Hearth and Home Technologies Gas Heater 6000TRSI AUC User Manual |
INSTALLATION AND OPERATION INSTRUCTIONS
MODEL: 6000TRSI-AUC
AUSTRALIAN GAS ASSOCIATION CERTIFIED
CERTIFICATE NUMBER 5668
THIS MANUAL MUST BE USED FOR INSTALLATION AND RETAINED
BY HOMEOWNER FOR OPERATION AND MAINTENANCE.
HEAT & GLO, a brand of Hearth & Home Technologies Inc.
THIS PRODUCT MAY BE COVERED BY ONE OR MORE OF THE FOLLOWING PATENTS:
(United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407,
5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474,
6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652, D445174, D462436; (Canada) 1297749,
2195264, 2225408; (Australia) 543790;586383; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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1
TABLE OF CONTENTS
1.0 INSTALLATION INSTRUCTIONS. ................................................................... 4
A. Locating the Heater ..................................................................................... 5
B. Framing the Heater ..................................................................................... 6
C. Flue SystemApprovals and Installations ...................................................... 8
D. Connecting the Gas Supply ......................................................................... 18
E. Ignition System Wiring ................................................................................. 19
F. Mantel Clearances ...................................................................................... 21
G. Log Placement ............................................................................................ 22
H. Installer Testing ............................................................................................ 24
2.0 OPERATING INSTRUCTIONS. ........................................................................ 24
A. Safety and Lighting Information.................................................................... 26
B. Power Outage ............................................................................................. 27
C. Fan Operation ............................................................................................. 27
3.0 SERVICING AND MAINTENANCE. ................................................................. 28
A. Removal of Covers for Servicing ................................................................. 29
B. Removal of Components for Service ........................................................... 29
C. Parts Replacement...................................................................................... 29
D. Adjustments and Replacement Parts ........................................................... 29
E. Troubleshooting ........................................................................................... 30
Í
4.0 REPLACEMENT PARTS. ................................................................................ 33
Limited Warranty ............................................................................................... 35
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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1.0 INSTALLATION INSTRUCTIONS
If the heater is to be installed on carpeting or tile, or on
any combustible material other than wood flooring, the
heater should be installed on a metal or wood panel
that extends the full width and depth of the heater.
When planning a heater installation, it’s necessary
to determine:
• Where the unit is to be installed.
• The flue system configuration to be used.
• Gas supply piping.
• Electrical wiring.
• Framing and finishing details.
]
28-3/8 [ 722
[
]
362
14-1/4
9-7/8
]
[ 250
21-1/2
[ 547]
GAS LINE
ACCESS
ELECTRICAL
ACCESS
8
Ø
]
[ 203
38
]
[ 965
36-1/8
18-3/4
]
[ 917
27
686
]
[ 476
2-1/2
[
]
[
]
64
2-3/8
[
]
61
31-5/8
[ 803
41 [ 1043
6-7/8
174
5
]
[
]
]
[
126.9
]
TOP
STANDOFFS
GLASS
DOOR
DATA BADGE & LABELS
(BEHIND ACCESS DOOR)
GAS CONTROLS
AND SWITCHES
GAS LINE
ACCESS
ELECTRICAL
ACCESS
FIGURE 1.1 Diagram of the 6000 Series
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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4
A. Locating the Heater
The diagram (see Figure 1.2) shows space and clearance requirements for locating a heater within a room.
Top Flue
Rear Flue
1” MIN. (25mm)
1”MIN. (25mm)
B
B
A
E
E
D
D
C
C
3” (76.2mm)
1/2” MIN. (12.5mm)
D
A
B
C
E
A
B
22
C
D
E
Inches
42
22
36
50-15/16
1294
72
Inches
42
38
53-3/4
1365
76
Millimeters 1066
559
914
1829
Millimeters 1066
559
965
1930
FIGURE 1.2 Heater Dimensions, Locations and Space Requirements
Minimum Clearances from the Heater to
Combustible Materials
Glass
Front
Back of
Heater
Sides of
Heater
Top of
Heater
Floor
Ceiling
36 inches
(914 mm)
0
1/2 inch
(13 mm)
1/2 inch
(13 mm)
3-1/2 inches
(89 mm)
31 inches
(787 mm)
Clearance Requirements
The top, back, and sides of the heater are defined by standoffs.
The minimum clearance to a perpendicular wall extending past the face of the heater is
one inch (25 mm).
For 6000 Series Models, the back of the heater may be recessed 21-1/2 inches (546 mm)
into combustible construction.
Minimum Clearances from the Flue Pipe to Combustible Materials
For Vertical
For Horizontal Sections
At Wall Firestops
Sections
Top
Bottom
Sides
Top
Bottom
Sides
1 inch
(25mm)
3 inches
(75mm)
1 inch
(25mm)
1 inch
(25mm)
2-1/2 inches
(63.7mm)
1/2 inch
(13mm)
1 inch
(25mm)
For minimum clearances, see the direct flue termination clearance diagrams on page 7.
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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B. Framing the Heater
CAUTION: MEASURE HEATER DIMENSIONS AND
VERIFY FRAMING METHODS AND WALL COVER-
ING DETAILS, BEFORE FRAMING CONSTRUCTION
BEGINS.
Framing can be built before or after the heater is set in
place. Framing should be positioned to accommodate
wall coverings and heater facing material. The diagram
below shows framing reference dimensions.
Framing should be constructed of
2 X 4 lumber or heavier.
The framing
headers may rest
on the heater
standoffs.
B*
C
A
E*
D*
76 mm
WALL
STUD
86 mm
NON-COMBUSTIBLE ZONE
IS DEFINED BY 76MM ABOVE
THE ELBOW FOR THE ENTIRE
WIDTH AND DEPTH (BEHIND
THE FRONT HEADER) OF
THE FIREBOX.
A
B
C
D
E
42-1/8 in. 38-19/32 in. 22-1/16 in. 26-7/8 in. 47-3/4 in.
(1070mm) (980mm) (560mm) (684mm) (1060mm)
* NOTE: Dimension B taken from finished
hearth frame. Dimensions D and E taken
from bottom of unit.
FIGURE 1.3 Framing Dimensions
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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T = Flue terminal
I = Mechanical air inlet
M = Gas meter
P = Electricity meter or fuse box
Shading indicates prohibited
areas for flue terminals
a
-
Below eaves, balconies or other projections:
MIN. CLEARANCE (mm)
Appliances up to 50 MJ/h input ........................................................................................... 300
Appliances over 50 MJ/h input ............................................................................................ 500
From the ground or above a balcony ...................................................................................... 300
From a return wall or external corner ..................................................................................... 500
From a gas meter (M) ........................................................................................................... 1000
From an electricity meter or fuse box (P) ............................................................................... 500
From a drain or soil pipe......................................................................................................... 150
Horizontally from any building structure (unless appliance approved
b
c
d
e
f
-
-
-
-
-
-
g
for closer installation) or obstruction facing a terminal ......................................................... 500
From any other flue terminal, cowl, or combustion air intake ............................................... 500
Horizontally from an openable window, door, non-mechanical air
h
j
-
-
inlet, or any other opening into a building, with the exception of
sub-floor ventilation:
Appliances up to 150 MJ/h input ......................................................................................... 500
Appliances over 150 MJ/h input ........................................................................................ 1500
From a mechanical air inlet, including a spa blower ......................................................... 1500
Vertically below an openable window, non-mechanical air
k
n
-
-
inlet or any other opening into a building, with the exception of ................................. See table
sub-floor ventilation ............................................................................................................. below
CLEARANCES 'n' (mm)
Space heaters
Up to 50 MJ/h
All other appliances
UP to 50 MJ/h
input
Over 50 MJ/h &
up
Over 150 MJ/h
input
input
to 150 MJ/h
150
500
1000
1500
NOTES: 1. All distances are measured vertically or horizontally along the wall to a point
in line with the nearest part of the terminal.
2. Prohibited area below electricity meter or fuse box extends to ground level.
3. See clause 5.13.6.6 for restrictions on a flue terminal under a roofed area.
4. See Appendix J, Figure J1(a) and J2(a) for clearances required from a flue
terminal to a LP Gas cylinder. A flue terminal is considered to be a source of ignition.
MINIMUM CLEARANCES REQUIRED FOR BALANCED FLUE TERMINALS
OR THE FLUE TERMINALS OF OUTDOOR APPLIANCES
FIGURE 1.4
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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C. FLUE SYSTEM APPROVALS AND
INSTALLATIONS
VERTICAL FLUE RESTRICTOR
If the heater installation requires a vertical flue exceed-
ing 4.5m above the unit with no horizontal flue or el-
bows a vertical flue restrictor must be installed (see
Figure 1.5).
MODEL
FLUE TERMINATION APPROVALS
DVP-TRAP2, DVP-TVHW
6000TRSI-AUC
TABLE 1
This model is approved to use DVP-Series flue pipe
components.ADVP-TRAP2TerminationCapmustbe
used to terminate flue systems in a horizontal position.
ADVP-TVHWverticalTerminationCapmustbeusedto
terminate flue systems in a vertical position.
RESTRICTOR
PLATE
Figures 1.7 through 1.14 show the flue systems ap-
proved for these models.Approved flue system compo-
nents are labeled for identification. NO OTHER FLUE
SYSTEMS OR COMPONENTS MAY BE USED. De-
tailed installation instructions are included with each
flue termination kit and should be used in conjunction
with this manual.
FIGURE 1.5
WARNING: THIS GAS APPLIANCE AND FLUE AS-
SEMBLY MUST BE FLUED DIRECTLY TO THE OUT-
SIDEAND MUST NEVER BEATTACHED TOACHIM-
NEY SERVING ASEPARATE SOLID FUEL BURNING
APPLIANCE. EACH GAS APPLIANCE MUST USE A
SEPARATE FLUE SYSTEM-COMMON FLUE SYS-
TEMS ARE PROHIBITED.
STRAIGHT UP VERTICAL FLUE SYSTEM
Figure 1.6 shows straight up vertical flue system ap-
proved for use on this model.
CAP
CAUTION: UNDER NO CONDITION SHOULD COM-
BUSTIBLE MATERIAL BE CLOSER THAN 3 INCHES
(2 1/2 INCHES AT WALL FIRESTOPS) FROM THE
TOP OF THE 8 INCH PIPE OR 1- INCH TO THE SIDES
AND THE BOTTOM FOR HORIZONTAL SECTIONS
OF THIS FLUE SYSTEM. VERTICAL SECTIONS OF
THIS SYSTEM REQUIRE A MINIMUM OF 1 INCH
CLEARANCE TO COMBUSTIBLE MATERIALS ALL
AROUND THE 8 INCH PIPE.
V
MAX. RUN
36 FT.
(10.97m)
For alternative installations, other than depicted, con-
tact your dealer for further information.
Refer to Figure 1.4 for required clearances to flue ter-
minals.
FIGURE 1.6
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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STRAIGHT OUT HORIZONTAL FLUE SYSTEM
Figure 1.7 shows straight out horizontal flue systems
approved for use on this model.
V
H
1´ MIN. (0.30 M)
2´ MIN. (0.61 M)
3´ MIN. (0.91 M)
4´ MIN. (1.22 M)
2´ MAX. (0.61 M)
4´ MAX. (1.22 M)
6´ MAX. (1.83 M)
8´ MAX. (2.44 M)
24´ MAX. (7.32 M)
8´ MAX. (2.44 M)
H
H
MIN. RUN
MAX. RUN
13.1" (331mm)
24" (610mm)
V
H
H
FIGURE 1.8 Flueing with One 90° Elbow
ONE (1) 90-DEGREE ELBOW
FIGURE 1.7 Straight Out Horizontal Flueing
ELBOWS
Figures 1.8 and 1.9 show an installation using one (1)
90-degree elbow. Dimension V is listed as MINIMUM
vertical dimensions and dimension H is listed as corre-
sponding MAXIMUM horizontal dimensions.
The flue systems installed on this gas heater may
also include one (1), two (2), or three (3) 90 - degree
elbow assemblies.
Figures 1.8 through 1.14 and their corresponding
tables show examples of flue configurations using
elbows. The relationships of vertical rise to horizon-
tal run in flue configurations using elbows MUST be
strictly adhered to.
TWO (2) 90-DEGREE ELBOWS
Figures 1.10 and 1.11 show examples of possible in-
stallations using two (2) 90-degree elbows. Dimension
V is listed as MINIMUM vertical dimensions, dimen-
sion H is listed as MAXIMUM beginning horizontal di-
mensions, and dimension H+H1 is listed as correspond-
ing TOTAL MAXIMUM horizontal dimensions.
THREE (3) 90-DEGREE ELBOWS
Figures 1.12 through 1.14 show examples of possible
installations using three (3) 90-degree elbows. Dimen-
sions V are listed MINIMUM first vertical dimensions
and dimensions H are listed as beginning MAXIMUM
horizontal dimensions. Dimensions H+H1 andH+H1+H2
are listed as TOTAL MAXIMUM horizontal dimensions.
Dimensions V+V1 are listed as TOTAL MAXIMUM ver-
tical dimensions.
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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V (FT.)
H (FT.)
1' MIN. (0.30 M)
2' MIN. (0.61 M)
3' MIN. (0.91 M)
4' MIN. (1.22 M)
4' MAX. (1.22 M)
8' MAX. (2.44 M)
12' MAX. (3.66 M)
16' MAX. (4.88 M)
H
V+H= 24’ MAX. (7.32 M)
V
NOTE:A6-inch (152mm) section of straight pipe must
need to be attached to the fireplace before a 90o elbow.
FIGURE 1.9 Flueing with One 90° Elbow
H
1
V
H
V FT.)
H (FT.)
H+H1 (FT.)
1' MIN. (0.30 M)
2' MIN. (0.61 M)
3' MIN. (0.91 M)
4' MIN. (1.22 M)
20' MAX. (6.10 M)
2' MAX. (0.61 M)
2' MAX. (0.61 M)
4' MAX. (1.22 M)
6' MAX. (1.83 M)
6' MAX. (1.83 M)
4' MAX. (1.22 M)
8' MAX. (2.44 M)
12' MAX. (3.66 M)
16' MAX. (4.88 M)
16' MAX. (4.88 M)
FIGURE 1.10 Flueing with Two 90° Elbows
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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V
1
V
H
V FT.
H + H1 (FT.)
1' MIN. (0.30 M)
2' MIN. (0.61 M)
3' MIN. (0.91 M)
4' MIN. (1.22 M)
4' MAX. (1.22 M)
8' MAX. (2.44 M)
12' MAX. (3.66 M)
16' MAX. (4.88 M)
V+H+H1= 36' MAX.(10.97 M)
V+V1+H= 36' MAX.(10.97 M)
H
V
1
H
FIGURE 1.11 Flueing with Two 90° Elbows
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FLUEING WITH THREE (3) 90° ELBOWS
V
H
H + H1
1´ MIN. (0.30 M)
2´ MIN. (0.61 M)
3´ MIN. (0.91 M)
4´ MIN. (1.22 M)
2´ MAX. (0.61 M)
4´ MAX. (1.22 M)
6´ MAX. (1.83 M)
8´ MAX. (2.44 M)
3´ MAX. (0.91 M)
6´ MAX. (1.83 M)
9´ MAX. (2.74 M)
12´ MAX. (3.66 M)
8´ MAX. (2.44 M)
12´ MAX. (3.66 M)
NOTE: V + V, MAX. 36´ (10.97 M)
V
1
V
H
1
H
FIGURE 1.12
Flueing with three 90° elbows
FLUEING WITH THREE (3) 90° ELBOWS
V
H
H + H1+ H2
1´ MIN. (0.30 M)
2´ MIN. (0.61 M)
3´ MIN. (0.91 M)
4´ MIN. (1.22 M)
2´ MAX. (0.61 M)
2´ MAX. (0.61 M)
4´ MAX. (1.22 M)
6´ MAX. (1.83 M)
3´ MAX. (0.91 M)
6´ MAX. (1.83 M)
9´ MAX. (2.74 M)
12´ MAX. (3.66 M)
20´ MAX. (6.10 M)
6´ MAX. (1.83 M)
12´ MAX. (3.66 M)
V
H
2
H
1
H
FIGURE 1.13
Flueing with three 90° elbows
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FLUEING WITH THREE (3) 90° ELBOWS
H
1
V
1
V
H
V (FT.)
H + H1 (FT.)
1' MIN. (0.30 M)
3' MAX. (0.91 M)
6' MAX. (1.83 M)
9' MAX. (2.74 M)
12' MAX. (3.66 M)
2' MIN. (0.61 M)
3' MIN. (0.91 M)
4' MIN. (1.22 M)
V
NOTE: V + V1 + H + H1= 32' MAX. (9.75 M)
1
H
1
V
H
V (FT.)
H + H1 (FT.)
1' MIN. (0.30 M)
2' MIN. (0.61 M)
3' MIN. (0.91 M)
4' MIN. (1.22 M)
3' MAX. (0.91 M)
6' MAX. (1.83 M)
9' MAX. (2.74 M)
12' MAX. (3.66 M)
NOTE: V+V1+H +H1 = 32' MAX. (9.75 M)
FIGURE 1.14
Flueing with three 90° elbows
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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1. Installing Flue Components
After determining which set of starting collars will be used
(top or rear), follow flueing instructions accordingly.
OUTER
WRAP
FIRST VENT
COMPONENT
FIBERGLASS
GASKET
Flueing Out the Rear Flue
Remove the installed rear seal cap from the rear start-
ing collars by cutting the strap at each end. (See Fig-
ure 1.15). Follow the flue configuration tables accordingly.
Remove the insulation from the REAR five inch flue, pull
the heat shield out from outside of the firebox.
WARNING: THE TOP HEAT SHIELD (IN-
SIDE THE FIREBOX) MUST REMAIN AT-
!
TACHED IF THE FLUE SYSTEM IS AT-
TACHED TO THE REAR STARTING COL-
LARS. SEE FIGURE 14.
Figure 1.16 Fiberglass Gasket
Flueing Out the Top Flue
Remove the two screws in the top flue collar seal cap
and remove the top flue collar seal cap and two pieces
of insulation inside the top two starting collars (See
Figure 1.15).
1. Attach the Flue Component to the Starting Collars
To attach the first flue component to the starting collars
of the fireplace:
Remove the heat shield from inside the TOP five inch
flue from outside of the firebox.
•
Make sure that the heater gasket supplied with the
heater seals between the first flue component and
the outer heater wrap (see Figure 1.16).
WARNING: THE REAR FLUE COLLAR SEAL
!
CAPMUST REMAINATTACHED TO THE REAR
FLUE COLLARS IF THE FLUE SYSTEM IS AT-
TACHED TO THE TOP STARTING COLLARS.
•
Slide the male end of the inner flue of the pipe sec-
tion over the inner collar on the heater. At the same
time, slide the outer flue over the outer collar on the
heater. Push the flue section into the appliance col-
lar until all the lances (see Figure 1.17) have
snapped in place. Tug slightly on the flue to confirm
that it has completely locked into place.
Flueing Out Top
Flueing Out Rear
SEAL
CAP
SEAL
CAP
•
The first 90° elbow installed in the flue system of a
rear flueing heater MUST BE in a vertical position.
HEAT
SHIELD
INSULATION
DISCARD BOTH
PIECES and
HEAT SHIELD
HEAT
SHIELD
DISCARD
INSULATION
and
HEAT SHIELD
CUT
HERE
Cut the seal cap
strap and remove white
gasket material.
Figure 1.15
FIGURE 1.17
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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WARNING: ENSURE THAT THE HEATER GASKET
SUPPLIED WITH THE HEATER SEALS BETWEEN
THE FIRST FLUE COMPONENT AND THE OUTER
HEATER WRAP.
WARNING
Fire Risk
Exhaust Fumes Risk
Impaired Performance of Appliance
•
Overlap pipe slip sections at
least 1-1/2 inches (38.1mm).
•
•
Use pilot holes for screws.
Screws must not exceed one
inch long.
CORRECT
•
Pipe may separate if not properly
joined.
2. Assembling Flue Components
Insert the inner flue of sectionAinto the flared inner flue
of section B.
Start the outer flue of section A over the outer flue of
section B (see Figure 1.18). Note: The end of the pipe
sections with the lances/tabs on it will face towards the
appliance.
Once both inner and outer flues are started, press sec-
tionAonto section B firmly until all lances have snapped
into place. Check to make sure they have snapped to-
gether (see Figure 1.19) and the seams are not aligned
(see Figure 1.20). Tug slightly on sectionAto confirm it
has completely locked into place.
INCORRECT
Note: Make sure that the seams are not aligned to
prevent unintentional disconnection.
Figure 1.20 Seams
NOTE: Make sure that seams are NOT aligned to
prevent unintentional disconnection.
For elbows that are changing the flue direction, two
screws minimum should be put in the outer flue at the
joint to prevent the elbow from rotating.
A
B
Figure 1.18
Figure 1.19
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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15
3. Install Support Brackets
4. Install Firestops
For Horizontal Runs - The flue system must be
supported every five (5) feet (1.5m) of horizontal run by
a horizontal pipe support. To install support brackets
for horizontal runs:
For Horizontal Runs - Firestops are REQUIRED on
both sides of a combustible wall through which the flue
passes.
To install firestops (heat shield) for horizontal runs that
pass through either interior or exterior walls:
• Place the pipe supports around the flue pipe.
• Nail the pipe supports to the framing members.
•
Cut a 10-inch by 12-inch (254 mm X 305 mm) hole
through the wall.
For Vertical Runs - The flue system must be supported
every eight feet (2.4 M) above the heater flue outlet by
wall brackets. To install support brackets for vertical runs:
•
Position the firestops on both sides of the hole pre-
viously cut and secure the firestops with nails or
screws.
•
Attach wall brackets to the flue pipe and secure the
wall bracket to the framing members with nails or
screws.
•
•
The pipe opening of the firestops MUST BE placed
towards the bottom of the firestop.
Continue the flue run through the firestop.
WALL BRACKET
WALL STUD
10" (254mm)
INTERIOR
WALL SHIELD
12" (305mm)
8 FT.
(2.4m)
FLUE
OUTLET
FIGURE 1.22 Flue Pipe & Firestop
For Vertical Runs - One firestop is REQUIRED at the
hole in each ceiling through which the flue passes.
To install firestops for vertical runs that pass through
ceilings:
1 INCH MIN.
(25mm)
•
Position a plumb bob directly over the center of the
vertical flue component.
•
Mark the ceiling to establish the centerpoint of the
flue.
FIGURE 1.21 Installing Support Brackets
•
•
Drill a hole or drive a nail through this center point.
Check the floor above for any obstructions, such as
wiring or plumbing runs.
•
Reposition the heater and flue system, if neces-
sary, to accommodate the ceiling joists and/or ob-
structions.
•
•
Cut a 10" x 10" (254mm X 254mm) hole through the
ceiling, using the firestop pipe opening as a guide.
Frame the hole with framing lumber the same size
as the ceiling joists.
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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16
C. Flue Termination
10" (254mm)
10” (254mm)
For Horizontal Terminations - To attach and secure
the termination to the last section of horizontal flue:
•
The rear flue heat shield MUST be placed one inch
above the top of the flue between the wall shield and
the base of the termination cap.
CHIMNEY
HOLE
•
One section of the heat shield is attached to the wall
shield. The other is attached to the termination cap
in the same manner.
EXISTING CEILING
JOISTS
NEW
FRAMING
MEMBERS
CEILING
•
•
The heat shield sections will overlap to match the
wall thickness (depth).
If the wall thickness does not allow the required 1-1/2
inch heat shield overlap, an extended heat shield
must be used. The extended heat shield will need to
be cut to the thickness of the wall and be attached
to the wall shield.
FIGURE 1.23 Hole and New Framing Members
If the area above the ceiling is NOT an attic, position
and secure the ceiling firestop on the ceiling side of
the previously cut and framed hole.
•
The small leg in the shield rests on top of the flue to
properly space it from the pipe section (see Figure
1.26).
JOIST
Interior
Rear Vent
Heat Shield
Wall Shield
38mm min.
overlap
CEILING
Outer Flue
Inner Flue
NAILS (4 REQUIRED)
CEILING FIRESTOP
38mm min.
Overlap
INTERIOR
FIGURE 1.24 Ceiling Firestop (Ceiling Side)
EXTERIOR
If the area above the ceiling IS an attic, position and
secure the firestop on top of the previously framed hole.
FIGURE 1.26 Flueing through the Wall
•
The termination kit should pass through the wall
firestops from the exterior of the building.
NAILS (4 REQUIRED)
RAFTER
CEILING
CEILING FIRESTOP
FIGURE 1.25 Attic Firestop
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CAUTION: FOLLOW THE REQUIREMENTS OF THE
AGA GAS INSTALLATION CODE FOR MINIMUM
HEIGHT REQUIREMENTSABOVE THE ROOF.
•
•
Adjust the termination cap to its final exterior posi-
tion on the building and interlock the flue sections.
WARNING: THE TERMINATION CAP
To seal the roof hole, and to divert rain and snow from
the flue system:
MUST BE POSITIONED SO THAT THE
ARROW IS POINTING UP.
!
•
Attach a flashing to the roof using nails, and use a
non-hardening mastic around the edges of the flash-
ing base where it meets the roof.
Use a high-temperature sealant gasket to seal be-
tween the pipe and exterior firestop.
•
Attach a storm collar over the flashing joint to form
a water-tight seal. Place non-hardening mastic
around the joint, between the storm collar and the
vertical pipe.
1” (25mm)
•
Slide the termination cap over the end of the flue
pipe and rotate the pipe clockwise 1/4 turn.
7-1/2”
(192mm)
MINIMUM
FIGURE 1.27 Termination Cap
For Vertical Terminations - To locate the flue and install
the flue sections:
•
Locate and mark the flue center point on the under-
side of the roof, and drive a nail through the center
point.
•
•
Make the outline of the roof hole around the center
point nail.
The size of the roof hole framing dimensions depend
on the pitch of the roof. There MUST BE a 1-inch (25
mm) clearance from the vertical flue pipe to combus-
tible materials.
GAS LINE
ACCESS
FIGURE 1.28
•
•
•
•
Mark the roof hole accordingly.
Cover the opening of the installed flue pipes.
Cut and frame the roof hole.
D. CONNECTING THE GAS SUPPLY
The gas is introduced to the appliance on the left hand
side. See Figure 1.28.
Use framing lumber the same size as the roof rafters
and install the frame securely. Flashing anchored to
the frame must withstand heavy winds.
After the gas pipe installation is complete, check care-
fully all gas connections for leaks with a commercially-
available, noncorrosive leak check solution. Be sure to
rinse off all leak check solution following testing. DO
NOT USE AN OPEN FLAME.
•
Continue to install concentric flue sections up through
the roof hole and up past the roof line until you reach
the appropriate distance above the roof.
NOTE: THE GAS SUPPLY LINE SHOULD BE
PURGED OF ANY TRAPPED AIR PRIOR TO THE
FIRST FIRING OF THE UNIT.
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E. IGNITION SYSTEM WIRING
CAUTION
•
This gas fireplace is equipped with an electronic igni-
tion system which operates on a 6 volt system.
Label all wires prior to disconnection when servic-
ing controls. Wiring errors can cause improper
and dangerous operation. Verify proper operation
after servicing.
•
This appliance requires 240 VAC to be wired to the
factory installed junction box. Check factory installed
power cord for damage before using.
WARNING
Shock Risk
•
Replace damaged wire with type
105O C rated wire.
•
Wire must have high temperature
insulation.
FLAME SPARKER/
SENSOR
VALVE
REMOTE
CONTROL
ANT.
ON/OFF
WALL SWITCH
PILOT
IGNITION
MODULE
(6V)
IGNITION MODULE
6VDC
GROUND
NEUTRAL
HOT
BATTERY PORT
PLUG IN
THERMOCOUPLE
BLOCK
(CONNECTED TO
ON/OFF
SWITCH
BACK OF VALVE)
VALVE
GAS LINE
CONNECTED TO
BACK OF VALVE
FIGURE 1.29
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NOTE: IF ANY OF THE ORIGINAL
WIRE AS SUPPLIED WITH THE
APPLIANCE MUST BE RE-
PLACED, IT MUST BE REPLACED
WITH TYPE 105•C RATED WIRE.
BLACK
BLACK
VARIABLE
SPEED
BROWN
CONTROL
BROWN
BLUE
BLACK
BLUE
TEMPERATURE
SENSOR SWITCH
GREEN/YELLOW
STRIPE
BLOWER
240VAC JUNCTION BOX
BLUE
BROWN
GREEN/YELLOW
FIGURE 1.30
Blower Fan
This heater has a factory installed blower fan,
electrical junction boxes, variable speed rheo-
stat control switch and temperature sensor
switch for the blower fan. These components
are located behind the lower door.
BLACK
BROWN
BLACK
BLUE
(HOT) BROWN
BROWN
The factory installed power cord is attached
on the lower front right exterior side of the
heater. Figure 1.30 shows the blower fan,
switches, and blower fan wiring diagram. See
Figure 1.31 for wire connection detail.
(NEUTRAL) BLUE
BLUE
FIGURE 1.31
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F. MANTEL CLEARANCES
Clearance to a mantelpiece is 12 inches (305mm). See
Figure 1.32.
FINISH WALL MATERIAL MAY BE
COMBUSTIBLE - TOP AND SIDES
NON-COMBUSTIBLE
BOARD
0
305
279
254
229
203
178
152
127
102
76
NON-COMBUSTIBLE
BOARD
279
254
229
203
178
152
127
51
25
114
102
89
76
38
TOP FRONT EDGE
OF FIREPLACE
0
0
HIGH TEMPERATURE (1500C MIN.)
TOP AND SIDE SEAL JOINT
NOTE: ALL DIMENSIONS ARE
SHOWN IN MILLIMETERS.
FIGURE 1.32
FIGURE 1.33
IF JOINTS BETWEEN THE FINISHED WALLS AND
THE FIREPLACE SURROUND (TOP AND SIDES)
ARE SEALED, A 150° C. MINIMUM SEALANT
MATERIAL MUST BE USED. THESE JOINTS ARE
NOT REQUIRED TO BE SEALED. ONLY NON-
COMBUSTIBLE MATERIAL (USING 150° C.
MINIMUM ADHESIVE, IF NEEDED) CAN BE
APPLIED AS FACING TO THE FIREPLACE
SURROUND. SEE FIGURE 1.33.
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Log Assembly: LOG-6TRSI-AUC
TABS
G. LOG PLACEMENT INSTRUCTIONS
1
3
2
5
4
CAUTION:Logs are fragile! Carefully remove the logs from the packaging.
1
1
LOG #1 (SRV2049-700): Locate log #1 by placing log notches on the second and fifth grate bars and push log
against rear log locators.
2
2
LOG #2 (SRV2049-701): Locate log #2 on grate with notches. Slide back against tabs.
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3
3
LOG #3 (SRV385-721): Rest log #3 in the grove on log #1 with its lower portion resting against the left side wall.
4
4
LOG #4 (SRV385-722): Place log #4 on 5th grate bar and rest its top into the groove on log #1.
5
5
LOG #5 (SRV385-723): Position log #5 between the 3rd and 4th grate bar resting on the grooves in log #1 and
log #2.
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H. INSTALLER TESTING
2.0 OPERATING INSTRUCTIONS
This appliance is a balanced flue heater and is designed
to operate with all combustion air being siphoned from
the outside of the building and all exhaust gases ex-
pelled to the outside of the building.
The space heater must be tested and be operating ac-
cording to manufacturers specifications prior to the in-
staller leaving the site. Note: the tips of the flames
should never hit the top of the firebox after the unit has
warmed up. Please contact your dealer or a qualified
service person to replace injector or adjust valve.
WARNING: THIS UNIT IS NOT FOR USE WITH SOLID
FUEL.
The control system for this model employs an elec-
tronic pilot ignition. It consists of a 6V gas control valve/
variable regulator, an electronic module, a thermocouple
and a remote control. The controls are located in the
lower compartment behind the lower door, and access
is gained by lifting the door up. See Figure 1.
Upon completing the gas line connection, a small
amount of air will be in the lines. When first lighting the
pilot light, it will take a few minutes for the lines to
purge themselves of this air. Once the purging is com-
plete, the pilot and burner will light and operate as indi-
cated in the Lighting Instructions.
WARNING: DO NOT CONNECT 220-240 VAC TO THE
GAS CONTROL VALVE OR CONTROL WIRING SYS-
TEM OF THIS UNIT.
Subsequent lightings of the appliance will not require
such purging.
Follow the Safety Information and Lighting Instructions
pages of this manual to light the appliance.
When lit for the first time, the appliance will emit a slight
odor for an hour or two. This is due to paint and lubri-
cants used in the manufacturing process. Additionally,
for the first few minutes after each lighting, vapor may
condense and fog the glass and the flames may be
blue. After a few minutes this moisture will disappear
and within 15-30 minutes the flames should become
yellow.
To obtain proper operation, it is imperative that the pi-
lot and main burner flame characteristics are steady,
not lifting or floating. Typically, the top 3/8 inch (9.5mm)
of the thermocouple should be engulfed in the pilot
flame. (See Figure 1.34).
The heater may produce a noise, caused from metal
expansion and contraction as it heats up and cools
down. This noise is similar to one that a furnace or heat
duct may produce and does not affect the operation or
longevity of the heater.
Pilot Assembly
FIGURE 1.34
Follow TROUBLESHOOTING section for adjusting the
appliance to operate properly.
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FLAME SPARKER/
SENSOR
VALVE
REMOTE
CONTROL
ANT.
ON/OFF
WALL SWITCH
PILOT
IGNITION
MODULE
(6V)
IGNITION MODULE
6VDC
GROUND
NEUTRAL
HOT
BATTERY PORT
PLUG IN
THERMOCOUPLE
BLOCK
(CONNECTED TO
ON/OFF
SWITCH
BACK OF VALVE)
VALVE
GAS LINE
CONNECTED TO
BACK OF VALVE
FIGURE 2.1
OPERATING CAUTIONS
•
•
•
•
•
THIS APPLIANCE MAY EXHIBIT A SLIGHT CAR-
BON DEPOSITION.
•
•
•
DO NOT USE THIS APPLIANCE IF ANY PART
HAS BEEN UNDER WATER. IMMEDIATELYCALL
A QUALIFIED SERVICE TECHNICIAN TO INSPECT
THE UNITAND TO REPLACEANY PART OF THE
CONTROL SYSTEM AND ANY GAS CONTROL
WHICH HAS BEEN UNDERWATER.
DO NOT PLACE ARTICLES ON OR AGAINST THIS
APPLIANCE.
DO NOT USE OR STORE FLAMMABLE MATERI-
ALS NEAR THIS APPLIANCE.
DO NOT OPERATE THISAPPLIANCE WITH THE
GLASS DOOR REMOVED, CRACKED, OR BRO-
KEN. REPLACEMENT OF THE GLASS DOOR
SHOULD BE DONE BY A LICENSED OR QUALI-
FIED PERSON. DO NOT STRIKE OR SLAM THE
GLASS DOOR.
DO NOT SPRAYAEROSOLS IN THE VICINITY OF
THIS APPLIANCE WHILE IT IS IN OPERATION.
THE DRESS GUARD IS FITTED TO THIS APPLI-
ANCE TO REDUCE THE RISK OF FIRE OR INJURY
FROM BURNS AND NO PART OF IT SHOULD BE
PERMANENTLY REMOVED. FOR PROTECTION
OF YOUNG CHILDREN OR THE INFIRM, A SEC-
ONDARY GUARD IS REQUIRED.
THE GLASS DOORASSEMBLY SHALL ONLY BE
REPLACED AS A COMPLETE UNIT AS SUPPLIED
BYTHE GAS HEATER MANUFACTURER. NO SUB-
STITUTE MATERIALS MAY BE USED.
•
THE DRESS GUARD MUST BE IN PLACE AND
SEALED AND THE FIXED MESH TRIM ASSEM-
BLY MUST BE IN PLACE ON THE HEATER BE-
FORE THE UNIT CAN BE PLACED INTO SAFE OP-
ERATION.
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NOTE: THE TIPS OF THE FLAMES SHOULD NEVER
HIT THE TOP OF THE FIREBOX.
A. SAFETY & LIGHTING INFORMATION
Follow SAFETY INFORMATION and LIGHTING IN-
STRUCTIONS to light the appliance.
These gas models have remote control valve which al-
low you to increase or decrease the height of the main
burner flames. Push the button to increase the flame
height and the button to decrease the flame height.
By design, the flame pattern will not be identical from
unit to unit. Additionally, flame pattern may vary depend-
ing on installation type and weather conditions.
FOR YOUR SAFETY
READ BEFORE LIGHTING
LIGHTING
INSTRUCTIONS
WARNING: If you do not follow these instructions
exactly, a fire or explosion may result causing prop-
erty damage, personal injury or loss of life.
1. This gas fireplace is equipped with an
ignition device which automatically
lights the burner. Do not try to light the
burner by hand.
A. This appliance is equipped with
an electronic ignition system
which automatically lights the
burner. Do not try to light the
burner by hand.
•
•
•
Do not touch any electric switch;
do not use any phone in your build-
ing.
Immediately call your gas supplier
from a neighbor's phone. Follow
the gas supplier's instructions.
GAS
VALVE
B. BEFORE LIGHTING, smell all
around the appliance area for
gas. Be sure to smell next to the
floor because some gas is
heavier than air and will settle on
the floor.
If you cannot reach your gas sup-
plier, call the fire department.
C. Do not use this appliance if any
part has been under water. Imme-
diately call a qualified service tech-
nician to inspect the appliance and
to replace any part of the control
system and any gas control which
has been under water.
2. Wait five (5) minutes to clear out any
gas. Then smell for gas, including near
the floor. If you smell gas, STOP! Fol-
low "B" in the Safety Information located
on the left side of this label. If you don't
smell gas, go to next step.
WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
3. To light the burner, simultaneously
WARNING: CAUTION:
press the star
and up
arrow but-
tons on the remote control until a short
acoustic signal confirms the start se-
quence has begun.
DO NOT CONNECT 220/240
VAC TO THE CONTROL VALVE.
Hot while in operation. Do not
touch. Keep children, clothing, fur-
niture, gasoline and other liquids
having flammable vapors away.
Improper installation, adjustment,
alteration, service or maintenance
can cause injury or property dam-
age. Refer to the owner's informa-
tion manual provided with this ap-
pliance.
4. If the gas fireplace will not operate,
check the batteries then follow the
instructions “To Turn Off Gas to Ap-
pliance” and call your service techni-
cian or gas supplier.
Do not operate the appliance with
panel(s) removed, cracked or bro-
ken. Replacement of the panel(s)
should be done by a licensed or
qualified service person.
This appliance needs fresh air for
safe operation and must be in-
stalled so there are provisions for
adequate combustion and ventila-
tion air.
NOT FOR USE
WITH SOLID FUEL
TO TURN OFF
GAS TOAPPLIANCE
If not installed, operated, and main-
tained in accordance with the
manufacturer's instructions, this
product could expose you to sub-
stances in fuel or fuel combustion.
For use with natural, propane and
butane gases.
1. Push the "OFF" button on remote.
2. Remove power from receiver.
Keep burner and control compart-
ment clean. See installation and
operating instructions accompany-
ing appliance.
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C. FAN OPERATION
B. POWER OUTAGE
In the event of a power interruption during opera-
tion, either push the OFF button on the remote
control or open access door and push the switch
to OFF (as shown in Figure 39) to shut off
manually. The switch must be returned to the ON
position prior to operation once power is restored.
The accessory fan is wired in series with a speed con-
trol switch and a temperature sensor switch. Set the
speed control to an "ON" position and light the heater.
The temperature sensor switch will automatically start
the fan when the switch warms up—and stop the fan
when it cools down. You can manually stop the fan by
turning the speed control switch to "OFF". See Figure
1.30 for fan wiring diagram.
SWITCH IS SHOWN
IN "ON" POSITION
Figure 2.2
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3.0 SERVICING AND MAINTENANCE
mocouple should be engulfed in the pilot flame (See
Figure 3.1).
1. HEATER SERVICING: Frequency of heater servic-
ing will depend upon use and type of installation.
2. IMPORTANT: TURN OFF GAS BEFORE SERVIC-
ING APPLIANCE. IT IS RECOMMENDED THATA
COMPETENT SERVICE TECHNICIAN PERFORM
SERVICE CHECK-UPS AT THE BEGINNING OF
EACH HEATING SEASON.
3. The appliance and flue system should be inspected
before initial use and at least annually by a qualified
field service person.
4. Inspect the external flue cap on a regular basis to
make sure that no debris is interfering with the air
flow.
5. Keep the control compartment, logs, and burner area
surrounding the logs clean by vacuuming or brush-
ing at least twice a year.
FIGURE 3.1
CAUTION: THE LOGS GET VERY HOT - HANDLE
ONLY WHEN COOL.
WARNING: DO NOT USEABRASIVE CLEANERS ON
THE GLASS DOOR ASSEMBLY. DO NOT ATTEMPT
TO CLEAN THE GLASS DOOR WHEN IT IS HOT.
6. The glass door should be cleaned using a house-
hold glass cleaner. DO NOT handle or attempt to
clean the glass when it is HOT.
7. Visually inspect the flexible power supply cord; if
damaged, contact the service agent for a special
replacement cord assembly.
8. In order to properly clean the burner and pilot as-
sembly, turn off the gas to the unit and remove the
logs exposing the burner and pilot assembly. Clean
all foreign materials from top of burner. Check to
make sure that the burner orifice is clean.
Visually inspect the pilot periodically. Brush or blow
away any dust or linen accumulations. If the pilot ori-
fice is plugged, disassembly may be required to re-
move any foreign materials from the orifice or tubing.
When the appliance is put back in service, check burner
flame patterns. Flames should be steady, not floating.
To obtain proper operation, it is imperative that the pilot
and main burner flame characteristics are steady, not
lifting or floating. Typically, the top 3/8 inch of the ther-
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2. PILOTASSEMBLY/IGNITION SYSTEM
A.
REMOVAL OF COVERS FOR
SERVICING
•
•
Remove the log set, log grate and burner assembly.
A. Control CompartmentAccess Door
Disconnect the gas supply tube from the underside
of the pilot burner.
• Lift the lower door up and out to access the gas con-
trols.
•
•
Disconnect the ignition cable.
B. Trim Door and Glass Door
• Lift the front trim door up and out away from the ap-
pliance side surrounds. Replace the door when ser-
vicing is complete.
Disconnect the attachment nut from the underside
of the thermocouple. The thermocouple can then be
separated from the pilot bracket.
• Noting carefully how the brackets fit on the glass,
release the two spring latches at the top and two at
the bottom of the glass door. Carefully lift the glass
up and out away from the appliance. See Figure 3.2.
•
Unscrew the pilot assembly bracket and remove.
C. PARTS REPLACEMENT
1. FAN/SWITCHES
•
Unplug the fan wires from the junction box wires by
pulling the male and female connectors apart and
slide the fan out the front of the lower controls com-
partment.
•
•
Disconnect the wires from the fan speed control
switch, pull off the knob, and remove the nut holding
the speed control to the bracket.
GLASS DOOR
ASSEMBLY
Disconnect the wires from the fan temperature sen-
sor switch and remove the nut holding the switch
bracket onto the bottom of the firebox.
FIGURE 3.2
B. REMOVAL OF COMPONENTS
FOR SERVICE
2. GLASS PANEL
•
To replace the glass door, place the bottom edge
into the lower holders, push glass against unit and
secure the two spring latches at the top and bot-
tom.
1. BURNER
•
Release the screws at the base of the log grate and
carefully lift up and remove the logs and log grate.
•
•
Remove the base pan.
Unscrew the brackets at both ends of the burner and
the top two screws locating the pilot bracket (see
Figure 3.3). Slide the burner away from the burner
orifice.
D. ADJUSTMENTS AND
REPLACEMENT PARTS
Adjustments and replacement parts for this appliance
should only be done by a qualified service person. A
wiring diagram for the appliance is shown in SECTION
2.0 OPERATING INSTRUCTIONS. Areplacement part
table is shown in SECTION 4.0 of this manual.
PILOT BRACKET
RETAINING SCREWS
FIGURE 3.3
CAUTION:ALLSCREWS WHICH WERE
REMOVED MUST BE REPLACED.
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E.
MAINTENANCE TASKS
Inspect
Maintenance Tasks
Doors
1. Inspect for scratches, dents or other damage and repair as necessary.
2. Verify no obstructions to airflow .
3. Verify maintenance of proper clearance to combustible household objects.
Gasket Seal, Glass
Assembly and Glass
1. Inspect gasket seal and its condition.
2. Inspect glass panels for scratches and nicks that can lead to breakage when exposed to
heat.
3. Confirm there is no damage to glass or glass frame. Replace as necessary.
4. Verify that latches engage properly, clip studs are not stripped, and glass attachment
components are intact and operating properly. Replace as necessary.
5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot
be removed.
Valve Compartment
and Firebox Top
1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these
areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.
2. Remove any foreign objects.
3. Verify unobstructed air circulation.
Logs
1. Inspect for broken, damaged, or missing logs. Replace as necessary.
2. Verify correct log placement and no flame impingement causing sooting. Correct as
necessary.
Firebox
1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as
necessary.
2. Replace gas fireplace if firebox has been perforated.
Burner Ignition and
Operation
1. Verify burner is properly secured and aligned with pilot or igniter.
2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if
necessary.
3. Replace ember materials with new dime-size and shape pieces. Do not block ports or
obstruct lighting paths.
4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.
5. Inspect for lifting or other flame problems.
6. Inspect orifice for soot, dirt or corrosion.
7. Verify manifold and inlet pressures. Adjust regulator as required.
8. Inspect pilot flame strength. Clean or replace orifice as necessary.
9. Inspect thermocouple for soot, corrosion and deterioration. Clean with emery cloth or
replace as required.
Flueing
1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc.
2. Confirm that termination cap remains clear and unobstructed by plants, etc.
3. Verify that termination cap clearance to subsequent construction (building additions, decks,
fences or sheds) has been maintained.
4. Inspect for corrosion or separation.
5. Verify weather stripping, sealing and flashing remains intact.
1. Verify operation of remote.
Remote controls
2. Replace batteries in remote transmitters and battery-powered receivers.
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F. TROUBLESHOOTING
With proper installation and maintenance, your new Gas Fireplace should provide years of trouble-free service. If
you do experience a problem, refer to the Troubleshooting Guide below. This guide will assist a qualified service
person in the diagnosis of problems and the corrective action to be taken.
Electronic Ignition System
Symptom
Possible Causes
Corrective Actions
1. No transmission, motor does a. Receiver must learn new
Press and hold the receiver’s reset button until you hear 2
acoustic signals. After the second longer acoustic signal,
release the reset button and within the subsequent 20
seconds, press the down arrow on the remote handset until
you hear an additional long acoustic signal confirming the
new code is set.
not turn.
code.
2. No ignition. No tone.
a. Receiver
Replace receiver and reprogram code.
3. No ignition; one 5 seconds
continuous tone (7 shorts
beeps might be heard prior to
the 5 seconds tone).
a. ON/OFF switch is in OFF Push switch to ON position.
position.
b. Loose wire.
c. Receiver.
Secure wire.
Replace receiver and reprogram.
Straighten pins on 8 wire connector.
d. Bent pins on 8 wire
connector.
e. Valve.
Replace valve.
4. No pilot flame and control
a. Air in the pilot supply line.
Purge the line or start ignition several times.
continues to spark.
b. Thermocouple circuit wired Check polarity of the thermocouple wires.
incorrectly.
c. No spark at pilot burner
Check spark gap, check wiring connection. Check for spark
in location along cable.
d. Valve.
Replace valve. Do not over tighten.
Replace valve and thermocouple interrupter.
e. Over tightened
thermocouple interrupter.
f. Receiver.
a. Receiver.
Replace receiver and reprogram code.
Replace receiver and reprogram code.
5. Pilot is lit and control
continues to spark. Valve shuts
off after 10 to30 seconds.
Valve operates manually.
6. Pilot is lit, sparking stops if
a flame is present. Valve shuts
off after 10 to 60 seconds.
a. Thermocouple.
Replace thermocouple.
b. Low inlet pressure to valve. Confirm sufficient inlet pressure to the valve. Adjust or
replace inlet regulator if necessary.
Valve does not work manually.
c. Valve.
Replace valve and the thermocouple interrupter.
7. 3 short beeps while the
motor turns.
a. Batteries are low.
Replace batteries - quality alkaline recommended.
WARNING: Creating an electrical short between the
batteries/battery box and metal parts of the appliance may
render the receiver inoperable.
8. Pilot flame lights but there is a. Manual override know (if
Turn Manual override know to ON position.
no main gas flow.
equipped) is in MAN
position.
b. Valve turned don to pilot
flow.
Turn flame to high fire by pressing up button on remote
handset.
c. Low inlet pressure to valve. Confirm sufficient inlet pressure to the valve. Adjust or
replace inlet regulator if necessary.
9. Pilot sparks, but pilot will not a. Correct gas supply.
light.
Verify that incoming gas line ball valve is “open”. Verify that
inlet pressure reading is within acceptable limits, inlet
pressure must not exceed 50 mbar.
b. Ignitor gap is too large.
c. Module is not grounded.
Verify that spark gap from ignitor to pilot hood is .43 cm.
Verify module is securely grounded to metal chassis of
fireplace.
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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31
Electronic Ignition System - (continued)
Symptom
Possible Causes
Corrective Actions
10. Glass soots.
a. Flame impingement on Adjust the log set so that the flame does not impinge on it.
logs.
b. Improper venturi setting. Adjust the air shutter at the base of the burner.
c. Debris around venturi.
Inspect the opening at the base of the burner. It is imperative that NO
material be placed in this opening.
11. Flame burns blue a. Insufficient oxygen
and lifts off burner. being supplied.
1. Check to make sure flue cap is installed properly and free of debris.
Make sure that flue system points are tight and have no leaks.
2. Check to make sure that no material has been placed in the opening at
the burner base or in the area of the air holes in the center of the base
pan beneath the burne.
3. Be sure glass is tighened properly on unit, particularly on top corners.
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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32
4.0 Replacement Parts
6000TRSI-AUC
(NG, LP) Exploded Parts Diagram
Beginning Manufacturing Date: 6-06
Ending Manufacturing Date: ______
16
5
29
17
35
33
36
31
20
32
2
3
34
18
19
30
1
4
27
6
14
15
13
12
11
7
21 Log set assembly
28
9
10
8
25
22
26
23
24
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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33
Service Parts List
6000TRSI-AUC
IMPORTANT: When ordering, supply serial and model numbers to ensure correct service parts.
ITEM
PARTS
PART NUMBER
Valve NG
2098-136
1
Valve LP
2098-137
Orifice NG
582-833
2
3
4
Orifice LP
582-851
Flexible Gas Connector
Burner Assembly NG
Burner Assembly LP
Pilot Bracket
383-302A
2078-010
2078-012
5
2078-108
6
7
8
9
Hood
SRV60-143-BK
GLA-6TRXI
2078-040
392-182A
2078-041
2049-020
2078-110
100-505A
2078-025
546-251A
2098-050
2098-051
2098-145
2078-100
303-301A
491-510A
LOGS-6TRSCE
SRV2049-700
SRV2049-701
SRV385-723
SRV385-721
SRV385-722
385-401
Glass Door Assembly
Dress Guard
Top Louver
Lower Door
Grate
Base Refractory
Blower Assembly 240v.
Junction Box
Cord
Pilot Assembly NG
Pilot Assembly LP
Switch Wire Assembly
Heat Shield Baffle
Gas Shutoff Assembly
Rheostat
Log Set Assembly
Log #1
Log #2
Log #3
Log #4
Log #5
Insulation Board
Surround
10
11
12
13
14
15
16
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Í
2101-260
2098-143
2098-142
2098-144
100-512
8 Pin Cable
Ignition Module
6 Volt Transformer
Rheostat Knob
33
Valve Bracket
2103-114
34
35
36
Thermocouple Block
Temp Sensor
Block Control Wire
Mineral Wool
2098-146
046-530
2098-148
050-721
Glass Latch Assembly
Exhaust Restrictor
Vent Gasket
386-122A
2022-107
2025-114
TUP-GBK-12
Touch-Up Paint
Accesssories
Multi Function Remote Control
Conversion Kit NG
Conversion Kit LP
REM-DLX-CE
NGK-6TRSI-AUC
LPK-6TRSI-AUC
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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34
LIMITED 10 YEAR WARRANTY
HEAT & GLO, a brand of Hearth & Home Technologies Inc.
InordertopresumptivelyestablishthedatestowhichyourHEAT&GLOLimited10YearWarrantyruns,youmust
mailthecompletedwarrantycardtoHEAT&GLO,abrandofHearth&HomeTechnologiesInc.,20802Kensington
Boulevard, Lakeville, MN 55044, within 60 days of the date of fireplace installation. If you fail to do so, you may be
required to prove the date of installation before warranty work can be performed.
The warranty exclusions and limitations of liability are effective upon installation of the fireplace.
Subject to the conditions set forth herein, HEAT & GLO, a brand of Hearth & Home Technologies Inc. ("HEAT &
GLO")extendsthefollowingwarrantywithrespecttoHEAT&GLO, abrandofHearth&HomeTechnologiesInc..
If HEAT & GLO is reasonably satisfied that any part or portion of the fireplace covered by this Limited Warranty is
defective in material or workmanship under normal use and service as described in the Operating Instructions,
HEAT & GLO will take the following actions:
1. If the defect is reported during the first year from the date of installation (stainless steel burners and fiber logs
arecoveredfor3years), HEAT&GLOwillreplaceorrepairthedefectivecomponentsatitssoleexpense. The
decisionwhethertoreplaceacomponentshallbemadeatHEAT&GLO's solediscretion. ThisLimitedWarranty
does not cover components broken during shipping, misuse or careless handling. HEAT & GLO shall be not
responsibleforanyindirect,incidental,orconsequentialdamagesorforanycostsotherthanthoseincurredby
HEAT&GLOtorepairorreplacethedefectivecomponent. Ifcomponents(includingflueing)otherthanfactory
approvedcomponentsareused,allwarrantyandliabilityonthefireplaceisvoided. Defectsreportedafterthe
first year will not be covered by warranty unless they fall within the purview of paragraph 2 or 3 below.
2. Ifthefollowingdefectsarereportedduringthesecondyearafterthedateofinstallation,HEAT&GLOwillsupply
replacement parts at the current wholesale price: defective electrical or manual components, optional
components or accessories, and glass panels (not including glass panels broken during misuse or careless
handling). HEAT&GLOshallnotberesponsibleforanylabor,transportationorothercosts.Furthermore,itshall
not be liable for any indirect, incidental or consequential damages.
3. HEAT & GLO will replace or repair a defective firebox or heat exchanger, at any time during the 10 years from
thedateofinstallation.ThedecisionwhethertoreplacethedefectivecomponentshallbemadeatHEAT&GLO's
sole discretion. HEAT & GLO shall not be responsible for any indirect, incidental or consequential damages or
for any costs other than those incurred by HEAT & GLO to repair or replace the defective component.
ThisLimitedWarrantyistheexclusiveremedyavailabletoyou. IfHEAT&GLOcannoteffectivelyresolveawarranty
probleminanexpedientandcost-effectivemanner,itcandischargeitsentirewarrantyliabilitybyrefundingtheprice
of the product to you.
Productsmadebyothermanufacturers,whethersoldwiththefireplaceoraddedthereafter,areNOTcoveredbythis
Limited Warranty. The use of other unauthorized components will make this warranty null and void. This Limited
Warranty will also be void if the appliance is not installed by a qualified installer in accordance with the Installation
Instructions. Furthermore, theLimitedWarrantywillbe voidifthefireplaceisnotoperated, atalltimes, according
totheOperatingInstructionsfurnishedwiththefireplace.Anyserviceworkmustbeperformedbyauthorizedservice
representatives.
EXCEPTTOTHEEXTENTPROVIDEDBYLAW,NOOTHEREXPRESSORIMPLIEDWARRANTIES,INCLUDING
WARRANTIESOFMERCHANTABILITYORFITNESSFORAPARTICULARPURPOSE,SHALLAPPLYTOTHE
FIREPLACEPRODUCT.InStatesthatdonotallowlimitationsonhowlonganimpliedwarrantylasts,ordonotallow
exclusionofindirectdamages, thoselimitationsorexclusionsmaynotapplytoyou. Youmayalsohaveadditional
rights not covered in this Limited Warranty.
HEAT & GLO reserves the right to make changes at any time, without notice, in design, material, specifications
and prices. It also reserves the right to discontinue styles and products.
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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35
For Service or Replacement Parts Contact:
Melbourne
Jetmaster
444 Swan Street
Richmond 3121
(03) 9429-5573
Perth
Fireplace Corner
277 Lord Street
East Perth 6000
(08) 9228-2600
Sydney
Jetmaster
10 MartinAvenue
Arncliff 2205
(02) 9597-7222
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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36
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