Honeywell Barcode Reader 7820 User Manual

7820 Solaris  
Bar Code Scanner  
User’s Guide  
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TABLE OF CONTENTS  
INTRODUCTION  
Product Overview ............................................................................................. 1  
ii  
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TABLE OF CONTENTS  
iii  
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INTRODUCTION  
PRODUCT OVERVIEW  
The 7820 Solaris vertical mini-slot scanner increases productivity with an  
unmatched feature set that aggressively scans high-density codes and fits easily  
into any existing enclosure found in small item, high-volume retail environments.  
Every scanner comes standard with an integrated RF EAS antenna, Checkpoint®  
and Sensormatic interlock and the ability to be remotely configured or Flash  
upgraded. These features, in combination with multiple on-board interfaces and a  
diagnostic display, make the 7820 ideal for retailers seeking a lower total cost of  
ownership on their next scanner investment. Firmware updates are easily loaded  
into Flash memory.  
The 7820 bar code scanner is equipped with a multitude of standard features  
including:  
Automatic Scanning Operation  
EAS Deactivation Antenna  
Supports Multiple Interfaces (USB, KBW, RS232, RS485)  
Custom Parsing Bar Code Data  
OPOS and JPOS System Compatible  
RS232 Auxiliary Port for Adding Peripherals (Scanners or Scales)  
User Replaceable Cables  
Coplanar Scanner Surface  
Sunrise 2005 Compliant  
Single-Digit Diagnostic Indicator  
Remote Management Capabilities  
1
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INTRODUCTION  
APPLICATIONS AND PROTOCOLS  
The model number on each scanner includes the scanner number and factory-  
default communications protocol.  
SCANNER  
COMMUNICATION PROTOCOL(S)  
7820  
RS232, Keyboard Wedge, USB, Auxiliary, RS485  
The 7820 bar code scanner with Built-in PC Keyboard Wedge Interface is  
designed to be used for keyboard emulation only. Many RS232 configurable  
functions available in other Honeywell scanners are also available as keyboard  
wedge functions.  
The following are the most important selectable options specific to the keyboard  
wedge.  
Keyboard Type  
AT (includes IBM® PS2 models 50, 55, 60, 80)  
IBM PS2 (includes models 30, 70, 8556)  
Keyboard Country Type  
*USA  
Belgium  
French  
German  
Hungarian  
Italian  
Swiss  
Swedish/Finnish  
Turkish  
Japanese  
Russian Cyrillic  
Slovenian  
Spanish  
United Kingdom  
2
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INTRODUCTION  
SCANNER AND ACCESSORIES  
BASIC KIT COMPONENTS  
Description  
Part #  
MS7820  
Bar Code Scanner  
00-02407  
00-02283  
57-57312-3  
57-57313-3  
MetroSelect® Configuration Guide  
7820 Bar Code Scanner User’s Guide  
7820 EAS Cable - Checkpoint (External)  
7820 EAS Cable - Sensormatic (External)  
Guides also available for download at www.honeywellaidc.com.  
OPTIONAL ACCESSORIES  
Description  
Part #  
7820 Scanner Interface Cables  
5S-5Sxxx-3*  
5S-5Sxxx-N-3*  
5S-5S002-3  
Straight, VLink Cable with short strain relief  
Straight, Direct Cable with short strain relief  
Keyboard Wedge VLink Cable with Adapter Cable  
5S-5S006-N-3 RS485 (IBM) Direct Cable  
5S-5S213-N-3 USB Direct 12V (Type A Plus Power) Cable  
5S-5S235-3  
57-57170-3  
USB 12VLink Cable (Type A)  
RS232 Scanner AUX 12VLink Cable  
RS232 Scale AUX Cable (Mettler-Toledo Viva)  
AUX Cable (MT Viva Scale Handheld Scanner)  
57-57500-N-3  
57-57501-N-3  
xxx*  
Specifies connection to the host.  
Contact a customer service representative for additional information. See page  
55 for contact information.  
3
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INTRODUCTION  
SCANNER AND ACCESSORIES  
OPTIONAL ACCESSORIES  
Description  
Part #  
AC to DC Power Transformer – Regulated 12V@ 1.25A output  
46-00862  
Power Supply, United States / Japan  
Power Supply, Continental Europe  
Power Supply, United Kingdom  
Power Supply, China  
46-00863  
46-00864  
46-00865  
46-00866  
Part #  
Power Supply, Australia  
Description  
7800 External Window Option  
46-00867  
7800 Replaceable Protective Outer Window  
** For 7800 Replacement Protective Outer Window removal / installation instructions see  
page 39 of this manual.  
Other items may be ordered for the specific protocol being used. To order additional  
items, contact the dealer, distributor, or customer service. See page 55 for contact  
information.  
4
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INTRODUCTION  
SCANNER AND ACCESSORIES  
OPTIONAL ACCESSORIES  
Description  
Part #  
46-00868  
7820 Flex Stand Kit  
Flex Stand, Kit Components  
1. Tall Flex Pole Cover ......................................................................Qty. 1  
2. Tall Flex Pole.................................................................................Qty. 1  
3. Stand Base....................................................................................Qty. 1  
4. Plastic Stand Base Cover..............................................................Qty. 1  
5. M4 x 0.7 x 10-10N Flat Head Screw............................................Qty. 2  
6. #8 x 1.00" Wood Screw .................................................................Qty. 4  
7. ¼" Lock Washer ...........................................................................Qty. 2  
5
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INTRODUCTION  
SCANNER AND ACCESSORIES  
OPTIONAL ACCESSORIES  
Description  
7820 Wall Mount Stand Kit  
Wall Mount Stand, Kit Components  
Part #  
46-00869  
1. Short Flex Pole..............................................................................Qty. 1  
2. Short Flex Pole Cover ...................................................................Qty. 1  
3. Plastic Housing..............................................................................Qty. 1  
4. Plastic Stand Base Cover..............................................................Qty. 1  
5. Wall Mounting Bracket...................................................................Qty. 1  
6. ¼" Lock Washer ............................................................................Qty. 2  
7. M4 x 0.7 x 10-10N Flat Head Screw............................................Qty. 3  
8. #8 x 1.00" Wood Screw ................................................................Qty. 4  
Other items may be ordered for the specific protocol being used. To order additional items,  
contact the dealer, distributor, or customer service. See page 55 for contact information.  
6
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INTRODUCTION  
7820 SCANNER DESIGN SPECIFICATIONS  
OPERATIONAL  
Light Source: Visible Laser Diode (VLD) @ 650 nm  
Laser Power: 0.900 mW (peak)  
Max Optical Power: 10 mW  
Embedded Laser:  
Wavelength: 650 nm  
0 mm to 255.0 mm (0"- 10.0") for  
Depth of Field:  
0.33 mm (13 mil) bar code  
38 mm (1.5") @ 15 mm (0.6");  
135 mm (5.3") @ 191 mm (7.5")  
Width of Scan Field:  
Scan Speed: 1800 scans/second  
Scan Pattern: 5 fields of 4 parallel lines (omnidirectional)  
Scan Lines: 20  
Min Bar Width: 0.127 mm (5.0 mil)  
Auto-discriminates all standard bar codes; for  
Decode Capability: other symbologies contact a customer service, see  
page 55.  
System Interfaces: Keyboard Wedge, RS232, USB, RS485  
Print Contrast: 35% minimum reflectance difference  
up to 80 data characters (Maximum number will vary  
No. Characters Read:  
based on symbology and density)  
Roll, Pitch, Yaw: 360°, 60°, 60°  
Beeper Operation: 7 tones or no beep  
Indicators (LED): Blue = laser on, ready to scan, and good read.  
MECHANICAL  
152 mm (6.0") H, 92 mm (3.6") D,  
Dimensions:  
152 mm (6.0") W  
Footprint of Stand 152 mm (6.0") x 64 mm (2.5")  
Weight: 0.706 Kg (1.56 lbs)  
Two: 10-pin modular RJ45 jacks  
Termination:  
One: 6-pin modular RJ45 jack  
Standard 2.1m (7') straight; for other cables contact a  
Cable:  
customer service representative, see page 55.  
7
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INTRODUCTION  
7820 SCANNER DESIGN SPECIFICATIONS  
ELECTRICAL  
Input Voltage: 12VDC ± 0.25V  
Power: 4.8 W  
Operating Current: 320 mA  
DC Transformers: Class II; 12VDC @ 1.25A  
For Regulatory Compliance information, see pages 52 - 54.  
ENVIRONMENTAL  
Operating Temperature: 0°C to 40°C (32°F to 104°F)  
Storage Temperature: -40°C to 60°C (-40°F to 140°F)  
Humidity: 5% to 95% relative humidity, non-condensing  
Light Levels: Up to 4842 LUX (450 foot candles)  
Contaminants: Sealed to resist airborne particulate contaminants  
Ventilation: None required  
8
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BASE MODEL CHARACTERISTICS  
7820 SCANNER  
Components  
Figure 1. 7820 Bar Code Scanner Parts  
Scratch Resistant Output Window  
(Laser Aperture)  
Power Save Button  
Volume Button  
Blue Indicator LED  
Speaker  
Tone Button  
Cable Connection Area  
9
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BASE MODEL CHARACTERISTICS  
7820 SCANNER  
Dimensions  
Figure 2. 7820 Bar Code Scanner Dimensions  
Connector Panel  
Figure 3. 7820 Connector Panel Layout  
10  
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BASE MODEL CHARACTERISTICS  
7820 SCANNER  
Caution and Serial Number Labels  
Figure 4. 7820 Label Location (Top) & Sample Label (Below)  
Caution  
To maintain compliance with applicable standards, all circuits connected to the  
scanner must meet the requirements for SELV (Safety Extra Low Voltage) according  
to EN/IEC 60950-1.  
To maintain compliance with standard CSA C22.2 No. 60950-1/UL 60950-1 and norm  
EN/IEC 60950-1, the power source should meet applicable performance requirements  
for a limited power source.  
11  
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BASE MODEL CHARACTERISTICS  
7820 SCANNER  
Dust Labels  
The EAS and AUX Connectors are covered by dust labels, shown below. Peel  
off the label to access the connector needed. Keep the dust label on the  
connector not in use.  
Figure 5. 7820 Label Location (Top) & Label (Below)  
12  
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INSTALLATION  
CABLE INSTALLATION (INTERFACE SPECIFIC)  
Keyboard Wedge  
1. Turn off the host system.  
2. Disconnect the keyboard from the host.  
3. Connect the keyed VLink cable to the  
10-pin Multi-Interface jack. It is the only  
circular keyed jack located on the bottom  
of the 7820 (see figure 6).  
4. Connect the “Y” end of the  
VLink cable to the keyboard  
and the keyboard port on the host.  
If necessary, use the male/female  
adapter cable supplied with the scanner  
for proper connections.  
Before continuing, verify the  
VLink cable is connected to the  
appropriate interface jack on the scanner.  
An incorrect cable connection can cause  
communication problems or potential  
damage to the scanner.  
5. Connect the external power supply  
to the power jack on the scanner.  
6. Check the AC input requirements  
of the power supply to make sure  
the voltage matches the AC outlet.  
7. Connect AC power to the transformer.  
The outlet should be near the equipment  
and easily accessible.  
Figure 6.  
Keyboard Wedge Interfaces  
Recall Defaults  
8. Scan the Recall Defaults bar code  
to configure the 7820 for  
Keyboard Wedge communication.  
9. Turn on the host system.  
10. Snap on the cable cover.  
³
9
9
9
9
9
8
See SELV Power caution statement located on page 11 of this manual.  
13  
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INSTALLATION  
CABLE INSTALLATION (INTERFACE SPECIFIC)  
USB  
1. Connect the keyed VLink cable to  
the 10-pin Multi-Interface jack. It  
is the only circular keyed jack  
located on the bottom of the 7820  
(see figure 7).  
2. Connect the other end of the USB  
cable to the host.  
Before continuing, verify the USB  
cable is connected to the  
appropriate interface jack on the  
scanner. An incorrect cable  
connection can cause  
communication problems or  
potential damage to the scanner.  
Plugging the scanner into  
the USB port of the PC  
does not guarantee that  
scanned information will  
appear at the PC. A  
software driver and correct  
configuration setting may  
also be required for proper  
communication depending  
on settings.  
Figure 7. USB, Interface  
3. Scan the Recall Defaults bar  
code to configure the 7820 for  
USB communication.  
Recall Defaults  
4. Turn on the host system.  
5. Snap on the cable cover.  
For additional communication  
options for USB interfaces refer to the  
MetroSelect Configuration Guide  
(PN 00-02407).  
³
9
9
9
9
9
8
See SELV Power caution statement located on page 11 of this manual.  
14  
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INSTALLATION  
CABLE INSTALLATION (INTERFACE SPECIFIC)  
RS232  
1. Turn off the host system.  
2. Connect the keyed VLink cable to  
the 10-pin Multi-Interface jack. It is  
the only circular keyed jack located  
on the bottom of the 7820 (see  
figure 8).  
3. Connect the other end of the VLink  
cable to the host.  
Before continuing, verify the VLink  
cable is connected to the  
appropriate interface jack on the  
scanner. An incorrect cable  
connection can cause  
communication problems or  
potential damage to the scanner.  
4. Connect the external power supply  
to the power jack on the scanner.  
Figure 8. RS232 Interface  
5. Check the AC input requirements of  
the power supply to make sure the  
voltage matches the AC outlet.  
Recall Defaults  
6. Connect AC power to the  
transformer. The outlet should be  
near the equipment and easily  
accessible.  
³
9
9
9
9
9
8
7. Scan the Recall Defaults bar code  
to configure the 7820 for  
RS232 communication.  
8. Turn on the host system.  
9. Snap on the cable cover.  
See SELV Power caution statement located on page 11 of this manual.  
15  
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INSTALLATION  
CABLE INSTALLATION (INTERFACE SPECIFIC)  
RS485  
1. Turn off the host system.  
2. Connect the keyed cable to the 10-pin  
Multi-Interface jack. It is the only  
circular keyed jack located on the  
bottom of the 7820 (see figure 9).  
3. Connect the other end of the cable to  
the host.  
Before continuing, verify the cable is  
connected to the proper communication  
jack on the scanner. Incorrect cable  
connection can cause communication  
problems or potential damage to the  
scanner.  
Plugging the scanner into the  
serial port of the PC does not  
guarantee that scanned  
information will appear at the  
PC. A software driver and  
correct configuration setting  
are also required for proper  
communication to occur.  
Figure 9. RS485 Interface  
4. Turn on the host system.  
5. Scan the Recall Defaults bar code  
to configure the 7820 for  
Recall Defaults  
RS232/IBM communication.  
6. Snap on the cable cover  
³
9
9
9
9
9
8
For additional communication  
options for IBM interfaces refer to the  
MetroSelect Configuration Guide  
(PN 00-02407).  
See SELV Power caution statement located on page 11 of this manual.  
16  
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INSTALLATION  
CABLE INSTALLATION (SECONDARY HONEYWELL SCANNER)  
1. Turn off the host system.  
2. Connect the round end of the VLink RS232 AUX cable  
[PN 57-57170-3] to the RS232 jack of the auxiliary scanner (see figure 10 on  
page 19).  
3. Connect the other end of the VLink RS232 AUX cable into the Auxiliary  
(AUX) jack, which is located directly next to the circular keyed Multi-Interface  
jack. The Auxiliary (AUX) jack has a square opening.  
The following Honeywell scanners can be used in the Auxiliary (AUX) input  
of the 7820: the MS9520, MS9540, MS7120, MS7220 or another 7820.  
Important: The 7820 aux port requires the signals: transmit, receive,  
RTS & CTS from the auxiliary scanner.  
4. Connect the 7820/Host VLink* cable to the circular keyed Multi-Interface jack  
located on the bottom of the 7820.  
5. Connect the other end of the 7820/Host VLink cable to the Host.  
6. Connect the external power supply to the power jack on the VLink cable.  
7. Check the AC input requirements of the power supply to make sure the  
voltage matches the AC outlet.  
8. Snap on the cable cover.  
9. Connect AC power to the transformer. The outlet should be near the  
equipment and easily accessible.  
10. Configure the 7820 for the appropriate interface configuration settings.*  
* The 7820/host cable connection is interface dependent. Refer to the  
installation steps provided for the type of interface (RS232, RS485, etc.)  
required for your application.  
See SELV Power caution statement located on page 11 of this manual.  
17  
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INSTALLATION  
CABLE INSTALLATION (SECONDARY HONEYWELL SCANNER)  
11. Scan the following bar code to configure the auxiliary port on the 7820 to  
accept a Honeywell scanner as the secondary scanner.  
The following bar codes do not apply when using an MS6720 as a  
secondary scanner. If the secondary scanner is not a Honeywell  
scanner, refer to the Auxiliary Port Control section of the MetroSelect  
Configuration Guide.  
Aux Port Defaults  
³
9
9
9
9
7
7
The auxiliary input port’s data format must match the main output  
format of the secondary scanner.  
12. Scan the following bar codes, in order, to configure the secondary scanner to  
match the auxiliary port’s data format.  
1st  
2nd  
Enable AUX Output  
Secondary Scanner Data  
Format  
³
1
2
4
8
1
7
³
4
3
7
5
2
0
3rd  
4th (Optional)  
Turn OFF Secondary  
Scanner’s Beeper  
Enable Comm Timeouts  
³
1
1
8
4
1
2
³
3
1
8
5
0
5
13. Turn on the host system.  
18  
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INSTALLATION  
CABLE INSTALLATION (SECONDARY HONEYWELL SCANNER)  
Figure 10. Connector Orientation (Top)  
Auxiliary Scanner Setup (Bottom)  
See SELV Power caution statement located on page 11 of this manual.  
19  
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INSTALLATION  
EAS DEACTIVATION  
SW1 and SW2 are the switch banks inside the Checkpoint device that set the  
deactivation range. Honeywell recommends end users program the 7820 bar  
code scanner to the Short Range*, so that the unit does not scan out beyond the  
deactivation range.  
Checkpoint Recommended  
Switch Bank Settings  
7820 Depth of Field  
Recommended Settings  
Unit #  
Short Range*  
SW1 - 2, 3, 4, 5, 6 set to ON &  
SW2 - 2, 3, 4, 5, 6 set to ON  
7820  
³
1
1
8
7
1
1
* Note: Minimum element width changes to 6.8 mil when in this mode.  
Figure 11. EAS Deactivation Antenna  
Contact Checkpoint Systems directly for additional EAS support.  
20  
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INSTALLATION  
FLEX STAND INSTALLATION, PN 46-00868  
1. Drill four #39 pilot holes in the counter top for the stand base plate.  
Figure 12. Base Plate Hole Pattern  
2. Attach the flex pole assembly and secure the base plate to the counter.  
Slide the flex cover over the flex pole assembly. Once the flex pole has been  
assembled, mount the stand base plate to the counter and install the flex  
cover over the flex pole assembly.  
Figure 13. Pole Assembly  
Figure 14. Cover Assembly  
21  
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INSTALLATION  
FLEX STAND INSTALLATION  
3. Remove the scanner’s back plate from the rear side of the unit. Apply  
pressure to the points shown in Figure 15 until the back plate unlatches from  
the scanner.  
Figure 15. Cable Cover Removal  
4. Slide the bottom mounting plate off the scanner.  
Figure 16. Mounting Plate Removal  
22  
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INSTALLATION  
FLEX STAND INSTALLATION  
5. Attach the scanner mounting plate to the flex pole.  
Figure 17. Secure mounting plate to flex pole.  
6. Slide the scanner onto the mounting plate until the plate is fully seated into  
the scanner.  
Figure 18. Slide mounting plate into scanner.  
7. Before installing the scanner’s cable  
cover, refer to pages 13-20 for instructions  
on the proper cable connections.  
8. Re-Install the scanner’s back plate to lock-  
in the bottom mounting plate.  
Figure 19. Install back plate  
23  
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INSTALLATION  
WALL MOUNT STAND INSTALLATION, PN 46-00869  
1. Locate the area on the wall where the scanner will be mounted and drill four  
#39 pilot holes in the wall for the stand base plate.  
Figure 20. Base Plate Hole Pattern  
2. Attach the flex pole assembly to the Wall Mount plate. Slide the flex cover  
over the flex pole assembly.  
Figure 21. Pole Assembly  
24  
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INSTALLATION  
WALL MOUNT STAND INSTALLATION  
3. Remove the scanner’s back plate from the rear side of the unit. Apply  
pressure to the points shown in Figure 22 until the back plate unlatches from  
the scanner.  
Figure 22. Cable Cover Removal  
4. Slide the bottom mounting plate off the scanner.  
Figure 23. Mounting Plate Removal  
25  
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INSTALLATION  
WALL MOUNT STAND INSTALLATION  
5. Secure the wall mounting plate to the wall location designated in Step 1 and  
assemble the remaining parts as shown in Figure 24.  
Figure 24. Scanner Mounting Plate Assembly  
6. Slide the scanner onto the mounting plate until the plate is fully seated into  
the scanner.  
Figure 25. Slide mounting plate into scanner.  
26  
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INSTALLATION  
WALL MOUNT STAND INSTALLATION  
7. Before installing the scanner’s cable  
cover, refer to pages 13-20 for instructions  
on the proper cable connections.  
8. Re-Install the scanner’s back plate to lock-  
in the bottom mounting plate.  
Figure 26. Install back plate  
27  
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SCANNER OPERATION  
SCAN ZONE (BASED ON 100% UPC BAR CODES)  
Figure 27. Scan Area Top View (top) Side View (Bottom)  
Specifications are subject to change without notice.  
28  
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SCANNER OPERATION  
DEPTH OF FIELD BY MINIMUM BAR CODE ELEMENT WIDTH  
(BASED ON 100% UPC BAR CODES)  
Figure 28. Depth of Field Top View  
Long Range Mode  
Minimum Bar Code Element Width  
Long Range Mode  
A
B
C
D
E
mm  
mils  
.132  
5.2  
.190  
7.5  
.264  
10.4  
.330  
13.0  
.660  
26.0  
Specifications are subject to change without notice.  
29  
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SCANNER OPERATION  
DEPTH OF FIELD BY MINIMUM BAR CODE ELEMENT WIDTH  
(BASED ON 100% UPC BAR CODES)  
Figure 29. Depth of Field Side View  
Long Range Mode  
Minimum Bar Code Element Width  
Long Range Mode  
A
B
C
D
E
mm  
mils  
.132  
5.2  
.190  
7.5  
.264  
10.4  
.330  
13.0  
.660  
26.0  
Specifications are subject to change without notice.  
30  
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SCANNER OPERATION  
DEPTH OF FIELD BY MINIMUM BAR CODE ELEMENT WIDTH  
(BASED ON 100% UPC BAR CODES)  
Figure 30. Depth of Field Top View  
Short Range Mode  
Minimum Bar Code Element Width  
Short Range Mode  
A
B
C
mm  
mils  
.190  
7.5  
.264  
10.4  
.330  
13.0  
Specifications are subject to change without notice.  
31  
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SCANNER OPERATION  
DEPTH OF FIELD BY MINIMUM BAR CODE ELEMENT WIDTH  
(BASED ON 100% UPC BAR CODES)  
Figure 31. Depth of Field Side View  
Short Range Mode  
Minimum Bar Code Element Width  
Short Range Mode  
A
B
C
mm  
mils  
.190  
7.5  
.264  
10.4  
.330  
13.0  
Specifications are subject to change without notice.  
32  
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SCANNER OPERATION  
INDICATOR DESCRIPTIONS  
Audible  
When the 7820 scanner is in operation, it provides audible feedback. These  
sounds indicate the status of the scanner. Eight settings are available for the  
tone of the beep (normal, 6 alternate tones and no tone). To change the tone,  
use the Tone Button or refer to the MetroSelect Configuration Guide.  
One Beep  
When the scanner first receives power, the blue LED will turn on  
and the scanner will beep once. The blue LED will remain on for  
the duration of the beep. The scanner is now ready to scan.  
When the scanner successfully reads a bar code, the blue LED will  
flash and the scanner will beep once (if configured to do so). If the  
scanner does not beep once and the blue LED does not flash, then  
the bar code has not been successfully read.  
Two Beeps  
The scanners programmed interface setting does not match the  
actual connected interface cable. This audible indicator will be  
heard during power up, or when a bar code is scanned.  
Razzberry Tone  
This is a failure indicator. Refer to failure modes on page 35.  
Three Beeps - during operation  
When placing the scanner in program mode, the blue LED will flash  
while the scanner simultaneously beeps three times. The blue LED  
will continue to flash until the unit exits program mode. Upon exiting  
program mode, the scanner will beep three times and the LED will  
stop flashing.  
When configured, three beeps can also indicate a communications  
timeout during normal scanning mode.  
The scanner will beep three times in an ascending tone, with each  
beep higher in pitch than the previous. This tells the user that the  
single configuration bar code has successfully configured the  
scanner.  
Three beeps will also occur during a manual adjustment of the  
beeper tone. The scanner will emit three evenly pitched/spaced  
tones with the blue indicator LED blinking in unison.  
Three Beeps - on power up  
This is a failure indicator. Refer to failure modes on page 35.  
33  
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SCANNER OPERATION  
INDICATOR DESCRIPTIONS  
Visual  
There is a blue LED on the top of the 7820 as well as  
three illuminated buttons on the front. When the  
scanner is on, the flashing or constant illumination of  
the LED indicates the status of the current scan and  
the scanner.  
Figure 32. LED  
No Blue LED  
The LEDs will not be illuminated if the scanner is not receiving  
power from the host or transformer.  
or  
The unit is in Power Save Mode. During Power Save Mode, the  
laser will be off and the blue LED will not illuminate.  
Steady Blue LED  
When the laser is active, the blue LED is illuminated. The blue  
LED will remain illuminated until the laser is deactivated.  
Steady Blue LED to OFF  
After a successful scan, the scanner transmits the data to the  
host device. Some communication modes require that the host  
inform the scanner when data is ready to be received. If the  
host is not ready to accept the information, the scanner’s blue  
LED will remain off until the data can be transmitted.  
Single Blue LED Flash  
When the scanner successfully reads a bar code, the blue LED  
will flash and the scanner will beep once. If the blue LED does  
not flash or the scanner does not beep once, then the bar code  
has not been successfully read.  
The blue LED will also flash once while the EAS is in  
deactivation mode.  
Flashing Blue LED  
This indicates the scanner is in program mode. A flashing blue  
LED with razzberry tone indicates that an invalid bar code has  
been scanned during this mode.  
34  
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SCANNER OPERATION  
INDICATOR DESCRIPTIONS  
Failure Modes  
Figure 33. LED  
Flashing BLUE LED and One Razzberry Tone  
This indicates the scanner has experienced a laser subsystem  
failure. Return the unit for repair at an authorized service  
center.  
Flashing Blue LED and Two Razzberry Tones  
This indicates the scanner has experienced a motor failure.  
Return the unit for repair at an authorized service center.  
Continuous Razzberry Tone with LED off  
If, upon power up, the scanner emits a continuous razzberry  
tone, then the scanner has an electronic failure. Return the unit  
for repair at an authorized service center.  
Three Beeps - on power up  
The scanner beeps three times on power up indicates the  
nonvolatile memory, that holds the scanner configuration, has  
failed. Return the unit for repair at an authorized service  
center.  
35  
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SCANNER OPERATION  
INDICATOR DESCRIPTIONS  
Diagnostic Indicator Display  
There is a green colored (when  
illuminated) single digit error code  
display located to the left of the  
scanner’s mirrored polygon (see  
figure to the right).  
Figure 34. Failure LED  
ERROR  
CODE  
DESCRIPTION  
RAM ERROR – The scanner’s Random Access Memory (RAM) is tested  
as faulty. Return the unit for repair at an authorized service center.  
0
1
PROGRAM ERROR – The scanner’s software program is failing. Return  
the unit for repair.  
INTERFACE ERROR – After power up and any application exit (e.g.  
MetroSet, etc.), the scanner checks the interface hardware with that  
chosen in configuration. If they do not agree, an interface error exists.  
2
3
4
5
CONFIGURATION ERROR – The non-volatile configuration memory did  
not agree with the data last saved. Default configuration data is then  
used and the scanner continues operating.  
COMMUNICATION ERROR – The RS232 data line is being held active.  
The scanner will abort attempts to enter configuration mode after a short  
timeout.  
COPROCESSOR COMMUNICATION ERROR – The main  
microprocessor is not communicating with the interface coprocessor.  
Return the unit for repair at an authorized service center.  
LASER ERROR – The laser in the scanning system denotes a failure.  
Return the unit for repair at an authorized service center.  
6
7
MOTOR ERROR – The motor in the scanning system denotes a failure.  
Return the unit for repair at an authorized service center.  
8
9
SCALE ERROR – The scanner is not communicating with the scale.  
EAS ERROR – The scanner is not communicating with the EAS device.  
36  
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SCANNER OPERATION  
POWER SAVE MODES  
The 7820 bar code scanner has five configurable power save modes. Refer to  
the MetroSelect Configuration Guide for additional information on Power Save  
Modes.  
1. Blink Power Save Mode:  
“Blinks” the laser OFF & ON after a configured period of non-use.  
When the scanner recognizes a bar code, it will exit the Blink mode.  
2. Laser Off Power Save Mode (Default):  
Turns the laser OFF after a configured period of non-use.  
The motor continues to spin allowing for a faster “wake” up time. Pressing  
any of the three buttons will “wake” the scanner from the Laser Off power  
save mode (see figure 17).  
3. Laser & Motor Off Power Save Mode:  
Turns the laser and motor OFF after a configured period of non-use.  
Pressing any of the three buttons will “wake” the scanner from the power  
save mode (see figure 38). This mode’s “wake up” time is slightly longer due  
to the motor’s need to restart.  
4. Dual Action Power Save Mode #1:  
“Blinks” the laser OFF & ON after a configured period of non-use turns the  
laser and motor OFF at thirty-minute intervals.  
Last  
Scan  
Laser starts  
“Blinking”  
Laser & Motor  
turn OFF  
Example:  
If the power save timeout  
is set to 15 minutes.  
Pressing the Power Save button will “wake” the scanner from the power save  
mode (see figure 38).  
5. Dual Action Power Save Mode #2:  
Turns the laser OFF after a configured period of non-use then turns the  
motor OFF after thirty-minute intervals.  
Last  
Scan  
Laser turns  
OFF  
Motor turns  
OFF  
Example:  
If the power save timeout  
is set to 15 minutes.  
Pressing the Power Save button will “wake” the scanner from the power save  
mode (see figure 38).  
37  
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SCANNER OPERATION  
TOUCH BUTTON PANEL  
Figure 35. The Touch Button Panel Operation  
CHANGING THE BEEPER TONE  
Touch the Tone button once and the beeper tone  
will change. The new tone will be heard. Then  
two more of the new tones will be heard signifying  
the new setting has been set.  
Figure 36. Changing the  
Beeper Tone  
CHANGING THE BEEPER VOLUME  
Touch the Volume Button to adjust the scanner’s  
speaker volume or mute (silence) the scanner.  
Figure 37. Changing the  
Beeper Volume  
PLACING THE UNIT IN POWER SAVE MODE  
Long (>3 seconds) touch of the Power Save  
button will place the 7820 scanner into Power  
Save Mode.  
TO WAKE THE UNIT FROM POWER SAVE MODE  
Touch any of the three touch panel buttons to  
awaken the scanner for normal operation.  
Figure 38. Power Save Button  
38  
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MAINTENANCE  
REPLACEABLE PROTECTIVE OUTER WINDOW  
The 7820 bar code scanner includes a replaceable protective outer window,  
which protects the flat-screen window from scratches when used in harsh  
scanning environments.  
Figure 40.  
Figure 39.  
Replaceable Protective Outer  
Window Easy Removal.  
Replaceable Protective Outer  
Window Easy Installation.  
DAILY MAINTENANCE  
Smudges and dirt on the unit's window can interfere with the unit's performance.  
If the window requires cleaning, use only a mild glass cleaner containing no  
ammonia. When cleaning the window, spray the cleaner onto a lint free, non-  
abrasive cleaning cloth then gently wipe the window clean.  
If the unit's case requires cleaning, use a mild cleaning agent that does not  
contain strong oxidizing chemicals. Strong cleaning agents may discolor or  
damage the unit's exterior.  
39  
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MAINTENANCE  
CABLE REMOVAL   
Turn the host power off and disconnect the power supply from the cable before  
attempting to disconnect the cable from the unit.  
Remove the scanner’s back plate from the rear side of the unit. Apply pressure  
to the points shown in Figure 41 until the back plate unlatches from the scanner.  
Figure 41. Cable Cover Removal  
For AUX and EAS cable removal:  
Pinch connector and gently remove cable from the unit.  
For HOST cable removal:  
1. Locate the small pinhole on the  
unit near the cable connection  
point.  
2. Bend a paperclip into the shape  
shown in Figure 42.  
3. Insert the paperclip into the  
pinhole and apply pressure to  
release the connector lock.  
4. Pull gently on the strain-relief to  
remove the cable from the unit.  
Figure 42. Host Cable Removal  
40  
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TROUBLESHOOTING GUIDE  
The following guide is for reference purposes only. Contact a customer service  
representative to preserve the limited warranty terms on page 56.  
7820 SERIES TROUBLESHOOTING GUIDE  
SYMPTOMS  
POSSIBLE CAUSE(S)  
SOLUTION  
All Interfaces  
Check transformer, outlet and  
power strip. Make sure the  
cable is plugged into the  
scanner.  
No power is being  
supplied to the  
scanner.  
No LEDs, beep  
or motor spin.  
Some host systems cannot  
supply enough current to power  
7820 series scanner. Use the  
power supply included with the  
scanner.  
No power is being  
No LEDs, beep. supplied to the  
scanner from host.  
Contact a customer service  
representative, if the unit will not  
hold the configuration.  
3 beeps on  
power up.  
Non-volatile RAM  
failure.  
Continuous  
razz tone on  
power up.  
Contact a customer service  
representative, if the unit will not  
function.  
Diagnostic failure.  
Contact a customer service  
representative.  
VLD failure.  
Razz tone and  
blue LED flash  
at power up.  
Contact a customer service  
representative.  
Scanner motor failure.  
Multiple scans  
upon  
presentation of  
code.  
Same symbol timeout  
set too short.  
Adjust same symbol timeout for  
a longer time.  
The unit powers Beeper disabled  
Enable beeper.  
up but does not  
beep.  
No volume is selected  
No tone is selected.  
Select volume (configurable).  
Select tone.  
41  
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TROUBLESHOOTING GUIDE  
SYMPTOMS  
POSSIBLE CAUSE(S)  
SOLUTION  
UPC/EAN, Code 39, Interleaved  
2 of 5, Code 93, Code 128 and  
Codabar are enabled by default.  
Verify that the type of bar code  
being read has been selected.  
Scanning a particular  
symbology that is not  
enabled.  
The unit powers  
up, but does not  
scan and/or  
beep.  
The scanner has been  
configured for a  
Verify that the bar code that is  
being scanned falls into the  
criteria.  
(Typical of Non-UPC/EAN  
codes. The scanner defaults to  
a minimum of 4 character bar  
code.)  
character length lock,  
or a minimum length  
and bar code being  
scanned does not  
satisfy the configured  
criteria.  
The unit scans  
a bar code, but  
locks up after  
the first scan  
(blue LED stays  
off).  
If the scanner is setup to support  
ACK/NAK, RTS/CTS,  
XON/XOFF or D/E, verify that  
the host cable and host are  
supporting the handshaking  
properly.  
The scanner is  
configured to support  
some form of host  
handshaking but is not  
receiving the signal.  
The unit scans,  
but the data  
transmitted to  
the host is  
Verify that the scanner’s data  
format matches the format  
required by the host. Make sure  
that the scanner is connected to  
the proper host port.  
The scanner’s data  
format does not match  
the host system  
requirements.  
incorrect.  
42  
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TROUBLESHOOTING GUIDE  
SYMPTOMS  
POSSIBLE CAUSE(S)  
SOLUTION  
The bar code may  
have been printed  
incorrectly.  
Check if it is a check  
digit/character/or border  
problem.  
Scanner beeps  
at some bar  
codes and NOT  
for others of the  
same bar code  
symbology.  
The scanner is not  
configured correctly for  
this type of bar code.  
Check if check digits are set  
properly.  
The minimum symbol  
length setting does not  
work with the bar code.  
Check if the correct minimum  
symbol length is set.  
Multi-Function  
Button is not  
working.  
A faulty push button  
switch.  
Contact a customer service  
representative.  
Keyboard Wedge Only  
The unit scans  
the bar code but  
there is no data.  
Make sure the scanner is  
configured for the appropriate  
mode.  
Configuration is not  
correct.  
Make sure that the proper PC  
type AT or PS2 is selected.  
Verify correct country code and  
data formatting are selected.  
Adjust the intercharacter delay.  
The unit scans  
but the data is  
not correct.  
Configuration is not  
correct.  
Increase the interscan code  
delay setting. Adjust whether the  
F0 break is transmitted. It may  
be necessary to try this in both  
settings.  
The unit is not  
transmitting  
each character.  
Configuration is not  
correct.  
Alpha characters  
show as lower  
case.  
Enable Caps Lock detect setting  
of the scanner to detect whether  
the PC is operating in Caps Lock.  
Computer is in Caps  
Lock mode.  
43  
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TROUBLESHOOTING GUIDE  
SYMPTOMS  
POSSIBLE CAUSE(S)  
SOLUTION  
Everything  
These characters may  
not be supported by  
that country’s key look  
up table.  
works except  
for a couple of  
characters.  
Try operating the scanner in Alt  
mode.  
RS232 Only  
Increase the intercharacter delay  
setting. Adjust whether the  
F0 break is transmitted (KBW  
Interface ONLY). It may be  
necessary to try this in both  
settings.  
The unit is not  
transmitting  
each character.  
Configuration is not  
correct.  
Alpha  
Enable the caps lock detect  
setting of the scanner to detect if  
the PC is operating in Caps Lock.  
characters  
show as lower  
case.  
Computer is in Caps  
Lock mode.  
Com port at the host is  
not working or  
configured properly.  
Power-up OK  
and scans OK  
but does not  
communicate  
properly to the  
host.  
Check to make sure that the  
baud rate and parity of the  
scanner and the communication  
port match and the program is  
looking for “RS232" data.  
Com port not  
operating properly.  
Cable not connected  
to the proper com port.  
The host is  
The scanner and host  
may not be configured  
for the same interface.  
Check that the scanner and the  
host are configured for the same  
interface.  
receiving data but  
the data does not  
look correct.  
44  
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TROUBLESHOOTING GUIDE  
SYMPTOMS  
POSSIBLE CAUSE(S)  
SOLUTION  
Aux Port Operation with any Interface  
Trouble with the  
secondary  
scanner.  
Refer to the user guide provided  
with the secondary scanner.  
Cable  
[PN 57-57170x-3] may  
not be connected to  
Ensure the secondary scanner is  
connected to the 7820 com port  
marked “Aux” port.  
the proper port.  
Secondary  
scanner powers  
up but data is  
not relayed to  
the host.  
* The 7820 must be configured  
to enable the “Aux” port.  
The “Aux” com port  
may not be operating  
properly.  
The secondary scanner must be  
configured to send ‘secondary’  
formatted data (reserve  
code 32).  
*
Use the “Auxiliary mode setup” wizard in MetroSet®.  
USB Only  
The scanner  
powers up ok,  
scans ok but  
does not  
Check that the scanner is  
configured for USB operation.  
The USB Port is not  
operating correctly.  
Check that the host’s USB port is  
enabled.  
communicate.  
45  
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CONFIGURATION MODES  
The 7820 has three modes of configuration.  
Bar Codes  
Configure the 7820 by scanning the bar codes included in the MetroSelect  
Configuration Guide shipped with the area imager.  
This manual is available for downloaded at www.honeywellaidc.com.  
MetroSet2  
This user-friendly Windows-based configuration program allows you to  
simply ‘point-and-click’ at the desired scanner options. This program is  
available for downloaded at www.honeywellaidc.com.  
Serial Programming  
This mode of configuration is ideal for OEM applications. This mode gives  
the end-user the ability to send a series of commands using the serial port of  
the host system. The commands are equivalent to the numerical values of  
the bar codes located in the MetroSelect Configuration Guide.  
46  
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UPGRADING THE FIRMWARE  
The 7820 is part of Honeywell's line of scanners with flash upgradeable firmware.  
The upgrade process requires, a new firmware file supplied to the customer by a  
customer service representativeand Honeywell's MetroSet2 software. A  
personal computer running Microsoft® Windows® 95 or greater with an available  
RS232 serial or USB port is required to complete the upgrade.  
PowerLink Cable #54-54014 is required when using RS232 for the  
upgrade process. Do not use the standard cable supplied with keyboard  
wedge or RS485 scanner interface kits. If using USB for the upgrade  
process, the standard USB cable provided with the scanner can be  
used.  
To upgrade the firmware in the 7820:  
1. Plug the scanner into a serial communication port on the host system.  
2. Start the MetroSet2 software.  
3. Click on the plus sign (+) next to POS Scanners to expand the supported  
scanner list.  
4. Choose the 7820 Solaris from the list.  
5. Click on the Configure Solaris/7820 Scanner button.  
6. Choose Flash Utility from the options list located on the left side of the  
screen.  
7. Click on the Open File button in the Flash Utility window.  
8. Locate and open the flash upgrade file supplied.  
9. Select the COM port that the scanner is connected to on the host system.  
10. Verify the settings listed in the Flash Utility window.  
11. Click on the Flash Scanner button to begin the flash upgrade.  
12. A message will appear on the screen when the upgrade is complete.  
See Customer Support on page 55.  
  
MetroSet2 is available for download, at no additional cost, from  
47  
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SCANNER AND CABLE TERMINATIONS  
SCANNER PINOUT CONNECTIONS  
The 7820 scanner interfaces terminate to 10-pin modular jacks located on the  
back of the unit.  
Figure 43. Scanner Interface Ports  
7820  
EAS Connector  
Function  
7820  
Auxiliary Connector  
Function  
Pin  
1
Pin  
1
GROUND  
GROUND  
2
ANTENNA +  
ANTENNA -  
EAS GPIO OUT  
EAS GPIO IN  
SHIELD  
2
AUX_RxD  
3
3
AUX_TxD  
4
4
AUX_RTS  
5
5
AUX_CTS  
6
6
SCAN DATA  
TRIGGER  
7
8
SCAN ENABLE  
SW +5VDC (OUT)  
9
10 GROUND  
48  
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SCANNER AND CABLE TERMINATIONS  
SCANNER PINOUT CONNECTIONS  
Figure 44. Scanner Interface Ports  
HOST CONNECTOR (Multi-Interface)  
Pin  
Function  
RS232  
Pin  
Function  
Keyboard Wedge  
1
2
3
Ground  
1
2
3
Ground  
CTS / DTR  
Data Rx  
N/C  
Tied to Pin 3 in Cable  
Tied to Pin 2 in Cable  
PC Data  
4
4
5
N/C  
5
PC Clock  
6
RTS*  
6
KB Clock  
7
8
9
10  
N/C  
7
8
9
10  
+5VDC PC Keyboard  
KB Data  
Adapter Power  
Shield Ground  
Data Rx*  
Adapter Power  
Shield Ground  
RS485  
USB  
1
2
3
Ground  
Tied to Pin 6 in Cable  
N/C  
1
2
3
Ground  
Tied to Pin 4 in Cable  
N/C  
4
5
IBM A+  
IBM B-  
4
5
Tied to Pin 2 in Cable  
N/C  
6
7
8
Tied to Pin 2 in Cable  
N/C  
N/C  
6
7
8
USB D+  
+5VDC USB  
USB D-  
9
10  
Adapter Power  
Shield Ground  
9
10  
Adapter Power  
Shield Ground  
* These signals are TTL level outputs.  
49  
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SCANNER AND CABLE TERMINATIONS  
CABLE CONNECTOR CONFIGURATIONS (HOST END)  
VLink Cable, PN 5S-5Sxxx-3*  
Function  
Shield Ground  
9
5
Pin  
1
2
3
4
RS232 Transmit Output  
RS232 Receive Input  
N/C  
5
6
Power/Signal Ground  
Reserved  
6
1
7
CTS Input †  
8
RTS Output  
9-Pin D-Type Conn.  
9
+5VDC  
xxx* specifies connection to the host  
CTS Input can also serve as DTR input.  
USB Type A, VLink Cable  
PN 5S-5S235-3  
4
Pin  
1
2
Function  
1
+5VDC  
D-  
USB Type A  
3
D+  
4
Ground  
USB Direct 12V (Type A) Locking  
PN 5S-5S213-N-3  
Pin  
Function  
1
2
3
+5VDC  
D-  
D+  
8
1
4
5
6
7-8  
Ground  
Ground  
+12VDC  
N/C  
USB Type A. Locking  
VLink, RS232 AUX Cable, PN 57-57170-3  
1
10  
Pin  
1
Function  
Ground  
2
3
4
RS232 Transmit Output  
RS232 Receive Input  
RTS Output  
5
6-8  
9
CTS Input  
N/C  
+5VDC  
10-pin Modular Plug  
10  
Shield Ground  
50  
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SCANNER AND CABLE TERMINATIONS  
CABLE CONNECTOR CONFIGURATIONS (HOST END)  
VLink, Keyboard Wedge  
PN 54-54002  
Pin  
1
Function  
Keyboard Clock  
2
Keyboard Data  
No Connect  
3
4
Power Ground  
+5 Volts DC  
5-Pin DIN, Female  
5
Pin  
1
Function  
Keyboard Data  
No Connect  
2
3
Power Ground  
4
5
6
+5 Volts DC  
PC Clock  
No Connect  
6-Pin DIN, Male  
Honeywell will supply an adapter cable with a 5-pin DIN male connector on one  
end and a 6-pin mini DIN female connector on the other. According to the  
termination required, connect the appropriate end of the adapter cable to the  
VLink cable, leaving the necessary termination exposed for connecting to the  
keyboard and the keyboard port on the PC.  
Keyboard Wedge  
Adapter Cable  
Pin  
1
Function  
PC Clock  
PC Data  
2
3
No Connect  
Power Ground  
+5 Volts DC  
4
5-Pin DIN, Male  
5
Pin  
1
Function  
Keyboard Data  
No Connect  
2
3
Power Ground  
+5 Volts DC  
4
6-pin Mini DIN, Female  
5
Keyboard Clock  
No Connect  
6
51  
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REGULATORY COMPLIANCE  
SAFETY  
ITE Equipment  
IEC 60950-1: Second Edition  
EN 60950-1: Second Edition  
Laser  
Laser Class 1: IEC 60825-1: Second Edition, 2007  
EN 60825-1: Second Edition, 2007  
LED  
IEC 62471: Exempt Risk Group  
Caution  
Use of controls or adjustments or performance of procedures other than those specified  
herein may result in hazardous laser light exposure. Under no circumstances should  
the customer attempt to service the laser scanner. Never attempt to look at the laser  
beam, even if the scanner appears to be nonfunctional. Never open the scanner in an  
attempt to look into the device. Doing so could result in hazardous laser light exposure.  
The use of optical instruments with the laser equipment will increase eye hazard.  
Atención  
La modificación de los procedimientos, o la utilización de controles o ajustes distintos  
de los especificados aquí, pueden provocar una luz de láser peligrosa. Bajo ninguna  
circunstancia el usuario deberá realizar el mantenimiento del láser del escáner. Ni  
intentar mirar al haz del láser incluso cuando este no esté operativo. Tampoco  
deberá abrir el escáner para examinar el aparato. El hacerlo puede conllevar una  
exposición peligrosa a la luz de láser. El uso de instrumentos ópticos con el equipo  
láser puede incrementar el riesgo para la vista.  
Attention  
L'emploi de commandes, réglages ou procédés autres que ceux décrits ici peut  
entraîner de graves irradiations. Le client ne doit en aucun cas essayer d'entretenir  
lui-même le scanner ou le laser. Ne regardez jamais directement le rayon laser,  
même si vous croyez que le scanner est inactif. N'ouvrez jamais le scanner pour  
regarder dans l'appareil. Ce faisant, vous vous exposez à une rayonnement laser qú  
êst hazardous. L'emploi d'appareils optiques avec cet équipement laser augmente le  
risque d'endommagement de la vision.  
Achtung  
Die Verwendung anderer als der hier beschriebenen Steuerungen, Einstellungen oder  
Verfahren kann eine gefährliche Laserstrahlung hervorrufen. Der Kunde sollte unter  
keinen Umständen versuchen, den Laser-Scanner selbst zu warten. Sehen Sie  
niemals in den Laserstrahl, selbst wenn Sie glauben, daß der Scanner nicht aktiv ist.  
Öffnen Sie niemals den Scanner, um in das Gerät hineinzusehen. Wenn Sie dies tun,  
können Sie sich einer gefährlichen Laserstrahlung aussetzen. Der Einsatz optischer  
Geräte mit dieser Laserausrüstung erhöht das Risiko einer Sehschädigung.  
52  
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REGULATORY COMPLIANCE  
Attenzione  
L’utilizzo di sistemi di controllo, di regolazioni o di procedimenti diversi da quelli  
descritti nel presente Manuale può provocare delle esposizioni a raggi laser rischiose.  
Il cliente non deve assolutamente tentare di riparare egli stesso lo scanner laser. Non  
guardate mai il raggio laser, anche se credete che lo scanner non sia attivo. Non  
aprite mai lo scanner per guardare dentro l’apparecchio. Facendolo potete esporVi ad  
una esposizione laser rischiosa. L’uso di apparecchi ottici, equipaggiati con raggi  
laser, aumenta il rischio di danni alla vista.  
EMC  
Emissions  
FCC Part 15, ICES-003, CISPR 22, EN 55022  
Immunity  
CISPR 24, EN 55024  
Changes or modifications not expressly approved by the party responsible for compliance  
could void the user’s authority to operate the equipment.  
Class A Devices  
The following is applicable when the scanner cable is greater in length than 3 meters  
(9.8 feet) when fully extended:  
Les instructions ci-dessous s’appliquent aux cables de scanner dépassant 3 métres  
(9.8 pieds) de long en extension maximale:  
Folgendes trifft zu, wenn das Scannerkabel länger als 3 Meter ist:  
This equipment has been tested and found to comply with limits for a Class A digital device,  
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable  
protection against harmful interference when the equipment is operated in a commercial  
environment. This equipment generates, uses and can radiate radio frequency energy and,  
if not installed and used in accordance with the instruction manual, may cause harmful  
interference to radio communications. Operation of this equipment in a residential area is  
likely to cause harmful interference, in which case the user will be required to correct the  
interference at their own expense. Any unauthorized changes or modifications to this  
equipment could void the user’s authority to operate this device.  
This device complies with part 15 of the FCC Rules. Operation is subject to the following  
two conditions: (1) This device may not cause harmful interference, and (2) this device must  
accept any interference received, including interference that may cause undesired  
operation.  
Notice  
This Class A digital apparatus complies with Canadian ICES-003.  
Remarque  
Cet appareil numérique de classe A est conforme à la norme canadienne NMB-003.  
Warning  
This is a class A product. In a domestic environment this product may cause radio  
interference in which case the user may be required to take adequate measures.  
Warnung!  
Dies ist eine Einrichtung der Klasse A. Diese Einrichtung kann im Wohnbereich  
Funkstörungen verursachen. In diesem Fall kann vom Betreiber verlangt werden,  
angemessene Massnahmen durchzuführen.  
53  
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REGULATORY COMPLIANCE  
EMC  
Attenzione  
Questo e’ un prodotto di classe A. Se usato in vicinanza di residenze private potrebbe  
causare interferenze radio che potrebbero richiedere all’utilizzatore opportune misure.  
Attention  
Ce produit est de classe “A”. Dans un environnement domestique, ce produit peut être la  
cause d’interférences radio. Dans ce cas l’utiliseteur peut être amené à predre les  
mesures adéquates.  
Changes or modifications not expressly approved by the party responsible for  
compliance could void the user’s authority to operate the equipment.  
Class B Devices  
The following is applicable when the scanner cable is less than 3 meters  
(9.8 feet) in length when fully extended:  
Les instructions ci-dessous s’appliquent aux cables de scanner ne dépassant  
pas 3 métres (9.8 pieds) de long en extension maximale:  
Folgendes trifft zu, wenn das Scannerkabel kürzer als 3 Meter ist:  
This device complies with Part 15 of the FCC Rules. Operation is subject to the  
following two conditions: (1) This device may not cause harmful interference, and (2)  
this device must accept any interference received, including interference that may  
cause undesired operation.  
This equipment has been tested and found to comply with the limits for a Class B  
digital device, pursuant to Part 15 of the FCC rules. These limits are designed to  
provide reasonable protection against harmful interference in a residential installation.  
This equipment generates, uses and can radiate radio frequency energy and, if not  
installed and used in accordance with the instructions, may cause harmful interference  
to radio communications. However, there is no guarantee that interference will not  
occur in a particular installation. If this equipment does cause harmful interference to  
radio or television reception, which can be determined by turning the equipment off  
and on, the user is encouraged to try to correct the interference by one or more of the  
following measures:  
Reorient or relocate the receiving antenna  
Increase the separation between the equipment and receiver  
Connect the equipment into an outlet on a circuit different from that to which  
the receiver is connected  
Consult the dealer or an experienced radio/TV technician for help  
Notice  
This Class B digital apparatus complies with Canadian ICES-003.  
Remarque  
Cet appareil numérique de classe B est conforme à la norme canadienne NMB-003.  
54  
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CUSTOMER SUPPORT  
Technical Assistance  
If you need assistance installing or troubleshooting your device, please contact  
us by using one of the methods below:  
Our Knowledge Base provides thousands of immediate solutions. If the  
Knowledge Base cannot help, our Technical Support Portal (see below) provides  
an easy way to report your problem or ask your question.  
Technical Support Portal: www.hsmsupportportal.com  
The Technical Support Portal not only allows you to report your problem, but it  
also provides immediate solutions to your technical issues by searching our  
Knowledge Base. With the Portal, you can submit and track your questions  
online and send and receive attachments.  
You can contact our technical support team directly by filling out our online  
support form. Enter your contact details and the description of the  
question/problem.  
For our latest contact information, please check our website at the link above.  
Product Service and Repair  
Honeywell International Inc. provides service for all of its products through  
service centers throughout the world. To obtain warranty or non-warranty  
service, please visit www.honeywellaidc.com and select Support > Contact  
Service and Repair to see your region’s instructions on how to obtain a Return  
Material Authorization number (RMA #). You should do this prior to returning the  
product.  
55  
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LIMITED WARRANTY  
Honeywell International Inc. ("HII") warrants its products and optional accessories to be free  
from defects in materials and workmanship and to conform to HII’s published specifications  
applicable to the products purchased at the time of shipment. This warranty does not cover  
any HII product which is (i) improperly installed or used; (ii) damaged by accident or  
negligence, including failure to follow the proper maintenance, service, and cleaning  
schedule; or (iii) damaged as a result of (A) modification or alteration by the purchaser or  
other party, (B) excessive voltage or current supplied to or drawn from the interface  
connections, (C) static electricity or electro-static discharge, (D) operation under conditions  
beyond the specified operating parameters, or (E) repair or service of the product by  
anyone other than HII or its authorized representatives.  
This warranty shall extend from the time of shipment for the duration published by HII for  
the product at the time of purchase ("Warranty Period"). Any defective product must be  
returned (at purchaser’s expense) during the Warranty Period to HII factory or authorized  
service center for inspection. No product will be accepted by HII without a Return Materials  
Authorization, which may be obtained by contacting HII. In the event that the product is  
returned to HII or its authorized service center within the Warranty Period and HII  
determines to its satisfaction that the product is defective due to defects in materials or  
workmanship, HII, at its sole option, will either repair or replace the product without charge,  
except for return shipping to HII.  
EXCEPT AS MAY BE OTHERWISE PROVIDED BY APPLICABLE LAW, THE  
FOREGOING WARRANTY IS IN LIEU OF ALL OTHER COVENANTS OR WARRANTIES,  
EITHER EXPRESSED OR IMPLIED, ORAL OR WRITTEN, INCLUDING, WITHOUT  
LIMITATION, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A  
PARTICULAR PURPOSE, OR NON-INFRINGEMENT.  
HII’S RESPONSIBILITY AND PURCHASER’S EXCLUSIVE REMEDY UNDER THIS  
WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT OF THE DEFECTIVE  
PRODUCT WITH NEW OR REFURBISHED PARTS. IN NO EVENT SHALL HII BE  
LIABLE FOR INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, AND, IN NO  
EVENT, SHALL ANY LIABILITY OF HII ARISING IN CONNECTION WITH ANY PRODUCT  
SOLD HEREUNDER (WHETHER SUCH LIABILITY ARISES FROM A CLAIM BASED ON  
CONTRACT, WARRANTY, TORT, OR OTHERWISE) EXCEED THE ACTUAL AMOUNT  
PAID TO HII FOR THE PRODUCT. THESE LIMITATIONS ON LIABILITY SHALL REMAIN  
IN FULL FORCE AND EFFECT EVEN WHEN HII MAY HAVE BEEN ADVISED OF THE  
POSSIBILITY OF SUCH INJURIES, LOSSES, OR DAMAGES. SOME STATES,  
PROVINCES, OR COUNTRIES DO NOT ALLOW THE EXCLUSION OR LIMITATIONS OF  
INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR  
EXCLUSION MAY NOT APPLY TO YOU.  
All provisions of this Limited Warranty are separate and severable, which means that if any  
provision is held invalid and unenforceable, such determination shall not affect the validity  
of enforceability of the other provisions hereof. Use of any peripherals not provided by the  
manufacturer may result in damage not covered by this warranty. This includes but is not  
limited to: cables, power supplies, cradles, and docking stations. HII extends these  
warranties only to the first end-users of the products. These warranties are non-  
transferable.  
The duration of the limited warranty for the 7820 Solaris is two (2) years. The accessories  
have a 90 day limited warranty from the date of manufacture.  
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INDEX  
A
E
AC ........................................................ 8  
accessories ...................................... 3, 4  
adapter............................................... 51  
audible............................... See indicator  
auxiliary.............................. 3, 45, 49, 50  
scanner .............................. 17, 18, 19  
auxiliary port....................................... 10  
EAS.......................................... 3, 10, 20  
EMC ................................................... 53  
EMI..................................................... 53  
emissions ........................................... 53  
error code........................................... 36  
F
features ................................................ 1  
firmware ............................................. 47  
flash.................................................... 47  
flex stand  
installation.................... 21–23, 21–23  
optional kits ...................................... 5  
B
bar code ........................... 29, 30, 31, 32  
Bar Code ............................................ 46  
beep .................................. See indicator  
blue led.............................. See indicator  
button  
power save button...................... 9, 37  
tone button ....................................... 9  
volume button................................... 9  
Button................................................. 47  
H
HID..................................................... 14  
Host.................................................... 17  
I
C
immunity............................................. 53  
indicator................................................ 7  
audible................ 9, 33, 35, 41–45, 47  
diagnostic....................................... 36  
failure ........................... 33, 35, 41–45  
visual........................ 9, 34, 41–45, 47  
installation  
cable......................................... 12–19  
EAS................................................ 20  
flex stand...................... 21–23, 21–23  
outer window.................................. 39  
interface ............................................... 7  
light pen.................................... 15, 48  
RS232 ............................................ 15  
RS485 ...................................... 16, 48  
stand-alone keyboard..................... 49  
USB................................................ 14  
cable................................................. 7, 9  
adapter........................................... 51  
auxiliary............................................ 3  
communication................. 3, 4, 48–51  
connection area................................ 9  
cover ................................................ 9  
EAS.................................................. 3  
keyboard wedge....................... 48–51  
pin assignments ....................... 48–51  
powerlink.......................... 3, 4, 48–51  
removal .......................................... 40  
stand-alone keyboard....................... 3  
USB...................................... 3, 48–51  
caution.......................................... 11, 52  
class................................................... 54  
cleaning.............................................. 39  
communication..................................... 2  
compliance................................... 52, 53  
configuration....................................... 47  
Configuration...................................... 46  
connector panel.................................. 10  
customer service................................ 56  
K
kb wedge...............See keyboard wedge  
keyboard type....................................... 2  
keyboard wedge....... 2–3, 10, 43, 49, 51  
kits.................................................... 5, 6  
D
L
DC power ........................................... 10  
depth of field................. 7, 29, 30, 31, 32  
diagnostic........................................... 36  
dimensions..................................... 7, 10  
dust label............................................ 12  
labels............................................ 11, 12  
laser ....................................... 11, 37, 52  
57  
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INDEX  
laser power........................................... 7  
led ..................................... See indicator  
limited warranty .................................. 56  
RS485 ................................................ 10  
S
safety............................................ 52, 54  
scan zone........................................... 28  
secondary scanner........... 17, 18, 19, 45  
serial label.......................................... 11  
specifications........................................ 7  
M
maintenance....................................... 39  
manual ................................................. 3  
MetroSelect........................................ 46  
MetroSet2........................................... 47  
T
N
tone ........................................ 33, 34, 35  
troubleshooting............................. 41–45  
notices................................................ 54  
O
U
operation ............................................ 54  
upgrade.............................................. 47  
USB........................ 3, 10, 14, 45, 49, 50  
P
V
pin assignments ....................See cables  
POS (Point Of Sale) ........................... 14  
power.............................................. 8, 47  
power save......................................... 37  
protocols............................................... 2  
ventilation............................................. 8  
visual..................................see indicator  
voltage................................ 8, 13, 15, 17  
W
R
warranty.............................................. 56  
weight................................................... 7  
window ........................................... 9, 39  
window, outer..................................... 39  
razzberry tone ........................ 33, 34, 35  
repair.................................................. 56  
RS232 ........................ 10, 15, 44, 48–51  
58  
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Honeywell Scanning & Mobility  
9680 Old Bailes Road  
Fort Mill, SC 29707  
00-02283 Rev G  
4/13  
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