted.  
Activate Scanning on Receipt of the <DC2> Character  
A received <DC2> character initiates the scanning cycle. The scanning cycle is terminated based on the  
default period of time (2 seconds), variable laser timeout selected, receipt of <D4> character, or when a bar  
code is scanned and transmitted.  
Activate/Deactivate Scanning Using D/E  
A received ‘E’ character initiates the scanning cycle. The scanning cycle is terminated based on the default  
period of time (2 seconds), variable laser timeout selected, or receipt of a ‘D’ or when a bar code is scanned  
and transmitted.  
Activate Scanning with Address  
A configurable address character is used to initiate scanning. The scanning cycle is terminated based on the  
default period of time (2 seconds), variable laser timeout selected, or when a bar code is scanned and  
transmitted.  
Common Activation Mode Features  
The following configurable activation mode features are available for the IS4823 and IS4825.  
Variable Laser-On Timeout (1-second Increments)  
A configurable time increment selected as the scanning laser–on time.  
Allow Full Laser-On Cycle  
The laser stays on for a full cycle even when a bar code is scanned and transmitted.  
Blinky Mode  
The scanner will blink for 60 cycles (approximately 30 seconds) once the scanning cycle is activated.  
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Transmit “NO READ” Message on Laser Timeout  
If the scanning cycle terminates without scanning a bar code during the cycle, a “NO READ” message is  
transmitted with the termination of the scanning cycle.  
Activate the LED Signal During the “NO READ” Transmission  
The LED signal is activated with the “NO READ” message. The LED signal is also activated after a successful  
scan.  
Enable RTS “NO READ” Pulse  
A configurable RTS pulse width transmitted after the “NO READ” message has been transmitted.  
Detect and Notify Mode  
The external I/O pin used in the default activation mode is monitored during the inactive laser cycles. An <SI>  
is transmitted when the I/O is active and an <SO> when it is inactive. Once the scanning activation cycle is  
started, the external I/O monitoring status is maintained until the scanning cycle is terminated regardless of the  
actual I/O level.  
Continuous Blinky Mode  
The scanner will continuously blink on and off, turning the scanning cycle on and off for all normal scanner  
operations. If a bar code is scanned and transmitted, the same symbol timeout is maintained throughout the  
cycle preventing additional scans of the same bar code when the scanner is in default mode.  
Sleep Mode  
Sleep Mode is a power saving mode that can be configured to occur in 1-second increments.  
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Serial Configuration Mode  
The IS4823/IS4825 can be configured by scanning configuration bar codesor by serial commands sent from  
the host device. With serial configuration, each command sent to the engine is the ASCII representation of  
each numeral in the configuration bar code (see Figure 16). The entire numeric string is framed with an ASCII  
[stx] and an ASCII [etx].  
Do Not Include  
in the Command  
³
1 0 0 1 0 4  
Include in the  
Command  
Figure 16.  
Example 1:  
String Sent to the Engine -  
Feature  
Host Command  
[stx]100104[etx]  
ASCII Representation (Hexadecimal Values)  
Disable Codabar  
02h 31h 30h 30h 31h 30h 34h 03h  
[ack]  
If the command sent to the engine is valid, the engine will respond with an [ack].  
[nak]  
If the command sent to the engine is invalid, the engine will respond with a [nak] then automatically  
exit serial configuration mode. All the settings chosen in the failed serial configuration session will be lost.  
There is a 20-second window between commands. If a 60-second timeout occurs, the engine will  
send a [nak].  
Enter Serial Configuration Mode  
To enter serial configuration mode, send the following command, [stx]999999[etx]. The engine will not scan  
bar codes while in serial configuration mode.  
Note: Serial configuration mode uses the current Baud Rate, Parity, Stop Bits and Data Bits settings that  
are configured in the engine. The default settings of the engine are 9600 bits-per-second, space parity,  
2 stop bits, 7 data bits, and no flow control. If a command is sent to the engine to change any of these  
settings, the change will not take effect until after serial configuration mode is exited.  
Exit Serial Configuration Mode  
To exit serial configuration mode, send the following command, [stx]999999[etx]. The engine will respond  
with an [ack].  
Configuration bar codes are located in the MetroSelect Single-Line Guide, PN 00-02544 and the  
Supplemental MetroSelect Configuration Guide, PN 00-05268.  
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Example 2:  
The following sample illustrates the serial command sequence for configuring the engine for the factory  
default settings, disabling Code 128 scanning, and adding a “G” as a configurable prefix.  
Commands for features that require sequences of multiple bar codes for activation (i.e. prefixes, suffixes,  
and timeout features) should be sent in the same order that they are normally scanned.  
Feature  
Host Command  
[stx]999999[etx]  
[stx]999998[etx]  
[stx]100103[etx]  
[stx]903500[etx]  
[stx]0[etx]  
ASCII Representation  
Engine Response  
[ack] or 06h  
[ack] or 06h  
[ack] or 06h  
[ack] or 06h  
[ack] or 06h  
[ack] or 06h  
[ack] or 06h  
[ack] or 06h  
Enter Configuration Mode  
Load Defaults  
02h 39h 39h 39h 39h 39h 39h 03h  
02h 39h 39h 39h 39h 39h 38h 03h  
02h 31h 30h 30h 31h 30h 33h 03h  
02h 39h 30h 33h 35h 30h 30h 03h  
02h 30h 03h  
Disable Code 128  
Configure Prefix #1  
Code Byte 0  
Code Byte 7  
[stx]7[etx]  
02h 37h 03h  
Code Byte 1  
[stx]1[etx]  
02h 31h 03h  
Exit Configuration Mode  
[stx]999999[etx]  
02h 39h 39h 39h 39h 39h 39h 03h  
Abbreviated ASCII Table  
Character  
Hex Value  
Decimal Value  
[STX]  
02h  
03h  
06h  
15h  
30h  
31h  
32h  
33h  
34h  
35h  
36h  
37h  
38h  
39h  
2
[ETX]  
3
[ACK]  
6
[NAK]  
21  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
0
1
2
3
4
5
6
7
8
9
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General Design Specifications  
Operational  
Light Source: Visible Laser Diode (VLD) @ 650 nm  
Laser Power: 1 mW  
Depth of Scan Field: 50 mm – 254 mm (2" – 10") for 0.33 mm (13 mil) bar codes  
57 mm (2.2") @ 50 mm (2") from engine face  
Width of Scan Field:  
264 mm (10.4") @ 254 mm (10") from engine face  
Scan Speed: 100 Scan Lines per Second Typical  
Scan Pattern: Single Scan Line  
Minimum Bar Width: 0.10 mm (4.0 mil)  
IS4813 and IS4815  
IS4823 and IS4825  
Decoder Dependent  
Symbologies Supported:  
Autodiscriminates All Standard 1D Symbologies,  
including GS1 DataBar  
System Interface: IS4823 and IS4825  
USB, TTL RS232  
Print Contrast: 35% Minimum Reflectance Difference  
IS4813 and IS4815  
IS4823 and IS4825  
Decoder Dependent  
Up to 80 data characters (Maximum)  
Number of Characters  
Read:  
Roll, Pitch, Yaw 42°, 68°, 52°  
Mechanical  
Dimensions: See pages 6 8 for detailed specifications.  
IS4813 / IS4815 Non-Decode Engine  
8 g (0.282 oz)  
Weight (Maximum): IS4823 / IS4825 Bracketed (-1) Assembly  
IS4823 / IS4825 Non-Bracketed (-1) Assembly  
15 g (0.529 oz)  
10 g (0.353 oz)  
IS4813 / IS4815 Non-Decode Engine  
Termination:  
10-PIN ZIF Connector  
12-PIN ZIF Connector  
IS4823 / IS4825 Decode PCB  
Enclosure and See pages 6 14 for detailed specifications on enclosure and  
Mounting: mounting guidelines.  
Specifications are subject to change without notice.  
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Electrical  
IS4813  
Input Voltage: 3.3VDC ± 0.3VDC  
IS4815  
5.0VDC ± 5%  
350 mW  
Power Consumption: 400 mW  
Typical Operating Current: < 120 mA @ 3.3VDC  
Peak Operating Current*: < 300 mA @ 3.3VDC  
Standby Current: < 30 mA @ 3.3VDC  
< 70 mA @ 5.0VDC  
< 200 mA @ 5.0VDC  
< 15 mA @ 5.0VDC  
IS4823  
USB  
IS4825  
USB  
TTL  
220 mA  
50 mA  
5.5 mA  
N/A  
TTL, RS232  
135 mA  
45 mA  
Peak Operating Current*:  
Idle Current:  
270 mA  
75 mA  
65 mA  
5.5 mA  
165 mA  
72 mA  
Sleep Current:  
53 mA  
15 mA  
Suspend Current (USB):  
0.30 mA  
N/A  
Power Down Current  
(TTL):  
5.5 mA  
15 mA  
See pages 34 - 37 for regulatory compliance information.  
*
Peak Operating Current is the highest current drawn seen during normal operation. It does not include in-rush current  
which is an exceptional current spike seen only once during initial powering up of the engine.  
Environmental  
Operating Temperature: 0°C to 40°C (32°F to 104°F)  
Storage Temperature: -40°C to 70°C (-40°F to 158°F)  
Humidity: 5% to 95% relative humidity, non-condensing  
Vibration Protection: 7G over 10 – 500 Hz  
Drop Protection: 2000G at a duration of 0.85 msec  
EMI: Designed to meet EN55022 Radiated Class B emission limits  
Specifications are subject to change without notice.  
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Detailed Electrical Specifications  
Absolute Maximum Ratings  
Signal  
Signal Description  
Minimum  
Maximum  
Vinput †  
Voutput  
Voltage Applied to Any input pin (except D+ and D-) *  
Voltage Applied to Any output pin **  
-0.3V  
-0.3V  
Vin  
Vin + 0.3V  
*
For USB version, Voltages on D+ and D- signal must conform to USB Specification  
** Voutput must be less than 5.5V for all pins  
If the Vinput signal is greater than VIN, current will flow from the input to the VIN pin through the  
pull up resistors on the engine. In Suspend Mode, this may cause current to flow into the USB power.  
This is not recommended.  
IS4823 DC Operating Voltages  
Signal  
Signal Description  
Operating Voltage  
Minimum Maximum  
Condition  
VIN  
3.0V  
2.5V  
3.6V  
0.8V  
0.8V  
0.8V  
VIH(1)  
VIL(1)  
Input High (RX, CTS)  
Input Low (RX, CTS)  
VIH(2)  
VIL(2)  
Input High (TTL_INV, nWake)  
Input Low (TTL_INV, nWake)  
Input High (EXT. Trigger)  
0.8 x Vin  
0.8 x Vin  
0.8 x Vin  
***  
VIH(3)  
VIL(3)  
Input Low (EXT. Trigger)  
VOH(1)  
VOL(1)  
VOH(2)  
VOL(2)  
VOH(3)  
VOL(3)  
Output High Voltage (TX,RTS)  
Output Low Voltage (TX,RTS)  
Output High Voltage (nBeeper, nGoodRead)  
Output Low Voltage (nBeeper, nGoodRead)  
Output High Voltage (Power down)  
Output Low Voltage (Power down)  
Isource = 16 mA  
Isink = 16 mA  
0.14 x Vin  
3.6V  
1.6V  
Isink = 25 mA  
Isink = 8 mA  
***  
3.6V  
0.2V  
*** PWRDWN, nGoodRead, and nBeeper are open drain outputs w/ 100K pull-ups to VIN. Actual VOH will be determined  
by the parallel resistance of the 100K pull up and any external impedance.  
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IS4825 DC Operating Voltages  
Signal  
Signal Description  
Operating Voltage  
Minimum Maximum  
Condition  
VIN  
4.75V  
2.5V  
5.25V  
0.8V  
0.8V  
0.8V  
VIH(1)  
VIL(1)  
Input High (RX, CTS)  
Input Low (RX, CTS)  
VIH(2)  
VIL(2)  
Input High (TTL_INV, nWake)  
Input Low (TTL_INV, nWake)  
Input High (EXT. Trigger)  
0.8 x Vin  
0.8 x Vin  
0.8 x Vin  
***  
VIH(3)  
VIL(3)  
Input Low (EXT. Trigger)  
VOH(1)  
VOL(1)  
VOH(2)  
VOL(2)  
VOH(3)  
VOL(3)  
Output High Voltage (TX,RTS)  
Output Low Voltage (TX,RTS)  
Output High Voltage (nBeeper, nGoodRead)  
Output Low Voltage (nBeeper, nGoodRead)  
Output High Voltage (Power down)  
Output Low Voltage (Power down)  
Isource = 16 mA  
Isink = 16 mA  
0.14 x Vin  
3.6V or 5.5V  
1.6V  
Isink = 25 mA  
Isink = 8 mA  
***  
3.6V or 5.5V  
0.2V  
*** PWRDWN, nGoodRead, and nBeeper are open drain outputs w/ 100K pull-ups to VIN. Actual VOH will be determined  
by the parallel resistance of the 100K pull up and any external impedance.  
Current Draw @ 25°C  
USB  
VIN = 3.3V  
TTL  
VIN = 3.3V  
Signal  
Signal Description  
VIN = 5V  
130 mA  
VIN = 5V  
130 mA  
Continuous Average current draw during  
Scan mode continuous scan mode*  
150 mA  
130 mA  
Average current draw while in idle  
mode**  
Average current draw while in sleep  
mode**  
Stand By  
60 mA  
50 mA  
72 mA  
53 mA  
50 mA  
5.5 mA  
45 mA  
15 mA  
Sleep  
Suspend  
Average current draw in USB  
Mode  
5.5 mA  
0.3 mA  
N/A  
N/A  
suspend (USB version only)  
(USB)  
* Continuous Scan Mode current will vary based on object size, distance, and type.  
The numbers listed above are typical.  
**To conserve power for battery operated devices, Honeywell recommends using a power switch to operate  
the scan engine.  
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Scan Engine Terminations  
IS4813 Engine Connections  
10-Pin ZIF Connector  
Signal Name  
Pin  
1
Function  
No Connect  
Power, VCC  
No Connect  
No Connect  
2
3.3V ± 0.3V  
3
No Connect  
High = Laser OFF  
4
5
Laser Enable*  
Scan Enable*  
Low = Laser ON, only if pin 5 (scan enable) is also Low  
High = Engine OFF  
Low = Engine ON  
High = Bar  
Digitized Bar  
Pattern, Data Out  
Figure 17. IS4813  
6
7
Low = Space  
Start of Scan,  
Scan Sense  
Level changes from high to low, or low to high, when the  
laser changes direction at the start of the scan line.  
8 and 9  
10  
Ground  
Power Ground  
No Connect  
No Connect  
IS4815 Engine Connections  
10-Pin ZIF Connector  
Pin  
1
Signal Name  
No Connect  
Power, VCC  
No Connect  
Function  
No Connect  
5.0V ± 5%  
2
3
No Connect  
High = Laser OFF  
4
5
Laser Enable*  
Scan Enable*  
Low = Laser ON, only if pin 5 (scan enable) is also Low  
High = Engine OFF  
Low = Engine ON  
High = Bar  
Figure 18. IS4815  
Digitized Bar  
Pattern, Data Out  
6
7
Low = Space  
Start of Scan,  
Scan Sense  
Level changes from high to low, or low to high, when the  
laser changes direction at the start of the scan line.  
8 and 9  
10  
Ground  
Power Ground  
No Connect  
No Connect  
* See Timing Diagrams on page 33.  
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Decode Printed Circuit Board Terminations  
USB Decode PCB, 3.3V  
12-Pin ZIF Connector  
Pin Signal Name  
Function  
1
2
3
4
5
6
7
8
No Connect No Connection  
+3.3V  
GND  
D-  
Power: Supply Voltage Input, +3.3V ± 0.3V  
Ground: Power and Signal Ground  
Input: USB D- Signal  
<reserved> Pin Function Reserved  
D+ Input: USB D+ Signal  
<reserved> Pin Function Reserved  
PWRDWN  
Output: Active High = IS4823 is in Power Down Mode  
Output: Active Low, Signal Capable of Sinking Current  
See Detailed Electrical Specifications starting on page 26.  
9
nBEEPER  
Output: Active Low, Signal for Sinking Current (Good Scan)  
See Detailed Electrical Specifications starting on page 26.  
10  
11  
12  
nGood Scan  
nEXT Wake  
nEXT Trig  
Input: Active Low, Wakes Engine From Suspend or Sleep  
Mode  
Input: Active Low, Signal Used as Trigger Input to Activate  
the Engine  
10-Pin ZIF Connector  
Function  
Pin Signal Name  
I2C Data (Bi-Directional) – Devices Function as Auxiliary  
Devices  
1
SDA  
2
3
GND  
GND  
Ground: Power and Signal Ground  
Ground: Power and Signal Ground  
Figure 19.  
Level changes from High to low or low to high when the  
laser changes direction at the start of the scan line  
4
5
6
7
Scan Sense  
Data  
High = Bar  
Low = Space  
High = Engine OFF  
Low = Engine ON  
High = Laser OFF  
Low = Laser ON  
Scan Enable  
Laser Enable  
8
9
NC  
No Connection  
+3.3V  
Power: Supply Voltage Output, +3.3V ± 0.3V  
I2C Data (Bi-Directional) – Devices Function as Auxiliary  
Devices  
10  
SCL  
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USB Decode PCB, 5V  
12-Pin ZIF Connector  
Function  
Pin  
1
Signal Name  
No Connect No Connection  
2
+5.0V  
GND  
D-  
Power: Supply Voltage Input, +5.0V ± 5%  
Ground: Power and Signal Ground  
Input: USB D- Signal  
3
4
5
<reserved> Pin Function Reserved  
D+ Input: USB D+ Signal  
<reserved> Pin Function Reserved  
6
7
8
PWRDWN  
Output: Active High = Engine is in Power Down Mode  
Output: Active Low, Signal Capable of Sinking Current  
See Detailed Electrical Specifications starting on page 26.  
9
nBEEPER  
Output: Active Low, Signal for Sinking Current (Good Scan)  
See Detailed Electrical Specifications starting on page 26.  
10  
nGood Scan  
Input: Active Low, Wakes Engine from Power Down or  
Sleep Mode  
11  
12  
nEXT Wake  
EXT Trig  
Input: Active Low, Signal Used as Trigger Input to Activate  
the Engine  
10-Pin ZIF Connector  
Function  
I2C Data (Bi-Directional) – Devices Function as Auxiliary  
Devices  
Pin  
1
Signal Name  
SDA  
2
GND  
GND  
Ground: Power and Signal Ground  
Ground: Power and Signal Ground  
Figure 20.  
3
Level changes from High to low or low to high when the  
laser changes direction at the start of the scan line  
4
Scan Sense  
Data  
High = Bar  
5
6
7
Low = Space  
High = Engine OFF  
Low = Engine ON  
High = Laser OFF  
Low = Laser ON  
Scan Enable  
Laser Enable  
8
9
NC  
No Connection  
+5.0V  
Power: Supply Voltage Output, +5.0V ± 5%  
I2C Data (Bi-Directional) – Devices Function as Auxiliary  
Devices  
10  
SCL  
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TTL, RS232, 3.3V / 5V  
12-Pin ZIF Connector  
Function  
Input: TTL RS232 Polarity Control with 33.2k ohm Pull-Up  
Pin  
1
Signal Name  
TTLINV  
2
+3.3V or 5.0V Power: Supply Voltage Input, +3.3V ± 0.3V or +5.0V ± 5%  
3
4
5
6
7
GND  
RxD  
TxD  
CTS  
RTS  
Ground: Power and Signal Ground  
Input: TTL Level RS232 Receive Data  
Output: TTL Level RS232 Transmit Data  
Input: TTL Level Clear to Send  
Output: TTL Level RS232 Request to Send  
8
9
PWRDWN  
nBEEPER  
Output: Active High = IS4823 is in Power Down Mode  
Output: Active Low, Signal Capable of Sinking Current  
See Detailed Electrical Specifications starting on page 26.  
Output: Active Low, Signal for Sinking Current (Good Scan)  
See Detailed Electrical Specifications starting on page 26.  
10  
11  
12  
nGood Scan  
nEXT WAKE  
nEXT Trig  
Input: Active Low, Signal Used to Bring Engine Out of  
Power Down  
Input: Active Low, Signal Used as Trigger Input to Activate  
the Engine  
10-Pin ZIF Connector  
Function  
I2C Data (Bi-Directional) – Devices Function as Auxiliary  
Devices  
Pin  
1
Signal Name  
SDA  
2
GND  
GND  
Ground: Power and Signal Ground  
Ground: Power and Signal Ground  
3
Figure 21.  
Level changes from High to low or low to high when the  
laser changes direction at the start of the scan line  
4
Scan Sense  
Data  
High = Bar  
5
6
7
Low = Space  
High = Engine OFF  
Low = Engine ON  
High = Laser OFF  
Low = Laser ON  
No Connection  
Scan Enable  
Laser Enable  
8
9
NC  
Power: Supply Voltage Output, +3.3V ± 0.3V or +5.0V ±  
5%  
+3.3V or 5.0V  
I2C Data (Bi-Directional) – Devices Function as Auxiliary  
Devices  
10  
SCL  
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Flex Cable Specifications and Installation Guidelines  
Figure 22. Flex Cable Specifications and Installation Guidelines  
Specifications are subject to change without notice.  
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Bar Code Element Time Calculation  
Realization of the full depth of field for all bar codes given in the specification is based on the ability of the  
decoding hardware to resolve a varying range of minimum element times. The minimum element time  
calculation for a given bar code size at a given distance is shown in Equation 1 (below).  
Minimum Element Time = (Element Size / Spot Speed)  
Equation 1.  
Example:  
Bar code Size = 5.2 mil  
Spot Speed @ 95 mm from face = 650 inches/second  
Minimum Element Time = (0.0052 inches/ (650 inches/second)) = 8.0 µsec  
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Regulatory Compliance  
Note: THIS DEVICE DOES NOT COMPLY WITH 21 CFR 1040. USE ONLY AS A COMPONENT.  
The IS4800 Series Laser Scan engines are designed to meet the requirements of IEC Class 2 in accordance  
with IEC 60825-1:2007. IEC Class 2 is defined as follows:  
Emission Duration: Greater than 0.25 seconds  
Accessible Emission Limit: Less than 0.001 W (1.0 milliwatt) average radiant power  
The IS4800 laser scan engine series is registered with the Center for Devices and Radiological Health as a  
laser “component”. The addition of shutdown controls, labeling and informational requirements are necessary  
to achieve compliance with the performance standard published in the Code of Federal Regulations (CFR),  
Title 21 Parts 1040.10 and 1040.11. It is the responsibility of the manufacturer who incorporates the  
scan engine into their product to provide the additional performance, labeling, and informational  
requirements necessary to comply with all federal laser safety regulations.  
The specifications required for agency approval are not obtainable until the IS4800 engine is used in its final  
configuration. Honeywell is unable to fulfill these requirements because the scan engine will operate differently  
depending upon where it is used as a component. The following information concerning the scan engine  
appears on the shipping label:  
THIS DEVICE DOES NOT COMPLY WITH 21 CFR 1040.  
USE ONLY AS A COMPONENT.  
This device has been tested in accordance with and complies with IEC60825-1 ed2.0.  
LASER LIGHT, DO NOT STARE INTO BEAM, CLASS 2 LASER PRODUCT, 1.0mW MAX OUTPUT: 650nM.  
The scan engine contains an embedded laser diode rated 640-660nM, 10mW maximum and a minimum beam  
divergence of 6 degrees.  
Caution: Use of controls, adjustments, or performance of procedures other than those specified herein may  
result in hazardous radiation exposure.  
A statement of the compatibility requirements for a laser energy source to ensure safety.  
Manufacturers incorporating unmodified IS4800 engines into their product may reference the following  
accession number on items in their Laser Product Report that request information concerning features inherent  
in the IS4800 engine design.  
Accession Number: 0620138-00  
It is the responsibility of the manufacturer who incorporates the scan engine into their product to  
obtain country specific regulatory compliance prior to the sale of the product. Refer to one of the  
following sections for further explanation.  
United States: Refer to page 35 for more information.  
Canada: Refer to page 36 for more information.  
Europe: Refer to page 36 for more information.  
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United States  
Laser Safety  
To assist with the FDA filing requirements (refer to Regulatory Requirements), Honeywell has registered the  
scan engine with the FDA as a component. Customers can contact CDRH at the following address:  
U.S. Food and Drug Administration  
Center for Devices and Radiological Health  
Document Mail Center – WO66-G609  
10903 New Hampshire Avenue  
Silver Spring, MD 20993-0002  
Tel: 800-638-2041  
Requirements for laser products are described in CFR (Code of Federal Regulation) Title 21, part 1040.10 &  
1040.11 from the Government Printing Office. Copies can be ordered by calling 202-512-1800, ordering on  
Superintendent of Documents  
PO Box 371954  
Pittsburgh, PA 15250-7954  
Note: State and local governments may regulate the use products containing lasers. The manufacturer  
should consult the applicable government regulations for more information.  
Copies of Product Reporting Guides, other guides, and related documents are available as PDF documents  
from the CDRH website at: http://www.fda.gov/. Additional resources include the Division of Small  
Manufacturers, International and Consumer Assistance (DSMICA) in Rockville, Maryland at  
1-800-638-2041.  
EMC  
Certain combinations of scan engines and associated electronics may require testing to insure compliance with  
the following Federal Communications Commission regulation: 47 CFR Part 15  
Note: When using the scan engine with RF equipment, modems, etc. may require examination(s) to the  
standard(s) for the specific equipment combination. It is the manufacturers’ responsibility to comply  
with the applicable federal regulation(s).  
The IS4800 series laser scan engine is designed to meet EN55022 Radiated Class B emission limits.  
The engine was installed in a representative system and tested for compliance.  
35  
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Canada  
Laser Safety  
The Radiation Protection Bureau currently accepts products meeting the FDA standards in Canada. For more  
information contact:  
Radiation Protection Bureau  
775 Brookfield Road  
Ottawa, Ontario K1A 1C1  
EMC  
Products meeting FCC 47 CFR Part 15 will meet Industry Canada interference-causing equipment standard for  
digital apparatus, ICES-003. Additional testing is not required.  
A written notice indicating compliance must accompany the apparatus to the end user. The notice shall  
be in the form of a label that is affixed to the apparatus. The notice may be in the form of a statement  
included in the user’s manual if, because of insufficient space or other restrictions, it is not feasible to affix a  
label to the apparatus.  
Europe  
The CE Mark is required on products, which incorporate the IS4813, and the IS4815 scan engines if the  
products are to be imported into European Economic Area (EEA) countries. Use of the CE Mark requires  
compliance with directives and standards dependent upon the type of product. Information may be found at  
Laser Safety  
IEC 60825-1:2007,  
EN 60825-1:2007  
“Safety of Laser products”  
Compliance with either of the standards listed above is required for the product to bear the CE mark.  
Note: Non EEA countries may impose additional testing/certification requirements.  
EMC  
Certain combinations of IS4800 scan engines and associated electronics may require certification of  
compliance with the European EMC Directive. EMC compliance of finished products in Europe can be  
accomplished by the following method:  
The manufacturer may certify to the EC’s Electromagnetic Compatibility Directive 2004/108/EC.  
Compliance is required for the product to bear the CE Mark.  
Note: Non EEA countries may impose additional testing/certification requirements.  
The IS4800 series laser scan engine is designed to meet EN55022 Radiated Class B emission limits. The  
engine was installed in a representative system and tested for compliance.  
Electrical Safety  
The scan engines are built to conform to the European Low Voltage Directive 2006/95/EC.  
36  
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Caution  
Use of controls or adjustments or performance of procedures other than those specified herein may result in  
hazardous laser light exposure. Under no circumstances should the customer attempt to service the laser  
scanner. Never attempt to look at the laser beam, even if the scanner appears to be nonfunctional. Never  
open the scanner in an attempt to look into the device. Doing so could result in hazardous laser light  
exposure. The use of optical instruments with the laser equipment will increase eye hazard.  
Atención  
La modificación de los procedimientos, o la utilización de controles o ajustes distintos de los especificados  
aquí, pueden provocar una luz de láser peligrosa. Bajo ninguna circunstancia el usuario deberá realizar el  
mantenimiento del láser del escáner. Ni intentar mirar al haz del láser incluso cuando este no esté operativo.  
Tampoco deberá abrir el escáner para examinar el aparato. El hacerlo puede conllevar una exposición  
peligrosa a la luz de láser. El uso de instrumentos ópticos con el equipo láser puede incrementar el riesgo  
para la vista.  
Attention  
L'emploi de commandes, réglages ou procédés autres que ceux décrits ici peut entraîner de graves  
irradiations. Le client ne doit en aucun cas essayer d'entretenir lui-même le scanner ou le laser. Ne regardez  
jamais directement le rayon laser, même si vous croyez que le scanner est inactif. N'ouvrez jamais le scanner  
pour regarder dans l'appareil. Ce faisant, vous vous exposez à une rayonnement laser qú êst hazardous.  
L'emploi d'appareils optiques avec cet équipement laser augmente le risque d'endommagement de la vision.  
Achtung  
Die Verwendung anderer als der hier beschriebenen Steuerungen, Einstellungen oder Verfahren kann eine  
gefährliche Laserstrahlung hervorrufen. Der Kunde sollte unter keinen Umständen versuchen, den Laser-  
Scanner selbst zu warten. Sehen Sie niemals in den Laserstrahl, selbst wenn Sie glauben, daß der Scanner  
nicht aktiv ist. Öffnen Sie niemals den Scanner, um in das Gerät hineinzusehen. Wenn Sie dies tun, können  
Sie sich einer gefährlichen Laserstrahlung aussetzen. Der Einsatz optischer Geräte mit dieser  
Laserausrüstung erhöht das Risiko einer Sehschädigung.  
Attenzione  
L’utilizzo di sistemi di controllo, di regolazioni o di procedimenti diversi da quelli descritti nel presente Manuale  
può provocare delle esposizioni a raggi laser rischiose. Il cliente non deve assolutamente tentare di riparare  
egli stesso lo scanner laser. Non guardate mai il raggio laser, anche se credete che lo scanner non sia attivo.  
Non aprite mai lo scanner per guardare dentro l’apparecchio. Facendolo potete esporVi ad una esposizione  
laser rischiosa. L’uso di apparecchi ottici, equipaggiati con raggi laser, aumenta il rischio di danni alla vista.  
37  
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Limited Warranty  
Honeywell International Inc. ("HII") warrants its products and optional accessories to be free from defects in  
materials and workmanship and to conform to HII’s published specifications applicable to the products  
purchased at the time of shipment. This warranty does not cover any HII product which is (i) improperly  
installed or used; (ii) damaged by accident or negligence, including failure to follow the proper maintenance,  
service, and cleaning schedule; or (iii) damaged as a result of (A) modification or alteration by the purchaser or  
other party, (B) excessive voltage or current supplied to or drawn from the interface connections, (C) static  
electricity or electro-static discharge, (D) operation under conditions beyond the specified operating  
parameters, or (E) repair or service of the product by anyone other than HII or its authorized representatives.  
This warranty shall extend from the time of shipment for the duration published by HII for the product at the  
time of purchase ("Warranty Period"). Any defective product must be returned (at purchaser’s expense) during  
the Warranty Period to HII factory or authorized service center for inspection. No product will be accepted by  
HII without a Return Materials Authorization, which may be obtained by contacting HII. In the event that the  
product is returned to HII or its authorized service center within the Warranty Period and HII determines to its  
satisfaction that the product is defective due to defects in materials or workmanship, HII, at its sole option, will  
either repair or replace the product without charge, except for return shipping to HII.  
EXCEPT AS MAY BE OTHERWISE PROVIDED BY APPLICABLE LAW, THE FOREGOING WARRANTY IS  
IN LIEU OF ALL OTHER COVENANTS OR WARRANTIES, EITHER EXPRESSED OR IMPLIED, ORAL OR  
WRITTEN, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR  
FITNESS FOR A PARTICULAR PURPOSE, OR NON-INFRINGEMENT.  
HII’S RESPONSIBILITY AND PURCHASER’S EXCLUSIVE REMEDY UNDER THIS WARRANTY IS LIMITED  
TO THE REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT WITH NEW OR REFURBISHED  
PARTS. IN NO EVENT SHALL HII BE LIABLE FOR INDIRECT, INCIDENTAL, OR CONSEQUENTIAL  
DAMAGES, AND, IN NO EVENT, SHALL ANY LIABILITY OF HII ARISING IN CONNECTION WITH ANY  
PRODUCT SOLD HEREUNDER (WHETHER SUCH LIABILITY ARISES FROM A CLAIM BASED ON  
CONTRACT, WARRANTY, TORT, OR OTHERWISE) EXCEED THE ACTUAL AMOUNT PAID TO HII FOR  
THE PRODUCT. THESE LIMITATIONS ON LIABILITY SHALL REMAIN IN FULL FORCE AND EFFECT  
EVEN WHEN HII MAY HAVE BEEN ADVISED OF THE POSSIBILITY OF SUCH INJURIES, LOSSES, OR  
DAMAGES. SOME STATES, PROVINCES, OR COUNTRIES DO NOT ALLOW THE EXCLUSION OR  
LIMITATIONS OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR  
EXCLUSION MAY NOT APPLY TO YOU.  
All provisions of this Limited Warranty are separate and severable, which means that if any provision is held  
invalid and unenforceable, such determination shall not affect the validity of enforceability of the other  
provisions hereof. Use of any peripherals not provided by the manufacturer may result in damage not covered  
by this warranty. This includes but is not limited to: cables, power supplies, cradles, and docking stations. HII  
extends these warranties only to the first end-users of the products. These warranties are non-transferable.  
The duration of the limited warranty for the IS4800 series is two (2) year(s).  
38  
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Index  
Flex Cable............................................... 3, 4–5, 12  
A
G
Accessories...........................................................3  
Activate .................................................See Modes  
Aperture  
clearance..........................................................13  
ASCII.............................................................22, 23  
Assignments  
Ground.......................................................... 11, 28  
I
I/O.......................................................................20  
Interface  
TTL, RS232.............................................. 3, 8, 24  
USB.................................................... 3, 8, 12, 24  
pin ....................................................................28  
B
L
Beam  
Labels ...................................................................3  
Laser  
aperture........................................................9, 10  
clearance....................................................11, 13  
exit angle................................................9, 10, 14  
specifications................................................9, 10  
Bracket..........................................................3, 5, 7  
aperture..........................................................4–5  
beam................................................................11  
class.................................................................25  
enable ..............................................................28  
mode................................................................20  
power ...............................................................24  
safety ................................................. 4–5, 34–37  
VLD..................................................................11  
LED.....................................................................20  
Light Source........................................................24  
C
CMOS .................................................................28  
Compliance .........................................................38  
Connector  
10-Pin ZIF.........................................................28  
pin assignments................................................28  
Contaminants ......................................................12  
Current ................................................................25  
operating ..........................................................25  
standby.............................................................25  
Customer Service................................................38  
M
Magnetic Sensitivity....................................... 11, 12  
Mode  
serial ................................................................22  
Modes ........................................................... 20–21  
D
N
D/E......................................................................20  
DC2.....................................................................20  
Decode............................................ 2, 3, 4–5, 8, 17  
Depth of Field......................................................17  
Design  
Non-Decode........................................ 2, 3, 4, 6, 17  
P
PCB ......................................................................8  
Pin................................................................... 4, 28  
Power............................................................ 11, 28  
specifications..............................................24, 25  
Dimensions..........................................................24  
R
E
Regulatory Compliance................................. 34–37  
Repair .................................................................38  
RMA....................................................................38  
RTS.....................................................................20  
Electrical  
Current Draw....................................................26  
DC voltages......................................................26  
Max Ratings......................................................26  
safety................................................................25  
Electrostatic Discharge........................................11  
EMC ..............................................................34–37  
EMI......................................................................12  
Enclosure ............................................................11  
S
Safety............................................................ 34–37  
Scan  
enable ..............................................................28  
Scan Field  
depth................................................................24  
width.................................................................24  
F
Field of View........................................................17  
39  
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Scan Sense...................................................19, 28  
Scan Speed.........................................................24  
Screws ..............................................................6–8  
Serial Configuration.............................................22  
Service ................................................................38  
Signals ................................................................26  
V
Voltage.................................................... 11, 12, 25  
W
Warranty .............................................................38  
Weight.................................................................24  
Window  
T
angle .......................................................... 14–16  
coatings...................................................... 13, 14  
materials ..........................................................13  
specifications.............................................. 13–16  
transmission.....................................................13  
Tape......................................................................8  
Temperature..................................................12, 25  
Thermal Temperature......................................1, 12  
Timeout ...............................................................20  
Timing .................................................................19  
Torque...............................................................6–8  
Trigger.................................................................20  
Z
ZIF ........................................................ 4–5, 24, 28  
40  
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Customer Support  
Technical Assistance  
If you need assistance installing or troubleshooting your device, please contact us by using one of the methods  
below:  
Our Knowledge Base provides thousands of immediate solutions. If the Knowledge Base cannot help, our  
Technical Support Portal (see below) provides an easy way to report your problem or ask your question.  
Technical Support Portal: www.hsmsupportportal.com  
The Technical Support Portal not only allows you to report your problem, but it also provides immediate  
solutions to your technical issues by searching our Knowledge Base. With the Portal, you can submit and  
track your questions online and send and receive attachments.  
You can contact our technical support team directly by filling out our online support form. Enter your contact  
details and the description of the question/problem.  
For our latest contact information, please check our website at the link above.  
Product Service and Repair  
Honeywell International Inc. provides service for all of its products through service centers throughout the  
world. To obtain warranty or non-warranty service, please visit www.honeywellaidc.com and select Support >  
Contact Service and Repair to see your region’s instructions on how to obtain a Return Material Authorization  
number (RMA #). You should do this prior to returning the product.”  
41  
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Honeywell Scanning & Mobility  
9680 Old Bailes Road  
Fort Mill, SC 29707  
00-02019 Rev M  
4/12  
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