Heat Glo LifeStyle Indoor Fireplace 6000GCF IPI User Manual

Owner’s Manual  
Installation and Operation  
Models:  
6000GCF-IPI  
6000GCF-IPILP  
CAUTION  
DO NOT DISCARD THIS MANUAL  
• Important operating  
and maintenance  
instructions included.  
• Read, understand and follow  
these instructions for safe  
installation and operation.  
• Leave this manual with  
party responsible for use  
and operation.  
WARNING  
WARNING: If the information in these  
instructions is not followed exactly, a re  
or explosion may result causing property  
damage, personal injury, or death.  
HOT SURFACES!  
Glass and other surfaces are hot during  
operation AND cool down.  
Hot glass will cause burns.  
• Do not touch glass until it is cooled  
• NEVER allow children to touch glass  
• Keep children away  
• Do not store or use gasoline or other am-  
mable vapors and liquids in the vicinity of  
this or any other appliance.  
• CAREFULLY SUPERVISE children in same room as  
replace.  
• Alert children and adults to hazards of high temperatures.  
• What to do if you smell gas  
- Do not try to light any appliance  
High temperatures may ignite clothing or other ammable  
materials.  
• Keep clothing, furniture, draperies and other ammable  
materials away.  
- Do not touch any electrical switch. Do not  
use any phone in your building.  
- Immediately call your gas supplier from a  
neighbor’s phone. Follow the gas suppli-  
er’s instructions.  
This appliance has been supplied with an integral barrier  
to prevent direct contact with the xed glass panel. DO  
NOT operate the appliance with the barrier removed.  
- If you cannot reach your gas supplier, call  
Contact your dealer or Hearth & Home Technologies if the  
barrier is not present or help is needed to properly install one.  
the re department.  
• Installation and service must be performed  
by a qualied installer, service agency, or the  
gas supplier.  
In the Commonwealth of Massachusetts:  
• installation must be performed by a licensed plumber  
or gas tter;  
See Table of Contents for location of additional  
Commonwealth of Massachusetts requirements.  
This appliance may be installed as an OEM installation in  
manufactured home (USA only) or mobile home and must be  
installed in accordance with the manufacturer’s instructions and  
the manufactured home construction and safety standard, Title  
24 CFR, Part 3280 or Standard for Installation in Mobile Homes,  
CAN/CSA Z240MH.  
Installation and service of this appliance should be  
performed by qualied personnel. Hearth & Home  
Technologies suggests NFI certied or factory trained  
professionals, or technicians supervised by an NFI  
certied professional.  
This appliance is only for use with the type(s) of gas indicated  
on the rating plate.  
Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. F • 6/08  
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1
Table of Contents  
Vertical Termination Cap . . . . . . . . . . . . . . . . . . . . . . . . . 27  
1 Listing and Code Approvals  
A. Appliance Certication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
B. Glass Specications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
C. BTU Specications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
D. High Altitude Installations. . . . . . . . . . . . . . . . . . . . . . . . . . 4  
E. Non-Combustible Materials Specication. . . . . . . . . . . . . . 4  
F. Combustible Materials Specication . . . . . . . . . . . . . . . . . 4  
G. Requirements for the Commonwealth of Massachusetts. . 5  
9 Gas Information  
A. Fuel Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
B. Gas Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
10 Electrical Information  
A. Recommendation for Wire . . . . . . . . . . . . . . . . . . . . . . . . 31  
B. Connecting to the Appliance. . . . . . . . . . . . . . . . . . . . . . . 31  
C. Intellire Ignition System Wiring. . . . . . . . . . . . . . . . . . . . 31  
D. Wall Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31  
E. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 33  
F. Wall Switch Installation for Fan (Optional) . . . . . . . . . . . . 33  
2 Getting Started  
A. Design and Installation Considerations . . . . . . . . . . . . . . . 6  
B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 6  
C. Inspect Appliance and Components. . . . . . . . . . . . . . . . . . 6  
3 Framing and Clearances  
11 Finishing  
A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . . 7  
B. Constructing the Appliance Chase. . . . . . . . . . . . . . . . . . . 8  
C. Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
D. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
A. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34  
B. Facing Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34  
12 Appliance Setup  
4 Termination Locations  
A. Remove Shipping Materials . . . . . . . . . . . . . . . . . . . . . . . 35  
B. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35  
C. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35  
D. Install the Refractory . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36  
E. Ember Placement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36  
F. Positioning the Logs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37  
G. Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39  
H. Screen Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39  
I. Grilles and Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39  
J. Hood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39  
K. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39  
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 10  
5 Vent Information and Diagrams  
A. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
B. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
C. Measuring Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
D. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
6 Vent Clearances and Framing  
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 17  
B. Wall Penetration Framing. . . . . . . . . . . . . . . . . . . . . . . . . 18  
C. Vertical Penetration Framing . . . . . . . . . . . . . . . . . . . . . . 19  
13 Operating Instructions  
A. Before Lighting Appliance. . . . . . . . . . . . . . . . . . . . . . . . . 40  
B. Lighting Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41  
C. After Appliance is Lit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42  
D. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 42  
7 Appliance Preparation  
A. Attaching Sheetrock Ledges . . . . . . . . . . . . . . . . . . . . . . 20  
B. Temporary Access Panel. . . . . . . . . . . . . . . . . . . . . . . . . . 20  
C. Securing and Leveling the Appliance. . . . . . . . . . . . . . . . 21  
D. Installing the Flue Restrictor . . . . . . . . . . . . . . . . . . . . . . 21  
E. Installing the Fiberglass Gasket. . . . . . . . . . . . . . . . . . . . 22  
14 Troubleshooting  
A. Intellire Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . 43  
15 Maintaining and Servicing Appliance  
8 Installing Vent Pipe  
A. Maintenance Tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45  
A. Assembly of Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . 23  
B. Disassembly of Vent Sections . . . . . . . . . . . . . . . . . . . . . 25  
C. Installing Heat Shield and Horizontal Termination Cap . . 26  
D. Installing Roof Flashing and. . . . . . . . . . . . . . . . . . . . . . . 27  
16 Reference Materials  
A. Appliance Dimension Diagram. . . . . . . . . . . . . . . . . . . . . 47  
B. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 48  
C. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53  
D. Limited Lifetime Warranty. . . . . . . . . . . . . . . . . . . . . . . . . 55  
E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56  
Î = Contains updated information.  
Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. F • 6/08  
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3
Listing and Code Approvals  
1
A. Appliance Certication  
C. BTU Specications  
Orice  
Size  
(DMS)  
Maximum  
Input BTU/h  
Minimum  
Input BTU/h  
Models  
MODELS: 6000GCF-IPI, 6000GCF-IPILP  
(U.S. or Canada)  
LABORATORY: Underwriters Laboratories, Inc. (UL)  
TYPE: Direct Vent Gas Fireplace Heater  
US  
(0-2000 FT)  
30,000  
27,000  
30,000  
27,000  
18,200  
16,380  
18,200  
16,380  
37  
38  
52  
53  
6000GCF-IPI  
STANDARD: ANSI Z21.88b-2005 • CSA 2.33b-2005  
CANADA  
(2000-4500 FT)  
US  
(0-2000 FT)  
This product is listed to ANSI standards for “Vented Gas  
Appliance Heaters” and applicable sections of “Gas Burn-  
ing Heating Appliances for Manufactured Homes and  
Recreational Vehicles”, and “Gas Fired Appliances for  
Use at High Altitudes”.  
6000GCF-IPILP  
CANADA  
(2000-4500 FT)  
D. High Altitude Installations  
U.L. Listed gas appliances are tested and approved with-  
out requiring changes for elevations from 0 to 2000 feet in  
the U.S.A. and Canada.  
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.  
This appliance is tested and approved as either supplemen-  
tal room heat or as a decorative appliance. It should not be  
factored as primary heat in residential heating calculations.  
When installing this appliance at an elevation above 2000  
feet, it may be necessary to decrease the input rating  
by changing the existing burner orice to a smaller size.  
Input rate should be reduced by 4% for each 1000 feet  
above a 2000 foot elevation in the U.S.A., or 10% for el-  
evations between 2000 and 4500 feet in Canada. If the  
heating value of the gas has been reduced, these rules  
do not apply. To identify the proper orice size, check with  
the local gas utility.  
B. Glass Specications  
Hearth & Home Technologies appliances manufactured  
with tempered glass may be installed in hazardous loca-  
tions such as bathtub enclosures as dened by the Con-  
sumerProductSafetyCommission(CPSC).Thetempered  
glass has been tested and certied to the requirements  
of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing  
Certication Council SGCC# 1595 and 1597. Architectur-  
al Testing, Inc. Reports 02-31919.01 and 02-31917.01).  
If installing this appliance at an elevation above 4500 feet  
(in Canada), check with local authorities.  
This statement is in compliance with CPSC 16 CFR Sec-  
tion 1201.5 “Certication and labeling requirements”  
which refers to 15 U.S. Code (USC) 2063 stating “…Such  
certicate shall accompany the product or shall otherwise  
be furnished to any distributor or retailer to whom the  
product is delivered.”  
WARNING  
Do NOT use this appliance if any part has been under water.  
Immediately call a qualied service technician to inspect the  
appliance and to replace any part of the control system and  
any gas control which has been under water.  
Some local building codes require the use of tempered  
glass with permanent marking in such locations. Glass  
meeting this requirement is available from the factory.  
Please contact your dealer or distributor to order.  
E. Non-Combustible Materials Specication  
Material which will not ignite and burn. Such materials are  
those consisting entirely of steel, iron, brick, tile, concrete,  
slate, glass or plasters, or any combination thereof.  
Note: This installation must conform with local codes. In the  
absence of local codes you must comply with the National  
Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and  
the CAN/CGA B149 Installation Codes in Canada.  
Materials that are reported as passing ASTM E 136,  
Standard Test Method for Behavior of Materials in a  
Vertical Tube Furnace at 750ºC, shall be considered  
non-combustible materials.  
F. Combustible Materials Specication  
Heat & Glo Quality Systems  
registered by SGS ICS  
Materials made of or surfaced with wood, compressed  
paper, plant bers, plastics, or other material that can ig-  
nite and burn, whether ame proofed or not, or whether  
plastered or unplastered shall be considered combustible  
materials.  
4
Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. F • 6/08  
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Inspection  
Note: The following requirements reference various  
Massachusetts and national codes not contained in this  
document.  
The state or local gas inspector of the side wall horizon-  
tally vented gas fueled equipment shall not approve the  
installation unless, upon inspection, the inspector ob-  
serves carbon monoxide detectors and signage installed  
in accordance with the provisions of 248 CMR 5.08(2)(a)1  
through 4.  
G. Requirements for the Commonwealth of  
Massachusetts  
For all side wall horizontally vented gas fueled equipment  
installed in every dwelling, building or structure used in  
whole or in part for residential purposes, including those  
owned or operated by the Commonwealth and where the  
side wall exhaust vent termination is less than seven (7)  
feet above nished grade in the area of the venting, in-  
cluding but not limited to decks and porches, the following  
requirements shall be satised:  
Exemptions  
The following equipment is exempt from 248 CMR  
5.08(2)(a)1 through 4:  
• The equipment listed in Chapter 10 entitled “Equip-  
ment Not Required To Be Vented” in the most current  
edition of NFPA 54 as adopted by the Board; and  
• Product Approved side wall horizontally vented gas fu-  
eled equipment installed in a room or structure sep-  
arate from the dwelling, building or structure used in  
whole or in part for residential purposes.  
Installation of Carbon Monoxide Detectors  
At the time of installation of the side wall horizontal vented  
gas fueled equipment, the installing plumber or gas tter  
shall observe that a hard wired carbon monoxide detector  
with an alarm and battery back-up is installed on the oor  
level where the gas equipment is to be installed. In addi-  
tion, the installing plumber or gas tter shall observe that  
a battery operated or hard wired carbon monoxide detec-  
tor with an alarm is installed on each additional level of  
the dwelling, building or structure served by the side wall  
horizontal vented gas fueled equipment. It shall be the  
responsibility of the property owner to secure the services  
of qualied licensed professionals for the installation of  
hard wired carbon monoxide detectors.  
MANUFACTURER REQUIREMENTS  
Gas Equipment Venting System Provided  
When the manufacturer of Product Approved side wall  
horizontally vented gas equipment provides a venting  
system design or venting system components with the  
equipment, the instructions provided by the manufacturer  
for installation of the equipment and the venting system  
shall include:  
• Detailed instructions for the installation of the venting  
system design or the venting system components; and  
In the event that the side wall horizontally vented gas fu-  
eled equipment is installed in a crawl space or an attic,  
the hard wired carbon monoxide detector with alarm and  
battery back-up may be installed on the next adjacent  
oor level.  
In the event that the requirements of this subdivision can  
not be met at the time of completion of installation, the  
owner shall have a period of thirty (30) days to comply  
with the above requirements; provided, however, that dur-  
ing said thirty (30) day period, a battery operated carbon  
monoxide detector with an alarm shall be installed.  
• A complete parts list for the venting system design or  
venting system.  
Gas Equipment Venting System NOT Provided  
When the manufacturer of a Product Approved side wall  
horizontally vented gas fueled equipment does not pro-  
vide the parts for venting the ue gases, but identies  
“special venting systems”, the following requirements  
shall be satised by the manufacturer:  
• The referenced “special venting system” instructions  
shall be included with the appliance or equipment in-  
stallation instructions; and  
Approved Carbon Monoxide Detectors  
Each carbon monoxide detector as required in accor-  
dance with the above provisions shall comply with NFPA  
720 and be ANSI/UL 2034 listed and IAS certied.  
• The “special venting systems” shall be Product Ap-  
proved by the Board, and the instructions for that sys-  
tem shall include a parts list and detailed installation  
instructions.  
Signage  
A metal or plastic identication plate shall be permanent-  
ly mounted to the exterior of the building at a minimum  
height of eight (8) feet above grade directly in line with the  
exhaust vent terminal for the horizontally vented gas fu-  
eled heating appliance or equipment. The sign shall read,  
in print size no less than one-half (1/2) inch in size, “GAS  
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB-  
STRUCTIONS”.  
A copy of all installation instructions for all Product Ap-  
proved side wall horizontally vented gas fueled equip-  
ment, all venting instructions, all parts lists for venting  
instructions, and/or all venting design instructions shall  
remain with the appliance or equipment at the completion  
of the installation.  
See Gas Connection section for additional Common-  
wealth of Massachusetts requirements.  
Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. F • 6/08  
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5
Getting Started  
2
A. Design and Installation Considerations  
C. Inspect Appliance and Components  
Heat & Glo direct vent gas appliances are designed to  
operate with all combustion air siphoned from outside of  
the building and all exhaust gases expelled to the outside.  
No additional outside air source is required.  
WARNING  
Inspect appliance and components for damage.  
Damaged parts may impair safe operation.  
• Do NOT install damaged components.  
• Do NOT install incomplete components.  
• Do NOT install substitute components.  
Report damaged parts to dealer.  
CAUTION  
Check building codes prior to installation.  
• Installation MUST comply with local, regional, state and  
national codes and regulations.  
• Carefully remove the appliance and components from  
the packaging.  
• Consult local building, re ofcials or authorities having jurisdic-  
tion about restrictions, installation inspection, and permits.  
• The vent system components and trim doors are shipped  
in separate packages.  
When planning an appliance installation, it’s necessary to  
determine the following information before installing:  
• The gas logs may be packaged separately and must be  
eld installed.  
• Where the appliance is to be installed.  
• The vent system conguration to be used.  
• Gas supply piping.  
• Report to your dealer any parts damaged in shipment,  
particularly the condition of the glass.  
• Read all of the instructions before starting the insta-  
llation. Follow these instructions carefully during the  
installation to ensure maximum safety and benet.  
• Electrical wiring.  
• Framing and nishing details.  
• Whether optional accessories—devices such as a fan,  
wall switch, or remote control—are desired.  
WARNING  
Hearth & Home Technologies disclaims any  
responsibility for, and the warranty will be voided  
by, the following actions:  
WARNING  
Keep appliance dry.  
• Installation and use of any damaged appliance or vent  
system component.  
• Mold or rust may cause odors.  
• Water may damage controls.  
• Modication of the appliance or vent system.  
• Installation other than as instructed by Hearth & Home  
Technologies.  
B. Tools and Supplies Needed  
• Improper positioning of the gas logs or the glass door.  
Before beginning the installation be sure that the following  
tools and building supplies are available.  
• Installation and/or use of any component part not approved  
by Hearth & Home Technologies.  
Any such action may cause a re hazard.  
Reciprocating saw  
Pliers  
Framing material  
Hi temp caulking material  
Gloves  
Hammer  
Phillips screwdriver  
Framing square  
Flat blade screwdriver Electric drill and bits (1/4 in.)  
Plumb line  
Level  
Safety glasses  
1/2 - 3/4 inch length, #6 or #8 Self-drilling screws  
Voltmeter  
Manometer  
Tape measure  
Noncorrosive leak check solution  
One 1/4 inch female connection (for optional fan).  
6
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Framing and Clearances  
3
Note:  
WARNING  
Illustrations reflect typical installations and are FOR  
DESIGN PURPOSES ONLY.  
Fire Risk  
Illustrations/diagrams are not drawn to scale.  
Provide adequate clearance:  
• Around air openings  
Actual installation may vary due to individual design  
preference.  
To combustibles  
• For service access  
A. Selecting Appliance Location  
Locate appliance away from trafc areas.  
When selecting a location for your appliance it is important to  
consider the required clearances to walls (see gure 3.1).  
NOTE: For actual appliance dimensions refer to Sec-  
tion 16.  
A
B
I
D
F
E
(MINIMUM)  
A
C
In addition to these framing dimensions, also reference the following sections:  
Clearances and Mantel Projections (Sections 3.C and 3.D)  
Vent Clearances and Framing (Section 6).  
G
H
A
B
C
72  
D
42  
E
1
F
G
H
I
Inches  
51  
1/2  
13  
42  
22  
16  
See Section D  
Mantel Projections  
Millimeters 1295  
1829  
1067  
25  
1067 559  
406  
Figure 3.1 Appliance Locations  
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7
insulation. If the appliance is being installed on a cement  
slab, a layer of plywood may be placed underneath to pre-  
vent conducting cold up into the room.  
B. Constructing the Appliance Chase  
A chase is a vertical boxlike structure built to enclose the  
gas appliance and/or its vent system. Vertical vents that  
run on the outside of a building may be, but are not re-  
quired to be, installed inside a chase.  
C. Clearances  
Construction of the chase may vary with the type of build-  
ing. These instructions are not substitutes for the require-  
ments of local building codes. Local building codes MUST  
be checked.  
WARNING  
Fire Risk.  
Odor Risk.  
Install appliance on hard metal or wood surfaces  
extending full width and depth of appliance.  
Chases should be constructed in the manner of all out-  
side walls of the home to prevent cold air drafting prob-  
lems. The chase should not break the outside building  
envelope in any manner.  
Do NOT install appliance directly on carpeting,  
vinyl, tile or any combustible material other than  
wood.  
Walls, ceiling, base plate and cantilever oor of the chase  
should be insulated. Vapor and air inltration barriers  
should be installed in the chase as per regional codes for  
the rest of the home. Additionally, in regions where cold  
air inltration may be an issue, the inside surfaces may be  
sheetrocked and taped for maximum air tightness.  
WARNING  
Fire Risk.  
Construct chase to all clearance specications  
in manual.  
To further prevent drafts, the wall shield and ceiling  
restops should be caulked with high temperature caulk  
to seal gaps. Gas line holes and other openings should  
be caulked with high temp caulk or stuffed with unfaced  
Locate and install appliance to all clearance  
specications in manual.  
FROM TOP OF  
HOOD TO CEILING  
A
E
B
F
J
H
K
C
D
G
I
CLEARANCES TO COMBUSTIBLES:  
A
B
C
D
E
F
G
H
I
J
K
Rough  
Opening  
(Vent Pipe)  
Rough  
Rough  
Rough  
Floor to Top  
of Access  
Panel  
Clearance  
to Ceiling  
Combustible  
Flooring  
Behind  
Appliance Appliance  
Sides of  
Front of  
Appliance  
Opening Opening Opening  
(Height)  
Combustible Floor  
(Depth)  
(Width)  
Inches  
mm  
10  
44-3/4  
1137  
22  
42  
31  
0
0
0
0
1/2  
13  
1/2  
13  
4
36  
254  
559  
1067  
788  
102  
914  
Figure 3.2 Clearances to Combustibles (Vertical Venting)  
8
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D. Mantel Projections  
18  
14-1/4  
Note: All  
measurements  
in inches.  
10-1/2  
6-3/4  
1 in. MIN.  
3 ft. MAX.  
TOP VIEW  
3
MANTEL  
LEG  
11-1/4  
10-1/8  
9-1/2  
Figure 3.4 Clearances to Mantel Legs or Wall Projections  
(Acceptable on both sides of opening.)  
8-3/8  
7-1/4  
NOTE: Measurement is taken from top of the opening,  
NOT the top of the replace.  
Figure 3.3 Clearances to mantels or other combustibles  
above appliance  
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9
Termination Locations  
4
HORIZONTAL  
OVERHANG  
A. Vent Termination Minimum Clearances  
2 FT.  
MIN.  
20 INCHES MIN.  
VERTICAL  
WALL  
WARNING  
LOWEST  
DISCHARGE  
OPENING  
Fire Risk.  
Explosion Risk.  
GAS DIRECT VENT  
TERMINATION CAP  
Inspect external vent cap regularly.  
• Ensure no debris blocks cap.  
X
12  
• Combustible materials blocking cap may  
ignite.  
ROOF PITCH  
IS X/ 12  
• Restricted air ow affects burner operation.  
H (MIN.) - MINIMUM HEIGHT FROM ROOF  
TO LOWEST DISCHARGE OPENING  
WARNING  
Roof Pitch  
H (Min.) Ft.  
Fire Risk.  
Flat to 6/12...........................................................1.0*  
Over 6/12 to 7/12.................................................1.25*  
Over 7/12 to 8/12.................................................1.5*  
Over 8/12 to 9/12.................................................2.0*  
Over 9/12 to 10/12...............................................2.5  
Over 10/12 to 11/12.............................................3.25  
Over 11/12 to 12/12.............................................4.0  
Over 12/12 to 14/12.............................................5.0  
Over 14/12 to 16/12.............................................6.0  
Over 16/12 to 18/12.............................................7.0  
Over 18/12 to 20/12.............................................7.5  
Over 20/12 to 21/12.............................................8.0  
Explosion Risk.  
Maintain vent clearance to combustibles as  
specied.  
• Do not pack air space with insulation or other  
materials.  
Failure to keep insulation or other materials  
away from vent pipe may cause re.  
Measure vertical clearances from this surface.  
* 3 foot minimum in snow regions  
Figure 4.2 Minimum height from roof to lowest discharge  
opening  
Figure 4.2 species minimum vent heights for various  
pitched roofs.  
GAS, WOOD OR FUEL  
OIL TERMINATION  
B
GAS  
TERMINATION  
C
A
Measure horizontal clearances from this surface.  
(See Figure 4.4 for specic clearances)  
Figure 4.1  
Gas  
Termination  
Wood & Fuel Oil  
Termination  
Comments  
A
B
C
6 in.  
20 in.  
18 in.  
20 in. min.  
24 in. min.  
18 in.  
Horizontal distance between terminations  
Distance to perpendicular wall  
Vertical distance between terminations  
Figure 4.3 Multiple Vertical Termination  
10  
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M
N
P
R
Q
(See Note 2)  
V
T
S
S
Electrical  
Service  
V
V
D*  
V
= VENT TERMINAL  
X
= AIR SUPPLY INLET  
= AREA WHERE TERMINAL IS NOT PERMITTED  
V
A
B
= 12 inches.................clearances above grade, veranda,  
L** = 7 ft.......................... clearance above paved  
(See Note 1)  
(See Note 1)  
porch, deck or balcony  
sidewalk or a paved driveway  
located on public property  
= 12 inches.................clearances to window or door  
that may be opened, or to perma-  
M*** = 18 inches................ clearance under veranda, porch,  
deck, balcony or overhang  
nently closed window. (Glass)  
42 inches ............... vinyl  
D* = 18 inches.................vertical clearance to unventilated  
soft or to ventilated soft located  
S
T
=
6 inches.................clearance from sides of electri-  
(See Note 5)  
above the terminal  
cal service  
*30 inches................for vinyl clad softs and below  
= 12 inches................clearance above electrical  
electrical service  
(See Note 5)  
service  
F
=
9 inches..................clearance to outside corner  
Alcove Applications  
G
H
= 6 inches...................clearance to inside corner  
N
= 6 inches ..................non-vinyl sidewalls  
12 inches ................vinyl sidewalls  
= 3 ft. (Canada)..........not to be installed above a gas  
meter/regulator assembly within 3  
P
= 8 ft.  
feet (90 cm) horizontally from the  
center-line of the regulator  
QMIN  
3 feet  
6 feet  
9 feet  
12 feet  
RMAX  
I
= 3 ft...........................clearance to gas service regulator  
vent outlet  
1 cap  
2 caps  
3 caps  
4 caps  
2 x Q ACTUAL  
1 x Q ACTUAL  
2/3 x Q ACTUAL  
1/2 x Q ACTUAL  
J
= 9 inches (U.S.A.)  
12 inches (Canada) clearance to non-mechanical  
air supply inlet to building or the  
combustion air inlet to any other  
appliance  
QMIN = # termination caps x 3 RMAX = (2 / # termination caps) x QACTUAL  
K
= 3 ft. (U.S.A.)  
6 ft. (Canada)...........clearance to a mechanical (pow-  
ered) air supply inlet  
** a vent shall not terminate directly above a sidewalk or paved driveway  
which is located between two single family dwellings and serves both  
dwellings.  
NOTE 3: Local codes or regulations may require different  
clearances.  
NOTE 4: Termination caps may be hot. Consider their proximity to  
doors or other trafc areas.  
*** only permitted if veranda, porch, deck or balcony is fully open on a  
minimum of 2 sides beneath the oor, or meets Note 2.  
NOTE 5: Location of the vent termination must not interfere with  
access to the electrical service.  
NOTE 1: On private property where termination is less than 7 feet above  
a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap  
shield is suggested. (See vents components page)  
WARNING: In the U.S: Vent system termination is NOT permitted in  
screened porches. You must follow side wall, overhang and ground  
clearances as stated in the instructions.  
NOTE 2: Termination in an alcove space (spaces open only on one side  
and with an overhang) are permitted with the dimensions specied for  
vinyl or non-vinyl siding and softs. 1. There must be 3 feet minimum  
between termination caps. 2. All mechanical air intakes within 10 feet  
of a termination cap must be a minimum of 3 feet below the termination  
cap. 3. All gravity air intakes within 3 feet of a termination cap must be a  
minimum of 1 foot below the termination cap.  
In Canada: Vent system termination is NOT permitted in screened  
porches. Vent system termination is permitted in porch areas with  
two or more sides open. You must follow all side walls, overhang  
and ground clearances as stated in the instructions.  
Heat & Glo assumes no responsibility for the improper performance  
of the appliance when the venting system does not meet these  
requirements.  
Figure 4.4 Minimum Clearances for Termination  
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.  
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11  
Vent Information and Diagrams  
5
A. Vent Table Key  
The abbreviations listed in this vent table key are used in  
the vent diagrams.  
Symbol  
Description  
Vertical  
First section (closest to appliance) of vertical length  
V1  
Second section of vertical length  
V2  
H1  
H2  
First section (closest to appliance) of horizontal length  
Second section of horizontal length  
8-1/2 in.  
WARNING  
Horizontal  
Fire Hazard.  
Explosion Risk.  
Asphyxiation Risk.  
Figure 5.1  
Do NOT connect this gas appliance to a chimney  
ue serving a separate solid-fuel or gas burning  
appliance.  
C. Measuring Standards  
Vertical and horizontal measurements listed in the vent  
diagrams were made using the following standards.  
• Vent this appliance directly outside.  
• Use separate vent system for this appliance.  
1. Pipe measurements are shown using the effective length  
of pipe (see Figure 5.2).  
May impair safe operation of this appliance or  
other appliances connected to the ue.  
2. Measurements are made from the appliance outer wrap,  
not from the standoffs.  
B. Use of Elbows  
3. Horizontal terminations are measured to the outside  
mounting surface (ange of termination cap) (see  
Figure 4.1).  
CAUTION  
4. Vertical terminations are measured to bottom of termi-  
nation cap.  
ALL vent conguration specications MUST be followed.  
• This product is tested and listed to these specications.  
5. Horizontal pipe installed level with no rise.  
• Appliance performance will suffer if specications are not  
followed.  
Effective Length  
Pipe  
Inches  
4
Millimeters  
102  
Diagonal runs have both vertical and horizontal vent as-  
pects when calculating the effects. Use the rise for the  
vertical aspect and the run for the horizontal aspect (see  
Figure 5.1).  
DVP4  
DVP6  
6
12  
152  
305  
DVP12  
DVP24  
DVP36  
DVP48  
DVP6A  
Effective  
Height/Length  
24  
610  
Two 45º elbows may be used in place of one 90º elbow. On  
45º runs, one foot of diagonal is equal to 8.5 inches hori-  
zontal run and 8.5 inches vertical run. A length of straight  
pipe is allowed between two 45º elbows (see Figure 5.1).  
36  
914  
48  
1219  
76 to 152  
3 to 6  
DVP12A 3 to 12 76 to 305  
DVP12MI 3 to 12 76 to 305  
DVP24MI 3 to 24 76 to 610  
Figure 5.2 DVP Pipe Effective Length  
12  
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D. Vent Diagrams  
WARNING  
Fire Risk. Explosion Risk.  
Note: The 6000 series replaces can adapt to  
Do NOT pack insulation or other combustibles  
between ceiling restops.  
SL series vent pipe, if desired.  
When venting off the top of the unit, use a DVP-2SLadapter and  
a minimum 48 inch vertical section of SL series vent pipe.  
• ALWAYS maintain specied clearances around  
venting and restop systems.  
After the 48 inch vertical section, the venting table rules  
must be followed. The rst 48 inch vertical section is NOT  
counted as part of the vertical components in the table. It is  
still counted as part of the overall maximum run. All venting  
table rules for the vent run must still be followed.  
• Install wall shield and ceiling firestops as  
specied.  
Failure to keep insulation or other material  
away from vent pipe may cause re.  
WARNING  
Example: DVP pipe 3 ft. min. vertical = 11 ft. max. horizontal  
SL pipe 7 ft. min. vertical = 11 ft. max. horizontal  
Fire Risk.  
• When using DVP-HRC-SS and DVP-HRC-ZC-  
SS termination caps on top vented replaces, a  
6 inch minimum vertical vent section is required  
before installing rst elbow.  
1. Top Vent - Horizontal Termination  
One Elbow  
V1 Minimum  
H1 Maximum  
6 inches  
152 mm  
305 mm  
610 mm  
914 mm  
1.2 m  
3 ft  
3 ft  
914 mm  
1 ft  
2 ft  
3 ft  
4 ft  
914 mm  
1.8 m  
6 ft  
9 ft  
2.7 m  
12 ft  
3.7 m  
V1 + H1 = 40 ft (12.2 m) Maximum  
H1 = 20 ft (6.1 m) Maximum  
V
1
H1  
V1 = 6 inches (152 mm) Minimum  
Figure 5.3  
V1 Minimum  
H1 + H2 Maximum  
Two Elbows  
1 ft  
305 mm  
457 mm  
610 mm  
914 mm  
1.2 m  
Cannot do  
1-1/2 ft  
2 ft  
1-1/2 ft  
3 ft  
457 mm  
914 mm  
1.8 m  
3 ft  
6 ft  
4 ft  
9 ft  
2.7 m  
V1 + H1+ H2 = 50 ft (15.2 m) Maximum  
H1 + H2 = 17 ft (5.2 m) Maximum  
V1 = 1-1/2 ft (457 mm) Minimum  
V
1
H2  
H1  
INSTALLED  
HORIZONTALLY  
Figure 5.4  
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13  
1. Top Vent - Horizontal Termination - (continued)  
Three Elbows  
V1 Minimum  
H1 Maximum  
V2 Minimum  
H2 Maximum  
V1 + V2 Minimum  
H1 + H2 Maximum  
6 in.  
152 mm  
305 mm  
610 mm  
914 mm  
3 ft  
3 ft  
6 ft  
9 ft  
914 mm  
1 ft  
305 mm  
305 mm  
610 mm  
914 mm  
3 ft  
3 ft  
6 ft  
9 ft  
914 mm  
1-1/2 ft  
2 ft  
457 mm  
607 mm  
1.4 m  
6 ft  
6 ft  
1.8 m  
1.8 m  
3.7 m  
5.5 m  
1 ft  
2 ft  
3 ft  
914 mm  
1.8 m  
1 ft  
2 ft  
3 ft  
914 mm  
1.8 m  
4 ft  
12 ft  
18 ft  
2.7 m  
2.7 m  
6 ft  
1.8 m  
H1 + H2 = 20 ft (6.1 m) Max.  
V1 + V2 + H1 + H2 = 50 ft (15.2 m) Max.  
V1 = 6 inches (152 mm) Min.  
H2  
V2  
V1  
H1  
Figure 5.5  
14  
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2. Top Vent - Vertical Termination  
No Elbow  
V1 = 50 ft. Max. (15.2 m)  
V1 = 3 ft. Min. (914mm)  
NOTE: If installing a vertical vent/  
termination off the top of the appli-  
ance, the ue restrictor should be  
used. See Section 7.D.  
V1  
Figure 5.6  
V1  
152 mm  
H1 Maximum  
V2  
*
V1 + V2 Minimum  
Two Elbows  
6 in.  
3 ft  
914 mm  
914 mm  
1.8 m  
*
*
*
*
*
*
*
*
1 ft  
2 ft  
4 ft  
305 mm  
607 mm  
1.2 m  
3 ft  
6 ft  
*
*
12 ft  
3.7 m  
*
V1 + V2 + H1 = 50 ft (15.2 m) Max.  
*No specic restrictions on this value EXCEPT  
V1 + V2 + H1 cannot exceed 50 ft (15.2 m)  
V1 = 6 inches (152 mm) Min.  
Figure 5.7  
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15  
2. Top Vent - Vertical Termination - (continued)  
V1  
H1+ H2  
914 mm  
V2  
*
V1+ V2 Minimum  
H1+ H2 Maximum  
Three Elbows  
6 in. 152 mm  
3 ft  
3 ft  
*
*
*
*
*
*
*
*
3 ft  
3 ft  
914 mm  
914 mm  
1.8 m  
1 ft  
2 ft  
4 ft  
305 mm  
610 mm  
1.2 m  
914 mm  
1.8 m  
*
6 ft  
*
6 ft  
12 ft  
3.7 m  
*
12 ft  
3.7 m  
H1 + H2 = 17 ft (5.2 m) Maximum  
V1 + V2 + H1 + H2 = 50 ft (15.2 m) Maximum  
V1 = 6 inches (152 mm) Minimum  
V2  
H1  
H2  
V1  
INSTALLED  
HORIZONTALLY  
Figure 5.8  
16  
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Vent Clearances and Framing  
6
A. Pipe Clearances to Combustibles  
COMBUSTIBLE  
SURFACE  
WARNING  
3 IN MIN.  
(76 mm)  
Fire Risk.  
HEAT  
Explosion Risk.  
SHIELD  
Maintain vent clearance to combustibles as  
specied.  
• Do not pack air space with insulation or  
other materials.  
Failure to keep insulation or other materials  
away from vent pipe may cause re.  
Figure 6.2  
3 in. TOP  
CLEARANCE  
Fasten the shield in place using the four pilot holes pro-  
vided in the part.  
1 in. CLEARANCE  
AROUND VERTICAL  
SECTIONS  
• Position the shield so the longest dimension (13 1/2 inch)  
is placed in same direction the elbow is pointing.  
• Center the shield directly above the elbow with a 1/2  
inch air space between shield and combustible surface  
(see Figure 6.3).  
1 in. SIDE AND  
BOTTOM CLEARANCE  
COMBUSTIBLE SURFACE  
CORRECT  
INCORRECT  
DIRECTION  
UP  
HEAT SHIELD  
90º ELBOW  
Figure 6.1 Pipe Clearances  
Figure 6.3  
WARNING  
• Attach elbow heat shield to the exhaust pipe if combusti-  
ble materials are not present at install (see Figure 6.4).  
Fire Risk.  
Installation of this appliance may require the  
use of heat shield 385-920 above the rst 90º  
elbow in the venting system.  
• Cut the tabs as shown and bend down. Using the screws  
foundinthemanualbagsecuretheheatshieldtothepipe  
maintaining 3 to 4 inches between the pipe and shield.  
• Heat shield required if vertical distance between top of  
horizontal elbow and any combustible surface above elbow  
is less than 4 inches.  
SCREW  
• Heat shield not required if distance is more than 4  
inches.  
3 in.  
(76 mm)  
Figure 6.4  
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17  
B. Wall Penetration Framing  
NOTE: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm).  
The heat shield is designed to be used on a wall 4 in. to 7-1/4 in.  
(102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102  
mm) the existing heat shields must be eld trimmed. If wall thickness is  
greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required.  
12 in.  
10 in.  
3 IN. TOP  
CLEARANCE  
HEAT  
B
SHIELD  
HEAT  
SHIELD  
A
1 IN. CLEARANCE  
BOTTOM SIDES  
WALL  
WALL  
SHIELD  
FIRESTOP  
A*  
49-1/2 in.  
B
48-1/2 in.  
*Shows center of 10” x 12” vent framing hole for top  
venting. The center of the hole is (1) inch (25.4 mm)  
above the center of the horizontal vent pipe. With  
minimum vertical or 12 inch and 90º elbow.  
Figure 6.6 Exterior Wall Hole  
Figure 6.5 Horizontal venting clearances to combustible  
materials  
Combustible Wall Penetration  
Frame a hole in a combustible wall for an interior wall  
shield restop, (Figure 6.3) whenever a wall is penetrated.  
Use same size framing materials as those used in the wall  
construction. The wall shield restop maintains minimum  
clearances and prevents cold air inltration.  
Non-Combustible Wall Penetration  
If the hole being penetrated is surrounded by noncombus-  
tible materials such as concrete, a hole with diameter one  
inch greater than the pipe is acceptable.  
Whenever a non-combustible wall is penetrated, the wall  
shield restop is only required on one side and no heat  
shield is necessary.  
If your local inspector requires the wall shield restop on  
both sides, then both wall shield restops must have a heat  
shield attached to them.  
18  
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C. Vertical Penetration Framing  
WARNING  
Fire Hazard  
Keep loose materials or blown  
insulation from touching the  
vent pipe.  
ATTIC ABOVE  
• National building codes recommend  
using attic shield to keep loose materials/  
blown insulation from contacting vent.  
• Hearth & Home Technologies requires  
the use of an attic shield.  
10 IN. (254 MM)  
Installing the Ceiling Firestop  
• Frame an opening 10 inches by 10 inches  
whenever the vent system penetrates a  
ceiling/oor (see Figure 6.4).  
• Frame the area with the same sized  
lumber as used in ceiling/oor joist.  
10 IN.  
(254 MM)  
• When installing a top vent vertical  
termination appliance the hole should be  
directly above the appliance, unless the  
ue is offset.  
HOLE SHOULD MEASURE  
10 IN. X 10 IN.  
(254 MM X 254 MM)  
INSIDE TO INSIDE  
• Do not pack insulation around the vent.  
Insulation must be kept away from the  
pipe.  
Installing Attic Shield  
Note: An additional ceiling restop is not  
required if attic shield is used.  
Figure 6.4  
• Frame opening for attic shield.  
• Attic shield may be installed above or  
below ceiling (see Figure 6.5).  
BEND TABS IN  
AROUND PIPE  
• Secure with three fasteners on each  
side.  
3 FASTENERS  
PER SIDE  
• Fold tabs at top of attic shield in toward  
vent pipe. Tabs must keep vent pipe  
centered within shield.  
• Field construct additional shield height if  
insulation is deeper than height of attic  
shield.  
ATTIC SHIELD INSTALLED  
ABOVE CEILING  
ATTIC SHIELD INSTALLED  
BELOW CEILING  
Figure 6.5 Installing the Attic Shield  
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19  
Appliance Preparation  
7
Attach previous assembly to the top of the unit using the  
provided slots. The face of the sheetrock ledge assembly  
and the unit surround should be ush to each other.  
A. Attaching Sheetrock Ledges  
Attach sheetrock ledges together using the attachment  
holes (see Figure 7.1).  
B. Temporary Access Panel  
DETAIL A  
Remove the lower access panel to run the electrical and  
gas lines to the unit (see Figure 7.3).  
ATTACHMENT  
HOLES  
Once the electrical and gas lines are hooked up, the lower  
access panel must be put back on the unit.  
SEE DETAIL A  
NAILING  
TAB  
Figure 7.1  
The sheetrock ledges will attach to the top of the unit (see  
Figure 7.2).  
LOWER  
ACCESS PANEL  
Figure 7.3  
SEE DETAIL B  
DETAIL B  
SHEETROCK  
LEDGE  
UNIT  
SURROUND  
CLEARANCE SLOT  
ATTACHMENT  
HOLES  
6 PLACES  
Figure 7.2  
20  
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C. Securing and Leveling the Appliance  
WARNING  
Fire Risk.  
WARNING  
• ALWAYS maintain specied  
Fire Risk.  
clearances around the appliance.  
Prevent contact with sagging, loose insulation.  
• Do NOT notch into the framing around the appliance spacers.  
Do NOT install against combustible materials  
such as exposed insulation, plastic and insulation  
backer.  
Failure to keep insulation, framing or other material away from  
the appliance may cause re.  
The diagram shows how to properly position, level, and  
secure the appliance (see Figure 7.4). Nailing tabs are pro-  
vided to secure the appliance to the framing members.  
D. Installing the Flue Restrictor  
FLUE RESTRICTOR  
• Place the appliance into position.  
• Level the appliance from side to side and front to back.  
• Shim the appliance, as necessary. It is acceptable to use  
wood shims.  
• Bend out nailing tabs on each side.  
• Keep nailing tabs ush with the framing.  
• Secure the appliance to the framing by using nails or  
screws through the nailing tabs.  
Figure 7.5  
1. Break the Flue Restrictor into two pieces. Do this by  
bending the part back and forth until it breaks (see  
Figure 7.6).  
NAILING TABS  
(BOTH SIDES)  
BREAK  
HERE  
Figure 7.4 Proper Positioning, Leveling and  
Securing of Appliance  
Figure 7.6 Flue Restrictor  
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21  
2. Match the amount of vertical in the system with the chart  
to nd the appropriate position to set the Flue Restrictor  
(see Figure 7.7).  
E. Installing the Fiberglass Gasket  
The berglass gasket supplied in the manual bag seals  
between the rst 8 inch (203 mm) vent component and  
the outer replace wrap. Using 2 self-tapping screws from  
the manual bag secure the gasket to the outer wrap (see  
Figure 7.9).  
- CHART -  
Top Vent  
NG  
Top Vent  
LP  
Vertical  
4’  
1-1  
2-2  
3-3  
3-4  
3-4  
4-4  
4-4  
5-4  
5-4  
5-4  
No Restrictor  
8’  
1-2  
3-2  
3-3  
3-3  
3-4  
3-4  
4-4  
4-4  
4-4  
15’  
20’  
25’  
30’  
35’  
40’  
45’  
50’  
FIRST VENT  
COMPONENT  
FIBERGLASS  
GASKET  
Figure 7.7  
3. Center the Flue Restrictor on vent and secure in place  
by using two self-tapping screws (see Figure 7.8).  
OUTERWRAP  
1
2
3
4 5  
Figure 7.9 Fiberglass Gasket  
SETTING  
1
2
3
4 5  
Figure 7.8  
22  
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Installing Vent Pipe  
8
• Apply a bead of silicone sealant inside the female outer  
pipe joint prior to joining sections. See Figure 8.1  
A. Assembly of Vent Sections  
• Only outer pipes are sealed. Do not seal the inner ue.  
All unit collar, pipe, slip section, elbow and cap outer ues  
shall be sealed in this manner, unless otherwise stated.  
WARNING  
Do not mix pipe, ttings or joining  
methods from different manufacturers.  
WARNING  
High Temperature Silicone Sealant  
Commercial, Multi-family (multi-level exceeding two  
stories), or High-rise Applications only  
Fire Risk  
Exhaust Fumes Risk  
Impaired Performance of Appliance  
• Overlap pipe slip sections at least 1-1/2  
inches.  
• Use pilot holes for screws.  
• Screws must not exceed one inch long.  
• Pipe may separate if not properly joined.  
Attaching Vent to the Firebox Assembly  
To attach the rst pipe section to the collars, slide the male  
end of the inner vent of the pipe section over the inner collar  
on the rebox assembly. At the same time, slide the outer  
ue over the outer collar on the appliance. Push the pipe  
section into the appliance collar until all the lances (see  
Figure 8.1) have snapped in place. Tug slightly on the sec-  
tion to conrm it has completely locked into place.  
Figure 8.1 Lances  
Assembling Pipe Sections  
A
B
Insert the inner ue of section A into the ared inner ue of  
section B.  
Start the outer ue of sectionAover the outer ue of section  
B (see Figure 8.2). Note: The end of the pipe sections with  
the lances/tabs on it will face towards the appliance.  
Once both inner and outer ues are started, press section  
A onto section B rmly until all lances have snapped into  
place. Check to make sure they have snapped together  
(see Figure 8.3) and the seams are not aligned (see Fig-  
ure 8.4). Tug slightly on section A to conrm it has com-  
pletely locked into place. It is acceptable to use screws no  
longer than 1 inch to hold outer pipe sections together. If  
predrilling holes, do NOT penetrate inner pipe.  
Figure 8.3  
Figure 8.2  
Note: The end of the pipe sections with the lances/tabs on  
it will face toward the appliance.  
For 90° and 45° elbows that are changing the vent direction  
from horizontal to vertical, one screw minimum should be  
put in the outer ue at the horizontal elbow joint to prevent  
the elbow from rotating. Use screws no longer than 1 inch.  
If predrilling screw holes, do NOT penetrate inner pipe.  
WARNING  
Commercial, Multi-family (Multi-level exceeding two  
stories), & High-Rise Applications  
Fire Risk  
Explosion Risk  
For Installation into Commercial, multi-family (multi-level ex-  
ceeding two stories) or high-rise applications: All pipe joints  
must be sealed with high temperature silicone, including the  
slip section that connects directly to the horizontal termina-  
tion cap.  
If slip section seals are broken during the  
removal of the termination cap, gas will leak and  
a re or explosion may occur.  
Do not break silicone seals on slip sections.  
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23  
This will secure the slip section to the desired length and  
prevent it from separating. The slip section can then be  
attached to the next pipe section.  
Note: Make sure that the seams are not aligned to prevent  
unintentional disconnection.  
If the slip section is too long, the inner and outer ues of  
the slip section can be cut to the desired length.  
Cut from this end  
(outer)  
CORRECT  
Cut from this end  
(inner)  
Figure 8.5  
Figure 8.4 Seams  
INCORRECT  
Assembling Minimum Installations (MI) Sections  
MI sections are non-unitized so that they can be cut to a  
certain length. Cut these sections to length from the non-  
expanded end (see Figure 8.5).  
They can then be attached by rst connecting the expanded  
end of the MI inner ue with the inner pipe from the adjacent  
pipe section and securing with three screws. The expanded  
portion of the MI inner ue must overlap completely with  
the unexpanded end of the adjacent pipe section.  
Pilot hole  
The outer ue can then be inserted into the adjacent outer  
ue expanded end and attached to the next pipe section  
with three screws. The other end of the MI pipe section can  
then be attached by tting another pipe section to it and  
snapping it together, as normal.  
Figure 8.6 Slip Section Pilot Holes  
Assembling DVP-12A Slip Sections  
The outer ue of the slip section should slide over the outer  
ue of the pipe section and into (inner ue) the last pipe  
section (see Figure 8.6) .  
Slide together to the desired length, making sure that a  
1-1/2 inch outer ue overlap is maintained between the  
pipe section and slip section.  
The pipe and slip section need to be secured by driving  
two screws through the overlapping portions of the outer  
ues using the pilot holes (see Figure 8.7).  
Figure 8.7 Screws into Slip Section  
24  
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Securing the Vent Sections  
Vertical Sections  
Vertical sections of pipe must be supported every 8 feet  
after the 25 foot maximum unsupported rise. The vent sup-  
port or plumber’s strap (spaced 120° apart) may be used  
to do this (see Figure 8.8).  
Horizontal Sections  
Horizontal sections of vent must be supported every 5 feet  
with a vent support or plumber’s strap.  
Figure 8.8 Securing Vertical Pipe Sections  
Figure 8.9 Securing Horizontal Pipe Sections  
B. Disassembly of Vent Sections  
To disassemble any two pieces of pipe, rotate either section  
(see Figure 8.10), so that the seams on both pipe sections  
are aligned (see Figure 8.11). They can then be carefully  
pulled apart.  
WARNING  
Fire Risk.  
Explosion Risk.  
Combustion Fume Risk.  
Use vent run supports per installation  
instructions.  
Connect vent sections per installation  
instructions.  
Figure 8.10 Rotate Seams for Disassembly  
• Maintain all clearances to combustibles.  
• Do NOT allow vent to sag below  
connection point to appliance.  
Improper support may allow vent to sag or separate.  
Figure 8.11 Align and Disassemble Vent Sections  
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25  
C. Installing Heat Shield and Horizontal Termination Cap  
Installing the Horizontal Termination Cap  
WARNING  
Vent termination must not be recessed in the wall. Siding  
may be brought to the edge of the cap base.  
Fire Hazard  
Impaired performance of appliance  
Flash and seal as appropriate for siding material at outside  
edges of cap.  
• Telescoping flue section of termination cap  
MUST be used when connecting pipe section  
to termination cap.  
When installing a horizontal termination cap, follow the cap  
location guidelines as prescribed by current ANSI Z223.1  
and CAN/CGA-B149 installation codes.  
• Maintain a 1-1/2 inch minimum overlap on  
telescoping ue section of termination cap.  
WARNING  
WARNING  
Burn Risk  
Fire Risk  
• Local codes may require installation of a cap  
shield to prevent anything or anyone from  
touching the hot cap.  
Exhaust Fumes Risk  
Impaired Performance of Appliance  
• Overlap pipe slip sections at least 1-1/2 inches.  
• Use pilot holes for screws.  
Note: Where required, an exterior wall ashing is available.  
When penetrating a brick wall, a brick extension kit is available  
for framing the brick.  
• Screws must not exceed 1 inch long.  
• Pipe may separate if not properly joined.  
Heat Shield Requirements for Horizontal Termination  
For all horizontally vented appliances, a heat shield MUST  
be placed one inch above the top of the vent between the  
wall shield restop and the base of the termination cap.  
HEAT SHIELD OR  
HEAT SHIELD  
EXTENDED  
1-1/2 IN. (38 MM) MIN.  
HEAT SHIELD  
OVERLAP  
WALL SHIELD  
FIRESTOP  
There are two sections of the heat shield. One section  
is factory-attached to the wall shield restop. The other  
section is factory-attached to the cap. See Figure 8.12.  
SLIP SECTION  
CAN BE EXTENDED  
If the wall thickness does not allow the required 1-1/2 inch  
(38 mm) heat shield overlap when installed, an extended  
heat shield (DVP-HSM-B) must be used.  
INNER VENT  
SHEATHING  
OUTER VENT  
INTERIOR  
EXTERIOR  
Important Notice: Heat shields may not be eld constructed.  
VENT DEPTH FROM BACK OF APPLIANCE TO  
OUTSIDE SURFACE OF EXTERIOR WALL  
(SEE CHART BELOW)  
The extended heat shield (DVP-HSM-B) may need to  
be cut to length. You will attach the cut heat shield to  
the existing cap heat shield or wall shield restop heat  
shield (refer to Figure 8.12) using the supplied screws.  
You MUST maintain a 1-1/2 in. (38 mm) overlap of the  
extended heat shield and the existing shields (both ends  
of the heat shield). The small leg on the extended heat  
shield should rest on the top of the vent (pipe section) to  
properly space it from the pipe section.  
Figure 8.12 Venting through the Wall  
Termination Cap Specication Chart  
(depth without using additional pipe sections)  
DVP-TRAPK1 DVP-TRAP1 DVP-TRAPK2 DVP-TRAP2  
Top Vent  
Depth  
Rear Vent  
Depth  
Top Vent  
Depth  
Rear Vent  
Depth  
4-1/8 in. to  
6 in.  
6-5/8 in. to  
10-5/8 in.  
NA  
NA  
6000GCF  
DVP-HPC1 DVP-HPC1  
DVP-HPC2 DVP-HPC2  
Top Vent  
Depth  
Rear Vent  
Depth  
Top Vent  
Depth  
Rear Vent  
Depth  
4-1/8 in. to  
6-1/4 in.  
6-1/8 in. to  
10-1/4 in.  
NA  
NA  
DVP-TRAP1 can adjust 1-7/8 in. (4-3/16 to 6-1/16)  
DVP-TRAP2 can adjust 4 in. (6-9/16 to 10-9/16)  
DVP-HPC1 can adjust 2-1/8 in. (4-1/4 to 6-3/8)  
DVP-HPC2 can adjust 4-1/8 in. (6-3/8 to 10-1/2)  
26  
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Caulk the gap between the roof ashing and the outside  
diameter of the pipe. Also caulk the perimeter of ashing  
that contacts roof surface as shown in Figure 8.15.  
D. Installing Roof Flashing and  
Vertical Termination Cap  
To install roof ashing see Figure 8.13.  
To attach the vertical termination cap, slide the inner col-  
lar of the cap into the inner ue of the pipe section and  
place the outer collar of the cap over the outer ue of the  
pipe section.  
For installation of vertical termination cap see minimum  
vent heights for various pitched roofs (see Figure 8.13).  
HORIZONTAL  
OVERHANG  
Secure with three screws into the outer ue. Secure the cap  
by driving the three self-tapping screws (supplied) through  
the pilot holes in the outer collar of the cap into the outer  
ue of the pipe (see Figure 8.14).  
2 FT.  
20 INCHES MIN.  
VERTICAL  
MIN.  
WALL  
LOWEST  
DISCHARGE  
OPENING  
TERMINATION CAP  
GAS DIRECT VENT  
TERMINATION CAP  
X
12  
ROOF PITCH  
IS X/ 12  
H (MIN.) - MINIMUM HEIGHT FROM ROOF  
TO LOWEST DISCHARGE OPENING  
(1 of 3)  
Roof Pitch  
H (Min.) Ft.  
Flat to 6/12........................................1.0*  
Over 6/12 to 7/12............................1.25*  
Over 7/12 to 8/12..............................1.5*  
Over 8/12 to 9/12..............................2.0*  
Over 9/12 to 10/12............................. 2.5  
Over 10/12 to 11/12......................... 3.25  
Over 11/12 to 12/12........................... 4.0  
Over 12/12 to 14/12........................... 5.0  
Over 14/12 to 16/12........................... 6.0  
Over 16/12 to 18/12........................... 7.0  
Over 18/12 to 20/12........................... 7.5  
Over 20/12 to 21/12........................... 8.0  
STORM  
COLLAR  
SCREWS  
CAULK  
Figure 8.14  
* 3 foot minimum in snow regions  
Figure 8.13 Minimum height from roof to lowest discharge  
opening  
CAULK  
WARNING  
Fire Risk.  
Explosion Risk.  
Inspect external vent cap regularly.  
• Ensure no debris blocks cap.  
• Combustible materials blocking cap may  
ignite.  
• Restricted air ow affects burner operation.  
Figure 8.15  
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27  
Assembling and Installing Storm Collar  
CAUTION  
Sharp Edges  
• Wear protective gloves and safety  
glasses during installation.  
Connect both halves of the storm collar with two screws  
(see Figure 8.16).  
Wrap the storm collar around the exposed pipe section  
and align brackets. Insert a bolt (provided) through the  
brackets and tighten nut to complete storm collar assem-  
bly (see Figure 8.17).  
Slide the assembled storm collar down the pipe section  
Figure 8.17 Assembling the Storm Collar Around the Pipe  
until it rests on the roof ashing.  
Caulk around the top of the storm collar (see Figure 8.14).  
Figure 8.16 Assembling the Storm Collar  
28  
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Gas Information  
9
A. Fuel Conversions  
C. Gas Connection  
Before making gas connections ensure that appliance be-  
ing installed is compatible with the available gas type.  
Note: Have the gas supply line installed in accordance  
with local building codes, if any. If not, follow ANSI  
223.1. Installation should be done by a qualied installer  
approved and/or licensed as required by the locality. (In  
the Commonwealth of Massachusetts installation must be  
performed by a licensed plumber or gas tter).  
Any natural or propane gas conversions necessary to  
meet the appliance and locality needs must be made by  
a qualied technician using Hearth & Home Technologies  
specied and approved parts.  
B. Gas Pressures  
Note: A listed (and Commonwealth of Massachusetts ap-  
proved) 1/2 inch (13 mm) T-handle manual shut-off valve and  
exible gas connector are connected to the 1/2 inch (13 mm)  
control valve inlet.  
Proper input pressures are required for optimum appli-  
ance performance. Gas line sizing requirements need to  
be made following NFPA51.  
If substituting for these components, please consult  
local codes for compliance.  
WARNING  
Refer to Reference Section 16 for location of gas line  
Fire Risk.  
access in appliance.  
Explosion Hazard.  
High pressure will damage valve.  
Note: Gas line may be run from either side of the appliance  
provided the hole in the outer wrap does NOT exceed 2-1/2  
inches in diameter and does not penetrate the rebox.  
• Disconnect gas supply piping BEFORE  
pressure testing gas line at test pressures  
above 1/2 psig.  
• Close the manual shutoff valve BEFORE  
pressure testing gas line at test pressures  
equal to or less than 1/2 psig.  
WARNING  
Gas Leak Risk  
• Support control when attaching pipe to  
prevent bending gas line.  
WARNING  
Verify inlet pressures.  
• High pressure may cause overre condition.  
• Low pressure may cause explosion.  
NOTE: The gap between supply piping and gas access  
hole may be caulked with high temperature caulk or stuffed  
with non-combustible, unfaced insulation to prevent cold air  
inltration.  
• Verify minimum pressures when other  
household gas appliances are operating.  
Install regulator upstream of valve if line  
pressure is greater than 1/2 psig.  
Pressure requirements for appliance are shown in the  
table below. Minimum pressures must be met when other  
household gas appliances are operating.  
Pressure  
Natural Gas  
Propane  
5.0 inches  
w.c.  
11.0 inches  
w.c.  
Minimum inlet pressure  
14.0 inches  
w.c.  
14.0 inches  
w.c.  
Maximum inlet gas pressure  
Manifold pressure  
3.5 inches  
w.c.  
10.0 inches  
w.c.  
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29  
• Ensure that gas line does not come in contact with outer  
wrap of appliance. Follow local codes.  
HIGH ALTITUDE INSTALLATIONS  
U.L. Listed gas appliances are tested and approved without  
requiring changes for elevations from 0 to 2000 feet in the  
U.S.A. and Canada.  
• Incoming gas line should be piped into the valve  
compartment and connected to the 1/2 inch connection  
on the manual shutoff valve.  
When installing this appliance at an elevation above 2000 feet,  
it may be necessary to decrease the input rating by changing  
the existing burner orice to a smaller size. Input rate should  
be reduced by 4% for each 1000 feet above a 2000 foot  
elevation in the U.S.A., or 10% for elevations between 2000  
and 4500 feet in Canada. If the heating value of the gas has  
been reduced, these rules do not apply. To identify the proper  
orice size, check with the local gas utility.  
WARNING  
Fire or Explosion Hazard  
• Gas buildup during line purge may ignite.  
• Purge should be performed by qualied technician.  
• Ensure adequate ventilation.  
If installing this appliance at an elevation above 4500 feet (in  
Canada), check with local authorities.  
• Ensure there are no ignition sources such as  
sparks or open ames.  
• A small amount of air will be in the gas supply lines.  
When rst lighting appliance it will take a short time for  
air to purge from lines. When purging is complete the  
appliance will light and operate normally.  
WARNING  
CHECK FOR GAS LEAKS  
Explosion Risk  
Fire Risk  
Asphyxiation Risk  
• Check all ttings and connections.  
• Do not use open ame.  
• After the gas line installation is complete, all  
connections must be tightened and checked  
for leaks with a commercially-available,  
non-corrosive leak check solution. Be sure  
to rinse off all leak check solution following  
testing.  
Fittings and connections may have loosened  
during shipping and handling.  
WARNING  
Fire hazard.  
Do NOT change the valve settings.  
• This valve has been preset at the factory.  
• Changing valve settings may result in re  
hazard or bodily injury.  
30  
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Electrical Information  
10  
A. Recommendation for Wire  
C. Intellire Ignition System Wiring  
This appliance requires 110-120 VAC be wired to the junc-  
tion box either for proper operation of the appliance.  
This appliance requires a 110 VAC supply to the appliance  
junction box for operation. A wiring diagram is shown in  
Figure 10.1.  
This appliance is equipped with an Intellire control valve  
which operates on a 3 volt system.  
NOTE: This appliance must be electrically wired and grounded  
in accordance with local codes or, in the absence of local  
codes, with National Electric Code ANSI/NFPA 70-latest  
edition or the Canadian Electric Code, CSA C221.1.  
This appliance is supplied with a battery pack and a 3 volt  
AC transformer, which requires the installation of the sup-  
plied junction box. It is highly recommended that the junc-  
tion box be installed at this time to avoid reconstruction.  
B. Connecting to the Appliance  
The battery pack requires two D cell batteries (not included).  
WARNING  
Note: Batteries cannot be placed in the battery pack while  
using the 3 volt AC transformer. The transformer must be  
unplugged if the battery pack is used or battery life will  
be reduced.  
Wire 110V to electrical junction box.  
Do NOT wire 110V to valve.  
Do NOT wire 110V to wall switch.  
• Incorrect wiring will damage millivolt valves.  
• Incorrect wiring will override IPI safety lockout  
and may cause explosion.  
CAUTION  
Battery polarity must be correct or module damage will  
occur.  
• This appliance may be used with a wall switch, wall  
mounted thermostat and/or a remote control.  
Optional Accessories Requirements  
• If using thermostat use one compatible with a millivolt  
gas valve system.  
Wiring for optional accessories should be done now to  
avoid reconstruction.  
• Follow parameters for locating thermostat (see individual  
thermostat instructions) to ensure proper operation of  
appliance.  
CAUTION  
• Use low resistance thermostat wire for wiring from ignition  
system to the wall switch and thermostat.  
Label all wires prior to disconnection when servicing controls.  
Wiring errors can cause improper and dangerous operation.  
Verify proper operation after servicing.  
• Keep wire lengths short as possible by removing any  
excess wire length.  
• Low voltage and 110 VAC voltage cannot be shared  
within the same wall box.  
WARNING  
Shock hazard.  
• Replace damaged wire with type 105º C rated  
wire.  
• Wire must have high temperature insulation.  
D. Wall Switch  
Position the wall switch in the desired position on the  
wall. An assembly of 18 ft of 20 AWG is provided with  
the replace to connect the wall switch to the appliance.  
Instead of the supplied assembly, wire with a length of  
25 ft or less and a gauge of 20 AWG through 14 AWG is  
acceptable. The wire needs a jacket with a temperature  
rating of 140º F (60º C) or higher. At the appliance con-  
nect the wire to the ON/OFF switch pigtails.  
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31  
INTERMITTENT  
PILOT  
I
IGNITION MODULE  
3 VAC  
PLUG-IN  
3V TRANSFORMER  
IGNITOR  
S
ON/OFF  
WALL  
SWITCH  
FLAME SPARKER/  
SENSOR  
IGNITION  
MODULE  
(3V)  
WHT  
ORG  
BATTERY  
K
LOW VOLTAGE  
SEE NOTE 1  
VALVE  
PACK  
GROUND TO  
FIREPLACE  
CHASSIS  
C
A
B
REMOTE  
RED  
CONTROL  
HOT  
NEUTRAL  
GROUND  
WHITE WIRE  
CAN BE  
PLUGGED  
INTO ANY  
OF #1-#5  
LOCATIONS  
ON THE  
BLACK WIRE CAN BE  
PLUGGED INTO ANY OF  
#1 - #5 LOCATIONS  
ON THE HOT SIDE  
PIGGYBACK  
ON/OFFSWITCH  
NEUTRAL SIDE  
TRANSFORMER  
3 VAC  
PLUG IN  
VALVE  
*Note: Appliance will not operate unless properly grounded.  
Figure 10.1 Intellire Pilot Ignition (IPI) Wiring Diagram  
32  
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E. Junction Box Installation  
Romex  
If the box is being wired from the appliance:  
Connector  
• Remove the screw attaching the junction box to  
the outer shell, rotate the junction box inward to  
disengage it from the outer shell (see Figure 10.2).  
14/2WG  
Cover Plate  
outside firebox  
• Pull the electrical wires from outside the appliance  
through this opening into the valve compartment.  
• Loosen the two screws on the Romex connector (not  
included with unit), feed the necessary length of wire  
through the connector and tighten the screws.  
• Make all necessary wire connections to the  
receptacle and assemble the receptacle and cover  
to the junction box.  
Copper  
ground attached  
to GRN screw with  
GRN wire  
GRN wire  
inside box  
NOTE: Do NOT wire  
110VAC to wall switch.  
Figure 10.2 Junction Box Detail  
F. Wall Switch Installation for Fan (Optional)  
If the box is being wired to a wall mount-  
ed switch for use with a fan (See Fig-  
ure 10.4):  
SWITCH  
• The power supply for the appliance must  
be brought into a switch box.  
MINIMUM 14-3 AWG  
WITH GROUND  
Red  
Black  
White  
Green  
• The power can then be supplied from  
the switch box to the appliance using a  
minimum of 14-3 with ground wire.  
Black  
White  
Green  
JUNCTION BOX  
• At the switch box connect the black (hot)  
wire and red (switch leg) wire to the wall  
switch as shown.  
POWER  
SUPPLY WIRES  
SWITCH BOX  
• At the appliance connect the black (hot),  
white (neutral) and green (ground) wires  
to the junction box as shown.  
• Add a 1/4 inch insulated female connector  
to the red (switch leg) wire, route it through  
the knockout in the face of the junction  
box, and connect to the top fan switch  
Red  
Figure 10.4 Junction Box Wired to Wall Switch  
connector (1/4 inch male) as shown.  
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33  
Finishing  
11  
A. Mantel Projections  
FINISH WALL MATERIAL MAY BE  
COMBUSTIBLE - TOP AND SIDES  
Figure 11.1 shows the minimum vertical and correspond-  
ing maximum horizontal dimensions of appliance mantels  
or other combustible projections above the top front edge  
of the appliance.  
NON-COMBUSTIBLE  
BOARD  
0 in.  
18  
Note: All  
measurements  
in inches.  
14-1/4  
10-1/2  
6-3/4  
3
1 in.  
1 in.  
11-1/4  
10-1/8  
0 in.  
0 in.  
SEALANT MATERIAL  
9-1/2  
8-3/8  
Figure 11.3 Noncombustible Facing  
7-1/4  
WARNING  
NOTE: Measurement is taken from top of the opening,  
NOT the top of the replace.  
Risk of Fire  
• Non-combustible clearances MUST be  
maintained.  
Figure 11.1 Clearances to mantels or other combustibles  
above appliance  
• Sheetrock, wood or other combustibles must  
NOT be used as sheathing or facing in the  
non-combustible zone.  
• See Section 11 for proper clearances.  
1 in. MIN.  
• See Section 1 for combustible/non-combus-  
tible denitions.  
TOP VIEW  
3 ft. MAX.  
MANTEL  
WARNING  
LEG  
Fire Risk.  
Figure 11.2 Mantel leg or Wall projections  
(Acceptable on both sides of opening.)  
Finish all edges and fronts to clearances and  
specications listed in manual.  
• Do NOT overlap combustible materials onto appliance  
front. The appliance front may only be covered with  
noncombustible materials. The bottom one inch of the  
appliance front is exempt and may be covered with either  
non-combustible or combustible materials.  
B. Facing Material  
WARNING  
• Install combustible materials only up to specified  
clearances on top, front and side.  
Fire Risk  
• Seal joints between the nished wall and appliance top  
and sides using only a 300º F minimum sealant.  
Explosion Risk  
• Facing and/or nishing materials must never  
overhang into the glass opening.  
• Overhanging materials may ignite.  
• May interfere with proper operation of glass  
assembly.  
34  
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Appliance Setup  
12  
A. Remove Shipping Materials  
Remove shipping materials from inside or  
underneath the rebox.  
B. Clean the Appliance  
4
Clean/vacuum any sawdust that may have  
accumulated inside the rebox or underneath  
6
in the control cavity.  
C. Accessories  
Install approved accessories per instructions  
included with accessories. See Service Parts  
List for appropriate accessories. Refer to  
Section 16.  
7
Removing Optional GFK-160A Fan  
ITEM  
1 - Remove front from the replace (see Fig-  
2
ure 12.1).  
2 - Remove glass assembly from the replace  
1
(see Figure 12.1).  
Figure 12.1  
3 - Remove logs.  
4 - Remove grate (see Figure 12.1).  
5 - Remove side and back refractory.  
6 - Remove burner assembly (see Figure 12.1).  
7 - Remove valve assembly (see Figure 12.1).  
8 - Disconnect fan and remove it through the valve as-  
sembly cavity (see Figure 12.2).  
8
REMOVE FAN THROUGH  
VALVE ASSEMBLY CAVITY  
RHEOSTAT  
Figure 12.2  
Figure 12.3 Rheostat Location  
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35  
WARNING  
Shock or re risk.  
Use ONLY optional accessories approved for  
this appliance.  
• Using non-listed accessories voids warranty.  
• Using non-listed accessories may result in a  
safety hazard.  
• Only Hearth & Home Technologies approved  
accessories may be used safely.  
Figure 12.6  
D. Install the Refractory  
E. Ember Placement  
WARNING  
Explosion Risk.  
• Follow ember placement instructions in manual.  
• Do NOT place embers directly over burner ports.  
• Replace ember material annually.  
Improperly placed embers interferes with proper burner  
operation.  
Figure 12.4  
Placing the Ember Material  
Ember material is shipped with this gas appliance. To place  
the ember material:  
STEP 1.  
Place the back piece of refractory in back of the rebox.  
The small indentation on one side goes down. Lean the  
refractory slightly so it doesn’t tip over.  
• Embers CANNOT be placed directly over ports. Care  
should be taken not to cover the lighting trail of ports  
(from back to front).  
• When placing Glowing Embers® onto the burner care  
should be taken so that the ports are not covered. Place  
the dime-size ember pieces just in front of the port trail,  
but not on or in between the ports (see Figure 12.1).  
Failure to follow this procedure will likely cause lighting  
and sooting problems.  
Figure 12.5  
EMBER MATERIAL  
STEP 2.  
Place the left side refractory onto the left side of the burner.  
Push the back refractory against the back wall. Place the  
bumps on the bottom of the left refractory into the grooves  
on the burner surface. Push to top gently against the side  
of the replace. Once in place push it back so the bevel  
cuts sit against each other and the seam is minimized.  
Figure 12.1 Placement of Embers  
• Place Mystic Embers on areas of base refractory away  
from port holes. Use this material to give the appliance  
a realistic ash bed.  
STEP 3.  
Repeat step 2 for the right side.  
• Save the remaining ember materials for use during  
appliance servicing. The embers provided should be  
enough for 3 to 5 applications.  
36  
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F. Positioning the Logs  
Log Assembly: LOGS-6000G  
If the gas logs have been factory installed they should not  
need to be positioned. If the logs have been packaged  
separately, refer to the following instructions.  
1
STEP 1.  
CAUTION: Logs are fragile! Carefully remove the  
logs, grate and supporting cardboard from the  
inside of the replace See Figure 12.8.  
3
4
2
5
STEP 2.  
Place the metal grate on top of the burner.  
Position the legs of the grate into the forward set of  
indentations in the burner top. Make sure the grate  
is all the way forward. See Figure 12.9.  
Figure 12.8  
HUMP  
SMALLER  
HUMP  
STEP 3.  
Log #1 (SRV2103-107):  
Í
Place the log on the burner so the cutout in the  
log goes around the hump in the burner. The outer  
legs of the log should self center on the sides of  
the burner. The ramp shape in the bottom of the  
log sits fully against the ramp shape molded into  
the burner. Pull the log forward. The right side of  
log will touch the smaller hump. There will be a  
1/4 inch or so gap around the hump. See Figures  
12.10 and 12.11.  
INDENTATIONS  
Figure 12.9  
1
1
Figure 12.10 Front View  
Figure 12.11 Top View  
2103-910  
37  
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2
2
Figure 12.12 Front View  
Figure 12.13 Top View  
STEP 4. Log #2 (SRV2103-108): Place log #2 on top of the left side of log #1. The bottom of this log has a slot in it  
that goes over the tab molded into the top of log #1. The left end sits behind the simulated ember cluster on the burner top.  
3
3
Figure 12.14 Front View  
Figure 12.15 Top View  
STEP 5. Log #3 (SRV2103-110): Place log #3 on top of the burner surface in front of the hump. The bottom of the log  
has a square groove cut through it. The groove sits over the second grate tine from the left. Slide it back against the hump.  
4
4
Figure 12.17 Top View  
Figure 12.16 Front View  
STEP 6. Log #4 (SRV2103-109): Place log #4 on top of the right side of log #1. The bottom of this log has a slot  
in it that goes over the tab molded into the top of log#1. The other end of the log rests on the grate, against the second tine  
from the right.  
5
5
Figure 12.19 Top View  
Figure 12.18 Front View  
STEP 7. Log #5 (SRV2103-111): Place log #5 in front of log #3 the notch in the bottom of this log rests over the  
center tine on the grate. The log shouldn’t cover any ports.  
38  
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G. Glass Assembly  
H. Screen Mesh  
The screen mesh is built into front.  
WARNING  
I. Grilles and Trim  
Handle glass doors with care.  
Install optional marble and brass trim surround kits as de-  
sired. Marble, brass, brick, tile, or other noncombustible  
materials can be used to cover up the gap between the  
sheet rock and the appliance.  
• Inspect the gasket to ensure it is undamaged.  
• Inspect the glass for cracks, chips or scratches.  
• Do NOT strike, slam or scratch glass.  
• Do NOT operate appliance with glass door removed,  
cracked, broken or scratched.  
Do not obstruct or modify the air inlet/outlet grilles. When  
overlapping on both sides, leave enough space so that the  
bottom grille can be lowered and the trim door removed.  
• Replace glass door assembly as a complete appliance.  
Removing Glass Assembly  
J. Hood  
Pull the four glass assembly latches out of the groove on  
the glass frame. Remove glass door from the appliance  
(see Figure 12.20).  
Hood is included with the front and required in all  
installations.  
Replacing Glass Assembly  
K. Air Shutter Setting  
Replace the glass door on the appliance. Pull out and  
latch the four glass assembly latches into the groove on  
the glass frame.  
This appliance has an adjustable air shutter (which con-  
trols the primary air) factory set for the minimum vertical  
vent run (see Figure 12.21). If your installation has more  
than the minimum required vertical vent length, adjust-  
ment of the air shutter may be necessary to obtain opti-  
mal ame appearance. This should be adjusted by a  
qualied installer at the time of installation.  
By pushing the air shutter handle in, you will be closing  
the air shutter. To adjust loosen the wing nut. Care should  
be taken when adjusting the air shutter so as not to cause  
the appliance to soot. If sooting occurs the air shutter will  
need to be opened by pulling the handle out. When n-  
ished tighten wing nut.  
LATCHES  
(BOTH BOTTOM  
AND TOP)  
GLASS  
ASSEMBLY  
Figure 12.20 Glass Assembly  
AIR SHUTTER  
WING NUT  
Figure 12.21  
Shutter Settings  
NG  
LP  
Burner  
1/8 in.  
Full Open  
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39  
Operating Instructions  
13  
A. Before Lighting Appliance  
WARNING  
HOT SURFACES!  
Glass and other surfaces are hot during  
operation AND cool down.  
CAUTION  
If installing Intellire ignition battery backup:  
Hot glass will cause burns.  
• Do not touch glass until it is cooled  
• NEVER allow children to touch glass  
• Keep children away  
• Do not install batteries if the backup mode may not be  
used for extended time.  
• Batteries may leak.  
• Install batteries only when needed for power outage.  
• CAREFULLY SUPERVISE children in same room as  
replace.  
• Alert children and adults to hazards of high temperatures.  
Before operating this appliance have a qualied tech-  
nician:  
High temperatures may ignite clothing or other  
ammable materials.  
• Remove all shipping materials from inside and/or  
underneath the rebox.  
• Keep clothing, furniture, draperies and other ammable  
materials away.  
• Review proper placement of logs, rockwool, lava rock,  
and vermiculite.  
This appliance has been supplied with an integral barrier  
to prevent direct contact with the xed glass panel. Do  
NOT operate the appliance with the barrier removed.  
• Check the wiring.  
Contact your dealer or Hearth & Home Technologies if the  
barrier is not present or help is needed to properly install one.  
• Check the air shutter adjustment.  
• Ensure that there are no gas leaks.  
• Ensure that the glass is sealed and in the proper  
position.  
• Ensure that the ow of combustion and ventilation air is  
not obstructed (front grilles and vent caps).  
WARNING  
Improper installation, adjustment, alteration, service or  
maintenance can cause injury or property damage. Refer to  
the owner’s information manual provided with this appliance.  
For assistance or additional information consult a qualied  
installer, service agency or the gas supplier.  
WARNING  
Glass door must be in place when  
appliance is operating.  
Risk of:  
• Combustion Fumes  
• Fire  
WARNING  
Do NOT operate appliance with glass  
door removed.  
Do NOT use this appliance if any part has been under water.  
Immediately call a qualied service technician to inspect the  
appliance and to replace any part of the control system and  
any gas control which has been under water.  
• Open viewing glass for servicing only.  
• Glass door MUST be in place and sealed before operating  
appliance.  
• Only use glass door certied for use with appliance.  
• Glass replacement should be done by qualied technician.  
40  
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B. Lighting Appliance  
IPI Ignition  
FOR YOUR SAFETY  
LIGHTING  
INSTRUCTIONS  
(IPI)  
READ BEFORE LIGHTING  
WARNING: If you do not follow these instructions  
exactly, a re or explosion may result causing property  
damage, personal injury or loss of life.  
1. Turn off all electric power to the appliance.  
2. This appliance is equipped with an ignition  
device which automatically lights the burner.  
Do not try to light the burner by hand.  
Immediately call your gas supplier  
from a neighbor’s phone. Follow  
the gas supplier’s instructions.  
A. This appliance is equipped with  
an intermittent pilot ignition (IPI)  
device which automatically lights  
the burner. Do not try to light the  
burner by hand.  
If you cannot reach your gas su-  
pplier, call the re department.  
GAS  
VALVE  
B. BEFORE LIGHTING, smell all  
around the appliance area for gas.  
Be sure to smell next to the oor  
because some gas is heavier than  
air and will settle on the oor.  
C. Do not use this appliance if any  
part has been under water. Imme-  
diately call a qualied service tech-  
nician to inspect the appliance and  
to replace any part of the control  
system and any gas control which  
has been under water.  
3. Wait ve (5) minutes to clear out any gas.  
Then smell for gas, including near the oor. If  
you smell gas, STOP! Follow “B” in the Safety  
Information located on the left side of this la-  
bel. If you don’t smell gas, go to next step.  
WHAT TO DO IF YOU SMELL GAS  
Do not try to light any appliance.  
Do not touch any electric switch; do  
not use any phone in your building.  
4. Turn on all electric power to the appliance.  
5. To light the burner, ip the ON/OFF switch to  
the “ON” position. (The ON/OFF switch may  
include a wall switch if so equipped).  
WARNING: CAUTION:  
Hot while in operation. Do not touch.  
DO NOT CONNECT 110 VAC TO  
THE CONTROL VALVE.  
Keep children, clothing, furniture, gaso-  
line and other liquids having ammable  
vapors away.  
6. If the appliance will not operate, follow the in-  
structions “To Turn Off Gas to Appliance” and  
call your service technician or gas supplier.  
Improper installation, adjustment, al-  
teration, service or maintenance can  
cause injury or property damage. Re-  
fer to the owner’s information manual  
provided with this appliance.  
Do not operate the appliance with  
panel(s) removed, cracked or broken.  
Replacement of the panel(s) should be  
done by a licensed or qualied service  
person.  
TO TURN OFF  
GAS TO APPLIANCE  
This appliance needs fresh air for  
safe operation and must be installed  
so there are provisions for adequate  
combustion and ventilation air.  
1. Turn off all electric power to the appliance if  
NOT FOR USE  
WITH SOLID FUEL  
service is to be performed.  
If not installed, operated, and main-  
tained in accordance with the man-  
ufacturer’s instructions, this product  
could expose you to substances in fuel  
or fuel combustion which are known to  
the State of California to cause can-  
cer, birth defects, or other reproduc-  
tive harm.  
2. Flip ON/OFF switch to the “OFF” position.  
For use with natural gas and propane.  
A conversion kit, as supplied by the  
manufacturer, shall be used to convert  
this appliance to the alternate fuel.  
593-913D  
Also Certied for Installation in a  
Bedroom or a Bedsitting Room.  
For assistance or additional informa-  
tion, consult a qualied installer, ser-  
vice agency or the gas supplier.  
Keep burner and control compartment  
clean. See installation and operating  
instructions accompanying appliance.  
For additional information on operating your  
Hearth & Home Technologies replace, please refer to www.replaces.com.  
Final inspection by  
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41  
C. After Appliance is Lit  
CAUTION  
Initial Break-in Procedure  
• Prevent accidental appliance operation when not  
attended.  
When you light the appliance, you may notice that it pro-  
duces heat which does have an associated odor or smell.  
If you feel this odor is excessive it may require the initial  
three to four hour continuous burn on high followed by a  
second burn up to 12 hours to fully drive off any odor from  
paint and lubricants used in the manufacturing process.  
Condensation of the glass is normal.  
• Unplug or remove batteries from remote control if absent  
or if appliance will not be used for an extended period of  
time.  
• Property damage possible from elevated temperatures.  
CAUTION  
NOTE: The appliance should be run three to four hours  
on the initial start-up. Turn it off and let it cool completely.  
Remove and clean the glass. Replace the glass and run  
the appliance for an additional 12 hours. This will help to  
cure the products used in the paint and logs.  
Smoke and odors released during initial operation.  
Open windows for air circulation.  
Leave room during initial operation.  
Smoke may set off smoke detectors.  
Smoke and odors may be irritating to sensitive  
individuals.  
During this break-in period it is recommended that some  
windows in the house be opened for air circulation. This will  
help avoid setting off smoke detectors, and help eliminate any  
odors associated with the appliance’s initial burning.  
WARNING  
Fire Hazard.  
WARNING  
Keep combustible materials, gasoline and  
other ammable vapors and liquids clear of  
appliance.  
Fire Risk.  
High Temperatures.  
• Do NOT store ammable materials in the  
appliance’s vicinity.  
Keep combustible household items away from  
appliance.  
• Do NOT use gasoline, lantern fuel, kerosene,  
charcoal lighter uid or similar liquids in this  
appliance.  
Do NOT obstruct combustion and ventilation air.  
• Do NOT place combustible items on top of or  
in front of appliance.  
• Combustible materials may ignite.  
• Keep furniture, draperies away from  
appliance.  
D. Frequently Asked Questions  
ISSUE  
SOLUTIONS  
This is a result of gas combustion and temperature variations. As the appliance warms, this  
condensation will disappear.  
Condensation on the glass  
This is a result of normal operation and the ames will begin to yellow as the appliance is al-  
lowed to burn for 20 to 40 minutes.  
Blue ames  
When rst operated, this appliance may release an odor for the rst several hours. This is  
caused by the curing of the paint and the burning off of any oils remaining from manufactur-  
ing. Odor may also be released from nishing materials and adhesives used around the  
appliance.  
Odor from appliance  
Film on the glass  
This is a normal result of the curing process of the paint and logs. Glass should be cleaned  
within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing  
process. A non-abrasive cleaner such as gas replace glass cleaner may be necessary. See  
your dealer.  
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to  
the sound produced by a furnace or heating duct. This noise does not affect the operation or  
longevity of the appliance.  
Metallic noise  
Is it normal to see the pilot ame burn In an Intellire ignition system it is normal to see the pilot ame, but it should turn off when  
continually?  
ON/OFF is turned off. In a standing pilot system the pilot will always stay on.  
42  
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Troubleshooting  
14  
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do  
experience a problem, this troubleshooting guide will assist a qualied service person in the diagnosis of a problem and the  
corrective action to be taken. This troubleshooting guide can only be used by a qualied service technician.  
A. Intellire Ignition System  
Sympton  
Possible Cause  
Corrective Action  
1. The ignitor/module  
makes noise, but no  
spark.  
a. Incorrect wiring.  
Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor  
are connected to correct terminals on module and pilot assembly.  
Reversed wires at the module may cause system to make sparking  
noise, but spark may not be present at pilot hood.  
b. Loose connections or electrical  
shorts in the wiring.  
Verify no loose connections or electrical shorts in wiring from mod-  
ule to pilot assembly. Rod closest to pilot hood should be ignitor.  
Verify connections underneath pilot assembly are tight; also verify  
connections are not grounding out to metal chassis, pilot burner,  
pilot enclosure, mesh screen if present, or any other metal object.  
c. Ignitor gap is too large.  
d. Faulty module.  
Verify gap of igniter to pilot hood. The gap should be approximately  
.17 inch or 1/8 inch.  
Turn ON/OFF rocker switch or wall switch to OFF position. Remove  
ignitor wire “I” from module. Place ON/OFF Rocker switch or wall  
switch in ON position. Hold ground wire about 3/16 inch away from  
“I” terminal on module. If there is no spark at “I” terminal module  
must be replaced. If there is a spark at “I” terminal, module is ne.  
Inspect pilot assembly for shorted sparker wire or cracked insulator  
around electrode.  
2. Pilot won’t light,  
there is no noise or  
spark.  
a. Transformer installed correctly.  
Verify that transformer is installed and plugged into module. Check  
voltage of transformer under load at spade connection on module  
with ON/OFF switch in ON position. Acceptable readings of a good  
transformer are between 3.2 and 2.8 volts AC.  
b. A shorted or loose connection in wir- Remove and reinstall the wiring harness that plugs into module.  
ing conguration or wiring harness.  
Verify there is a tight t. Verify pilot assembly wiring to module.  
Remove and verify continuity of each wire in wiring harness.  
c. Improper wall switch wiring.  
d. Module not grounded.  
Verify that 110/VAC power is “ON” to junction box.  
Verify black ground wire from module wire harness is grounded to  
metal chassis of appliance.  
e. Faulty module.  
Turn ON/OFF rocker switch or wall switch to OFF position. Remove  
ignitor wire “I” from module. Place ON/OFF Rocker switch or wall  
switch in ON position. Hold ground wire about 3/16 inch away from  
“I” terminal on module. If there is no spark at “I” terminal module  
must be replaced. If there is a spark at “I” terminal, module is ne.  
Inspect pilot assembly for shorted sparker wire or cracked insulator  
around electrode.  
3. Pilot lights but con-  
tinues to spark, and  
main burner will not ig-  
nite. (If the pilot contin-  
ues to spark after the  
pilot ame has been lit,  
ame rectication has  
not occurred.)  
a. A shorted or loose connection in  
sensor rod.  
Verify all connections to wiring diagram in manual. Verify connec-  
tions underneath pilot assembly are tight. Verify connections are  
not grounding out to metal chassis, pilot burner, pilot enclosure or  
screen if present, or any other metal object.  
b. Poor ame rectication or contami- Verify that ame is engulng sensor rod. If the pilot assembly does  
nated sensor rod.  
not have a ground strap, consider installing one to increase ame  
rectication. Verify correct pilot orice is installed and inlet gas  
specications. Flame carries rectication current, not the gas. If  
ame lifts from pilot hood, the circuit is broken. A wrong orice or  
too high an inlet pressure can cause pilot ame to lift. The sensor  
rod may be contaminated. Clean sensor rod with emery cloth.  
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43  
Intellire Ignition System - (continued)  
Symptom  
Possible Cause  
Corrective Action  
3. (Continued) Pilot lights c. Module is not grounded.  
but continues to spark,  
and main burner will not  
Verify that module is securely grounded to metal chassis  
of appliance. Verify that wire harness is rmly connected to  
module.  
ignite. (If the pilot contin-  
d. Damaged pilot assembly or dirty sensor Verify that ceramic insulator around the sensor rod is not  
ues to spark after the pilot  
ame has been lit, ame  
rectication has not oc-  
curred.)  
rod.  
cracked, damaged, or loose. Verify connection from sensor  
rod to white sensor wire. Clean sensor rod with emery cloth  
to remove any contaminants that may have accumulated  
on sensor rod. Verify continuity with a multimeter with  
ohms set at lowest range.  
e. Faulty module.  
Turn ON/OFF rocker switch or wall switch to OFF posi-  
tion. Remove ignitor wire “I” from module. Place ON/OFF  
Rocker switch or wall switch in ON position. Hold ground  
wire about 3/16 inch away from “I” terminal on module. If  
there is no spark at “I” terminal module must be replaced.  
If there is a spark at “I” terminal, module is ne. Inspect  
pilot assembly for shorted sparker wire or cracked insulator  
around electrode.  
4. Pilot sparks, but Pilot  
will not light.  
a. Correct gas supply.  
Verify that incoming gas line ball valve is “open”. Verify that  
inlet pressure reading is within acceptable limits, inlet pres-  
sure must not exceed 14 in. W.C.  
b. Ignitor gap is too large.  
c. Module is not grounded.  
Verify that spark gap from ignitor to pilot hood is .17 in. or  
1/8 in.  
Verify module is securely grounded to metal chassis of  
appliance.  
d. Module voltage output / Valve/Pilot  
solenoid ohms readings.  
Verify battery voltage is at least 2.7 volts. Replace batteries  
if voltage is below 2.7.  
5. Pilot will not stay lit after a. Pilot plate out of position.  
carefully following lighting  
Ensure pilot plate is in proper position (see Section 7).  
instructions.  
44  
Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. F • 6/08  
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Maintaining and Servicing Appliance  
15  
A. Maintenance Tasks  
Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualied  
service technician should perform an appliance checkup at the beginning of each heating season.  
CAUTION  
WARNING  
Handle glass assembly with care.  
Risk of injury or property damage.  
Before servicing:  
NOTE: Clean glass after initial 3-4 hours operation.  
Longer operation without cleaning glass may  
cause a permanent white lm on glass.  
• Turn off gas.  
• Turn off electricity to appliance.  
• Disable remote control, if one is present.  
• Ensure appliance is completely cooled.  
After servicing:  
When cleaning glass door:  
• Avoid striking, scratching or slamming glass.  
• Do NOT use abrasive cleaners.  
• Use a hard water deposit glass cleaner on white lm.  
• Do NOT clean glass when hot.  
• Replace any screen or barrier that was removed.  
• Reseal and reinstall any venting removed for servicing.  
• Turn off appliance after 3-4 hours of operation and  
ALLOW TO COOL.  
• Remove and clean glass assembly.  
• Replace glass assembly and operate appliance for  
additional 12 hours.  
WARNING  
Annual inspection by qualied technician recommended.  
Refer to maintenance instructions.  
Check:  
• Condition of doors, surrounds and fronts.  
• Condition of glass, glass assembly and glass seal.  
• Obstructions of combustion and ventilation air.  
• Condition of logs.  
• Condition of rebox.  
• Burner ignition and operation.  
• Burner air shutter adjustment  
• Gas connections and ttings.  
• Obstructions of termination cap.  
WARNING  
Inspect external vent cap regularly.  
• Ensure no debris blocks cap.  
Clean:  
• Glass  
• Air passageways, grilles,  
control compartment  
• Burner, burner ports  
• Combustible materials blocking cap may ignite.  
• Restricted air ow affects burner operation.  
Risk of:  
• Fire  
• Delayed ignition or explosion  
• Exposure to combustion fumes  
• Odors  
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45  
Inspect  
Maintenance Tasks  
Doors, Surrounds  
and Fronts  
1. Assess condition of screen and replace as necessary. Recommend addition of screen if one is not present.  
2. Inspect for scratches, dents or other damage and repair as necessary.  
3. Verify no obstructions to airow through the louvers.  
4. Verify maintenance of proper clearance to combustible household objects.  
1. Inspect gasket seal and its condition.  
Gasket Seal, Glass  
Assembly and Glass  
2. Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat.  
3. Conrm there is no damage to glass or glass frame. Replace as necessary.  
4. Verify that latches engage properly, clip studs are not stripped, and glass attachment components are  
intact and operating properly. Replace as necessary.  
5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be removed.  
Valve Compartment  
and Firebox Top  
1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw  
tips that have penetrated the sheet metal are sharp and should be avoided.  
2. Remove any foreign objects.  
3. Verify unobstructed air circulation.  
Logs  
1. Inspect for broken, damaged, or missing logs. Replace as necessary.  
2. Verify correct log placement and no ame impingement causing sooting. Correct as necessary.  
1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary.  
2. Replace appliance if rebox has been perforated.  
Firebox  
Burner Ignition and  
Operation  
1. Verify burner is properly secured and aligned with pilot or igniter.  
2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.  
3. Replace ember materials with new dime-size and shape pieces. Do not block ports or obstruct lighting paths.  
4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.  
5. Inspect for lifting or other ame problems.  
6. Verify air shutter is clear of dust and debris.  
7. Inspect orice for soot, dirt or corrosion.  
8. Verify manifold and inlet pressures. Adjust regulator as required.  
9. Inspect pilot ame strength. Clean or replace orice as necessary.  
10. Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration. Clean with emery  
cloth or replace as required.  
11. Verify millivolt output. Replace as necessary.  
Venting  
1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc.  
2. Conrm that termination cap remains clear and unobstructed by plants, etc.  
3. Verify that termination cap clearance to subsequent construction (building additions, decks, fences or  
sheds) has been maintained.  
4. Inspect for corrosion or separation.  
5. Verify weather stripping, sealing and ashing remains intact.  
6. Inspect draft shield to verify it is not bent, damaged or missing.  
1. Verify operation of remote.  
Remote controls  
2. Replace batteries in remote transmitters and battery-powered receivers.  
3. Verify batteries have been removed from battery back-up IPI systems to prevent premature battery failure  
or leaking.  
46  
Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. F • 6/08  
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Reference Materials  
16  
A. Appliance Dimension Diagram  
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3.  
A
B
C
D
E
ELECTRICAL  
ACCESS  
GAS LINE  
ACCESS  
J
Q
N
F
I
H
O
M
P
K
L
G
Location  
Inches Millimeters  
Location  
Inches  
28-1/2  
14-1/4  
21-1/2  
12-7/8  
8
Millimeters  
J
K
L
32-1/4  
36-1/8  
41-1/8  
7
819  
918  
1045  
178  
1137  
57  
A
B
C
D
E
F
G
H
I
724  
362  
546  
327  
203  
965  
175  
54  
M
N
O
P
Q
44-3/4  
2-1/4  
5
38  
127  
1232  
6-7/8  
2-1/8  
21-1/2  
48-1/2  
546  
Figure 16.1 Appliance Dimensions  
Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. F • 6/08  
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47  
B. Vent Components Diagrams  
Effective Length  
10-1/2 in.  
(267 mm)  
Pipe  
Inches  
4
Millimeters  
102  
°
45  
Effective  
Height/Length  
DVP4  
DVP6  
6
12  
152  
305  
4-7/8 in.  
( 276 mm)  
DVP12  
DVP24  
DVP36  
DVP48  
DVP6A  
24  
610  
10-7/8 in.  
(276 mm)  
36  
914  
DVP Pipe (see chart)  
48  
1219  
76 to 152  
°
DVP45 (45 Elbow)  
3 to 6  
DVP12A 3 to 12 76 to 305  
DVP12MI 3 to 12 76 to 305  
DVP24MI 3 to 24 76 to 610  
11-3/8 in.  
(289 mm)  
10 in.  
(254 mm)  
10 in.  
(254 mm)  
1 in.  
(25 mm)  
7-3/8 in.  
(187 mm)  
24 in.  
(610 mm)  
1-1/4 in. (32 mm)  
9-1/4 in.  
(235 mm)  
1/2 in. TYP  
(13 mm)  
13-1/4 in.  
(337 mm)  
DVP-FS (Ceiling Firestop)  
DVP-AS (Attic Shield)  
DVP90ST (90° Elbow)  
12 in.  
(305 mm)  
1 in.  
(25 mm)  
8 in.  
(203 mm)  
1- 1/2 in.  
(38 mm)  
10 in.  
(254 mm)  
14 in.  
(356 mm)  
UP  
5 in.  
(127 mm)  
12 in.  
(305 mm)  
6 in.  
(152 mm)  
DVP-HVS (Vent Support)  
DVP-WS (Wall Shield Firestop)  
Figure 16.2 DVP vent components  
48  
Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. F • 6/08  
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B. Vent Components Diagrams (continued)  
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on  
a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat  
shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required.  
8 in.  
(203 mm)  
Heat  
Shield  
15-1/8 in.  
(384 mm)  
Minimum  
Effective Length  
Maximum  
Effective Length  
Term Cap  
Trap1  
Max  
Effective  
Length  
12 in.  
(305 mm)  
4-1/8 in.  
105 mm  
6-3/4 in.  
171 mm  
5-5/8 in.  
143 mm  
10-5/8 in.  
270 mm  
DVP-TRAP  
Horizontal Termination Cap  
Trap2  
DVP-TRAP2  
Wall Shield Firestop  
HSM  
Heat Shield  
Wall Shield Firestop  
Heat Shield  
DVP-TRAP1  
DVP-TRAP2  
DVP-TRAP1  
Horizontal Termination Cap Kit  
Horizontal Termination Cap Kit  
(Shown with optional extended heat shield)  
Wall Shield Firestop  
HSM  
Heat Shield  
DVP-TRAP2  
Wall Shield Firestop  
DVP-TRAP1  
DVP90ST  
DVP90ST  
Heat Shield  
DVP-TRAPK2  
Horizontal Termination Cap Kit  
DVP-TRAPK1  
Horizontal Termination Cap Kit  
Figure 16.3 DVP vent components  
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49  
B. Vent Components Diagrams (continued)  
7-3/8 in.  
1-1/2 in.  
3-7/8 in.  
17-3/4 in.  
14 in.  
10-1/2 in.  
DVP-TV  
Vertical Termination Cap  
12 in.  
Basement Vent Cap  
Not for use on these models.  
DVP-TB1  
31 in.  
13-1/4 in.  
24-5/8 in.  
27-1/2 in.  
24-5/8 in.  
13-1/4 in.  
RF12M  
Roof Flashing Multi-pak  
RF6M  
DVP-TRAPFL  
Flashing  
Roof Flashing Multi-pak  
13-3/4 in.  
5 in.  
7-1/4 in.  
12-1/2 in.  
13-3/4 in.  
5-1/4 in.  
DVP-TVHW  
Vertical Termination Cap  
BEK  
(High wind)  
Trap Cap Brick Extension  
9-1/2 in.  
13-7/8 in.  
11-5/8 in.  
12-1/8 in.  
14 in.  
7-1/8 in.  
5-3/4 in.  
DRC-RADIUS  
Cap Shield  
COOL-ADD  
Cap Shield  
(For use on  
Intellifire  
appliances only)  
PVK-80  
Power Vent  
DVP-HSM-B  
Extended Heat Shield  
Figure 16.4 DVP vent components  
50  
Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. F • 6/08  
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B. Vent Components Diagrams (continued)  
8-1/8 in.  
(206 mm)  
13 in.  
(330 mm)  
Effective Length  
5-3/4 to 8-3/8 in.  
146 to 213 mm  
5-1/2 in.  
140 mm  
8-3/8 in.  
213 mm  
3°  
87°  
15 in.  
(381 mm)  
10-1/2 in.  
267 mm  
10-7/8 in.  
276 mm  
WARNING  
Fire Risk.  
• When using SL-HRC-SS and SL-HRC-ZC-SS  
termination caps on top vented replaces, a six  
inch minimum vertical vent section is required  
before installing rst elbow.  
DVP-HRC-SS  
DVP-HRC-ZC-SS  
HORIZONTAL TERMINATION CAP  
Figure 16.5 DVP vent components  
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51  
6000GCF-IPI  
C. Service Parts  
Beginning Manufacturing Date: May 2006  
Service Parts Diagram  
Ending Manufacturing Date: ______  
8
6
7
9
10  
12  
11  
Log Set Assembly  
1
5
2
3
4
Part number list on following page.  
52  
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C. Service Parts List  
6000GCF-IPI  
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement  
parts for your appliance please provide model number and serial number. All parts listed  
in this manual may be ordered from an authorized dealer.  
Stocked  
at Depot  
ITEM  
COMMON PARTS  
COMMENTS  
PART NUMBER  
Log Set Assembly  
Log 1  
LOGS-6000G  
SRV2103-107  
SRV2103-108  
SRV2103-110  
SRV2103-109  
SRV2103-111  
2103-005  
Y
N
N
N
N
N
N
Y
N
Y
N
N
Y
1
2
Log 2  
3
Log 3  
4
Log 4  
5
Log 5  
6
Grate  
7
Burner NG, LP  
SRV2103-007  
2092-107A  
8
Non-combustible Board  
Glass Door Assembly  
Surround  
9
GLA-6000G  
2092-103  
10  
11  
12  
Surround cover  
Junction Box  
2092-108  
4021-013  
Flue Restrictor  
385-128  
N
Gasket Assembly  
2103-081  
Includes: Vent, Seal Cap, Burner Neck, Manifold,  
Burner Neck, and Valve Plate Gaskets  
Glass Latch Assembly  
Refractory Stratford Tan  
Right Refractory  
N
Y
N
N
N
N
N
N
N
386-122A  
BRICK-6-S  
SRV2101-472  
SRV2101-471  
SRV2101-470  
050-721  
Left Refractory  
Back Refractory  
Mineral Wool  
Touch Up Paint  
TUP-GBK-12  
MYSTIC-EMBERS  
Vermiculite Embers  
Conversion Kit NG  
Conversion Kit LP  
Pilot Orice NG  
Pilot Orice LP  
Regulator NG  
NGK-6G-IPI  
LPK-6G-IPI  
593-528  
Y
Y
Y
Y
Y
Y
Î
593-527  
NGK-DXV  
LPK-DXV  
Regulator LP  
Additional service part numbers appear on following page.  
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53  
6000GCF-IPI  
Service Parts  
Beginning Manufacturing Date: May 2006  
Valve Assembly Parts List  
Ending Manufacturing Date: ______  
IPI Valve Assembly  
1
12  
11  
2
3
5
10  
4
8
9
6
7
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement  
parts for your appliance please provide model number and serial number. All parts listed  
in this manual may be ordered from an authorized dealer.  
Stocked  
at Depot  
ITEM  
COMMON PARTS  
COMMENTS  
PART NUMBER  
2090-012  
2090-013  
2026-130  
2026-017  
2110-102  
302-320A  
750-500  
Pilot Assembly NG  
Pilot Assembly LP  
Shutter Assembly  
Y
Y
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
1
2
3
4
5
Shutter Bracket Assembly  
Valve Bracket  
Flex Ball Valve Assembly  
Valve NG  
6
750-501  
Valve LP  
2045-024  
2103-013  
593-592  
7
8
Wire Assembly  
Remote Wire Assembly  
Module  
9
593-590A  
530-302A  
582-837  
10  
11  
Wire Assembly  
18”” Flexible Gas Connector  
Burner Orice NG (#37C)  
Burner Orice LP (#52C)  
Battery Pack  
12  
582-852  
593-594A  
593-593A  
3 Volt Transformer  
54  
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D. Limited Lifetime Warranty  
LIMITED LIFETIME WARRANTY  
HEAT & GLO GAS APPLIANCE PRODUCTS  
BASIC ONE-YEAR WARRANTY. HEAT & GLO, a brand of HEARTH & HOME TECHNOLOGIES INC., located at 20802 Kensington Boulevard,  
Lakeville, MN 55044, (HEAT & GLO”) warrants to the original owner that your new HEAT & GLO Gas Appliance (the Product) will be free  
from defects in materials and workmanship for a period of one year from the date of installation. During the rst year, HEAT & GLO will replace  
or repair, at its discretion, any defective components at its sole cost and expense, including payment of all reasonable labor costs incurred in  
replacing or repairing such components. This basic warranty is subject to the conditions, exclusions and limitations described below.  
EXTENDED LIFETIME COVERAGE. HEAT & GLO warrants that the rebox, heat exchanger, log(s), and burner will not be defective in mate-  
rial or workmanship during the period the Product is owned by the original owner, subject to the following conditions, exclusions and limitations  
described below.  
CONDITIONS, EXCLUSIONS AND LIMITATIONS:  
1. This warranty applies to the original owner only and is nontransferable.  
2. This warranty applies only to Products installed in the United States of America or Canada.  
3. This warranty is limited to the replacement or repair of defective components or workmanship and HEAT & GLO may fully discharge all  
obligations under this warranty by repairing or replacing, at its discretion, the defective components. The maximum amount recoverable  
under this warranty is limited to the purchase price of the Product and, if HEAT & GLO is unable to provide replacement or repair in an  
expedient and cost-effective manner, HEAT & GLO may discharge all obligations under this warranty by refunding the purchase price of  
the Product. IN NO EVENT SHALL HEAT & GLO BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED BY  
DEFECTS IN THE PRODUCT.  
4. Any labor and related repair charges relating to the costs and expenses of replacing or repairing defective components under the Limited  
Lifetime Warranty are not covered by this warranty, except as provided for under the Basic One-Year Warranty.  
5. Components and parts made by other manufacturers, whether sold with the Product or added thereafter, are NOT covered by this warranty  
unless expressly authorized and approved by HEAT & GLO in writing.  
6. Any damages caused by environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure,  
air handling devices such as exhaust fans or forced air furnaces, or other such causes are not covered by this warranty.  
7. This warranty will be void if:  
a) The Product is not installed, operated and maintained in compliance with local building codes and with the instructions in the Installers  
Guide, Owners Guide and Listing Agent Identication Label furnished with the Product.  
b) Any parts or components made by other manufacturers are added or used in the Product, unless expressly authorized and approved  
by HEAT & GLO in writing.  
c) Any service work is performed on the Product by anyone other than an authorized HEAT & GLO representative.  
d) The Product is damaged due to shipping, improper handling, accident, abuse or misuse.  
e) Fuels other than those specied in the Installers Guide and Owners Guide are used.  
f) Modication was made to the Product which was not expressly authorized and approved by HEAT & GLO in writing.  
EXCEPT TO THE EXTENT PROVIDED BY LAW, HEAT & GLO MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY  
SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO THE DURATION OF THE WARRANTY SPECIFIED  
ABOVE.  
Some states do not allow limitations on how long an implied warranty lasts, or do not allow exclusion or limitation of incidental or consequential  
damages, so those limitations may not apply to you. This warranty gives you specic legal rights, and you may also have other rights which  
vary from State to State.  
If warranty service is needed you should contact your installing dealer and if the installing dealer is unable to provide necessary parts or com-  
ponents, contact the nearest authorized HEAT & GLO dealer or supplier.  
NOTES TO CUSTOMER:  
1. In order to insure proper installation, operation and maintenance HEAT & GLO strongly recommends annual ser-  
vicing by an authorized HEAT & GLO dealer.  
2. Please complete this information and retain this warranty in a safe place for future reference: Installation Date:______  
Model #:_________________ Serial #:______________ Installing Contractor:_________________________  
3. HEAT & GLO reserves the right to make changes at any time, without notice, in design, material, specications  
and prices of the Product. HEAT & GLO also reserves the right to discontinue styles and products.  
060-981E 10/07  
© 2007Hearth & Home Technologies Inc.  
Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. F • 6/08  
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55  
E. Contact Information  
Heat & Glo, a brand of Hearth & Home Technologies Inc.  
20802 Kensington Boulevard, Lakeville, MN 55044  
Please contact your Heat & Glo dealer with any questions or concerns.  
For the location of your nearest Heat & Glo dealer,  
- NOTES -  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
CAUTION  
DO NOT DISCARD THIS MANUAL  
• Important operating  
and maintenance  
instructions included.  
• Read, understand and follow  
these instructions for safe  
installation and operation.  
• Leave this manual with  
party responsible for use  
and operation.  
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471,  
5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195,  
6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426,  
6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia)  
780250, 780403, 1418504 or other U.S. and foreign patents pending.  
Printed in U.S.A. - Copyright 2008  
56  
Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. F • 6/08  
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