R
CASTILE GAS STOVE
DIRECT VENT ROOM HEATER
Owner’s Manual
Installation and Operation
Model:
CASTILE-GAS-MBK
CASTILE-GAS-PMH
CASTILE-GAS-CSB
CASTILE-GAS-CWL
Portland
Tested and
Listed by
O-T L
Oregon USA
C
US
OMNI-Test Laboratories, Inc.
CAUTION
DO NOT DISCARD THIS MANUAL
•
Read, understand and
follow these instructions
for safe installation and
operation.
•
Important operating and
maintenance instructions
included.
•
Leave this manual with
party responsible for use
and operation.
WARNING
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury, or death.
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
• Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
Hot glass will cause burns.
•
Do not touch glass until it is cooled
• NEVER allow children to touch glass
• What to do if you smell gas
•
•
Keep children away
CAREFULLY SUPERVISE children in the same room
as appliance
- Do not try to light any appliance.
Do not touch any electrical switch. Do not
use any phone in your building.
• Alert children and adults to hazards of high
temperatures
High temperatures may ignite clothing or other
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
flammable materials.
•
Keep clothing, furniture, draperies and other
combustibles away.
- If you cannot reach your gas supplier, call
In the Commonwealth of Massachusetts:
the fire department.
•
installation must be performed by a licensed plumber or gas
fitter.
• Installation and service must be performed
by a qualified installer, service agency, or the
gas supplier.
See Table of Contents for additional Commonwealth of Mas-
sachusetts requirements.
This appliance may be installed as an OEM installation in manufactured
home (USA only) or mobile home and must be installed in accordance with
the manufacturer's instructions and the manufactured home construction and
safety standard, Title 24 CFR, Part 3280 or Standard for Installation in Mobile
Homes, CAN/CSA Z240MH.
Installation and service of this appliance should be
performed by qualified personnel. Hearth & Home
Technologies suggests NFI certified or factory-trained
professionals, or technicians supervised by an NFI
certified professional.
This appliance is only for use with the type(s) of gas indicated on the rating plate.
7023-111E
September 1, 2008
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- TABLE OF CONTENTS -
Section 7: Electrical Information
Section 1: Listing and Code Approvals
A. Appliance Certifications ......................4
B. Glass Specifications............................4
C. BTU Specifications..............................4
D. High Altitude Installations....................4
E. Non-Combustible Materials.................4
F. Combustible Materials ........................4
G. Requirements for the
A. Recommendation for Wire ..................27
B. Connecting to the Appliance...............27
C. Standing Pilot Ignition System Wiring ..27
Section 8: Appliance Setup
A. Remove Shipping Materials................29
B. Accessories.........................................29
C. Top to Rear Conversion......................29
D. Baffle Installation/Adjustment..............30
E. Leg Leveling System...........................30
F. Positioning the Logs............................31
G. Mineral Wool.......................................31
H. Opening the Front Door ......................31
I. Glass Door Assembly .........................32
J. Blower Installation...............................32
K. Damper Adjustment ............................34
L. Shutter Adjustment .............................34
Commonwealth of Massachusetts........5
Section 2: Getting Started
A. Design & Installation
Considerations....................................6
B. Tools and Supplies Needed................6
C. Inspect Appliance & Components.......6
Section 3: Appliance Location & Clearances
A. Selecting Appliance Location..............7
B. Clearances to Combustibles...............7
Section 9: Operating Instructions
A. Before Lighting Appliance...................35
B. Controls...............................................35
C. Lighting Appliance...............................36
D. After Appliance is Lit ...........................37
E. Frequently Asked Questions...............37
Section 4: Termination Locations
A. Vent Termination Minimum
Clearances..........................................8
Section 5: Vent Information
Section 10: Troubleshooting...............................38
A. Venting Components..........................10
B. Use of Elbows.....................................10
C. Measuring Standards..........................10
D. How to Use the Vent Graph................11
E. Venting Guidelines..............................11
F. Horizontal Termination........................12
G. Vertical Termination............................15
Section 11: Maintaining & Servicing Appliance
A. Maintenance Tasks ..............................41
Section 12: Reference Materials
A. Appliance Dimension Diagram ...........42
B. Vent Components Diagram ................43
C. Vent Components List ........................44
D. Service Parts List................................46
E. Accessories ........................................50
F. Service and Maintenance Log............51
G. Homeowner’s Notes ...........................52
H. Warranty Policy...................................54
I. Contact Information ............................56
Section 6: Gas Information
A. Fuel Conversions................................23
B. Gas Pressures....................................25
C. Gas Connection.. ................................25
Quadra-Fire · Castile Gas Stove · 7023-111E
September 1, 2005
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Listing and Code Approvals
1
C. BTU Specifications
A. Appliance Certification
Maximum
Input BTU
Minimum
Input
BTU
Orifice
Size
(DMS)
**P.4
%
*Efficiency
Up To
Model
MODEL:
Castile Gas Stove
(US or Canada)
Castile Gas 31,000 22,000 .106 81.43 57.33
LABORATORY: OMNI Test Laboratories, Inc.
Stove
(NG)
061-S-64-5
TYPE:
STANDARD:
Direct Vent Gas Heater
Castile Gas 30,000 23,000 .063 82.75 56.41
Stove
(LP)
ANSI Z21.88b-2003ּCSA 2.33b-2003ּ
UL307bּCAN/CBA 2.17-M91
*Maximum Vent Blower On
**Canada Only
The product is listed to ANSI standards for “Vented Gas
Appliance Heaters” and applicable sections of “Gas Burning
Heating Appliances for Manufactured Homes and Recre-
ational Vehicles” and "Gas Fired Appliances for use at High
Altitudes".
D. High Altitude Installations
Omni-Test Laboratories listed gas appliances are tested and
approved without requiring changes for elevations from 0 to
2000 feet in the U.S.A. and 0 to 4500 feet in Canada.
Manufactured Home or Mobile Home installation may occur
only after the home is site located and must conform with
the Manufactured Home Construction and Safety Standard,
Title 24 CFR, Part 3280, or, when such a standard is
not applicable, the Standard for Manufactured Home
Installations, ANSI/NCSBCS A225.1, or Standard for Gas
Equipped Recreational Vehicles and Mobile Housing, CSA
Z240.4.
When installing this appliance at an elevation above 2000
feet, it may be necessary to decrease the input rating by
changing the existing burner orifice to a smaller size. Input
rate should be reduced by 4% for each 1000 feet above a
2000 foot elevation in the U.S.A. If the heating value of the
gas has been reduced, these rules do not apply. To identify
the proper orifice size, check with the local gas utility.
When installed, the appliance must be electrically grounded
in accordance with local codes or, in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70, or
the Canadian Electrical Code, CSA C22.1.
If installing this appliance at an elevation above 4500 feet (in
Canada), check with local authorities.
E. Non-Combustible Materials
B. Glass Specifications
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical
Tube Furnace at 750°C, shall be considered non-combustible
materials.
This appliance is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
F. Combustible Materials
NOTE: This installation must conform with local codes. In the
absence of local codes you must comply with the National
Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A.
and the CAN/CGA B149 Installation Codes in Canada.
Materials made of or surfaced with wood, compressed
paper, plant fibers, plastics, or other materials that can ignite
and burn, whether flame proofed or not, or whether plastered
or unplastered shall be considered combustible materials.
WARNING
Do NOT use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect
the unit and to replace any part of the control system and
any gas control which has been under water.
Page 4
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Inspection
NOTE: The following requirements reference various
Massachusetts and national codes not contained in this
document.
The state or local gas inspector of the side wall horizontally
vented gas fueled equipment shall not approve the installa-
tion unless, upon inspection, the inspector observes carbon
monoxide detectors and signage installed in accordance with
the provisions of 248 CMR 5.08(2)(a) 1 through 4.
G. Requirements for the Commonwealth of
Massachusetts
Exemptions
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in whole
or in part for residential purposes, including those owned or
operated by the Commonwealth and where the side wall
exhaust vent termination is less than seven (7) feet above
finished grade in the area of the venting, including but not
limited to decks and porches, the following requirements
shall be satisfied:
The following equipment is exempt from 248 CMR 5.08(2)(a)
1 through 4:
The equipment listed in Chapter 10 entitled “Equipment
Not Required To Be Vented” in the most current edition of
NFPA 54 as adopted by the Board; and
•
Product Approved side wall horizontally vented gas fueled
equipment installed in a room or structure separated from
the dwelling, building or structure used in whole or in part
for residential purposes.
•
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented
gas fueled equipment, the installing plumber or gas fitter shall
observe that a hard wired carbon monoxide detector with an
alarm and battery back-up is installed on the floor level where
the gas equipment is to be installed. In addition, the installing
plumber or gas fitter shall observe that a battery operated or
hard wired carbon monoxide detector with an alarm is installed
on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equip-
ment. It shall be the responsibility of the property owner to
secure the services of qualified licensed professionals for the
installation of hard wired carbon monoxide detectors.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall
horizontally vented gas fueled equipment provides a vent-
ing system design or venting system components with the
equipment, the instructions provided by the manufacturer for
installation of the equipment and the venting system shall
include:
•
Detailed instructions for the installation of the venting sys-
tem design or the venting system components; and
In the event that the side wall horizontally vented gas fueled
equipment is installed in a crawl space or an attic, the hard
wired carbon monoxide detector with alarm and battery back-
up may be installed on the next adjacent floor level.
•
A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
In the event that the requirements of this subdivision can not
be met at the time of completion of installation, the owner shall
have a period of thirty (30) days to comply with the above
requirements; provided, however, that during said thirty (30)
day period, a battery operated carbon monoxide detector with
an alarm shall be installed.
When the manufacturer of a Product Approved side wall hor-
izontally vented gas fueled equipment does not provide the
parts for venting the flue gases, but identifies “special vent-
ing systems”, the following requirements shall be satisfied by
the manufacturer:
•
The referenced “special venting system” instructions shall
be included with the appliance or equipment installation
instructions; and
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance
with the above provisions shall comply with NFPA 720 and
be ANSI/UL 2034 listed and IAS certified.
•
The “special venting system” shall be Product Approved
by the Board, and the instructions for that system shall
include a parts list and detailed installation instructions.
Signage
A metal or plastic identification plate shall be permanently
mounted to the exterior of the building at a minimum height
of eight (8) feet above grade directly in line with the exhaust
vent terminal for the horizontally vented gas fueled heating
appliance or equipment. The sign shall read, in print size no
less than one-half (1/2) inch in size, “GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”
A copy of all installation instructions for all Product Approved
side wall horizontally vented gas fueled equipment, all vent-
ing instructions, all parts lists for venting instructions, and/or
all venting design instructions shall remain with the appli-
ance or equipment at the completion of the installation.
See Gas Connection section for additional Common-
wealth of Massachusetts requirements.
September 1, 2008
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Getting Started
2
A
. Design & Installation Considerations
C. Inspect Appliance & Components
Quadra-Fire direct vent gas appliances are designed to oper-
ate with all combustion air drawn from outside of the building
and all exhaust gases expelled to the outside. No additional
air source is required.
WARNING
Inspect appliance and components for
damage. Damaged parts may impair safe
operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state
and national codes and regulations.
Report damaged parts to dealer.
• Consult local building, fire officials or authorities having
jurisdiction about restrictions, installation inspection,
and permits.
• Carefully remove the appliance and components from
the packaging.
• Remove cast door and glass door, and set aside on pro-
When planning an installation, it is necessary to determine
the following information before installing:
tective surface.
• Remove log set and component pack from firebox.
• Where the appliance is to be installed.
• Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
•
The vent system configuration to be used.
• Gas supply piping.
• Electrical wiring.
• Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the
installation to ensure maximum safety and benefit.
• Whether optional accessories - devices such as a blower,
thermostat or remote control - are desired.
WARNING
WARNING
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
Keep appliance dry.
• Mold or rust may cause odors.
• Water may damage controls.
• Installation and use of any damaged appliance or vent
system component.
• Modification of the appliance or vent system.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
B. Tools and Supplies Needed
Before beginning the installation be sure that the following
tools and building supplies are available. Note: Not all
tools will apply to every installation.
Any such action may cause a fire hazard.
Reciprocating saw
Pliers
Variable Speed Drill/Driver
Wrench Set
Hammer
Framing Square
Framing Material
Hi temp caulking material
Voltmeter
Phillips Screwdriver
Flat Blade Screwdriver
Plumb Line
Level
Gloves
Manometer
Safety Glasses
Tape Measure
Non-corrosive Leak Check Solution
or combustible gas detector
Page 6
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Appliance Location and Clearances
3
NOTE:
WARNING
· Illustrations reflect typical installations and are FOR
Fire Risk
DESIGN PURPOSES ONLY.
Provide adequate clearance:
·
Illustrations/diagrams are not drawn to scale.
•
•
•
Around air openings
To combustibles
· Actual installation may vary due to individual design
For service access
preference.
Locate appliance away from traffic areas.
A. Selecting Appliance Location
WARNING
When selecting a location for your appliance it is important to
consider the required clearances to walls (see Figure 3.1).
Fire Risk.
•
Locate and install appliance to all
clearance specifications in manual.
NOTE: For actual appliance dimensions refer to
Section 12.
B. Clearances
F
C
D
B
A
A
A
E
A
C
Model
A
B
1/4
6
C
1
D
E
F
Inches
Castile Gas Stove
8-1/2
216
54
36
40
Millimeters
24
1372 914 1016
Figure 3.1
It is permissible to place the appliance on carpet.
WARNING
CAUTION
Fire Risk.
Odor Risk.
Tipping Risk
Some carpet materials may be sensitive to radiant heat from the
appliance causing discoloration or odor.
•
Install appliance on a stable, level platform/
floor strong enough to support appliance
without tipping.
NOTE: Flooring beneath appliance may reach 90 degrees
plus room ambient temperature. Check with flooring
manufacturer for maximum temperature allowed on flooring
surfaces.
•
USE wood flooring, ceramic tile, brick hearth
or high pressure laminate flooring applied
directly over the sub-flooring material.
September 1, 2008
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Termination Locations
4
A. Vent Termination Minimum Clearances
HORIZONTAL
OVERHANG
WARNING
Fire Risk.
2 FT.
MIN.
20 INCHES MIN.
VERTICAL
WALL
LOWEST
DISCHARGE
OPENING
Explosion Risk.
Maintain vent clearance to combustibles
as specified.
GAS DIRECT VENT
TERMINATION CAP
•
Do not pack air space with insulation or
other materials.
X
12
Failure to keep insulation or other materials
away from vent pipe may cause fire.
ROOF PITCH
IS X/ 12
H (MIN.) - MINIMUM HEIGHT FROM ROOF
TO LOWEST DISCHARGE OPENING
Measure vertical clearances from this surface.
Roof Pitch
H (Min.) Ft
Flat to 6/12 ........................................................ 1.0*
Over 6/12 to.7../.1..2.................................................1.25
Over 7/12 to 8/12 .............................................. 1.5*
Over 8/12 to 9/12 .............................................. 2.0*
Over 9/12 to 10/12 ............................................ 2.5*
Over 10/12 to 11/12 .......................................... 3.25
Over 11/12 to 12/12 .......................................... 4.0
Over 12/12 to 14/12 .......................................... 5.0
Over 14/12 to 16/12 .......................................... 6.0
Over 16/12 to 18/12 .......................................... 7.0
Over 18/12 to 20/12 .......................................... 7.5
Over 20/12 to 21/12 .......................................... 8.0
* 3 foot minimum in snow regions
Measure horizontal clearances from this surface.
(See Figure 4.4 for specific clearances.)
Figure 4.1 Termination Clearances
GAS, WOOD OR FUEL
OIL TERMINATION
B
Figure 4.3 Minimum Height from Roof to Lowest Discharge
Opening
GAS
TERMINATION
C
Figure 4.3 specifies minimum vent heights for various
pitched roofs.
A
Gas
Wood & Fuel Oil
Termination
Comments
Termination
A
B
C
6 in.
20 in.
18 in.
20 in. min.
24 in. min.
18 in.
Horizontal distance between terminations
Distance to perpendicular wall
Vertical distance between terminations
Figure 4.2 Multiple Vertical Termination
Page 8
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M
N
P
R
G
v
v
A
H
D
Q
(See Note 2)
v
V
T
B
L
U.S.
B
v
(3 FT)
v
v
B
v
S
S
Electrical
Service
V
V
F
M
I
D*
V
v
X
A
J or K
X
= VENT TERMINAL
= AIR SUPPLY INLET
= AREA WHERE TERMINAL IS NOT PERMITTED
V
K
= 3 ft. (U.S.A.)
A
B
= 12 inches ............. clearances above grade, veran-
6 ft. (Canada) ......... clearance to a mechanical
(See Note 1)
da, porch, deck or balcony
(powered) air supply inlet
= 12 inches ............ clearances to window or door
that may be opened, or to per-
L** = 7 ft. ......................... clearance above paved
(See Note 1)
sidewalkor a paveddriveway
manently closed window. (Glass)
locatedon public property
D*
= 18 inches ............. vertical clearance to unventilat-
ed soffit or to ventilated soffit lo-
M*** = 18 inches .............. clearance under veranda,
porch, deck, balcony or over-
hang
cated above the terminal
42 inches .............. vinyl
*30 inches............ for vinyl clad soffits and below
electrical service
9 inches .............. clearance to outside corner
S
T
=
6 inches ................. clearance from sides of
(See Note 3)
F
=
electrical service
= 12 inches ................ clearance above electrical
G
H
= 6 inches ............... clearance to inside corner
service
(See Note 3)
= 3 ft. (Canada) ...... not to be installed above a gas
meter/regulatorassemblywithin3
Alcove Applications
feet (90cm) horizontally from the
N
= 6 inches ................. non-vinyl sidewalls
12 inches ............... vinyl sidewalls
= 8 ft.
center-lineof the regulator
P
I
= 3 ft. .......................
= 9 inches (U.S.A.)
clearance to gas service regula-
tor vent outlet
QMIN
RMAX
1 cap
2 caps
____________________________3___fe__e__t________________2__x__Q___A_C_T_U_A__L__
J
_
_
12 inches (Canada)clearance to non-mechanical air
supply inlet to building or the
combustion air inlet to any other
appliance
6 feet
1 x Q
ACTUAL
2/3 x Q ACTUAL
1/2 x Q ACTUAL
___________________________________________________________________
_
_____3___c_a__p_s______________________________________________________
9 feet
12 feet
___
4 caps
QMIN = # termination caps x 3
RMAX = (2 / # termination caps) xQACTUAL
NOTE:
Local codes or regulations may require different
** a vent shall not terminate directly above a sidewalk or paved
driveway which is located between two single family dwellings and
serves both dwellings.
clearances.
NOTE: Termination caps may be hot. Consider their proximity to
doors or other traffic areas.
*** only permitted if veranda, porch, deck or balcony is fully open on
a minimum of 2 sides beneath the floor, or meets Note 2.
WARNING: In the U.S.: Vent system termination is NOT permitted
in screened porches. You must follow side wall, overhang and
ground clearances as slated in the instructions.
NOTE 1: On private property where termination is less than 7 feet above
a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed
cap is suggested. (See vents components pages.)
In Canada: Vent system termination is NOT permitted in screened
porches. Vent system termination is permitted in porch areas with
two or more sides open. You must follow side wall, overhang and
ground clearances as stated in the instructions.
NOTE 2: Termination in an alcove space (spaces only open on one side
and without an overhang) are permitted with the dimensions specified for
vinyl or non-vinyl siding and soffits. 1. There must be at least 3 feet
minimum between termination caps. 2. All mechanical air intakes within
10 feet of a termination cap must be a minimum of 3 feet below the
termination cap. 3. All gravity air intakes within 3 feet of a termination cap
must be a minimum of 1 foot below the termination cap.
Quadra-Fire assumes no responsibility for the improper perfor-
mance of the appliance when the venting system does not meet
these requirements.
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH
NOTE 3: Location of the vent termination must not interfere with access
to the electrical service.
VINYL SIDING, IT IS SUGGESTED THAT A VINYL PRO-
TECTOR KIT BE INSTALLED (part #VPK-DV).
Figure 4.4
September 1, 2008
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Vent Information
5
A. Venting Components
B. Use of Elbows
In order to comply with applicable codes and product
warranties, use only following venting components:
CAUTION
ALL vent configuration specifications MUST be followed.
• Hearth & Home Technologies (HHT)
• Security Chimney's Secure Vent Chimney System
• Selkirk Metalbestos
•
This product is tested and listed to these
specifications.
Appliance performance will suffer if specifications are
not followed.
•
• AmeriVent
• Simpson Dura-Vent (SDV)
Diagonal runs have both vertical and horizontal vent aspects
when calculating the effects. Use the rise for the vertical
aspect and the run for the horizontal aspect. (See Figure
5.1.)
DO
NOT
USE
FIELD-FABRICATED
VENTING
COMPONENTS. Refer to the venting manufacturer’s
instructions.
Two 45° elbows may be used in place of one 90° elbow. On
45° runs, one foot of diagonal is equal to 8-1/2 in. (216mm)
horizontal run and 8-1/2 in. (216mm) vertical run. A length of
straight pipe is allowed between two elbows. (See Figure
5.1.)
This product is approved to be vented either horizontally,
through the side wall or vertically through the roof. You may
vent through a Class A or masonry chimney if an approved
adapter is used.
This appliance is a direct vent heater. All combustion air must
come directly from the outside of the building. The vent pipe
for this unit consists of an inner and an outer pipe. The inner
pipe carries the appliance exhaust out of the system, and the
outer pipe brings fresh combustion air into the appliance.
Vertical
•
A round support box/wall thimble or heat shield is
required when the venting passes through a combus-
tible wall.
8-1/2 in.
•
•
•
A support box or ceiling firestop is required when the
venting passes through a ceiling.
Roof flashing and a storm collar are required when vent-
ing passes through the roof.
Follow instructions provided with the venting for instal-
lation of these items.
Horizontal
Figure 5.1
WARNING
C. Measuring Standards
Fire Hazard.
Explosion Risk.
Asphyxiation Risk.
Do NOT connect this gas appliance to a chimney
flue serving a separate solid-fuel or gas burning
appliance.
Vertical and horizontal measurements were made using the
following standards.
•
Pipe measurements are from center line to center line.
•
Horizontal terminations are measured to the outside of
the mounting surface (flange of termination cap). See
Figure 4.1 on page 8.
•
•
Vent this appliance directly outside.
Use separate vent system for this appliance.
•
•
Vertical terminations are measured to the top of the last
pipe before termination cap.
Horizontal pipe installed level with 1/4 in. rise.
May impair safe operation of this appliance or
other appliances connected to the flue.
Page 10
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D. How to Use the Vent Graph
E. Venting Guidelines
1. Measure the vertical distance from the top of appliance
NOTES
The maximum horizontal vent run is 20 ft (6m) when
to the center of the 90° elbow. On the graph below, draw
a horizontal line from that measurement on the vertical the vertical vent rise is 10 ft. (3m).
axis across until it intersects with the slanted line.
The minimum horizontal vent run is 6 in. (152mm).
2. From the point of this intersection, draw a vertical line to
the bottom of the graph.
Horizontal sections require a 1/4 in. (6mm) rise for
every 12 in. (305 mm) of horizontal travel.
3. The point at which this line meets the bottom line of the
graph is the maximum length of the horizontal run.
Exterior Vent Diameter = 6-5/8 in. (168mm); Inner
Vent Diameter = 4 in. (102mm).
Horizontal sections require noncombustible support
every 3 ft. (914mm), e.g. wall straps.
EXAMPLE 1: If the vertical dimension from the center line of
the flue vent to the center of the 90° elbow is 7 ft. (2.13 m),
the horizontal run to the outer wall flange must not exceed
16 ft. (5m).
For any vertical termination a minimum of 6 ft. (2m)
vertical must be used.
Minimum vertical from appliance top before adding
an elbow is 2 in. (51mm).
EXAMPLE 2: If the vertical dimension from the center line of
the flue vent is 21 ft. (6m), the horizontal run to the outer wall
flange must not exceed 12 ft. 10 in. (4m).
EXCEPTIONS FOR HORIZONTAL INSTALLATIONS:
*Wheninstallingthisapplianceinarearventconfiguration
with no vertical rise, a Snorkel Kit must be used.
4. Each 90° elbow is equivalent to 3 ft. (914mm) of vent
pipe and each 45° elbow is equivalent to 1 ft. (305mm)
of vent pipe, and must be subtracted from vent pipe
run. A single vertical to horizontal 90° elbow is already
calculated into the allowable 20 ft. (6m) run. Each
additional 90° elbow reduces the maximum horizontal
distance by 3 ft. (914mm).
*The maximum horizontal vent run is 3 ft. (914mm)
*The maximum horizontal vent run with a 45° elbow is 2
ft. (609mm).
*The minimum horizontal vent run is 6 in. (152mm).
EXAMPLE: The use of 3 elbows would reduce the allowable
horizontal run to 9 ft. (3 -1 = 2 elbows x 3 ft. = 6 ft.; 20 ft. max.
- 6 ft. = 14 ft. max.).
Part #SLK-991DA
NOTE: IF YOUR INSTALLATION FALLS
40'
39'
38'
37'
36'
35'
34'
40 ft. Maximum Vertical
WITHIN A SHADED AREA ON THE
GRAPH, THE DAMPER MUST BE USED.
SEE INFORMATION ON DAMPER
ADJUSTMENT ON PAGE 34.
32'
30'
28'
Damper position
NOTE: In the Commonwealth of
more CLOSED in
this area
26'
Massachusetts, the word damper
24'
22'
Example 2
shall be replaced with the words flue
20'
18'
restrictor.
16'
14'
VERTICAL DISTANCE FROM
APPLIANCE TO 90° ELBOW
Damper position
more OPEN in this
area
12
'
10'
8'
Example 1
HHW2
6'
4'
2'
No Damper
in this area
2'
4'
6 '
8'
10'
12'
14' 15' 16' 17' 18' 19' 20'
6 ft. Min. Vertical
Termination
3 ft. (91 cm) Maximum Horizontal run with no
vertical pipe and with 1/4 in. (6.35 mm) rise per
foot. Must use Snorkel cap.
C
L
C
For rear vent or top of
stove for top vent.
L
6 in. Min. starter pipe
Figure 5.2
September 1, 2008
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F. Horizontal Termination
WARNING
Fire Hazard.
Exhaust Fume Risk.
Type A - Up and Out Installation
90° Elbow
Impaired Performance of Appliance.
Center Line
•
•
Ensure vent components are locked together correctly.
Pipe may separate if not properly joined.
Termination Cap
Pipe Length
Wall Thimble/
Heat Shield
Step 2.
Wall Thimble Cover
Pipe Length
Direct vent pipe is designed with a locking connection. To
connect the venting system to the appliance flue outlet, a
twist-lock adapter is built into the appliance at the factory.
Wall thickness may vary. Remember to include wall
thickness in minimum clearances when figuring venting
lengths for your installation needs.
Note: Female ends of direct vent pipe/elbows are designed
to slide straight onto the male ends of adjacent pipes by
orienting the pipe indentations so they match and slide into
the entry slots on the male ends, see Figure 5.4. Push
the pipe sections completely together, then twist-lock one
section clockwise approximately one-quarter turn, until the
two sections are fully locked. The female locking lugs may
not be visible from the outside. They may be located by
examining the inside of the female ends.
Type B - Straight Out Installation
Snorkel Kit
Wall Thimble
Cover
15-5/8 in.
(397mm)
21 in. (533mm)
Center Line
Pipe Length
Wall Thimble or Heat Shield
Minimum 6 in.
(152mm) of pipe
through wall
Wall Strap 14 in.
(356mm) Wide
Female Locking Lugs
Type C - 45° Elbow in Corner Installation
Wall Thimble/Heat Shield
Male Locking Lugs
45° Elbow
1 in. (25mm)
Clearance from
appliance corner to
combustible wall
Figure 5.4
WARNING
Fire Risk.
1 in. (25mm) Clearance from appliance
corner to combustible wall
Explosion Risk.
Combustion Fume Risk.
Use vent run supports per installation instructions.
Figure 5.3
Connect vent sections per installation instructions.
•
•
Maintain all clearances to combustibles.
Do NOT allow vent to sag below connection
point to appliance.
Step 1.
Determine the desired location of the appliance. Check to
ensure that wall studs or roof rafters are not in the way when
the venting system is attached. If this is the case, you may
want to adjust the location of the appliance.
• Maintain specified slope (if required).
Improper support may allow vent to sag or separate.
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Step 3.
Step 4.
For installations using a round support box/wall thimble
(check pipe manufacturer's instructions), mark the wall for a
10 in. x 10 in. (254mm x 254mm) square hole. The center
of the square hole should line up with the center line of the
horizontal pipe, as shown in Figure 5.5. Cut and frame the
hole in the exterior wall where the vent will be terminated. If
the wall being penetrated is constructed of noncombustible
material, i.e. masonry block or concrete, a 7 in. (178mm)
diameter hole is acceptable.
Position the horizontal termination cap in the center of the 10
in. x 10 in. (254mm x 254mm) square hole and run a bead
of non-hardening mastic around its outside edges, so as to
make a seal between it and the wall, attach termination cap
to the exterior wall with the four wood screws provided. The
arrow on the vent cap should be pointing up (Figure 5.6).
Wood
Screw
Center of Hole
HOT
Center Line
Center Line
Wall
Thimble
Wall Thimble
Figure 5.6
NOTES:
(1) The four wood screws provided should be replaced with
appropriate fasteners for stucco, brick, concrete, or
other types of sidings.
Figure 5.5
(2) A termination cap with a built-in vinyl siding standoff is
highly recommended on a building with vinyl siding. The
pilot hole will be 2 in. (51mm) closer to the bottom of the
square than the top. Using a framing square, draw a 14
in. x 14 in. (356mm x 356mm) square around the pilot
hole in the siding. See Figure 5.7.
NOTE:
(1) Installation requires a minimum of 6 in. (152mm)
horizontalrunofventwitha1/4in. (6mm)riseruntowards
the termination. Each 1 ft. (305mm) of horizontal venting
must include a 1/4 in. (6mm) rise. Never allow the vent
to run downward. This could cause high temperatures
and may present the possibility of a house or structure
fire.
(2) The location of the horizontal vent termination on an
exterior wall must meet all local and national building
codes, and must not be easily blocked or obstructed,
see Figure 4.4 on page 9.
8 in.
(203mm)
7 in.
(178mm)
(3) For installations requiring a vertical rise on the exterior
of the building, a snorkel kit is available with a 14 in.
(356mm) and a 36 in. (914mm) tall snorkel termination
cap. Follow the same installation procedures as used
for standard horizontal terminations. If the snorkel
termination must be installed below grade (i.e. basement
application), proper drainage must be provided to
prevent water from entering the snorkel termination. Do
not backfill around snorkel termination.
7 in.
(178mm)
6 in.
(152mm)
Figure 5.7
(4) Vertical clearances through a wall require 2 in. (51mm)
off the top of the venting pipe and 1 in. (25mm) off the
sides and bottom.
September 1, 2008
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(NOTE: Some termination caps may cause the vent
pipe to be off center on flashing). Ensure that proper
clearances to combustible materials are maintained.
If you are not using an approved termination cap with
a built-in standoff on a building with vinyl siding, a
vinyl siding standoff should be installed between the
termination cap and the exterior wall (Figure 5.8). Follow
manufacturer’s instructions for attaching the vinyl siding
standoff to the horizontal termination cap. The vinyl
siding standoff prevents excessive heat from possibly
melting the vinyl siding material. The vent terminal cap
shall not be recessed into a wall or siding. Remove
siding from the area where the standoff will be located.
Note: The attachment from the vent pipe to the vent cap
must be sealed with silicone. Venting terminals shall not be
recessed into a wall or siding.
WARNING
Fire Hazard.
Exhaust Fume Risk.
Impaired Performance of Appliance.
•
•
Ensure vent components are locked together correctly.
Pipe may separate if not properly joined.
Vinyl Siding
WARNING
Do NOT connect a pipe section to a termination cap without
using the telescoping flue section found on the termination cap.
Apply sealant to all four sides
Screws
Bolt horizontal top to vinyl
standoff
WARNING
Burn Risk.
•
Local codes may require installation of a cap
shield to prevent anything or anyone from
touching the hot cap.
Screws
Wall Thimble Cover
Vinyl siding standoff with siding beneath
removed
Wall Thimble
Figure 5.8
Step 5.
Place the wall thimble cover over the pipe assembly and
slide the appliance and vent assembly towards the wall,
carefully inserting the vent pipe into the vent termination
cap assembly. It is important that the vent pipe extend into
the vent termination cap a sufficient distance so as to result
in a minimum pipe overlap of 1-1/4 in. (32mm). Secure the
connection between the vent pipe and the vent termination
cap by attaching the two sheet metal strips extending from
the vent termination cap assembly into the outer wall of
the vent pipe. Use the two sheet metal screws provided to
connect the strips to the pipe section (Figure 5.9).
1/4 in. (6mm)
Fold Strap Here
Sheet Metal Screw
Wall Thimble
Wall Thimble Cover/Ceiling
Firestop as Required by Local
Jurisdiction
Strap
Figure 5.9
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G. Vertical Termination
1. Direct Vent Pipe
WARNING
Fire Risk.
Explosion Risk.
Vertical Termination Cap
Maintain vent clearance to combustibles as speci-
fied.
Storm
Collar
• Do not pack air space with insulation or other
materials.
Failure to keep insulation or other materials away
from vent pipe may cause fire.
Flashing
Firestop
Support
Box
Pipe Length
40 ft. (12.19m)
Maximum
Figure 5.11
Figure 5.10
Step 2.
Step 1.
Set the gas appliance in its desired location. Drop a plumb
bob down from the ceiling to the position of the appliance
flue exit, and mark the location where the vent will penetrate
the ceiling. Drill a small hole at this point. Next, drop a plumb
bob from the roof to the hole previously drilled in the ceiling,
and mark the spot where the vent will penetrate the roof.
Determine if ceiling joists, roof rafters, or other framing will
obstruct the venting system. You may wish to relocate the
appliance, or to offset, as shown in Figure 5.12, on the next
page, to avoid cutting loadbearing members. When location
is determined, drill small hole.
Check the installation instructions for required 1 in. (25mm)
clearances (air space) to combustibles when passing
through ceilings, walls, roofs, enclosures, attic rafters, or
other nearby combustible surfaces. See page 16, Figure
5.16 Check the instructions below for maximum vertical rise
of the venting system, and any maximum horizontal offset
limitations. All offsets must fall within the set parameters of
the vent graph (Figure 5.2) located on page 11.
NOTE: Maximum vertical rise allowable is 40 ft. (12m)
Figure 5.11).
NOTE: Maximum number of 45° elbows permitted for a
vertical installation is eight, provided their installation
does not decrease maximum allowable horizontal run (as
specified by vent graph, on page 11).
September 1, 2008
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specified. Continue to assemble lengths of pipe and elbows
necessary to reach from the ceiling support box/wall thimble
up through the roof line. Galvanized pipe and elbows may
be utilized in the attic, as well as above the roofline. The
galvanized finish is desirable above the roofline, due to its
higher corrosion resistance.
Plumber’s Tape
connected to
Wall Strap
NOTE:
(1) If an offset is necessary in the attic to avoid obstructions,
it is important to support the vent pipe every 3 ft.
(914mm) to avoid excessive stress on the elbows, and
possible separation. Wall straps are available for this
purpose, Figure 5.12.
Wall Strap
Two 45˚ Elbows
(2) Whenever possible, use 45° elbows, instead of 90°
elbows. The 45° elbow offers less restriction to the flow
of flue gases and intake air.
Step 6.
Slip the flashing over the pipe section(s) protruding through
the roof. Secure the base of the flashing to the roof with
roofing nails. Ensure the roofing material overlaps the top
edge of the flashing as shown in Figure 5.14. Verify that
the chimney is the required height above the roof. See roof
pitch table, Figure 4.3, on page 8 of this manual.
Figure 5.12
Step 3.
To install the round support box/wall thimble cover in a flat
ceiling, cut a 10 in. (254mm) square hole in the ceiling,
centered on the hole drilled in Step 2. Frame the hole as
shown in Figure 5.13.
CAP AND STORM
Shingles overlap on
COLLAR NOT SHOWN
FOR CLARITY
top edge of flashing
Ceiling
Joists
Framing
Figure 5.14
Step 7.
Continue to assemble pipe sections until the height of the
vent (before adding the termination cap) meets the minimum
code requirements as outlined in the current CAN/CGA-B149
Installation Codes (in Canada), the National Fuel Gas Code
NFPA 54/ANSI Z223.1 (in USA), or local codes. Note that
for steep roof pitches, the vent height must be increased.
See Roof Pitch Table (Figure 4.3, on page 8). In high wind
conditions, nearby trees adjoining rooflines, steep pitched
roofs, and other similar factors can result in poor draft, or
down drafting. In these cases increasing the vent height or
switching to the high wind termination cap may solve this
problem.
1 - 1/2 in. (38mm) Long
Wood Screws
Figure 5.13
Step 4.
Assemble the desired lengths of pipe and elbows necessary
to reach from the appliance up through the round support
box. Ensure that all pipe and elbow connections are in their
fully twist-locked position. Assemble as instructed.
Step 5.
Cut a hole in the roof centered on the small drill hole placed in
the roof in Step 2. The hole should be of sufficient size to meet
the minimum requirements for clearance to combustibles, as
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Step 8.
Slip the storm collar over the pipe, and push it down to the
top of the flashing (Figure 5.15). Use non-hardening sealant
above and below the joint between the storm collar and the
pipe.
WARNING
Fire Risk.
Explosion Risk.
• Any occupied areas above the first floor, including
closets and storage spaces, which the vertical
vent passed through must be enclosed. The
enclosure may be framed and sheetrocked with
standard construction materials; however, refer
to these installation instructions for the minimum
allowable clearance between the outside of the
vent pipe and the combustible surfaces of the
enclosure. Do not fill any of the required air space
with insulation.
Optional High Wind Termination Cap
Secure Flashing with Non-Hardening
Sealant and Roofing Nails
Figure 5.15
Step 9.
Twist-lock the vent cap and seal.
Note: For multi-story vertical installations, a ceiling firestop
is required at the second floor, and any subsequent floors
(Figure 5.16). The opening should be framed to 10 in. x
10 in. (254mm x 254mm) inside dimensions, in the same
manner as shown in Figure 5.13.
Nails
Ceiling Firestop
Minimum 1 in.
(24mm) Clearance
Minimum 1 in.
(24mm) Clearance
Minimum 1 in.
(24mm) Clearance
Minimum 1 in.
(24mm) Clearance
Figure 5.16
September 1, 2008
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2. Cathedral Ceiling
Step 1.
Follow installation Steps 1 and 2 under vertical installation
section, page 15.
Step 2.
Using the plumb-bob, mark the center line of the venting
system on the ceiling, and drill a small hole through the
ceiling and roof at this point. From the roof, locate the drill
hole and mark the outline of the cathedral ceiling support
box.
Step 3.
Remove shingles or other roof covering as necessary to cut
the rectangular hole for the support box. Cut the hole 1/8 in.
(3mm) larger than the support box outline.
Figure 5.17
Step 4.
Lower the support box through the hole in the roof until the
bottom of the support box protrudes at least 2 in. (51mm)
below the ceiling (Figure 5.17). Align the support box both
vertically and horizontally with a level. Temporarily tack the
support box in place through the inside walls and into the
roof sheathing.
Step 6.
Complete the cathedral ceiling installation by following the
same procedures outlined in steps 4 through 8 for vertical
installations, pages 16-17.
Step 7.
Place the support clamp (provided with the support box)
inside the support box (at the bottom), and secure to the pipe
section. The clamp allows the support box to support the
weight of the pipe sections. Continue to add pipe sections
until you are above the roofline.
Level
Cathedral Ceiling
Support Box
Step 8.
Install the black trim collar around the outside of the cathedral
ceiling support box (Figure 5.19). The two pieces of the trim
collar slide over one another to allow for easy adjustment
around the support box. Using the six screws provided,
secure the four corners and the overlapping sections of the
trim collar to the ceiling. You may want to predrill the holes for
the overlapped sections for ease of installation.
2 in. (51mm)
Min. below
finished ceiling
Cut hole 1/8 in. (3mm)
greater in size than
pattern of support box
as it is projected onto
roof line
Figure 5.17
Trim Collar
Step 5.
Using tin snips, cut the support box from the top corners
down to the roofline, and fold the resulting flaps over the
roof sheathing (Figure 5.18). Before nailing it to the roof,
run a bead of non-hardening mastic around the top edges
of the support box to make a seal between it and the roof.
Clean out any combustible material from inside the support
box.
Cathedral
Ceiling
Support
Box
Screws
Figure 5.19
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3. Class A Metal Chimney
Step 4.
Pass the flex pipe down through the center of the chimney
system, and center the top adapter on the top of the chimney
pipe. Drill four 1/8 in. (3mm) diameter holes through the
top adapter, and into the chimney top. Ensure that you are
drilling into the metal on the chimney. Twist lock the high
wind termination cap onto the top adapter (Figures 5.22
and 5.23).
Termination Cap
Top Adaptor
Flashing
Existing
Metal Chimney
System
4 in. (102mm)
Flex Pipe
Retro Connector
Direct Vent Pipe
Figure 5.22
Figure 5.20
High Wind Termination
Cap
CAUTION
Ensure that existing chimney is functionally sound and clean.
•
Have inspection done by qualified chimney sweep or
professional installer BEFORE converting to direct vent
appliance.
Sheet Metal Screws
Step 1.
Remove existing chimney cap.
Drill Four 1/8 in.
(3mm) Diamater
Holes
Step 2.
Measure the distance from the top of the chimney to the
bottom of the ceiling support box, add 3 in. (76mm) to this
measurement, and cut a section of 4 in. (101mm) flex pipe
to that length (the flex should be fully extended).
Figure 5.23
Step 3.
Connect the end of the flex pipe section to the underside
of the top adapter, using four sheet metal screws (Figure
5.21).
Step 5.
Pull the flex pipe down through the ceiling support box, until
it protrudes approximately 3 in. (76mm). Connect the flex
pipe to the retro connector, and attach with sheet metal
screws.
Top Adapter
Step 6.
Push the flex pipe back up into the ceiling support box,
center the retro connector, and attach it to the support box
with sheet metal screws.
Flex Pipe
Sheet Metal Screws
Step 7.
The connection between the appliance and the retro
connector may be completed with sections of direct vent
pipe.
Figure 5.21
September 1, 2008
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4. Existing Masonry Chimney
Type A
Type B
Chimney Liner
Termination Cap
Chimney Liner
Termination Cap
30 ft. (9m) of 3 in.
(76mm) Flex Liner
Exhaust Section
(Cut to length)
3 in. (76mm)
Flex Liner
This section of the
chimney must be
sealed
Co-Axial to
Co-Linear Connector
Co-Axial to
Co-Linear
Connector
The chimney must be sealed
from the 4 ft. (1m) section to
termination using a smoke
shelf or a damper*.
Pipe Length
(Optional)
Pipe Length
Optional
The seal should be 6 in.
(152mm) below the end of
the 4 ft. (1m) Air Intake
section.
Showing (2)
30 ft. (9m)
Sections of
Flex Liner
4 ft. (1m) of 3 in. (76mm) Flex
Liner Air Intake Section
Type A & B Co-Axial to Co-Linear
Type D - Hearth Mount
Type C - Up & Out Installation
Termination Cap
Flashing
Chimney Liner
Termination Cap
Top Adaptor
30 ft. (9m) of 3 in. (76mm)
Flex Liner Exhaust Section
(Cut to length)
4 in. (102mm)
Flex Liner
This section of the
chimney must be sealed
Alcove Clearance to
Combustibles must be
maintained.
Chimney must be sealed
from 4 ft. (1m) section to
termination using a smoke
shelf or a damper*.
Retro Connector
90° Elbow
Seal should be 6 in.
(152mm) below end of 4 ft.
(1m) Air Intake section.
Direct Vent
Pipe
4 ft. (1m) of 3 in. (76mm) Flex
Liner Air Intake Section
Co-Axial to Co-Linear Connector
*NOTE: In the Commonwealth of Massachusettes, the word damper shall be replaced with the words flue restrictor.
Figure 5.24
Page 20
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Step 1.
Cut and bend flashing as needed
to fit
Before cutting any holes, assemble the desired sections
of direct vent pipe to determine the center of the masonry
penetration.
Step 2.
Oncethecenterpointofthepenetrationhasbeendetermined,
cut a 6 in. (152mm) diameter hole in the masonry. If the hole
is too large, the retro connector might not mount properly; if
the hole is too small, the appliance might starve for intake
air. If there is a frame wall in front of the masonry wall, cut
and frame a 10 in. (254mm) square opening in the wall
(centered around the 6 in. (152mm) masonry opening). If
there is sheet rock only (no studs) in front of the masonry the
10 in. (254mm) opening is still needed, but does not need
to be framed. If the hole is framed a wall thimble is required.
This allows the retro connector to mount directly on the
masonry and provide the correct clearances to combustibles
(Figure 5.25).
Sealant adhesive
Figure 5.26
Step 4.
To determine the length of flex needed, measure from 3 in.
(76mm) above the top of the flashing down to the level of the
opening. Add the distance from the center of the chimney
out through the wall. Cut a piece of 4 in. (102mm) flex to this
length (extended to its nominal length). Be sure to leave 2-3
in. (51-76mm) of flex above the existing chimney to allow for
connection to the termination kit.
Studwall
10 in. x 10 in. (254mm x 254mm)
Step 5.
Masonry
Chimney
framed opening in wall
Connect the flex liner to the top adapter using three sheet
metal screws (Figure 5.21, page 19).
Retro Connector
Step 6.
Feed the flex liner through the flashing into the chimney.
Carefully feed the flex liner down the chimney to the bottom
and out the opening in the masonry wall, forming an angle to
line up the flex liner with the vent opening on the appliance.
Wall Thimble Cover
(4) Masonry Bolts
(Not Included)
NOTE: For hearth applications, refer to page 19 for the use of a
co-axial to co-linear appliance connector.
WARNING
Fire Risk.
Figure 5.25
Explosion Risk.
•
Do not let the flex liner sag below the level at
which it will connect to the appliance or connector.
This could allow hot gas to become trapped and
potentially become a fire hazard. The flex liner path
should always be sloped up toward the termination
cap.
Step 3.
Secure the flashing to the top of the masonry chimney using
a bead of non-hardening sealant-adhesive. If the flashing is
larger than the top of the chimney, cut and fold flashing as
needed to fit chimney (Figure 5.26).
Step 7.
If additional lengths of flex liner are needed to span the
chimney height, use a flex coupler to connect the pieces of
flex liner together. Connect the flex to the coupler by using
four sheet metal screws for each side (Figure 5.27, on the
next page).
September 1, 2008
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Flex Liner
6 in. (152mm) diameter
opening in masonry wall
Flex Coupler
Sheet Metal Screws
Retro Connector
(3) Masonry Bolts
(Not included)
Figure 5.27
Figure 5.29
Step 8.
Secure the top adapter to the flashing. Use three sheet
metal screws through the side of the top adapter into the
flange on the flashing (Figure 5.28). Twist lock the high
wind termination cap on to the top adapter.
Step 10.
Slide wall thimble cover over retro connector and secure
with masonry bolts (Figure 5.30). If you have a framed wall
in front of the masonry, use wood screws to mount wall
thimble cover to framed wall, over retro connector and 10
in. (254mm) square framed opening (Figure 5.25, page
21). If needed, add a section of direct vent pipe to the retro
connector in order to extend through the opening in the wall
thimble cover.
High Wind
Termination Cap
Top Adaptor
(3) Sheet Metal Screws
Retro Connector
Wall Thimble Cover
Flashing
Figure 5.28
(4) Masonry Bolts
(Not included)
Figure 5.30
Step 9.
Attach the flex to the retro connector. Use three sheet metal
screws to attach the flex liner to the connector (Figure
5.29). Mount the retro connector to the masonry wall using
masonry bolts. Redrill larger holes on connector as needed.
Be careful to ensure that the connector is centered in the
opening and the mounting holes line up with the masonry
wall.
Step 11.
The connection between the appliance and the retro
connector may be completed with sections of direct vent
pipe.
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Gas Information
6
A. Fuel Conversions
NOTE: Do not remove the retaining clip from the hood.
Before making gas connections ensure that the appliance
being installed is compatible with the available gas type.
5/32 in. (4mm)
Allen wrench
Any natural or propane gas conversions necessary to meet
the appliance and locality needs must be made by a quali-
fied technician using Hearth & Home Technologies specified
and approved parts.
1. Converting to LP Gas
NOTE: Gas conversions should only be performed by a
qualified service person, and/or where required by state
and local codes, licensed installer/service technician. In
the Commonwealth of Massachusetts, installation must
be performed by a licensed plumber or gas fitter.
Figure 6.3 Use a 5/32 in. Allen wrench to remove the pilot
injector. Replace pilot injector with the one supplied with the
appliance (#35 for Propane, #62 for Natural Gas). Replace
the pilot hood, snapping into position.
KIT CONTENTS: Replacement orifice; replacement pilot
injector; valve regulator; conversion label.
TOOLS REQUIRED: #2 phillips screwdriver, slotted screw-
driver or Torx TH20, 5/32 in. Allen wrench, 3/32 in. Allen
wrench, 5/8 in. open end wrench, 7/16 in. socket, socket
wrench, and extension.
Figure 6.4 Remove the main burner orifice using a 5/8 in,
wrench. Replace orifice with the proper size as indicated for
your gas type and venting.
PROPANE
.063
NATURAL GAS
.106
Reinstall burner by placing it into the firebox.
Figure 6.1
Remove front, glass, and logs (if installed).
Remove the optional brick set, if installed. Remove the two
screws, one on each side of burner. Retain fasteners for rein-
stallation. Lift burner up and out of the firebox.
Installation is the reverse of the removal. Tighten thumb-
screws only finger tight. DO NOT OVERTIGHTEN. Reinstall
the optional brick set, if applicable.
Pilot Hood
Millivolt Generator
Thermocouple
Reinstall logs, glass and front.
Figure 6.2 Pull off the pilot hood and set it aside.
September 1, 2008
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2. Valve Regulator Replacement
Screws
E
WARNING
Fire Risk.
Explosion Risk.
D
•
Disconnect any electrical cords and
turn off gas supply to unit before
proceeding if converting fuel on an
appliance already fully installed.
Rubber Gasket
F
Identification Label
Remove upper and lower back shield. Loosen the set col-
lars on the extension rods with the 3/32 in. Allen wrench.
Remove the rods and adapter cap.
Figure 6.6 Ensure that the rubber gasket (D) is properly posi-
tioned and install the new HI/LO pressure regulator assem-
bly to the valve using the new screws (E) supplied with the
kit. Tighten screws securely. (Reference torque = 25 in./lb.)
Install the enclosed identification label (F) to the valve body
where it can be seen.
A
B
Mounting Screws
Pressure Regulator Tower
C
Diaphragm
Fill out the conversion label and attach it to the valve cover.
WARNING
Fire Risk.
Explosion Risk.
Gas Leak Risk.
•
Rubber gasket must be seated properly on valve
face.
•
Do no install a valve or regulator that has been
dropped.
Figure 6.5 Turn control knob to the OFF position, ensure that
gas supply to the valve has been turned off. Using a Torx
TH20, or slotted screwdriver, remove the three pressure reg-
ulator mounting screws (A), pressure regulator tower (B),
and diaphragm (C).
WARNING
Fire Risk.
Explosion Risk.
•
If the information in these instructions is
not followed exactly, a fire, explosion or
production of carbon monoxide may result
causing property damage, personal injury
or loss of life.
•
The qualified service agency is responsible
for the proper installation of this conversion
kit. The installation is not proper and
complete until the operation of the converted
appliance is checked as specified in the
manufacturer’s instructions supplied with
the kit.
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C. Gas Connection
B. Gas Pressures
Proper input pressures required for optimum appliance per-
formance, gas line sizing requirements need to be followed
from NFPA51.
NOTE: Have the gas supply line installed in accordance with
local building codes, if any. If not, follow ANSI Z223.1. Instal-
lation should be done by a qualified installer approved and/or
licensed as required by the locality. (In the Commonwealth of
Massachusetts, installation must be performed by a licensed
plumber or gas fitter.)
WARNING
Fire Risk.
Explosion Hazard.
High pressure will damage valve.
NOTE: A listed (and Commonwealth of Massachusetts
approved) 1/2 inch (13mm) T-handle manual shut-off valve and
flexible gas connector are connected to the 1/2 inch (13mm)
control valve inlet.
•
•
Disconnect gas supply piping BEFORE
pressure testing gas line at test pressures
above 1/2 psig.
Close the manual shutoff valve BEFORE
pressure testing gas line at test pressures
equal to or less than 1/2 psig.
•
If substituting for these components, please consult local
codes for compliance.
WARNING
WARNING
Gas Leak Risk.
Verify inlet pressures.
•
High pressure may cause overfire
condition.
Low pressure may cause explosion.
•
Support control when attaching pipe to
prevent bending gas line.
•
Install regulator upstream of valve if line pressure
is greater than 1/2 psig.
NOTE: The gap between the supply piping and gas access
hole may be plugged with non-combustible insulation to prevent
cold air infiltration.
Pressure requirements for appliance are shown in the table
below.
PRESSURE
Minimum Inlet Pressure
NG
5 inches w.c.
LP
Leak test all gas line joints and the gas control valve prior
to and after starting the fireplace.
11 inches w.c.
13 inches w.c.
10 inches w.c.
Maximum Inlet Pressure
10 inches w.c.
Before making the gas connection, ensure that the appliance
you are installing is designed for the type of gas being
supplied. This information can be found on the Ratings Label
under the appliance. If the appliance has been converted to
propane (LP), the valve cover should have a label stating
that the unit has been converted to propane.
Manifold Pressure on “HI” 3.5 inches w.c.
If the pressure is not sufficient, ensure:
1) the piping used is large enough.
2) the supply regulator is adequately adjusted.
Connect the gas line at the 3/8 in. (9.5mm) pipe connector
on the valve at the back of appliance. We recommend
connecting the appliance with an approved flex gas line.
If flex gas lines are not approved in your area, you must
connect a hard pipe to the gas hookup.
3) that the total gas load for the residence does not exceed
the amount supplied.
The supply regulator (the regulator that attaches directly to the
residence inlet or to the propane tank) should supply gas at
the suggested input pressure listed above. Contact the local
gas supplier if the regulator is at an improper pressure.
You must supply a manual shut-off valve in a visible location
within 3 feet (914mm) of the appliance.
September 1, 2008
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Omni-Test Laboratories listed gas appliances are tested
and approved without requiring changes for elevations
from 0 to 2000 feet in the U.S.A. and 0 to 4500 feet in
Canada.
WARNING
Fire or Explosion Hazard
•
•
•
•
Gas build-up during line purge may ignite.
Purge should be performed by qualified technician.
Ensure adequate ventilation.
Ensure there are no ignition sources such as
sparks or open flame.
When installing this appliance at an elevation above 2000
feet, it may be necessary to decrease the input rating by
changing the existing burner orifice to a smaller size. Input
rate should be reduced by 4% for each 1000 feet above a
2000 foot elevation in the U.S.A. If the heating value of the
gas has been reduced, these rules do not apply. To identify
the proper orifice size, check with the local gas utility.
A small amount of air will be in the gas supply lines. When
first lighting appliance it will take a short time for air to
purge from lines. When purging is complete the appliance
will light and operate normally.
•
If installing this appliance at an elevation above 4500 feet
(in Canada), check with local authorities.
Air only needs to be purged again if gas valve has been
turned to the OFF position.
WARNING
CHECK FOR GAS LEAKS
Explosion Risk
Fire Risk
Asphyxiation Risk
• Check all fittings and connections.
• Do not use open flame.
• After the gas line installation is complete, all
connections must be tightened and checked
for leaks with a commercially-available,
non-corrosive leak check solution. Be sure
to rinse off all leak check solution following
testing.
Fittings and connections may have loosened
during shipping and handling.
WARNING
Fire hazard.
Do NOT change the valve settings.
•
•
This valve has been preset at the factory.
Changing valve settings may result in fire
hazard or bodily injury.
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Electrical Information
7
A. Recommendation for Wire
See B5 below for recommended maximum lead length (two
wire) when using wall thermostat/switch.
8. Ensure the thermostat is mounted level for accurate
readings.
9. The thermostat should be mounted on an inside wall
and not in direct line with the appliance convection air.
NOTE: This appliance must be electrically wired and
grounded in accordance with local codes or, in the absence
of local codes, with National Electric Code ANSI/NFPA
70-latest edition or the Canadian Electric Code, CSA
C221.1.
10. If the thermostat is located too close to the appliance,
you may need to set the temperature setting slightly
higher to maintain the desired temperature in your
home.
Do not connect this appliance to a thermostat serving
any other appliance.
B. Connecting to the Appliance
Bedroom installation in Canada requires this appliance
to be connected to a thermostat.
WARNING
Wire 110v to electrical junction box.
Do NOT wire 110v to the valve.
Do NOT wire 110V to wall switch.
WARNING
•
Incorrect wiring will damage millivolt
systems.
Shock hazard.
•
This appliance is equipped with a three
pronged (grounding) plug for your protection
against shock hazard and should be plugged
directly into a properly grounded three prong
receptacle. Do not cut or remove the grounding
prong from this plug.
1. This appliance may be used with a wall switch, wall
mounted thermostat and / or a remote control.
2. If using thermostat, use one compatible with a millivolt
gas valve system.
C. Standing Pilot Ignition System Wiring
3. Follow parameters for locating thermostat (see individ-
ual thermostat instructions) to ensure proper operation
of appliance.
This appliance DOES NOT require 110 VAC supply for
operation. A wiring diagram is shown in Figure 7.1 on the
next page.
4. Use low resistance thermostat wire for wiring from igni-
tion system to the wall switch and thermostat.
This appliance is equipped with a millivolt control valve.
5. Use the following chart for wire sizing.
Wire Size
16 gauge
18 gauge
20 gauge
22 gauge
Max. Length
65 feet
40 feet
25 feet
18 feet
6. Keep wire lengths as short as possible by removing any
excess wire length.
7. Low voltage and 110 VAC voltage cannot be shared
within the same wall box.
September 1, 2008
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Ignitor
Red
28 in. (711mm)
ON/OFF
Switch
Red
28 in. (711mm)
Valve
Figure 7.1
CAUTION
CAUTION
Replace damaged wire with type 105O C
rated wire.
Wire must have high temperature insulation.
Shock hazard.
Label all wires prior to disconnection when servicing controls.
Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
•
•
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Appliance Setup
8
A. Remove Shipping Materials
Remove shipping materials from inside or underneath the
firebox.
CAUTION
Sharp Edges
•
Wear protective gloves
and safety glasses during
installation.
B. Accessories
Install approved accessories per instructions included with
accessories. Refer to Section 12 for appropriate accesso-
ries.
WARNING
Shock or fire risk.
Use ONLY optional accessories approved for
this appliance.
•
•
•
Using non-listed accessories voids
warranty.
Using non-listed accessories may result in a
safety hazard.
Figure 8.2 Remove the inner collar adapter.
Only Hearth & Home Technologies approved
accessories may be used safely.
C. Top to Rear Vent Conversion
KIT CONTENTS: Rear vent grill.
TOOLS REQUIRED: Power drill; #2 Phillips bit; high-temp
silicone sealant (optional.)
Figure 8.3 Remove the rear valve cover shield. Remove the
rear access plate and gasket by removing four screws. Save
the screws. Place the cover shield and gasket over the top
vent and attach with the four screws previously removed.
Figure 8.1 Remove top trivet, if installed. Remove vent pipe
adapter and gasket by removing 4 screws as indicated. (If
gasket breaks, apply high-temp silicone to bottom of adapter
before installing (shown in Figure 8.4).
Figure 8.4 Insert the inner collar adapter to the rear vent
flue.
September 1, 2008
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E. Leg Leveling System
Figure 8.8 Thread Allen bolts through nuts until flush.
NOTE: Two Allen bolts and two nuts are included in the
component bag. Normally, only one is required on the leg
not touching the floor.
Figure 8.5 Install the vent pipe adapter with gasket or high-temp
silicone to the rear vent opening.
Figure 8.9 Slide assembled nuts and bolts into slots on legs
with the nuts on the bottom.
Figure 8.6 Place the grille gently into the opening on top of
the appliance.
D. Baffle Installation/Adjustment
Figure 8.10 Use a 5/32 in. 4mm) Allen wrench to adjust legs
up and down to desired level.
BAFFLE
BAFFLE RETAINERS
Figure 8.7 Position baffle on top of baffle retainers on left and
right sides. Centering baffle on retainers, ensure that the dark
painted bevelled edge and darker painted baffle bottom side
faces toward the front viewing area of the firebox. Bend the
center tabs up to prevent the baffle from sliding out.
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F. Positioning the Logs
G. Mineral Wool
While still breakable, the logs do not become fragile until
after the appliance is burned and they have cured. After
curing, any handling must be done with care as breakage
can easily occur.
WARNING
Explosion Risk.
•
•
•
Follow ember placement instructions in
manual.
Do NOT place embers directly over
burner ports.
PLEASE NOTE: Logs have been designed to work
specifically with the burner of this appliance. Exact
placement will ensure proper operation of your gas
appliance and reduce sooting.
Replace ember material annually.
Improperly placed embers interferes with proper burner
operation.
Notch
#1
Location Pins
Figure 8.11 Position rear log (#1) over the two locating pins.
Figure 8.14 Place individual pieces of embers in front of and
around the gas log where they can be seen. Space them so
that gas can contact them on all sides. Avoid stacking the
embers on top of each other.
NOTE: Do not block gas ports.
#2
H. Opening Front Door
The front door is held closed by a magnet. To open the door,
pull gently from the right side as you face the appliance.
Figure 8.12 Put right front log (#2) into place on burner. Lean
log back towards rear log until it fits into notch in rear log.
#1
#3
#2
Figure 8.13 Place left front log (#3) into place on burner.
September 1, 2008
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J. Blower Installation
I. Glass Door Assembly
FROM THE KIT YOU WILL NEED: Blower motor; wire
harness; rheostat; rheostat nut; knob; screws; and 1 zip-tie.
FROM THE STOVE COMPONENT BAG YOU WILL
NEED: snap disc bracket and 5/16 in. nut.
TOOLS REQUIRED: #2 Phillips head bit; hand drill; 11/16
in. wrench; and a 5/16 in. wrench.
Figure 8.16 Turn off gas supply (if gas is connected), and
remove the rear shield. Remove the blower from packaging.
Place the blower under the appliance. Attach the blower
from the front with four screws to the blower bracket.
Figure 8.15 Turn the appliance OFF and let it cool down before
replacing the inner glass door assembly.
5/16" nut
Snap disc
through bracket
Remove the glass door assembly by opening latches at the
bottom front of the appliance, on both the left and right sides.
Lift out and away from the appliance.
Replace with a new glass door assembly.
Figure 8.17 Install the snap disc in the bracket. Attach the
bracket to the firebox with a 5/16 in. wrench.
NOTE: The glass, gasketing, and frame must be replaced
as a complete unit as supplied by the manufacturer.
Do NOT use substitute material.
CAUTION
Handle glass assembly with care.
•
•
Inspect the gasket to ensure it is undamaged.
Inspect the glass for cracks, chips or
scratches.
Do NOT strike, slam or scratch glass.
Do NOT operate appliance with glass door
removed, cracked, broken or scratched.
Replace glass assembly as a complete
assembly.
•
•
Figure 8.18 Connect the electrical connector to the snap
disc.
•
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Figure 8.19 Install speed control to switch panel. Attach knob
to speed control.
Figure 8.20 Cut out the rheostat/speed contorl cover on rear
shield. Reinstall rear shield.
Connect the blower to the power supply and turn on the gas
supply.
NOTE: This blower utilizes a snap disc to control ON and
OFF operation. When the correct temperature is reached,
the blower will automatically turn ON. Use the rheostat/
speed control knob to adjust the fan speed to suit your pref-
erences.
RHEOSTAT
F
M
F
M
SNAP
DISC
4 in. (102mm) WHITE
F
F
M
F
F
CORD
F
M
M
6 in. (152mm) BLACK
BLOWER
Figure 8.21 Blower Wiring Diagram
September 1, 2008
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2. Rear Vent Installations:
K. Damper Adjustment
(For top or rear vent installations)
See vent graph for recommendations on page 11 before
you begin your adjustment. If your installation falls within
the range of the gray shaded area of graph, it may be
necessary to make an adjustment to the vertical damper to
improve the flame appearance in your appliance.
1. Top Vent Installations:
Figure 8.23 The rear vent damper is located in the back of
the firebox. It is recommended to make adjustment prior to
installation.
Remove the front, glass, logs, and brick (if installed).
CLOSED
Loosen screws and slide up to suggested settings (See vent
graph on page 11).
OPEN
Tighten screws.
Figure 8.22 Locate the damper adjustment on the intake
plenum, accessing through the appliance front. Adjustor is Reinstall front, glass, logs and brick (if applicable).
centered at the top of the appliance.
NOTE: In the Commonwealth of Massachusetts, the word
damper shall be replaced with the words flue restrictor.
Let appliance warm up before adjusting.
Loosen screws using a Phillips head screwdriver.
L. Shutter Adjustment
Pivot the vertical damper adjustor in 1/4 in. (6mm) incre-
ments while observing the flame activity.
OPEN
CLOSE
Turning clockwise to open damper = less flame height and
more blue in flame color.
Turning counterclockwise to close damper = increased flame
height and more yellow in flame color.
Make adjustment until flame size and activity suits your per-
sonal preference, and then retighten screws on adjustment
control.
Figure 8.24 The shutter is located on the underside of the
appliance, on the right side. To adjust the shutter, loosen
the wingnut..
Moving the shutter bolt to the right closes the shutter. Moving
the shutter bolt to the left, will open the shutter. Opening the
shutter causes flames to become shorter and blue. Closing
the shutter creates taller orange/yellow flames.
NOTE: Do not close so much as to cause a sooty flame.
Improper adjustment can cause sooting in the firebox and/or
on the outside of a house with a horizontal termination.
After adjustment, tighten wingnut to lock in place.
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Operating Instructions
9
A. Before Lighting Appliance
Read this entire manual prior to using the appliance. Failure
to follow the instructions may result in property damage,
bodily injury, or even death.
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer to
the owner’s information manual provided with this appliance.
For assistance or additional information consult a qualified
installer, service agency or the gas supplier.
•
Remove all shipping materials from inside and/or
underneath the firebox.
•
•
•
•
•
Review proper placement of logs, mineral wool.
Check the wiring.
Check the baffle adjustment.
Ensure that there are no gas leaks.
Ensure that the glass is sealed and in the proper posi-
tion.
WARNING
Do NOT use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control which has been under water.
•
Ensure that the flow of combustion and ventilation air
is not obstructed (front grilles and vent caps).
B. Controls
FAN SPEED: This knob controls the speed of the blower
that pushes the heated air into the room.
WARNING
Glass door must be in place when appliance is
operating.
MAIN BURNER: This control is used to turn the appliance
on and off.
Risk of:
•
•
Combustion Fumes
Fire
Do NOT operate appliance with glass door
removed.
Open viewing glass for servicing only.
Glass door MUST be in place and sealed before
operating appliance.
Only use glass door certified for use with appliance.
Glass replacement should be done by qualified
technician.
PILOT IGNITOR: The pilot ignitor is used only to start
the pilot. When the valve control knob is turned to the
pilot position and fully depressed press the piezo ignitor
repeatedly creating a blue spark directly next to the pilot,
igniting the pilot flame.
•
•
•
•
VALVE CONTROL: This knob is used to control gas to
the appliance and for starting the pilot. There are three
positions, ON, OFF, & PILOT. The indicator on the valve
indicates the position of the knob.
WARNING
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
COMFORT CONTROL: This knob controls the flame height
from low (“LO”) to high (“HI”).
NOTE: If using a remote control wall switch, or thermostat,
the On/Off Switch must be left “OFF”. Turning the On/Off
Switch to “ON” will keep the appliance on continually.
Glass and other surfaces are hot
during operation and cool down.
•
•
Keep children away.
CAREFULLY SUPERVISE children in same room as
appliance.
•
•
•
Alert children and adults to hazards of high temperatures.
Do NOT operate with protective barriers open or removed.
Keep clothing, furniture, draperies and other combustibles
away.
September 1, 2008
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C. Lighting Appliance
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may
result causing property damage, personal injury or loss of life
A. This appliance has a pilot that must be lit manually. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING, smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier
than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
* Do not try to light any appliance.
* Do not touch any electric switch, do not use any phone in your building.
* Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
* If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't
try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance
and to replace any part of the control system and any gas control which has been under water.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. Set the thermostat to the lowest setting (if applicable) and turn off
the switch at the control panel.
3. Disconnect the power from the appliance.
4. Open the door of the appliance. May need to remove face/front first.
5. Push in gas control knob slightly and turn clockwise
position. Do not force.
to the "OFF"
6. Wait five (5) minutes to clear out any gas. Smell for gas, including near the floor. If you smell gas, STOP! Follow "B" of the
safety information above. If you don't smell gas go to the next step.
7. Push gas control knob in and turn counterclockwise
pushed in slightly. Do not force.
to the pilot position. NOTE: Knob cannot be turned unless knob is
8. PIEZO IGNITER: Press down on the gas control knob in pilot position and simultaneously press the piezo igniter.
(This may take many repetitions for lighting.)
ELECTRONIC IGNITER: If the unit is equipped with an electronic igniter it should begin sparking right away.
9. The pilot should be visible through the door opening.
10. After the pilot is lit, continue holding control knob down for approximately
PILOT HOOD
30 seconds. Release the knob and it will pop back up. Pilot should remain lit.
If it goes out, repeat steps 7 through 9.
MILLIVOLT
GENERATOR
THERMOCOUPLE
*
If the knob does not pop up when released, stop and immediately call your
service technician or gas supplier.
*
If the pilot will not stay lit after several tries, turn the gas control knob
clockwise
to "OFF" and call your service technician or gas supplier.
11. Reinstall door and face. Wait five minutes to allow pilot flame to stabilize and
establish proper draft.
12. Push down and turn gas control knob counterclockwise
to "ON".
13. Push burner rocker switch on the control panel to "ON". If thermostat is to be used, leave switch in "OFF" position and set the
thermostat to desired setting.
14. Reconnect electrical power to appliance.
TO TURN OFF GAS TO APPLIANCE
1. Set the thermostat to lowest setting.
2. Turn off all electric power to the appliance if service is to be performed.
3. Push in gas control knob slightly and turn clockwise
to "OFF" position.
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D. After Appliance is Lit
CAUTION
Initial Break-in Procedure
•
•
Prevent accidental appliance operation when not
attended.
Unplug or remove batteries from remote control if absent
or if appliance will not be used for an extended period of
time.
When you light your appliance, you may notice that it pro-
duces heat which does have an associated odor or smell. If
you feel this odor is excessive it may require the initial three
to four hour continuous burn on high followed by a second
burn up to 12 hours to fully drive off any odor from paint and
lubricants used in the manufacturing process. Condensation
on the glass is normal.
•
Property damage possible from elevated temperatures.
CAUTION
Smoke and odors released during initial operation.
NOTE: The appliance should be run three to four hours
on the initial start-up. Turn it off and let it cool completely.
Remove and clean the glass. Replace the glass and run the
appliance for an additional 12 hours. This will help to cure the
products used in the paint and logs.
•
•
•
Open windows for air circulation.
Leave room during initial operation.
Smoke may set off smoke detectors.
Smoke and odors may be irritating to sensitive individuals.
During this break-in period it is recommended that some win-
dows in the house be opened for air circulation. This will help
avoid setting off smoke detectors, and help eliminate any
odors associated with the appliance’s initial burning.
WARNING
Fire Hazard.
Keep combustible materials, gasoline
and other flammable vapors and liquids
clear of appliance.
•
•
•
Do NOT store flammable materials in the appliance’s
vicinity.
Do NOT use gasoline, lantern fuel, kerosene, charcoal
lighter fluid or similar liquids in this appliance.
Combustible materials may ignite.
WARNING
Fire Risk.
High Temperatures.
Keep combustible household items away from appliance.
Do NOT obstruct combustion and ventilation air.
•
Do NOT place combustible items on top of or in front of
appliance.
Keep furniture, draperies away from appliance.
•
E. Frequently Asked Questions
ISSUE
SOLUTIONS
Condensation on the glass
This is a result of gas combustion and temperature variations. As the appliance warms,
this condensation will disappear.
Blue flames
This is a result of normal operation and the flames will begin to yellow as the appliance
is allowed to burn for 20 to 40 minutes.
Odor from appliance
When first operated, this appliance may release an odor for the first several hours.
This is caused by the curing of the paint and the burning off of any oils remaining from
manufacturing. If appliance has not been used for some time, dust can build up and
cause an odor.
Film on the glass
Metallic noise
This is a normal result of the curing process of the paint and logs. Glass should be
cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the
manufacturing process. A non-abrasive cleaner such as gas appliance cleaner may be
necessary. See your dealer.
Noise is caused by metal expanding and contracting as it heats up and cools down,
similar to the sound produced by a furnace or heating duct. This noise does not affect
the operation or longevity of the appliance.
September 1, 2008
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Troubleshooting
10
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do
experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the
corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician.
Symptom
Possible Cause
Corrective Action
Check the spark at the electrode and pilot. If no spark and electrode
wire is properly connected, replace the ignitor.
1. After repeated trig-
a. Defective ignitor.
gering of the piezo
button, the spark ignitor
will not light the pilot.
b. Defective pilot or
Using a match, light the pilot. If the pilot lights, turn off the pilot and
misaligned electrode trigger the piezo button again. If the pilot lights, an improper gas/air
(spark at electrode). mixture caused the bad lighting and a longer purge period is recom-
mended. If the pilot will not light, ensure the gap at the electrode and
pilot is one-eighth (1/8) inch to have a strong spark. If the gas is OK,
replace the pilot.
c. No gas or low gas Check the remote shut-off valve from the appliance. Usually, there is
pressure.
a valve near the gas main. There can be more that one (1) valve from
the appliance and the main.
d. No LP in tank.
Check the LP (propane) tank. You may be out of fuel.
2. The pilot will not stay a. Defective thermo- Check that the pilot flame impinges on the thermocouple. Clean and /or
lit after carefully follow-
ing the lighting instruc-
tions.
couple.
adjust the pilot for maximum flame impingement.
Ensure that the thermocouple connection at the gas valve is fully
inserted and tight (hand tighten plus 1/4 turn).
Disconnect the thermocouple from the valve, place one millivolt lead
wire on the tip of the thermocouple and the other meter wire on the
thermocouple copper lead. Start the pilot and hold the valve knob in. If
the millivolt reading is less than 15mV, replace the thermocouple.
b. Defective valve.
If the thermocouple is producing more than 15 millivolts, replace faulty
valve.
3. The pilot is burning,
there is no gas to the
burner, the valve knob is
in the ON position, and
the ON/OFF switch is in
the ON position.
a. ON/OFF switch or Check the ON/OFF switch and wires for proper connections. Place the
wires defective.
jumper wires across the terminals at the switch. If the burner comes on,
replace the defective switch. If the switch is OK, place the jumper wires
across the switch wires at the gas valve. IF the burner comes on, the
wires are faulty or connections are bad.
b. Thermopile may
not be generating
sufficient millivoltage.
If the pilot flame is not close enough physically to the thermopile, adjust
the pilot flame.
Be sure the wire connections from the thermopile at the gas valve ter-
minals are tight and that the thermopile is fully inserted into the pilot
bracket.
Check the thermopile with a millivolt meter. Take the reading at TH-
TP&TP terminals of the gas valve. The meter should read 325 millivolts
minimum, while holding the valve knob depressed in the pilot position,
with the pilot lit, and the ON/OFF switch in the OFF position. Replace
the faulty thermopile if the reading is below the specified minimum.
With the pilot in the ON position, disconnect the thermopile leads from
the valve. Take a reading at the thermopile leads. The reading should
be 325 millivolts minimum. Replace the thermopile if the reading is
below the minimum.
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Symptom
Possible Cause
Corrective Action
3. (Continued)
c. Defective valve.
Turn the valve knob to the ON position. Place the ON/OFF switch in the
ON position. Check the millivolt meter at the thermopile terminals. The
millivolt meter should read greater than 125mV. If the reading is accept-
able, and if the burner does not come on, replace the gas valve.
d. Plugged burner
orifice.
Check the burner orifice for stoppage. Remove stoppage.
e. Wall switch or
wires are defective.
Follow the corrective action in Symptom and Possible Cause 1.a.
Check the switch and wiring. Replace where defective.
4. Frequent pilot outage a. Pilot flame may
Clean and adjust the pilot flame for maximum flame impingement on
thermocouple. Follow lighting instructions carefully.
problem.
be too high or too
low, or blowing
(high), causing safety
pilot to drop out.
5. The pilot and main
burner extinguish while
in operation.
a. No LP in tank.
Check the LP (propane) tank. Refill the fuel tank.
Check for proper vent connection at flue collar and all vent joints.
b. Inner vent pipe
leaking exhaust
gases back into the
system.
c. Horizontal vent
improperly pitched.
The horizontal vent cap should slope down only enough to prevent any
water from entering the appliance.
d. Bad thermopile or Replace if necessary.
thermocouple.
e. Improper vent cap Check for proper installation and freedom from debris or blockage.
installation.
6. Glass soots.
a. Flame impinge-
ment.
Adjust the log set so that the flame does not excessively impinge on it.
Check that logs are placed according to installation instructions.
b. Improper shutter
setting.
Adjust the air shutter at the base of the burner.
c. Debris around
opening at base of
burner.
Inspect the opening at the base of the burner. NO MATERIAL SHOULD
BE PLACED IN THIS OPENING.
7. Flame burns blue
and lifts off burner.
a. Insufficient
oxygen being sup-
plied.
Ensure that the vent cap is installed properly and free of debris. Ensure
that the vent system joints are tight and have no leaks.
Ensure that no debris has been placed at the base of, or in the area of
the air holes in the center of the base pan beneath the burner.
Ensure that the glass is tightened properly on the appliance, particu-
larly on top corners.
September 1, 2008
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Maintaining and Servicing Your Appliance
11
Although the frequency of your appliance servicing and
maintenance will depend on use and the type of installation,
a qualified service technician should perform an appliance
check-up at the beginning of each heating season.
CAUTION
Handle glass assembly with care.
NOTE: Clean glass after initial 3-4 hours
operation. Longer operation without cleaning
glass may cause a permanent white film on
glass.
WARNING
Risk of injury or property damage.
Before servicing:
When cleaning glass door:
•
•
•
•
•
Avoid striking, scratching or slamming glass.
•
•
•
Turn off gas.
Do NOT use abrasive cleaners.
Turn off electricity to appliance.
Ensure appliance is completely cooled.
Use a hard water deposit glass cleaner on white film.
Do NOT clean glass when hot.
After servicing:
•
•
Replace front and glass, if removed.
Turn off appliance after 3-4 hours of operation and ALLOW
TO COOL.
Reseal and reinstall any venting removed for servicing.
•
•
Remove and clean glass assembly.
Replace glass assembly and operate appliance for additional
12 hours.
Refer to maintenance instructions.
WARNING
Annual inspection by qualified technician recommended.
Check:
•
•
•
•
•
•
Condition of glass, glass assembly and glass seal.
Obstructions of combustion and ventilation air.
Obstructions of termination cap.
Burner ignition and operation.
Burner air shutter adjustment
Gas connections and fittings.
Clean:
•
•
Glass
Air passageways, grilles,
control compartment
Burner, burner ports. USE CAUTION WHEN CLEANING/
HANDLING CERAMIC BURNER.
•
Risk of:
•
•
•
•
Fire
Delayed ignition or explosion
Exposure to combustion fumes
Odors
WARNING
Inspect external vent cap regularly.
•
•
Ensure no debris blocks cap.
Combustible materials blocking cap may
ignite.
•
Restricted air flow affects burner operation.
Page 40
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A. Maintenance Tasks
Inspect
Maintenance Tasks
Doors
1. Inspect for scratches, dents or other damage and repair as necessary.
2. Verify no obstructions to air flow.
3. Verify maintenance of proper clearance to combustible household objects.
1. Inspect gasket seal and its condition.
2. Inspect glass for scratches and nicks that can lead to breakage when exposed to heat.
3. Confirm there is no damage to glass or glass frame, Replace as necessary.
Gasket Seal, Glass
Assembly and Glass
4. Verify that latches engage properly and glass attachment components are intact and operat-
ing properly. Replace as necessary.
5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be
removed.
Valve Compartment
and Firebox Top
1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these
areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.
2. Remove any foreign objects.
3. Verify unobstructed air circulation.
Logs
1. Inspect for broken, damaged, or missing logs. Replace as necessary.
2. Verify correct log placement and no flame impingement causing sooting. Correct as neces-
sary.
Firebox
1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as neces-
sary.
2. Replace appliance if firebox has been perforated.
Burner Ignition and
Operation
1. Verify burner is properly secured and aligned with pilot or igniter.
2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if
necessary. USE CAUTION WHEN CLEANING/HANDLING CERAMIC BURNER.
3. Replace ember material with new dime-size and shape pieces. Do not block ports or obstruct
lighting paths.
4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.
5. Inspect for lifting and other flame problems.
6. Inspect orifice for soot, dirt or corrosion.
7. Verify manifold and inlet pressures. Adjust regulator as required.
8. Inspect pilot flame strength. Clean or replace orifice as necessary.
9. Inspect thermocouple/thermopile sensor rod for soot, corrosion and deterioration. Clean with
emery cloth or replace as required.
10. Verify millivolt output. Replace as necessary.
Venting
1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc.
2. Confirm that termination cap remains clear and unobstructed by plants, etc.
3. Verify that termination cap clearance to subsequent construction (building additions, decks,
fences or sheds) has been maintained.
4. Inspect for corrosion or separation.
5. Verify weather stripping, sealing and flashing remains intact.
1. Verify operation of remote.
Remote Controls
2. Replace batteries in remote transmitters and battery-powered receivers.
September 1, 2008
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Reference Materials
12
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only. For clearances refer to Section 3.
A
D
E
B
F
C
H
G
I
Location
Inches
23-5/8
28-1/2
23-5/8
8-1/4
Millimeters
600
Location
Inches
23-5/8
20-1/2
17-7/8
16-1/4
Millimeters
600
A
B
C
D
E
F
G
H
I
724
521
600
454
210
413
19-5/8
498
Figure 12.1 Appliance Dimensions
Page 42
September 1, 2008
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B. Vent Components Diagram
6-3/8 in.
(162mm)
6-1/2 in.
(165mm)
9-1/4 in.
(235mm)
6-1/2 in.
(165mm) 9-5/8 in.
(244mm)
6-3/8 in.
(162mm)
6-5/8 in.
(168mm)
SLP45-BK
6-5/8 in.
(168mm)
9-5/8 in.
(244mm)
SLP90M
17-24 in.
(432-610mm)
6-1/2 in.
(165mm)
11-3/4 in.
(298mm)
5-3/4 in.
(146mm)
6-5/8 in.
(168mm)
SLP12AM
SLP12M
SLP6M
47-3/4 in.
(1213mm)
35-3/4 in.
(908mm)
23-3/4 in.
(603mm)
12-17 in.
(305-432mm)
3-3/4 in.
(95mm)
SLP36M
SLP48M
SLP4M
SLP24M
SLP6AM
4 in. (102 mm) inner pipe 6-5/8 in. (168 mm) outer pipe
Figure 12.2 SL-D Series Vent Components
September 1, 2008
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C. Vent Components List
Description
HHT SL-P
M= Multi Pack (6)
Simpson
Dura-Vent ®
DirectVent Pro
Selkirk®
Direct-Temp
Amerivent
Direct®
Security
Secure Vent®
4” Pipe Length, Galvanized
4” Pipe Length, Black
SLP4M
SLP4-BK
-
-
-
-
-
-
-
-
6” Pipe Length, Galvanized
6” Pipe Length, Black
SLP6M
SLP6-BK
46-DVA-06
46-DVA-06B
4DT-6
4DT-6B
-
-
SV4L6
SV4LB6
7” Pipe Length, Galvanized
7” Pipe Length, Black
-
-
-
-
-
-
4D7
4D7B
-
-
9” Pipe Length, Galvanized
9” Pipe Length, Black
-
-
46-DVA-09
46-DVA-09B
4DT-9
4DT-9B
-
-
-
-
12” Pipe Length, Galvanized
12” Pipe Length, Black
18” Pipe Length, Galvanized
18” Pipe Length, Black
SLP12M
SLP12-BK
46-DVA-12
46-DVA-12B
46-DVA-18
46-DVA-18B
4DT-12
4DT-12B
4DT-18
4DT-18B
4D12
4D12B
SV4L12
SV4LB12
-
-
-
-
-
-
24” Pipe Length, Galvanized
24” Pipe Length, Black
36” Pipe Length, Galvanized
36” Pipe Length, Black
48” Pipe Length, Galvanized
48” Pipe Length, Black
SLP24M
SLP24-BK
SLP36M
SLP36-BK
SLP48M
SLP48-BK
46-DVA-24
46-DVA-24B
46-DVA-36
46-DVA-36B
46-DVA-48
46-DVA-48B
4DT-24
4DT-24B
4DT-36
4DT-36B
4DT-48
4DT-48B
4D2
4D2B
4D3
4D3B
4D4
4D4B
SV4L24
SV4LB24
SV4L36
SV4LB36
SV4L48
SV4LB48
Adjustable Length, 3”-6”, Black
Adjustable Length, 3”-6”, Galvanized
Adjustable Length, 3”-7”, Galvanized
Adjustable Length, 3”-7”, Black
Adjustable Length, 3”-12”, Black
Adjustable Length, 3”-12”, Galvanized
Adjustable Length, 3”-14.5”, Galvanized
Adjustable Length, 3”-14.5”, Black
Adjustable Length, 7”, Galvanized
Adjustable Length, 7”, Black
Adjustable Length, 11”-14”, Galvanized
Adjustable Length, 11”-14”, Black
Adjustable Length, 12”, Galvanized
Adjustable Length, 12”, Black
Adjustable Length, 16”, Galvanized
Adjustable Length, 16”, Black
Adjustable Length, 24”, Galvanized
Adjustable Length, 24”, Black
2’ Flexible Pipe Length
SLP6A-BK
SLP6AM
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
46DVA-08A
46DVA-08AB
SLP12A-BK
SLP12AM
-
-
-
-
-
-
-
-
-
-
46DVA-16A
46DVA-16AB
-
-
-
-
-
-
4D7A
4F7AB
-
-
-
4DT-AJ
4DT-AJB
-
-
4DTAJ12
4DTAJ12-B
46DVA-16A
46DVA-16AB
-
-
-
-
-
-
-
-
4D12A
4D12AB
4D16A
-
SV4LA12
SV4LBA12
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
SV4LA24
SV4LBA24
-
SLP-FLEX-2
SLP-FLEX-3
SLP-FLEX-5
SLP-FLEX-10
-
-
-
-
-
3’ Flexible Pipe Length
5’ Flexible Pipe Length
10’ Flexible Pipe Length
3” x 35’ Flex Extension
-
-
-
-
-
2280
-
4” x 35’ Flex Extension
45° Elbow, Galvanized
45° Elbow, Black
45° Elbow, Swivel, Galvanized
-
2281
-
See Swivel
46DVA-E45
-
-
-
-
-
-
SLP45M
SLP45-BK
-
4DT-EL45B
-
4D45LB
-
SV4EBR45
SV4E45
Page 44
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Description
HHT SL-P
M= Multi Pack (6)
Simpson
Dura-Vent ®
DirectVent Pro
Selkirk®
Direct-Temp
Amerivent
Direct®
Security
Secure Vent®
45° Elbow, Swivel, Black
-
46DVA-E45B
-
-
SV4EB45
90° Elbow, Galvanized
SLP90M
See Swivel
4DT-EL905
4D90LS
-
90° Elbow, Black
SLP90-BK
See Swivel
4DT-EL90SB
4D90LBS
SV4EBR90
90° Elbow, Swivel, Galvanized
90° Elbow, Swivel, Black
-
-
46DVA-E90
46DVA-E90B
-
-
-
-
SV4E90
SV4EB90
Adjustable Flashing, 0/12-6/12
Adjustable Flashing, 7/12-12/12
Attic Insulation Shield - Cold Climates 36”
Attic Insulation Shield 12”
SLP-RF6M
SLP-RF12M
46DVA-F6
46DVA-F12
4DT-AF6
4DT-AF12
4DF
4DF12
4DAIS37
4DAIS12
SV4FA
SV4FB
-
-
-
-
-
-
SLP-AS2M
SV4RSA
Attic Insulation Shield, Adjustable 11”-20”
Cathedral Support Box
-
46-DVA-IS
46DVA-CS
-
-
-
SLP-CCS-BK
4DT-CSS
4DRSB
SV4CSB
Ceiling Support
-
46DVA-DC
4DT-CS
4DFSP
SV4SD
Co-Axial to Co-Lineal Appliance Connector
Decorative Ceiling Firestop - Black
Decorative Radius Cover
Firestop Spacer/Ceiling Firestop
Flex Trap Cap with Firestop
Flex Trap Cap with Firestop and 30’ Flex Pipe
Masonry Chimney Conversion Kit
Offset Support
Offset Wall Thimble, Black
Silicone Roof Flashing, 4” to 8” pipes (6)
Storm Collar
Trim Plate, Black
Wall Support Band
-
SLP-DCF-BK
DRC-RADIUS
SLP-FSM
SLP-FLEX-TRAP
SLP-FLEX-TRAP30
-
46DVA-GCL
-
-
-
-
-
-
-
-
-
-
-
46DVA-FS
4DT-FS
4DFSP
SV4BF
-
-
-
-
-
-
-
-
-
-
-
-
-
46DVA-KMC
46DVA-ES
-
4DT-OS
-
-
SV4SU
-
SLP-WT-BK
RF4-8M
SLP-SCM
-
SLP-HVSM
-
SLP-WSM
-
-
-
-
46DVA-SC
4DT-SC
4DT-TP
4DT-WS/B
-
4DSC
4DFPB
4DWS
-
SV4FC
SV4LA
SV4BM
SV4PF
SV4RSM
-
46-DVA-WS
-
46DVA-WT
Wall Thimble Support Box/Ceiling Support
Wall Thimble, Black
4DT-WT
4DWT
TERMINATION CAPS & KITS
Basic Horizontal Termination Kit (A)
Chimney Liner Termination Kit
Horizontal Square Termination Cap
Horizontal Termination Kit (B)
RHVK Snorkel Kit
-
-
46DVA-KHA
46DVA-GK
46DVA-HC
46DVA-KHC
844-8921
4DT-HKA
4DHTK2
SV-SHK
-
-
4DHC
4DHTK1
-
-
SV4CHC
SV-HK
-
SLP-HHW2
4DT-HHC
4DT5-HKB
-
-
-
Snorkel Termination 14”
Snorkel Termination 36”
SLK-SNKD
-
LINK-STOVE
46DVA-SNK14
46DVA-SNK36
-
4DT-ST14
4DT-ST36
-
4D12S
4D36S
-
SV4STC14
SV4STC36
-
*Stove Adaptor Kit (Vertical Cap Kit)
Trapezoid Termination Kit (3-1/8”-4-3/4”)
Trapezoid Termination Kit (5-1/4” X 9-1/4”)
Vertical Termination Cap
SLP-TRAP1
SLP-TRAP2
SLP-TVHW
-
-
-
-
46DVA-VCH
4DT-VKC
4DVT
SV4CGV
* Stove Adaptor Kit (Vertical Cap Kit) Includes 30’-4” flex, adapters, wall thimble, masonry, ZC flashing, 991DA vertical cap.
NOTES: 1Before cutting any holes check pipe manufacturers current instructions.
2Each pipe manufacturer has their own list of parts for kits.
3SL is not interchangeable with SLP.
September 1, 2008
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R
CASTILE GAS
D. Service Parts List
Beginning Manufacturing Date: 5-19-05
Ending Manufacturing Date:
(NG, LP) Exploded Parts Diagram
35
36
37
31
33
32
30
29
34
28
38
40
27
26
25
24
43
39
42
41
23
44
45
21
46
47
20
19
18
48
49
8
9
12
22
17
16
10
7
5
11
4
6
13
3
14
15
2
1
#1
#3
#2
* Part number list on following page.
Page 46
September 1, 2008
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R
(cont’d.) CASTILE GAS
D. Service Parts List
Beginning Manufacturing Date: 5-19-05
Ending Manufacturing Date:
(NG, LP) Exploded Parts Diagram
IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealer's VIP site. When
ordering, supply serial and model numbers to ensure correct service parts.
Nbr
1
Description
Nbr
Description
Ash Catcher
26 Set Collar, 1/4 in.
2
3
4
Ash Lip Mounting Bracket
Magnet, Round
Face, Mill
27 Back Shield, Lower
28 Switch Plate
29 Control Rod
5
6
7
8
Door Shield
30 Knob, Rheostat
31 Back Shield, Upper
32 Switch, Rocker, ON/OFF
33 Igniter, Piezo
Magnet Bracket
Door Assembly
Glass Assembly
Glass Retainer
9
34 Cover Plate
10 Air Shutter Assembly
11 Bulkhead
12 Burner Support, Right
13 Bulkhead Stop
14 Blower Assembly
15 Log Set
16 Blower Bracket
35 Grille, Rear Vent
36 Grille, Top Vent
37 Top, Mill
38 Adapter, DV (4 in.)
39 DV Adapter (6-5/8 in.)
40 Door Retainer
41 Damper Plate
42 Baffle Bracket
43 Brick Set
17 Blower Bracket, Rear
18 Latch, Draw
19 Cast Mounting Hook
20 Cast Mounting Bracket, Bottom
21 Cast Mounting Bracket
22 Side, Mill
44 Burner Support, Left
45 Baffle
46 Log Support, Rear
47 Pilot Bracket
23 Back Shield Support
24 Valve (NG or LP)
25 Adapter, Valve Extension
48 Pilot Assembly
49 Burner With Neck Assembly
September 1, 2008
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R
(cont’d.) CASTILE GAS
D. Service Parts List
Beginning Manufacturing Date: 5-19-05
Ending Manufacturing Date:
IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on the Quadra-Fire web site at
Item
#
Part Description
Alphabetical Order
SKU
38 Adapter, DV (starting collar, inner (4 in.)
25 Adapter, Valve Extension
10 Air Shutter Assembly
200-2470
450-6330
7002-016
413-0010BK
7023-004
7023-104
7023-107
7023-106
7010-136
7010-137
7009-103
7010-146
812-4900
7016-138
BRICK-T1
26457
1
2
Ash Catcher
Ash Lip Mounting Bracket
23 Back Shield Support
27 Back Shield, Lower
31 Back Shield, Upper
45 Baffle
42 Baffle Bracket
16 Blower Bracket
17 Blower Bracket, Rear
Blower, Convection
Blower Housing
43 Brick Set
11 Bulkhead
13 Bulkhead Stop
474-0090
7010-022
7010-141
7010-140
7010-006
7023-100
7023-101
7023-102
7023-001
Burner Plate Assembly
44 Burner Support, Left
12 Burner Support, Right
49 Burner with Neck Assembly
21 Cast Mounting Bracket, Top
20 Cast Mounting Bracket, Bottom
19 Cast Mounting Hook
Component Pack Assembly (Includes On/Off valve; orifice LP (.063); mineral wool; pilot injector, LP; fasteners; conver-
sion regulator LP; conversion label; leg leveling assembly; snap disc bracket; warranty card; and manual)
29 Control Rod
455-0340
7010-159
468-0360
7023-110
7010-016
7010-122
7023-109
7000-162
413-0030BK
7000-197
7010-015
450-6360
460-0610
34 Cover Plate
41 Damper Plate
Dashboard Label
7
Door Assembly
40 Door Retainer
Door Shield
39 DV Adapter (6-5/8 in.)
5
4
Face, Mill
Flex Line, 3/8 Flare x 22L
Flue Collar Assembly
Gas Line, T6-18
Gasket, Elbow
Page 48
September 1, 2008
Quadra-Fire · Castile Gas Stove · 7023-111E
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R
(cont’d.) CASTILE GAS
D. Service Parts List
Beginning Manufacturing Date: 5-19-05
Ending Manufacturing Date:
IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealer's VIP site. When
ordering, supply serial and model numbers to ensure correct service parts.
Item
#
Part Description
Alphabetical Order
SKU
Gasket, Flue Collar
Gasket, Glass 10 ft.
Glass Assembly
Glass Retainer
455-0660
844-3010
7010-017
7010-121
RV-CG-MBK
455-0370BK
230-0612
100-512
229-0640
LOGS-T1
7010-134
7023-108
7000-140
15697A
8
9
35 Grille, Rear Vent
36 Grille, Top Vent
33 Igniter, Piezo
30 Knob, Rheostat
18 Latch, Draw
15 Log Set
46 Log Support, Rear
6
3
Magnet Bracket
Magnet, Round
ON/OFF Valve
Orifice, LP (.063)
Orifice, NG (.106)
17236
19837
48 Pilot Assembly, NG
47 Pilot Bracket
Relief Door Assembly
26 Set Collar, 1/4 in.
22 Side, Mill
Snap Disc Bracket
28 Switch Plate
32 Switch, Rocker, ON/OFF
37 Top, Mill
230-1781
7010-135
7010-003
229-0750
413-0040BK
7009-108
7023-105
230-0730
7021-101
842-0230
842-0240
7010-156
24 Valve, Gas, LP
24 Valve, Gas, NG
Wire Harness
September 1, 2008
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R
CASTILE GAS
E. Accessories
Beginning Manufacturing Date: 5-19-05
Ending Manufacturing Date:
IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on the Quadra-Fire web site at
Item
#
PART #
DESCRIPTION
14 Blower Assembly
Conversion Kit, LP
BK-GAS
LPK-MB
NGK-MB
812-3760
Conversion Kit, NG
Wall Thermostat - Manual
Wall Thermostat - Progammable
Remote Control, Smart Stat II
Remote Control, Smart Batt II
811-0520
841-0960
841-0970
Refractory Assembly
BRICK-T1
RV-CG-MBK
RV-CG-PMH
RV-CG-CSB
RV-CG-CWL
Rear Vent Conversion Kit, Matte Black
Rear Vent Conversion Kit, Porcelain Mahogany
Rear Vent Conversion Kit, Powder Coat Sienna Bronze
Rear Vent Conversion Kit, Powder Coat Willow
Page 50
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F. Service and Maintenance Log
Date of Service
Performed By
Description of Service
September 1, 2008
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G. Homeowner’s Notes
Page 52
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G. Homeowner’s Notes
September 1, 2008
Page 53
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H. Warranty Policy
Hearth & Home Technologies LIMITED WARRANTY
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet
and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Cana-
da. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
HHT Manufactured Appliances and Venting
EPA
Warranty Period
Parts Labor
Components Covered
Gas
X
Wood
Pellet
Electric
Venting
X
Wood
All Parts and Material Except
as covered by Conditions, Ex-
clusion, and Limitations listed
1 Year
X
X
X
X
Igniters, Electronic Compo-
nents, and Glass
Blowers
X
X
X
X
2 years
3 years
X
X
X
Molded Refractory Panels
X
X
Firepots
5 years
3 years
3 years
X
X
Castings & Baffles
Firebox, HHT Chimney, Termi-
nation & Heat Exchanger
7 years
X
X
X
X
10
1 year
1 year
X
years
Burners, Logs & Refractory
Limited
Lifetime
X
X
Firebox & Heat Exchanger
All Replacement Parts
90 Days
X
X
X
See Conditions, Exclusions, and limitations.
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
9-01-08
ꢀ
This warranty applies to the original owner and is transferable up to two years from date of purchase to the new
homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance
remains in its original place of installation.
ꢀ
ꢀ
ꢀ
The maximum amount recoverable under this warranty is limited to the purchase price of the product.
In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.
Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home
is not covered under this warranty.
ꢀ
This limited warranty does not extend to or include surface finish on the appliance or terminations, door gasketing,
glass gasketing, glass discoloration, firebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or
corrosion on any of the metal surfaces, cast iron components, baffles, firepots, doors, or firebox area are not covered
by this warranty.
ꢀ
Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to
this noise are not covered by this warranty.
4021-645A 09-01-08
Page 54
September 1, 2008
Quadra-Fire · Castile Gas Stove · 7023-111E
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Hearth & Home Technologies LIMITED WARRANTY (Cont’d)
ꢀ
HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or main-
tenance of the appliance not in accordance with the installation instructions; operating instructions and the listing
agent identification label furnished with the appliance; (2) installation which does not comply with local building codes;
(3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environ-
mental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling
devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those specified
in the operating instructions; (6) installation or use of components not supplied with the appliance or any other compo-
nents not expressly authorized and approved by HHT; and/or (7) modification of the appliance not expressly autho-
rized and approved by HHT in writing.
ꢀ
ꢀ
This warranty does not apply to non-HHT venting components, hearth components or other accessories used in con-
junction with the installation of this product.
This warranty is void if the appliance has been over-fired or operated in atmospheres contaminated by chlorine,
fluorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or
there is any damage to the appliance or other components due to water or weather damage which is the result of, but
not limited to, improper chimney or venting installation.
ꢀ
HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship
during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the
defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.
ꢀ
ꢀ
Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not
apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state.
EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE
WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF
THE WARRANTY SPECIFIED ABOVE.
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all war-
ranties currently in existence.
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide neces-
sary parts or components, contact the nearest authorized HHT dealer or supplier.
4021-645A 09-01-08
September 1, 2008
Page 55
Quadra-Fire · Castile Gas Stove · 7023-111E
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I. Contact Information
R
CONTACT INFORMATION:
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HHT INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
please visit our web site at www.quadrafire.com
CAUTION
Do NOT discard this manual.
•
•
•
Important operating and maintenance
instructions included.
Read, understand and follow these instruc-
tions for safe installation and operation.
Leave this manual with party responsible
for use and operation.
Your Records for Model:
Castile Gas
DEALERSHIP WHERE PURCHASED:
SERIAL NUMBER:
DATE PURCHASED:
DATE INSTALLED:
__________________ ______________________________________
__________________ _______________________________________
__________________ _______________________________________
DEALER TELEPHONE: __________________
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322,
4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495,
5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112,
5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226,
6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942,
6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884,
D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or
other U.S. and foreign patents pending.
Page 56
Quadra-Fire · Castile Gas Stove · 7023-111E
September 1, 2008
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