HORIZONTAL/VERTICAL
METAL CUTTING BANDSAW
Model 93762
ASSEMBLY AND OPERATING INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
TO PREVENT SERIOUS INJURY,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
©
®
Copyright 2006 by Harbor Freight Tools . All right reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
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ELECTRICAL SAFETY
4.
Grounded tools must be plugged into an outlet properly installed and
grounded in accordance with all codes and ordinances. Never remove the
grounding prong or modify the plug in any way. Do not use any adapter
plugs. Check with a qualified electrician if you are in doubt as to whether
the outlet is properly grounded. If the tools should electrically malfunction or
break down, grounding provides a low resistance path to carry electricity away
from the user.
5.
6.
Double insulated tools are equipped with a polarized plug (one blade is
wider than the other). This plug will fit in a polarized outlet only one way. If
the plug does not fit fully in the outlet, reverse the plug. If it still does not
fit, contact a qualified electrician to install a polarized outlet. Do not change
the plug in any way. Double insulation
eliminates the need for the three wire
grounded power cord and grounded power supply system.
Avoid body contact with grounded surfaces such as pipes, radiators,
ranges, and refrigerators. There is an increased risk of electric shock if your
body is grounded.
7.
8.
Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
Do not abuse the Power Cord. Never use the Power Cord to carry the tools
or pull the Plug from an outlet. Keep the Power Cord away from heat, oil,
sharp edges, or moving parts. Replace damaged Power Cords immedi-
ately. Damaged Power Cords increase the risk of electric shock.
9.
When operating a power tool outside, use an outdoor extension cord
marked “W-A” or “W”. These extension cords are rated for outdoor use, and
reduce the risk of electric shock.
PERSONAL SAFETY
10.
11.
Stay alert. Watch what you are doing, and use common sense when oper-
ating a power tool. Do not use a power tool while tired or under the influ-
ence of drugs, alcohol, or medication. A moment of inattention while operat-
ing power tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in moving parts.
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12.
13.
14.
15.
Avoid accidental starting. Be sure the Power Switch is off before plugging
in. Carrying power tools with your finger on the Power Switch, or plugging in
power tools with the Power Switch on, invites accidents.
Remove adjusting keys or wrenches before turning the power tool on. A
wrench or a key that is left attached to a rotating part of the power tool may result
in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance enables better control of the power tool in unexpected
situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skid
safety shoes, hard hat, or hearing protection must be used for appropriate
conditions.
TOOL USE AND CARE
16.
Use clamps (not included) or other practical ways to secure and support
the workpiece to a stable platform. Holding the work by hand or against your
body is unstable and may lead to loss of control.
17.
18.
Do not force the tool. Use the correct tool for your application. The correct
tool will do the job better and safer at the rate for which it is designed.
Do not use the power tool if the Power Switch does not turn it on or off.
Any tool that cannot be controlled with the Power Switch is dangerous and must
be replaced.
19.
Disconnect the Power Cord Plug from the power source before making any
adjustments, changing accessories, or storing the tool. Such preventive
safety measures reduce the risk of starting the tool accidentally.
20.
21.
Store idle tools out of reach of children and other untrained persons. Tools
are dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools sharp and clean. Properly
maintained tools with a sharp cutting edge are less likely to bind and are easier
to control. Do not use a damaged tool. Tag damaged tools “Do not use” until
repaired.
22.
Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tool’s operation. If damaged, have
the tool serviced before using. Many accidents are caused by poorly main-
tained tools.
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23.
Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may become hazardous
when used on another tool.
SERVICE
24.
25.
Tool service must be performed only by qualified repair personnel. Service
or maintenance performed by unqualified personnel could result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow
instructions in the “Inspection, Maintenance, And Cleaning”section of this
manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of electric shock or injury.
SPECIFIC SAFETY RULES
1.
2.
3.
Maintain labels and nameplates on the Bandsaw. These carry important
information. If unreadable or missing, contact Harbor Freight Tools for a
replacement.
Always wear safety impact eye goggles when using the Bandsaw.
Using personal safety devices reduce the risk for injury. Safety impact eye
goggles are available from Harbor Freight Tools.
Maintain a safe working environment. Keep the work area well lit. Make sure
there is adequate surrounding workspace. Always keep the work area free of
obstructions, grease, oil, trash, and other debris. Do not use a power tool in areas
near flammable chemicals, dusts, and vapors. Do not use this product in a damp
or wet location.
4.
5.
Avoid unintentional starting. Make sure you are prepared to begin work
before turning on the Bandsaw.
Do not force the Bandsaw. This tool will do the work better and safer at the
speed and capacity for which it was designed. Do not force the Saw Blade
into the workpiece being cut.
6.
7.
WARNING! Keep hands and fingers away from cutting area and Saw Blade.
Never leave the Bandsaw unattended when it is plugged into an electrical
outlet. Turn off the tool, and unplug it from its electrical outlet before leaving.
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8.
Make sure the Bandsaw is located on a flat, level, sturdy surface capable
of supporting the weight of the Saw and workpieces. Always “chock” the
Wheels to prevent the Bandsaw from accidentally moving.
9.
Make sure the Table of the Bandsaw and surrounding area are clear with
the exception of the workpiece to be cut.
10.
Before using the Bandsaw, check to make sure the Saw Blade is prop-
erly mounted and is not cracked or bent.
11.
12.
Industrial applications must follow OSHA guidelines.
Never stand on the Bandsaw. Serious injury could result if the Bandsaw is
tipped or if the rotating Saw Blade is accidently contacted.
13.
14.
Never attempt to cut more than one workpiece at a time.
Never attempt to cut freehand. Make sure the workpiece to be cut is pressed
firmly against the Table and/or secured in the Vise.
15.
When cutting a large workpiece, make sure its entire length is properly
supported. If necessary, use a roller stand (not included).
16.
17.
Do not lean on the Bandsaw when the tool is in its upright position.
When moving the Bandsaw, always have its Head lowered to its horizontal
position and the Locking Pin (115) inserted in the Pivot (120).
18.
Allow the Saw Blade to rotate to full speed before feeding a workpiece into
the Blade. When turning off the Bandsaw, allow the Saw Blade to spin down and
stop on its own. Do not press against the Saw Blade to stop it.
19.
20.
21.
22.
To avoid accidental injury, always wear heavy duty work gloves when
changing the Saw Blade.
The Saw Blade will become hot while cutting. Allow the Saw Blade to com-
pletely cool before handling.
Do not force the workpiece into the Saw Blade when cutting. Apply moder-
ate pressure, allowing the Saw Blade to cut without being forced.
Turn off the Bandsaw and allow the Saw Blade to completely stop if the Saw
Blade is to be backed out of an uncompleted cut.
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23.
24.
25.
26.
Never attempt to remove material stuck in the moving parts of the Bandsaw
while it is plugged in and running.
Make sure the workpiece to be cut off has sufficient room to move sideways.
Failure to do so may result in off-cut binding against the Saw Blade.
Always unplug the Bandsaw from its electrical outlet before performing any
inspection, maintenance, or cleaning procedures.
Keep this product and all other tools and equipment away from children and
animals. Do not allow spectators in the work area.
27.
28.
29.
Keep all safety guards in place and in proper working order.
This Bandsaw is designed for indoor use only.
CAUTION: If the teeth of the Saw Blade are so far apart that they straddle
the workpiece, severe damage to the workpiece and/or Saw Blade will result.
See page 27.
30.
WARNING! Some dust created by power sanding, sawing, grinding, drilling,
and other construction activities, contain chemicals known (to the State of Califor-
nia) to cause cancer, birth defects or other reproductive harm. Some examples of
these chemicals are: lead from lead-based paints, crystalline silica from bricks
and cement or other masonry products, arsenic and chromium from chemically
treated lumber. Your risk from these exposures varies, depending on how often
you do this type of work. To reduce your exposure to these chemicals: work in a
well ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.
(California Health & Safety Code § 25249.5, et seq.)
31.
32.
WARNING! People with pacemakers should consult their physician(s) before
using this product. Operation of electrical equipment in close proximity to a heart
pacemaker could cause interference or failure of the pacemaker.
WARNING! The warnings and cautions discussed in this manual cannot
cover all possible conditions and situations that may occur. It must be understood
by the operator that common sense and caution are factors which cannot be built
into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
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GROUNDING
WARNING!
Improperly connecting the grounding wire can result in the risk of electric
shock. Check with a qualified electrician if you are in doubt as to whether the
outlet is properly grounded. Do not modify the power cord plug provided with
the tool. Never remove the grounding prong from the plug. Do not use the
tool if the power cord or plug is damaged. If damaged, have it repaired by
a service facility before use. If the plug will not fit the outlet, have a proper
outlet installed by a qualified electrician.
GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS
1.
Tools marked with “Grounding Required” have a three wire cord and three prong
grounding plug. The plug must be connected to a properly grounded outlet. If
the tool should electrically malfunction or break down, grounding provides a low
resistance path to carry electricity away from the user, reducing the risk of elec-
tric shock. (See Figure A.)
2.
3.
The grounding prong in the plug is connected through the green wire inside the
cord to the grounding system in the tool. The green wire in the cord must be the
only wire connected to the tool’s grounding system and must never be attached
to an electrically “live” terminal. (See Figure A.)
Your tool must be plugged into an appropriate outlet, properly installed and
grounded in accordance with all codes and ordinances. The plug and outlet
should look like those in the following illustration. (See Figure A.)
THIS PRODUCT
USES A
3-PRONG PLUG
120 VOLT,
GROUNDED,
ELECTRICAL OUTLET
FIGURE A
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DOUBLE INSULATED TOOLS: TOOLS WITH TWO PRONG PLUGS
4.
5.
Tools marked “Double Insulated” do not require grounding. They have a special
double insulation system which satisfies OSHA requirements and complies with
the applicable standards of Underwriters Laboratories, Inc., the Canadian
Standard Association, and the National Electrical Code. (See Figure B.)
Double insulated tools may be used in either of the 120 volt outlets shown in the
following illustration. (See Figure B.)
THIS PRODUCT
DOES NOT
USE A
2-PRONG PLUG
120 VOLT, GROUNDED,
ELECTRICAL OUTLETS
FIGURE B
EXTENSION CORDS
1.
2.
Grounded tools require a three wire extension cord. Double Insulated tools
can use either a two or three wire extension cord.
As the distance from the supply outlet increases, you must use a heavier gauge
extension cord. Using extension cords with inadequately sized wire causes a
serious drop in voltage, resulting in loss of power and possible tool damage.
(See Figures C and D, next page.)
3.
4.
5.
6.
The smaller the gauge number of the wire, the greater the capacity of the cord.
For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.
(See Figures C and D, next page.)
When using more than one extension cord to make up the total length, make
sure each cord contains at least the minimum wire size required.
(See Figures C and D, next page.)
If you are using one extension cord for more than one tool, add the nameplate
amperes and use the sum to determine the required minimum cord size.
(See Figures C and D, next page.)
If you are using an extension cord outdoors, make sure it is marked with the suffix
“W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.
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7.
8.
Make sure your extension cord is properly wired and in good electrical condition.
Always replace a damaged extension cord or have it repaired by a qualified
electrician before using it.
Protect your extension cords from sharp objects, excessive heat, and damp or
wet areas.
RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS*
(120 VOLT)
* Based on limiting the line voltage drop
to five volts at 150% of the rated amperes.
FIGURE C
SYMBOLOGY
FIGURE D
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UNPACKING
When unpacking, check to make sure all the parts shown on the Parts Lists on pages 31
and 32 are included. If any parts are missing or broken, please call Harbor Freight Tools
at the number shown on the cover of this manual as soon as possible.
ASSEMBLY INSTRUCTIONS
NOTE:
For additional information regarding the parts listed in the following
pages, refer to the Assembly Diagram on page 33.
1.
CAUTION! Always make sure the Power Switch (164) for the Bandsaw is in
its “OFF” position and the tool is unplugged from its electrical outlet prior to
assembling the tool, adding any accessories, or making adjustments to the tool.
To Assemble The Stand:
1.
2.
3.
Insert the Pull Handle (173) into the two mounting holes located in the upper
section of one Stand (174). Then secure the Pull Handle to the Stand, using two
Pins (172). (See Figure E.)
Attach one end of the Tool Plate (175) to the upper section of one Stand (174),
using two Screws (178), two Flat Washers (177), and two Nuts (176).
(See Figure E.)
Attach the other end of the Tool Plate (175) to the upper section of the remaining
Stand (174), using two Screws (178), two Flat Washers (177), and two Nuts
(176). (See Figure E.)
STAND
(174)
TOOL PLATE
HEX BOLT (183)
FLAT WASHER (184)
(175)
SPRING WASHER (185)
WHEEL BRACKET (186)
WHEEL (182)
PIN
(188)
SCREW
FLAT WASHER
(178)
PIN
(172)
(180)
WHEEL SHAFT
(187)
FLAT WASHER
(177)
NUT
(181)
PULL HANDLE
NUT
(176)
(173)
STAND
(174)
FIGURE E
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To Attach The Wheels To The Stand:
1.
Align the two mounting holes in the Wheel Bracket (186) with the two mounting
holes located in the lower section of the Stand (174). Then secure the Wheel
Bracket to the Stand, using two Hex Bolts (183), two Spring Washers (185), two
Flat Washers (184), two Flat Washers (180), and two Nuts (181).
(See Figure E, previous page.)
To Attach The Bandsaw To The Stand:
1.
With additional manpower, and an adequate lifting device, carefully set the
Bandsaw on top of the Stand assembly, making sure the upper section of the
Stand fits outside the base of the Bandsaw. (See Figure F.)
2.
Align the three threaded mounting holes in each end at the base of the Bandsaw
with the three mounting holes located at each end of the Stand assembly. Then
secure the Bandsaw to the Stand assembly, using three Screws (59), three
Spring Washers (58), and three Flat Washers (57). (See Figure F.)
STAND
(TOP VIEW)
MOUNTING HOLE
MOUNTING HOLE
MOUNTING HOLE
SCREW (59)
SPRING WASHER (58)
FLAT WASHER (57)
MOUNTING HOLE
MOUNTING HOLE
MOUNTING HOLE
FIGURE F
To Attach The Stock Stop Assembly:
1.
When mounted to the Bandsaw, the adustable Stock Stop assembly is used to
make repetitive cuts of the same length.
2.
To attach the Stock Stop assembly, slide the Shaft (158) into the mounting hole
in the Machine Bed (142), and secure the Shaft by tightening the Hex Bolt (149).
(See Figure G, next page.)
3.
Slide the Stock Stop (157) onto the Shaft (158), and secure by tightening the
Socket Head Screw (156). (See Figure G.)
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HEX BOLT (149)
SOCKET HEAD SCREW (156)
SHAFT (158)
STOCK STOP (157)
END VIEW
WITH
HAND WHEEL (171)
IN FOREGROUND
FIGURE G
To Attach The Pulley Cover:
1.
Position the Pulley Cover (72) over the Worm Shaft (9) and Motor Shaft (81).
Align the mounting hole in the Pulley Cover with the mounting hole in the Body
Frame (60). Then secure the Pulley Cover to the Bandsaw, using one Hex Bolt
(76) and one Flat Washer (77). (See Figure H.)
PULLEY COVER
(72)
MOTOR SHAFT
WORM SHAFT
(81)
HEX BOLT (76)
FLAT WASHER (77)
(9)
BODY FRAME
(60)
FIGURE H
To Attach The Spindle Pulley And Motor Pulley:
1.
Slide the Spindle Pulley (1) fully onto the Worm Shaft (9). Then secure the
Spindle Pulley to the Worm Shaft, using one Socket Head Screw (2).
(See Figure I, next page.
2.
Insert the Shaft Key (80) in the slot on the Motor Shaft (81). Align the slot in the
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Motor Pulley (79) with the Shaft Key. Slide the Motor Pulley fully onto the Motor
Shaft. Then secure the Motor Pulley to the Motor Shaft, using one Socket Head
Screw (2). (See Figure I.)
V-BELT (10)
SHAFT KEY (80)
(NOT SHOWN)
SPINDLE PULLEY (1)
MOTOR PULLEY (79)
FIGURE I
To Install The V-Belt:
1.
The V-Belt (10) can be installed by loosening the Hex Bolt (70) and moving the
Motor (81) forward. Place the V-Belt around the top grooves in the Spindle
Pulley (1) and Motor Pulley (79). Next, move the Motor backwards to tighten the
tension on the V-Belt. Then, re-tighten the Hex Bolt to secure the Motor in place.
(See Figures I and J.)
HEX BOLT (70)
MOTOR (81)
FIGURE J
To Adjust The Cutting Speed:
1.
The Bandsaw is designed to cut at three different speeds: 80, 120, and 200
FPM (Feet Per Minute) depending on the type of material being cut.
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2.
Refer to the Chart below to determine the proper cutting speed for a specific
type of material being cut. (See Figure K.)
BELT GROOVE USED
MATERIAL
SPEED (SFM)
80 FPM
SPINDLE PULLEY
MOTOR PULLEY
Tool Steel, Stainless
Alloy Steels, Bearing
Bronze
LARGE
SMALL
MEDIUM
SMALL
MEDIUM
LARGE
120 FPM
200 FPM
FIGURE K
3.
The cutting speed can be adjusted by loosening the Hex Bolt (70) and moving
the Motor (81) forward. Place the V-Belt around the desired grooves in the
Spindle Pulley (1) and Motor Pulley (79). Next, move the Motor backwards to
tighten the tension on the V-Belt. Then, re-tighten the Hex Bolt to secure the
Motor in place. (See Figures I, J, K, and L.)
MOTOR PULLEY
SPINDLE PULLEY
SMALL
MEDIUM
LARGE
LARGE
MEDIUM
SMALL
FIGURE L
4.
WARNING! Always securely close the Lid on the Pulley Cover (72)
after installing a V-Belt (10) or adjusting the cutting speed.
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To Convert The Bandsaw For Vertical Use:
1.
2.
NOTE: Notching, slitting, and contour work is best done with the Bandsaw in its
vertical position.
Raise the Saw Head to its full vertical position, making sure it locks in position by
turning the Support Plate (150) to the right until it firmly locks into the Body
Frame (60) and inserting the Locking Pin (153). (See Figure M.)
SUPPORT PLATE (150)
BODY FRAME (60)
LOCKING PIN (153)
FIGURE M
3.
4.
5.
Remove the two Screws (190), and remove the Small Vertical Cutting Plate
(194). (See Figure N.)
Guide the Saw Blade (82) through the slot in the Vertical Cutting Plate (189),
and secure it in position with the two Screws (190). (See Figure N.)
Insert one Screw (190) downward through the mounting hole in the Vertical
Cutting Plate (189). Attach the top section of the Vertical Cutting Plate
SMALL VERTICAL CUTTING PLATE (194)
VERTICAL CUTTING PLATE (189) SCREW (190)
SCREW (190)
FIGURE N
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Support (191) to the Vertical Cutting Plate (189), using one Flat Washer (192)
and one Nut (193). Remove the Hex Head Bolt (61). Position the Vertical Cut-
ting Plate Support against the Body Frame (60). Then firmly re-tighten the Hex
Head Bolt. (See Figures N and O.)
SCREW (190)
VERTICAL
CUTTING PLATE
(189)
FLAT WASHER (192)
NUT (193)
VERTICAL CUTTING PLATE SUPPORT (191)
HEX HEAD BOLT (61)
FIGURE O
OPERATING INSTRUCTIONS
1.
CAUTION! Always make sure the Power Switch (164) for the Bandsaw is in
its “OFF” position and the tool is unplugged from its electrical outlet prior to
making adjustments to the tool.
To Use The Vise:
1.
2.
3.
4.
Raise the Body Frame (60) to its vertical position, and lock the Body Frame in
place with the Support Plate (150) and Locking Pin (153). (See Figure M.)
Open the Moveable Vise Plate (141) to accept the piece of material to be cut by
rotating the Hand Wheel (171) counterclockwise. (See Figure P.)
Place the workpiece on the Machine Bed (142). If the workpiece is long, support
the end. (See Figure P.)
Clamp the workpiece firmly with the Moveable Vise Plate (141) by rotating the
Hand Wheel (171) clockwise. (See Figure P.)
MOVEABLE VISE PLATE (141)
FIGURE P
HAND WHEEL
(171)
MACHINE BED (142)
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To Use The Quick Vise Adjustment For An Angle Cut:
1.
Loosen the Hex Bolt (136), and move the Mitering Vise Plate (138) to the
threaded hole position. Adjust the Mitering Vise Plate to the desired angle as
indicated by the Angle Scale (165). Loosen the Hex Bolt (139), and adjust the
Moveable Vise Plate (141) to parallel the Mitering Vise Plate. Then, re-tighten
the Hex Bolt. (See Figure Q.)
THREADED
HOLE POSITION
HEX BOLT
(136)
MITERING
VISE
PLATE
(138)
MOVEABLE
VISE
PLATE
(141)
HEX BOLT
(139)
ANGLE SCALE
(165)
FIGURE Q
To Adjust The Stock Stop:
1.
2.
Loosen the Socket Head Screw (156) that holds the Stock Stop (157) to the
Shaft (158). (See Figure R.)
Adjust the Stock Stop (157) to the desired length position. Then, re-tighten the
Socket Head Screw (156). (See Figure R.)
WORKPIECE
(NOT INCLUDED)
STOCK STOP (157)
SOCKET HEAD SCREW (156)
SHAFT (158)
FIGURE R
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AdjustingThe Blade Guide Bearings:
1.
2.
NOTE: Blade Guide Bearings (88, 92, 100, 104) adjustment is a critical factor in
the performance of the Bandsaw.
It is always best to try a new Saw Blade (82) to see if it will correct poor cutting
before attempting to adjust the Blade Guide Bearings. For example, if a Saw
Blade becomes dull on one side sooner than the other, it will begin cutting
crooked. A Saw Blade replacement will correct this problem, whereas Blade
Guide Bearings adjustment will not.
3.
4.
If a new Saw Blade does not correct the problem, check the Blade Adjustable
Seats (83, 110) to obtain the proper clearance. (See Figure S.)
NOTE: There should be from .000” (just touching) to .001” clearance between
the Saw Blade and Blade Guide Bearings (88, 92, 100, 104). To obtain this
clearance adjust as follows:
A. The Outer Blade Guide Bearings (92, 104) are mounted to Shafts (91, 103)
and can be adjusted. (See Figure S.)
B. Loosen the Nuts (86, 96) while holding the Shafts (91, 103) with an Allen
wrench (not included). (See Figure S.)
C. Position the Shafts (91, 103) by turning it to the desired position of clear-
ance. Then, re-tighten the Nuts (86, 96). (See Figure S.)
D. Adjust the Inner Blade Guide Bearings (88, 100) in the same manner.
SAW BLADE (82)
OUTER BLADE GUIDE BEARING
(92, 104)
NUT (86, 96)
(NOT SHOWN)
SHAFT (91, 103)
INNER BLADE GUIDE BEARING (88, 100)
SHAFT (91, 103)
FIGURE S
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Adjusting The Blade Tracking:
1.
Raise the Saw Head to its full vertical position, making sure it locks in position by
turning the Support Plate (150) to the right until it firmly locks into the Body
Frame (60) and inserting the Locking Pin (153). (See Figure M.)
2.
Turn on the Bandsaw. The Saw Blade (82) is tracking properly when the back
of the Blade is just touching the edge of the Blade Wheel (37) flange. The back
of the Blade should not be rubbing against the flange. (See Figure T.)
3.
4.
5.
If adjustment is necessary, the Blade Guide Bearings (88, 92, 100, 104) should
be clear of the Saw Blade (82). (See Figure S.)
Loosen the middle Hex Bolt (21) to a point where it is loose but snug.
(See Figure S.)
With the Bandsaw running, turn the lower Screw (22) until the Saw Blade
(82) is tracking properly, making sure Blade tension is maintained by turning the
Blade Tension Adjusting Knob (34). (See Figure S.)
6.
Make sure to re-tighten the middle Hex Bolt (21) when adjustment is complete.
(See Figure S.)
BLADE WHEEL
(37)
BLADE TENSION
ADJUSTING KNOB
(34)
HEX BOLT (21)
LOWER SCREW (22)
FIGURE S
AdjustingThe Blade Tension:
1.
Turn the Blade Tension Adjusting Knob (34) clockwise to increase tension on the
Saw Blade (82). Turn the Blade Tension Adjusting Knob counterclockwise to
decrease tension on the Saw Blade. Correct tension is aquired when the Saw
Blade is just tight enough so that no slippage occurs between the Saw Blade and
the Blade Wheels (37, 54). (See Figure T, next page.)
2.
NOTE: When the Bandsaw is not in use over long periods of time, release the
tension on the Saw Blade (82). (See Figure T.)
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BLADE TENSION ADJUSTING KNOB
(34)
BLADE WHEEL
(37)
BLADE BACK COVER
(114)
SAW
BLADE
(82)
BLADE WHEEL
(54)
FIGURE T
Adjusting The Feed Rate:
1.
The feed rate of the Body Frame (60) can be adjusted by turning the Handle
(127) clockwise to decrease the feed rate or counterclockwise to increase the
feed rate. Do not turn the Handle more than one turn at a time. Excessive feed
pressure can break the Saw Blade (82). Insufficient feed pressure dulls the Saw
Blade rapidly. (See Figure U.)
HANDLE
(127)
FIGURE U
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Adjusting The Blade Guide Brackets:
1.
2.
3.
The Right Blade Guide Bracket (90) and Left Blade Guide Bracket (102) are
adjustable by loosening the Guide Adjusting Knob (45) and sliding the
Brackets up or down to accomodate the depth of the workpiece. (See Figure V.)
The Blade Guide Brackets (90, 102) should be set as close as possible to the
workpiece, without interfering with the workpiece or contacting the Machine Bed
(142). (See FigureV.)
Once the adjustment is made, make sure to re-tighten the Guide Adjusting Knob
(45). (See Figure V.)
GUIDE ADJUSTING KNOB
(45)
BLADE GUIDE BRACKETS
(90, 102)
FIGURE V
Basic Bandsaw Operation --Vertical Position:
1.
2.
3.
WARNING! Always wear ANSI-approved safety impact eye goggles when
operating the Bandsaw.
Do not plug the Power Cord Plug into an electrical outlet until all neces-
sary adjustments (as previously discussed in this manual) have been made.
Raise the Body Frame (60) to its full vertical position, making sure it locks in
place by turning the Support Plate (150) to the right until it firmly locks into the
Body Frame and inserting the Locking Pin (153). (See Figure W, next page.)
4.
Once all necessary adjustments to the Bandsaw have been made, plug the
Power Cord Plug into the nearest 120 volt, grounded, electrical outlet.
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5.
6.
Turn the Power Switch (164) to its “ON” position. (See FigureW.)
CAUTION! Cut only flat workpieces when the Bandsaw is in its vertical
position. Never attempt to cut pipes or other round objects with the Bandsaw in
its vertical position.
7.
8.
Before cutting, turn on the Bandsaw and check for excessively loose Saw Blade
(82) tension or machine vibration. If this is found, turn off the Bandsaw and
correct the problem before using. (See Figure W.)
Set the workpiece on the Vertical Cutting Plate (189), making sure to keep down-
ward pressure on the workpiece throughout the cutting process.
(See FigureW.)
9.
When cutting a large workpiece, make sure its entire length is properly sup-
ported. If necessary, use a roller stand (not included) with a larger workpiece.
10.
11.
12.
13.
Allow the Saw Blade (82) to turn up to full speed before feeding the workpiece
into the Saw Blade. (See Figure W.)
WARNING! Always keep hands and fingers safety away from the cutting
area.
Feed the workpiece into the Saw Blade (82) gradually. Do not force the Bandsaw
to remove material faster than it is designed to cut. (See FigureW.)
Never attempt to remove material stuck in the moving parts of the Bandsaw while
it is plugged in and running. Turn off the Bandsaw if the workpiece is to be
backed out of an uncompleted cut.
SAW BLADE
BODY FRAME
(82)
(60)
VERTICAL CUTTING PLATE
(189)
POWER SWITCH
(164)
SUPPORT PLATE
(150)
FIGURE W
LOCKING PIN (153)
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14.
15.
Once the cut is made, turn the Power Switch (164) to its “OFF” position.
Then, unplug the Power Cord Plug from its electrical outlet. (See Figure W.)
Wait until the Saw Blade (82) comes to a complete stop. Then, remove the work-
piece and scrap material from the Vertical Cutting Plate (189).
(See FigureW.)
16.
Remove the Locking Pin (153) and turn the Support Plate (150) to the left. Then,
lower the Body Frame (60) to its horizontal position. (See Figure W.)
Basic Bandsaw Operation -- Horizontal Position:
1.
2.
3.
WARNING! Always wear ANSI-approved safety impact eye goggles when
operating the Bandsaw.
Do not plug the Power Cord Plug into an electrical outlet until all neces-
sary adjustments (as previously discussed in this manual) have been made.
Raise the Body Frame (60) to its full vertical position, making sure it locks in
place by turning the Support Plate (150) to the right until it firmly locks into the
Body Frame and inserting the Locking Pin (153). (See Figure W.)
4.
Secure the workpiece in the Vise assembly (138, 141). When cutting a large
workpiece, make sure its entire length is properly supported. If necessary, use a
roller stand (not included) with a larger workpiece. (See Figure X.)
5.
6.
If cutting several workpieces at the same length, you may wish to adjust the
Stock Stop (157) to the desired position. (See Figure X.)
Once all necessary adjustments to the Bandsaw have been made, plug the
Power Cord Plug into the nearest 120 volt, grounded, electrical outlet.
(See Figure X.)
BODY FRAME
(60)
VISE ASSY.
(138, 141)
SWITCH PUSH-OFF TIP
(41)
SUPPORT PLATE
(150)
POWER SWITCH
(164)
LOCKING PIN
(153)
STOCK STOP
(157)
FIGURE X
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7.
8.
Turn the Power Switch (164) to its “ON” position, and slowly lower the Body
Frame (60) until the Saw Blade (82) is just above the workpiece cut line.
(See Figure X.)
Before cutting, turn on the Bandsaw and check for excessively loose Saw Blade
(82) tension or machine vibration. If this is found, turn off the Bandsaw and
correct the problem before using. (See Figure X.)
9.
Allow the Saw Blade (82) to turn up to full speed before feeding the Saw Blade
into the workpiece. (See Figure X.)
10.
11.
WARNING! Always keep hands and fingers safety away from the
cutting area.
Slowly lower the Body Frame (60), while it gradually feeds the Saw Blade (82)
into the workpiece. Do not force the Bandsaw to remove material faster than it is
designed to cut. (See Figure X.)
12.
13.
14.
15.
Never attempt to remove material stuck in the moving parts of the Bandsaw while
it is plugged in and running. Turn off the Bandsaw if the workpiece is to be
backed out of an uncompleted cut.
IMPORTANT: When in the horizontal cutting mode only, the Switch Push-Off Tip
(41) will automatically turn the Power Switch (164) to its “OFF” position and shut
off the Bandsaw’s Motor when the cut has been completed. (See Figure X.)
Once the cut is made, check to make sure the Power Switch (164) is in its “OFF”
position. Then, unplug the Power Cord Plug from its electrical outlet.
(See Figure X.)
Wait until the Saw Blade (82) comes to a complete stop. Next, raise the Body Frame
(60) to its full vertical position, making sure it locks in place by turning the Support
Plate (150) to the right until it firmly locks into the Body Frame. Remove the work-
piece from the Vise assembly (138, 141) and scrap material from the Machine Bed
(142) of the Bandsaw. Then, slowly lower the Body Frame (60) to its horizontal
position and lock it in place with the Locking Pin (115). (See Figure X.)
INSPECTION, MAINTENANCE, AND CLEANING
1.
2.
WARNING! Make sure the Power Switch (164) is in its “OFF” position and
the tool is unplugged from its electrical outlet before performing any inspection,
maintenance, or cleaning procedures.
Before each use, inspect the general condition of the Bandsaw. Check for loose
screws, misalignment or binding of moving parts, cracked or broken parts,
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damaged electrical wiring, and any other condition that may affect its safe opera-
tion. If abnormal noise or vibration occurs, have the problem corrected before
further use. Do not use damaged equipment.
3.
Before each use, inspect the Saw Blade (82). Using a dull Saw Blade will cause
excessive wear on the Motor of the Bandsaw and will not produce a satisfactory
cut. Replace with a new Saw Blade when needed. To replace a Saw Blade:
A. NOTE: Make sure to wear heavy duty work gloves to avoid accidental cuts
from the Saw Blade (82) when performing this procedure.
B. Raise the body Frame (60) to its full vertical position, making sure it locks in
place by turning the Support Plate (150) to the right until it firmly locks into the
Body Frame, and insert the Locking Pin (153). (See Figure W.)
C. Release Saw Blade (82) tension by turning the Blade Tension Knob (34). (See
FigureY.)
D. Slip the old Saw Blade (82) off the Upper Blade Wheel (37), Lower Blade
Wheel (54), and Guide assemblies. (See FigureY.)
BLADE TENSION KNOB
(34)
TEETH POINTING
DOWNWARD
UPPER BLADE WHEEL
(37)
UPPER
GUIDE
ASSY.
SAW
BLADE
(82)
LOWER
GUIDE
ASSY.
BLADE BACK COVER
(114)
LOWER BLADE WHEEL
(54)
FIGURE Y
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E. Place the new Saw Blade (82) between each of the Guide assemblies and
around the Upper Blade Wheel (37) and Lower Blade Wheel (54).
IMPORTANT: The teeth must be pointing downward toward the Motor.
(See Figure Y.)
F. NOTE: The Bandsaw is equipped with a 64” diameter, .025” thick, 15/32” wide,
14 teeth per inch Saw Blade (82). The machine will also accept Blades in 4,
6, 8, and 10 tooth sizes. The choice of Blade pitch is determined by the thick-
ness of the material to be cut. The thinner the workpiece, the more teeth is
recommended. A minimum of 3 teeth should engage the workpiece at all
times for proper cutting. (See FigureY.)
CAUTION: If the teeth of the Saw Blade are so far apart that they straddle
the workpiece, severe damage to the workpiece and/or Saw Blade will
result.
G. Tighten the tension on the new Saw Blade (82) by turning the Blade Tension
Knob (34). (See FigureY.)
H. Close the Blade Back Cover (114). (See FigureY.)
4.
To replace theV-Belt: The Bandsaw uses a size 0-506 V-Belt (10). To replace
the V-Belt:
A. Open the Pulley Cover (72). (See Figure Z.)
B. Loosen the Hex Bolt (70) to release tension on the old V-Belt.
(See Figure J.)
C. Remove the old V-Belt (10) from the two Pulleys (1, 79).
(See Figure Z.)
D. Place the new V-Belt (10) into the proper Pulley (1, 79) combination for the
desired Blade speed. (See Figures L and Z.)
SPINDLE PULLEY
(1)
MOTOR PULLEY
(79)
HEX BOLT
(70)
V-BELT (10)
FIGURE Z
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E. Adjust the position of the Motor (81) to obtain approximately 1/2” depression in
the V-Belt (10) when applying pressure with your thumb. (See Figure Z.)
F. Tighten the Hex Bolt (70) to secure the Motor (81) in place.
(See Figure X.)
5.
To lubricate theWorm Gear andWorm Shaft: The Worm Gear (17) and Gear
Shaft (19) run in an oil bath Gear Box and should not require an oil change more
than once a year, unless the oil becomes contaminated or a leak occurs due to
improper replacement of the Gear Box Cover (14). To change oil in the Gear Box:
A. Position the Body Frame (60) in the horizontal position. (See Figure W.)
B. Remove the four Hex Bolts (11), Gear Box Cover (14), and Gear Box Gasket
(15). (See Figure AA.)
C. Remove the old oil from inside the Gear Box and replace the oil using
140 weight gear oil. The new oil should just come to the edge of the Gear
Box. Do not overfill. (See Figure AA.)
D. Replace the Gear Box Gasket (15), Gear Box Cover (14), and four Hex Bolts
(11). (See Figure AA.)
GEAR BOX COVER
(14)
GEAR SHAFT
(19)
HEX BOLT
(11)
WORM GEAR
(17)
FIGURE AA
6.
7.
To clean the exterior parts of the Bandsaw, use only a clean cloth and mild
detergent or mild solvent to clean the body of the Saw. Do not immerse any
electrical part of the machine in any liquids.
When the Bandsaw is not in use or when transporting the tool: Always lower
the Body Frame (60) to its horizontal position and insert the Locking Pin (115)
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into the Pivot (120) to secure the Body Frame in place. (See Figure BB.)
PIVOT (120)
LOCKING PIN (115)
FIGURE BB
8.
CAUTION! All maintenance, service, or repairs not mentioned in this
manual must only be performed by a qualified service technician.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST
AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEI-
THER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION
OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO
REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/
OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS RE-
PLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECH-
NICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISKS AND
LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT
OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTAL-
LATION OF REPLACEMENT PARTS THERETO.
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TROUBLESHOOTING
(See Page 20.)
(See Page 20.)
(See Page 15.)
(See Page 27.)
(See Page 19.)
(See Page 27.)
(See Page 27.)
(See Page 15.)
(See Page 21.)
(See Pages 15 and 21.)
(See Page 21.)
(See Page 26.)
(See Page 20.)
(See Page 17.)
(P. 21.)
(See Page 19.)
(See Page 20.)
(See Page 22.)
(See Page 26.)
(See Page 15.)
(See Page 22.)
(See Page 19.)
(See Page 20.)
(See Pages 15 and 21.)
(See Page 27.)
(See Page 15.)
(See Page 20.)
(See Page 19.)
(See Page 19.)
(See Page 19.)
(See Page 27.)
(See Pages 15 and 21.)
(See Page 17.)
(See Page 27.)
(See Page 20.)
(See Page 14.)
(See Page 27.)
(See Page 27.)
(See Page 28.)
(See Page 28.)
(See Assy.Diagram.)
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PARTS LIST
Part #
Description
Spindle Pulley
Socket Head Screw (M8x10)
Screw (M4x10)
Seal Cover
Oil Seal (B15x35x7)
Bearing (6202Z)
Spacer
Bearing (6202Z)
Worm
Part #
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
Description
Hex Head Bolt (M12x30)
Flat Washer (10)
Hex Head Bolt (M6x8)
Flat Washer (6)
Bolt (M12x30)
Motor Plate
Hex Bolt (M8x30)
Nut (M8)
Flat Washer (8)
Hex Bolt (M8x16)
Hex Bolt (M12x35)
Pulley Cover
Knob
Flat Washer (4)
Screw (M4x6)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
V-Belt
Hex Bolt (M6x12)
Spring Washer (6)
Flat Washer (6)
Gear Box Cover
Gear Box Gasket
Key (C5x28)
Gear
Pin (5x16)
Gear Shaft
Hex Bolt (M8x25)
Hex Bolt (M8x16)
Hex Bolt (M8x16)
Flat Washer (8)
Hex Bolt (M6x10)
Spring Washer (6)
Blade Tension Sliding Plate
Flat Washer (6)
Blade Tension Sliding Guide
Sliding Plate Draw Block
Blade Wheel Shaft
Nut
Hex Bolt (M5x8)
Flat Washer (5)
Screw (M6x8)
Motor Pulley
Key (C5x28)
Motor
Blade
Blade Guide Bracket Seat (Right)
Flat Washer (8)
Hex Bolt (M8x25)
Nut (M10)
Spring Washer (10)
Bearing (180029)
Pin
Blade Guide Bracket (Right)
Shaft
Bearing (180029)
Ring (9)
Blade Guide Bracket Cover (Right)
Screw (M6x12)
Nut (M8)
Spring Washer (8)
Hex Bolt (M8x25)
Flat Washer (8)
Bearing (180029)
Pin
Blade Guide Bracket (Left)
Shaft
Bearing (180029)
Ring (9)
Spring
Flat Washer (10)
Blade Tension Adjusting Knob
Spacer
Bearing
Blade Wheel
93
94
95
96
97
98
99
Washer
Spring Washer (5)
Screw (M5x15)
Switch Push-Off Tip
Flat Washer (6)
Spring Washer (6)
Hex Bolt (6x16)
Adjusting Knob
Flat Washer (10)
Bearing (6202Z)
Spacer
Bearing (6202Z)
Oil Seal (B15X35X7)
Seal Cover
Screw (M4x10)
Spacer
Blade Wheel
Socket Head Screw (M8x8)
Ring (15)
Flat Washer (5)
Spring Washer (5)
Screw (M5x8)
Body Frame
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
Blade Guard
Flat Washer (4)
Spring Washer (10)
Screw (M4x8)
Blade Guide Bracket Seat (Left)
Screw (M5x8)
Spring Washer (5)
Flat Washer (5)
Blade Back Cover
Locking Pin
Socket Head Screw (M10x25)
Spring Washer (10)
Flat Washer (10)
Socket Head Bolt (M8x8)
Pivot
NOTE:
Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
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PARTS LIST (CONT.)
Part #
121
Description
Part #
158
Description
Spring
Shaft
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
Spring Adjusting Screw
Hex Bolt (M8x16)
Support
Adjusting Rod
Hex Bolt (M8x16)
Handle
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
Cable Protector
Switch Panel
Screw (M5x8)
Pull Relief
Power Cord
Power Switch
Angle Scale
Rivet
Nut
Lead Screw
Ring (14)
Socket Head Screw (M6x8)
Hand Wheel
Pin (2.5)
Pull Handle
Stand
Tool Plate
Nut (M6)
Flat Washer (6)
Screw (M6x10)
Stand Support
Flat Washer (6)
Nut (M6)
Support
Hex Bolt (M8x16)
Spring Washer (8)
Flat Washer (8)
Nut (M8)
Pivot Rod
Pin (4x25)
Flat Washer (6)
Hex Bolt (M8x20)
Flat Washer (8)
Mitering Vise Plate
Hex Bolt (M10x30)
Flat Washer (10)
Moveable Vise Plate
Machine Bed
Hex Bolt (M5x8)
Spring Washer (5)
Flat Washer (5)
Pull Relief
Wheel
Hex Bolt (M6x16)
Flat Washer (6)
Spring Washer (6)
Wheel Bracket
Wheel Shaft
Hex Bolt (M12x70)
Nut (M12)
Hex Bolt (M8x10)
Support Plate
Flat Washer (8)
Hex Bolt (M8x16)
Locking Pin
Flat Washer (6)
Screw (M6x8)
Socket Head Screw (M8x8)
Stock Stop
Pin (2.5)
Vertical Cutting Plate
Screw (M6x12)
Vertical Cutting Plate Support
Flat Washer (6)
Nut (M6)
Vertical Cutting Plate Support
NOTE:
Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
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ASSEMBLY DIAGRAM
NOTE:
Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
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