INSTALL INSTRUCTIONS KK-K9-C20-K-PT
K9/PRISONER TRANSPORT UNIT
2007-2008 CHEVROLET/GMC TAHOE/YUKON
TOOLS REQUIRED:
Ratcheting wrench
Socket & Metric socket sets
Drill bit set
Powered drill
Screwdriver set
HARDWARE:
QTY DESCRIPTION
PART #
20
30
50
6
22
24
12
10
6
¼-20 x ½” Stainless Carriage Bolts
GSM32022
GSM32024
GSM30023
GSM33060
GSM34177
GSM34170
GSM34169
GSM34098
GSM33195
PRM97343
¼-20 x ¾” Stainless Carriage Bolts
¼-20 Hex Flange Serrated Nuts Zinc
¼” x 1” Hex Head Lag Bolt
#12 x ¾” Stainless Sheet Metal Screws
#10 x ¾” Sheet Metal Screws Stainless
#10 x ½” Sheet Metal Screws Stainless
10-32 x ¾” Machine Screw Screws Stainless
#10 x ¾” Sheet Metal Screws Zinc
Tube Silver Caulk
1
COMPONENTS:
QTY DESCRIPTION
PART #
1
1
1
1
2
1
1
1
1
1
1
Main K9 housing assembly
K9 Tunnel assembly
Driver-side floor mounting bracket
Passenger-side floor mounting bracket
Passenger-side “B” pillar mounting brackets
Upper prisoner filler panel
Rear prisoner filler panel
Lower prisoner filler panel
Front prisoner filler panel
Front prisoner seal panel
KK-K9-C14-K-DS
KNM02038-C14
KNM01081-C14
C-3061-9
C-3061-5 and C-3061-7
KNM001213
KNM000977
KNM001207
KNM000978
KNM001220
32” x 45” x 3/16” Rubber Mat
KNM01029-SUV
Download from Www.Somanuals.com. All Manuals Search And Download.
Remove “B” Pillar Trim, Seat belt bolt and Grab Handle
Reuse OEM Grab handle bolts and attach “L” brackets to grab handle mount holes
Remove passenger door
panels, door handles and
speakers Note: Reconnect
window switches and wire
tie parts so they do NOT
interfere with window
operation.
Note: Wrap OEM switch
with Plastic bag to
protect from water
KK-K9-C20-K-PT_INST_10-07
Remove dual passenger
seat assembly
Leave the single
passenger-side seat
installed
Download from Www.Somanuals.com. All Manuals Search And Download.
1. Mount 7” bracket at Top and 5” bracket at bottom
2. Seat belt mount bracket lower tab may need to be slightly bent out of the way
3. Reattach seat belt bolt and trim and Cut Plastic Trim at “L” bracket if necessary.
4. Mount Partition to “L” brackets.
Passenger-side
Driver-side
Set height at 7.5”
Assemble Mounting feet to floor plates in
locations shown above
Attach to existing seat
bolt studs with O.E.M
seat bolt nuts
Slide in Main K9 Housing and rest on mounting feet.
KK-K9-C20-K-PT_INST_10-07
Download from Www.Somanuals.com. All Manuals Search And Download.
Line up driver and passenger-side floor mounting brackets and loosely
attach to K9 main housing, using ¼” x ¾” stainless carriage bolts and
serrated nuts.
**Do not tighten hardware until the side tunnel is set in place**
Attach upper prisoner
Attach driver side tunnel with ½” long and ¾ “ long
carriage bolts. Position K9 unit so tunnel lines up with
rocker panel plastic trim. Move driver seat to rear most
position.
filler panel using existing
¼ x ¾” stainless carriage
bolts and serrated nuts
KK-K9-C20-K-PT_INST_10-07
Download from Www.Somanuals.com. All Manuals Search And Download.
#1
#2
#1
1.Attach rear prisoner filler
panel to K9 main housing
using ¼ x ¾” stainless
carriage bolts and serrated
nuts.
2.Attach to floor using ¼” x
1” hex head lag bolts. Be
sure to check under vehicle
for obstacles.
1. Attach front prisoner filler panel to K9 main housing
using ¼ x ¾” stainless carriage bolts and serrated nuts.
2. Attach front prisoner partition to previously mounted
“B” pillar mounting brackets using ¼ x ¾” stainless
carriage bolts and serrated nuts.
Caution…Always Check under vehicle for obstructions
1. Attach front floor mounting bracket
to forward prisoner filler panel using
¼” x ¾” carriage bolts and nuts.
2. Attach to vehicle using ¼” x 1” hex
lag bolts. Be sure to check for
obstacles.
Flip front portion of seat out of the
way and attach lower prisoner filler to
K9 main housing, using #10 x ½”
sheet metal screws.
KK-K9-C20-K-PT_INST_10-07
Download from Www.Somanuals.com. All Manuals Search And Download.
Center door panel on door.
Push down and drill mount
holes with 1/8” bit. Attach with
#10 x ¾” Sheet metal screws
With door panel installed, hold up window guard assembly with top
bracket between rubber and metal frame. Guard hinge will sit on
top of door panel. Mark location of top bracket and hinge.
Hold top bracket in its location, mark the four mount holes and
drill with 1/8” drill bit. Carefully hold rubber gasket away from
drill. Drill 1/8” holes for hinge mounting. Attach Top bracket
and hinge with #10 x ½” sheet metal screws.
Remove top bracket
from window guard
Final Door
panel and
window
guard
assembly
Hinge up window guard and
attach to top bracket with 10/32 x
½ machine screws
KK-K9-C20-K-PT_INST_10-07
Download from Www.Somanuals.com. All Manuals Search And Download.
|