Portable Utility PUmP
65836
Set UP and oPerating inStrUctionS
®
distributed exclusively by Harbor Freight tools .
3491 Mission Oaks Blvd., Camarillo, CA 93011
read this material before using this product.
Failure to do so can result in serious injury.
SaVe tHiS manUal.
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
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plugs with grounded power tools.
Unmodified plugs and matching out-
lets will reduce risk of electric shock.
Safety equipment such as dust mask,
non-skid safety shoes, hard hat, or
hearing protection used for appropri-
ate conditions will reduce personal
injuries.
b.avoid body contact with grounded
surfaces such as pipes, radiators,
ranges and refrigerators. There is
an increased risk of electric shock if
your body is grounded.
c.Prevent unintentional starting.
ensure the switch is in the off-po-
sition before connecting to power
source and/or battery pack, pick-
ing up or carrying the tool. Carry-
ing power tools with your finger on
the switch or energizing power tools
that have the switch on invites acci-
dents.
c.do not expose power tools to rain
or wet conditions. Water entering
a power tool will increase the risk of
electric shock.
d.do not abuse the cord. never use
the cord for carrying, pulling or
unplugging the power tool. Keep
cord away from heat, oil, sharp
edges or moving parts. Damaged
or entangled cords increase the risk
of electric shock.
d.remove any adjusting key or
wrench before turning the power
tool on. A wrench or a key left at-
tached to a rotating part of the power
tool may result in personal injury.
e.do not overreach. Keep proper
footing and balance at all times.
This enables better control of the
power tool in unexpected situations.
e.When operating a power tool out-
doors, use an extension cord suit-
able for outdoor use. Use of a cord
suitable for outdoor use reduces the
risk of electric shock.
f. dress properly. do not wear loose
clothing or jewelry. Keep your
hair, clothing and gloves away
from moving parts. Loose clothes,
jewelry or long hair can be caught in
moving parts.
f. if operating a power tool in a damp
location is unavoidable, use a
ground Fault circuit interrupter
(gFci) protected supply. Use of
a GFCI reduces the risk of electric
shock.
g.if devices are provided for the con-
nection of dust extraction and col-
lection facilities, ensure these are
connected and properly used. Use
of these devices can reduce dust-re-
lated hazards.
3. Personal safety
a.Stay alert, watch what you are do-
ing and use common sense when
operating a power tool. do not use
a power tool while you are tired
or under the influence of drugs,
alcohol or medication. A moment
of inattention while operating power
tools may result in serious personal
injury.
h.only use safety equipment that
has been approved by an appropri-
ate standards agency. Unapproved
safety equipment may not provide
adequate protection. Eye protection
must be ANSI-approved and breath-
ing protection must be NIOSH-ap-
b.Use personal protective equip-
ment. always wear eye protection.
SKU 65836
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proved for the specific hazards in the
work area.
g.Use the power tool, accessories
and tool bits etc. in accordance
with these instructions, taking into
account the working conditions
and the work to be performed. Use
of the power tool for operations differ-
ent from those intended could result
in a hazardous situation.
4. Power tool use and care
a.do not force the power tool. Use
the correct power tool for your ap-
plication. The correct power tool will
do the job better and safer at the rate
for which it was designed.
6. Service
b.do not use the power tool if the
switch does not turn it on and off.
Any power tool that cannot be con-
trolled with the switch is dangerous
and must be repaired.
a.Have your power tool serviced by
a qualified repair person using
only identical replacement parts.
This will ensure that the safety of the
power tool is maintained.
c.disconnect the plug from the
power source and/or the battery
pack from the power tool before
making any adjustments, chang-
ing accessories, or storing power
tools. Such preventive safety mea-
sures reduce the risk of starting the
power tool accidentally.
Portable Pump Safety Warnings
1. Maintain labels and nameplates on
the tool. These carry important safety
information. If unreadable or miss-
ing, contact Harbor Freight Tools for a
replacement.
d.Store idle power tools out of the
reach of children and do not allow
persons unfamiliar with the power
tool or these instructions to oper-
ate the power tool. Power tools are
dangerous in the hands of untrained
users.
2. Avoid unintentional starting. Prepare
to begin work before turning on the
tool.
3. Do not leave the tool unattended
when it is plugged into an electrical
outlet. Turn off the tool, and unplug it
from its electrical outlet before leav-
ing.
e.maintain power tools. check for
misalignment or binding of moving
parts, breakage of parts and any
other condition that may affect the
power tool’s operation. if dam-
aged, have the power tool repaired
before use. Many accidents are
caused by poorly maintained power
tools.
4. This product is not a toy. Keep it out
of reach of children.
5. People with pacemakers should
consult their physician(s) before use.
Electromagnetic fields in close prox-
imity to heart pacemaker could cause
pacemaker interference or pacemak-
er failure. In addition, people with
pacemakers should:
f. Keep cutting tools sharp and
clean. Properly maintained cutting
tools with sharp cutting edges are
less likely to bind and are easier to
control.
• Avoid operating alone.
• Do not use with power switch locked
on.
SKU 65836
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• Properly maintain and inspect to
avoid electrical shock.
groUnding
to PreVent
electric SHocK
and deatH From
incorrect groUnding
Wire connection:
• Any power cord must be properly
grounded. Ground Fault Circuit Inter-
rupter (GFCI) should also be imple-
mented – it prevents sustained elec-
trical shock.
Check with a qualified
6. WARNING: Handling the cord on
this product will expose you to lead,
a chemical known to the State of
California to cause cancer, and birth
defects or other reproductive harm.
Wash hands after handling. (Califor-
nia Health & Safety Code § 25249.5,
et seq.)
electrician if you are in doubt
as to whether the outlet is
properly grounded. do not
modify the power cord plug
provided with the tool. never
remove the grounding prong
from the plug. do not use the
tool if the power cord or plug
is damaged. if damaged, have
it repaired by a service facility
before use. if the plug will not
fit the outlet, have a proper
outlet installed by a qualified
electrician.
7. WARNING: The brass components
of this product contain lead, a chemi-
cal known to the State of California
to cause birth defects (or other repro-
ductive harm). (California Health &
Safety code § 25249.5, et seq.)
8. The warnings, precautions, and in-
structions discussed in this instruction
manual cannot cover all possible con-
ditions and situations that may occur.
It must be understood by the operator
that common sense and caution are
factors which cannot be built into this
product, but must be supplied by the
operator.
grounded tools: tools with three
Prong Plugs
SaVe tHeSe
inStrUctionS.
1. Tools marked with “Grounding Re-
quired” have a three wire cord and
three prong grounding plug. The
plug must be connected to a properly
grounded outlet. If the tool should
electrically malfunction or break
down, grounding provides a low
resistance path to carry electricity
away from the user, reducing the risk
SKU 65836
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of electric shock. (See 3-Prong Plug 2. Double insulated tools may be used
and outlet.)
in either of the 120 volt outlets shown
in the preceding illustration. (See
outlets for 2-Prong Plug.)
2. The grounding prong in the plug is
connected through the green wire in-
side the cord to the grounding system
in the tool. The green wire in the cord
must be the only wire connected to
the tool’s grounding system and must
never be attached to an electrically
“live” terminal. (See 3-Prong Plug
and outlet.)
extension cords
1. Grounded tools require a three wire
extension cord. Double Insulated
tools can use either a two or three
wire extension cord.
2. As the distance from the supply outlet
increases, you must use a heavier
gauge extension cord. Using exten-
sion cords with inadequately sized
wire causes a serious drop in voltage,
resulting in loss of power and pos-
sible tool damage.
3. The tool must be plugged into an
appropriate outlet, properly installed
and grounded in accordance with all
codes and ordinances. The plug and
outlet should look like those in the
preceding illustration. (See 3-Prong
Plug and outlet.)
(See table a.)
3. The smaller the gauge number of the
wire, the greater the capacity of the
cord. For example, a 14 gauge cord
can carry a higher current than a 16
gauge cord. (See table a.)
double insulated tools: tools
with two Prong Plugs
4. When using more than one exten-
sion cord to make up the total length,
make sure each cord contains at
least the minimum wire size required.
(See table a.)
5. If you are using one extension cord
for more than one tool, add the
nameplate amperes and use the sum
to determine the required minimum
cord size. (See table a.)
1. Tools marked “Double Insulated” do
not require grounding. They have
a special double insulation system
which satisfies OSHA requirements
and complies with the applicable
standards of Underwriters Labora-
tories, Inc., the Canadian Standard
Association, and the National Electri-
cal Code. (See outlets for 2-Prong
Plug.)
6. If you are using an extension cord
outdoors, make sure it is marked with
the suffix “W-A” (“W” in Canada) to
indicate it is acceptable for outdoor
use.
7. Make sure the extension cord is prop-
erly wired and in good electrical con-
SKU 65836
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dition. Always replace a damaged
extension cord or have it repaired by
a qualified electrician before using it.
8. Protect the extension cords from
sharp objects, excessive heat, and
damp or wet areas.
recommended minimUm Wire
gaUge For eXtenSion cordS*
(120/240 Volt)
eXtenSion cord
namePlate
lengtH
amPereS
(at full load)
0 – 2.0
2.1 – 3.4
18
18
18
18
18
14
12
18
18
18
16
14
12
10
18
18
16
14
12
10
-
18
16
14
12
10
-
16
14
12
12
-
3.5 – 5.0
5.1 – 7.0
7.1 – 12.0
12.1 – 16.0
16.1 – 20.0
-
-
-
* based on limiting the line
voltage drop to five volts at
150% of the rated amperes.
table a
Symbology
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
Volts Alternating Current
Amperes
V~
a
No Load Revolutions per Minute
(RPM)
n xxxx/min.
0
SKU 65836
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note: For additional information regarding
the parts listed in the following pages,
refer to the Assembly Diagram near
the end of this manual.
SPeciFicationS
Electrical Requirements 115 V~ / 60 Hz / 8.4 A
Pumping Capacity
Inlet & Outlet Size
Pump Lift Capacity
1500 GPH Max.
1” x 11.5 TPI
(Standard Hose Size)
assembly
120 Feet
1. Inlet and outlet hoses (not included)
must be attached to pump prior to
use.
UnPacKing
2. Attach inlet and outlet hoses to Hose
Fittings (3) on Pup Facing (2). Stan-
dard garden hose fitting will work.
When unpacking, check to make sure
that the item is intact and undamaged. If
any parts are missing or broken, please
call Harbor Freight Tools at the number
shown on the cover of this manual as soon
as possible.
3. Attach the Accessory Basket Filter
included with the Pump to the inlet
end of the inlet hose. The strainer will
prevent foreign material from entering
the pump and damaging or jamming
it.
list of contents
description
Q’ty
Portable Utility Pump
1
mounting
Basket Filter
1
1. Pump should be firmly mounted on a
stabile base prior to use.
inStrUctionS For
2. The pump and its electrical connec-
tions should be mounted so that they
remain dry. Water may damage the
pump if it enters any electrical com-
ponent.
PUtting into USe
read the entire imPortant
SaFety inFormation
section at the beginning of this
manual including all text under
subheadings therein before set
up or use of this product.
Functions
1. This pump is useful for pumping
clean water. Do not use for dirty wa-
ter containing large particulates.
to PreVent
SerioUS injUry
From accidental
oPeration:
oPerating inStrUctionS
turn the Power Switch of the
tool to its “oFF” position and
unplug the tool from its
electrical outlet before
assembling or making any
adjustments to the tool.
read the entire imPortant
SaFety inFormation
section at the beginning of this
manual including all text under
subheadings therein before set
up or use of this product.
SKU 65836
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5. Never operate this tool in explosive
atmospheres.
tool Set Up
to PreVent
SerioUS injUry
From accidental
general operating instructions
oPeration:
1. Attach inlet and outlet hoses (not
included) to pump. Standard garden
hoses will work.
turn the Power Switch of the
tool to its “oFF” position and
unplug the tool from its
electrical outlet before
performing any inspection,
maintenance, or cleaning
procedures.
2. Attach accessory Basket Filter to inlet
end of inlet hose.
3. Place basket filter end of inlet hose in
water to be pumped.
1. This pump operates immediately
when plugged in. Do not plug in this
pump when dry. Always prime pump
before plugging in.
4. Rout outlet hose so that pumped wa-
ter will run off appropriately.
5. Remove Priming Plug (4) by turn-
ing counterclockwise. Fill pump with
clean water. Replace Priming Plug by
turning clockwise.
Work Piece and Work area Set Up
1. Designate a work area that is clean
and well-lit. The work area must not
allow access by children or pets to
prevent injury and distraction.
6. Plug in Power Cord (22). Pump will
operate immediately. It will take a
few minutes for pump to prime and
remove air from inlet hose. Water
will then flow through the hoses and
pump.
2. Route the power cord along a safe
route to reach the work area without
creating a tripping hazard or exposing
the power cord to possible damage.
The power cord must reach the work
area with enough extra length to al-
low free movement while working.
7. Do not allow the Basket Filter to be-
come clogged. Check it periodically
to be sure that clear water can enter
the inlet hose.
8. Do not allow the pump to run dry.
Running dry, the pump will overheat,
and impeller and seals will be dam-
aged.
3. There must not be hazardous ob-
jects, such as utility lines or foreign
objects, nearby that will present a
hazard while working.
9. To prevent accidents, turn off the tool
and disconnect its power supply after
use. Clean, then store the tool in-
doors out of children’s reach.
4. Protect yourself and others from
risk of electrical shock. Always wear
insulated boots and gloves. Stay out
of water or wet surfaces. Protect the
pump and its power cord from mois-
ture.
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a. Remove the brush cap on each side
of the motor housing.
maintenance and
SerVicing
b. Remove the carbon brushes from
the housing. Keep track of which
orientation the old carbon brush-
es were in to prevent needless
wear if they will be reinstalled.
Procedures not specifically
explained in this manual
must be performed only by a
qualified technician.
c. If either carbon brush is worn down
by more than 1/2, replace both car-
bon brushes.
to PreVent
SerioUS injUry
From accidental
oPeration:
Unplug the tool from its
electrical outlet before
performing any inspection,
maintenance, or cleaning
procedures.
d. To clean old carbon brushes before
reusing them, rub the contact areas
with a pencil eraser.
e. Reinsert the old carbon brushes in
the same orientation to reduce wear.
f. When installing the carbon brushes,
make sure the carbon portions of the
carbon brushes contact the motor
armature, and that the springs face
away from the motor. Also, make
sure the springs operate freely.
to PreVent SerioUS
injUry From tool
FailUre:
do not use damaged
equipment. if abnormal noise
or vibration occurs, have the
problem corrected before
further use.
g. Replace the brush caps. Do not overtighten.
cleaning, maintenance, and
lubrication
1. beFore eacH USe, inspect the
general condition of the tool. Check
for loose screws, misalignment or
binding of moving parts, cracked or
broken parts, damaged electrical wir-
ing, and any other condition that may
affect its safe operation.
Carbon Brush Holder
Carbon Brush
Carbon Brush Cap
note: New carbon brushes tend to spark
when first used until they wear and
conform to the motor’s armature.
2. aFter USe, clean external surfaces
of the tool with clean cloth.
3. carbon brUSH maintenance.
The carbon brushes may require
Warning! if the supply
cord of this power tool is
damaged, it must be replaced
only by a qualified service
technician.
maintenance when the motor perfor-
mance of the tool decreases or stops
working completely. To maintain the brushes:
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troubleshooting
Problem
Possible causes
likely Solutions
Tool will not start
1. No power at outlet.
1. Check power at outlet.
2. Cord not connected.
2. Check that cord is plugged in.
3. Replace Carbon Brushes.
3. Worn out or damaged Carbon
Brushes.
Pump operates
but does not
pump water
1. Pump is not primed.
1. Prime pump, see instructions page 9.
2. Basket Filter is clogged.
2. Check and clean basket filter.
3. All water has been pumped out. 3. Turn off pump and complete mop up by
hand.
4. Impeller is worn out or jammed
4. Repair or replace Impeller as needed.
Follow all safety precautions whenever diagnosing or servicing the
tool. disconnect power supply before service.
PleaSe read tHe FolloWing careFUlly
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLy DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLy. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES
ANy REPRESENTATION OR WARRANTy OF ANy KIND TO THE BUyER THAT HE OR SHE IS qUALIFIED
TO MAKE ANy REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS qUALIFIED TO REPLACE ANy PARTS
OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR ExPRESSLy STATES THAT
ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN By CERTIFIED AND LICENSED
TECHNICIANS, AND NOT By THE BUyER. THE BUyER ASSUMES ALL RISK AND LIABILITy ARISING OUT OF
HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT
OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
PartS liSt
PartS liSt
Part
1
description
Qty.
3
Part
15
16
17
18
19
20
21
22
23
24
25
26
27
28
description
Qty.
1
Rubber Foot
Pump Housing
2
Pump Facing
Hose Fitting
Priming Plug
Pump Gasket
Impeller
1
Carbon Brush Cap
Carbon Brush
Carbon Brush Holder
Screw
2
3
2
2
4
1
2
5
1
2
6
1
Spring Washer m6
Screw m6 x 20
Power Cord
4
7
Pump Impeller Fitting
Pump Seal Gasket
Pump Back Wall
Bearing 600
Armature
1
6
8
1
1
9
1
Grounding Screw
Cable Clamp
1
10
11
12
13
14
1
1
1
Cable Box
1
Bearing 608
Screw m 4 x 60
Stator
1
Screw m4 x 10
Cable Clip
2
2
1
1
Basket Filter (not shown)
1
record Product’s Serial number Here:
note: If product has no serial number, record month and year of purchase instead.
note: Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts.
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aSSembly diagram
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