Heatiator Indoor Fireplace IDV4833IT User Manual
Owner’s Manual  
Installation and Operation  
Model(s):  
IDV4833IT, IDV4833ILT,  
IDV4833IH, IDV4833ILH,  
IDV6247IT, IDV6247ILT,  
IDV6247IH, IDV6247ILH  
CAUTION  
DO NOT DISCARD THIS MANUAL  
•
Read, understand and follow  
these instructions for safe  
installation and operation.  
•
Leave this manual with  
party responsible for  
use and operation.  
• Important operating and  
maintenance instructions  
included.  
WARNING  
WARNING  
HOT SURFACES!  
Glass and other surfaces are hot during  
operation and cool down.  
If the information in these instruc-  
tions is not followed exactly, a  
fire may result causing property  
damage, personal injury, or death.  
Hot glass will cause burns.  
• Do not touch glass until it is cooled  
• NEVER allow children to touch glass  
• Keep children away  
• Do not store or use gasoline or other flam-  
mable vapors and liquids in the vicinity of  
this or any other appliance.  
• CAREFULLY SUPERVISE children in same room as  
appliance.  
• Alert children and adults to hazards of high  
temperatures.  
High temperatures may ignite clothing or other  
flammable materials.  
• What to do if you smell gas:  
- Do not try to light any appliance.  
- Do not touch any electrical switch. Do not  
use any phone in your building.  
- Immediately call your gas supplier from  
a neighbor’s phone. Follow the gas  
supplier’s instructions.  
• Keep clothing, furniture, draperies and other combustibles  
away.  
This appliance has been supplied with an integral  
barrier to prevent direct contact with the fixed glass  
panel. Do NOT operate the appliance with the barrier  
removed.  
Contact your dealer or Hearth & Home Technologies if the  
barrier is not present or help is needed to properly install one.  
- If you cannot reach your gas supplier, call  
the fire department.  
• Installation and service must be performed  
by a qualified installer, service agency, or  
the gas supplier.  
In the Commonwealth of Massachusetts installation must  
be performed by a licensed plumber or gas fitter;  
This appliance may be installed as an OEM installation  
in manufactured home (USA only) or mobile home and  
must be installed in accordance with the manufacturer’s  
instructions and the manufactured home construction and  
safety standard, Title 24 CFR, Part 3280 or Standard for  
Installation in Mobile Homes, CAN/CSA Z240MH.  
See Table of Contents for location of additional  
Commonwealth of Massachusetts requirements.  
Installation and service of this appliance should be performed  
by qualified personnel. Hearth & Home Technologies  
suggests NFI certified or factory-trained professionals, or  
technicians supervised by an NFI certified professional.  
This appliance is only for use with the type(s) of gas  
indicated on the rating plate.  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
1
Safety Alert Key:  
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.  
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.  
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.  
• NOTICE: Used to address practices not related to personal injury.  
Table of Contents  
A. Congratulations  
B. Limited Lifetime Warranty  
2
5
A. Approved Pipe  
B. Vent Table Key  
C. Use of Elbows  
D. Measuring Standards  
E. Vent Diagrams  
22  
22  
22  
22  
23  
1 Listing and Code Approvals  
A. Appliance Certification  
7
7
7
7
7
7
7
B. Tempered Glass Specifications  
C. BTU Specifications  
D. High Altitude Installations  
E. Non-Combustible Materials Specification  
F. Combustible Materials Specification  
G. Electrical Codes  
8 Vent Clearances and Framing  
A. Pipe Clearances to Combustibles  
B. Wall Penetration Framing  
28  
28  
29  
30  
C. Install the Ceiling Firestop  
D. Install Attic Insulation Shield  
H. Requirements for the Commonwealth  
of Massachusetts  
9 Appliance Preparation  
8
A. Secure and Level the Appliance  
31  
10 Install Vent Pipe  
A. Assemble Vent Sections  
B. Assemble Slip Sections  
32  
33  
33  
34  
34  
35  
36  
User Guide  
2 Operating Instructions  
A. Gas Fireplace Safety  
B. Your Fireplace  
C. Secure the Vent Sections  
D. Disassemble Vent Sections  
E. Install Metal Roof Flashing  
F. Assemble and Install Storm Collar  
G. Install Vertical Termination Cap  
H. Heat Shield Requirements for Horizontal  
Termination  
9
9
10  
10  
10  
C. Clear Space  
D. Decorative Doors and Fronts  
E. Fixed Glass Assembly  
F. Remote Controls, Wall Controls and Wall Switches10  
G. Before Lighting Fireplace  
H. Lighting Instructions (IPI)  
I. After Fireplace is Lit  
J. Flame Adjustment Control  
K. Frequently Asked Questions  
36  
37  
10  
11  
12  
12  
12  
I. Install Horizontal Termination Cap  
11 Shrouds  
A. HHT Shrouds  
B. Field Constructed Shrouds  
38  
38  
12 Gas Information  
A. Fuel Conversion  
B. Gas Pressure  
3 Maintenance and Service  
40  
40  
40  
40  
A. Maintenance Tasks-Homeowner  
B. Maintenance Tasks-Qualified Service Technician 14  
13  
C. Gas Connection  
D. High Altitude Installations  
Installer Guide  
13 Electrical Information  
A. Wiring Requirements  
41  
41  
41  
41  
42  
4 Getting Started  
B. Intellifire Ignition System Wiring  
C. Optional Accessories Requirements  
D. Electrical Service and Repair  
E. Junction Box Installation  
A. Typical Appliance System  
B. Design and Installation Considerations  
C. Tools and Supplies Needed  
15  
16  
16  
16  
D. Inspect Appliance and Components  
14 Finishing  
5 Framing and Clearances  
A. Select Appliance Location  
B. Construct the Appliance Chase  
C. Clearances  
A. Mantel and Wall Projections  
B. Facing Material  
C. Non-combustible Finishing Material  
43  
43  
44  
17  
18  
18  
19  
15 Appliance Setup  
D. Mantel and Wall Projections  
A. Remove Shipping Materials  
B. Remove Fixed Glass Assembly  
C. Remove Materials Shipped Inside Firebox  
D. Clean the Appliance  
45  
45  
45  
45  
45  
6 Termination Locations  
A. Vent Termination Minimum Clearances  
20  
7 Vent Information and Diagrams  
E. Accessories  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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3
F. Heat-Zone® Gas  
G. Refractory  
H. Install the Logs  
I. Place Lava Rock and Rockwool  
J. Glass Panel Assembly  
K. Decorative Firescreen, Refractory Shields and  
Lower Decorative Front Face  
L. Installing External Refractories  
M. Air Shutter Setting  
45  
45  
46  
47  
48  
49  
50  
51  
16 Troubleshooting  
A. Intellifire Ignition System  
52  
17 Reference Materials  
A. Appliance Dimension Diagram  
B. Vent Components Diagrams  
C. Service Parts  
54  
55  
60  
67  
68  
D. Optional Components  
E. Contact Information  
= Contains updated information.  
4
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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B. Limited Lifetime Warranty  
Hearth & Home Technologies Inc.  
LIMITED LIFETIME WARRANTY  
Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for  
HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.  
WARRANTY COVERAGE:  
HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership  
of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance  
will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo-  
nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period,  
HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its  
obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product  
itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty  
is subject to conditions, exclusions and limitations as described below.  
WARRANTY PERIOD:  
Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage  
begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent,  
authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months  
following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for  
parts and labor for covered components is produced in the following table.  
The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for  
gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These  
time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.  
Warranty Period  
Parts Labor  
HHT Manufactured Appliances and Venting  
EPA  
Components Covered  
Gas  
X
Wood Pellet  
Coal Electric Venting  
Wood  
All parts and material except as  
covered by Conditions,  
Exclusions, and Limitations  
listed  
1 Year  
X
X
X
X
X
X
Igniters, electronic components,  
and glass  
X
X
X
X
X
X
2 years  
X
X
X
Factory-installed blowers  
Molded refractory panels  
3 years  
X
X
Firepots and burnpots  
Castings and baffles  
5 years 1 year  
X
X
Manifold tubes,  
HHT chimney and termination  
7 years 3 years  
X
X
10  
1 year  
years  
X
X
X
Burners, logs and refractory  
Firebox and heat exchanger  
Limited  
3 years  
Lifetime  
X
X
X
X
X
X
X
X
All replacement parts  
beyond warranty period  
90 Days  
X
X
See conditions, exclusions, and limitations on next page.  
4021-645C 12-29-10  
Page 1 of 2  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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5
B. Limited Lifetime Warranty (continued)  
WARRANTY CONDITIONS:  
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This warranty is void if:  
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LIMITATIONS OF LIABILITY:  
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Page 2 of 2  
6
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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Listing and Code Approvals  
1
A. Appliance Certification  
C. BTU Specifications  
ICON DV-Mesh  
IDV4833  
IDV6247  
MODELS: IDV4833 & IDV6247 Series  
IPI  
Max/Min Input Rate (NG) 48,000/33,500 59,000/40,000  
Orifice Size (NG) 0.128 0.144  
Max/Min Input Rate (LP) 48,000/35,500 56,000/41,500  
Orifice Size (LP) 0.079 0.086  
LABORATORY: Underwriters Laboratories, Inc. (UL)  
TYPE: Vented Gas Fireplace Heaters  
STANDARD: ANSI Z21.88b-2008•CSA2.33b-2008  
NOTICE: This installation must conform with local codes  
or, in the absence of local codes, with the National Fuel  
Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and  
Propane Installation Code, CSA B149.1.  
D. High Altitude Installations  
NOTICE: If the heating value of the gas has been reduced,  
these rules do not apply. Check with your local gas utility or  
authorities having jurisdiction.  
•
•
Amanufactured home (USAonly) or mobile home OEM  
installation must conform with the (U.S.) Manufactured  
Home Construction and Safety Standard, Title 24 CFR,  
Part 3280 or, when such a standard is not applicable, the  
Standard for Fire Safety Criteria for Manufactured Home  
Installation Sites and Communities, ANSI/NFPA 501A,  
in the United States, or the Mobile Homes Standard,  
CAN/CSA Z240 MH Series in Canada.  
When installing above 2000 feet elevation:  
•
In the USA: Reduce input rate 4% for each 1000 feet  
above 2000 feet.  
•
In CANADA: Reduce input rate 10% for elevations  
between 2000 feet and 4500 feet. Above 4500 feet,  
consult local gas utility.  
This appliance complies with the installation requirements  
for HUD.  
Check with your local gas utility to determine proper  
orifice size.  
E. Non-Combustible Materials Specification  
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.  
This appliance is tested and approved as either supplemental  
room heat or as a decorative appliance. It should not be fac-  
tored as primary heat in residential heating calculations.  
Material which will not ignite and burn. Such materials are  
those consisting entirely of steel, iron, brick, tile, concrete,  
slate, glass or plasters, or any combination thereof.  
Materials that are reported as passing ASTM E 136,  
Standard Test Method for Behavior of Materials in a  
Vertical Tube Furnace at 750 ºC and UL763 shall be  
considered non-combustible materials.  
B. Tempered Glass Specifications  
Hearth & Home Technologies appliances manufactured  
with tempered glass may be installed in hazardous  
locations such as bathtub enclosures as defined by the  
Consumer Product Safety Commission (CPSC). The  
tempered glass has been tested and certified to the  
requirements of ANSI Z97.1 and CPSC 16 CFR 1202  
(Safety Glazing Certification Council SGCC# 1595 and  
1597. Architectural Testing, Inc. Reports 02-31919.01 and  
02-31917.01).  
F. Combustible Materials Specification  
Materials made of or surfaced with wood, compressed  
paper, plant fibers, plastics, or other material that can ig-  
nite and burn, whether flame proofed or not, or plastered  
or unplastered shall be considered combustible materials.  
G. Electrical Codes  
This statement is in compliance with CPSC 16 CFR  
Section 1201.5 “Certification and labeling requirements”  
which refers to 15 U.S. Code (USC) 2063 stating “…Such  
certificate shall accompany the product or shall otherwise  
be furnished to any distributor or retailer to whom the  
product is delivered.”  
NOTICE: This appliance must be electrically wired  
and grounded in accordance with local codes or, in the  
absence of local codes, with National Electric Code  
ANSI/NFPA 70-latest edition or the Canadian Electric  
Code CSA C22.1.  
•
A110-120 VAC circuit for this product must be protected  
with ground-fault circuit-interrupter protection, in  
compliance with the applicable electrical codes, when  
it is installed in locations such as in bathrooms or near  
sinks.  
Some local building codes require the use of tempered  
glass with permanent marking in such locations. Glass  
meeting this requirement is available from the factory.  
Please contact your dealer or distributor to order.  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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7
Inspection  
Note: The following requirements reference various  
Massachusetts and national codes not contained in this  
document.  
The state or local gas inspector of the side wall horizon-  
tally vented gas fueled equipment shall not approve the  
installation unless, upon inspection, the inspector ob-  
serves carbon monoxide detectors and signage installed  
in accordance with the provisions of 248 CMR 5.08(2)(a)1  
through 4.  
H. Requirements for the Commonwealth of  
Massachusetts  
For all side wall horizontally vented gas fueled equipment  
installed in every dwelling, building or structure used in  
whole or in part for residential purposes, including those  
owned or operated by the Commonwealth and where the  
side wall exhaust vent termination is less than seven (7)  
feet above finished grade in the area of the venting, in-  
cluding but not limited to decks and porches, the following  
requirements shall be satisfied:  
Exemptions  
The following equipment is exempt from 248 CMR  
5.08(2)(a)1 through 4:  
•
The equipment listed in Chapter 10 entitled “Equipment  
Not Required To Be Vented” in the most current edition  
of NFPA 54 as adopted by the Board; and  
•
Product Approved side wall horizontally vented gas  
fueled equipment installed in a room or structure  
separate from the dwelling, building or structure used  
in whole or in part for residential purposes.  
Installation of Carbon Monoxide Detectors  
At the time of installation of the side wall horizontal  
vented gas fueled equipment, the installing plumber or  
gas fitter shall observe that a hard wired carbon mon-  
oxide detector with an alarm and battery back-up is  
installed on the floor level where the gas equipment is  
to be installed. In addition, the installing plumber or gas  
fitter shall observe that a battery operated or hard wired  
carbon monoxide detector with an alarm is installed on  
each additional level of the dwelling, building or struc-  
ture served by the side wall horizontal vented gas fueled  
equipment. It shall be the responsibility of the property  
owner to secure the services of qualified licensed profes-  
sionals for the installation of hard wired carbon monoxide  
detectors.  
MANUFACTURER REQUIREMENTS  
Gas Equipment Venting System Provided  
When the manufacturer of Product Approved side wall  
horizontally vented gas equipment provides a venting  
system design or venting system components with the  
equipment, the instructions provided by the manufacturer  
for installation of the equipment and the venting system  
shall include:  
•
Detailed instructions for the installation of the venting  
system design or the venting system components;  
and  
•
A complete parts list for the venting system design or  
venting system.  
In the event that the side wall horizontally vented gas  
fueled equipment is installed in a crawl space or an attic,  
the hard wired carbon monoxide detector with alarm and  
battery back-up may be installed on the next adjacent  
floor level.  
Gas Equipment Venting System NOT Provided  
When the manufacturer of a Product Approved side  
wall horizontally vented gas fueled equipment does not  
provide the parts for venting the flue gases, but identi-  
fies “special venting systems”, the following requirements  
shall be satisfied by the manufacturer:  
In the event that the requirements of this subdivision can  
not be met at the time of completion of installation, the  
owner shall have a period of thirty (30) days to comply  
with the above requirements; provided, however, that dur-  
ing said thirty (30) day period, a battery operated carbon  
monoxide detector with an alarm shall be installed.  
•
The referenced “special venting system” instructions  
shall be included with the appliance or equipment  
installation instructions; and  
•
The “special venting systems” shall be Product  
Approved by the Board, and the instructions for that  
system shall include a parts list and detailed installation  
instructions.  
Approved Carbon Monoxide Detectors  
Each carbon monoxide detector as required in accor-  
dance with the above provisions shall comply with NFPA  
720 and be ANSI/UL 2034 listed and IAS certified.  
A copy of all installation instructions for all Product Ap-  
proved side wall horizontally vented gas fueled equip-  
ment, all venting instructions, all parts lists for venting  
instructions, and/or all venting design instructions shall  
remain with the appliance or equipment at the completion  
of the installation.  
Signage  
A metal or plastic identification plate shall be permanently  
mounted to the exterior of the building at a minimum  
height of eight (8) feet above grade directly in line with  
the exhaust vent terminal for the horizontally vented gas  
fueled heating appliance or equipment. The sign shall  
read, in print size no less than one-half (1/2) in. in size,  
“GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL  
OBSTRUCTIONS”.  
See Gas Connection section for additional Common-  
wealth of Massachusetts requirements.  
8
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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User Guide  
Operating Instructions  
2
•
Install a physical barrier such as:  
A. Gas Fireplace Safety  
-
-
A decorative firescreen.  
Adjustable safety gate.  
WARNING  
HOT SURFACES!  
•
Install a switch lock or a wall/remote control with child  
protection lockout feature.  
Keep remote controls out of reach of children.  
Never leave children alone near a hot fireplace, whether  
operating or cooling down.  
Teach children to NEVER touch the fireplace.  
Consider not using the fireplace when children will be  
present.  
Glass and other surfaces are hot  
during operation and cool down.  
Hot glass will cause burns.  
• Do not touch glass until it is cooled  
• NEVER allow children to touch glass  
• Keep children away  
•
•
•
•
• CAREFULLY SUPERVISE children in  
Contact your dealer for more information, or visit: www.  
hpba.org/safety-information.  
same room as appliance.  
• Alert children and adults to hazards of high  
temperatures.  
High temperatures may ignite clothing or other  
flammable materials.  
To prevent unintended operation when not using your  
fireplace for an extended period of time (summer months,  
vacations, trips, etc):  
•
•
•
Remove batteries from remote controls.  
Turn off wall controls.  
Unplug 3-volt adapter plug and remove batteries on IPI  
models.  
• Keep clothing, furniture, draperies and other  
combustibles away.  
This appliance has been supplied with an integral  
barrier to prevent direct contact with the fixed glass  
panel. Do NOT operate the appliance with the barrier  
•
Turn off gas controls valve on standing pilot models.  
When lighting the pilot light on fireplaces with a standing  
pilot, remove the fixed glass assembly so you can detect  
presence of residual gas build-up. See Standing Pilot  
Lighting instructions and Maintenance Tasks.  
removed.  
Contact your dealer or Hearth & Home Technologies if the  
barrier is not present or help is needed to properly install one.  
B. Your Fireplace  
If you expect that small children or vulnerable adults may  
come into contact with this fireplace, the following precau-  
tions are recommended:  
WARNING! DO NOT operate fireplace before reading and  
understanding operating instructions. Failure to operate  
fireplace according to operating instructions could cause  
fire or injury.  
Decorative Doors  
(not shown)  
Section 2.D.  
Fixed Glass Assembly  
(not shown)  
Section 2.E.  
Grate  
(not shown)  
Section 2.B.  
Mantel  
Clear Space  
Section 2.C.  
Hearth  
(not required)  
Figure 2.1 General Operating Parts  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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9
C. Clear Space  
E. Fixed Glass Assembly  
See Section 15.J.  
WARNING! DO NOT place combustible objects in front of  
the fireplace or block louvers. High temperatures may start  
a fire. See Figure 2.2.  
F. Remote Controls, Wall Controls and Wall  
Switches  
Follow the instructions supplied with the control installed  
Avoid placing candles and other heat-sensitive objects on  
mantel or hearth. Heat may damage these objects.  
to operate your fireplace:  
For safety:  
•
Install a switch lock or a wall/remote control with child  
protection lockout feature.  
•
Keep remote controls out of reach of children.  
See your dealer if you have questions.  
G. Before Lighting Fireplace  
Before operating this fireplace for the first time, have a  
qualified service technician:  
•
Verify all shipping materials have been removed from  
inside and/or underneath the firebox.  
Review proper placement of logs, rockwool and/or other  
decorative materials.  
•
Clear space 3 ft (914 mm)  
in front of appliance  
•
•
•
•
Check the wiring.  
Check the air shutter adjustment.  
Ensure that there are no gas leaks.  
Ensure that the glass is sealed and in the proper position  
and that the integral barrier is in place.  
Figure 2.2 Clear Space  
WARNING! Risk of Fire or Asphyxiation! DO NOT oper-  
ate fireplace with fixed glass assembly removed.  
D. Decorative Doors and Fronts  
WARNING! Risk of Fire! Install ONLY doors or fronts  
approved by Hearth & Home Technologies. Unapproved  
doors or fronts may cause fireplace to overheat.  
This fireplace has been supplied with an integral barrier to  
prevent direct contact with the fixed glass panel. DO NOT  
operate the fireplace with the barrier removed.  
Contact your dealer or Hearth & Home Technologies if the  
barrier is not present or help is needed to properly install  
one.  
For more information refer to the instructions supplied  
with your decorative door or front.  
10  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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H. Lighting Instructions (IPI)  
•
•
For normal use, activate/deactivate your fireplace with the wall switch or remote control.  
The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong  
battery life, remove them when using the transformer.  
•
If your fireplace must be deactivated for service or an extended period of time, follow the instructions below.  
FOR YOUR SAFETY  
LIGHTING  
READ BEFORE LIGHTING  
INSTRUCTIONS (IPI)  
WARNING: If you do not follow these instructions exactly, a fire or explosion  
may result causing property damage, personal injury or loss of life.  
1. This appliance is equipped with an ignition  
device which automatically lights the burner.  
DO NOT try to light the burner by hand.  
• Immediately call your gas supplier  
from a neighbor’s phone. Follow the  
gas supplier’s instructions.  
A. This appliance is equipped with an  
intermittent pilot ignition (IPI) device  
which automatically lights the burn-  
er. DO NOT try to light the burner by  
hand.  
GAS  
VALVE  
• If you cannot reach your gas sup-  
plier, call the fire department.  
B. BEFORE LIGHTING, smell all around  
the appliance area for gas. Be sure to  
smell next to the floor because some  
gas is heavier than air and will settle  
on the floor.  
C. DO NOT use this appliance if any  
part has been under water. Imme-  
diately call a qualified service tech-  
nician to inspect the appliance and  
to replace any part of the control  
system and any gas control which  
has been under water.  
2. Wait five (5) minutes to clear out any gas.  
Then smell for gas, including near the floor. If  
you smell gas, STOP! Follow “B” in the Safety  
Information located on the left side of this la-  
bel. If you do not smell gas, go to next step.  
WHAT TO DO IF YOU SMELL GAS  
• DO NOT try to light any appliance.  
3. To light the burner:  
• DO NOT touch any electric switch; do  
not use any phone in your building.  
Equipped with wall switch: Turn ON/OFF switch  
to ON.  
Equipped with remote or wall control: Press  
ON or FLAME button.  
WARNING: CAUTION:  
Equipped with thermostat: Set temperature to  
desired setting.  
Hot while in operation. DO NOT touch.  
Keep children, clothing, furniture, gaso-  
line and other liquids having flammable  
vapors away.  
DO NOT CONNECT LINE VOLT-  
AGE (110/120 VAC OR 220/240  
VAC) TO THE CONTROL VALVE.  
4. If the appliance does not light after three tries,  
call your service technician or gas supplier.  
Improper installation, adjustment, al-  
teration, service or maintenance can  
cause injury or property damage. Re-  
fer to the owner’s information manual  
provided with this appliance.  
TO TURN OFF  
GAS TO APPLIANCE  
1. Equipped with wall switch: Turn ON/OFF switch  
DO NOT operate the appliance with  
fixed glass assembly removed, cracked  
or broken. Replacement of the fixed  
glass assembly should be done by a  
licensed or qualified service person.  
to OFF.  
This appliance needs fresh air for  
safe operation and must be installed  
so there are provisions for adequate  
combustion and ventilation air.  
Equipped with remote or wall control: Press  
OFF button.  
NOT FOR USE  
WITH SOLID FUEL  
Equipped with thermostat: Set temperature to  
lowest setting.  
If not installed, operated, and main- For use with natural gas and propane.  
tained in accordance with the manufac- A conversion kit, as supplied by the  
turer’s instructions, this product could manufacturer, shall be used to convert  
expose you to substances in fuel or this appliance to the alternate fuel.  
2. Service technician should turn off electric  
power to the control when performing service.  
fuel combustion which are known to  
the State of California to cause can-  
cer, birth defects, or other reproductive  
Also Certified for Installation in a  
Bedroom or a Bedsitting Room.  
593-913G  
For assistance or additional informa-  
tion, consult a qualified installer, ser-  
vice agency or the gas supplier.  
harm.  
Keep burner and control compartment  
clean. See installation and operating  
instructions accompanying appliance.  
For additional information on operating your  
Hearth & Home Technologies fireplace, please refer to www.fireplaces.com.  
Final inspection by  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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11  
I. After Fireplace is Lit  
Initial Break-in Procedure  
Indicator  
•
The fireplace should be run three to four hours  
continuously on high.  
•
•
•
•
Turn the fireplace off and allow it to completely cool.  
Remove fixed glass assembly. See Section 15.J.  
Clean fixed glass assembly. See Section 3.  
Replace the fixed glass assembly and run continuously  
on high an additional 12 hours.  
This cures the materials used to manufacture the fire-  
place.  
NOTICE! Open windows for air circulation during fireplace  
break-in.  
LO  
HI  
• Some people may be sensitive to smoke and  
odors.  
Figure 2.4 DEXEN Valve - IntelliFire Ignition System  
• Smoke detectors may activate.  
Indicator  
J. Flame Adjustment Control  
Some appliances come equipped with a high/low flame  
adjustment control.  
•
•
•
Open control access panel  
Compare your valve to Figures 2.4 & 2.5.  
Adjust the flame by turning knob as indicated in the photo  
matching your valve.  
HI  
LO  
Figure 2.5 SIT Valve - Standing Pilot Ignition System  
K. Frequently Asked Questions  
ISSUE  
SOLUTIONS  
Condensation on the glass  
This is a result of gas combustion and temperature variations. As the appliance warms, this  
condensation will disappear.  
Blue flames  
This is a result of normal operation and the flames will begin to yellow as the appliance is allowed  
to burn for 20 to 40 minutes.  
Odor from appliance  
When first operated, this appliance may release an odor for the first several hours. This is caused  
by the curing of materials from manufacturing. Odor may also be released from finishing materials  
and adhesives used near the appliance. These circumstances may require additional curing  
related to the installation environment.  
Film on the glass  
Metallic noise  
This is a normal result of the curing process of the paint and logs. Glass should be cleaned within  
3 to 4 hours of initial burning. A non-abrasive cleaner such as gas appliance glass cleaner may be  
necessary. See your dealer.  
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the  
sound produced by a furnace or heating duct. This noise does not affect the operation or longevity  
of the appliance.  
Is it normal to see the pilot  
flame burn continually?  
In an IntelliFire ignition system (IPI), the pilot flame should turn off when appliance is turned off.  
Some optional control systems available with IPI models may allow pilot flame to remain lit. In a  
standing pilot system the pilot will always stay on.  
12  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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Maintenance and Service  
3
Doors, Surrounds, Fronts  
Frequency: Annually  
Any safety screen or guard removed for servicing must be  
replaced prior to operating the fireplace.  
By: Homeowner  
When properly maintained, your fireplace will give you  
many years of trouble-free service. We recommend an-  
nual service by a qualified service technician.  
Tools needed: Protective gloves, stable work surface  
•
•
Assess condition of screen and replace as necessary.  
Inspect for scratches, dents or other damage and repair  
as necessary.  
A. Maintenance Tasks-Homeowner  
Installation and repair should be done by a qualified  
service technician only. The fireplace should be inspect-  
ed before use and at least annually by a professional  
service person.  
•
•
Check that louvers are not blocked.  
Vacuum and dust surfaces.  
Remote Control  
Frequency: Seasonally  
By: Homeowner  
The following tasks may be performed annually by the  
homeowner. If you are uncomfortable performing any of  
the listed tasks, please call your dealer for a service ap-  
pointment.  
Tools needed: Replacement batteries and remote control  
instructions.  
More frequent cleaning may be required due to lint from  
carpeting or other factors. Control compartment, burner  
and circulating air passageway of the fireplace must be  
kept clean.  
•
•
Locate remote control transmitter and receiver.  
Verify operation of remote. Refer to remote control  
operation instructions for proper calibration and setup  
procedure.  
CAUTION! Risk of Burns! The fireplace should be  
•
•
Place batteries as needed in remote transmitters and  
battery-powered receivers.  
Place remote control out of reach of children.  
turned off and cooled before servicing.  
Glass Cleaning  
Frequency: Seasonally  
By: Homeowner  
If not using your fireplace for an extended period of time  
(summer months, vacations/trips, etc), to prevent unin-  
tended operation:  
Tools Needed: Protective gloves, glass cleaner, drop  
cloth and a stable work surface.  
•
•
Remove batteries from remote controls.  
Unplug 3 volt adapter plug on IPI models.  
CAUTION! Handle fixed glass assembly with care.  
Glass is breakable.  
Venting  
•
•
•
•
Avoid striking, scratching or slamming glass  
Avoid abrasive cleaners  
DO NOT clean glass while it is hot  
Prepare a work area large enough to accommodate fixed  
glass assembly and door frame by placing a drop cloth  
on a flat, stable surface.  
Frequency: Seasonally  
By: Homeowner  
Tools needed: Protective gloves and safety glasses.  
•
Inspect venting and termination cap for blockage or  
obstruction such plants, bird nests, leaves, snow, debris,  
etc.  
Note: Fixed glass assembly and gasketing may have  
residue that can stain carpeting or floor surfaces.  
•
Verify termination cap clearance to subsequent  
construction (building additions, decks, fences, or  
sheds). See Section 6.  
•
•
•
Remove door or decorative front from fireplace and set  
aside on work surface.  
See Section 15.J for instructions to remove fixed glass  
assembly.  
Clean glass with a non-abrasive commercially available  
cleaner.  
- Light deposits: Use a soft cloth with soap and water  
- Heavy deposits: Use commercial fireplace glass cleaner  
(consult with your dealer)  
•
•
Inspect for corrosion or separation.  
Verify weather stripping, sealing and flashing remains  
intact.  
•
Inspect draft shield to verify it is not damaged or  
missing.  
•
•
Carefully set fixed glass assembly in place on fireplace.  
Hold glass in place with one hand and secure glass  
latches with the other hand.  
Reinstall door or decorative front.  
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13  
Burner Ignition and Operation  
Frequency: Annually  
B. Maintenance Tasks-Qualified Service  
Technician  
The following tasks must be performed by a qualified  
service technician.  
By: Qualified Service Technician  
Tools needed: Protective gloves, vacuum cleaner, whisk  
broom, flashlight, voltmeter, indexed drill bit set, and a  
manometer.  
Gasket Seal and Glass Assembly Inspection  
Frequency: Annually  
•
•
•
Verify burner is properly secured and aligned with pilot  
or igniter.  
By: Qualified Service Technician  
Tools needed: Protective gloves, drop cloth and a stable  
work surface.  
Clean off burner top, inspect for plugged ports, corrosion  
or deterioration. Replace burner if necessary.  
Replace rockwool with new dime-size pieces. DO NOT  
block ports or obstruct lighting paths. Refer to Section  
15.I for proper rockwool placement.  
Verify batteries have been removed from battery back-  
up IPI systems to prevent premature battery failure or  
leaking.  
Check for smooth lighting and ignition carryover to all  
ports. Verify that there is no ignition delay.  
Inspect for lifting or other flame problems.  
Verify air shutter setting is correct. See Section 15.M.  
for required air shutter setting. Verify air shutter is clear  
of dust and debris.  
Inspect orifice for soot, dirt and corrosion. Verify orifice  
size is correct. See Service Parts List for proper orifice  
sizing.  
•
•
Inspect gasket seal and its condition.  
Inspect fixed glass assembly for scratches and nicks  
that can lead to breakage when exposed to heat.  
Confirm there is no damage to glass or glass frame.  
Replace as necessary.  
Verify that fixed glass assembly is properly retained and  
attachment components are intact and not damaged.  
Replace as necessary.  
•
•
•
•
•
•
Logs  
Frequency: Annually  
By: Qualified Service Technician  
Tools needed: Protective gloves.  
•
•
Inspect for damaged or missing logs. Replace as  
necessary. Refer to Section 15.H. for log placement  
instructions.  
•
•
Verify manifold and inlet pressures. Adjust regulator as  
required.  
Inspect pilot flame pattern and strength. See Figure 3.1  
for proper pilot flame pattern. Clean or replace orifice  
spud as necessary.  
•
Verify correct log placement and no flame impingement  
causing sooting. Correct as necessary.  
•
•
Inspect thermocouple/thermopile or IPI flame sensing  
rod for soot, corrosion and deterioration. Clean with  
emery cloth or replace as required.  
Verify thermocouple/thermopile or IPI millivolt output.  
Replace as necessary.  
Firebox  
Frequency: Annually  
By: Qualified Service Technician  
Tools needed: Protective gloves, sandpaper, steel wool,  
cloths, mineral spirits, primer and touch-up paint.  
•
Inspect for paint condition, warped surfaces, corrosion  
or perforation. Sand and repaint as necessary.  
Replace fireplace if firebox has been perforated.  
•
Control Compartment and Firebox Top  
Frequency: Annually  
By: Qualified Service Technician  
Tools needed: Protective gloves, vacuum cleaner, dust  
cloths  
•
Vacuum and wipe out dust, cobwebs, debris or pet hair.  
Use caution when cleaning these areas. Screw tips that  
have penetrated the sheet metal are sharp and should  
be avoided.  
•
•
Remove all foreign objects.  
Verify unobstructed air circulation.  
Figure 3.1 IPI Pilot Flame Patterns  
14  
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Installer Guide  
Getting Started  
4
A. Typical Appliance System  
NOTICE: Illustrations and photos reflect typical installations and are for design purposes only. Illustrations/diagrams are not  
drawn to scale. Actual product may vary from pictures in manual  
Vertical Termination Cap  
(SECTION 10)  
Noncombustible roof  
Storm Collar  
(SECTION 10)  
flashing maintains minimum  
clearance around pipe  
(SECTION 10)  
Vent pipe penetrates roof,  
preferably without affecting  
roof rafters  
(SECTION 8)  
Vent Pipe  
(SECTIONS 7, 8, 10)  
Attic insulation shield (not shown) must be used here to  
keep insulation away from vent pipe if attic is insulated.  
(SECTION 8)  
Ceiling Firestop  
on floor of attic  
(SECTION 8)  
Framing Headed off  
in Ceiling Joists  
(SECTION 8)  
Framing/Header  
(SECTION 5)  
Optional  
Wall Switch  
Mantel & Mantel Leg  
(SECTION 14)  
Surround  
Hearth Extension  
(not required)  
Gas Line  
(SECTION 12)  
Figure 4.1 Typical System  
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15  
B. Design and Installation Considerations  
D. Inspect Appliance and Components  
Heatilator direct vent gas appliances are designed to op-  
erate with all combustion air siphoned from outside of the  
building and all exhaust gases expelled to the outside. No  
additional outside air source is required.  
•
•
•
•
•
Carefully remove the appliance and components from  
the packaging. Refer to Section 15.A & 15.C.  
The vent system components and decorative doors and  
fronts may be shipped in separate packages.  
If packaged separately, the log set and appliance grate  
must be installed.  
Report to your dealer any parts damaged in shipment,  
particularly the condition of the glass.  
Read all of the instructions before starting the installation.  
Follow these instructions carefully during the installation  
to ensure maximum safety and benefit.  
Installation MUST comply with local, regional, state and  
national codes and regulations. Consult insurance carrier,  
local building inspector, fire officials or authorities having  
jurisdiction over restrictions, installation inspection and  
permits.  
Before installing, determine the following:  
• Where the appliance is to be installed.  
• The vent system configuration to be used.  
• Gas supply piping.  
WARNING! Risk of Fire or Explosion! Damaged parts  
could impair safe operation. DO NOT install damaged, in-  
complete or substitute components. Keep appliance dry.  
• Electrical wiring requirements.  
• Framing and finishing details.  
Hearth & Home Technologies disclaims any responsibility for,  
and the warranty will be voided by, the following actions:  
• Whether optional accessories—devices such as a fan,  
wall switch, or remote control—are desired.  
• Installation and use of any damaged appliance or vent system  
component.  
• Modification of the appliance or vent system.  
Improper installation, adjustment, alteration, service or  
maintenance can cause injury or property damage. For  
assistance or additional information, consult a qualified  
service technician, service agency or your dealer.  
• Installation other than as instructed by Hearth & Home  
Technologies.  
• Improper positioning of the gas logs or the glass door.  
• Installation and/or use of any component part not approved  
by Hearth & Home Technologies.  
C. Tools and Supplies Needed  
Before beginning the installation be sure that the following  
tools and building supplies are available.  
Any such action may cause a fire hazard.  
Tape measure  
Pliers  
Framing material  
WARNING! Risk of Fire, Explosion or Electric Shock!  
DO NOT use this appliance if any part has been under wa-  
ter. Call a qualified service technician to inspect the appli-  
ance and to replace any part of the control system and/or  
gas control which has been under water.  
Non-corrosive leak check solution  
Phillips screwdriver  
Framing square  
Hammer  
Gloves  
Voltmeter  
Plumb line  
Level  
Electric drill and bits (1/4 in.)  
Safety glasses  
Reciprocating saw  
Manometer  
Flat blade screwdriver  
1/2 - 3/4 in. length, #6 or #8 Self-drilling screws  
Caulking material (300ºF minimum continuous exposure  
rating)  
One 1/4 in. female connection (for optional fan).  
16  
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Framing and Clearances  
5
NOTICE: Illustrations reflect typical installations and are  
FOR DESIGN PURPOSES ONLY. Illustrations/diagrams  
are not drawn to scale. Actual installation may vary due to  
individual design preference.  
A. Select Appliance Location  
When selecting a location for the appliance it is important  
to consider the required clearances to walls (see Fig-  
ure 5.1).  
WARNING! Risk of Fire or Burns! Provide adequate  
clearance around air openings and for service access. Due  
to high temperatures, the appliance should be located out  
of traffic and away from furniture and draperies.  
1-1/2 in. (38 mm)  
min.  
appliance  
B
to combustibles  
A
Drywall  
F
D
Alcove  
Installation  
B
E
A
Top Vent  
One 90° Elbow  
Horiz Term  
Top Vent  
One 90° Elbow  
Horiz Term  
A
C
Model #  
A
B
C
D
E
F
in.  
mm  
in.  
47-1/2  
1207  
61-1/2  
1562  
64-1/4  
1632  
74-1/8  
1883  
30-1/2  
775  
30-1/2  
775  
48-1/2  
1232  
62-1/2  
1588  
90-7/8  
2309  
104-7/8  
2665  
48  
1219  
48  
IDV4833I  
IDV6247I  
mm  
1219  
Figure 5.1 Appliance Locations  
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17  
To further prevent drafts, the wall shield and ceiling firestops  
should be caulked with caulk with a minimum of 300ºF con-  
tinuous exposure rating to seal gaps. Gas line holes and  
other openings should be caulked with caulk with a mini-  
mum of 300ºF continuous exposure rating or stuffed with  
unfaced insulation. If the appliance is being installed on a  
cement slab, a layer of plywood may be placed underneath  
to prevent conducting cold up into the room.  
B. Construct the Appliance Chase  
A chase is a vertical box-like structure built to enclose the  
gas appliance and/or its vent system. In cooler climates  
the vent should enclosed inside the chase.  
NOTICE: Treatment of ceiling firestops and wall shield  
firestops and construction of the chase may vary with the  
type of building. These instructions are not substitutes for the  
requirements of local building codes. Therefore, you MUST  
check local building codes to determine the requirements  
to these steps.  
C. Clearances  
NOTICE: Install appliance on hard metal or wood surfaces  
extending full width and depth. DO NOT install directly on  
carpeting, vinyl, tile or any combustible material other than  
wood.  
Chases should be constructed in the manner of all outside  
walls of the home to prevent cold air drafting problems.  
The chase should not break the outside building envelope  
in any manner.  
WARNING! Risk of Fire! Maintain specified air space  
clearances to appliance and vent pipe:  
Walls, ceiling, base plate and cantilever floor of the chase  
should be insulated. Vapor and air infiltration barriers  
should be installed in the chase as per regional codes for  
the rest of the home. Additionally, in regions where cold  
air infiltration may be an issue, the inside surfaces may be  
sheetrocked and taped for maximum air tightness.  
•
•
Insulation and other materials must be secured to  
prevent accidental contact.  
The chase must be properly blocked to prevent blown  
insulation or other combustibles from entering and  
making contact with fi replace or chimney.  
Failure to maintain airspace may cause overheating and  
a fire.  
•
1-1/2 in.(38 mm)  
D
1-1/2 in.  
(38 mm)  
1/2 in. (13 mm)  
Drywall  
0 in.  
B
Combustible flooring may be installed  
next to the front of the appliance.  
C
A
30 in.  
(762 mm)  
to ceiling  
0 in. TO LEVEL  
OF STANDOFFS  
A
B
C
D
Rough  
Rough  
Rough  
Rough  
Opening  
Opening Opening Opening  
(Width)  
(Height)  
(Depth) (vent pipe)  
Model #  
in.  
mm  
in.  
47-1/2  
1207  
61-1/2  
1562  
45-1/2  
1156  
50  
30-1/2  
775  
30-1/2  
775  
10  
254  
10  
IDV4833I  
IDV6247I  
mm  
1270  
254  
36 in.  
(914 mm)  
Adjust framing dimensions for interior sheathing (such as sheetrock)  
Note: Wiring for and the installation of the heat zone must be done  
before framed enclosure is completed.  
O in.  
Figure 5.2 Clearances to Combustibles  
18  
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D. Mantel and Wall Projections  
WARNING! Risk of Fire! Comply with all minimum clear-  
ances to combustibles as specified. Framing or finishing  
material closer than the minimums listed must be construct-  
ed entirely of non-combustible materials (i.e., steel studs,  
concrete board, etc).  
Mantels  
30 in. minimum  
to ceiling  
18  
17  
16  
22-3/4  
22  
15  
14  
21-1/4  
20-1/2  
19-3/4  
13  
19  
12  
11  
10  
18-1/4  
17-1/2  
16-3/4  
9
8
7
6
16  
15-1/4  
5
14-1/2  
4
13-3/4  
3
13  
2
12-1/4  
1
11-1/2  
10-3/4  
10  
Measured from top of fireplace opening (in inches)  
Figure 5.3 Minimum Vertical and Maximum Horizontal Dimensions  
Mantel Legs or Wall Projections  
Top of  
Appliance  
Drywall  
A
B
Mantel Leg or  
Perpendicular Wall  
A 1 in. (25 mm) min.  
to perpendicular wall  
B 7.75 in. (159 mm) min.  
from fireplace opening  
to perpendicular wall  
Figure 5.4 Mantel Leg or Wall Projections (Acceptable on both sides of opening)  
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19  
Termination Locations  
6
A. Vent Termination Minimum Clearances  
WARNING  
A
B
6 in. (minimum) up to 20 in.  
152 mm/508 mm  
18 in. minimum  
457 mm  
Fire Risk.  
20 in. and over  
0 in. minimum  
Maintain vent clearance to combustibles as  
specified.  
Gas, Wood or Fuel Oil  
Termination Cap  
• DO NOT pack air space with insulation or other  
materials.  
Failure to keep insulation or other materials away  
from vent pipe may cause overheating and fire.  
B
Horizontal  
overhang  
A *  
20 in.  
24 in. min.  
(610 mm)  
Gas  
Termination  
Cap **  
(508 mm)  
Vertical  
wall  
Lowest  
Discharge  
Opening  
Termination  
Cap  
X
Storm Collar  
12  
Roof  
Flashing  
*
If using decorative cap cover(s), this distance may need to be  
increased. Refer to the installation instructions supplied with the  
decorative cap cover.  
Roof Pitch  
is X / 12  
In a staggered installation with both gas and wood or fuel oil  
terminations, the wood or fuel oil termination cap must be  
higher than the gas termination cap.  
**  
H (min.) - Minimum height  
from roof to lowest  
discharge opening.  
Figure 6.2 Multiple Termination Caps  
Roof Pitch  
H (Min.) Ft.  
Roof Pitch  
H (Min.) Ft.  
Flat to 6/12  
1.0*  
Over 11/12 to 12/12  
Over 12/12 to 14/12  
Over 14/12 to 16/12  
Over 16/12 to 18/12  
Over 18/12 to 20/12  
Over 20/12 to 21/12  
4.0  
5.0  
6.0  
7.0  
7.5  
8.0  
Over 6/12 to 7/12  
Over 7/12 to 8/12  
Over 8/12 to 9/12  
Over 9/12 to 10/12  
1.25*  
1.5*  
2.0*  
2.5  
Over 10/12 to 11/12 3.25  
* 3 ft. minimum in snow regions  
Figure 6.1 Minimum Height From Roof To Lowest Discharge  
Opening  
20  
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H
D
O
E
N
V
V
C
B
L
B
B
V
Fixed  
Closed  
G
V
V
V
Fixed  
Closed  
Openable  
V
V
F
B
J
X
M
B
V
V
K
X
I
A
V
A
GAS METER  
V
TERMINATION CAP  
X
AIR SUPPLY INLET  
RESTRICTION ZONE  
(TERMINATION NOT  
ALLOWED)  
Measure vertical clearances  
from this surface  
Q
P
W
V
S
R
U
U
Electrical  
Service  
V
V
T
D*  
V
Covered Alcove  
Applications  
Measure horizontal clearances  
from this surface.  
Clearances to Electrical Service  
Dimension Descriptions  
P 6” - Non-vinyl sidewalls  
12” – Vinyl sidewalls  
A Clearance above the ground, a veranda, porch, deck or balcony - 12 in.  
(30 cm) minimum. *  
Q 18” – Non-vinyl soffit and overhang  
42” – Vinyl soffit and overhang  
R 8 ft.  
B Clearance to window or door that may be opened – 10,000 BTUs or less,  
6 in. (15 cm) minimum; 10,000-50,000 BTUs, 9 in. (23 cm) minimum; over  
50,000 BTUs, 12 in. (30 cm) minimum. *  
C Clearance to permanently closed window – 12 in. (30 cm) minimum -  
recommended to prevent condensation on window.  
S min  
T max  
1 cap  
2 caps  
3 ft  
6 ft  
2 x S actual  
1 x S actual  
2/3 x S actual  
1/2 x S actual  
D Vertical clearance to ventilated soffit located above the termination within  
a horizontal distance of 2 ft (60 cm) from the centerline of the termination  
– 18 in. (46 cm) minimum. **  
3 caps  
9 ft  
E Vertical clearance to unventilated soffit - 12 in. (30 cm) minimum. **  
F Clearance to outside corner - 6 in. (15 cm) minimum.  
G Clearance to inside corner - 6 in. (15 cm) minimum.  
4 caps  
12 ft  
S
min = # term caps x 3  
T max = (2/# term caps) x S (actual)  
H Not to be installed above a meter/regulator assembly within 3 ft (90 cm)  
horizontally* from the center line of the regulator (Canada only)  
U 6” min. – Clearance from sides of electrical service.  
W 12” min. – Clearance above electrical service.  
I
Clearance to service regulator vent outlet – 3 ft (.91 m) U.S. minimum and  
3 ft (.91 m) Canada minimum. *  
* As specified in CGA B149 Installation Codes  
J Clearance to non-mechanical air supply inlet into building or the combustion  
air inlet to any other appliance – 9” (23 cm) U.S. minimum and 12 in. (30  
cm) Canada minimum. *  
Note: Local codes or regulations may require different clearances.  
** Clearance required to vinyl soffit material – 30 in. (76 cm) minimum.  
K Clearance to mechanical air supply inlet - 3 ft (.91 m) U.S. minimum and  
6 ft (1.8 m) Canada minimum. *  
Note: Location of the vent termination must not interfere with access  
to the electrical service.  
L Clearance above a paved sidewalk or paved driveway located on public  
property - 7 ft (2.1 m) minimum.  
A vent may not terminate directly above a sidewalk or paved driveway  
which is located between two single family dwellings and serves both  
dwellings.  
WARNING!  
In the U.S.: Vent system termination is NOT permitted in screened porches.  
You must follow side wall, overhang and ground clearances as stated in  
the instructions.  
M Clearance under veranda, porch, deck or balcony - 12 in. (30 cm) minimum.  
* Recommended 30 in. (76 cm) for vinyl or plastic.  
Only permitted if veranda, porch, deck or balcony is fully open on a  
minimum of 2 sides beneath the floor. *  
In Canada: Vent system termination is NOT permitted in screened porches.  
Vent system termination is permitted in porch areas with two or more sides  
open. You must follow all side wall, overhang and ground clearances as  
stated in the instructions.  
N Vertical clearance between two horizontal termination caps – 12 in. (30  
cm) minimum.  
Hearth & Home Technologies assumes no responsibility for the improper  
performance of the appliance when the venting system does not meet  
these requirements.  
O Horizontal clearance between two horizontal termination caps – 12 in. (30  
cm) minimum.  
Figure 6.3 Minimum Clearances for Termination  
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.  
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21  
Vent Information and Diagrams  
7
A. Approved Pipe  
This appliance is approved for use with Hearth & Home  
Technologies DVP venting systems. Refer to Section  
16.B. for vent component information.  
Vertical  
DO NOT mix pipe, fittings or joining methods from differ-  
ent manufacturers.  
The pipe is tested to be run inside an enclosed wall.  
There is no requirement for inspection openings at each  
joint within the wall.  
8-1/2 in.  
WARNING! Risk of Fire or Asphyxiation. This appliance  
requires a separate vent. DO NOT vent to a pipe serving a  
separate solid fuel burning appliance.  
Horizontal  
B. Vent Table Key  
The abbreviations listed in this vent table key are used in  
the vent diagrams.  
On 45° runs, 1 ft (.3 m) of diagonal is equal to 8-1/2 in. (216  
mm) horizontal run and 8-1/2 in. (216 mm) vertical run.  
Figure 7.1 Using Two 45° Elbows  
Symbol  
Description  
First section (closest to appliance) of vertical length  
V1  
Effective Height/Length  
Second section of vertical length  
V2  
H1  
H2  
mm  
Pipe  
DVP4  
DVP6  
inches  
4
6
102  
152  
First section (closest to appliance) of horizontal length  
Subsequent sections of horizontal length  
Effective  
Height/Length  
DVP12  
DVP24  
DVP36  
DVP48  
DVP6A  
DVP12A  
12  
24  
36  
48  
3 - 6  
3 - 12  
305  
610  
914  
1219  
76 - 152  
76 - 305  
C. Use of Elbows  
Diagonal runs have both vertical and horizontal vent aspects  
when calculating the effects. Use the rise for the vertical  
aspect and the run for the horizontal aspect (see Figure  
7.1).  
DVP Pipe  
(see chart)  
Two 45º elbows may be used in place of one 90º elbow.  
On 45º runs, one foot of diagonal is equal to 8-1/2 in. (216  
mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A  
length of straight pipe is allowed between two 45º elbows  
(see Figure 7.1).  
Figure 7.2 Pipe Effective Length  
D. Measuring Standards  
Vertical and horizontal measurements listed in the vent  
diagrams were made using the following standards.  
•
Pipe measurements are shown using the effective length  
of pipe (see Figure 7.2).  
•
Horizontal terminations are measured to the outside  
mounting surface (flange of termination cap) (see  
Figure 6.1).  
•
•
Vertical terminations are measured to bottom of  
termination cap.  
Horizontal pipe installed level with no rise.  
22  
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E. Vent Diagrams  
To replace the first starter elbow with two 45° elbows, refer  
to Figure 7.4. All other 90° elbows can be replaced with  
two 45° elbows.  
•
Elbows may be placed back to back anywhere in the  
system as long as the first 90° elbow is a starter elbow  
except as shown in Figure 7.4.  
•
•
•
When penetrating a combustible wall, a wall shield  
firestop must be installed.  
When penetrating a combustible ceiling, a ceiling firestop  
must be installed.  
Horizontal runs of vent do not require vertical rise;  
horizontal runs may be level.  
General Rules:  
•
•
•
SUBTRACT 3 ft. from the total H measurement for each  
90° elbow installed horizontally.  
SUBTRACT 1-1/2 ft. from the total H measurement for  
each 45° elbow installed horizontally.  
Amaximum of three 90° elbows (or six 45° elbows) may  
be used in any vent configuration. Some elbows may be  
installed horizontally. See Figure 7.9.  
NOTICE: ICON direct vent appliances require the use  
of a vinyl soffit shield (TRAP-VSS) whenever the unit is  
terminated horizontally in a home with vinyl siding.  
1. Top Vent - Horizontal Termination  
One Elbow  
V1 min.  
V1 max.  
H1 max.  
ft  
m
0.30  
0.46  
0.61  
-
ft  
m
ft  
m
1
1.5  
2
-
-
25 in. 635 mm  
-
-
-
-
18  
25  
25  
5.49  
7.62  
7.62  
-
25  
7.62  
V1  
H1  
Figure 7.3  
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23  
1. Top Vent - Horizontal Termination - (continued)  
Two 45° Elbows replacing One 90° Elbow  
4 ft min.  
(1.22 m)  
25 ft max.  
(7.62 m)  
Figure 7.4  
V1 min.  
V1 max.  
H1+H2 max. H1+H2+H3 max.  
Two Elbows  
Note: For corner installations: A  
ft  
m
0.46  
0.61  
-
ft  
m
ft  
m
ft  
m
6 in. (152 mm) section of straight  
pipe may need to be attached  
to the appliance before a 90º  
elbow, to allow the vent pipe to  
clear the top standoffs.  
1.5  
2
-
-
18  
25  
25  
5.49  
7.62  
7.62  
18  
25  
25  
5.49  
7.62  
7.62  
-
-
-
25  
7.62  
Installed  
Vertically  
H3  
Installed  
Horizontally  
V1  
H1  
H2  
H2  
Figure 7.5  
24  
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1. Top Vent - Horizontal Termination - (continued)  
V1 min.  
V1 + V2 max. H1+H2 max.  
Three Elbows  
ft  
m
ft  
m
ft  
m
1
0.30  
24  
7.32  
19  
5.79  
Installed  
Vertically  
H2  
V2  
V1  
H1  
Figure 7.6  
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25  
2. Top Vent - Vertical Termination  
NOTICE: If installing a vertical vent/termination off the top  
of the appliance, the flue restrictor should be used.  
No Elbow  
Figure 7.7a 12 ft to 30 ft Vertical Run  
12 ft (3.66 m) min.  
60 ft (18.29 m) max.  
Figure 7.7b 31 ft to 60 ft Vertical Run  
Install Flue Restrictor  
•
•
Remove screws from flue (firebox top).  
Using the screws removed, install flue restrictor  
according to your installation requirements. See  
Figures 7.7a and 7.7b.  
Figure 7.7  
Two Elbows  
12 ft (3.66 m) min.  
60 ft (18.29 m) max.  
Maximum horizontal  
run is 100% of  
vertical, but cannot  
exceed 26 ft (7.92 m)  
Figure 7.8  
26  
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2. Top Vent - Vertical Termination - (continued)  
Three Elbows  
Maximum horizontal run is  
100% of vertical, but cannot  
exceed 26 ft (7.92 m)  
12 ft (3.66 m) min.  
60 ft (18.29 m) max.  
Figure 7.9  
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27  
Vent Clearances and Framing  
8
A. Pipe Clearances to Combustibles  
WARNING! Risk of Fire! Maintain air space clearance to  
vent. DO NOT pack insulation or other combustibles:  
B. Wall Penetration Framing  
Combustible Wall Penetration  
Whenever a combustible wall is penetrated, you must  
frame a hole for the wall shield firestop(s). The wall shield  
firestop maintains minimum clearances and prevents cold  
air infiltration.  
•
•
•
Between ceiling firestops  
Between wall shield firestops  
Around vent system  
Failure to keep insulation or other material away from  
vent pipe may cause over heating and fire.  
•
•
•
The opening must be framed on all four sides using the  
same size framing materials as those used in the wall  
construction.  
Air space clearance to  
bottom and sides of  
horizontal pipe must be  
SLP pipe -Awall shield firestop must be placed on each  
side of an interior wall. A minimum 1 1/2 in. (38 mm)  
overlap of attached heat shields must be maintained.  
DVP pipe - A wall shield firestop is required on one side  
only on interior walls. If your local inspector requires a  
wall shield firestop on both sides, then both wall shield  
firestops must have a heat shield attached to them.  
See Section 10.I. & 10.J. for information for regarding  
the installation of a horizontal termination cap.  
3 in.  
(76 mm)  
at least 1 in. (25 mm)  
Sheetrock  
•
No combustible  
framing to be  
located within  
shaded area.  
header  
2 x 4 or  
2 x 6  
Non-Combustible Wall Penetration  
If the hole being penetrated is surrounded by non-combus-  
tible materials such as concrete, a hole with diameter one  
inch greater than the pipe is acceptable.  
1-1/2 in.  
(38 mm)  
Whenever a non-combustible wall is penetrated, the wall  
shield firestop is only required on one side and no heat  
shield is necessary.  
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The  
heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to  
184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat  
shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184  
mm) a DVP-HSM-B will be required.  
10 in.  
Vent framing hole.  
DO NOT PACK WITH  
INSULATION OR  
OTHER MATERIAL.  
12 in.  
3 in. (76 mm)  
3 in. (76 mm)  
top clearance  
Heat  
Shield  
top clearance  
Heat  
Shield  
The center of the  
framing hole is  
1 in. (25mm) above  
the center of the  
horizontal vent pipe.  
1 in. (25 mm)clearance  
1 in. (25 mm)  
clearance  
around vertical  
sections  
bottom & sides  
1 in. (25 mm)  
clearance  
bottom & sides  
A*  
Wall  
Shield  
Firestop  
Framing should be  
constructed of 2 X 4  
lumber or heavier.  
* To center of pipe.  
WALL  
Appliance  
A
IDV4833  
IDV6247  
64-1/8 in./1629 mm  
68-5/8 in./1743 mm  
Figure 8.1 Vent Pipe and Horizontal Venting Clearances To Com-  
bustible Materials  
Figure 8.2 Wall Penetration  
28  
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C. Install the Ceiling Firestop  
A ceiling firestop MUST be used between floors and at-  
tics.  
•
Frame an opening 10 in. by 10 in. (254 mm by 254  
mm) whenever the vent penetrates a ceiling/floor (see  
Figure 8.3).  
Attic Above  
10 in. (254 mm)  
•
•
Frame the area with the same sized lumber as used in  
ceiling/floor joist.  
The ceiling firestop may be installed above or below  
the ceiling joists when installed with a attic insulation  
shield. It must be under joists between floors that are  
not insulated. Refer to Figure 8.4.  
10 in.  
(254 mm)  
•
Secure with three fasteners on each side.  
WARNING! Risk of Fire! DO NOT pack insulation around  
the vent. Insulation must be kept back from the pipe to pre-  
vent overheating.  
Hole should measure  
10 in. x 10 in.  
(254 mm x 254 mm)  
inside to inside  
Figure 8.3 Installing Ceiling Firestop  
Install attic insula-  
tion shields before  
or after installation  
of vent system.  
3 fasteners  
per side  
Ceiling firestop  
Ceiling firestop  
installed below ceiling.  
installed above ceiling.  
Figure 8.4 Installing the Attic Shield  
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29  
D. Install Attic Insulation Shield  
WARNING! Fire Risk. DO NOT allow loose materials or  
insulation to touch vent. Hearth & Home Technologies Inc.  
requires the use of an attic shield.  
The National Fuel Gas Code ANSI Z223.1 and NFPA 54  
requires an attic shield constructed of 26 gauge minimum  
metal that extends at least 2 in. (51 mm) above insulation.  
Attic shields must meet specified clearance and be se-  
cured in place.  
Bend all tabs inward  
90° to maintain  
clearance and  
Insert 3  
screws  
Flat Ceiling Installation  
Bend 4 tabs  
inward 90°  
to maintain  
clearance  
prevent insulation  
from falling inside  
•
Remove one shield from box.  
NOTICE: Cut previously installed batt insulation to make  
room for the attic insulation shield.  
•
•
•
•
Wrap shield around pipe if pipe is already installed in  
area to be insulated.  
Match the three holes in each side and fasten with three  
screws to form a tube.  
Bend three tabs on the bottom of the shield outward to  
allow attachment to the ceiling firestop.  
Bend the remaining bottom tabs inward 90° to maintain  
the air space between the pipe and the shield. Set the  
shield on the ceiling firestop and attach to the firestop.  
Bend all tabs inward 90° around the top of the shield.  
These tabs must be used to prevent blown insulation  
from getting between the shield and vent pipe, and to  
maintain air space clearance.  
Figure 8.5 Attic Insulation Shield  
•
Vaulted Ceiling Installation  
•
Remove one shield from box.  
NOTICE: Cut previously installed batt insulation to make  
room for the attic insulation shield.  
•
Cut the attic insulation shield (if application is for vaulted  
ceiling), to fit your ceiling pitch. Snip cut edge to recreate  
1 in. bend tabs all the way around the bottom.  
Wrap shield around pipe if pipe is already installed in  
area to be insulated.  
Match the three holes in each side and fasten with three  
screws to form a tube.  
Bend three tabs on the bottom of the shield outward to  
allow attachment to the ceiling firestop.  
Bend the remaining bottom tabs inward 90° to maintain  
the air space between the pipe and the shield. Set  
the shield on the ceiling firestop and attach to the  
firestop.  
•
•
•
•
•
Bend all tabs inward 90° around the top of the shield.  
These tabs must be used to prevent blown insulation  
from getting between the shield and vent pipe, and to  
maintain air space clearance.  
30  
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Appliance Preparation  
9
A. Secure and Level the Appliance  
WARNING! Risk of Fire! Prevent contact with:  
•
•
•
Sagging or loose insulation  
Insulation backing or plastic  
Framing and other combustible materials  
Block openings into the chase to prevent entry of  
blown-in insulation. Make sure insulation and other  
materials are secured.  
DO NOT notch the framing around the appliance  
standoffs.  
Failure to maintain air space clearance may cause  
overheating and fire.  
Nailing Tabs  
(both sides)  
The diagram shows how to properly position and secure  
the appliance (see Figure 9.1). Nailing tabs are provided to  
secure the appliance to the framing members.  
•
•
•
•
Bend out nailing tabs on each side.  
Place the appliance into position.  
Keep nailing tabs flush with the framing.  
Level the appliance from side to side and front to  
back.  
Figure 9.1 Proper Positioning and Securing of an Appliance  
•
•
•
Shim the appliance as necessary. It is acceptable to use  
wood shims underneath the appliance.  
Secure the appliance to the framing by using nails or  
screws through the nailing tabs.  
Secure the appliance to the floor by inserting two screws  
through the pilot holes at the bottom of the appliance.  
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31  
Install Vent Pipe  
10  
A. Assemble Vent Sections  
Attach Pipe to the Firebox Assembly  
Note: The end of the pipe sections with the lanced tabs will  
face towards the appliance.  
Attach the first pipe section to the starting collar:  
•
•
•
Lanced pipe end to the starting collar  
Inner pipe over inner collar  
Push the pipe section until all lanced tabs snap in  
place  
•
Lightly tug on pipe to confirm it has locked.  
Commercial, Multi-family (Multi-level exceeding  
two stories), or High-Rise Applications  
All outer pipe joints must be sealed with high temperature  
silicone (300ºF minimum continuous exposure rating),  
including the slip section that connects directly to the  
horizontal termination cap.  
Figure 10.1 High Temperature Silicone Sealant  
• Apply a bead of silicone sealant inside the female outer  
pipe joint prior to joining sections. See Figure 10.1  
A
Lances  
• Only outer pipes need to be sealed. All unit collar, pipe,  
slip section, elbow and cap outer flues shall be sealed in  
this manner, unless otherwise stated.  
WARNING! Risk of Fire or Explosion! DO NOT break  
silicone seals on slip sections. Use care when removing  
termination cap from slip pipe. If slip section seals are bro-  
ken during removal of the termination cap, vent may leak.  
B
Figure 10.2  
Figure 10.3  
Assemble Pipe Sections  
Per Figure 10.2:  
Note: Make sure that the seams are not aligned to prevent  
unintentional disconnection.  
•
•
•
•
Start the inner pipe on the lanced end of section A into  
the flared end of section B.  
Start the outer pipe of section A over the outer pipe of  
section B.  
Once both vents sections are started, push firmly until  
all lanced tabs lock into place.  
Lightly tug on the pipe to confirm the tabs have  
locked.  
It is acceptable to use screws no longer than 1/2 in.  
(13 mm) to hold outer pipe sections together. If predrilling  
holes, DO NOT penetrate inner pipe.  
CORRECT  
For 90° and 45° elbows that are changing the vent  
direction from horizontal to vertical, one screw minimum  
should be put in the outer flue at the horizontal elbow joint  
to prevent the elbow from rotating. Use screws no longer  
than 1/2 in. (13 mm). If predrilling screw holes, DO NOT  
penetrate inner pipe.  
INCORRECT  
Figure 10.4 Seams  
32  
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B. Assemble Slip Sections  
C. Secure the Vent Sections  
•
Vertical runs of DVP pipe must be supported every 8 ft.  
(2.44 m) after the 25 ft. (7.62 m) maximum unsupported  
rise.  
Horizontal sections of vent must be supported every 5  
ft. (1.52 m) with a vent support or plumber’s strap.  
Wall shield firestops may be used to provide horizontal  
support.  
WARNING! Risk of Fire or Asphyxiation! Overlap pipe  
sections at least 1 1/2 in. (38 mm). Secure slip sections  
with two screws which must not exceed 1/2 in. (13 mm)  
in length. Use the pilot holes. Pipe could separate if not  
properly joined.  
•
•
•
•
Slide the inner flue of the slip section into the inner flue of  
the pipe section and the outer flue of the slip section over  
the outer flue of the pipe section. See Figure 10.5.  
Slide together to the desired length.  
Vent support or plumber’s strap (spaced 120° apart)  
may be used for support. See Figures 10.7 and 10.8.  
•
WARNING! Risk of Fire, Explosion or Asphyxi-  
ation! Improper support may allow vent to sag and  
separate. Use vent run supports and connect vent  
sections per installation instructions. DO NOT allow  
vent to sag below connection point to appliance.  
Figure 10.5 Slip Section Pilot Holes  
•
•
Maintain a 1-1/2 in. (38 mm) overlap between the slip  
section and the pipe section.  
Secure the pipe and slip section with two screws no  
longer than 1/2 in. (13 mm), using the pilot holes in the  
slip section. See Figure 10.6.  
Figure 10.7 Securing Vertical Pipe Sections  
Figure 10.6 Screws into Slip Section  
•
Continue adding pipe as necessary following instructions  
in “Assemble Pipe Sections.”  
Figure 10.8 Securing Horizontal Pipe Sections  
NOTICE: If slip section is too long, the inner and outer flues  
of the slip section can be cut to the desired length.  
NOTICE: When installing a vent system with an HRC  
termination cap, all pipe system joints shall be sealed using  
a silicone sealant with a minimum of 300ºF continuous  
exposure rating.  
• Apply a bead of silicone sealant inside the female outer  
pipe joint prior to joining sections.  
• Only outer pipes are sealed, sealing the inner flue is not  
required.  
• All unit collar, pipe, slip section, elbow and cap outer flues  
shall be sealed.  
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33  
D. Disassemble Vent Sections  
Horizontal  
overhang  
•
Rotate either section (see Figure 10.9) so the seams  
on both pipe sections are aligned as shown in Figure  
10.10.  
20 in.  
(508 mm)  
24 in. min.  
(610 mm)  
Vertical  
wall  
•
Pull carefully to separate the pieces of pipe.  
Lowest  
Discharge  
Opening  
Termination  
Cap  
X
Storm Collar  
12  
Roof  
Flashing  
Roof Pitch  
is X / 12  
H (min.) - Minimum height  
from roof to lowest  
discharge opening.  
Figure 10.9 Rotate Seams for Disassembly  
Roof Pitch  
H (Min.) Ft.  
Roof Pitch  
H (Min.) Ft.  
Flat to 6/12  
1.0*  
Over 11/12 to 12/12  
Over 12/12 to 14/12  
Over 14/12 to 16/12  
Over 16/12 to 18/12  
Over 18/12 to 20/12  
Over 20/12 to 21/12  
4.0  
5.0  
6.0  
7.0  
7.5  
8.0  
Over 6/12 to 7/12  
Over 7/12 to 8/12  
Over 8/12 to 9/12  
Over 9/12 to 10/12  
1.25*  
1.5*  
2.0*  
2.5  
Over 10/12 to 11/12 3.25  
* 3 ft. minimum in snow regions  
Figure 10.11 Minimum Height From Roof To Lowest Discharge  
Opening  
Figure 10.10 Align and Disassemble Vent Sections  
E. Install Metal Roof Flashing  
•
See minimum vent heights for various pitched roofs  
(Figure 10.11) to determine the length of pipe to extend  
through the roof.  
CAULK  
•
Slide the roof flashing over the pipe sections extending  
through the roof as shown in Figure 10.12.  
NOTICE: Failure to properly caulk the roof flashing and pipe  
seams may permit entry of water.  
• Caulk the gap between the roof flashing and the outside  
diameter of the pipe.  
• Caulk the perimeter of the flashing where it contacts the  
roof surface. See Figure 10.12.  
• Caulk the overlap seam of any exposed pipe sections that  
are located above the roof line.  
Figure 10.12Install Metal Roof Flashing  
34  
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F. Assemble and Install Storm Collar  
CAUTION! Risk of Cuts, Abrasions or Flying Debris.  
Wear protective gloves and safety glasses during installa-  
tion. Sheet metal edges are sharp.  
•
•
Connect both halves of the storm collar with two screws  
(see Figures 10.13-10.14).  
Wrap the storm collar around the exposed pipe section  
closest to the roof and align brackets. Insert a bolt  
(provided) through the brackets and tighten the nut to  
complete the storm collar assembly. Make sure the collar  
is tight against the pipe section.  
•
•
Slide the assembled storm collar down the pipe section  
until it rests on the roof flashing.  
Caulk around the top of the storm collar.  
Figure 10.13 Assembling the Storm Collar  
Figure 10.14 Assembling the Storm Collar Around the Pipe  
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35  
G. Install Vertical Termination Cap  
H. Heat Shield Requirements for Horizontal  
Termination  
•
Attach the vertical termination cap by sliding the inner  
collar of the cap into the inner flue of the pipe section  
while placing the outer collar of the cap over the outer  
flue of the pipe section.  
WARNING! Risk of Fire! To prevent overheating and fire,  
heat shields must extend through the entire wall thick-  
ness.  
•
Secure the cap by driving three self-tapping screws  
(supplied) through the pilot holes in the outer collar of  
the cap into the outer flue of the pipe).  
• DO NOT remove the heat shields attached to the  
wall shield firestop and the horizontal termination  
cap.  
• Heat shields must overlap 1-1/2 in. (38 mm) mini-  
mum.  
There are two sections of the heat shield. One section  
is factory-attached to the wall shield firestop. The other  
section is factory-attached to the cap. See Figure 10.16.  
Termination Cap  
If the wall thickness does not allow the required 1-1/2 in.  
(38 mm) heat shield overlap when installed, an extended  
heat shield must be used.  
•
If the wall thickness is less than 4 in./102 mm, the heat  
shields on the cap and wall shield firestop must to be  
trimmed. A minimum 1-1/2 in. (38 mm) overlap MUST  
be maintained.  
(1 of three)  
Brackets/  
Bolts  
•
•
Use an extended heat shield if the finished wall thickness  
is greater than 7-1/4 in. (184 mm).  
The extended heat shield may need to be cut to length  
maintaining sufficient length for a 1-1/2 in. (38 mm)  
overlap between heat shields.  
Storm  
Collar  
Screws  
•
•
Attach the extended heat shield to either of the existing  
heat shields using the screws supplied with the extended  
heat shield. Refer to “Vent Components Diagrams” in  
the back of this manual.  
Rest the small leg on the extended heat shield on top  
of the pipe section to properly space it from the pipe  
section.  
Caulk  
Figure 10.15  
Important Notice: Heat shields may not be field constructed.  
36  
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•
When installing a horizontal termination cap, follow  
the cap location guidelines as prescribed by current  
ANSI Z223.1 and CAN/CGA-B149 installation codes  
and refer to Section 6 of this manual.  
I. Install Horizontal Termination Cap  
WARNING! Risk of Fire! The telescoping flue section  
of the termination cap MUST be used when connecting  
vent.  
CAUTION! Risk of Burns! Local codes may require  
installation of a cap shield to prevent anything or anyone  
from touching the hot cap.  
•
1-1/2 (38 mm) minimum overlap of flue telescoping  
section is required.  
Failure to maintain overlap may cause overheating and  
NOTICE: For certain exposures which require superior  
resistance to wind-driven rain penetration, a flashing kit and  
HRC caps are available. When penetrating a brick wall, a  
brick extension kit is available for framing the brick.  
fire.  
•
•
Vent termination must not be recessed in the wall. Siding  
may be brought to the edge of the cap base.  
Flash and seal as appropriate for siding material at  
outside edges of cap.  
Note: When using termination caps with factory-supplied  
heat shield attached, no additional wall shield firestop is  
required on the exterior side of a combustible wall.  
Heat Shield or  
Extended  
Heat Shield  
Heat Shield  
1-1/2 in. (38 mm) min.  
overlap  
Wall Shield  
Firestop  
Slip Section  
can be extended  
Inner Vent  
SHEATHING  
Outer Vent  
EXTERIOR  
INTERIOR  
Vent depth from back of appliance to  
outside surface of exterior wall  
(see chart below)  
Figure 10.16 Venting through the wall  
Cap Specification Chart (depth without using additional pipe sections)  
DVP-TRAPK1  
DVP-TRAP1  
DVP-TRAPK2  
DVP-TRAP2  
Top Vent Depth  
Rear Vent Depth  
Top Vent Depth  
Rear Vent Depth  
3-1/2 to 5-3/8 in.  
NA  
5-7/8 to 9-7/8 in.  
NA  
IDV Series  
DVP-HPC1  
DVP-HPC1  
DVP-HPC2  
DVP-HPC2  
Top Vent Depth  
Rear Vent Depth  
Top Vent Depth  
Rear Vent Depth  
3-1/2 to 5-5/8 in.  
NA  
5-5/8 to 9-3/4 in.  
NA  
DVP-TRAP1 can adjust 1-7/8 in. (4-3/16 to 6-1/16)  
DVP-TRAP2 can adjust 4 in. (6-9/16 to 10-9/16)  
DVP-HPC1 can adjust 2-1/8 in. (4-1/4 to 6-3/8)  
DVP-HPC2 can adjust 4-1/8 in. (6-3/8 to 10-1/2)  
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37  
Shrouds  
11  
A. HHT Shrouds  
•
You may install a shroud with this fireplace. See Section 17.D. for a list of UL Listed shrouds. Follow the instructions  
included with these optional components  
B. Field Constructed Shrouds  
WARNING! Risk of Fire! Shrouds must be constructed  
as specified. Improper construction may overheat chase  
top.  
•
Chase top shrouds may be field constructed where permitted by regional building codes.  
NOTICE: Some regional codes require an agency-Listed  
shroud. Consult your local building officials.  
•
The following field constructed shroud designs have been tested for Hearth Technologies fireplace systems and termination  
caps.  
•
•
The shrouds must be constructed from a minimum .018 in. (26 ga) thick aluminized steel.  
The wire mesh is optional but recommended and must be .018 in. thick minimum, 1/2 in. mesh.  
Open Top Shroud (may be used with DVP-TV, DVP-TVHW, SLP-TVHW)  
Min. Base Dims.  
Min.  
Top Dim.  
in  
19 x 19  
Min.  
Top Dim.  
mm  
483 x 483  
Min. Top Dims.  
in  
16 x 16  
mm  
406 x 406  
Min.  
Base Dim.  
Min.  
Base Dim.  
Figure 11.1 Open Top Shroud Dimensions  
38  
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Mailbox Style Shroud (may be used with DVP-TV, DVP-TVHW, SLP-TVHW)  
Min. Base Dims.  
Min. Height  
in  
20 x 20  
mm  
508 x 508  
Min. Height  
in  
18  
Min. Base Dim  
mm  
457  
Min.  
Base Dim  
Figure 11.2 Mailbox Style Shroud Dimensions  
Roofed Style Shroud (may be used with DVP-TV, DVP-TVHW, SLP-TVHW)  
Min. Base Dims.  
in  
20 x 20  
508 x 508  
Min. Height  
mm  
Minimum  
Height  
in  
18  
Minimum  
Opening  
Height  
mm  
458  
Min. Opening Width  
Min. Opening  
Width  
in  
14  
Minimum  
Base Dimension  
mm  
356  
Min. Opening Height  
in  
10  
mm  
254  
Figure 11.2 Roofed Style Shroud Dimensions  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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39  
Gas Information  
12  
A. Fuel Conversion  
C. Gas Connection  
•
Make sure the appliance is compatible with available  
gas types.  
•
Refer to Reference Section 17 for location of gas line  
access in appliance.  
•
Conversions must be made by a qualified service  
technician using Hearth & Home Technologies specified  
and approved parts.  
•
•
Gas line may be run through knockout(s) provided.  
The gap between supply piping and gas access hole may  
be caulked with caulk with a minimum of 300ºF continuous  
exposure rating or stuffed with non-combustible, unfaced  
insulation to prevent cold air infiltration.  
Ensure that gas line does not come in contact with outer  
wrap of the appliance. Follow local codes.  
Pipe incoming gas line into valve compartment.  
Connect incoming gas line to the 1/2 in. (13 mm)  
connection on manual shutoff valve.  
B. Gas Pressure  
•
Optimum appliance performance requires proper input  
pressures.  
Gas line sizing requirements will be determined inANSI  
Z221.3 National Fuel Gas Code in the USA and CAN/  
CGA B149 in Canada.  
•
•
•
•
•
Pressure requirements are:  
WARNING! Risk of Fire or Explosion! Support control  
when attaching pipe to prevent bending gas line.  
Gas Pressure  
Minimum inlet pressure  
Maximum inlet pressure  
Manifold pressure  
Natural Gas  
5.0 in. w.c.  
10.0 in. w.c.  
3.5 in. w.c.  
Propane  
11.0 in. w.c.  
13.0 in. w.c.  
10.0 in. w.c.  
•
A small amount of air will be in the gas supply lines.  
WARNING! Risk of Fire or Explosion! Gas build-up dur-  
ing line purge could ignite.  
•
Purge should be performed by qualified service  
technician.  
Ensure adequate ventilation.  
Ensure there are no ignition sources such as sparks or  
open flames.  
WARNING! Risk of Fire or Explosion! High pressure  
will damage valve. Low pressure may cause explosion.  
•
•
•
•
Verify inlet pressures. Verify minimum pressures when  
other household gas appliances are operating.  
Install regulator upstream of valve if line pressure is  
greater than 1/2 psig.  
Light the appliance. It will take a short time for air to purge  
from lines. When purging is complete the appliance will  
light and operate normally.  
WARNING  
WARNING! Risk of Fire, Explosion or Asphyxiation!  
Check all fittings and connections with a non-corrosive  
commercially available leak-check solution. DO NOT use  
open flame. Fittings and connections could have loos-  
ened during shipping and handling.  
Fire Risk.  
Explosion Hazard.  
High pressure will damage valve.  
• Disconnect gas supply piping BEFORE  
pressure testing gas line at test pressures  
above 1/2 psig.  
WARNING! Risk of Fire! DO NOT change valve settings.  
This valve has been preset at the factory.  
• Close the manual shutoff valve BEFORE  
pressure testing gas line at test pressures  
equal to or less than 1/2 psig.  
D. High Altitude Installations  
NOTICE: If the heating value of the gas has been reduced,  
these rules do not apply. Check with your local gas utility or  
authorities having jurisdiction.  
Note: Have the gas supply line installed in accordance with  
local codes, if any. If not, follow ANSI 223.1. Installation  
should be done by a qualified installer approved and/or  
licensed as required by the locality. (In the Commonwealth  
of Massachusetts installation must be performed by a  
licensed plumber or gas fitter).  
When installing above 2000 feet elevation:  
•
In the USA: Reduce burner orifice 4% for each 1000 feet  
above 2000 feet.  
Note: A listed (and Commonwealth of Massachusetts  
approved) 1/2 in. (13 mm) T-handle manual shut-off valve  
and flexible gas connector are connected to the 1/2 in. (13  
mm) control valve inlet.  
•
In CANADA: Reduce burner orifice 10% for elevations  
between 2000 feet and 4500 feet. Above 4500 feet,  
consult local gas utility.  
• If substituting for these components, please consult  
local codes for compliance.  
40  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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Electrical Information  
13  
•
•
This appliance is equipped with an Intellifire control valve  
which operates on a 3-volt system.  
Plug the 3-voltAC transformer into the appliance junction  
box to supply power to the unit OR install two D cell  
batteries (not included) into the battery pack before  
use.  
A. Wiring Requirements  
NOTICE: This appliance must be electrically wired  
and grounded in accordance with local codes or, in the  
absence of local codes, with National Electric Code  
ANSI/NFPA 70-latest edition or the Canadian Electric  
Code CSA C22.1.  
NOTICE: Batteries should not be placed in the battery  
pack while using the transformer. Remove batteries before  
using the transformer, and unplug the transformer before  
installing the batteries. Battery polarity must be correct or  
module damage will occur.  
•
Wire the appliance junction box to 110-120 VAC. This is  
required for use of optional accessories (standing pilot  
ignition) or proper operation of the appliance (Intellifire  
ignition).  
A110-120 VAC circuit for this product must be protected  
with ground-fault circuit-interrupter protection, in  
compliance with the applicable electrical codes, when  
it is installed in locations such as in bathrooms or near  
sinks.  
•
C. Optional Accessories Requirements  
•
This appliance may be used with a wall switch, wall  
mounted thermostat and/or a remote control.  
•
Low voltage and 110 VAC voltage cannot be shared  
within the same wall box.  
Wiring for optional Hearth & Home Technologies ap-  
proved accessories should be done now to avoid re-  
construction. Follow instructions that come with those  
accessories.  
WARNING! Risk of Shock or Explosion! DO NOT wire  
110V to the valve or to the appliance wall switch. Incorrect  
wiring will damage controls.  
D. Electrical Service and Repair  
B. Intellifire Ignition System Wiring  
WARNING! Risk of Shock! Label all wires prior to  
disconnection when servicing controls. Wiring errors can  
cause improper and dangerous operation. Verify proper  
operation after servicing.  
•
Wire the appliance junction box to 110 VAC for proper  
operation of the appliance.  
WARNING! Risk of Shock or Explosion! DO NOT wire  
IPI controlled appliance junction box to a switched circuit.  
Incorrect wiring will override IPI safety lockout.  
WARNING! Risk of Shock! Replace damaged wire with  
type 105° C rated wire. Wire must have high temperature  
insulation.  
•
Refer to Figure 13.1, Intellifire Pilot Ignition (IPI) Wiring  
Diagram.  
Optional  
SPST Wall Switch  
Battery  
or  
Optional Remote  
Ignitor  
Flame  
Sensor  
Control  
Pack  
RED  
Box  
To  
Junction  
Box  
-
+
-
ORG  
Pilot Assembly  
WHT  
WHT  
+
3V  
GRN*  
Adapter  
WHT  
BLK  
RED  
BLK  
BRN  
ORG  
RED  
GRN wire only for  
use with optional  
wall switch  
*
GRN  
WSK-MLT  
Valve  
Figure 13.1 Intellifire Pilot Ignition (IPI) Wiring Diagram  
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41  
E. Junction Box Installation  
If the junction box is being wired from OUTSIDE of the  
appliance (preferred method):  
•
Remove two screws that attach junction box and bracket  
to appliance. See Figure 13.2.  
•
Feed an appropriate length of romex through plastic  
romex connector.  
•
•
•
Make necessary electrical connections.  
Attach outlet and cover plate to junction box.  
Reattach junction box and bracket to appliance with two  
screws.  
If the junction box is being wired from the INSIDE of the  
appliance:  
•
•
•
•
Remove one screw that attaches access panel to  
column. See Figure 13.3.  
Remove two screws that attach junction box to junction  
box bracket. See Figure 13.4.  
Feed an appropriate length of romex through plastic  
romex connector.  
Reattach junction box to junction box bracket with two  
screws.  
Figure 13.2 Remove Two Screws From Bracket  
•
•
•
Make necessary electrical connections.  
Attach outlet and cover plate to junction box.  
Reattach cover plate to column with one screw.  
NOTICE: DO NOT wire  
110 VAC to wall switch.  
Figure 13.3 Remove Access Panel Screw  
Figure 13.4 Remove Two Screws Holding Junction Box  
42  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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Finishing  
14  
A. Mantel and Wall Projections  
B. Facing Material  
•
Metal front faces may be covered with non-combustible  
materials only.  
Facing and/or finishing materials must not interfere with  
air flow through louvers, operation of louvers or doors,  
or access for service.  
Facing and/or finishing materials must never overhang  
into the glass opening.  
Observe all clearances when applying combustible  
materials.  
WARNING! Risk of Fire! Comply with all minimum clear-  
ances to combustibles as specified. Framing or finishing  
material closer than the minimums listed must be construct-  
ed entirely of non-combustible materials (i.e., steel studs,  
concrete board, etc).  
•
•
•
•
Mantels  
Seal joints between the finished wall and appliance top  
and sides using a 300°F minimum sealant. Refer to  
Figure 14.3.  
30 in. minimum  
to ceiling  
18  
17  
16  
22-3/4  
15  
WARNING! Risk of Fire! DO NOT apply combustible ma-  
terials beyond the minimum clearances. Comply with all  
minimum clearances to combustibles as specified in this  
manual. Overlapping materials could ignite and will inter-  
fere with proper operation of doors and louvers.  
22  
14  
21-1/4  
13  
20-1/2  
12  
19-3/4  
11  
19  
10  
18-1/4  
9
17-1/2  
8
16-3/4  
7
16  
6
15-1/4  
5
14-1/2  
4
13-3/4  
3
Finish wall material may be combustible - Top and Sides  
13  
2
12-1/4  
1
11-1/2  
10-3/4  
10  
0 in.  
B
Measured from top of fireplace opening (in inches)  
Figure 14.1 Minimum Vertical and Maximum Horizontal Dimen-  
sions  
Shaded area -  
A
noncombustible  
materials only  
Mantel Legs or Wall Projections  
0 in.  
0 in.  
High Temperature Sealant (300° F/149° C min.)  
Top and Side Seal Joint  
Top of  
Model  
IDV4833  
A
44 3/8  
1127  
48 7/8  
1241  
B
46 1/2  
1181  
60 1/2  
1537  
Appliance  
Drywall  
inches  
mm  
inches  
mm  
A
IDV6247  
B
Mantel Leg or  
Perpendicular Wall  
Figure 14.3 Non-combustible Facing Diagram  
A 1 in. (25 mm) min.  
to perpendicular wall  
B 7.75 in. (159 mm) min.  
from fireplace opening  
to perpendicular wall  
Figure 14.2 Mantel Leg or Wall Projections (Acceptable on both  
sides of opening)  
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43  
C. Non-combustible Finishing Material  
Finishing Material  
Finishing Material  
X
(Finished Opening Width)  
Model  
IDV4833  
X
Y
inches  
mm  
inches  
mm  
33  
838  
47  
34 1/2  
876  
39  
IDV6247  
1194  
991  
Z (Finished Opening Height)  
X
(Finished Opening Width)  
Figure 14.4 Finished Fireplace Opening  
44  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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Appliance Setup  
15  
A. Remove Shipping Materials  
Remove shipping materials from inside or underneath the  
F. Heat-Zone® Gas  
Install the Heat-Zone® Gas Kit before enclosing the appli-  
ance.  
firebox.  
•
•
•
Front refractory (three pieces) package shipped in front  
of glass.  
Lower decorative front face, left and right refractory  
shields shipped on top of front refractory box.  
Remove ember material package shipped inside the  
column.  
•
Remove one of two square cover plates for each kit from  
the top of the appliance. Set the screws aside, discard  
the cover plate.  
B. Remove Fixed Glass Assembly  
•
See Section 15.J.  
C. Remove Materials Shipped Inside Firebox  
Cover Plates  
•
Three top logs are shipped inside the firebox.  
•
•
Replace the cover plate with the heat zone collar from  
the kit. Use the three screws removed from the cover  
plate.  
Return to Heat-Zone® Gas instructions.  
D. Clean the Appliance  
•
Clean/vacuum any sawdust that may have accumulated  
inside the firebox or underneath in the control cavity.  
E. Accessories  
G. Refractory  
Install approved accessories per instructions included  
with accessories. Contact your dealer for a list of ap-  
proved accessories.  
All refractory internal to the firebox comes pre-installed.  
See Section 15.L. for installation of bottom front and side  
refractories.  
WARNING! Risk of Fire and Electric Shock! Use ONLY  
Hearth & Home Technologies-approved optional acces-  
sories with this appliance. Using non-listed accessories  
could result in a safety hazard and will void the warranty.  
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45  
H. Install the Logs  
•
Base logs are pre-installed.  
•
Place three top logs:  
Place slot in bottom of top log over pin in top of base log.  
Align opposite end of log with white notched area in top  
of base log. Repeat for each top log. See Figures 15.1  
through 15.6.  
Figure 15.4 Placing First Top Log (4042-362) - IDV6247  
Figure 15.1 Placing First Top Log (4042-356) - IDV4833  
Figure 15.5 Placing Second Top Log (4042-355) - IDV6247  
Figure 15.2 Placing Second Top Log (4042-355) - IDV4833  
Figure 15.6 Placing Third Top Log (4042-356) - IDV6247  
Figure 15.3 Placing Third Top Log (4042-354) - IDV4833  
46  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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I. Place Lava Rock and Rockwool  
WARNING! Risk of Explosion! Follow rockwool placement  
instructions. DO NOT place rockwool directly over burner  
ports. Replace rockwool material annually. Improperly placed  
rockwool interferes with proper burner operation.  
Rockwool and lava rock are shipped with this gas appli-  
ance  
•
•
Place rockwool on burner in front of front base log.  
Place lava rock on hearth refractory (not burner) as  
desired.  
Rockwool  
Lava Rock  
•
See Figure 15.7.  
Figure 15.7 Placement of Rockwool and Lava Rock  
(Log Set shown is for IDV4833)  
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47  
J. Glass Panel Assembly  
Removing/Replacing Glass Assembly  
WARNING! Risk of Asphyxiation! Handle fixed glass  
assembly with care. Inspect the gasket to ensure it is  
undamaged and inspect the glass for cracks, chips or  
scratches.  
•
•
DO NOT strike, slam or scratch glass.  
DO NOT operate fireplace with glass removed, cracked,  
broken or scratched.  
•
•
•
•
Replace as a complete assembly.  
Remove three outer refractory pieces as per instructions  
in Section 15.L.  
Remove the lower decorative front face by removing the  
four screws attaching the face. See Figure 15.16.  
Remove the left and right refractory shields by removing  
the three screws holding each shield. See Figure  
15.15.  
•
Remove the decorative firescreen mesh. Release the  
screen rod from the center screen support. Remove the  
right side of the screen rod from the horseshoe-shaped  
cradle. Rotate the screen rod down on the right side  
until there is enough clearance to remove the screen  
completely. See Figures 15.11-15.14.  
•
Release glass latches (six in IDV4833, ten in IDV6247).  
Lift glass frame assembly forward past the glass latches.  
See Figure 15.9. Slide the glass to the right (into the  
cavity on the right).  
Figure 15.9 Lift Glass Frame Assembly Forward  
•
•
Completely remove the left side of the glass from the  
opening before sliding the entire glass panel from the  
unit. See Figure 15.10.  
Reverse steps above to replace the glass assembly.  
Left  
Refractory  
Panel  
Glass  
Left  
Latches  
Refractory  
Shield  
Glass Frame  
Assembly  
Front Hearth  
Refractory  
Right  
Refractory  
Shield  
Decorative  
Screen Front  
Screen  
Rod  
Right  
Refractory  
Panel  
Figure 15.8 Glass Panel Assembly Removal/Replacement  
Figure 15.10Remove Left Side of Glass Frame First  
48  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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•
•
•
Place the center of the screen rod into the center screen  
rod support (see Figure 15.14).  
Install the left and right refractory shields using the three  
screws (see Figure 15.15).  
K. Decorative Firescreen, Refractory Shields  
and Lower Decorative Front Face  
•
Install the decorative firescreen by first inserting the left  
side of the screen rod into the horseshoe-shaped cradle  
(see Figure 15.11)  
Install lower decorative front face (see Figure 15.16).  
•
Rotate the right side of the rod up and into the cradle on  
the right (see Figure 15.12).  
Note: Make sure the outside screen eyelets are placed  
behind the left and right screen rod supports to ensure  
the screen is locked closed. See Figure 15.13.  
Figure 15.14Place Center of Screen Rod  
Figure 15.11 Place Left End of Screen Rod  
Figure 15.15Install Refractory Shields  
Figure 15.12Place Right End of Screen Rod  
Eyelet  
Rod Support  
Figure 15.16Install Lower Decorative Front Face  
Figure 15.13Ensure Eyelets are Outside the Rod Support  
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49  
Bottom Front Hearth Refractory  
L. Installing External Refractories  
•
The firescreen must be pulled up to install the hearth  
refractory (Figure 15.21). Slide hearth refractory  
under side refractories until tight against glass. See  
Figure 15.22.  
Open Refractory Package (Figure 15.17)  
•
•
•
1 - LH side refractory panel  
1 - RH side refractory panel  
1 - Front hearth refractory panel  
Notches indicate  
top of refractory  
Right  
Left  
Front Hearth  
Figure 15.17Refractory Pieces  
Install Side Refractories  
•
•
Locate right side refractory panel. See Figure 15.17.  
Install rod in hole in glass frame top. See Figure  
15.18.  
Figure 15.21Move Firescreen  
Insert Pin  
Notch  
Figure 15.18Insert Pin into Top Frame  
Figure 15.22Placing Bottom Front Hearth Refractory  
•
•
Install rod with swedge (Figure 15.19) in hole in glass  
frame bottom. See Figure 15.20.  
Repeat for the left side refractory panel.  
Swedge  
Figure 15.19Swedge  
Figure 15.23Finished Refractory Installation  
Swedge  
Insert Pin  
Figure 15.20Insert Pin into Bottom Frame  
50  
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M.Air Shutter Setting  
Air shutter settings should be adjusted by a qualified  
installer at the time of installation. The air shutter is set at  
the factory for minimum vertical vent run. Adjust air shut-  
ter for longer vertical runs. See Figure 15.24.  
•
•
Pull the air shutter knob up to close.  
Push the air shutter knob down to open.  
NOTICE: If sooting occurs, provide more air by opening  
the air shutter.  
Closed  
Open  
Figure 15.24Air Shutter Adjustment  
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51  
Troubleshooting  
16  
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you  
do experience a problem, this troubleshooting guide will assist a qualified service technician in the diagnosis of a problem  
and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Con-  
tact your dealer to arrange a service call by a qualified service technician.  
A. Intellifire Ignition System  
Symptom  
Possible Cause  
A. Incorrect wiring.  
Corrective Action  
1. Pilot won’t light. The  
ignitor/module makes  
noise, but no spark.  
Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor  
are connected to correct terminals on module and pilot assembly.  
B. Loose connections or electrical Verify no loose connections or electrical shorts in wiring from  
shorts in the wiring.  
module to pilot assembly. Verify connections underneath pilot  
assembly are tight; also verify connections are not grounding  
out to metal chassis, pilot burner, pilot enclosure, mesh screen if  
present, or any other metal object.  
C. Ignitor gap is too large.  
D. Module.  
Verify gap of igniter to right side of pilot hood. The gap should be  
approximately .17 inch or 1/8 in. (3 mm).  
Turn ON/OFF rocker switch or wall switch to OFF position.  
Remove ignitor wire “I” from module. Place a grounded wire  
about 3/16 in. (5 mm) away from “I” terminal on module. Place  
ON/OFF rocker switch or wall switch in ON position. If there is no  
spark at “I” terminal module must be replaced. If there is a spark  
at “I” terminal, module is fine. Inspect pilot assembly for shorted  
sparker wire or cracked insulator around electrode. Replace pilot if  
necessary.  
2. Pilot won’t light, there is no A. No power or power supply  
Verify that power supply is installed and plugged into module.  
Check voltage of power supply under load at spade connection on  
module with ON/OFF switch in ON position. Acceptable readings  
of a good power supply are between 3.2 and 2.8 volts AC.  
noise or spark.  
installed incorrectly.  
B. A shorted or loose connection  
Remove and reinstall the wiring harness that plugs into module.  
in wiring configuration or wiring Verify there is a tight fit. Verify pilot assembly wiring to module.  
harness.  
Remove and verify continuity of each wire in wiring harness.  
Replace any damaged components.  
C. Improper wall switch wiring.  
D. Module not grounded.  
Verify that 110/VAC power is “ON” to junction box.  
Verify black ground wire from module wire harness is grounded to  
metal chassis of appliance.  
E. Module.  
Turn ON/OFF rocker switch or wall switch to OFF position.  
Remove ignitor wire “I” from module. Place ON/OFF rocker switch  
or wall switch in ON position. If there is no spark at “I” terminal  
module must be replaced. If there is a spark at “I” terminal, module  
is fine. Inspect pilot assembly for shorted sparker wire or cracked  
insulator around electrode.  
3. Pilot sparks, but Pilot will A. Gas supply.  
not light.  
Verify that incoming gas line ball valve is “open”. Verify that inlet  
pressure reading is within acceptable limits.  
B. Ignitor gap is incorrect.  
Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in (3  
mm).  
C. Module is not grounded.  
Verify module is securely grounded to metal chassis of appliance.  
D. Module voltage output / Valve/  
Pilot solenoid ohms readings.  
Verify battery voltage is at least 2.7 volts. Replace batteries if  
voltage is below 2.7.  
52  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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Intellifire Ignition System - (continued)  
Symptom  
Possible Cause  
Corrective Action  
4. Pilot lights but continues  
to spark, and main burner  
will not ignite. (If the pilot  
continues to spark after  
the pilot flame has been lit,  
flame rectification has not  
occurred.)  
A. A shorted or loose connection  
Verify all connections to wiring diagram in manual. Verify connec-  
tions underneath pilot assembly are tight. Verify connections are  
not grounding out to metal chassis, pilot burner, pilot enclosure or  
screen if present, or any other metal object.  
in flame sensing rod.  
B. Poor flame rectification or con- With fixed glass assembly in place, verify that flame is engulfing  
taminated flame sensing rod.  
flame sensing rod on left side of pilot hood. Flame sensing rod  
should glow shortly after ignition. Verify correct pilot orifice is  
installed and gas inlet is set to pressure specifications.  
C. Module is not grounded.  
Verify module is securely grounded to metal chassis of appliance.  
Verify that wire harness is firmly connected to the module.  
D. Damaged pilot assembly or  
contaminated flame sensing  
rod.  
Verify that ceramic insulator around the flame sensing rod is not  
cracked, damaged, or loose. Verify connection from flame sensing  
rod to white sensor wire. Clean flame sensing rod with emery cloth  
to remove any contaminants that may have accumulated on flame  
sensing rod. Verify continuity with a multimeter with ohms set at  
lowest range. Replace pilot if any damage is detected.  
E. Module.  
Turn ON/OFF rocker switch or wall switch to OFF position. Re-  
move ignitor wire “I” from module. Place ON/OFF rocker switch  
or wall switch in ON position. If there is no spark at “I” terminal  
module must be replaced. If there is a spark at “I” terminal, module  
is fine.  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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53  
Reference Materials  
17  
A. Appliance Dimension Diagram  
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.  
C
29-1/2 in.  
749 mm  
21-1/2 in.  
546 mm  
A
E
D
F
B
1 in.  
25 mm  
Gas Line  
13-3/8 in.  
9-7/8 in.  
340 mm  
251 mm  
2 in.  
51 mm  
Electric Line  
2-1/4 in.  
57 mm  
Model #  
A
B
C
D
E
F
in.  
mm  
in.  
46-1/2  
1181  
33  
838  
47  
27-5/8  
34-1/2  
876  
39  
45-1/4  
1149  
44-3/8  
1127  
IDV4833I  
IDV6247I  
702  
41-5/8  
1057  
60-1/2  
1537  
49-3/4  
1264  
48-7/8  
1241  
mm  
1194  
991  
Figure 17.1 Appliance Dimensions  
54  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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B. Vent Components Diagrams  
Effective Height/Length  
4-7/8 in.  
(124 mm)  
mm  
Pipe  
DVP4  
DVP6  
inches  
4
6
102  
152  
10-1/2 in.  
(267 mm)  
45°  
Effective  
DVP12  
DVP24  
DVP36  
DVP48  
DVP6A  
DVP12A  
12  
24  
36  
48  
3 - 6  
3 - 12  
305  
610  
914  
1219  
76 - 152  
76 - 305  
Height/Length  
10-7/8 in.  
(276 mm)  
DVP45  
DVP Pipe  
45° Elbow  
(see chart)  
11-3/8 in.  
(289 mm)  
7-3/8 in.  
1 in.  
(25 mm)  
10 in.  
(254 mm)  
(187 mm)  
9-1/4 in.  
(235 mm)  
1-1/4 in.  
(32 mm)  
Assembled  
Height: 24 in./610 mm  
Diameter: 10 in./254 mm  
1/2 in.  
13-1/4 in.  
(337 mm)  
(13 mm) TYP  
DVP90ST  
DVP-FS  
DVP-AS2  
90° Elbow  
Ceiling Firestop  
12 in.  
(305 mm)  
6 in.  
(152 mm)  
1 in.  
(25 mm)  
1-1/2 in.  
(38 mm)  
10 in.  
(254 mm)  
8 in.  
(203 mm)  
UP  
14 in.  
(356 mm)  
12 in.  
(305 mm)  
5 in.  
(127 mm)  
DVP-WS  
Wall Shield Firestop  
DVP-HVS  
Vent Support  
Figure 17.2 DVP Vent Components  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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55  
B. Vent Components Diagrams (continued)  
31 in.  
(787 mm)  
24-5/8 in.  
(625 mm)  
13-1/4 in.  
(367 mm)  
27-1/2 in.  
(698 mm)  
24-5/8 in.  
(625 mm)  
13-1/4 in.  
(367 mm)  
RF12M  
RF6M  
Roof Flashing Multi-pak  
Roof Flashing Multi-pak  
13-3/4 in.  
(349 mm)  
5 in.  
(127 mm)  
11-7/8 in.  
(302 mm)  
5 in.  
(127 mm)  
13-7/8 in.  
(352 mm)  
13-3/4 in.  
(349 mm)  
BEK  
DVP-BEK2  
Trap Cap Brick Extension  
DVP-HPC Cap Brick Extension  
11-5/8 in.  
(295 mm)  
12-1/8 in.  
(308 mm)  
7-1/8 in.  
(181 mm)  
5-3/4 in.  
(146 mm)  
COOL-ADD  
Cap Shield  
DVP-TRAPFL  
Flashing  
13-7/8 in.  
(352 mm)  
9-1/2 in.  
(241 mm)  
26 in.  
(660 mm)  
14 in.  
(356 mm)  
DVP-HSM-B  
Extended Heat Shield  
DRC-RADIUS  
Cap Shield  
Figure 17.3 DVP Vent Components  
56  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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B. Vent Components Diagrams (continued)  
7-3/8 in.  
(187 mm)  
9 in.  
(229 mm)  
1-1/2 in.  
(38 mm)  
12-1/2 in.  
(317 mm)  
2-3/4 in.  
(70 mm)  
11-1/2 in.  
(280 mm)  
17-3/4 in.  
14 in.  
(451 mm)  
(356 mm)  
12-1/4 in.  
(311 mm)  
16 in.  
(406 mm)  
PVK-80  
12 in.  
(305 mm)  
(For use with IPI and DSI appliances only.)  
DVP-TB1  
Basement Vent Cap  
3-7/8 in.  
(98 mm)  
10-1/2 in.  
(267 mm)  
7-1/4 in.  
(184 mm)  
DVP-TV  
Vertical Termination Cap  
12-1/2 in.  
(318 mm)  
5-1/4 in.  
(133 mm)  
7-1/4 in.  
(184 mm)  
1 in.  
(25 mm)  
DVP-TVHW  
(High wind)  
Vertical Termination Cap  
14 in.  
(356 mm)  
16-7/8 in.  
(429 mm)  
14 in.  
(356 mm)  
3/8 in. (10 mm)  
1 in. (25 mm)  
7-3/4 to 10-3/8 in.  
(197 to 264 mm)  
12 in.  
(305 mm)  
DVP-FBHT  
Fire Brick Termination Cap  
7-1/8 in.  
(181 mm)  
12-1/8 in.  
(314 mm)  
8-3/4 in.  
(222 mm)  
1-5/8 in.  
(41 mm)  
DVP-HPC  
High Performance Cap  
Figure 17.4 DVP Vent Components  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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57  
B. Vent Components Diagrams (continued)  
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be  
used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the  
existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B  
will be required.  
8 in.  
(203 mm)  
Heat  
Shield  
15-1/8 in.  
(384 mm)  
Minimum  
Effective Length  
Maximum  
Effective Length  
Term Cap  
Trap1  
3-1/8 in.  
79 mm  
4-5/8 in.  
117 mm  
9-3/8 in.  
238 mm  
Max  
Effective  
Length  
5-3/8 in.  
137 mm  
12 in.  
(305 mm)  
Trap2  
DVP-TRAP  
Horizontal Termination Cap  
DVP-TRAP1  
DVP-TRAPK1  
DVP-TRAPK2  
DVP-HPC2  
DVP-TRAP2  
DVP-HPC1  
Figure 17.5 DVP Vent Components  
58  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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B. Vent Components Diagrams (continued)  
Fillers  
DVP-TRAP to DVP-HPC Side Filler Kit  
8-1/8 in.  
13 in.  
(206 mm)  
(330 mm)  
15 in.  
(381 mm)  
DVP-HRC-SS  
Effective Length  
5-3/4 to 8-3/8 in.  
146 to 213 mm  
5-1/2 in. 8-3/8 in.  
140 mm 213 mm  
3°  
87°  
10-1/2 in.  
267 mm  
10-7/8 in.  
276 mm  
DVP-HRC-ZC-SS  
Figure 17.6 DVP Vent Components  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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59  
E. Contact Information  
Heatilator, a brand of Hearth & Home Technologies Inc.  
7571 215th Street West, Lakeville, MN 55044  
www.heatilator.com  
Please contact your Heatilator dealer with any questions or concerns.  
For the location of your nearest Heatilator dealer,  
please visit www.heatilator.com.  
- NOTES -  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
NOTICE  
DO NOT DISCARD THIS MANUAL  
• Important operating  
and maintenance  
instructions included.  
• Read, understand and follow  
these instructions for safe  
installation and operation.  
• Leave this manual with  
party responsible for use  
and operation.  
This product may be covered by one or more of the following patents: (United States) 5328356, 5601073, 5613487,  
5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712,  
6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending.  
2000-945  
Printed in U.S.A. - Copyright 2011  
68  
Heatilator • ICON DV-IDV Series • 4042-575 • Rev. S • 5/11  
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