Owner’s Manual
Installation and Operation
Model(s):
CD4236MR
CD4236MLR
CD4236MIR
CD4236MILR
CD4842MR
CD4842MLR
CD4842MIR
CD4842MILR
Direct Vent Gas Appliance
CAUTION
DO NOT DISCARD THIS MANUAL
•
Read, understand and follow
these instructions for safe
installation and operation.
•
Leave this manual with
party responsible for
use and operation.
• Important operating and
maintenance instructions
included.
WARNING
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation and cool down.
If the information in these instruc-
tions is not followed exactly, a
fire may result causing property
damage, personal injury, or death.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
• CAREFULLY SUPERVISE children in same room as
appliance.
• Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
flammable materials.
• What to do if you smell gas:
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from
a neighbor’s phone. Follow the gas
supplier’s instructions.
• Keep clothing, furniture, draperies and other combustibles
away.
This appliance has been supplied with an integral
barrier to prevent direct contact with the fixed glass
panel. Do NOT operate the appliance with the barrier
removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
- If you cannot reach your gas supplier, call
the fire department.
• Installation and service must be performed
by a qualified installer, service agency, or
the gas supplier.
In the Commonwealth of Massachusetts installation must
be performed by a licensed plumber or gas fitter;
This appliance may be installed as an OEM installation
in manufactured home (USA only) or mobile home and
must be installed in accordance with the manufacturer’s
instructions and the manufactured home construction and
safety standard, Title 24 CFR, Part 3280 or Standard for
Installation in Mobile Homes, CAN/CSA Z240MH.
See Table of Contents for location of additional
Commonwealth of Massachusetts requirements.
Installation and service of this appliance should be performed
by qualified personnel. Hearth & Home Technologies suggests
NFI certified or factory-trained professionals, or technicians
supervised by an NFI certified professional.
This appliance is only for use with the type(s) of gas
indicated on the rating plate.
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1
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Table of Contents
A. Congratulations
B. Limited Lifetime Warranty
2
5
7 Vent Information and Diagrams
A. Approved Pipe
22
22
22
22
23
32
B. Vent Table Key
C. Use of Elbows
D. Measuring Standards
E. Vent Diagrams
F. Install Vertical Termination Baffle
1 Listing and Code Approvals
A. Appliance Certification
6
6
6
6
6
6
B. Tempered Glass Specifications
C. BTU Specifications
D. High Altitude Installations
E. Non-Combustible Materials Specification
F. Combustible Materials Specification
G. Requirements for the
8 Vent Clearances and Framing
A. Pipe Clearances to Combustibles
B. Wall Penetration Framing
33
33
34
35
Commonwealth of Massachusetts
7
C. Install the Ceiling Firestop
D. Install Attic Insulation Shield
9 Appliance Preparation
User Guide
A. Convert from Top Vent to Rear Vent
36
40
B. Secure and Level the Appliance
2 Operating Instructions
A. Gas Fireplace Safety
B. Your Fireplace
8
8
9
9
9
9
10 Install Vent Pipe
A. Assemble Pipe Sections (DVP Only)
B. Assemble Vent Sections (SLP Only)
C. Assemble Slip Sections
D. Secure the Vent Sections
E. Disassemble Vent Sections
41
42
42
43
43
C. Fan Kit (optional)
D. Clear Space
E. Decorative Doors and Fronts
F. Fixed Glass Assembly
G. Remote Controls, Wall Controls and Wall Switches 9
F. Install Decorative Ceiling Components (SLP only) 44
H. Before Lighting Fireplace
I. Lighting Instructions (IPI)
J. Lighting Instructions (Standing Pilot)
K. After Fireplace is Lit
9
10
11
12
12
G. Install Metal Roof Flashing
H. Assemble and Install Storm Collar
I. Install RF4-8
J. Install Vertical Termination Cap
K. Install Decorative Wall Components (SLP only) 47
L. Heat Shield Requirements for
45
45
46
47
L. Frequently Asked Questions
3 Maintenance and Service
Horizontal Termination
M. Install Horizontal Termination Cap
47
48
A. Maintenance Tasks-Homeowner
B. Maintenance Tasks-Qualified Service Technician 14
13
11 Gas Information
A. Fuel Conversion
B. Gas Pressure
C. Gas Connection
D. High Altitude Installations
49
49
49
49
Installer Guide
4 Getting Started
A. Typical Appliance System
B. Design and Installation Considerations
C. Tools and Supplies Needed
15
16
16
16
12 Electrical Information
A. Wiring Requirements
50
50
50
50
51
52
52
B. Standing Pilot Ignition System Wiring
C. Intellifire Ignition System Wiring
D. Optional Accessories Requirements
E. Electrical Service and Repair
F. Junction Box Installation
D. Inspect Appliance and Components
5 Framing and Clearances
A. Select Appliance Location
B. Construct the Appliance Chase
C. Clearances
17
18
18
19
G. Wall Switch Installation for Fan (Optional)
D. Mantel and Wall Projections
13 Finishing
6 Termination Locations
A. Mantel and Wall Projections
B. Facing Material
53
53
A. Vent Termination Minimum Clearances
20
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14 Appliance Setup
A. Remove Clean Face Components
54
54
54
54
54
54
54
54
54
55
55
56
56
57
B. Remove Glass Assembly
C. Remove the Shipping Materials
D. Clean the Appliance
E. Accessories
F. Install the Refractory
G. Place the Lava Rock
H. Place the Vermiculite
I. Place the Rockwool
J. Install the Log Assembly
K. Fixed Glass Assembly
L. Install Trim
M. Install Clean Face Components
N. Air Shutter Setting
15 Troubleshooting
A. Standing Pilot Ignition System
B. Intellifire Ignition System
58
60
16 Reference Materials
A. Appliance Dimension Diagram
B. Vent Components Diagrams
C. Service Parts
62
63
70
74
76
D. Optional Components
E. Contact Information
Î = Contains updated information.
4
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B. Limited Lifetime Warranty
Gas Appliance (Fireplace)
Limited Lifetime Warranty
HEARTH & HOME TECHNOLOGIES INC. (“HHT”) extends the following warranty for HEATILATOR® gas
appliances installed in the United States of America or Canada (the "Appliance"). Dealers and employees of HHT
have no authority to make any warranty or authorize any remedies in addition to or inconsistent with the terms of
this warranty.
Limited Lifetime Warranty
HHT warrants the Appliance for component failure due to a manufacturing defect of any of the following components: combustion chamber, burner
pan, and logs. The Limited Lifetime Warranty specified above is subject to the conditions, exclusions and limitations listed below, is for the period
the Appliance is owned by the original homeowner only, and is nontransferable.
1 Year Limited Warranty
HHT warrants the Appliance to be free from failure of any of the following components for a period of one year after installation: valve, flexible gas
line connector, glass panel, fan, direct vent chimney components, factory paint, gasket, piezo ignitor, thermopile, thermocouple, junction box, pilot
assembly, shutoff valve, high limit switch, refractory liners, transformer, and control box. If the Heatilator Appliance is found to be defective in either
material or workmanship within one year of the date of original installation, HHT will provide replacement parts at no charge and pay reasonable
labor and freight costs, and is for the period of one year following the date of original installation of the Appliance.
Conditions, Exclusions, & Limitations of Liability
A. Both the Limited Lifetime and 1 Year Limited Warranties supplied by HHT apply only while the Appliance is in its location of original
installation. HHT’s obligation under this warranty does not extend to damages resulting from (1) installation, operation or maintenance
of the Appliance not in accordance with the Installation Instructions, Operating Instructions, and the Listing Agent Identification Label
furnished with the Appliance; (2) installation which does not comply with local building codes; (3) shipping, improper handling, improper
operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate ventilation or drafting caused by
tight sealing construction of the structure, air handling devices such as exhaust fans or forced air furnaces, or other causes; (5) use of
fuels other than those specified in the Operating Instructions; (6) installation or use of components not supplied with the Appliance or any
other components not expressly authorized and approved by HHT; and/or (7) modification of the Appliance not expressly authorized and
approved by HHT in writing. This warranty is limited to only the component parts manufactured or supplied by HHT.
B. HHT’s liability under both the Limited Lifetime Warranty and the 1 Year Limited Warranty is limited to the replacement and repair of
defective components or workmanship during the applicable period. HHT may fully discharge all of its obligations under such warranties
by repairing the defective component(s) or at HHT’s discretion, providing replacement parts at no charge and paying reasonable labor and
freight costs.
C. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY
SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED
ABOVE.
D. Some states do not allow exclusions or limitations of incidental or consequential damages, so those limitations may not apply to you. This
warranty gives you specific rights; you may also have other rights which vary from state to state.
How to Obtain Service
To obtain service under this warranty you must:
1. Send written notice of the claimed condition to Heatilator Technical Service Department, Hearth & Home Technologies, 1915 W. Saunders
Street, Mt. Pleasant, Iowa 52641-1563. You may also register your claim online at www.heatilator.com.
2. Provide proof of purchase, model number, serial number, and manufacturing date code to HHT.
3. Provide HHT reasonable opportunity to investigate the claim, including reasonable opportunity to inspect the Appliance prior to any repair
or replacement work and before the Appliance or any component of the Appliance has been removed from the place of original installation.
4. Obtain HHT’s consent to any warranty work before the work is done.
ADDITIONAL INFORMATION:
If you would like information on current HEATILATOR products or want to locate a dealer in your area, call 1-800-927-6841.
©2003 Heatilator® is a Registered Trademark of Hearth & Home Technologies Inc.
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Listing and Code Approvals
1
A. Appliance Certification
C. BTU Specifications
Caliber CD Mesh Series
CD4236M
CD4842M
MODELS: CD4236MR, CD4236MLR, CD4236MIR, CD4236MILR
Standing Pilot or IPI
CD4842MR, CD4842MLR, CD4842MIR, CD4842MILR
Max/Min Input Rate (NG)
Orifice Size (NG)
30,000/20,000
33,000/22,000
LABORATORY: Underwriters Laboratories, Inc. (UL)
TYPE: Vented Gas Fireplace Heaters
.104 in./2.64 mm .109 in./2.77 mm
29,500/20,000 32,500/20,500
.065 in./1.65 mm .067 in./1.70 mm
Max/Min Input Rate (LP)
Orifice Size (LP)
STANDARD: ANSI Z21.88-2005•CSA2.33-2005•UL307B
This product is listed to ANSI standards for “Vented Gas
Fireplace Heaters” and applicable sections of “Gas Burn-
ing Heating Appliances for Manufactured Homes and
Recreational Vehicles”, and “Gas Fired Fireplaces for Use
at High Altitudes”.
D. High Altitude Installations
NOTICE: This installation must conform with local codes.
In the absence of local codes you must comply with the
National Fuel Gas Code, ANSI Z223.1-latest edition in
the U.S.A. and the CAN/CGA B149 Installation Codes in
Canada.
NOTICE: If the heating value of the gas has been reduced,
these rules do not apply. Check with your local gas utility or
authorities having jurisdiction.
When installing above 2000 feet elevation:
•
In the USA: Reduce input rate 4% for each 1000 feet
above 2000 feet.
In CANADA: Reduce input rate 10% for elevations
between 2000 feet and 4500 feet. Above 4500 feet,
consult local gas utility.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.
This appliance is tested and approved as either supplemental
room heat or as a decorative appliance. It should not be fac-
tored as primary heat in residential heating calculations.
•
Check with your local gas utility to determine proper
B. Tempered Glass Specifications
orifice size.
Hearth & Home Technologies appliances manufactured
with tempered glass may be installed in hazardous
locations such as bathtub enclosures as defined by the
Consumer Product Safety Commission (CPSC). The
tempered glass has been tested and certified to the
requirements of ANSI Z97.1 and CPSC 16 CFR 1202
(Safety Glazing Certification Council SGCC# 1595 and
1597. Architectural Testing, Inc. Reports 02-31919.01 and
02-31917.01).
E. Non-Combustible Materials Specification
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, concrete,
slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a
Vertical Tube Furnace at 750 ºC and UL763 shall be
considered non-combustible materials.
This statement is in compliance with CPSC 16 CFR
Section 1201.5 “Certification and labeling requirements”
which refers to 15 U.S. Code (USC) 2063 stating “…Such
certificate shall accompany the product or shall otherwise
be furnished to any distributor or retailer to whom the
product is delivered.”
F. Combustible Materials Specification
Materials made of or surfaced with wood, compressed
paper, plant fibers, plastics, or other material that can ig-
nite and burn, whether flame proofed or not, or plastered
or unplastered shall be considered combustible materials.
Some local building codes require the use of tempered
glass with permanent marking in such locations. Glass
meeting this requirement is available from the factory.
Please contact your dealer or distributor to order.
6
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Inspection
Note: The following requirements reference various
Massachusetts and national codes not contained in this
document.
The state or local gas inspector of the side wall horizon-
tally vented gas fueled equipment shall not approve the
installation unless, upon inspection, the inspector ob-
serves carbon monoxide detectors and signage installed
in accordance with the provisions of 248 CMR 5.08(2)(a)1
through 4.
G. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in
whole or in part for residential purposes, including those
owned or operated by the Commonwealth and where the
side wall exhaust vent termination is less than seven (7)
feet above finished grade in the area of the venting, in-
cluding but not limited to decks and porches, the following
requirements shall be satisfied:
Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
•
The equipment listed in Chapter 10 entitled “Equipment
Not Required To Be Vented” in the most current edition
of NFPA 54 as adopted by the Board; and
•
Product Approved side wall horizontally vented gas
fueled equipment installed in a room or structure
separate from the dwelling, building or structure used
in whole or in part for residential purposes.
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal
vented gas fueled equipment, the installing plumber or
gas fitter shall observe that a hard wired carbon mon-
oxide detector with an alarm and battery back-up is
installed on the floor level where the gas equipment is
to be installed. In addition, the installing plumber or gas
fitter shall observe that a battery operated or hard wired
carbon monoxide detector with an alarm is installed on
each additional level of the dwelling, building or struc-
ture served by the side wall horizontal vented gas fueled
equipment. It shall be the responsibility of the property
owner to secure the services of qualified licensed profes-
sionals for the installation of hard wired carbon monoxide
detectors.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall
horizontally vented gas equipment provides a venting
system design or venting system components with the
equipment, the instructions provided by the manufacturer
for installation of the equipment and the venting system
shall include:
•
Detailed instructions for the installation of the venting
system design or the venting system components;
and
•
A complete parts list for the venting system design or
venting system.
In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent
floor level.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side
wall horizontally vented gas fueled equipment does not
provide the parts for venting the flue gases, but identi-
fies “special venting systems”, the following requirements
shall be satisfied by the manufacturer:
In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply
with the above requirements; provided, however, that dur-
ing said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
•
The referenced “special venting system” instructions
shall be included with the appliance or equipment
installation instructions; and
•
The “special venting systems” shall be Product
Approved by the Board, and the instructions for that
system shall include a parts list and detailed installation
instructions.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accor-
dance with the above provisions shall comply with NFPA
720 and be ANSI/UL 2034 listed and IAS certified.
A copy of all installation instructions for all Product Ap-
proved side wall horizontally vented gas fueled equip-
ment, all venting instructions, all parts lists for venting
instructions, and/or all venting design instructions shall
remain with the appliance or equipment at the completion
of the installation.
Signage
A metal or plastic identification plate shall be permanently
mounted to the exterior of the building at a minimum
height of eight (8) feet above grade directly in line with
the exhaust vent terminal for the horizontally vented gas
fueled heating appliance or equipment. The sign shall
read, in print size no less than one-half (1/2) in. in size,
“GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS”.
See Gas Connection section for additional Common-
wealth of Massachusetts requirements.
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User Guide
Operating Instructions
2
•
Install a physical barrier such as:
A. Gas Fireplace Safety
-
-
A decorative firescreen.
Adjustable safety gate.
WARNING
HOT SURFACES!
•
Install a switch lock or a wall/remote control with child
protection lockout feature.
Keep remote controls out of reach of children.
Never leave children alone near a hot fireplace, whether
operating or cooling down.
Teach children to NEVER touch the fireplace.
Consider not using the fireplace when children will be
present.
Glass and other surfaces are hot
during operation and cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
•
•
•
•
• CAREFULLY SUPERVISE children in
Contact your dealer for more information, or visit: www.
hpba.org/staysafe.
same room as appliance.
• Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
flammable materials.
To prevent unintended operation when not using your
fireplace for an extended period of time (summer months,
vacations, trips, etc):
•
•
•
Remove batteries from remote controls.
Turn off wall controls.
Unplug 3 volt adapter plug and remove batteries on IPI
models.
• Keep clothing, furniture, draperies and other
combustibles away.
This appliance has been supplied with an integral
barrier to prevent direct contact with the fixed glass
panel. Do NOT operate the appliance with the barrier
•
Turn off gas controls valve on standing pilot models.
When lighting the pilot light on fireplaces with a standing
pilot, remove the fixed glass assembly so you can detect
presence of residual gas build-up. See Standing Pilot
Lighting instructions and Maintenance Tasks.
removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
B. Your Fireplace
If you expect that small children or vulnerable adults may
come into contact with this fireplace, the following precau-
tions are recommended:
WARNING! DO NOT operate fireplace before reading and
understanding operating instructions. Failure to operate
fireplace according to operating instructions could cause
fire or injury.
Decorative Doors
(not shown)
Section 2.E.
Fixed Glass Assembly
(not shown)
Section 2.F.
Grate
(not shown)
Section 3.B.
Mantel
Fan Kits
Section 2.C
Clear Space
Section 2.D.
Hearth
(not required)
Figure 2.1 General Operating Parts
8
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C. Fan Kit (optional)
F. Fixed Glass Assembly
If desired, a fan kit may be added. Contact your dealer to
order the correct fan kit.
See Section 14.K.
G. Remote Controls, Wall Controls and Wall
Switches
D. Clear Space
Follow the instructions supplied with the control installed
to operate your fireplace:
WARNING! DO NOT place combustible objects in front of
the fireplace or block louvers. High temperatures may start
a fire. See Figure 2.2.
For safety:
Avoid placing candles and other heat-sensitive objects on
mantel or hearth. Heat may damage these objects.
•
Install a switch lock or a wall/remote control with child
protection lockout feature.
•
Keep remote controls out of reach of children.
See your dealer if you have questions.
H. Before Lighting Fireplace
Before operating this fireplace for the first time, have a
qualified service technician:
•
Verify all shipping materials have been removed from
inside and/or underneath the firebox.
Review proper placement of logs, rockwool and/or other
decorative materials.
•
•
•
•
•
Check the wiring.
Check the air shutter adjustment.
Ensure that there are no gas leaks.
Ensure that the glass is sealed and in the proper position
and that the integral barrier is in place.
Clear space 3 ft (914 mm)
in front of appliance
WARNING! Risk of Fire or Asphyxiation! DO NOT oper-
ate fireplace with fixed glass assembly removed.
Figure 2.2 Clear Space
Determine if this fireplace has a standing pilot or an
Intellifire ignition system. Ask your dealer or open control
access panel, look at gas valve assembly.
E. Decorative Doors and Fronts
•
A standing pilot ignition will have a red or black ignitor
button (refer to Figure 2.3).
WARNING! Risk of Fire! Install ONLY doors or fronts
approved by Hearth & Home Technologies. Unapproved
doors or fronts may cause fireplace to overheat.
•
An Intellifire ignition system will not have a button.
This fireplace has been supplied with an integral barrier to
prevent direct contact with the fixed glass panel. DO NOT
operate the fireplace with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install
one.
For more information refer to the instructions supplied
with your decorative door or front.
Ignitor Button
Figure 2.3 Ignitor Button
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9
I. Lighting Instructions (IPI)
•
•
For normal use, activate/deactivate your fireplace with the wall switch or remote control.
The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong
battery life, remove them when using the transformer.
•
If your fireplace must be deactivated for service or an extended period of time, follow the instructions below.
10
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J. Lighting Instructions (Standing Pilot)
•
•
For normal use, activate/deactivate your fireplace with the wall switch or remote control.
If your fireplace must be deactivated for service or an extended period of time, follow the instructions below.
V E N T
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11
K. After Fireplace is Lit
Initial Break-in Procedure
•
The fireplace should be run three to four hours
continuously on high.
•
•
•
•
Turn the fireplace off and allow it to completely cool.
Remove fixed glass assembly. See Section 14.K.
Clean fixed glass assembly. See Section 3.A.
Replace the fixed glass assembly and run continuously
on high an additional 12 hours.
This cures the materials used to manufacture the fire-
place.
NOTICE! Open windows for air circulation during fireplace
break-in.
• Some people may be sensitive to smoke and
odors.
• Smoke detectors may activate.
L. Frequently Asked Questions
ISSUE
SOLUTIONS
This is a result of gas combustion and temperature variations. As the fireplace warms, this
condensation will disappear.
Condensation on the glass
This is a result of normal operation and the flames will begin to yellow as the fireplace is al-
lowed to burn for 20 to 40 minutes.
Blue flames
When first operated, this fireplace may release an odor for the first several hours. This is
caused by the curing of materials from manufacturing. Odor may also be released from
finishing materials and adhesives used near the fireplace. These circumstances may require
additional curing related to the installation environment.
Odor from fireplace
This is a normal result of the curing process of the paint and logs. Glass should be cleaned
within 3 to 4 hours of initial burning. A non-abrasive cleaner such as gas appliance glass
cleaner may be necessary. See your dealer.
Film on the glass
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to
the sound produced by a furnace or heating duct. This noise does not affect the operation or
longevity of the fireplace.
Metallic noise
12
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Maintenance and Service
3
Doors, Surrounds, Fronts
Frequency: Annually
Any safety screen or guard removed for servicing must be
replaced prior to operating the fireplace.
By: Homeowner
When properly maintained, your fireplace will give you
many years of trouble-free service. We recommend an-
nual service by a qualified service technician.
Tools needed: Protective gloves, stable work surface
•
•
Assess condition of screen and replace as necessary.
Inspect for scratches, dents or other damage and repair
as necessary.
A. Maintenance Tasks-Homeowner
Installation and repair should be done by a qualified
service technician only. The fireplace should be inspect-
ed before use and at least annually by a professional
service person.
•
•
Check that louvers are not blocked.
Vacuum and dust surfaces.
Remote Control
Frequency: Seasonally
By: Homeowner
The following tasks may be performed annually by the
homeowner. If you are uncomfortable performing any of
the listed tasks, please call your dealer for a service ap-
pointment.
Tools needed: Replacement batteries and remote control
instructions.
More frequent cleaning may be required due to lint from
carpeting or other factors. Control compartment, burner
and circulating air passageway of the fireplace must be
kept clean.
•
•
Locate remote control transmitter and receiver.
Verify operation of remote. Refer to remote control
operation instructions for proper calibration and setup
procedure.
CAUTION! Risk of Burns! The fireplace should be
turned off and cooled before servicing.
•
•
Place batteries as needed in remote transmitters and
battery-powered receivers.
Place remote control out of reach of children.
Glass Cleaning
Frequency: Seasonally
By: Homeowner
If not using your fireplace for an extended period of time
(summer months, vacations/trips, etc), to prevent unin-
tended operation:
Tools Needed: Protective gloves, glass cleaner, drop
•
•
Remove batteries from remote controls.
Unplug 3 volt adapter plug on IPI models.
cloth and a stable work surface.
CAUTION! Handle fixed glass assembly with care.
Glass is breakable.
Venting
•
•
•
•
Avoid striking, scratching or slamming glass
Avoid abrasive cleaners
DO NOT clean glass while it is hot
Prepare a work area large enough to accommodate fixed
glass assembly and door frame by placing a drop cloth
on a flat, stable surface.
Frequency: Seasonally
By: Homeowner
Tools needed: Protective gloves and safety glasses.
•
Inspect venting and termination cap for blockage or
obstruction such plants, bird nests, leaves, snow, debris,
etc.
Note: Fixed glass assembly and gasketing may have
residue that can stain carpeting or floor surfaces.
•
Verify termination cap clearance to subsequent
construction (building additions, decks, fences, or
sheds). See Section 6.
•
•
•
Remove door or decorative front from fireplace and set
aside on work surface.
See Section 14.K for instructions to remove fixed glass
assembly.
Clean glass with a non-abrasive commercially available
cleaner.
- Light deposits: Use a soft cloth with soap and water
- Heavy deposits: Use commercial fireplace glass cleaner
(consult with your dealer)
•
•
Inspect for corrosion or separation.
Verify weather stripping, sealing and flashing remains
intact.
•
Inspect draft shield to verify it is not damaged or
missing.
•
•
Carefully set fixed glass assembly in place on fireplace.
Hold glass in place with one hand and secure glass
latches with the other hand.
Reinstall door or decorative front.
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Burner Ignition and Operation
Frequency: Annually
B. Maintenance Tasks-Qualified Service
Technician
The following tasks must be performed by a qualified
service technician.
By: Qualified Service Technician
Tools needed: Protective gloves, vacuum cleaner, whisk
broom, flashlight, voltmeter, indexed drill bit set, and a
manometer.
Gasket Seal and Glass Assembly Inspection
Frequency: Annually
•
•
•
Verify burner is properly secured and aligned with pilot
or igniter.
By: Qualified Service Technician
Tools needed: Protective gloves, drop cloth and a stable
work surface.
Clean off burner top, inspect for plugged ports, corrosion
or deterioration. Replace burner if necessary.
Replace rockwool with new dime-size pieces. DO NOT
block ports or obstruct lighting paths. Refer to Section
14 for proper rockwool placement.
Verify batteries have been removed from battery back-
up IPI systems to prevent premature battery failure or
leaking.
Check for smooth lighting and ignition carryover to all
ports. Verify that there is no ignition delay.
Inspect for lifting or other flame problems.
Verify air shutter setting is correct. See Section 14 for
required air shutter setting. Verify air shutter is clear of
dust and debris.
Inspect orifice for soot, dirt and corrosion. Verify orifice
size is correct. See Service Parts List for proper orifice
sizing.
•
•
Inspect gasket seal and its condition.
Inspect fixed glass assembly for scratches and nicks
that can lead to breakage when exposed to heat.
Confirm there is no damage to glass or glass frame.
Replace as necessary.
Verify that fixed glass assembly is properly retained and
attachment components are intact and not damaged.
Replace as necessary.
•
•
•
•
•
•
Logs
Frequency: Annually
By: Qualified Service Technician
Tools needed: Protective gloves.
•
•
Inspect for damaged or missing logs. Replace as
necessary. Refer to Section 14.J. for log placement
instructions.
•
•
Verify manifold and inlet pressures. Adjust regulator as
required.
Inspect pilot flame pattern and strength. See Figure 3.1
and 3.2 for proper pilot flame pattern. Clean or replace
orifice spud as necessary.
•
Verify correct log placement and no flame impingement
causing sooting. Correct as necessary.
•
•
Inspect thermocouple/thermopile or IPI flame sensing
rod for soot, corrosion and deterioration. Clean with
emery cloth or replace as required.
Verify thermocouple/thermopile or IPI millivolt output.
Replace as necessary.
Firebox
Frequency: Annually
By: Qualified Service Technician
Tools needed: Protective gloves, sandpaper, steel wool,
cloths, mineral spirits, primer and touch-up paint.
•
Inspect for paint condition, warped surfaces, corrosion
or perforation. Sand and repaint as necessary.
Replace fireplace if firebox has been perforated.
•
Control Compartment and Firebox Top
Frequency: Annually
Figure 3.1 IPI Pilot Flame Patterns
By: Qualified Service Technician
Tools needed: Protective gloves, vacuum cleaner, dust
cloths
•
Vacuum and wipe out dust, cobwebs, debris or pet hair.
Use caution when cleaning these areas. Screw tips that
have penetrated the sheet metal are sharp and should
be avoided.
•
•
Remove all foreign objects.
Verify unobstructed air circulation.
Figure 3.2 Standing Pilot Flame Patterns (SIT controls)
14
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Installer Guide
Getting Started
4
A. Typical Appliance System
NOTICE: Illustrations and photos reflect typical installations and are for design purposes only. Illustrations/diagrams are not
drawn to scale. Actual product may vary from pictures in manual
Note: Dual venting configurations
ARE NOT allowed. Appliance
MUST be vented EITHER vertically
Horizontal
Termination
Cap
(SECTION 10)
OR horizontally.
Vertical Termination Cap
(SECTION 10)
Noncombustible roof
Storm Collar
(SECTION 10)
flashing maintains minimum
clearance around pipe
(SECTION 10)
Vent pipe penetrates roof,
preferably without affecting
roof rafters
(SECTION 8)
Vent Pipe
(SECTIONS 7, 8, 10)
Attic insulation shield (not shown) must be used here to
keep insulation away from vent pipe if attic is insulated.
(SECTION 8)
Ceiling Firestop
on floor of attic
(SECTION 8)
Framing Headed off
in Ceiling Joists
(SECTION 8)
Framing/Header
(SECTION 5)
Optional
Wall Switch
Mantel & Mantel Leg
(SECTION 13)
Surround
Hearth Extension
(not required)
Gas Line
(SECTION 11)
Figure 4.1 Typical System
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15
B. Design and Installation Considerations
D. Inspect Appliance and Components
Heatilator direct vent gas appliances are designed to op-
erate with all combustion air siphoned from outside of the
building and all exhaust gases expelled to the outside. No
additional outside air source is required.
•
•
•
•
•
Carefully remove the appliance and components from
the packaging.
The vent system components and decorative doors and
fronts may be shipped in separate packages.
If packaged separately, the log set and appliance grate
must be installed.
Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
Read all of the instructions before starting the installation.
Follow these instructions carefully during the installation
to ensure maximum safety and benefit.
Installation MUST comply with local, regional, state and
national codes and regulations. Consult insurance carrier,
local building inspector, fire officials or authorities having
jurisdiction over restrictions, installation inspection and
permits.
Before installing, determine the following:
• Where the appliance is to be installed.
• The vent system configuration to be used.
• Gas supply piping.
WARNING! Risk of Fire or Explosion! Damaged parts
could impair safe operation. DO NOT install damaged, in-
complete or substitute components. Keep appliance dry.
• Electrical wiring requirements.
• Framing and finishing details.
Hearth & Home Technologies disclaims any responsibility for,
and the warranty will be voided by, the following actions:
• Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
• Installation and use of any damaged appliance or vent system
component.
• Modification of the appliance or vent system.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. For
assistance or additional information, consult a qualified
service technician, service agency or your dealer.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
C. Tools and Supplies Needed
Before beginning the installation be sure that the following
tools and building supplies are available.
Any such action may cause a fire hazard.
Tape measure
Framing material
WARNING! Risk of Fire, Explosion or Electric Shock!
DO NOT use this appliance if any part has been under wa-
ter. Call a qualified service technician to inspect the appli-
ance and to replace any part of the control system and/or
gas control which has been under water.
Pliers
material
High temperature caulking
Hammer
Gloves
Phillips screwdriver
Framing square
Voltmeter
Plumb line
Level
Electric drill and bits (1/4 in.)
Safety glasses
Reciprocating saw
Flat blade screwdriver
Manometer
Non-corrosive leak check solution
1/2 - 3/4 in. length, #6 or #8 Self-drilling screws
One 1/4 in. female connection (for optional fan).
16
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Framing and Clearances
5
NOTICE: Illustrations reflect typical installations and are
FOR DESIGN PURPOSES ONLY. Illustrations/diagrams
are not drawn to scale. Actual installation may vary due to
individual design preference.
A. Select Appliance Location
When selecting a location for the appliance it is important
to consider the required clearances to walls (see Figure
5.1).
WARNING! Risk of Fire or Burns! Provide adequate
clearance around air openings and for service access. Due
to high temperatures, the appliance should be located out
of traffic and away from furniture and draperies.
1 in. (25 mm) min
E
pipe to
combustibles
1/2 in. (13 mm) min.
appliance to
B
1/2 in. (13 mm) min.
appliance to
C
H
combustibles
combustibles
Drywall
A
G
Alcove
B
Installation
D
E
A
A
Rear vent
One 45° elbow
Horiz Term
Top Vent
One 90° elbow
Horiz Term
In addition to these framing dimensions, also reference the
following sections:
• Clearances and Mantel Projections (Section 3.C.)
• Vent Clearances and Framing (Section 6)
No elbows
Rear Vent
Rear Vent
One 90° elbow
Vert Term
Horiz Term
A
Two 90° elbows
Horiz Term
A
A
I
F
C
1 in. (25 mm) min.
pipe to combustibles
I
F
Model #
A
42
B
C
23
D
E
F
G
43
H
I
CD4236M
in.
50 5/8
1286
55 1/4
1403
71 5/8
1819
78 1/4
1988
50 5/8
1286
55 1/4
1403
52 5/8
48
1219
48
59 3/4
1518
59 3/4
1518
mm
in.
1067
48
584
23
1337
1092
49
CD4842M
55 1/4
1403
mm
1219
584
1245
1219
Figure 5.1 Appliance Locations
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17
To further prevent drafts, the wall shield and ceiling fire-
stops should be caulked with high temperature caulk to
seal gaps. Gas line holes and other openings should be
caulked with high temp caulk or stuffed with unfaced insu-
lation. If the appliance is being installed on a cement slab,
a layer of plywood may be placed underneath to prevent
conducting cold up into the room.
B. Construct the Appliance Chase
A chase is a vertical box-like structure built to enclose the
gas appliance and/or its vent system. In cooler climates
the vent should enclosed inside the chase.
NOTICE: Treatment of ceiling firestops and wall shield
firestops and construction of the chase may vary with the
type of building. These instructions are not substitutes for the
requirements of local building codes. Therefore, you MUST
check local building codes to determine the requirements
to these steps.
C. Clearances
NOTICE: Install appliance on hard metal or wood surfaces
extending full width and depth. DO NOT install directly on
carpeting, vinyl, tile or any combustible material other than
wood.
Chases should be constructed in the manner of all out-
side walls of the home to prevent cold air drafting prob-
lems. The chase should not break the outside building
envelope in any manner.
WARNING! Risk of Fire! Maintain specified air space
clearances to appliance and vent pipe:
Walls, ceiling, base plate and cantilever floor of the chase
should be insulated. Vapor and air infiltration barriers
should be installed in the chase as per regional codes for
the rest of the home. Additionally, in regions where cold
air infiltration may be an issue, the inside surfaces may
be sheetrocked and taped for maximum air tightness.
•
•
Insulation and other materials must be secured to
prevent accidental contact.
Failure to maintain airspace may cause overheating and
a fire.
1/2 in. (13 mm)
1/2 in.
(13 mm)
Drywall
0 in.
D
Combustible flooring may be installed next
to the front of the appliance.
30 in.
(762 mm)
0 in. to level
of standoffs
to ceiling
B
C
A
Note: Adjust framing dimensions for interior sheathing (such
as sheetrock)
36 in.
(914 mm)
A
B
C
D
D
Rough
Rough
Rough
Rough
Rough
Opening
0 in. to
floor
Opening Opening Opening Opening
(Width) (Height) (Depth) (DVP Pipe) (SLP Pipe)
Model
CD4236M
in.
mm
in.
42
1067
48
39
984
39
23
584
23
10
254
10
9
229
9
CD4842M
mm
1219
984
584
254
229
Figure 5.2 Clearances to Combustibles
18
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D. Mantel and Wall Projections
WARNING! Risk of Fire! Comply with all minimum clear-
ances to combustibles as specified. Framing or finishing
material closer than the minimums listed must be construct-
ed entirely of noncombustible materials (i.e., steel studs,
concrete board, etc).
Mantels
Note: All
measurements
in inches.
30 in. minimum
to ceiling
18
17
16
16
15
15-1/4
14
13
14-1/2
13-3/4
12
13
11
12-1/4
11-1/2
10-3/4
10
10
9
8
7
9-1/4
6
7
8-1/2
7-3/4
5
4
3
5
6-1/4
5-1/2
Measured from top of hood (in inches)
Figure 5.3 Minimum Vertical and Maximum Horizontal Dimensions
Mantel Legs or Wall Projections
Top of
Appliance
Drywall
A
B
Mantel Leg or
Perpendicular Wall
A 1 in. (25 mm) min.
to perpendicular wall
B 3-1/2 in. (89 mm) min.
from fireplace opening
to perpendicular wall
Figure 5.4 Mantel Leg or Wall Projections (Acceptable on both
sides of opening)
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19
Termination Locations
6
A. Vent Termination Minimum Clearances
Direct Vent Gas, Wood or Fuel
Oil Termination
20 in.
(508 mm)
(minimum) to
Perpendicular
Wall
WARNING
A
18 in.
(457 mm)
Fire Risk.
(DV only)
B
Maintain vent clearance to combustibles as
specified.
Gas
Termination
• DO NOT pack air space with insulation or other
materials.
Failure to keep insulation or other materials away
from vent pipe may cause overheating and fire.
Horizontal
overhang
Termination Caps Staggered Height
A
B
Gas Termination Wood or Fuel Oil Termination
20 in.
24 in. min.
(610 mm)
6 in. (152 mm) min.
20 in. (508 mm) min.
(508 mm)
Vertical
wall
Figure 6.2 Staggered Termination Caps
Lowest
Discharge
Opening
Termination
Direct Vent Gas, Wood or Fuel
Oil Termination
Cap
Wood, Gas or
Fuel Oil
Termination
X
Storm Collar
20 in.
12
(508 mm)
(minimum) to
Perpendicular
Wall
Roof
Flashing
20 in. min. *
(508 mm)
Roof Pitch
is X / 12
(DV only)
H (min.) - Minimum height
from roof to lowest
discharge opening.
Termination Caps Same Height
Roof Pitch
H (Min.) Ft.
Roof Pitch
H (Min.) Ft.
Flat to 6/12
1.0*
Over 11/12 to 12/12
Over 12/12 to 14/12
Over 14/12 to 16/12
Over 16/12 to 18/12
Over 18/12 to 20/12
Over 20/12 to 21/12
4.0
5.0
6.0
7.0
7.5
8.0
* If using decorative cap cover(s), this distance may
need to be increased. Refer to the installation instruc-
tions supplied with the decorative cap cover.
Over 6/12 to 7/12
Over 7/12 to 8/12
Over 8/12 to 9/12
Over 9/12 to 10/12
1.25*
1.5*
2.0*
2.5
Figure 6.3 Leveled Termination Caps
Over 10/12 to 11/12 3.25
* 3 ft. minimum in snow regions
Figure 6.1 Minimum Height From Roof To Lowest Discharge
Opening
20
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H
D
O
E
N
V
V
C
B
L
B
B
V
Fixed
Closed
G
V
V
V
Fixed
Closed
Openable
V
V
F
B
J
X
M
B
V
V
K
X
I
A
V
A
GAS METER
V
TERMINATION CAP
X
AIR SUPPLY INLET
RESTRICTION ZONE
(TERMINATION NOT
ALLOWED)
Measure vertical clearances
from this surface
Q
P
W
V
S
R
U
U
Electrical
Service
V
V
T
D*
V
Covered Alcove
Applications
Measure horizontal clearances
from this surface.
Clearances to Electrical Service
Dimension Descriptions
P 6” - Non-vinyl sidewalls
12” – Vinyl sidewalls
A Clearance above the ground, a veranda, porch, deck or balcony - 12 in.
(30 cm) minimum. *
Q 18” – Non-vinyl soffit and overhang
42” – Vinyl soffit and overhang
R 8 ft.
B Clearance to window or door that may be opened – 10,000 BTUs or less,
6 in. (15 cm) minimum; 10,000-50,000 BTUs, 9 in. (23 cm) minimum; over
50,000 BTUs, 12 in. (30 cm) minimum. *
C Clearance to permanently closed window – 12 in. (30 cm) minimum -
recommended to prevent condensation on window.
S min
T max
1 cap
2 caps
3 ft
6 ft
2 x S actual
1 x S actual
2/3 x S actual
1/2 x S actual
D Vertical clearance to ventilated soffit located above the termination within
a horizontal distance of 2 ft (60 cm) from the centerline of the termination
– 18 in. (46 cm) minimum. **
3 caps
9 ft
E Vertical clearance to unventilated soffit - 12 in. (30 cm) minimum. **
F Clearance to outside corner - 6 in. (15 cm) minimum.
G Clearance to inside corner - 6 in. (15 cm) minimum.
4 caps
12 ft
S
min = # term caps x 3
T max = (2/# term caps) x S (actual)
H Not to be installed above a meter/regulator assembly within 3 ft (90 cm)
horizontally* from the center line of the regulator (Canada only)
U 6” min. – Clearance from sides of electrical service.
W 12” min. – Clearance above electrical service.
I
Clearance to service regulator vent outlet – 3 ft (.91 m) U.S. minimum and
3 ft (.91 m) Canada minimum. *
* As specified in CGA B149 Installation Codes
J Clearance to non-mechanical air supply inlet into building or the combustion
air inlet to any other appliance – 9” (23 cm) U.S. minimum and 12 in. (30
cm) Canada minimum. *
Note: Local codes or regulations may require different clearances.
** Clearance required to vinyl soffit material – 30 in. (76 cm) minimum.
K Clearance to mechanical air supply inlet - 3 ft (.91 m) U.S. minimum and
6 ft (1.8 m) Canada minimum. *
Note: Location of the vent termination must not interfere with access to
the electrical service.
L Clearance above a paved sidewalk or paved driveway located on public
property - 7 ft (2.1 m) minimum.
A vent may not terminate directly above a sidewalk or paved driveway
which is located between two single family dwellings and serves both
dwellings.
WARNING!
In the U.S.: Vent system termination is NOT permitted in screened porches.
You must follow side wall, overhang and ground clearances as stated in
the instructions.
M Clearance under veranda, porch, deck or balcony - 12 in. (30 cm) minimum.
* Recommended 30 in. (76 cm) for vinyl or plastic.
Only permitted if veranda, porch, deck or balcony is fully open on a
minimum of 2 sides beneath the floor. *
In Canada: Vent system termination is NOT permitted in screened porches.
Vent system termination is permitted in porch areas with two or more sides
open. You must follow all side wall, overhang and ground clearances as
stated in the instructions.
N Vertical clearance between two horizontal termination caps – 12 in. (30
cm) minimum.
Hearth & Home Technologies assumes no responsibility for the improper
performance of the appliance when the venting system does not meet
these requirements.
O Horizontal clearance between two horizontal termination caps – 12 in. (30
cm) minimum.
Figure 6.4 Minimum Clearances for Termination
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.
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21
Vent Information and Diagrams
7
A. Approved Pipe
This appliance is approved for use with Hearth & Home
Technologies DVP and/or SLP venting systems. Refer to
Section 16.B. for vent component information.
Vertical
DO NOT mix pipe, fittings or joining methods from differ-
ent manufacturers.
The pipe is tested to be run inside an enclosed wall.
There is no requirement for inspection openings at each
joint within the wall.
8-1/2 in.
WARNING! Risk of Fire or Asphyxiation. This appliance
requires a separate vent. DO NOT vent to a pipe serving a
separate solid fuel burning appliance.
Horizontal
B. Vent Table Key
The abbreviations listed in this vent table key are used in
the vent diagrams.
On 45° runs, 1 ft (.3 m) of diagonal is equal to 8-1/2 in. (216
mm) horizontal run and 8-1/2 in. (216 mm) vertical run.
Figure 7.1 Using Two 45° Elbows
Symbol
Description
First section (closest to appliance) of vertical length
V1
Effective Height/Length
Second section of vertical length
V2
H1
H2
mm
Pipe
DVP4
DVP6
inches
4
6
102
152
First section (closest to appliance) of horizontal length
Subsequent sections of horizontal length
Effective
Height/Length
DVP12
DVP24
DVP36
DVP48
DVP6A
DVP12A
12
24
36
48
3 - 6
3 - 12
305
610
914
1219
76 - 152
76 - 305
C. Use of Elbows
Diagonal runs have both vertical and horizontal vent aspects
when calculating the effects. Use the rise for the vertical
aspect and the run for the horizontal aspect (see Figure
7.1).
DVP Pipe
(see chart)
Two 45º elbows may be used in place of one 90º elbow.
On 45º runs, one foot of diagonal is equal to 8-1/2 in. (216
mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A
length of straight pipe is allowed between two 45º elbows
(see Figure 7.1).
Effective Height/Length
mm
Pipe
SLP4
SLP6
inches
4
6
102
152
Effective
Height/Length
SLP12
SLP24
SLP36
SLP48
SLP6A
SLP12A
12
24
36
48
2 - 6
2 - 12
305
610
914
1219
51 - 152
51 - 305
D. Measuring Standards
Vertical and horizontal measurements listed in the vent
diagrams were made using the following standards.
SLP Pipe
(see chart)
•
•
•
•
Pipe measurements are shown using the effective length
of pipe (see Figure 7.2).
Horizontal terminations are measured to the outside
mounting surface (flange of termination cap).
Vertical terminations are measured to bottom of
termination cap.
Figure 7.2 Pipe Effective Length
Horizontal pipe installed level with no rise.
22
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E. Vent Diagrams
Note: The CD series appliances can adapt to SLP series
vent pipe when venting off the top of the appliance.
You must use a DVP-SLP24 adapter which can only
be attached to the appliance starting collar.
To replace the first starter elbow with two 45° elbows,
refer to Figure 7.4. All other 90° elbows can be replaced
with two 45° elbows.
When looking at horizontal termination diagrams, the
adapter is not counted as part of the minimum vertical
General Rules:
•
•
•
SUBTRACT 3 ft. from the total H measurement for each
90° elbow installed horizontally.
SUBTRACT 1-1/2 ft. from the total H measurement for
each 45° elbow installed horizontally.
A maximum of three 90° elbows (or six 45° elbows)
may be used in any vent configuration. Some elbows
may be installed horizontally. See Figure 7.9.
Elbows may be placed back to back anywhere in the
system as long as the first 90° elbow is a starter elbow
except as shown in Figure 7.4.
(V min.) requirements.
1
Whether horizontal or vertical termination, the adapter is
counted as part of the maximum vertical limitations.
All venting rules for the vent run must still be followed.
HORIZONTAL EXAMPLE
•
•
•
•
When penetrating a combustible wall, a wall shield
firestop must be installed.
When penetrating a combustible ceiling, a ceiling
firestop must be installed.
Horizontal runs of vent do not require vertical rise;
horizontal runs may be level.
V1 = 1 ft.
H1 = 11 ft.
max.
DVP
1. Top Vent - Horizontal Termination
One Elbow
V1 = 1 ft.
H1 = 11 ft.
max
DVP-SLP24
V1
H1
SLP
VERTICAL EXAMPLE
V1 min.
V1 max.
H1 max.
ft
m
ft
m
ft
m
0
0.5
1
0.00
0.15
0.30
0.46
0.61
-
-
1.5
6
0.46
1.83
3.35
5.49
7.62
7.62
7.01
-
-
-
-
-
-
-
11
18
25
25
23
1.5
2
DVP-SLP24
Adapter
12 ft (3.66 m) min.
60 ft (18.29 m) max.
12 ft (3.66 m) min.
60 ft (18.29 m) max.
-
DVP 25
SLP 23
7.62
7.01
You may install a DVP elbow directly on top of the
CD4236M. The CD4842M requires the DVP6 vent
section prior to the elbow.
DVP
SLP
Figure 7.3
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1. Top Vent - Horizontal Termination - (continued)
Two 45° Elbows replacing One 90° Elbow
4 ft min.
(1.22 m)
25 ft max.
(7.62 m)
Figure 7.4
V1 min.
V1 max.
H1+H2 max. H1+H2+H3 max.
Two Elbows
ft
m
ft
m
ft
m
ft
m
0.5
1
0.15
0.30
0.46
0.61
-
-
6
1.83
3.35
5.49
7.62
7.62
7.62
-
-
-
-
-
-
-
11
18
25
25
25
11
18
25
25
25
3.35
5.49
7.62
7.62
7.62
1.5
2
-
DVP 25
SLP 23
7.62
7.01
Installed
Vertically
H3
Installed
Horizontally
V1
H1
H2
H2
Figure 7.5
24
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1. Top Vent - Horizontal Termination - (continued)
V1 min.
V1 + V2 max. H1+H2 max.
Three Elbows
ft
m
ft
m
ft
m
DVP
SLP
1
1
0.30
0.30
24
22
7.32
6.71
19
19
5.79
5.79
Installed
Vertically
H2
V2
V1
H1
Figure 7.6
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2. Top Vent - Vertical Termination
No Elbow
Note: If installing a vertical vent/
termination off the top of the appli-
ance, the vertical termination baffle
should be used.
12 ft (3.66 m) min.
60 ft (18.29 m) max.
Figure 7.7
Note: If installing a vertical vent/
termination off the top of the appli-
ance, the vertical termination baffle
should be used.
Two Elbows
12 ft (3.66 m) min.
60 ft (18.29 m) max.
Maximum horizontal
run is 100% of
vertical, but cannot
exceed 26 ft (7.92 m)
Figure 7.8
26
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2. Top Vent - Vertical Termination - (continued)
Three Elbows
Note: If installing a vertical vent/
termination off the top of the appli-
ance, the vertical termination baffle
should be used.
Maximum horizontal run is
100% of vertical, but cannot
exceed 26 ft (7.92 m)
12 ft (3.66 m) min.
60 ft (18.29 m) max.
Figure 7.9
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3. Rear Vent - Horizontal Termination
No Elbow
18 in. (457 mm) max.
Figure 7.10
One 45° Elbow
18 in. (457 mm) max.
Figure 7.11
28
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3. Rear Vent - Horizontal Termination - (continued)
Two Elbows
H1 max.
V1 min.
H1+H2 max.
ft
m
ft
m
ft
3
m
2
4
6
8
8
8
0.61
1.22
1.83
2.44
2.44
2.44
1
2
3
4
5
6
0.30
0.61
0.91
1.22
1.52
1.83
0.91
1.83
2.74
3.66
4.57
5.49
6
9
12
15
18
V1
H2
H1
Figure 7.12
H1+H2+H3
max.
Three Elbows
H1 max.
V1 min.
ft
2
4
6
8
8
8
m
ft
1
2
3
4
5
6
m
ft
3
m
0.61
1.22
1.83
2.44
2.44
2.44
0.30
0.61
0.91
1.22
1.52
1.83
0.91
1.83
2.74
3.66
4.57
5.49
6
9
12
15
18
Installed
Horizontally
V1
H2
H3
H1
Figure 7.13
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4. Rear Vent - Vertical Termination
One Elbow
0 min.
6 ft (1.83 m) max.
12 ft (3.66 m) min.
60 ft (18.29 m) max.
Figure 7.14
Two Elbows
0 min.
6 ft (1.83 m) max.
12 ft (3.66 m) min.
60 ft (18.29 m) max.
Maximum horizontal
run is 100% of
vertical, but cannot
exceed 26 ft (7.92 m)
Figure 7.15
30
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4. Rear Vent - Vertical Termination - (continued)
Three Elbows
0 min.
6 ft (1.83 m) max.
12 ft (3.66 m) min.
60 ft (18.29 m) max.
Maximum horizontal run is
100% of vertical, but can-
not exceed 26 ft (7.92 m).
Figure 7.16
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F. Install Vertical Termination Baffle
•
Squeeze the open end of the bent baffle with one
hand. Insert the baffle bent side up into the inner flue
so that the bottom of the baffle is above the bead on
the inside of the collar. See Figure 7.19.
Note: For vertically terminated installations only.
Note: If installing a vertical vent/termination run off the
top or rear of the appliance, the vertical termination baffle
supplied with the appliance may be used.
•
•
Remove the glass (refer to Section 14.K.) to access
the firebox and 5 in. inner flue.
Fold the baffle (Figure 7.17) to an approximate 90°
angle (see Figure 7.18).
Figure 7.19 Placing the Baffle
•
Release pressure on the baffle so that it is wedged
against the sides of the flue collar. See Figure 7.20.
Figure 7.17 Flat Baffle
Figure 7.20 Baffle in Place
•
•
Replace the glass (refer to Section 14.K.).
Start the appliance.
Figure 7.18 Baffle Bent to 90° Angle
32
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Vent Clearances and Framing
8
A. Pipe Clearances to Combustibles
WARNING! Risk of Fire! Maintain air space clearance to
vent. DO NOT pack insulation or other combustibles:
B. Wall Penetration Framing
Combustible Wall Penetration
Whenever a combustible wall is penetrated, you must
frame a hole for the wall shield firestop(s). The wall shield
firestop maintains minimum clearances and prevents cold
air infiltration.
•
•
•
Between ceiling firestops
Between wall shield firestops
Around vent system
Failure to keep insulation or other material away from
vent pipe may cause over heating and fire.
•
•
•
The opening must be framed on all four sides using the
same size framing materials as those used in the wall
construction.
SLP pipe -Awall shield firestop must be placed on each
side of an interior wall. A minimum 1 1/2 in. (38 mm)
overlap of attached heat shields must be maintained.
DVP pipe - A wall shield firestop is required on one side
only on interior walls. If your local inspector requires a
wall shield firestop on both sides, then both wall shield
firestops must have a heat shield attached to them.
See Section 10.L. for information for regarding the
installation of a horizontal termination cap.
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm).
• DVP heat shield - designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184
mm) thick.
•
If wall thickness is less than 4 in. the existing heat shields must be field trimmed.
If wall thickness is greater than 7-1/4 in. an extended heat shield will be required.
• SLP heat shield - designed to be used on a wall 4-3/8 in. to 7-5/8 in. (111 mm to 194
mm thick).
•
If wall thickness is less than 4-3/8 the existing heat shields must be field trimmed.
If wall thickness is greater than 7-5/8 in. an extended heat shield will be required.
(DVP Pipe Shown)
•
Heat
Shield
3 in. (76 mm)
top clearance *
Heat
3 in. (76 mm)
top clearance
Non-Combustible Wall Penetration
Shield
If the hole being penetrated is surrounded by noncombus-
tible materials such as concrete, a hole with diameter one
in. greater than the pipe is acceptable.
1 in. (25 mm)
clearance around
vertical sections
1 in. (25 mm)
clearance
bottom & sides
Whenever a non-combustible wall is penetrated, the wall
shield firestop is only required on one side and no heat
shield is necessary.
Wall
Shield
Firestop
WALL
10 in.
Vent framing hole.
3 in. (76 mm)
top clearance *
Heat
Shield
DO NOT PACK WITH
INSULATION OR OTHER
12 in.
Heat
Shield
MATERIAL.
The center of the
framing hole is
1 in. (25mm) above
the center of the
horizontal vent pipe.
1 in. (25 mm)
clearance
bottom & sides
Wall
Shield
Firestop
WALL
* When using SLP pipe, minimum clearances from the vent pipe to combustible materi-
A*
B*
als at inside wall firestops are:
Top: 2-1/2 in. (64 mm)
Bottom: 1/2 in. (13 mm)
Sides: 1 in. (25 mm)
Framing should be
constructed of 2 X 4
lumber or heavier.
* Measured to center
of pipe.
Figure 8.1 Horizontal Venting Clearances To Combustible Materi-
als
D
E
Model
Top Vent Rear Vent
inches
mm
42 1/4
1073
27 1/4
692
CD4236M
inches
mm
48 1/4
1226
27 1/4
692
CD4842M
Figure 8.2 Wall Penetration
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C. Install the Ceiling Firestop
A ceiling firestop MUST be used between
floors and attics.
•
DVP pipe only - Frame an opening 10 in.
by 10 in. (254 mm by 254 mm) whenever
the vent penetrates a ceiling/floor (see
Figure 8.3).
ATTIC ABOVE
•
SLP pipe only - Frame opening 9 in. x
9 in. (229 mm x 229 mm) whenever the
vent penetrates a ceiling/floor (see Figure
8.3).
A
•
•
Frame the area with the same sized lumber
as used in ceiling/floor joist.
The ceiling firestop may be installed above or
below the ceiling joists when installed with a
attic insulation shield. It must be under joists
between floors that are not insulated. Refer
to Figure 8.4.
•
Secure with three fasteners on each side.
A
WARNING! Risk of Fire! DO NOT pack insu-
lation around the vent. Insulation must be kept
back from the pipe to prevent overheating.
A
PIPE
DVP
SLP
10 in. (254 mm)
9 in. (229 mm)
Figure 8.3 Installing Ceiling Firestop
Install attic insula-
tion shields before
or after installation
of vent system.
3 fasteners
per side
Ceiling firestop
installed below ceiling.
Ceiling firestop
installed above ceiling.
Figure 8.4 Installing the Attic Shield
34
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D. Install Attic Insulation Shield
WARNING! Fire Risk. DO NOT allow loose materials or
insulation to touch vent. Hearth & Home Technologies Inc.
requires the use of an attic shield.
The National Fuel Gas Code ANSI Z223.1 and NFPA 54
requires an attic shield constructed of 26 gauge minimum
metal that extends at least 2 in. (51 mm) above insulation.
Laser-etched
cut lines
Attic shields must meet specified clearance and be se-
cured in place.
Bend all tabs inward
90° to maintain
clearance and
Insert 3
screws
Flat Ceiling Installation
Bend 4 tabs
inward 90°
to maintain
clearance
prevent insulation
from falling inside
•
Remove one shield from box.
NOTICE: Cut previously installed batt insulation to make
room for the attic insulation shield.
•
•
•
•
Wrap shield around pipe if pipe is already installed in
area to be insulated.
Match the three holes in each side and fasten with three
screws to form a tube.
Bend three tabs on the bottom of the shield outward to
allow attachment to the ceiling firestop.
Bend the remaining bottom tabs inward 90° to maintain
the air space between the pipe and the shield. Set the
shield on the ceiling firestop and attach to the firestop.
Bend all tabs inward 90° around the top of the shield.
These tabs must be used to prevent blown insulation
from getting between the shield and vent pipe, and to
maintain air space clearance.
Figure 8.5 Attic Insulation Shield
•
Vaulted Ceiling Installation
•
The attic insulation shield has been laser-etched with
ceiling pitch cut lines to make field trimming easier.
Remove one shield from box.
•
NOTICE: Cut previously installed batt insulation to make
room for the attic insulation shield.
•
Cut the attic insulation shield (if application is for vaulted
ceiling) using a laser-etched cut line, to fit your ceiling
pitch. Snip cut edge to recreate 1 in. bend tabs all the
way around the bottom.
•
•
•
•
Wrap shield around pipe if pipe is already installed in
area to be insulated.
Match the three holes in each side and fasten with three
screws to form a tube.
Bend three tabs on the bottom of the shield outward to
allow attachment to the ceiling firestop.
Bend the remaining bottom tabs inward 90° to maintain
the air space between the pipe and the shield. Set
the shield on the ceiling firestop and attach to the
firestop.
•
Bend all tabs inward 90° around the top of the shield.
These tabs must be used to prevent blown insulation
from getting between the shield and vent pipe, and to
maintain air space clearance.
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Appliance Preparation
9
•
Remove three remaining screws holding the plate
surrounding flue. See Figure 9.3. Remove plate and set
aside.
A. Convert from Top Vent to Rear Vent
CAUTION! Risk of Cuts, Abrasions or Flying Debris.
Wear protective gloves and safety glasses during installa-
tion. Sheet metal edges are sharp.
NOTICE: Once appliance is set up for top or rear venting,
it CANNOT be changed at a later time.
•
Remove the screw holding heat shield cover plate to top
of appliance and set aside. See Figure 9.1
Note: If the appliance is to be top vented discard this
plate and replace the screw you removed. If the appliance
is to be rear vented, continue to the next step and
Figure 9.2.
Figure 9.3 Cover Plate, Remove Screws
•
Remove four screws holding inner plate surrounding the
flue. See Figure 9.4. Remove inner plate and discard.
Figure 9.1 Cover Plate, Top of Appliance
Figure 9.4 Inner Plate, Top of Appliance
•
Remove the white insulation and set aside. See
Figure 9.2.
Figure 9.2 Remove White Insulation
36
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•
Remove four screws holding outer collar to appliance
top. See Figure 9.5. Remove outer collar.
•
Remove four screws holding outer cover plate to
appliance back. See Figure 9.8. Remove outer cover.
Figure 9.8 Outer Cover, Rear - Remove Plate
•
Remove four screws holding inner cover plate to
appliance back. See Figure 9.9. Remove inner cover.
Figure 9.5 Outer Collar, Remove Four Screws
•
Remove four screws holding inner collar to appliance
top. See Figure 9.6. Remove inner collar.
Figure 9.9 Remove Inner Cover Plate
Figure 9.6 Remove Four Inner Collar Screws
•
Place inner collar on appliance back and replace four
screws to hold this collar in place. See Figure 9.10. Make
sure insulation is attached to the collar base!
•
Remove four screws holding outer shell cover. See
Figure 9.7. Remove outer shell cover and set aside.
Figure 9.10 Place inner collar on Rear of Appliance
Figure 9.7 Outer Shell Cover
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•
Place outer collar on rear of appliance and replace four
screws to hold collar in place. See Figure 9.11. Make
sure insulation is attached to the collar base!
•
Place inner cover plate on appliance top and replace
four screws to hold inner cover plate in place. See
Figure 9.14. Make sure gasket is replaced with the cover
plate!
Figure 9.11 Place Outer Collar on Rear of Appliance
•
Locate the cover plate removed in the second step. Place
plate around rear vented collars and replace four screws
to hold plate in place. See Figure 9.12.
Figure 9.14 Inner Cover-Top
•
Place outer cover plate on appliance top and replace
four screws to hold outer cover plate in place. See
Figure 9.15. Make sure insulation is replaced with cover
plate!
Figure 9.12 Cover Plate Placed on Rear of Appliance
•
Place the white insulation with the slot around the outer
collar. See Figure 9.13.
Figure 9.15 Outer Cover-Top
Figure 9.13 Place Insulation over the Cover Plate
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•
Locate heat shield cover plate removed in the first step.
Place the heat shield cover plate on top of heat shield.
Replace four screws to hold this plate in place. See
Figure 9.16.
Figure 9.18 Screw Cover into Place
•
The appliance should look like the one shown in
Figure 9.19 after it has been converted to a rear vent
appliance.
Figure 9.16 Cover Plate-Replace
•
Locate outer shell cover removed in the sixth step
(Figure 9.7). Place the cover on top of appliance. See
Figure 9.17. Replace four screws to hold plate in place.
See Figure 9.18.
Figure 9.19 Completed Conversion
Figure 9.17 Place Cover Plate on Top of Appliance
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B. Secure and Level the Appliance
WARNING! Risk of Fire! Prevent contact with:
•
•
•
Sagging or loose insulation
Insulation backing or plastic
Framing and other combustible materials
Block openings into the chase to prevent entry of
blown-in insulation. Make sure insulation and other
materials are secured.
DO NOT notch the framing around the appliance
standoffs.
Failure to maintain air space clearance may cause
overheating and fire.
The diagram shows how to properly position, level, and
secure the appliance (see Figure 9.20). Nailing tabs are
provided to secure the appliance to the framing members.
Nailing Flanges
(both sides)
•
•
•
•
Bend out nailing tabs on each side.
Place the appliance into position.
Keep nailing tabs flush with the framing.
Level the appliance from side to side and front to
back.
Figure 9.20 Proper Positioning, Leveling And Securing Of An
Appliance
•
•
•
Shim the appliance as necessary. It is acceptable to use
wood shims underneath the appliance.
Secure the appliance to the framing by using nails or
screws through the nailing tabs.
Secure the appliance to the floor by inserting two screws
through the pilot holes at the bottom of the appliance.
40
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Install Vent Pipe
10
A. Assemble Pipe Sections (DVP Only)
Attach Pipe to the Firebox Assembly
Note: The end of the pipe sections with the lanced tabs will
face towards the appliance.
Attach the first pipe section to the starting collar:
•
•
•
Lanced pipe end to the starting collar
Inner pipe over inner collar
Push the pipe section until all lanced tabs snap in
place
•
Lightly tug on pipe to confirm it has locked.
Commercial, Multi-family (Multi-level exceeding
two stories), or High-Rise Applications
All outer pipe joints must be sealed with high temperature
silicone, including the slip section that connects directly to
the horizontal termination cap.
Figure 10.1 High Temperature Silicone Sealant
• Apply a bead of silicone sealant inside the female outer
pipe joint prior to joining sections. See Figure 10.1
A
• Only outer pipes need to be sealed. All unit collar, pipe,
slip section, elbow and cap outer flues shall be sealed in
this manner, unless otherwise stated.
Lances
WARNING! Risk of Fire or Explosion! DO NOT break
silicone seals on slip sections. Use care when removing
termination cap from slip pipe. If slip section seals are bro-
ken during removal of the termination cap, vent may leak.
B
Figure 10.2
Figure 10.3
Assemble Pipe Sections
Per Figure 10.2:
Note: Make sure that the seams are not aligned to prevent
unintentional disconnection.
•
•
•
•
Start the inner pipe on the lanced end of section A into
the flared end of section B.
Start the outer pipe of section A over the outer pipe of
section B.
Once both vents sections are started, push firmly until
all lanced tabs lock into place.
Lightly tug on the pipe to confirm the tabs have
locked.
It is acceptable to use screws no longer than 1/2 in. (13
mm) to hold outer pipe sections together. If predrilling
holes, DO NOT penetrate inner pipe.
CORRECT
For 90° and 45° elbows that are changing the vent
direction from horizontal to vertical, one screw minimum
should be put in the outer flue at the horizontal elbow joint
to prevent the elbow from rotating. Use screws no longer
than 1/2 in. (13 mm). If predrilling screw holes, DO NOT
penetrate inner pipe.
INCORRECT
Figure 10.4 Seams
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B. Assemble Vent Sections (SLP Only)
C. Assemble Slip Sections
To attach the first vent component to the starting collars
of the appliance
WARNING! Risk of Fire or Asphyxiation! Overlap pipe
sections at least 1 1/2 in. (38 mm). Secure slip sections
with two screws which must not exceed 1/2 in. (13 mm)
in length. Use the pilot holes. Pipe could separate if not
properly joined.
•
•
•
Attach an SLP-DVP24 adapter to the starting collar of
the appliance.
Lock the vent components into place by sliding the pipe
section onto the collar.
Align the seam of the pipe and seam of collar to allow
engagement. Rotate the vent component to lock into
place. Use this procedure for all vent components. See
Figure 10.5.
•
Slide the inner flue of the slip section into the inner flue of
the pipe section and the outer flue of the slip section over
the outer flue of the pipe section. See Figure 10.6.
Slide together to the desired length.
•
•
Slide the gasket over the first vent section and place
it flush to the appliance. This will prevent cold air
infiltration. High temperature caulk may be used to hold
the part in place.
•
•
Continue adding vent components, locking each
succeeding component into place.
Ensure that each succeeding vent component is securely
fitted and locked into the preceding component.
Commercial, Multi-family (Multi-level exceeding
two stories), or High-Rise Applications
Figure 10.6 Slip Section Pilot Holes
For Installation into a commercial, multi-family (multi-level
exceeding two stories) or high-rise applications: All outer
pipe joints must be sealed with high temperature silicone,
including the slip section that connects directly to the
horizontal termination cap.
•
•
Maintain a 1-1/2 in. (38 mm) overlap between the slip
section and the pipe section.
Secure the pipe and slip section with two screws no
longer than 1/2 in. (13 mm), using the pilot holes in the
slip section. See Figure 10.7.
•
Apply a bead of silicone sealant inside the female outer
pipe joint prior to joining sections. See Figure 10.1
Only outer pipes need to be sealed. All unit collar, pipe,
slip section, elbow and cap outer flues shall be sealed
in this manner, unless otherwise stated.
•
WARNING! Risk of Fire or Explosion! DO NOT break
silicone seals on slip sections. Use care when removing
termination cap from slip pipe. If slip section seals are bro-
ken during removal of the termination cap, vent may leak.
Figure 10.7 Screws into Slip Section
2 - Rotate
•
Continue adding pipe as necessary following instructions
in “Assembling Pipe Sections.”
NOTICE: If slip section is too long, the inner and outer flues
of the slip section can be cut to the desired length.
1 - Align Seams
NOTICE: When installing a vent system with an HRC
termination cap, all pipe system joints shall be sealed using
a high temperature silicone sealant.
Figure 10.5 Adding Venting Components
• Apply a bead of silicone sealant inside the female outer
pipe joint prior to joining sections.
• Only outer pipes are sealed, sealing the inner flue is not
required.
• All unit collar, pipe, slip section, elbow and cap outer flues
shall be sealed.
42
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D. Secure the Vent Sections
E. Disassemble Vent Sections
•
Vertical runs of DVP pipe must be supported every 8 ft.
(2.44 m) after the 25 ft. (7.62 m) maximum unsupported
rise.
•
Rotate either section (see Figure 10.10) so the
seams on both pipe sections are aligned as shown in
Figure 10.11.
•
•
•
•
•
Vertical runs of SLP pipe must be supported every 8 ft.
(2.44 m).
Horizontal sections of vent must be supported every 5 ft.
(1.52 m) with a vent support or plumber’s strap.
Wall shield firestops may be used to provide horizontal
support.
Vent support or plumber’s strap (spaced 120° apart)
may be used for support. See Figures 10.8 and 10.9.
SLP ceiling firestops have tabs that may be used to
provide vertical support.
•
Pull carefully to separate the pieces of pipe.
WARNING! Risk of Fire, Explosion or Asphyxi-
ation! Improper support may allow vent to sag and
separate. Use vent run supports and connect vent
sections per installation instructions. DO NOT allow
vent to sag below connection point to appliance.
Figure 10.10 Rotate Seams for Disassembly
Figure 10.11 Align and Disassemble Vent Sections
Figure 10.8 Securing Vertical Pipe Sections
Figure 10.9 Securing Horizontal Pipe Sections
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F. Install Decorative Ceiling Components
(SLP only)
Level
A decorative ceiling thimble can be installed on a flat ceil-
ing through which the vent passes. The decorative ceiling
thimble is used to cover the firestop, which is installed
according to section 8.C.
Cathedral ceiling
support box
•
Seal the gap between the vent pipe and firestop
using high temperature silicone to prevent cold air
infiltration.
Install the decorative ceiling thimble by sliding it up to
the ceiling and attaching it using the provided screws.
2 in. (51 mm)
minimum below
finished ceiling
•
A decorative cathedral ceiling support box can be used
where vertical vent runs pass through a cathedral ceiling.
Cut hole 1/8 in. (3 mm) greater
in size than pattern of support
box as it is projected onto
roofline.
•
Use a plumb-bob to mark the center line of the venting
system on the ceiling and drill a small hole through the
ceiling and roof at this point. Locate the hole and mark
the outline of the cathedral ceiling support box on the
outside roof.
Figure 10.12
•
•
•
•
•
Remove shingles or other roof covering as necessary
to cut the rectangular hole for the support box. Cut the
hole 1/8 in. (3 mm) larger than the support box outline.
Lower the support box through the hole in the roof until
its bottom is at least 2 in. (51 mm) below the ceiling
(Figure 10.12).
Level the support box both vertically and horizontally
and temporarily tack it in place through the inside walls
into the roof sheathing.
Use tin snips to cut the support box from the top corners
down to the roof line and fold the resulting flaps to the
roof. See Figure 10.13.
Nail the flaps to the roof AFTER running a bead of non
hardening sealant between the flaps and the roof.
WARNING! Risk of Fire! Clean out ALL materials from
inside the support box and complete the vertical vent run
and termination.
Figure 10.13
44
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G. Install Metal Roof Flashing
H. Assemble and Install Storm Collar
Note: Skip to Section 10.I. if using the RF4-8.
CAUTION! Risk of Cuts, Abrasions or Flying Debris.
Wear protective gloves and safety glasses during installa-
tion. Sheet metal edges are sharp.
•
See minimum vent heights for various pitched roofs
(Figure 10.14) to determine the length of pipe to extend
through the roof.
•
•
Connect both halves of the storm collar with two screws
(see Figure 10.16).
•
Slide the roof flashing over the pipe sections extending
through the roof as shown in Figure 10.16.
Wrap the storm collar around the exposed pipe section
closest to the roof and align brackets. Insert a bolt
(provided) through the brackets and tighten the nut to
complete the storm collar assembly. Make sure the collar
is tight against the pipe section.
Horizontal
overhang
20 in.
24 in. min.
(508 mm)
(610 mm)
Vertical
wall
•
•
Slide the assembled storm collar down the pipe section
until it rests on the roof flashing (see Figure 10.17).
Caulk around the top of the storm collar (see Figure
10.23).
Lowest
Discharge
Opening
Termination
Cap
X
Storm Collar
12
Roof
Flashing
Roof Pitch
is X / 12
H (min.) - Minimum height
from roof to lowest
discharge opening.
Roof Pitch
H (Min.) Ft.
Roof Pitch
H (Min.) Ft.
Flat to 6/12
1.0*
Over 11/12 to 12/12
Over 12/12 to 14/12
Over 14/12 to 16/12
Over 16/12 to 18/12
Over 18/12 to 20/12
Over 20/12 to 21/12
4.0
5.0
6.0
7.0
7.5
8.0
Over 6/12 to 7/12
Over 7/12 to 8/12
Over 8/12 to 9/12
Over 9/12 to 10/12
1.25*
1.5*
2.0*
2.5
Figure 10.16 Assembling the Storm Collar
Over 10/12 to 11/12 3.25
* 3 ft. minimum in snow regions
Figure 10.14 Minimum Height From Roof To Lowest Discharge
Opening
NOTICE: Failure to properly caulk the roof flashing could
cause water entry.
•
•
Caulk the gap between the roof flashing and the outside
diameter of the pipe.
Caulk the perimeter of the flashing where it contacts the
roof surface. See Figure 10.15.
Pipe
Caulk
Figure 10.17 Assembling the Storm Collar Around the Pipe
Flashing
Figure 10.15
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45
I. Install RF4-8
The RF4-8 may be used in place of the roof flashing and
storm collar (Sections 10.G. and 10.H.)
Pipe must be supported within 12 in. (305 mm) of the
roofline using plumbers strapping or an SLP-FS when us-
ing the RF4-8 Flashing. Refer to Sect. 8.C. Securing Vent
Sections.
Secure with 4
screws no longer
than 1/2 in./13 mm
Figure 10.20 Apply Sealant
SLP-FS
Figure 10.18 Secure Pipe with SLP-FS
•
•
Trim the rubber boot (using scissors or a utility knife),
cutting along the marked measurement lines. See Figure
10.19. Use the 150 mm line for SLP, 210 mm for DVP.
Lubricate pipe or flue with water and slide the flashing
down. It may be necessary to trim the top shingles
around the base of the rubber boot to ensure a good
fit.
Apply Sealant
Top & Partial Sides
•
•
•
Draw around flashing, remove.
Apply silicone sealant to roof inside the lines (Figure 10.20)
Lubricate pipe or flue with water and slide flashing down.
Seat firmly in sealant. Nail roof flashing to the roof.
Apply silicone sealant on the top outside of the base
plate on the sides and on top edge. See Figure 10.21.
Install shingles, Apply sealant at the top edge of the
rubber boot. See Figure 10.22.
Figure 10.21 Slide Flashing Down, Secure & Apply Sealant
•
Silicone Sealant
(top of boot)
•
We recommend that you top coat with conventional
acrylic house paint to improve the appearance of your
galvanized base flashing.
Shingles Trimmed
Flashing over
Shingles over
Shingles
Flashing
Figure 10.22 Installation Complete
Figure 10.19 Trim Rubber Boot
46
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J. Install Vertical Termination Cap
L. Heat Shield Requirements for Horizontal
Termination
•
Attach the vertical termination cap by sliding the inner
collar of the cap into the inner flue of the pipe section
while placing the outer collar of the cap over the outer
flue of the pipe section.
WARNING! Risk of Fire! To prevent overheating and fire,
heat shields must extend through the entire wall thick-
ness.
•
Secure the cap by driving three self-tapping screws
(supplied) through the pilot holes in the outer collar of the
cap into the outer flue of the pipe (see Figure 10.23).
• DO NOT remove the heat shields attached to the
wall shield firestop and the horizontal termination
cap (shown in Figure 10.26).
• Heat shields must overlap 1-1/2 in. (38 mm) mini-
mum.
Termination Cap
There are two sections of the heat shield. One section
is factory-attached to the wall shield firestop. The other
section is factory-attached to the cap. See Figure 10.26.
If the wall thickness does not allow the required 1-1/2 in.
(38 mm) heat shield overlap when installed, an extended
heat shield must be used.
•
If the wall thickness is less than 4 in./102 mm (DVP)
or 4-3/8 in./ 111 mm (SLP), the heat shields on the cap
and wall shield firestop must to be trimmed. A minimum
1-1/2 in. (38 mm) overlap MUST be maintained.
Use an extended heat shield if the finished wall thickness
is greater than 7-1/4 in. (184 mm).
The extended heat shield may need to be cut to length
maintaining sufficient length for a 1-1/2 in. (38 mm)
overlap between heat shields.
Attach the extended heat shield to either of the existing
heat shields using the screws supplied with the extended
heat shield. Refer to “Vent Components Diagrams” in
the back of this manual.
Rest the small leg on the extended heat shield on top
of the pipe section to properly space it from the pipe
section.
(1 of three)
Brackets/
Bolts
Storm
Collar
•
•
Screws
Caulk
•
•
Figure 10.23
K. Install Decorative Wall Components (SLP
only)
A decorative wall thimble can be installed on an interior
wall through which the vent passes. The decorative wall
thimble is used to cover the wall shield firestop.
Important Notice: Heat shields may not be field constructed.
•
Slide the decorative wall thimble over the last section of
horizontal pipe before passing through the wall to the
outside.
•
Once the pipe section and the termination cap have
been connected, slide the wall thimble up to the interior
wall surface and attach with screws provided. See
Figure 10.24.
Figure 10.24 Wall Thimble
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47
•
When installing a horizontal termination cap, follow
the cap location guidelines as prescribed by current
ANSI Z223.1 and CAN/CGA-B149 installation codes
and refer to Section 6 of this manual.
M.Install Horizontal Termination Cap
WARNING! Risk of Fire! The telescoping flue section
of the termination cap MUST be used when connecting
vent.
CAUTION! Risk of Burns! Local codes may require
installation of a cap shield to prevent anything or anyone
from touching the hot cap.
• 1-1/2 (38 mm) minimum overlap of flue telescoping
section is required.
Failure to maintain overlap may cause overheating and
fire.
NOTICE: For certain exposures which require superior
resistance to wind-driven rain penetration, a flashing kit and
HRC caps are available. When penetrating a brick wall, a
brick extension kit is available for framing the brick.
•
•
Vent termination must not be recessed in the wall. Siding
may be brought to the edge of the cap base.
Flash and seal as appropriate for siding material at
outside edges of cap.
Note: When using termination caps with factory-supplied
heat shield attached, no additional wall shield firestop is
required on the exterior side of a combustible wall.
Heat Shield or
Extended
Heat Shield
Heat Shield
1-1/2 in. (38 mm) min.
overlap
Wall Shield
Firestop
Slip Section
can be extended
Inner Vent
SHEATHING
Outer Vent
EXTERIOR
INTERIOR
Vent depth from back of appliance to
outside surface of exterior wall
(see chart below)
Figure 10.25 Venting through the wall
Cap Specification Chart (depth without using additional pipe sections)
DVP-TRAPK1
DVP-TRAP1
DVP-TRAPK2
DVP-TRAP2
SLP-TRAP1
SLP-TRAP2
Top Vent Depth
Rear Vent Depth
Top Vent Depth
Rear Vent Depth
Top Vent Depth
Top Vent Depth
4-1/8 to 6 in.
3-5/8 to 5-1/2 in.
6-1/2 to 10-1/2 in.
7 to 11 in.
1 5/8 to 4 1/2 in.
4 to 8 in.
CD-M Series
DVP-HPC1
DVP-HPC1
DVP-HPC2
DVP-HPC2
Top Vent Depth
Rear Vent Depth
Top Vent Depth
Rear Vent Depth
4-1/8 to 6-1/4 in.
3-5/8 to 5-3/4 in.
6-1/4 to 10-3/8 in.
5-3/4 to 9-7/8 in.
DVP-TRAP1 can adjust 1-7/8 in. (4-3/16 to 6-1/16)
DVP-TRAP2 can adjust 4 in. (6-9/16 to 10-9/16)
SLP-TRAP1 can adjust 1 4/8 in. (3 1/8 to 4 3/4)
SLP-TRAP2 can adjust 4 in. (5 1/4 to 9 1/4)
DVP-HPC1 can adjust 2-1/8 in. (4-1/4 to 6-3/8)
DVP-HPC2 can adjust 4-1/8 in. (6-3/8 to 10-1/2)
48
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Gas Information
11
A. Fuel Conversion
C. Gas Connection
•
Make sure the appliance is compatible with available
gas types.
•
Refer to Reference Section 16.A. for location of gas line
access in appliance.
•
Conversions must be made by a qualified service
technician using Hearth & Home Technologies specified
and approved parts.
•
•
Gas line may be run through knockout(s) provided.
The gap between supply piping and gas access hole
may be caulked with high temperature caulk or stuffed
with non-combustible, unfaced insulation to prevent cold
air infiltration.
Ensure that gas line does not come in contact with outer
wrap of the appliance. Follow local codes.
Pipe incoming gas line into valve compartment.
Connect incoming gas line to the 1/2 in. (13 mm)
connection on manual shutoff valve.
B. Gas Pressure
•
Optimum appliance performance requires proper input
pressures.
Gas line sizing requirements will be determined inANSI
Z221.3 National Fuel Gas Code in the USA and CAN/
CGA B149 in Canada.
•
•
•
•
•
Pressure requirements are:
WARNING! Risk of Fire or Explosion! Support control
when attaching pipe to prevent bending gas line.
Gas Pressure
Minimum inlet pressure
Maximum inlet pressure
Manifold pressure
Natural Gas
5.0 in. w.c.
7.0 in. w.c.
3.5 in. w.c.
Propane
11.0 in. w.c.
14.0 in. w.c.
10.0 in. w.c.
•
A small amount of air will be in the gas supply lines.
WARNING! Risk of Fire or Explosion! Gas build-up dur-
ing line purge could ignite.
•
Purge should be performed by qualified service
technician.
Ensure adequate ventilation.
Ensure there are no ignition sources such as sparks or
open flames.
WARNING! Risk of Fire or Explosion! High pressure
will damage valve. Low pressure may cause explosion.
•
•
•
•
Verify inlet pressures. Verify minimum pressures when
other household gas appliances are operating.
Install regulator upstream of valve if line pressure is
greater than 1/2 psig.
Light the appliance. It will take a short time for air to purge
from lines. When purging is complete the appliance will
light and operate normally.
WARNING
WARNING! Risk of Fire, Explosion or Asphyxiation!
Check all fittings and connections with a non-corrosive
commercially available leak-check solution. DO NOT use
open flame. Fittings and connections could have loos-
ened during shipping and handling.
Fire Risk.
Explosion Hazard.
High pressure will damage valve.
• Disconnect gas supply piping BEFORE
pressure testing gas line at test pressures
above 1/2 psig.
WARNING! Risk of Fire! DO NOT change valve settings.
This valve has been preset at the factory.
• Close the manual shutoff valve BEFORE
pressure testing gas line at test pressures
equal to or less than 1/2 psig.
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced,
these rules do not apply. Check with your local gas utility or
authorities having jurisdiction.
Note: Have the gas supply line installed in accordance with
local codes, if any. If not, follow ANSI 223.1. Installation
should be done by a qualified installer approved and/or
licensed as required by the locality. (In the Commonwealth
of Massachusetts installation must be performed by a
licensed plumber or gas fitter).
When installing above 2000 feet elevation:
•
In the USA: Reduce burner orifice 4% for each 1000 feet
above 2000 feet.
Note: A listed (and Commonwealth of Massachusetts
approved) 1/2 in. (13 mm) T-handle manual shut-off valve
and flexible gas connector are connected to the 1/2 in. (13
mm) control valve inlet.
•
In CANADA: Reduce burner orifice 10% for elevations
between 2000 feet and 4500 feet. Above 4500 feet,
consult local gas utility.
• If substituting for these components, please consult
local codes for compliance.
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Electrical Information
12
B. Standing Pilot Ignition System Wiring
A. Wiring Requirements
•
The standing pilot ignition system wiring does not require
a 110 VAC supply to operate.
A 110 VAC junction box MUST be installed for use with
a fan or remote control. See Figure 12.2 for junction box
wiring. Keep wire lengths short as possible.
NOTICE: This appliance must be electrically wired
and grounded in accordance with local codes or, in the
absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric
Code CSA C22.1.
•
NOTICE: DO NOT wire 110 VAC to the millivolt valve! This
•
Wire the appliance junction box to 110-120 VAC. This is
required for use of optional accessories (standing pilot
ignition) or proper operation of the appliance (Intellifire
ignition).
Low voltage and 110 VAC voltage cannot be shared
within the same wall box.
will damage the valve.
•
If using a thermostat use one compatible with a millivolt
gas valve system:
•
-
Install the thermostat in the location as indicated
in the thermostat instructions to ensure proper
operation of appliance.
WARNING! Risk of Shock or Explosion! DO NOT wire
110V to the valve or to the appliance wall switch. Incorrect
wiring will damage controls.
-
-
Use low resistance thermostat wire for wiring from
ignition system to the wall switch and thermostat.
Keep wire lengths short as possible.
Determine if the appliance uses an Intellifire ignition sys-
tem or standing pilot ignition system:
•
•
Open the control access panel.
A red or black ignitor button (as shown in Figure 12.1)
indicates this appliance is standing pilot ignition.
C. Intellifire Ignition System Wiring
•
Wire the appliance junction box to 110 VAC for proper
operation of the appliance.
WARNING! Risk of Shock or Explosion! DO NOT wire
IPI controlled appliance junction box to a switched circuit.
Incorrect wiring will override IPI safety lockout.
•
•
•
Refer to Figure 12.3, Intellifire Pilot Ignition (IPI) Wiring
Diagram.
This appliance is equipped with an Intellifire control valve
which operates on a 3 volt system.
Plug the 3-voltAC transformer into the appliance junction
box to supply power to the unit OR install two D cell
batteries (not included) into the battery pack before
use.
Ignitor Button
NOTICE: Batteries should not be placed in the battery
pack while using the transformer. Remove batteries before
using the transformer, and unplug the transformer before
installing the batteries. Battery polarity must be correct or
module damage will occur.
Figure 12.1 Ignitor Button
D. Optional Accessories Requirements
•
This appliance may be used with a fan, wall switch, wall
mounted thermostat and/or a remote control.
Wiring for optional Hearth & Home Technologies ap-
proved accessories should be done now to avoid re-
construction. Follow instructions that come with those
accessories.
50
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E. Electrical Service and Repair
WARNING! Risk of Shock! Replace damaged wire with
type 105° C rated wire. Wire must have high temperature
insulation.
WARNING! Risk of Shock! Label all wires prior to
disconnection when servicing controls. Wiring errors can
cause improper and dangerous operation. Verify proper
operation after servicing.
Pilot
Ignitor
Wall Switch (or
thermostat if
heater-listed)
Thermopile
Thermocouple
WHT
RED
Copper
Tubing
GRN*
SILVER
BRN
TO
PILOT
ORG
RED
WHT
TH
TP
TH/TP
GRN wire only
for use with
optional wall switch
WSK-MLT-HTL
*
Push
Button
Ignitor
Gas Inlet
To Burner
Manifold Pressure
Adjustment Fitting
Pilot
Adjustment
Cap
Manifold
(outlet)
Pressure Tap
Inlet Tap
Figure 12.2 Standing Pilot Ignition Wiring Diagram
Optional
SPST Wall Switch
Battery
Pack
or
Ignitor
Flame
Optional Remote
Sensor
Control
Box
RED
To
Junction
Box
-
+
-
ORG
Pilot Assembly
WHT
WHT
WHT
+
3V
GRN*
Adapter
BLK
RED
BLK
BRN
ORG
RED
GRN wire only for
use with optional
wall switch
*
GRN
WSK-MLT
Valve
Figure 12.3 Intellifire Pilot Ignition (IPI) Wiring Diagram
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51
F. Junction Box Installation
If the box is being wired from the OUTSIDE of the appli-
ance:
Romex
Connector
•
•
•
Remove the cover plate located on the outer shell - right
side (see Figure 12.4).
Install the supplied Romex™ connector in the cover
plate.
Make all necessary wire connections and reattach the
cover plate to the outer shell.
14/2WG
Cover Plate
outside firebox
If the box is being wired from the INSIDE of the appli-
ance:
•
Remove the screw attaching the junction box/receptacle
to the outer shell, rotate the junction box inward to
disengage it from the outer shell (see Figure 12.4).
Pull the electrical wires from outside the appliance through
this opening into the valve compartment. See Figure
12.4.
Copper
ground attached
to GRN screw with
GRN wire
GRN wire
inside box
•
•
•
Feed the necessary length of wire through the
connector.
Make all necessary wire connections to the junction box/
receptacle and reassemble the junction box/receptacle
to the outer shell.
NOTICE: DO NOT wire
110 VAC to wall switch.
Figure 12.4 Junction Box Detail
G. Wall Switch Installation for Fan (Optional)
If the box is being wired to a wall mounted switch for use
with a fan (See Figure 12.5):
Switch
Minimum 14-3 AWG
with Ground
Red
•
The power supply for the appliance must be brought into
a switch box.
Black
Black
White
Green
White
Green
Junction Box
•
The power can then be supplied from the switch box
to the appliance using a minimum of 14-3 with ground
wire.
Power
Supply
Wires
Switch Box
•
•
At the switch box connect the black (hot) wire and red
(switch leg) wire to the wall switch as shown.
At the appliance connect the black (hot), white (neutral)
and green (ground) wires to the junction box as
shown.
Add a 1/4 in. insulated female connector to the red
(switch leg) wire, route it through the knockout in the face
of the junction box, and connect to the top fan switch
connector (1/4 in. male) as shown.
Knockout
Red
Figure 12.5 Junction Box Wired to Wall Switch or BC10
•
52
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Finishing
13
A. Mantel and Wall Projections
B. Facing Material
•
Metal front faces may be covered with non-combustible
materials only.
Facing and/or finishing materials must not interfere with
air flow through louvers, operation of louvers or doors,
or access for service.
Facing and/or finishing materials must never overhang
into the glass opening.
Observe all clearances when applying combustible
materials.
WARNING! Risk of Fire! Comply with all minimum clear-
ances to combustibles as specified. Framing or finishing
material closer than the minimums listed must be construct-
ed entirely of noncombustible materials (i.e., steel studs,
concrete board, etc).
•
•
•
•
Mantels
Seal joints between the finished wall and appliance top
and sides using a 300 °F minimum sealant. Refer to
Figure 13.3.
Note: All
measurements
in inches.
30 in. minimum
to ceiling
18
17
WARNING! Risk of Fire! DO NOT apply combustible ma-
terials beyond the minimum clearances. Comply with all
minimum clearances to combustibles as specified in this
manual. Overlapping materials could ignite and will inter-
fere with proper operation of doors and louvers.
16
16
15
15-1/4
14-1/2
13-3/4
14
13
12
13
11
12-1/4
11-1/2
10-3/4
10
9
8
10
7
9-1/4
6
7
8-1/2
7-3/4
5
Finish wall material may be
combustible - Top and Sides
4
3
5
6-1/4
5-1/2
Measured from top of hood (in inches)
0 in.
Figure 13.1 Minimum Vertical and Maximum Horizontal Dimen-
sions
Combustible
0 in.
0 in.
High Temperature Sealant (300° F/149° C min.)
Top and Side Seal Joint
Top of
Appliance
Drywall
A
Figure 13.3 Noncombustible Facing Diagram
B
Mantel Leg or
Perpendicular Wall
A 1 in. (25 mm) min.
to perpendicular wall
B 3-1/2 in. (89 mm) min.
from fireplace opening
to perpendicular wall
Figure 13.2 Mantel Leg or Wall Projections (Acceptable on both
sides of opening)
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53
Appliance Setup
14
A. Remove Clean Face Components
F. Install the Refractory
A weathered brick refractory is available as an optional
accessory. Install the WTBC36D in the CD4236 Series
appliances and the WTBC42D in the CD4842 Series ap-
pliances. Follow the installation instructions provided with
the specific accessory part.
B. Remove Glass Assembly
See Section 14.K.
C. Remove the Shipping Materials
Remove shipping materials from inside or underneath the
firebox.
G. Place the Lava Rock
•
See diagram, Figure 14.1.
D. Clean the Appliance
Clean/vacuum any sawdust that may have accumulated
H. Place the Vermiculite
inside the firebox or underneath in the control cavity.
•
Sprinkle vermiculite over lava rock. See diagram,
Figure 14.1.
E. Accessories
I. Place the Rockwool
Install approved accessories per instructions included
with accessories. Contact your dealer for a list of ap-
proved accessories.
WARNING! Risk of Explosion! Follow rockwool placement
instructions. DO NOT place rockwool directly over burner
ports. Replace rockwool material annually. Improperly placed
rockwool interferes with proper burner operation.
WARNING! Risk of Fire and Electric Shock! Use ONLY
Hearth & Home Technologies-approved optional acces-
sories with this appliance. Using non-listed accessories
could result in a safety hazard and will void the warranty.
•
•
Rockwool is shipped with this gas appliance.
Place a small amount of 1/2 in. diameter pieces (dime0-
size) rockwool on the burner pan so that rockwool
touches but does not cover the holes in the burner
pan.
Rock wool
placement
(shaded areas)
Vermiculite and
lava rock
placement on
sides and front
of hearth pan.
Vermiculite and
lava rock
placement on
sides and front
of hearth pan.
Figure 14.1 Placement of Rockwool, Lava Rock, Vermiculite
54
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J. Install the Log Assembly
K. Fixed Glass Assembly
•
Base logs have been permanently mounted on the grate
assembly and should not be moved. See Figure 14.2.
WARNING! Risk of Asphyxiation! Handle fixed glass
assembly with care. Inspect the gasket to ensure it is
undamaged and inspect the glass for cracks, chips or
scratches.
•
•
DO NOT strike, slam or scratch glass.
DO NOT operate fireplace with glass removed, cracked,
broken or scratched.
•
Replace as a complete assembly.
Removing Fixed Glass Assembly
•
•
•
•
•
Lift and pull upper grille towards you to expose two (36 in.
model) or three (42 in. model) Quick Access Latches.
Open the control access panel to expose two (36 in.
model) or three (42 in. model) Quick Access Latches.
Rotate bottom of screen assembly away from appliance
and lower out of top retainers.
Release top and bottom access latches and rotate top
of the glass assembly away from top of appliance.
Place the glass assembly on a surface that will not
scratch the surface of glass assembly.
Figure 14.2 Base Logs
•
Install “Y” log on left hand side of grate using locating
pins to position. See Figure 14.3
Replacing Fixed Glass Assembly
•
Replace the glass assembly on lower access latches
and rotate upper portion of glass assembly into place.
Engage top access latches.
•
•
•
Engage lower access latches.
Reinstall top corners of screen assembly in their retainer
clips and rotate screen assembly to rest on lower
latches.
•
Close access panel and reinstall upper grille.
Figure 14.3 Placing Left Top Log
•
Install right top log as shown in Figure 14.4 using locating
pins to position log properly.
Latches
(both bottom
and top)
Glass
Assembly
Figure 14.5 Fixed Glass Assembly
Figure 14.4 Placing Right Top Log
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•
•
•
Install above the glass panel.
L. Install Trim
Hood must be attached or a fire hazard may result.
Locate the four screws (for 4236) or five screws (for
4842) just inside the upper section of the appliance.
Loosen the screws, but do NOT remove.
Position hood and slide notches over screw heads,
ensuring hood also slips into the clips.
•
•
•
•
Install optional trim/surround kits using the instructions
included with the accessory.
Use non-combustible materials to cover the gap between
the sheet rock and the appliance (if desired).
Do not obstruct or modify the air inlet/outlet latch
covers.
•
•
•
•
See Figure 14.8.
Tighten the screws to hold hood firmly in place.
Allow space to lower and remove bottom latch cover.
M.Install Clean Face Components
•
Carefully remove components from skin pack. See
Figure 14.6 for identification of components.
Bottom Latch Cover
(Lower Floor Cover underneath)
Top Latch Cover
Hood
Figure 14.8 Installing the Hood
Install Top Latch Cover
•
Insert top latch cover over existing shoulder screws.
See Figure 14.9.
•
Push down until the tabs lock in place.
Firescreen
Firescreen Rod
Figure 14.6 Clean Face Components/Skin Pack
Install Hood
•
Bend screen rod tabs down at a 90-deg. angle. See
Figure 14.7.
Figure 14.9 Installing Top Latch Cover
Install Floor Cover
•
Install floor cover. See Figure 14.10. Floor cover must
be installed with brake flange UP and going towards
components with notched end to the left of the unit.
Do not place cover on top of any components. Move
components back if necessary.
Figure 14.7 Screen Rod Tab
•
When using the RCTS-MLT-HTL Remote for SIT Valve,
the hand tab bend must be bent down for clearance of
the solenoid.
56
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Figure 14.12Insert Rod Into Side Columns
Figure 14.10Installing Floor Cover
•
Flex the rod and insert it into the hole in the column on
the other side.
Install Bottom Latch Cover
•
•
•
Hook the center of the rod into the screen rod tabs.
Spread firescreen to the edges of the firebox opening.
Hairpin clips are shipped in place in a hole in the bottom
of each column. After the screen is in place, squeeze
clips and remove from holes. Thread clip through screen
(one on each side), squeeze clip and re-insert into
holes.
•
Insert bottom latch cover over existing shoulder screws.
See Figure 14.11.
Push down till the tabs lock in place.
•
Note: The floor cover in the bottom front of the fireplace
may be covering the UL labels. It is loose and can be
removed/replaced.
N. Air Shutter Setting
Air shutter settings should be adjusted by a qualified
installer at the time of installation. The air shutter is set at
the factory for minimum vertical vent run. Adjust air shut-
ter for longer vertical runs. See Figure 14.13.
•
16 full turns of the shutter adjustment handle are required
to move air shutter from fully open to fully closed.
When the shutter adjustment handle is all the way down,
the air shutter is in the closed position.
Figure 14.11 Installing Bottom Latch Cover
•
Install Firescreen Assembly
NOTICE: If sooting occurs, provide more air by opening
the air shutter.
•
Thread screen onto screen rod making sure to thread
all screen rings.
•
Hold the mesh firescreen in one hand until you get the
rod inserted into the side columns to prevent the mesh
from falling off the rod.
•
Insert one end of screen rod into the hole located in the
column as far as it will go. See Figure 14.12
Closed
Figure 14.13 Air Shutter
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Troubleshooting
15
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you
do experience a problem, this troubleshooting guide will assist a qualified service technician in the diagnosis of a problem
and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Con-
tact your dealer to arrange a service call by a qualified service technician.
A. Standing Pilot Ignition System
Symptom
Possible Causes
Corrective Action
1. After repeated triggering
of the red or black piezo
ignitor button, the spark
ignitor will not light the
pilot. Check for spark.
A. No gas or low gas pressure.
Check the remote shut-off valves from the appliance. Usually, there
is a valve near the gas main. There can be more than one valve
between the appliance and the main.
B. No lp in tank.
C. Ignitor.
Check the LP (propane) tank. You may be out of fuel.
Check the spark at the electrode and pilot. If no spark and electrode
wire is properly connected, replace the ignitor. Verify that there is
no short in electrode wire.
D. Pilot or misaligned electrode Using match, light the pilot. If the pilot lights, turn off the pilot and
(spark at electrode).
trigger the piezo ignitor button again. If the pilot lights, an improper
gas/air mixture caused the bad lighting and a longer purge period
is recommended. If the pilot will not light, ensure the gap at the
electrode and pilot is one-eighth inch to have a strong spark. If the
gap is OK, replace the pilot.
2. The pilot will not stay lit
after carefully following the
lighting instructions.
A. Thermocouple.
Check that the pilot flame impinges on the thermocouple. Adjust the
pilot for proper flame impingement.
Ensure that the thermocouple connection at the gas valve is fully
inserted and tight (hand tighten plus 1/4 turn).
Verify proper voltage output from the thermocouple to the valve.
Place one millivolt meter lead wire on the thermocouple copper
lead. Place the second lead wire on the solder button on the back
of the valve (blue wire). Start the pilot and hold the valve knob in.
The millivolt reading should read 8-16 millivolts. If millivolt reading
is less than 8 millivolts, replace thermocouple.
B. Improper gas inlet pressure.
C. Control valve.
Natural gas should be 5-14 in. w.c. LP should be 10-14 in. w.c.
Verify pressure with manometer.
If the thermocouple is producing 8-16 millivolts, replace control
valve.
3. The pilot is burning, there A. On/off switch or wires
Check the ON/OFF switch and wires for proper connections. Place
the jumper wires across the terminals at the switch. If the burner
comes on, replace the defective switch. If the switch is OK, place
the jumper wires across the switch wires at the gas valve. If the
burner comes on, the wires are faulty or connections are bad.
is no burner flame, the
valve knob is in the ON
position, and the ON/OFF
switch is in the ON
position.
defective.
B. Thermopile may not be
generating sufficient
millivoltage.
Check that the pilot flame impinges thermopile properly.
Be sure the wire connections from the thermopile at the gas valve
terminals are tight and that the thermopile is fully inserted into the
pilot bracket.
Check the thermopile with a millivolt meter. Take the reading at
TH-TP&TP terminals of the gas valve. The meter should read 350
millivolts minimum, while holding the valve knob depressed in the
pilot position, with the pilot lit, and the ON/OFF switch in the OFF
position. Replace the thermopile if the reading is below the specified
minimum.
With the pilot in the ON position, disconnect the thermopile leads
from the valve. Take a reading at the thermopile leads. The reading
should be 350 millivolts minimum. Replace the thermopile if the
reading is below the minimum.
58
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A. Standing Pilot Ignition System (continued)
Symptom
3. (Continued)
Possible Cause
C. Failed valve.
Corrective Action
Turn the valve knob to the ON position. Place the ON/OFF switch
in the ON position. Check the millivolt meter a the thermopile
terminals. The millivolt meter should read greater than 125mV. If the
reading is acceptable, and if the burner does not come on, replace
the gas valve.
D. Plugged burner orifice.
Check the burner orifice for stoppage. Remove stoppage.
E. Wall switch or wires.
Follow the corrective action in Symptom and Possible Cause 1.a
above. Check the switch and wiring.
4. Frequent pilot outage
problem.
A. Pilot flame may be too high or Clean thermocouple and adjust the pilot flame for proper flame
too low, or blowing out (high
pressure), causing pilot safety
to drop out.
impingement. Follow lighting instructions carefully.
5. The pilot and main
burner extinguish while in
operation.
A. No LP in tank.
Check the LP (propane) tank. Refill the fuel tank.
B. Improper gas inlet pressure.
Verify with manometer. NG should read 5-14 inches w.c. LP should
read 10-14 inches w.c.
C. Inner vent pipe leaking exhaust Check venting system for damage. Replace/repair improperly
gases back into the system.
assembled pipe sections.
D. Glass installed improperly.
Check to ensure glass is installed properly. Replace glass panel
assembly.
E. Failed thermopile or
thermocouple.
Replace pilot if necessary.
F. Improper vent cap installation. Check for proper installation and freedom from debris or blockage.
6. Glass soots.
A. Flame impingement.
Adjust the log set so that the flame does not excessively impinge on
it. Refer to log instructions.
B. Improper air shutter setting.
Refer to manual for shutter set points. Ensure that set point is
correct for appliance/gas type. If unit has adjustable shutter, it may
be necessary to increase shutter opening.
C. Debris around air shutter.
Inspect the opening at the base of the burner. NO MATERIAL
SHOULD BE PLACED IN THIS OPENING.
7. Flame burns blue and lifts A. Insufficient oxygen being
off burner. supplied.
Ensure that the vent cap is installed properly and free of debris.
Ensure that the vent system joints are tight and have no leaks.
Ensure that no debris has been placed at the base of, or in the area
of the air holes in the center of the base pan beneath the burner.
Ensure that the glass is tightened properly on the unit, particularly
on top corners.
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B. Intellifire Ignition System
Symptom
Possible Cause
A. Incorrect wiring.
Corrective Action
1. Pilot won’t light. The
ignitor/module makes
noise, but no spark.
Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are
connected to correct terminals on module and pilot assembly.
B. Loose connections or electrical Verify no loose connections or electrical shorts in wiring from
shorts in the wiring.
module to pilot assembly. Verify connections underneath pilot
assembly are tight; also verify connections are not grounding out to
metal chassis, pilot burner, pilot enclosure, mesh screen if present,
or any other metal object.
C. Ignitor gap is too large.
D. Module.
Verify gap of igniter to right side of pilot hood. The gap should be
approximately .17 inch or 1/8 in. (3 mm).
Turn ON/OFF rocker switch or wall switch to OFF position. Remove
ignitor wire “I” from module. Place a grounded wire about 3/16 in. (5
mm) away from “I” terminal on module. Place ON/OFF rocker switch
or wall switch in ON position. If there is no spark at “I” terminal
module must be replaced. If there is a spark at “I” terminal, module
is fine. Inspect pilot assembly for shorted sparker wire or cracked
insulator around electrode. Replace pilot if necessary.
2. Pilot won’t light, there is no A. No power or transformer
noise or spark. installed incorrectly.
Verify that transformer is installed and plugged into module. Check
voltage of transformer under load at spade connection on module
with ON/OFF switch in ON position. Acceptable readings of a good
transformer are between 3.2 and 2.8 volts AC.
B. A shorted or loose connection Remove and reinstall the wiring harness that plugs into module.
in wiring configuration or wiring Verify there is a tight fit. Verify pilot assembly wiring to module.
harness.
Remove and verify continuity of each wire in wiring harness.
Replace any damaged components.
C. Improper wall switch wiring.
D. Module not grounded.
Verify that 110/VAC power is “ON” to junction box.
Verify black ground wire from module wire harness is grounded to
metal chassis of appliance.
E. Module.
Turn ON/OFF rocker switch or wall switch to OFF position. Remove
ignitor wire “I” from module. Place ON/OFF rocker switch or wall
switch in ON position. If there is no spark at “I” terminal module
must be replaced. If there is a spark at “I” terminal, module is fine.
Inspect pilot assembly for shorted sparker wire or cracked insulator
around electrode.
3. Pilot sparks, but Pilot will A. Gas supply.
not light.
Verify that incoming gas line ball valve is “open”. Verify that inlet
pressure reading is within acceptable limits, inlet pressure must not
exceed 14 in. W.C.
B. Ignitor gap is incorrect.
C. Module is not grounded.
Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in (3
mm).
Verify module is securely grounded to metal chassis of appliance.
D. Module voltage output / Valve/ Verify battery voltage is at least 2.7 volts. Replace batteries if
Pilot solenoid ohms readings. voltage is below 2.7.
60
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B. Intellifire Ignition System (continued)
Symptom
Possible Cause
Corrective Action
4. Pilot lights but continues
to spark, and main burner
will not ignite. (If the pilot
continues to spark after
the pilot flame has been lit,
flame rectification has not
occurred.)
A. A shorted or loose connection Verify all connections to wiring diagram in manual. Verify
in flame sensing rod.
connections underneath pilot assembly are tight. Verify connections
are not grounding out to metal chassis, pilot burner, pilot enclosure
or screen if present, or any other metal object.
B. Poor flame rectification or
contaminated flame sensing
rod.
With fixed glass assembly in place, verify that flame is engulfing
flame sensing rod on left side of pilot hood. Flame sensing rod
should glow shortly after ignition. Verify correct pilot orifice is
installed and gas inlet is set to pressure specifications.
C. Module is not grounded.
Verify module is securely grounded to metal chassis of appliance.
Verify that wire harness is firmly connected to the module.
D. Damaged pilot assembly or
contaminated flame sensing
rod.
Verify that ceramic insulator around the flame sensing rod is not
cracked, damaged, or loose. Verify connection from flame sensing
rod to white sensor wire. Clean flame sensing rod with emery cloth
to remove any contaminants that may have accumulated on flame
sensing rod. Verify continuity with a multimeter with ohms set at
lowest range. Replace pilot if any damage is detected.
E. Module.
Turn ON/OFF rocker switch or wall switch to OFF position. Remove
ignitor wire “I” from module. Place ON/OFF rocker switch or wall
switch in ON position. If there is no spark at “I” terminal module
must be replaced. If there is a spark at “I” terminal, module is fine.
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Reference Materials
16
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3.
C
23 in.
(584 mm)
15-1/4 in.
(387 mm)
A
Alternative
Gas Line
Access
Gas Line
Access
33-1/2 in.
(851 mm)
38-1/2 in.
(978 mm)
Electrical
Access
38-1/4 in.
(972 mm)
2 in.
3 in.
(76 mm)
(51 mm)
1-1/2 in.
(38 mm)
B
2-3/8 in.
(60 mm)
6-1/2 in.
(165 mm)
5-7/8 in.
(149 mm)
14-1/8 in.
(365 mm)
27-1/4 in.
(692 mm)
Model #
A
B
36
C
24
CD4236M
in.
mm
in.
41
1041
47
914
42
616
30
CD4842M
mm
1194
1067
768
Figure 16.1 Appliance Dimensions
62
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B. Vent Components Diagrams
Effective Height/Length
4-7/8 in.
(124 mm)
mm
Pipe
DVP4
DVP6
inches
4
6
102
152
10-1/2 in.
(267 mm)
45°
Effective
DVP12
DVP24
DVP36
DVP48
DVP6A
DVP12A
12
24
36
48
3 - 6
3 - 12
305
610
914
1219
76 - 152
76 - 305
Height/Length
10-7/8 in.
(276 mm)
DVP45
DVP Pipe
45° Elbow
(see chart)
11-3/8 in.
(289 mm)
7-3/8 in.
1 in.
(25 mm)
10 in.
(254 mm)
(187 mm)
9-1/4 in.
(235 mm)
1-1/4 in.
(32 mm)
Assembled
Height: 24 in./610 mm
Diameter: 10 in./254 mm
1/2 in.
13-1/4 in.
(337 mm)
(13 mm) TYP
DVP90ST
DVP-FS
DVP-AS2
90° Elbow
Ceiling Firestop
12 in.
(305 mm)
6 in.
(152 mm)
1 in.
(25 mm)
1-1/2 in.
(38 mm)
10 in.
(254 mm)
8 in.
(203 mm)
UP
14 in.
(356 mm)
12 in.
(305 mm)
5 in.
(127 mm)
DVP-WS
Wall Shield Firestop
DVP-HVS
Vent Support
Figure 16.2 DVP Vent Components
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B. Vent Components Diagrams (continued)
31 in.
(787 mm)
24-5/8 in.
(625 mm)
13-1/4 in.
(367 mm)
27-1/2 in.
(698 mm)
24-5/8 in.
(625 mm)
13-1/4 in.
(367 mm)
RF12M
RF6M
Roof Flashing Multi-pak
Roof Flashing Multi-pak
13-3/4 in.
(349 mm)
5 in.
(127 mm)
11-7/8 in.
(302 mm)
5 in.
(127 mm)
13-7/8 in.
(352 mm)
13-3/4 in.
(349 mm)
BEK
DVP-BEK2
Trap Cap Brick Extension
DVP-HPC Cap Brick Extension
11-5/8 in.
(295 mm)
12-1/8 in.
(308 mm)
7-1/8 in.
(181 mm)
5-3/4 in.
(146 mm)
COOL-ADD
Cap Shield
DVP-TRAPFL
Flashing
13-7/8 in.
(352 mm)
9-1/2 in.
(241 mm)
26 in.
(660 mm)
14 in.
(356 mm)
DVP-HSM-B
Extended Heat Shield
DRC-RADIUS
Cap Shield
Figure 16.3 DVP Vent Components
64
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B. Vent Components Diagrams (continued)
7-3/8 in.
(187 mm)
1-1/2 in.
(38 mm)
17-3/4 in.
(451 mm)
14 in.
(356 mm)
PVK-80
(For use with IPI and DSI appliances only)
12 in.
(305 mm)
3-7/8 in.
(98 mm)
DVP-TB1
Basement Vent Cap
10-1/2 in.
(267 mm)
DVP-TV
Vertical Termination Cap
7-1/4 in.
(184 mm)
12-1/2 in.
(318 mm)
5-1/4 in.
(133 mm)
7-1/4 in.
(184 mm)
1 in.
(25 mm)
DVP-TVHW
(High wind)
Vertical Termination Cap
14 in.
(356 mm)
16-7/8 in.
(429 mm)
14 in.
(356 mm)
3/8 in. (10 mm)
1 in. (25 mm)
7-3/4 to 10-3/8 in.
(197 to 264 mm)
12 in.
(305 mm)
DVP-FBHT
Fire Brick Termination Cap
7-1/8 in.
(181 mm)
12-1/8 in.
(314 mm)
8-3/4 in.
(222 mm)
1-5/8 in.
(41 mm)
DVP-HPC
High Performance Cap
Figure 16.4 DVP Vent Components
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B. Vent Components Diagrams (continued)
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be
used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the
existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B
will be required.
8 in.
(203 mm)
Heat
Shield
15-1/8 in.
(384 mm)
Minimum
Effective Length
Maximum
Effective Length
Term Cap
Trap1
3-1/8 in.
79 mm
4-5/8 in.
117 mm
9-3/8 in.
238 mm
Max
Effective
Length
5-3/8 in.
137 mm
12 in.
(305 mm)
Trap2
DVP-TRAP
Horizontal Termination Cap
DVP-TRAP1
DVP-TRAPK1
DVP-TRAPK2
DVP-HPC2
DVP-TRAP2
DVP-HPC1
Figure 16.5 DVP Vent Components
66
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B. Vent Components Diagrams (continued)
Fillers
DVP-TRAP to DVP-HPC Side Filler Kit
8-1/8 in.
13 in.
(206 mm)
(330 mm)
15 in.
(381 mm)
DVP-HRC-SS
Effective Length
5-3/4 to 8-3/8 in.
146 to 213 mm
5-1/2 in. 8-3/8 in.
140 mm 213 mm
3°
87°
10-1/2 in.
267 mm
10-7/8 in.
276 mm
DVP-HRC-ZC-SS
Figure 16.6 DVP Vent Components
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B. Vent Components Diagrams (continued)
6-1/2 in.
165 mm
6-1/2 in.
165 mm
6-1/2 in.
165 mm
8-3/4 in.
222 mm
9-1/4 in.
235 mm
6 in.
152 mm
6-5/8 in.
168 mm
6-5/8 in.
168 mm
SLP-45 - 45° Elbow
9-7/8 in.
251 mm
Effective Height/Length
SLP-90ST - 90° Elbow
Pipe
SLP4
inches
4
mm
102
Effective
Height/
Length
SLP6
6
152
SLP12
12
305
SLP24
24
610
SLP36
36
914
SLP48
48
1219
51 - 152
51 - 305
610
SLP6A
2 - 6
2 - 12
24
SLP-Pipe
SLP12A
SLP-FLEX-2
SLP-FLEX-3
SLP-FLEX-5
SLP-FLEX-10
DVP-SLP24
Adapter
36
914
60
1524
3048
120
26 in.
(660 mm)
SLP-HVS
Horizontal Pipe
Support
RF4-8
Roof Flashing
DVP-HSM-B
Extended Heat Shield
SLP-FS
SLP-WS
SLP-DCF-BK
SLP-WT-BK
Ceiling Firestop
Wall Shield Firestop
Decorative Ceiling
Firestop-Black
Wall Thimble-Black
Figure 16.7 SLP Series Vent Components
68
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B. Vent Components Diagrams (continued)
SLK-SNKD
Snorkel
Termination Cap
SLP-CCS-BK
Cathedral Ceiling Sup-
port Box-Black
SLP-TVHW
Vertical
Termination Cap
PVK-80
Power Vent
SL-2DVP
Adapter
DVP-FBHT
Firebrick Termination Cap
(This termination cap requires an
SL-2DVP adapter when used with
SLP Pipe)
8-1/8 in.
(206 mm)
13 in.
(330 mm)
15 in.
(381 mm)
SLP-TRAP1
Horizontal
Termination Cap
SLP-HRC-SS
Effective Length
5-3/4 to 8-3/8 in.
146 to 213 mm
5-1/2 in. 8-3/8 in.
140 mm 213 mm
3°
87°
10-1/2 in.
267 mm
10-7/8 in.
276 mm
SLP-TRAP2
Horizontal
Termination Cap
SLP-HRC-ZC-SS
Figure 16.8 SLP Series Vent Components
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C. Service Parts
70
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C. Service Parts (continued)
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C. Service Parts (continued)
72
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C. Service Parts (continued)
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D. Optional Components
WTBC36D 36 in. Weathered Brick Refractory Liner Kit
WTBC42D 42 in. Weathered Brick Refractory Liner Kit
Arts & Crafts Faux Front
FFCAC
Modernist Faux Front
FFCM
Jamestown Faux Front
FFCJ
74
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D. Optional Components (continued)
CD4236M 41 in. Caliber Top/Rear Direct Vent Cir-
culating Gas Appliance
CD4842M 47 in. Caliber Top-Rear Direct Vent Cir-
culating Gas Appliance
Model #
FFCM36
Description
Model #
FFCM36
Description
Modernist-style black decorative faux front
Modernist-style pewter decorative faux front
Modernist-style brushed nickel decorative faux front
Modernist-style black decorative faux front
Modernist-style pewter decorative faux front
Modernist-style brushed nickel decorative faux front
FFCM36PT
FFCM36BN
FFCM36PT
FFCM36BN
FFCAC36
FFCAC36PT
FFCAC36BN
Arts & Crafts-style black decorative faux front
Arts & Crafts-style pewter decorative faux front
FFCAC36
FFCAC36PT
FFCAC36BN
Arts & Crafts-style black decorative faux front
Arts & Crafts-style pewter decorative faux front
Arts & Crafts-style brushed nickel decorative faux
front
Arts & Crafts-style brushed nickel decorative faux
front
FFCJ36
FFCJ36PT
GFK4B
Jamestown-style black decorative faux front
Jamestown-style pewter decorative faux front
Transaxial fan kit
FFCJ36
FFCJ36PT
GFK4B
Jamestown-style black decorative faux front
Jamestown-style pewter decorative faux front
Transaxial fan kit
GFK4MB
GFK160B
GFK160MB
Multi-pack of 12 GFK4B transaxial fan kits
160 CFM transaxial fan kit
GFK4MB
GFK160B
GFK160MB
Multi-pack of 12 GFK4B transaxial fan kits
160 CFM transaxial fan kit
Multi-pack of 12 GFK160B 160 CFM transaxial fan
kits
Multi-pack of 12 GFK160B 160 CFM transaxial fan
kits
WTBC36D
WSK-MLT-HTL
RC-BATT-HTL
RC-SMART-HTL
RCT-MLT-HTL
36 in. weathered refractory
WTBC36D
WSK-MLT-HTL
RC-BATT-HTL
RC-SMART-HTL
RCT-MLT-HTL
36 in. weathered refractory
Multi-function wall switch
Multi-function wall switch
Battery operated remote control
Remote control (requires 110v or prewiring)
Battery operated remote control
Remote control (requires 110v or prewiring)
Multi-functional remote: ON/OFF, high/low flame,
Multi-functional remote: ON/OFF, high/low flame,
room temp, fan speed
room temp, fan speed
SMART-STAT-HTL
SMART-BATT-HTL
CKVP
Multi-functional remote: ON/OFF, room temp,
thermostat temp, timer
SMART-STAT-HTL
SMART-BATT-HTL
CKVP
Multi-functional remote: ON/OFF, room temp, ther-
mostat temp, timer
Multi-functional remote: ON/OFF, thermostat temp,
timer
Multi-functional remote: ON/OFF, thermostat temp,
timer
LP gas conversion kit for standing pilot ignition
system
LP gas conversion kit for standing pilot ignition
system
CKVN
Natural gas conversion kit for standing pilot ignition
system
CKVN
Natural gas conversion kit for standing pilot ignition
system
DCKVP
DCKVN
LP gas conversion kit for Intellifire ignition system
DCKVP
DCKVN
LP gas conversion kit for Intellifire ignition system
Natural gas conversion kit for Intellifire ignition
Natural gas conversion kit for Intellifire ignition
system
system
SCKVP-B
SCKVN-B
TK302B
LP SIT conversion kit
NG SIT conversion kit
SCKVP-B
SCKVN-B
TK302B
LP SIT conversion kit
NG SIT conversion kit
Polished brass front trim kit (5 bars, 1 hood, 1 upper
trim)
Polished brass front trim kit (5 bars, 1 hood, 1 upper
trim)
TK302S
Stainless steel front trim kit (5 bars, 1 hood, 1 upper
trim)
TK302S
Stainless steel front trim kit (5 bars, 1 hood, 1 upper
trim)
TKN65B
TKN65S
TKN65PT
TKN65BN
TK6B
Polished brass accent trim kit (2 pieces)
Stainless steel accept trim kit (2 pieces)
Pewter accent trim kit (2 pieces)
TKN65B
TKN65S
TKN65PT
TKN65BN
TK6B
Polished brass accent trim kit (2 pieces)
Stainless steel accept trim kit (2 pieces)
Pewter accent trim kit (2 pieces)
Brushed nickel accent trim kit (2 pieces)
Polished brass louver trim kit (4 bars)
Stainless steel louver trim kit (4 bars)
Pewter louver trim kit (4 bars)
Brushed nickel accent trim kit (2 pieces)
Polished brass louver trim kit (4 bars)
Stainless steel louver trim kit (4 bars)
Pewter louver trim kit (4 bars)
TK6S
TK6S
TK6PT
TK6PT
TK6BN
Brushed nickel louver trim kit (4 bars)
TK6BN
Brushed nickel louver trim kit (4 bars)
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E. Contact Information
Please contact your Heatilator dealer with any questions or concerns.
For the location of your nearest Heatilator dealer,
- NOTES -
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
NOTICE
DO NOT DISCARD THIS MANUAL
• Important operating
and maintenance
instructions included.
• Read, understand and follow
these instructions for safe
installation and operation.
• Leave this manual with
party responsible for use
and operation.
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162,
5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340,
5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588,
6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940,
6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174,
D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
Printed in U.S.A. - Copyright 2008
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