Harbor Freight Tools Router 95160 User Manual

10 PIECE  
ROUTER TEMPLATE GUIDE  
SET  
Model 95160  
OPERATING INSTRUCTIONS  
Due to continuing improvements, actual product may differ slightly from the product described herein.  
®
3491 Mission Oaks Blvd., Camarillo, CA 93011  
TO PREVENT SERIOUS INJURY,  
READ AND UNDERSTAND ALL WARNINGS  
AND INSTRUCTIONS BEFORE USE.  
Copyright© 2006 by Harbor Freight Tools®. All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor Freight Tools.  
For technical questions, please call 1-800-444-3353.  
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3.  
Wear eye protection. Wear ANSI-approved safety impact goggles when  
using this product.  
4.  
5.  
Do not force the Guide Set. Use the correct product for your application. The  
correct product will do the job better and safer at the rate for which it is designed.  
Maintain the Router Guide Set with care. Keep this product clean. Properly  
maintained products are less likely to malfunction. Do not use damaged prod-  
ucts. Tag damaged products “Do not use” until repaired.  
6.  
7.  
Check for any condition that may negatively affect the Router Guide Set’s  
operation. If damaged, have the Set serviced before using. Many accidents are  
caused by poorly maintained products.  
Use only accessories that are recommended by the manufacturer for your  
model router. Accessories that may be suitable for one product may become  
hazardous when used on another product.  
8.  
9.  
Industrial applications must follow OSHA requirements.  
Maintain labels and nameplates on the Guide Set. These carry important  
information. If unreadable or missing, contact Harbor Freight for replacement.  
10.  
11.  
12.  
Use right product for the job. There are certain applications for which this  
product was designed. Do not use small products to do the work of larger prod  
ucts. Do not use this product for a purpose for which it was not intended.  
Product service must be performed only by qualified service technician.  
Service or maintenance performed by unqualified personnel could result in  
a risk of injury.  
When servicing the Router Guide Set, use only identical replacement parts.  
Follow instructions in the “Inspection, Maintenance, And Cleaning” section of this  
manual. Use of unauthorized parts or failure to follow maintenance instructions  
may create a risk of personal injury.  
13.  
14.  
15.  
Do not allow children to play with this product.  
Follow all warnings in the owner’s manual of the router your are using.  
Wear gloves when installing router bits. Make sure template and router bit do  
not contact each other when installed.  
SKU 95160  
For technical questions, please call 1-800-444-3353  
PAGE 3  
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16.  
17.  
WARNING! The brass components of this product contain lead, a chemical  
known to the State of California to cause cancer and birth defects (or other  
reproductive harm). California Health & Safety Code (25249.5 et seq.)  
WARNING! The warnings and cautions discussed in this manual cannot  
cover all possible conditions and situations that may occur. It must be understood  
by the operator that common sense and caution are factors which cannot be built  
into this product, but must be supplied by the operator.  
SAVE THESE INSTRUCTIONS  
UNPACKING  
When unpacking, check to make sure all the parts shown in the Parts List on page 6  
are included. If any parts are missing or broken, please call Harbor Freight Tools at the  
number shown on the front cover of this manual as soon as possible.  
PRODUCT USES  
1.  
The Template Guide Set will work with any template, pattern, or jig for duplicating  
routing of edges or interior surfaces. Uses are as follows: A. Stair routing.  
B. Pattern routing. C. General routing. D. Hinge routing. E. Dovetailing.  
EDGE ROUTING  
USING  
SAMPLE  
OF  
SAMPLE  
OF  
TEMPLATE GUIDES  
EDGE ROUTING  
INSET ROUTING  
ROUTER BIT  
TEMPLATE  
TEMPLATE  
TEMPLATE  
LOCKING  
NUT  
(8, 9)  
ROUTER  
BASE  
TEMPLATE  
PLATE  
TEMPLATE  
GUIDE  
(1, 2, 3, 4, 5, 6, 7)  
MATERIAL BEING CUT  
TO USE:  
1.  
Install the Template Guide (1, 2, 3, 4, 5, 6, 7) into the router sub-base from  
underneath. The Router base opening must have a 1-3/16” opening.  
2.  
Then secure the Template Guide (1, 2, 3, 4, 5, 6, 7) by tightening the Template  
Lock Nut (8 or 9) onto the threads protruding from the Template Guide.  
SKU 95160  
For technical questions, please call 1-800-444-3353  
PAGE 4  
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INSPECTION, MAINTENANCE, AND CLEANING  
1.  
2.  
CAUTION! Make sure to wear ANSI-approved safety impact goggles be-  
fore performing any inspection, maintenance, or cleaning of Template Guide Set.  
Before each use: Inspect the general condition of the Template Guide Set.  
Check for damaged parts, and any other condition that may affect this product’s  
safe operation. If a problem occurs, have the problem corrected before further  
use. Do not use damaged equipment.  
3.  
4.  
To clean: Use a clean, soft, damp cloth, and mild detergent. Then, allow to air-  
dry. Do not use solvents.  
CAUTION! All maintenance, service, and repairs not discussed in this  
manual should only be performed by a qualified service technician.  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST  
AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEI-  
THER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR  
WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO  
REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR  
DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACE-  
MENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSEDTECHNICIANS,  
AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISKS AND LIABILITY ARIS-  
ING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACE-  
MENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF  
REPLACEMENT PARTSTHERETO.  
SKU 95160  
For technical questions, please call 1-800-444-3353  
PAGE 5  
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PARTS LIST AND ASSEMBLY DIAGRAM  
Part #  
1
Description  
Qty. Part #  
Description  
Template (51/64” O.D.)  
Lock Nut  
Lock Nut  
Adapter  
Qty.  
Template (5/16” O.D.)  
Template (3/8” O.D.)  
Template (7/16” O.D.)  
Template (1/2” O.D.)  
Template (5/8” O.D.)  
Template (3/4” O.D.)  
1
1
1
1
1
1
7
8
9
10  
11  
1
1
1
1
1
2
3
4
5
6
Carrying Case  
11  
10  
8, 9  
1
2
3
4
5
6
7
NOTE:  
Some parts are listed and shown for illustration purposes only,  
and are not available individually as replacement parts.  
SKU 95160  
For technical questions, please call 1-800-444-3353  
PAGE 6  
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