Honeywell Portable Generator 6066 User Manual

800, 1600, 2000 Watt  
Inverter Generator Operator's Manual  
DEADLY EXHAUST FUMES! ONLY use OUTSIDE  
far away from windows, doors and vents!  
NOT INTENDED FOR USE IN CRITICAL LIFE  
SUPPORT APPLICATIONS.  
SAVE this Manual. Provide this manual to any  
operator of the generator.  
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Safety Rules  
This model is a compact, high performance, air-cooled, engine  
driven generator designed to supply electrical power to operate  
electrical loads where no utility power is available or in place of  
utility due to a power outage.  
Indicates a hazardous situation or action which,  
if not avoided, could result in minor or moderate  
injury.  
NOTE:  
Notes contain additional information important to a procedure  
and will be found within the regular text body of this manual.  
If any portion of this manual is not understood, contact the  
nearest Authorized Dealer for starting, operating and servicing  
procedures.  
These safety warnings cannot eliminate the hazards that they  
indicate. Common sense and strict compliance with the special  
instructions while performing the action or service are essential to  
preventing accidents.  
The operator is responsible for proper and safe use of the  
equipment. We strongly recommend that the operator read this  
manual and thoroughly understand all instructions before using the  
equipment. We also strongly recommend instructing other users to  
properly start and operate the unit. This prepares them if they need  
to operate the equipment in an emergency.  
Four commonly used safety symbols accompany the DANGER,  
WARNING and CAUTION blocks. The type of information each  
indicates is as follows:  
This symbol points out important safety  
information that, if not followed, could  
endanger personal safety and/or property of  
others.  
The generator can operate safely, efficiently and reliably only if it  
is properly located, operated and maintained. Before operating or  
servicing the generator:  
• Become familiar with and strictly adhere to all local, state and  
national codes and regulations.  
• Study all safety warnings in this manual and on the product  
carefully.  
This symbol points out potential explosion  
hazard.  
This symbol points out potential fire hazard.  
• Become familiar with this manual and the unit before use.  
The manufacturer cannot anticipate every possible circumstance  
that might involve a hazard. The warnings in this manual, and on  
tags and decals affixed to the unit are, therefore, not all inclusive.  
If using a procedure, work method or operating technique that the  
manufacturer does not specifically recommend, ensure that it is  
safe for others. Also make sure the procedure, work method or  
operating technique utilized does not render the generator unsafe.  
This symbol points out potential electrical  
shock hazard.  
GENERAL HAZARDS  
• NEVER operate in an enclosed area, in a vehicle, or indoors  
EVEN IF doors and windows are open.  
• For safety reasons, the manufacturer recommends that the  
maintenance of this equipment is carried out by an Authorized  
Dealer. Inspect the generator regularly, and contact the nearest  
Authorized Dealer for parts needing repair or replacement.  
THE INFORMATION CONTAINED HEREIN WAS BASED ON  
MACHINES IN PRODUCTION AT THE TIME OF PUBLICATION.  
GENERAC RESERVES THE RIGHT TO MODIFY THIS MANUAL AT  
ANY TIME.  
• Operate generator only on level surfaces and where it will not be  
exposed to excessive moisture, dirt, dust or corrosive vapors.  
• Keep hands, feet, clothing, etc., away from drive belts, fans,  
and other moving parts. Never remove any fan guard or shield  
while the unit is operating.  
• Certain parts of the generator get extremely hot during  
operation. Keep clear of the generator until it has cooled to  
avoid severe burns.  
Throughout this publication, and on tags and decals affixed to the  
generator, DANGER, WARNING, CAUTION and NOTE blocks are  
used to alert personnel to special instructions about a particular  
operation that may be hazardous if performed incorrectly or  
carelessly. Observe them carefully. Their definitions are as  
follows:  
• Do NOT operate generator in the rain.  
• Do not alter the construction of the generator or change controls  
which might create an unsafe operating condition.  
Indicates a hazardous situation or action which, if  
not avoided, will result in death or serious injury.  
• Never start or stop the unit with electrical loads connected  
to receptacles AND with connected devices turned ON. Start  
the engine and let it stabilize before connecting electrical  
loads. Disconnect all electrical loads before shutting down the  
generator.  
Indicates a hazardous situation or action which,  
if not avoided, could result in death or serious  
injury.  
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Safety Rules  
SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted near the unit's  
installation site. Safety should be stressed to all operators and potential operators of this equipment.  
• When working on this equipment, remain alert at all times.  
ELECTRICAL HAZARDS  
Never work on the equipment when physically or mentally  
• The generator produces dangerously high voltage when in  
operation. Avoid contact withbare wires, terminals, connections,  
etc., while the unit is running, even on equipment connected  
to the generator. Ensure all appropriate covers, guards and  
barriers are in place before operating the generator.  
fatigued.  
• Never use the generator or any of its parts as a step. Stepping  
on the unit can stress and break parts, and may result in  
dangerous operating conditions from leaking exhaust gases,  
fuel leakage, oil leakage, etc.  
• Never handle any kind of electrical cord or device while  
standing in water, while barefoot or while hands or feet are wet.  
DANGEROUS ELECTRICAL SHOCK MAY RESULT.  
• The National Electric Code (NEC) requires the frame and external  
electrically conductive parts of the generator be properly  
connected to an approved earth ground. Local electrical codes  
may also require proper grounding of the generator. Consult  
with a local electrician for grounding requirements in the area.  
• Use a ground fault circuit interrupter in any damp or highly  
conductive area (such as metal decking or steel work).  
EXHAUST & LOCATION HAZARDS  
• NEVER operate in an enclosed area or indoors! NEVER use  
in the home, in a vehicle, or in partly enclosed areas such  
as garages, EVEN IF doors and windows are open! ONLY use  
outdoors and far from open windows, doors, vents, and in an  
area that will not accumulate deadly exhaust.  
• Do not use worn, bare, frayed or otherwise damaged electrical  
cord sets with the generator.  
• In case of accident caused by electric shock, immediately shut  
down the source of electrical power. If this is not possible,  
attempt to free the victim from the live conductor. AVOID  
DIRECT CONTACT WITH THE VICTIM. Use a non-conducting  
implement, such as a rope or board, to free the victim from the  
live conductor. If the victim is unconscious, apply first aid and  
get immediate medical help.  
FIRE HAZARDS  
• Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE.  
Do not permit smoking, open flames, sparks or heat in the  
vicinity while handling gasoline.  
• Never add fuel while unit is running or hot. Allow engine to  
cool completely before adding fuel.  
• The engine exhaust fumes contain carbon monoxide, which  
you cannot see or smell. This poisonous gas, if breathed in  
sufficient concentrations, can cause unconsciousness or even  
death.  
• Adequate, unobstructed flow of cooling and ventilating air  
is critical to correct generator operation. Do not alter the  
installation or permit even partial blockage of ventilation  
provisions, as this can seriously affect safe operation of the  
generator. The generator MUST be operated outdoors.  
• This exhaust system must be properly maintained. Do nothing  
that might renderthe exhaust system unsafe or in noncompliance  
with any local codes and/or standards.  
• Always use a battery operated carbon monoxide alarm indoors,  
installed according to the manufacturers instructions.  
• Never fill fuel tank indoors. Comply with all laws regulating  
storage and handling of gasoline.  
• Do not overfill the fuel tank. Always allow room for fuel  
expansion. If tank is over-filled, fuel can overflow onto a hot  
engine and cause FIRE or an EXPLOSION. Never store generator  
with fuel in tank where gasoline vapors might reach an open  
flame, spark or pilot light (as on a furnace, water heater or  
clothes dryer). FIRE or EXPLOSION may result. Allow unit to  
cool entirely before storage.  
• Wipe up any fuel or oil spills immediately. Ensure that no  
combustible materials are left on or near the generator. Keep the  
area surrounding the generator clean and free from debris and  
keep a clearance of five (5) feet on all side to allow for proper  
ventilation of the generator.  
• If you start to feel sick, dizzy, or weak after the generator has  
been running, move to fresh air IMMEDIATELY. See a doctor, as  
you could have carbon monoxide poisoning.  
• Do not insert objects through unit’s cooling slots.  
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Safety Rules  
• Do not operate the generator if connected electrical devices  
overheat, if electrical output is lost, if engine or generator sparks  
or if flames or smoke are observed while unit is running.  
• Keep a fire extinguisher near the generator at all times.  
MODEL NO:  
SERIAL NO:  
Figure 1 - Generator ID Plate  
1. National Fire Protection Association (NFPA) 70: The NATIONAL  
2. National Fire Protection Association (NFPA) 5000: BUILDING  
CONSTRUCTION AND SAFETY CODE available from www.  
nfpa.org  
Rural Electricity Resource Council P.O. Box 309 Wilmington,  
OH 45177-0309  
5. ASAE EP-364.2 Installation and Maintenance of Farm Standby  
Society of Agricultural & Biological Engineers 2950 Niles  
Road, St. Joseph, MI 49085  
This list is not all inclusive. Check with the Authority Having Local  
Jurisdiction (AHJ) for any local codes or standards which may be  
applicable to your jurisdiction.  
-(ꢀ40%8)  
CALIFORNIA PROPOSITION 65 WARNING  
Engine exhaust and some of its constituents are known  
to the State of California to cause cancer, birth defects  
and other reproductive harm.  
CALIFORNIA PROPOSITION 65 WARNING  
This product contains or emits chemicals known to the  
State of California to cause cancer, birth defects and  
other reproductive harm.  
3
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General Information  
Engine Type . . . . . . . . . . . . . . . . . . . . . . . . Single Cylinder, 4-Stroke  
Engine Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127cc  
Starter Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recoil  
Fuel Capacity/Type . . . . . . . . . . . . . . . . . . . .1.0 Gal (3.8L)/Unleaded  
Oil Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.63 Qt (0.6L)  
Runtime Full/Half Load . . . . . . . . . . . . . . . . . . . . . . . . 2.8/4.7 Hours  
Spark Plug Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .NGK BPR6ES  
Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..030”  
Dimensions L x W x H (in) . . . . . . . . . . . . . . . . . . . . . . 22 x 12 x 18  
Weight Lb/kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49.6/22.5  
Maximum AC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000W  
Surge AC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2200W  
AC Volts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 VAC  
Rated AC Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.7 A  
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Hz  
THD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0%  
Insulation Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class B  
Outlets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(2) 5-20R, (1) 12 VDC  
DC Volts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 VDC  
Rated DC Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 A  
Engine Type . . . . . . . . . . . . . . . . . . . . . . . . Single Cylinder, 4-Stroke  
Engine Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 cc  
Starter Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recoil  
Fuel Capacity/Type . . . . . . . . . . . . . . . . . . . .0.5 Gal (1.9L)/Unleaded  
Oil Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.18 Qt (0.17L)  
Runtime Full/Half Load . . . . . . . . . . . . . . . . . . . . . . . . 2.1/3.6 Hours  
Spark Plug Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK CR7HSA  
Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..030”  
Dimensions L x W x H (in) . . . . . . . . . . . . . . . . . . . . . . 18 x 10 x 15  
Weight Lb/kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29/13.2  
Maximum AC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800W  
Surge AC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 850W  
AC Volts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 VAC  
Rated AC Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.6 A  
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Hz  
THD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0%  
Insulation Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class B  
Outlets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) 5-15R  
NOTE:  
Power output and runtime are influenced by many factors,  
some of which are fuel quality, ambient temperature and engine  
condition. Output decreases approximately 3.5% for each 1,000  
feet above sea level and 1% for every 10 degrees above 60°F.  
Engine Type . . . . . . . . . . . . . . . . . . . . . . . . Single Cylinder, 4-Stroke  
Engine Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99cc  
Starter Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recoil  
Fuel Capacity/Type . . . . . . . . . . . . . . . . . . .0.8 Gal (3.04L)/Unleaded  
Oil Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.63 Qt (0.6L)  
Runtime Full/Half Load . . . . . . . . . . . . . . . . . . . . . . . . 2.5/4.9 Hours  
Spark Plug Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK BPR7HS  
Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..030”  
Dimensions L x W x H (in) . . . . . . . . . . . . . . . . . . . . . . 22 x 12 x 18  
Weight Lb/kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43.5/19.7  
Maximum AC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1600W  
Surge AC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1650W  
AC Volts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 VAC  
Rated AC Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13.3 A  
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Hz  
THD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0%  
Insulation Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class F  
Outlets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(2) 5-15R, (1) 12 VDC  
DC Volts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 VDC  
Rated DC Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 A  
The Environmental Protection Agency (EPA) requires that your  
generator comply with exhaust emission standards. This generator  
is certified to meet the applicable EPA emission levels. Additional  
information regarding the requirements set by EPA is as follows:  
The maintenance specifications provided in this manual must be  
followed to ensure that your engine complies with the applicable  
emission standards for the duration of the engine’s life. This engine  
is certified to operate on gasoline. The emission control system on  
your generator consists of the following:  
• Fuel Metering System  
• Air Induction System  
• Ignition System  
The Emissions Compliance Period referred to on the Emissions  
Compliance Label indicates the number of operating hours for  
which the engine has been shown to meet Federal emission  
requirements.  
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Operation  
1. Carrying Handle: Lift the generator by this handle only.  
2. Spark Plug Cover: Allows access to the engine spark plug.  
3. Fuel System Primer: Used to prime the fuel system for  
starting.  
4. Fuel Cap Pressure Valve: Allows air to enter the fuel tank to  
equalize pressure.  
14. LOW OIL LEVEL LED (yellow): Lights up when oil level is  
below safe operating level and the engine shuts down..  
15. OVERLOAD LED (red): Lights up if the generator experiences  
a load greater than the rated output, low voltage, overheats or  
the powered circuit experiences a short. The output is stopped  
even though the engine keeps running.  
16. READY LED (green): Indicates output from the generator  
unless there is a low oil or overload condition.  
17. 12 VDC Plug: Connection for re-charging 12VDC automotive-  
style batteries while generator is in operation (1600 and 2000  
only).  
5. Fuel Tank Cap: Access to fuel tank for filling.  
6. Control Panel: location of generator controls and output  
receptacles.  
7. Air Intake Slats: Allows for cooling air to enter the housing.  
8. Muffler: Lowers engine exhaust noise.  
9. Choke: Cold engine starting aid  
10. Left Side Service Cover: Allows access to air filter, fuel filter  
(no fuel filter on 800W models) and oil fill.  
11. Vent Hoses: Hoses allow venting of the carburetor.  
12. Fuel Shutoff: Controls fuel supply to the carburetor.  
13. Starter Rope: Pull rope for starting engine.  
18. EcoMode Switch: This switch slows the engine speed when  
the load is reduced to save fuel and engine wear.  
19. 12 VDC Circuit Breaker: Overload protection for the 12 VDC  
charging system (1600 and 2000 only).  
20. Ground (Earth) Connection Lug: Grounding point for the  
generator; consult state and local electrical codes before use  
(floating ground).  
21. 120 VAC Receptacles: Two (2) receptacles for connecting  
Figure 2 - Unit Identification  
electrical devices.  
NOTE:  
Do not exceed the rated output of the generator.  
Figure 3 - 800 Watt Control Panel  
ꢂꢁ  
ꢁꢆ  
ꢁꢅ  
ꢁꢄ  
ꢁꢇ  
ꢁꢃ  
ꢁꢂ  
ꢂꢉ  
ꢁꢁ  
ꢁꢉ  
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Operation  
The manufacturer recommends installing  
a battery operated carbon monoxide alarm  
indoors, according to the manufacturers  
instructions.  
Figure 3 - 1,600 & 2,000 Watt Control Panel  
NEVER use in the home, or in partly enclosed  
areas such as garages, campers or trailers. ONLY  
use outdoors and far from open windows, doors,  
vents.  
ꢁꢄ  
ꢁꢅ  
ꢁꢆ  
ꢁꢊ  
ꢁꢇ  
ꢂꢉ  
ꢂꢁ  
ꢁꢈ  
2. Remove the fuel cap and check the fuel level. If fuel is needed,  
see the section “FUELING THE GENERATOR”.  
3. Remove the left side service cover and check the oil level  
by removing the oil filler cap. The oil level should be to the  
bottom of the threads on the oil fill pipe. If oil is needed, see  
the section ADDING ENGINE OIL.  
4. Replace and secure the left side service cover.  
5. Make sure there are no electrical devices connected to the  
generator.  
Prior to starting the generator and adding loads, perform the  
following tasks:  
1. Make sure the generator is on a firm, level (not to exceed 15°  
in any direction), non-combustible surface with at least five (5)  
feet of clearance on all sides.  
6. The National Electric Code (NEC) requires the frame and  
external electrically conductive parts of the generator be  
properly connected to an approved earth ground. Proper  
grounding of the generator will prevent electrical shock in  
the event of a ground fault condition in the generator or in  
connected electrical devices. Proper grounding also helps  
dissipate static electricity, which often builds up in unguarded  
devices.  
Never operate in an enclosed area or  
indoors! NEVER use in the home, in a  
vehicle, or in partly enclosed areas such  
as garages, even if doors and windows are  
open! ONLY use outdoors and far from open  
windows, doors, vents, and in an area that  
will not accumulate deadly exhaust.  
The engine exhaust fumes contain carbon  
monoxide, which you cannot see or smell.  
This poisonous gas, if breathed in sufficient  
concentrations, can cause unconsciousness  
or even death.  
7. Local electrical codes may also require proper grounding of  
the generator.  
Starting the generator with accessories  
connected to the 120 VAC outlets will  
damage the generator and the connected  
accessories.  
Adequate, unobstructed flow of cooling and  
ventilating air is critical to correct generator  
operation. Do not alter the installation or  
permit even partial blockage of ventilation  
provisions, as this can seriously affect safe  
operation of the generator. The generator  
MUST be operated outdoors.  
This exhaust system must be properly  
maintained. Do nothing that might render the  
exhaust system unsafe or in noncompliance  
with any local codes and/or standards.  
6
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Operation  
Figure 6 - Adjust Choke  
Once the fuel and oil levels have been checked and it has been  
verified there are no electrical devices connected, the generator  
may be started. Turn the EcoMode Switch OFF (O).  
1. Open the fuel valve (Figure 4), located below the starter rope  
pull, by turning to the valve 90° counter-clockwise to the “ON”  
(I) position.  
2. Pull up on the center of the fuel fill cap and prime the fuel  
system by depressing the plunger up to five (5) times with the  
vent closed (Figure 5 on next page).  
3. Open the fuel tank vent on the top of the fuel fill cap by turning  
the center portion to the “ON” mark (Figure 6 on next page).  
4. If the engine is cold or has not been run for some time, engage  
the choke by pushing the choke lever to the right.  
3**  
3
32  
-
)2+-2)ꢀ',3/)  
34)6%8-32  
5. Grip the handle for the pull starter and brace your other hand  
against the generator. Pull the rope slowly until resistance is  
felt, then pull the rope rapidly.  
6. If the engine does not start, repeat steps 2-5 until the engine  
fires and begins to run.  
Once the generator has been running smoothly for 2-3 minutes,  
electrical devices can be plugged in.  
Do not use worn, bare, frayed or otherwise  
damaged electrical cord sets with the  
generator. Do not handle any kind of  
electrical device while standing in water,  
while barefoot, or while hands or feet are  
wet.  
Figure 4 - Fuel Valve  
8962-2+ꢀ8,)ꢀ*9)0ꢀ32  
1. There are two grounded 120 VAC duplex outlets on the front  
of the generator.  
2. DO NOT overload the generator; if the red “overload” LED lights  
up and the devices attached to the generator stop operating,  
stop the engine and reduce the load to the generator. Restart  
and apply reduced loads.  
3. Consult the following table to estimate what can be powered  
by the generator.  
7. Carefully adjust the choke to approximately the ½ position  
until the engine begins to run smoothly, then push the lever all  
the way to the left (Figure 6).  
8. Make sure the bottom of the generator is not blocked by sand,  
leaves, grass, etc. as the cooling vents are located on the  
bottom of the unit.  
Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Running Watts  
*Air Conditioner (12,000 Btu) . . . . . . . . . . . . . . . . . . . . . . . . . 1700  
Battery Charger (20 Amp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500  
Belt Sander (3") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000  
Chain Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200  
Circular Saw (6-1/2"). . . . . . . . . . . . . . . . . . . . . . . . . . 800 to 1000  
*Clothes Dryer (Gas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700  
*Clothes Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1150  
Coffee Maker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1750  
*Compressor (3/4 HP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1800  
*Compressor (1/2 HP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400  
Curling Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700  
*Dehumidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 650  
Disc Sander (9") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200  
Edge Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500  
Electric Blanket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400  
Electric Nail Gun. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200  
Electric Range (per element) . . . . . . . . . . . . . . . . . . . . . . . . . . 1500  
Electric Skillet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1250  
*Freezer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700  
*Furnace Fan (3/5 HP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 875  
*Garage Door Opener. . . . . . . . . . . . . . . . . . . . . . . . . . . 500 to 750  
Hair Dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200  
Figure 5 - Prime Fuel System  
4092+)6  
*9)0  
7=78)1  
:)28  
:)28  
7
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Operation  
Hand Drill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 to 1100  
Hedge Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450  
Impact Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500  
Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200  
*Jet Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800  
Lawn Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200  
Light Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100  
Microwave Oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700 to 1000  
*Milk Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1100  
Oil Burner on Furnace. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300  
Oil Fired Space Heater (140,000 Btu) . . . . . . . . . . . . . . . . . . . . . 400  
Oil Fired Space Heater (85,000 Btu) . . . . . . . . . . . . . . . . . . . . . . 225  
Oil Fired Space Heater (30,000 Btu) . . . . . . . . . . . . . . . . . . . . . . 150  
*Paint Sprayer, Airless (1/3 HP) . . . . . . . . . . . . . . . . . . . . . . . . . 600  
Paint Sprayer, Airless (handheld) . . . . . . . . . . . . . . . . . . . . . . . . 150  
Radio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 to 200  
*Refrigerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700  
Slow Cooker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200  
*Submersible Pump (1/2 HP). . . . . . . . . . . . . . . . . . . . . . . . . . 1500  
*Sump Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800 to 1050  
* Allow three (3) times the listed running watts for starting theses devices.  
NOTE:  
Storage batteries give off explosive hydrogen  
gas while recharging. An explosive mixture  
will remain around the battery for a long  
time after it has been charged. The slightest  
spark can ignite the hydrogen and cause an  
explosion. Such an explosion can shatter the  
battery and cause blindness or other serious  
injury.  
NEVER reverse the polarity when connecting  
the battery terminals to the charging jack.  
Severe damage may occur to the generator  
and battery.  
2. Keep the EcoMode switch in the “OFF” (O) position.  
3. Start the generator and use it as normal. Charging time will  
vary with battery size and condition. Check the voltage with a  
multi-meter at the battery terminals once the charging cable  
has been unplugged, or the generator has been shut down.  
NOTE:  
This receptacle can not recharge 6-Volt batteries  
and can not be used to crank an engine having a  
discharged battery.  
When an electric motor is started, the "OVERLOAD" LED may  
light up for up to five (5) seconds (this is normal). If it stays on,  
a fault has occured. Unplug all devices and shut down generator  
to reset the alarm. Restart the generator. If the "OVERLOAD"  
LED remains lit, contact a Generac Dealer for assistance.  
Once the generator is no longer needed it can be shut down.  
1. Switch off any electrical devices connected to the generator.  
Unplug any cords to the 120 VAC duplex outlets or the 12 VDC  
plug.  
2. Turn the fuel valve to the “OFF” (O) position (Figure 7). A  
switch behind the fuel valve grounds the ignition system,  
stopping the engine and the fuel supply is shut off.  
3. Close the vent on the fuel cap.  
When the electrical devices connected to the generator are going  
to be used intermittently (such as a hand drill), the EcoMode  
switch can be pushed to the “ON” (I) position. This will lower the  
generator engine speed when loads are not being applied, saving  
fuel, reducing engine wear, noise, and extending runtime.  
4. Allow the generator to cool before moving or storing.  
Always allow the generator to cool off before  
storing. High temperatures will be present  
at the rear of the unit for some time after  
shutdown.  
The 12 VDC receptacle (1600 & 2000 only) may be used to  
recharge 12 VDC automotive type batteries only. The DC charging  
output is not regulated. The circuit protector does not prevent over-  
charging a battery.  
Figure 7 - Turn Off Fuel  
1. Connect the charging cable to the generator first, then the  
battery, ALWAYS connecting the red lead to positive (+) and  
the black to negative (-).  
8962-2+ꢀ8,)ꢀ*9)0ꢀ3**  
Do not permit smoking, open flame, sparks  
or any other source of heat around a battery.  
Wear protective goggles, rubber apron  
and rubber gloves when working around  
a battery. Battery electrolyte fluid is an  
extremely corrosive sulfuric acid solution  
that can cause severe burns. If a spill occurs,  
flush area with clear water immediately.  
8
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Operation  
Figure 8 - Fuel Tank Cap  
This generator is equipped with a low oil level shut down. If the oil  
level in the engine crankcase drops below a pre-determined level,  
the engine will stop automatically and the “LOW OIL LEVELLED  
will light up.  
*9)0  
8%2/  
'%4  
Remove the Left Side Service Cover and check the oil level of  
the engine. Add or drain oil as necessary; refer to see the section  
ADDING ENGINE OIL.  
*-00ꢀ8%2/ꢀ928-0  
*9)0ꢀ-7ꢀ8;3ꢀꢋꢂꢌ  
-2',)7ꢀ&)03;ꢀ  
8,)ꢀ834ꢀ  
Use care when fueling the generator. Only fill the fuel tank when  
the generator has cooled entirely. Use fresh unleaded gasoline with  
a minimum Research Octane Number (RON) of 87.  
NOTE:  
Do not use any gasoline containing more than 10% Ethanol.  
NEVER fill the fuel tank with E85 or a mixture of oil and gasoline  
designated for two-cycle engines.  
Do not light a cigarette or smoke when  
filling the fuel tank.  
Gasoline is highly FLAMMABLE and its  
vapors are EXPLOSIVE. Do not permit  
smoking, open flames, sparks or heat in the  
vicinity while handling gasoline.  
All oil should meet minimum American Petroleum Institute (API)  
Service Class SJ, SL or better. Do not use any aftermarket  
additives.  
Never fill fuel tank indoors. Never fill fuel  
tank when engine is running or hot. Avoid  
spilling gasoline on a hot engine. Allow  
engine to cool entirely before filling fuel tank.  
Select the oil's viscosity grade according to the expected operating  
temperature.  
Do not overfill the fuel tank. Always allow  
room for fuel expansion. If tank is over-filled,  
fuel can overflow onto a hot engine and  
cause FIRE or an EXPLOSION. Wipe up fuel  
spills immediately!  
• Above 40° F, use SAE 30  
• Below 40° F to 10° F, use 10W-30  
• Below 10° F, use synthetic 5W-30  
7%)ꢄꢃꢁ  
1. Remove the fuel tank cap.  
ꢀꢁ;ꢂꢃꢁ  
2. Add fuel slowly, stopping about two (2) inches below the top  
of the filler neck.  
7]RXLIXMGꢄꢅ;ꢂꢃꢁ  
3. Replace the fuel tank cap. Make sure the valve on the fuel cap  
is in the “OFF” position.  
4. If the generator is going to be started, refer to the section  
“STARTING THE GENERATOR” for additional directions on  
priming the fuel system.  
9
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Maintenance  
Check the cleanliness of the generator frequently and clean when  
dust, dirt, oil, moisture or other foreign substances are visible on  
its exterior surface.  
1. Place the unit on a firm, level surface (not to exceed 15° in any  
direction).  
2. Remove the Left Side Service Cover.  
3. Remove the oil fill cap located on the bottom of the engine  
crankcase.  
NOTE:  
Never insert any object or tool through the air cooling slots,  
even if the engine is not running.  
4. Add the recommended engine oil slowly, stopping frequently  
to check the level. The full level is the base of the threads in  
the filler neck. DO NOT OVERFILL!  
5. Replace the oil fill cap and tighten.  
6. Always check the oil level before starting the generator  
engine.  
NOTE:  
DO NOT use a garden hose to clean the generator. Water  
can enter the engine fuel system and cause problems. In  
addition, if water enters the generator through cooling air  
slots, some water will be retained in voids and crevices of the  
rotor and stator winding insulation. Water and dirt buildup on  
the generator internal windings will eventually decrease the  
insulation resistance of these windings.  
DO NOT overfill the engine crankcase with  
oil. High oil pressure may result, causing  
premature engine wear and damage.  
Figure 9 - Oil Fill  
Follow the recommended service schedule; to order replacement  
parts call 1-855-436-4636.  
Each Every 100 Every 6 Each  
Use  
Hours  
Months Year  
*900ꢀ3-0ꢀ0):)0  
-7ꢀ8,)ꢀ&38831  
3*ꢀ8,)7)  
Fuel Level  
X
Oil Level  
X
8,6)%(7  
Check Air Filter  
*Change Engine Oil  
**Clean Air Filter  
Check Spark Plug  
Check Muffler  
Replace Spark Plug  
X
X
X
3-0ꢀ*-00  
'%4  
X
X
X
***Replace Fuel  
Filter  
X
* Perform initial oil change after the first five (5) hours of operation  
** Clean the air filter more often if operating in dusty or sandy  
conditions. Replace as necessary.  
*** No fuel filter on 800W models.  
1. Use a damp cloth to wipe exterior surfaces clean.  
2. A soft, bristle brush may be used to loosen caked on dirt, oil,  
etc.  
3. A vacuum cleaner may be used to pick up loose dirt and  
debris.  
4. Low pressure air (not to exceed 25 psi) may be used to  
blow away dirt. Inspect cooling air slots and openings  
on the generator. These openings must be kept clean and  
unobstructed.  
5. Inspect the vent hoses on the left side of the generator. Make  
sure the hoses protrude through the slots below the door and  
that the ends are open and free of debris.  
Proper care will ensure maximum performance of your generator.  
Generator maintenance consists of keeping the unit clean and dry.  
Operate and store the unit in a clean dry environment where it will  
not be exposed to excessive dust, dirt, moisture or any corrosive  
vapors.  
Cooling air slots in the generator must not become clogged with  
snow, leaves, or any other foreign material.  
10  
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Maintenance  
NOTE:  
Change the oil only when the fuel tank is low  
or nearly empty. Tipping the generator with a  
full fuel tank may cause fuel leakage.  
Only work on a generator that has cooled completely.  
Inspect the oil level and air filter condition each time you are going  
to use the generator. To check the air filter and oil level the left side  
service cover must be removed; use a screwdriver to loosen the  
screw securing the cover and remove.  
1. Place the generator over a drain pan and remove the drain  
plug. Tip the generator on its side to drain the used oil from  
the crankcase.  
NOTE:  
The air filter is located behind a cover for the air box (Figure 10).  
Push the tab on the bottom of the air box upwards to release the  
cover. To service the air cleaner:  
To make draining the oil easier, a 6” length of vinyl (PVC) hose  
with an inside diameter of 1.25” (32mm) may be placed over  
the drain lip.  
1. Remove the air cleaner. Tap the element to shake loose any  
large particles.  
2. Tip the generator upright once the oil has finished draining.  
Replace the engine oil with the proper grade called out in  
Section ADDING ENGINE OIL, then replace the drain plug.  
2. Wash the element in soapy water. Squeeze the filter dry in  
clean cloth (DO NOT TWIST).  
3. Soak the filter element in clean engine oil. Squeeze the excess  
oil from the filter, leaving a light coating.  
4. Clean air cleaner housing and cover before re-installing the  
filter element.  
Locate the fuel filter, just below the engine intake housing (Figure  
11). Make sure the Fuel Shutoff is in the “OFF” (O) position.  
Figure 10 - Air Filter  
1. Remove the pinch clamps securing the fuel filter. Pull the  
hoses free.  
%-6  
*-08)6  
Wipe up any fuel spills immediately! Do not  
smoke or replace the fuel filter near sparks  
or open flame!  
0)*8ꢀ7-()  
7)6:-')  
'3:)6  
2. Replace the used filter with a new one. Push the fuel hoses  
onto the barbed filter fittings until they are seated completely.  
3. Replace the clamps, making sure they are seated on the  
fittings.  
Figure 11 - Fuel Filter  
*-08)6  
,397-2+  
'3:)6  
3-0ꢀ*-00ꢀ409+ꢍ  
3-0ꢀ(6%-2  
0)*8ꢀ7-()  
7)6:-')ꢀ'3:)6  
7'6);  
*9)0  
*-08)6  
Hot oil may cause burns. Allow engine  
to cool entirely before draining oil. Avoid  
prolonged or repeated skin exposure with  
used oil. Thoroughly wash exposed areas  
with soap.  
Change the engine oil after the first five (5) hours of operation.  
Change the engine oil every 100 hours thereafter. To change the  
engine oil:  
'6%2/'%7)  
:)28ꢀ,37)  
'%6&96)836  
:)28ꢀ,37)  
11  
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Maintenance  
If the generator is going to be stored for more than six (6) months,  
the generator should be prepared as follows:  
Replace the spark plug each year, regardless of how many hours  
the generator has been run. Use the spark plug identified in the  
"SPECIFICATIONS" section for each generator size. The spark plug  
gap should be .030” (.76mm). To replace the spark plug:  
1. Remove all gasoline from the fuel tank.  
2. Start and run engine until engine stops from lack of fuel or  
open the valve on carburetor bowl (Figure 13), and allow  
gasoline to drain down tube into a receptacle. Discard  
appropriately. Be sure to close the valve once the gasoline has  
drained.  
1. Remove the spark plug cover on the top right side of the  
generator, just below the handle (Figure 12).  
2. Carefully pull the spark plug lead from the spark plug. Use a  
socket wrench to remove the spark plug.  
3. Install the new spark plug into the cylinder head. Tighten the  
spark plug to 15 ft/lb.  
4. Replace the spark plug lead, making sure it is fully seated.  
5. Replace the spark plug cover.  
Figure 13 - Carburetor Drain Valve  
CARBUREATOR DRAIN  
VALVE LOCATED BEHIND  
AIR INTAKE  
Figure 12 - Replace Spark Plug  
74%6/ꢀ409+  
03'%8-32  
TURN VALVE COUNTER-  
CLOCKWISE TO DRAIN FUEL,  
CLOCKWISE TO CLOSE  
3. After the engine cools down, drain oil from crankcase. Refill  
with recommended grade.  
4. Remove spark plug and pour about 1/2 ounce (15 ml) of  
engine oil into the cylinder. Cover spark plug hole with rag. Pull  
the starting rope several times to coat the cylinder wall with  
engine oil.  
Transport or store the generator only if it has cooled completely.  
Make sure the fuel valve and the vent on the fuel cap are both in  
the OFF (“O”) position.  
5. Install and tighten the spark plug.  
It is important to prevent gum deposits from forming in essential  
fuel system parts such as the carburetor, fuel hose or tank during  
long-term storage. Also, experience indicates that alcohol-blended  
fuels (called gasohol, ethanol or methanol) can attract moisture,  
which leads to separation and formation of acids; these acids in  
gas can damage the fuel system of an engine while in storage.  
6. Clean the generator outer surfaces. Check that cooling air  
slots and openings on generator are open and unobstructed.  
7. Store the unit in a clean, dry place.  
Do not store gasoline from one season to another.  
If possible, store the unit indoors and cover it to give protection  
from dust and dirt.  
To avoid engine problems, the use of a commercial fuel stabilizer  
prior to storage is recommended. Follow the manufacturer’s  
instructions when adding the fuel stabilizer.  
12  
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Troubleshooting  
PROBLEM  
CAUSE  
CORRECTIVE ACTION  
Engine won't start.  
1. No fuel in tank.  
1. Add fuel to tank.  
2. Fuel valve turned off.  
3. Defective spark plug.  
4. Plugged fuel filter.  
2. Turn fuel valve on.  
3. Replace spark plug.  
4. Replace fuel filter.  
5. Defective or stuck engine stop switch.  
5. Replace engine start switch.  
Engine starts, then shuts down.  
1. Low fuel level.  
1. Add fuel to tank.  
2. Fuel tank vent closed.  
3. Incorrect engine oil level.  
4. Contaminated fuel.  
5. Defective low oil level switch.  
6. Defective ignition coil.  
2. Open fuel tank vent.  
3. Check engine oil level, add or drain as needed.  
4. Replace fuel filter.  
5. Replace Low Oil Level switch.  
6. Replace ignition coil.  
Engine starts, then runs rough.*  
1. Choke is stuck or left on.  
2. Dirty or clogged air filter.  
3. Defective or dirty spark plug.  
4. Dirty fuel filter.  
1. Turn choke off.  
2. Clean or replace the air filter element.  
3. Replace spark plug.  
4. Replace fuel filter.  
5. Defective EcoMode switch.  
5. Replace EcoMode switch.  
No AC output.  
1. Generator is overloaded (OVERLOAD LED is on).  
1. Shut down generator to reset module. Reduce  
loads and restart generator.  
2. AC voltage is low (OVERLOAD LED is on).  
3. Inverter module is overheated (OVERLOAD LED is  
on).  
2. Verify vent is open and choke is OFF.  
3. Verify service door is ON. Let cool for 15 minutes  
and restart generator.  
4. Short circuit in electrical device (OVERLOAD LED  
4. Verify condition of any extension cords and all  
is on).  
items being powered.  
5. Defective inverter assembly.  
5. Replace inverter assembly.  
No DC output. **  
1. DC circuit breaker is open.  
2. Defective DC circuit breaker.  
3. Defective rectifier.  
1. Reset DC circuit breaker.  
2. Replace DC circuit breaker.  
3. Replace rectifier.  
Fuel leaks from drain hoses.  
1. Fuel system over primed (flooded).  
2. Carburetor drain in bowl is not closed.  
1. Turn vent in cap ON and let generator sit 15  
minutes before restarting.  
2. Turn valve clockwise to close.  
* Engine speed increases and decreases — This is normal as the generator starts up and as loads vary.  
** Verify EcoMode Switch is in the "O" OFF position.  
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Notes  
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Notes  
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Warranty  
U.S. EPA EMISSION CONTROL WARRANTY STATEMENT  
YOUR WARRANTY RIGHTS AND OBLIGATIONS  
The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain the Emission Control  
System Warranty (ECS Warranty) on your new 2011 and later equipment. New equipment that use small spark-ignited engines must be designed, built,  
and equipped to meet stringent anti-smog standards for the federal government. Generac will warrant the emission control system on your equipment  
for the period of time listed below provided there has been no abuse, neglect, unapproved modification or improper maintenance of your equipment.  
The emission control system on this equipment includes all components whose failure would increase the emissions of any regulated pollutant. These  
components are listed in the Emissions Information section of this manual.  
MANUFACTURERS WARRANTY COVERAGE:  
This ECS Warranty is valid for two years, or for the same period as specified in the Generac Limited Warranty, whichever is longer. For equipment with  
hour meters, the warranty period is a number of hours equal to half the Useful Life to which the equipment is certified, or the warranty period specified  
above in years, whichever is less. The Useful Life can be found on the Emission Control Label on the engine. If, during such warranty period, any  
emission-related part on your equipment is found to be defective in materials or workmanship, repairs or replacement will be performed by a Generac  
Authorized Warranty Service Dealer.  
OWNER'S WARRANTY RESPONSIBILITIES:  
As the equipment owner, you are responsible for the completion of all required maintenance as listed in your factory supplied Owner's Manual. For  
warranty purposes, Generac recommends that you retain all receipts covering maintenance on your generator, but Generac cannot deny warranty  
solely due to the lack of receipts.  
You should be aware that Generac may deny any and/or all warranty coverage or responsibility if your equipment, or a part/component thereof, has  
failed due to abuse, neglect, improper maintenance, or unapproved modifications.  
You are responsible for contacting a Generac Authorized Warranty Dealer as soon as a problem occurs. The warranty repairs should be  
completed in a reasonable amount of time, not to exceed 30 days.  
Warranty service can be arranged by contacting either your selling dealer or a Generac Authorized Warranty Service Dealer. To locate the Generac  
Authorized Warranty Service Dealer nearest you, call our toll free number below, or email [email protected].  
1-800-333-1322  
IMPORTANT NOTE: This warranty statement explains your rights and obligations under the Emission Control System Warranty, which is provided to  
you by Generac pursuant to federal law. See also the "Generac Limited Warranties for Generac Power Systems, Inc.," which is enclosed herewith on a  
separate sheet, also provided to you by Generac. Note that this warranty shall not apply to any incidental, consequential or indirect damages caused  
by defects in materials or workmanship or any delay in repair or replacement of the defective part(s). This warranty is in place of all other warranties,  
expressed or implied. Specifically, Generac makes no other warranties as to the merchantability or fitness for a particular purpose. Any implied  
warranties which are allowed by law, shall be limited in duration to the terms of the express warranty provided herein. Some states do not allow  
limitations on how long an implied warranty lasts, so the above limitation may not apply to you.  
The ECS Warranty applies only to the emission control system of your new equipment. Both the ECS Warranty and the Generac Warranty describe  
important rights and obligations with respect to your new engine.  
Warranty service can be performed only by a Generac Authorized Warranty Service Facility. When requesting warranty service, evidence must be  
presented showing the date of the sale to the original purchaser/owner.  
If you have any questions regarding your warranty rights and responsibilities, you should contact Generac at the following address:  
ATTENTION WARRANTY DEPARTMENT  
GENERAC POWER SYSTEMS, INC.  
P.O. BOX 297 WHITEWATER, WI 53190  
Part 1 of 2  
Part No. 0J3335 Rev. C 11/11  
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Warranty  
EMISSION CONTROL SYSTEM WARRANTY  
Emission Control System Warranty (ECS Warranty) for equipment using small spark-ignited engines:  
(a) Applicability: This warranty shall apply to equipment that uses small off-road engines. The ECS Warranty period shall begin on the date the new  
equipment is purchased by/delivered to its original, end-use purchaser/owner and shall continue for the lesser of:  
(1) The period of time specified in the Generac Limited Warranty enclosed herewith, but not less than 24 months, or  
(2) For engines equipped with hour meters, a number of operating hours equal to half of the engine’s useful life. The useful life is specified on the  
Emissions Control Label on the engine.  
(b) General Emissions Warranty Coverage: Generac warrants to the original, end-use purchaser/owner of the new engine or equipment and to each  
subsequent purchaser/owner that the ECS when installed was:  
(1) Designed, built and equipped so as to conform with all applicable regulations; and  
(2) Free from defects in materials and workmanship which cause the failure of a warranted part at any time during the ECS Warranty Period.  
(c) The warranty on emissions-related parts will be interpreted as follows:  
(1) Any warranted part that is not scheduled for replacement as required maintenance in the Owner's Manual shall be warranted for the ECS  
Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by Generac according to Subsection  
(4) below. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.  
(2) Any warranted part that is scheduled only for regular inspection as specified in the Owner's Manual shall be warranted for the ECS Warranty  
Period. A statement in the Owner’s Manual to the effect of "repair or replace as necessary" shall not reduce the ECS Warranty Period. Any  
such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.  
(3) Any warranted part that is scheduled for replacement as required maintenance in the Owner's Manual shall be warranted for the period of time  
prior to first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or  
replaced by Generac according to Subsection (4) below. Any such emissions-related part repaired or replaced under the ECS warranty shall  
be warranted for the remainder of the period prior to the first scheduled replacement point for that part.  
(4) Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a  
Generac Authorized Warranty Service Facility.  
(5) Notwithstanding the provisions of subsection (4) above, warranty services or repairs must be provided at Generac Authorized Service  
Facilities.  
(6) When the engine is inspected by a Generac Authorized Warranty Service Facility, the purchaser/owner shall not be held responsible for  
diagnostic costs if the repair is deemed warrantable.  
(7) Throughout the ECS Warranty Period, Generac shall maintain a supply of warranted emission-related parts sufficient to meet the expected  
demand for such parts.  
(8) Any Generac authorized and approved emission-related replacement parts may be used in the performance of any ECS Warranty maintenance  
or repairs and will be provided without charge to the purchaser/owner. Such use shall not reduce Generac’s ECS Warranty obligations.  
(9) No modifications, other than those explicitly approved by Generac, may be made to the generator. Unapproved modifications void this ECS  
Warranty and shall be sufficient ground for disallowing an ECS Warranty claim.  
(10) Generac shall not be held liable hereunder for failures of any non-authorized replacement parts, or failures of any authorized parts caused by  
the use of non-authorized replacement parts.  
EMISSION RELATED PARTS MAY INCLUDE THE FOLLOWING (IF EQUIPPED):  
1) FUEL METERING SYSTEM  
A. CARBURETOR AND INTERNAL PARTS  
B. FUEL TANK/CAP  
3) IGNITION SYSTEM  
A. SPARK PLUGS  
B. IGNITION COILS/MODULE  
4) AIR INJECTION SYSTEM  
A. PULSE AIR VALVE  
5) EXHAUST SYSTEM  
A. CATALYST  
C. FUEL LINES  
D. EVAPORATIVE VENT LINES  
E. REGULATOR (GASEOUS FUELS)  
2) AIR INDUCTION SYSTEM  
A. INTAKE MANIFOLD  
B. EXHAUST MANIFOLD  
B. AIR FILTER  
Part 2 of 2  
Part No. 0J3335 Rev. C 11/11  
17  
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Warranty  
GENERAC POWER SYSTEMS TWO YEARLIMITED WARRANTY FOR  
HONEYWELL PORTABLE INVERTER GENERATORS  
For a period of two (2) years from the date of original sale, Generac Power Systems, Inc. (Generac) warrants its Honeywell portable inverter generators will be free from  
defects in materials and workmanship for the items and period set forth below. Generac will, at its option, repair or replace any part which, upon examination, inspection and  
testing by Generac or a Generac/Honeywell Authorized Warranty Service Dealer, is found to be defective. Any equipment that the purchaser/owner claims to be defective must  
be returned to and examined by the nearest Generac/Honeywell Authorized Warranty Service Dealer. All transportation costs under the warranty, including return to the factory,  
are to be borne and prepaid by the purchaser/owner. This warranty applies only to Honeywell portable inverter generators and is not transferable from original purchaser. Save  
your proof-of-purchase receipt. If you do not provide proof of the initial purchase date, the manufacturer’s shipping date of the product will be used to determine the warranty  
period.  
** This warranty only applies to units sold for use in the U.S.A. and Canada.**  
WARRANTY SCHEDULE  
Consumer applications are warranted for two (2) years. Commercial and Rental applications are warranted for six (6) months.  
CONSUMER APPLICATION  
YEAR ONE - Limited Comprehensive coverage on Labor and Part(s) listed (proof of purchase and maintenance is required):  
• Engine- All Components  
• Alternator- All Components  
YEAR TWO - Limited Comprehensive coverage on Part(s) listed (proof of purchase and maintenance is required):  
• Engine- All Components  
• Alternator- All Components  
COMMERCIAL/RENTAL APPLICATION  
FIRST SIX MONTHS – Limited Comprehensive coverage on Labor and Part(s) listed (proof of purchase and maintenance is required):  
• Engine- All Components  
• Alternator- All Components  
NOTE: For the purpose of this warranty “consumer use” means personal residential household or recreational use by original purchaser. This warranty does not apply to  
units used for Prime Power in place of utility where utility power service is present or where utility power service does not normally exist. Once a generator has  
experienced commercial or rental use, it shall thereafter be considered a non-consumer use generator for the purpose of this warranty.  
All warranty expense allowances are subject to the conditions defined in Generac’s Service Policy Manual.  
THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:  
• Use of Non-Generac replacement part(s) will void the warranty in its entirety.  
• Costs of normal maintenance and adjustments.  
• Failures caused by any contaminated fuels, oils or lack of proper oil levels.  
• Repairs or diagnostics performed by individuals other than Generac/Honeywell authorized dealers not authorized in writing by Generac.  
• Failures due, but not limited, to normal wear and tear, accident, misuse, abuse, negligence or improper use. As with all mechanical devices, the Generac engines need periodic  
part(s) service and replacement to perform as designed. This warranty will not cover repair when normal use has exhausted the life of a part(s) or engine.  
• Failures caused by any act of God and other force majeure events beyond the manufacturer's control.  
• Damage related to rodent and/or insect infestation.  
• Products that are modified or altered in a manner not authorized by Generac in writing.  
• Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay in repair or replacement of the defective part(s).  
• Failure due to misapplication.  
Telephone, cellular phone, facsimile, internet access or other communication expenses.  
• Living or travel expenses of person(s) performing service, except as specifically included within the terms of a specific unit warranty period.  
• Expenses related to “customer instruction” or troubleshooting where no manufacturing defect is found.  
• Rental equipment used while warranty repairs are being performed.  
• Overnight freight or special shipping costs for replacement part(s).  
• Overtime, holiday or emergency labor.  
• Starting batteries, fuses, light bulbs and engine fluids.  
THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, SPECIFICALLY, GENERAC POWER SYSTEMS MAKES NO OTHER WARRANTIES AS TO  
THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Any implied warranties which are allowed by law, shall be limited in duration to the terms of the express  
warranty provided herein. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to purchaser/owner.  
GENERAC POWER SYSTEMS ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT SHALL GENERAC POWER SYSTEMS  
BE LIABLE FOR ANY INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GENERAC POWER SYSTEMS, INC. NEGLIGENCE.  
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to purchaser/ owner. Purchaser/owner  
agrees to make no claims against Generac Power Systems, Inc. based on negligence. This warranty gives purchaser/owner specific legal rights. Purchaser/owner also may  
have other rights that vary from state to state.  
Honeywell International Inc. makes no representations or warranties with respect to this product.  
The Honeywell Trademark is used under license from Honeywell International Inc.  
GENERAC POWER SYSTEMS, INC. P. O . B O X 8 Waukesha, WI 53187 Ph: 855-GEN-INFO  
To locate the nearest Authorized Dealer and to download schematics, exploded parts views and parts lists,  
visit our website: www.honeywellgenerators.com  
Part No. 0J3637  
Revision C (02/12)  
Manual Part No. 0J3528  
Revision C (02/20/12)  
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