Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual
near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and
the receipt in a safe and dry place for future reference.
6500 WATT
PORTABLE
GENERATOR
5500 RATED WATTS
6500 MAX WATTS
• 420 cc Air Cooled OHV Gas Engine
• 12 Hour Run Time at 50% Capacity
• Low Oil Indicator / Low Oil Shutdown
• Heavy Duty 1-1/4" Steel Roll Cage
• UL Listed Circuit Breaker
Using a generator indoors CAN KILL YOU
IN MINUTES.
Generator exhaust contains carbon
monoxide. This is a poison you cannot see
or smell.
ITEM 68526 / 68529
NEVER use inside
a home or garage,
EVEN IF doors and
windows are open.
Only use OUTSIDE
and far away from
windows, doors,
and vents.
Email our technical support at: [email protected]
Email our Engine support at: [email protected]
When unpacking, make sure that the product is intact and undamaged.
If any generator parts are missing or broken, please call 1-800-444-
3353 as soon as possible. If any engine parts are missing or broken,
please call 1-800-520-0882 as soon as possible.
©
®
Copyright 2011 by Harbor Freight Tools . All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE ThIS MANUAL.
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Set up Precautions (cont.)
9. Improper connections to a building electrical
system can allow electrical current from the
generator to backfeed into the utility lines.
10. Do not operate the Generator before grounding.
The Generator must be earth-grounded
in accordance with all relevant electrical
codes and standards before operation.
Such backfeed may electrocute utility company
workers or others who contact the lines during a
power outage, and the generator may explode,
burn, or cause fires when utility power is restored.
Consult the utility company and a qualified electrician
if intending to use the generator for back up power.
Operating Precautions
1.
CARBON MONOxIDE hAzARD
Using a generator indoors CAN KILL
YOU IN MINUTES.
Generator exhaust contains carbon
monoxide. This is a poison you cannot
see or smell.
7. Fire Hazard! Do not fill gas tank while engine is
running. Do not operate if gasoline has been spilled.
Clean spilled gasoline before starting engine.
Do not operate near pilot light or open flame.
8. Do not touch engine during use. Let
engine cool down after use.
9. Never store fuel or other flammable
materials near the engine.
10. If the plugged in product operates abnormally
or unusually slow, immediately stop using the
generator as a power source. Always read and
adhere to the instruction manual of the product
to be powered, to make sure that it can be safely
and efficiently powered by a portable generator.
NEVER use inside a home or garage, EVEN IF doors
and windows are open.
11. Before connecting an appliance or power cord
to the generator: Make sure that it is in good
working order. Faulty appliances or power cords
can create a potential for electrical shock.
12. Do not exceed the maximum power rating of the
generator. Make sure that the total electrical rating
of the all of the tools or appliances plugged into
the generator at the same time does not exceed
that of the generator. Check that the startup surge
will not be beyond the limit of the Generator.
Power levels between rated and maximum
Only use OUTSIDE and far away from windows,
doors, and vents.
2. Never use a generator indoors, including in
garages, basements, crawlspaces and sheds.
Opening doors and windows or using fans will NOT
prevent carbon monoxide build up in the home.
may be used for no more than 30 minutes.
3. When using generators, keep them outdoors
and far away from open doors, windows,
and vents to avoid toxic levels of carbon
monoxide from building up indoors.
13. Avoid substantially overloading which will trip the
circuit breaker. Exceeding the time limit for maximum
power operation or slightly overloading the generator
may not switch the circuit breaker or circuit protector
OFF, but will shorten the service life of the generator.
4. If you start to feel sick, dizzy, or weak while
using a generator, get to fresh air right away.
The carbon monoxide from generators can
quickly lead to full incapacitation and death.
14. Do not attempt to connect or disconnect
load connections while standing in
water, or on wet or soggy ground.
5. Keep children away from the equipment,
especially while it is operating.
15. Do not touch electrically energized parts of
the Generator and interconnecting cables or
conductors with any part of the body, or with
any non-insulated conductive object.
6. Keep all spectators at least six feet
from the Engine during operation.
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Item 68526 / 68529
Page 3
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Operating Precautions (cont.)
16. Connect the Generator only to a load or
electrical system (120 volt or 240 volt) that is
compatible with the electrical characteristics
and rated capacities of the Generator.
29. Stay alert, watch what you are doing and
use common sense when operating this
piece of equipment. Do not use this piece of
equipment while tired or under the influence
of drugs, alcohol or medication.
17. Insulate all connections and disconnected wires.
30. Dress properly. Do not wear loose clothing or
jewelry. Keep hair, clothing and gloves away
from moving parts. Loose clothes, jewelry or
long hair can be caught in moving parts.
18. Guard against electric shock. Prevent body
contact with grounded surfaces such as
pipes, radiators, ranges, and refrigerators.
19. Only use a suitable means of transport and
lifting devices with sufficient weight bearing
capacity when transporting the generator.
31. Parts, especially exhaust system components,
get very hot during use. Stay clear of hot parts.
32. Do not cover the generator or its
engine during operation.
20. Secure the Generator on transport vehicles to
prevent the tool from rolling, slipping, and tilting.
33. Keep the generator, its engine, and
surrounding area clean at all times.
21. Industrial applications must follow
OSHA requirements.
34. Use the generator, accessories, etc., in accordance
with these instructions and in the manner intended for
the particular type of equipment, taking into account
the working conditions and the work to be performed.
Use of the equipment for operations different from
those intended could result in a hazardous situation.
22. Do not leave the Generator unattended when it is
running. Turn off the Generator (and remove safety
keys, if available) before leaving the work area.
23. The Generator engine can produce high noise
levels. Prolonged exposure to noise levels
above 85 dBA is hazardous to hearing. Always
wear ear protection when operating or working
around the gas engine while it is operating.
35. Do not operate the generator with known
leaks in the engine’s fuel system.
36. This product contains or, when used, produces a
chemical known to the State of California to cause
cancer and birth defects or other reproductive harm.
(California Health & Safety Code § 25249.5, et seq.)
24. Wear ANSI-approved safety glasses,
hearing protection, and NIOSH-approved
dust mask/respirator during use.
25. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields
in close proximity to a heart pacemaker could
cause pacemaker interference or pacemaker
failure. Caution is necessary when near
the engine’s magneto or recoil starter.
37. When spills of fuel or oil occur, they must be
cleaned up immediately. Dispose of fluids and
cleaning materials as per any local, state, or
federal codes and regulations. Store oil rags in
a bottom-ventilated, covered, metal container.
38. Keep hands and feet away from moving parts. Do
not reach over or across generator while operating.
26. Use only accessories that are recommended
by Harbor Freight Tools for your model.
Accessories that may be suitable for one
piece of equipment may become hazardous
when used on another piece of equipment.
39. Before use, check for misalignment or binding
of moving parts, breakage of parts, and any
other condition that may affect the generator’s
operation. If damaged, have the generator
serviced before using. Many accidents are
caused by poorly maintained equipment.
27. Do not operate in explosive atmospheres,
such as in the presence of flammable
liquids, gases, or dust. Gasoline-powered
engines may ignite the dust or fumes.
40. Use the correct generator for the application. Do not
modify the generator or its engine, and do not use the
generator for a purpose for which it is not intended.
28. Keep grounded conductive objects, such as
tools, away from exposed, live electrical parts
and connections to avoid sparking or arcing.
These events could ignite fumes or vapors.
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Page 4
Item 68526 / 68529
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Service Precautions
1. Before service, maintenance, or cleaning:
a. Unplug all devices from the generator.
b. Turn the engine switch to its “OFF” position.
c. Allow the engine to completely cool.
8. Have the equipment serviced by a qualified repair
person using only identical replacement parts.
This will ensure that the safety of the equipment
is maintained. Do not attempt any service or
maintenance procedures not explained in this
manual or any procedures that you are uncertain
about your ability to perform safely or correctly.
d. Then, remove the spark plug
cap from the spark plug.
9. Store equipment out of the reach of children.
2. Keep all safety guards in place and in
proper working order. Safety guards include
muffler, air cleaner, mechanical guards,
and heat shields, among other guards.
10. Follow scheduled engine and
equipment maintenance.
Refueling:
3. Make sure the Engine Switch is in its “OFF”
position before moving the Generator and
before performing any service, maintenance,
or cleaning procedures on the unit.
1. Do not smoke, or allow sparks, flames,
or other sources of ignition around the
equipment, especially when refuelling.
4. Keep all electrical equipment clean and dry.
Replace any wiring where the insulation is
cracked, cut, abraded, or otherwise degraded.
Replace terminals that are worn, discolored, or
corroded. Keep terminals clean and tight.
2. Do not refill the fuel tank while the
engine is running or hot.
3. TO PREVENT FUEL LEAKAGE AND FIRE
hAzARD, Do not overfill with fuel. Fill with
fuel according to the Fuel Level information
below the Specification chart for your model.
5. Do not alter or adjust any part of the
equipment or its engine that is sealed by the
manufacturer or distributor. Only a qualified
service technician may adjust parts that may
increase or decrease governed engine speed.
4. Do not fill fuel tank to the top. Leave a little
room for the fuel to expand as needed.
5. Refuel in a well-ventilated area only.
6. Wear ANSI-approved safety goggles, heavy-duty
work gloves, and dust mask/respirator during service.
6. Wipe up any spilled fuel and allow excess
to evaporate before starting engine.
7. Maintain labels and nameplates on the
equipment. These carry important information.
If unreadable or missing, contact Harbor
Freight Tools for a replacement.
To prevent FIRE, do not start the engine
while the smell of fuel hangs in the air.
SAVE ThESE
INSTRUCTIONS.
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Item 68526 / 68529
Page 5
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Functional Description
Specifications
120/240V~, 60Hz
5,500 Watts (6,500 max)
Rated Output
Generator
Two 3-Prong, duplex NEMA #5-15 120V
One 4-Prong, NEMA #L14-30 twistlock 120V/240V
One DC Outlet 12VDC
Electrical Receptacle
Displacement
Engine Type
420cc
Horizontal Single Cylinder 4 stroke OHV
Forced air cooled
Cooling System
Type
87+ octane unleaded gasoline
6.6 Gallons (25L)
Fuel
Capacity
Engine
10W-30 above 32° F
5W-30 at 32° F or below
Type SAE
Capacity
Engine Oil
1.16 Quart (1.1L)
12 hr.
Run Time @ 50% load
Operational Volume
Available accessories
74 dB
Wheel kit (sold separately)
Item 68526 - The emission control system for this Generator’s Engine is warranted for standards set by the U.S.
Environmental Protection Agency and by the California Air Resources Board (also known as CARB). For warranty
information, refer to the last pages of this manual.
Item 68529 - The emission control system for this Generator’s Engine is warranted for standards set by the U.S.
Environmental Protection Agency. For warranty information, refer to the last pages of this manual.
Components and Controls
Fuel Cap
DC Receptacle
Fuel Valve
DC Circuit Breaker
AC Circuit Breakers
AC Receptacles
Choke
Air Filter
Frame
Starter
Ground Terminal
Handle
Power Switch
Low Oil Indicator
Wheel Kit sold separately
(Item 68531)
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Page 6
Item 68526 / 68529
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Components and Controls (cont.)
ON
The following are descriptions of the controls
on the power panel. Your generator has
sockets to power your products with circuit
breakers to protect the voltage flow.
OFF
3. Circuit Breakers: The circuit breaker protects the
Generator from overloading. The rating of the breaker
and the load it protects are marked near the breaker.
Should any of the Circuit Breakers trip, the Generator
will stop the electricity output. If this happens, unplug
all loads from the Generator. Allow the Generator to
cool down. Then, press the tripped Circuit Breaker,
restart the Engine, and re-attach loads.
I
O
1. Engine Switch: Used to start and stop the Engine.
2. AC Receptacles: The Generator contains several
AC receptacles to power tools and equipment.
4. DC Receptacle: 12 VDC Receptacle set provides a
power source for 12 volt DC items.
5. Grounding Terminal: Prior to each use, set
up the ground wire (not included) connection
to the Grounding Terminal to properly ground
the Generator. See Set up instructions
to properly ground the Generator.
a. 3-Prong, duplex
120 volt receptacle
(NEMA #5-15)
4-Prong, twistlock,
120/240 volt receptacle
(NEMA #L14-30)
WARNING! Connect tools and equipment
only to the Receptacle (120 volt or 240 volt)
that is compatible with the electrical
characteristics and rated capacities of the
tools and equipment being used.
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Item 68526 / 68529
Page 7
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Initial Tool Set Up/Assembly
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Note: For additional information regarding the parts listed in the following pages,
refer to the Assembly Diagram near the end of this manual.
TO PREVENT SERIOUS INjURY:
Operate only with proper spark arrestor installed.
Operation of this equipment may create sparks that can start fires around dry vegetation.
A spark arrestor may be required.
The operator should contact local fire agencies for laws or
regulations relating to fire prevention requirements.
CAUTION: This generator is not intended to power sensitive electronic equipment without the addition of an
appropriate line conditioner and surge protector (both not included). Sensitive electronic equipment includes,
but is not limited to, audio/video equipment, some television sets, computers, and printers. Sensitive
electronic equipment should be operated on approved inverter type generators or pure sine wave generators.
Note: Wheel Kit, item # 68531 (sold separately) can be used with this generator.
Grounding
The Generator must be properly grounded before
use. Have the unit grounded by a qualified
electrician if you are not qualified to do so.
Terminal on the Control Panel to a grounding rod
(not included) that has been driven at least 24
inches deep into the earth. The grounding rod must
be an earth-driven copper or brass rod (electrode)
which can adequately ground the Generator.
To ground the Generator, connect a #6 AWG
grounding wire (not included) from the Grounding
high Altitude Operation
The fuel system on this generator may be influenced
by operation at higher altitudes. Proper operation
can be ensured by installing an altitude kit when
required. See the table at right to determine when
an altitude kit is required. Operating this generator
without the proper altitude kit installed may increase
the engine’s emissions and decrease fuel economy
and performance. Kits should be installed by a
qualified mechanic. The kits may be requested
from Customer service. See parts list for details.
Altitude Range*
Up to 3000 ft
3000-6000 ft
Kit Part Number
No modification needed
#174
6000-8000 ft**
#175
* Elevation above sea level
** At elevations above 8000 ft, the engine
may experience decreased performance
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Page 8
Item 68526 / 68529
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Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Inspect tool before use, looking for damaged, loose, and missing parts.
If any problems are found, do not use tool until repaired.
Generator Pre-Start Checks
Inspect engine and equipment, looking for
damaged, loose, and missing parts before set
up and starting. If any problems are found,
do not use equipment until fixed properly.
6. Thread the dipstick back in clockwise.
CAUTION! Do not run the engine with too little oil.
The engine will be permanently damaged.
Checking and Filling Engine Oil
Checking and Filling Fuel
CAUTION! Your Warranty is VOID if the engine’s
crankcase is not properly filled with oil before
each use. Before each use, check the oil level.
Do not run the engine with low or no engine oil.
Running the engine with no or low engine oil
WILL permanently damage the engine.
WARNING! TO PREVENT SERIOUS
INjURY FROM FIRE:
Fill the fuel tank in a well-ventilated area
away from ignition sources. If the engine is
hot from use, shut the engine off and wait
for it to cool before adding fuel.
Do not smoke.
1. Make sure the engine is stopped and is level.
2. Close the Fuel Valve.
1. Clean the Fuel Cap and the area around it.
2. Unscrew and remove the Fuel Cap.
3. Clean the top of the Dipstick and the area around it.
Remove the Dipstick by threading it counterclockwise,
and wipe it off with a clean lint free rag.
3. If needed, fill the Fuel Tank to about 1 inch
under the fill neck of the Fuel Tank with
87 octane or higher unleaded gasoline.
Note: Do not use gasoline containing more than
10% ethanol (E10). Do not use E85 ethanol.
Full level
Full level
Note: Do not use gasoline that has been stored in a
metal fuel container or a dirty fuel container. It can
cause particles to enter the carburetor, effecting
engine performance and/or causing damage.
4. Reinsert the Dipstick without threading it in and
remove it to check the oil level. The oil level
should be up to the full level as shown above.
4. Then replace the Fuel Cap.
5. Wipe up any spilled fuel and allow excess
to evaporate before starting engine.
5. If the oil level is at or below the low mark add the
appropriate type of oil until the oil level is at the
proper level. SAE 10W-30 oil is recommended
for general use. (The SAE Viscosity Grade
chart on page 16 in the User-Maintenance
Instructions section shows other viscosities
to use in different average temperatures.)
To prevent FIRE, do not start the engine
while the smell of fuel hangs in the air.
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Item 68526 / 68529
Page 9
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Using the Generator
Before Starting the Generator Engine
Before starting the engine:
a. Follow the Set Up Instructions to prepare the Generator.
b. Unplug all loads from the Generator.
c. Inspect the Generator and engine.
d. Fill the engine with the proper amount and type of both fuel and oil.
Basic Generator Use Procedure - See following pages for specific instructions
1. Check that the generator can handle the wattage needed to power your products.
2. Start the Engine, and allow the Engine and Generator to run and warm
up for five minutes after starting with no electrical load.
3. Plug in products.
4. When finished using the Generator, disconnect all electrical loads.
Note: Do not allow generator to run out of fuel with loads attached.
5. Turn off the Engine.
Allow the Generator and its Engine to completely cool. Then store the unit in a clean,
dry, safe location out of reach of children and other unauthorized people.
IMPORTANT: After starting the engine, allow it to run at no load for five minutes
with no load after each start-up so that the engine can stabilize.
6. Break-in Period:
a. Breaking-in the engine will help to ensure proper equipment and engine operation.
b. The operational break-in period will last about 3 hours of use. During this period:
• Do not apply a heavy load to the equipment.
c. The maintenance break-in period will last about 20 hours of use. After this period:
• Change the engine oil.
Under normal operating conditions subsequent maintenance follows
the schedule explained in the SERVICE section.
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Page 10
Item 68526 / 68529
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Starting the Engine
1. To start a cold engine, move the Choke to the
CHOKE position.
To restart a warm engine, leave the Choke in the
RUN position.
2. Open the Fuel Valve.
3. Turn the Engine Switch to ON.
I
ON
O
4. Grip the Starter Handle of the Engine loosely and pull it
slowly several times to allow the gasoline to flow into the
Engine’s carburetor. Then pull the Starter Handle gently
until resistance is felt. Allow Cable to retract fully and
then pull it quickly. Repeat until the engine starts.
Note: Do not let the Starter Handle snap back against
the engine. Hold it as it recoils so it doesn’t
hit the engine.
5. Allow the Engine to run for several seconds.
Then, if the Choke lever is in the CHOKE position,
move the Choke Lever very slowly to its RUN position.
NOTE: Moving the Choke Lever too fast could stall the engine.
IMPORTANT: Allow the engine to run at no load for five minutes with no
load after each start-up so that the engine can stabilize.
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Item 68526 / 68529
Page 11
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Connecting Electrical Loads
Familiarize yourself with the engine controls, power panel and how to start the engine before using the generator.
Calculate the wattage of the products you will use with the generator and verify that the generator can handle the
total load.
WARNING! Connect only properly wired plugs to the generator.
A plug that is spliced onto a different cord may be hazardous.
Only a qualified electrician should wire a plug onto a cord.
CAUTION Never exceed the rated capacity for this Generator, as
serious damage to the Generator and/or appliances, tools, and
equipment could result from an overload. Starting and running
wattage requirements should always be calculated when matching this
Generator’s wattage capacity to the appliance, tool, or equipment.
Use the DC12V Receptacle to power 12VDC equipment.
WARNING! Do not charge batteries without a proper charge controller. Do not overcharge.
a. Connect the items that require the most wattage first.
b. Connect “inductive” load appliances, tools, and equipment next. Inductive
loads are small hand tools and some small appliances.
c. Connect any lights next.
d. Voltage sensitive appliances, tools, and equipment should be the last to be connected to the Generator.
Plug voltage sensitive items such as TV’s, DVD players, microwaves, and cordless telephones into a UL®
Listed voltage surge protector (not included). Then, connect the surge protector into the Generator.
IMPORTANT! Failure to connect and operate appliances, tools, and equipment in this sequence can cause
damage to the Generator, appliances, tools, and equipment and will void the Warranty of this Generator.
NOTE: If Engine speed or voltage fluctuates with a load below the Generator’s rated watts, move the Engine Choke
Lever to the “hALF-ChOKE” position.
IF ANY CIRCUIT BREAKERS TRIP ChECK ThE FOLLOWING:
Evenly distributed
1. Make sure that ALL circuit breakers are reset
over outlets:
before starting the generator again.
2. Adjust the plugs so the loads are
shared across outlet circuits.
To achieve rated output from the generator,
distribute loads over outlets.
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Page 12
Item 68526 / 68529
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Calculating Total Wattage of Devices Used with the Generator
Before using the Generator, check that the products
you want to plug into the unit are below the rated and
maximum wattage ratings of the Generator. Use the
Wattage Calculation Table below, and the watts listed
on your products, to help calculate multiple
wattage totals.
Wattage Estimate Charts
Note: Wattages listed below are estimates for that
type of equipment only. Check nameplate wattages
on all loads before connecting to Generator.
EMERGENCY
To use the table:
Additional
Running
Watts
1. Add up the Running Watts for all items you
would like to use at any given time
2. Make sure that this total is under the
5,500 rated wattage of the generator.
3. Find the single highest starting watts for
the selected items and add to the total.
4. Make sure that this total is under the 6,500
maximum rated wattage of the generator.
5. Plug in and turn on products from largest wattage
to smallest.
Device
Start-up
Watts
1500
0
Refrigerator/Freezer
Radio
700
100
jOB SITE
Additional
Start-up
Watts
1000
Running
Watts
Device
Air Compressor - 1/2 HP
Table Saw - 10"
1000
1700
1200
600
1300
1200
600
Belt Sander - 3"
Hand Drill - 1/2"
Halogen Work Light
Recipricating Saw
1000
900
0
900
Wattage Calculation Table
Running
Equipment
Watts
RECREATION
Additional
Start-up
Watts
Running
Watts
Device
AM/FM Radio
Electric Grill
Inflator Pump
CD/DVD Player
Box Fan - 20"
Coffee Maker
100
1700
50
100
200
600
0
0
100
0
200
0
Total Running Watts
(must be less than 5,500)
hOUSEhOLD
Largest Additional Start-up Watts
Total Startup Watts needed for all loads
(must be less than 6,500)
Additional
Start-up
Watts
0
500
0
Running
Watts
Device
Example
Equipment
Computer w/ Monitor
Electric Clothes Dryer
Electric Range
Electric Water Heater
Light Bulb - 100 watts
Microwave - 1000 watts
Sump Pump - 1/2 HP
Television
800
5500
2100
2000
100
1000
1000
400
Running
Watts
Electric Water Heater (2,000 + 0)
Television (400 + 0)
Lawn Mower (1,200 + 1,200)
Hand Drill (600 + 600)
2,000
400
1,200
600
0
0
200
1100
0
1100
1000
Total Running Watts
(must be less than 5,500)
4,200
1,200
5,400
Washing Machine
Well Pump - 1/2 HP
1100
1000
Largest Additional Start-up Watts
Total Startup Watts needed for all loads
(must be less than 6,500)
LAWN & GARDEN
A generator that is rated more than the minimum
required peak watts will last much longer than a
generator that only supplies the exact watts needed.
Additional
Start-up
Watts
400
Running
Watts
Device
Hedge Trimmer
Pressure Washer
Lawn Mower
Edger
400
1200
1200
1000
1200
1200
1000
To Calculate Wattage
Volts and amps can be multiplied together to get watts (volts x
amps = watts).
hEATING & COOLING
To Calculate Additional Start-Up Watts
(If They Are Not Listed)
For equipment with a motor: Use the rated watts
amount as an estimate of additional Start-up Watts.
Additional
Start-up
Watts
1500
Running
Watts
Device
Central AC - 10,000 BTU
Furnace Fan - 1/2 HP
Space Heater
1500
900
1800
1200
For most lights or heaters:
there are no additional start-up watts.
1400
0
600
Window AC - 10,000 BTU
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Item 68526 / 68529
Page 13
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Stopping the Engine in an Emergency
1. To stop the engine in an emergency,
turn the Engine Switch off.
I
NOTICE: Generator shut-off under load may damage
the generator and attached equipment.
O
OFF
Stopping the Engine Under Normal Conditions
1. Before turning off the Engine,
turn off all electrical loads,
then unplug them.
2. Turn the Engine Switch off.
I
O
OFF
3. Close the Fuel Valve.
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Page 14
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User-Maintenance Instructions
Procedures not specifically explained in this manual must
be performed only by a qualified technician.
TO PREVENT SERIOUS INjURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the generator to its “OFF” position, wait for the engine to cool, and disconnect
the spark plug cap before performing any inspection, maintenance, or cleaning procedures.
TO PREVENT SERIOUS INjURY FROM EqUIPMENT FAILURE:
Do not use damaged equipment. If abnormal noise, vibration, or excess
smoking occurs, have the problem corrected before further use.
Follow all service instructions in this manual. The engine may fail critically if not serviced properly.
Many maintenance procedures, including any not detailed in this manual, will need to be
performed by a qualified technician for safety. If you have any doubts about your ability to safely
service the equipment or engine, have a qualified technician service the equipment instead.
Cleaning, Maintenance, and Lubrication
Note: This maintenance schedule is intended solely as a general guide. If performance decreases or if
equipment operates unusually, check systems immediately. The maintenance needs of each piece of equipment
will differ depending on factors such as duty cycle, temperature, air quality, fuel quality, and other factors.
Note: The following procedures are in addition to the regular checks and maintenance
explained as part of the regular operation of the engine and equipment.
Monthly or
every 20
hr. of use
Yearly or
every 300
hr. of use
Before
Each Use
Every 3 mo. or Every 6 mo. or
50 hr. of use 100 hr. of use
Every
2 Years
Procedure
Brush off outside of engine
Check engine oil level
Check air cleaner
Check deposit cup
Change engine oil
Clean/replace air cleaner
*
Check and clean spark plug
1. Check/adjust idle speed
2. Check/adjust valve clearance
3. Clean fuel tank, strainer
and carburetor
**
**
**
4. Clean carbon build-up from
combustion chamber
Replace fuel line if necessary
*Service more frequently when used in dusty areas.
**These items should be serviced by a qualified technician.
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Item 68526 / 68529
Page 15
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Checking and Filling Fuel
Note: Do not use gasoline containing more than
10% ethanol (E10). Do not use E85 ethanol.
WARNING! TO PREVENT SERIOUS
INjURY FROM FIRE:
Fill the fuel tank in a well-ventilated area
away from ignition sources. If the engine is
hot from use, shut the engine off and wait
for it to cool before adding fuel.
Note: Do not use gasoline that has been stored in a
metal fuel container or a dirty fuel container. It can
cause particles to enter the carburetor, effecting
engine performance and/or causing damage.
Do not smoke.
4. Replace the Fuel Cap.
1. Clean the Fuel Cap and the area around it.
2. Unscrew and remove the Fuel Cap.
5. Wipe up any spilled fuel and allow excess
to evaporate before starting engine.
To prevent FIRE, do not start the engine
while the smell of fuel hangs in the air.
3. If needed, fill the Fuel Tank with 87 octane
or higher unleaded gasoline.
Engine Oil Change
CAUTION! Oil is very hot during operation and can
cause burns. Wait for engine to cool before changing oil.
Full level
Full level
1. Make sure the engine is stopped and is level.
2. Close the Fuel Valve.
3. Place a drain pan (not included) underneath
the crankcase’s drain plug.
7. Add the appropriate type of oil until the
oil level is at the full level. SAE 10W-30
oil is recommended for general use.
4. Remove the drain plug and, if possible,
tilt the crankcase slightly to help drain
the oil out. Recycle used oil.
Note: Do not thread the dipstick in
when checking the oil level.
5. Replace the drain plug and tighten it.
The SAE Viscosity Grade chart shows other
viscosities to use in different average temperatures.
6. Clean the top of the Dipstick and the area around it.
Remove the Dipstick by threading it counterclockwise,
and wipe it off with a clean lint free rag.
SAE Viscosity Grades
30
10W-30
5W-30
-20
0
20
40
60
80
100°F
Average outdoor temperature
8. Thread the dipstick back in clockwise.
CAUTION! Do not run the engine with too little
oil. The engine will be permanently damaged.
Air Filter Element Maintenance
1. Remove the air filter cover and the
air filter elements and check for dirt.
Clean or replace as described below.
3. Install the new filter or the cleaned filter.
Secure the Air Cleaner Cover before use.
2. Cleaning: Wash the element in warm water and mild
detergent several times. Rinse. Squeeze out excess
water and allow it to dry completely. Soak the filter in
lightweight oil briefly, then squeeze out the excess oil.
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Page 16
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Spark Plug Maintenance
1. Disconnect spark plug cap from end of plug.
Clean out debris from around spark plug.
4. When installing a new spark plug, adjust
the plug’s gap to the specification on the
Specifications chart. Do not pry against the
electrode, the spark plug can be damaged.
2. Using a spark plug
wrench, remove
Spark Plug
the spark plug.
5. Install the new spark plug or the cleaned spark plug
into the engine. Gasket-style: Finger-tighten until the
gasket contacts the cylinder head, then about 1/2-2/3
turn more.
3. Inspect the spark plug:
If the electrode is
oily, clean it using a
clean, dry rag. If the
electrode has deposits
on it, polish it using
emery paper. If the white insulator is cracked or
chipped, the spark plug needs to be replaced.
Non-gasket-style: Finger-tighten until the plug
contacts the head, then about 1/16 turn more.
Cylinder
Assembly
NOTICE: Tighten the spark plug properly. If
loose, the spark plug will cause the engine
to overheat. If overtightened, the threads
in the engine block will be damaged.
6. Apply dielectric spark plug boot protector
(not included) to the end of the spark
plug and reattach the wire securely.
NOTICE: Using an incorrect spark plug may
damage the engine. See the Specifications chart
for your Generator for the type and gap required.
Storage
When the equipment is to remain idle for longer than
20 days, prepare the engine for storage as follows:
3. LUBRICATION:
a. Change engine oil.
1. CLEANING:
b. Clean out area around spark plug.
Wait for engine to cool, then clean engine with
dry cloth. NOTICE: Do not clean using water.
The water will gradually enter the engine and cause
rust damage.
Apply a thin coat of rust preventive
oil to all metal parts.
Remove spark plug and pour one tablespoon of
engine oil into cylinder through spark plug hole.
c. Replace spark plug, but leave spark
plug cap disconnected.
d. Pull Starter Handle to distribute oil in cylinder.
Stop after one or two revolutions when you
feel the piston start the compression stroke
(when you start to feel resistance).
2. FUEL:
WARNING! TO PREVENT SERIOUS
INjURY FROM FIRE:
Drain the fuel tank in a well-ventilated area
away from ignition sources. If the engine is
hot from use, shut the engine off and wait
for it to cool before draining fuel.
4. BATTERY:
Disconnect battery cables (if equipped).
Recharge batteries monthly while in storage.
5. STORAGE AREA:
Cover and store in a dry, level, well-ventilated
area out of reach of children. Storage area
should also be away from ignition sources, such
as water heaters, clothes dryers, and furnaces.
Do not smoke.
a. Place a funnel leading to a proper gasoline
container below the carburetor.
Air Filter Assembly
b. Remove the
drain bolt from
the bottom of
the carburetor
6. AFTER STORAGE:
Before starting the engine after storage, keep
in mind that untreated gasoline will deteriorate
quickly. Drain the fuel tank and change to fresh
fuel if untreated gasoline has been sitting for
a month, if treated gasoline has been sitting
beyond the fuel stabilizer’s recommended
time period, or if the engine does not start.
bowl and allow
the fuel to drain.
Cylinder
Assembly
If present on
your model,
Drain Plug
remove the small sediment cup next to the bowl
and allow the fuel to drain from there as well.
c. Open the fuel valve. After all fuel has
drained, reinstall the drain bolt and sediment
cup (if equipped). Tighten securely.
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Item 68526 / 68529
Page 17
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Troubleshooting
Problem
Possible Causes
Probable Solutions
Engine will not start
FUEL RELATED:
FUEL RELATED:
1. No fuel in tank or fuel valve closed.
1. Fill fuel tank and open fuel valve.
2. Choke not in CHOKE position, cold engine. 2. Move Choke to CHOKE position.
3. Gasoline with more than 10% ethanol used. 3. Clean out ethanol rich gasoline from fuel
(E15, E20, E85, etc.)
system. Replace components damaged
by ethanol. Use fresh 87+ octane
unleaded gasoline only.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
4. Low quality or deteriorated, old gasoline.
4. Use fresh 87+ octane unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
5. Carburetor not primed.
6. Dirty fuel passageways.
5. Pull on Starter Handle to prime.
6. Clean out passageways using fuel additive.
Heavy deposits may require further cleaning.
7. Carburetor needle stuck. Fuel
can be smelled in the air.
7. Gently tap side of carburetor float
chamber with screwdriver handle.
8. Too much fuel in chamber. This can be
caused by the carburetor needle sticking.
8. Turn Choke to RUN position. Remove spark
plug and pull the start handle several times
to air out the chamber. Reinstall spark
plug and set Choke to CHOKE position.
9. Clogged Fuel Filter.
9. Replace Fuel Filter.
IGNITION (SPARK) RELATED:
1. Spark plug cap not connected securely.
2. Spark plug electrode wet or dirty.
3. Incorrect spark plug gap.
IGNITION (SPARK) RELATED:
1. Connect spark plug cap properly.
2. Clean spark plug.
3. Correct spark plug gap.
4. Replace spark plug cap.
4. Spark plug cap broken.
5. Circuit breaker tripped (electric
start models only).
5. Reset circuit breaker. Check wiring and
starter motor if breaker continues to trip.
6. Incorrect spark timing or
faulty ignition system.
6. Have qualified technician diagnose/
repair ignition system.
COMPRESSION RELATED:
COMPRESSION RELATED:
1. Cylinder not lubricated. Problem after long 1. Pour tablespoon of oil into spark
storage periods.
plug hole. Crank engine a few
times and try to start again.
2. Loose or broken spark plug. (Hissing noise 2. Tighten spark plug. If that does not work,
will occur when trying to start.)
replace spark plug. If problem persists,
may have head gasket problem, see #3.
3. Loose cylinder head or damaged
head gasket. (Hissing noise will
occur when trying to start.)
3. Tighten head. If that does not remedy
problem, replace head gasket.
4. Engine valves or tappets
mis-adjusted or stuck.
4. Have qualified technician diagnose/
repair ignition system.
Follow all safety precautions whenever diagnosing or servicing the equipment or engine.
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Page 18
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Troubleshooting (cont.)
Problem
Possible Causes
Probable Solutions
Engine misfires
1. Spark plug cap loose.
1. Check wire connections.
2. Incorrect spark plug gap or
damaged spark plug.
2. Re-gap or replace spark plug.
3. Defective spark plug cap.
4. Old or low quality gasoline.
3. Replace spark plug cap.
4. Use only fresh 87+ octane unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
5. Diagnose and repair compression.
(Use Engine will not start:
5. Incorrect compression.
1. Low oil shutdown.
COMPRESSION RELATED section.)
Engine stops
suddenly
1. Fill engine oil to proper level. Check
engine oil before EVERY use.
2. Fuel tank empty or full of impure or low
quality gasoline.
2. Fill fuel tank with fresh 87+ octane
unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
3. Defective fuel tank cap creating
3. Test/replace fuel tank cap.
vacuum, preventing proper fuel flow.
4. Faulty magneto.
4. Have qualified technician service magneto.
5. Disconnected or improperly
connected spark plug cap.
5. Secure spark plug cap.
Engine stops when
under heavy load
1. Dirty air filter.
1. Clean or replace element.
2. Engine running cold.
2. Allow engine to warm up prior
to operating equipment.
Engine knocks
1. Old or low quality gasoline.
1. Fill fuel tank with fresh 87+ octane
unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
2. Engine overloaded.
2. Do not exceed equipment’s load rating.
3. Incorrect spark timing, deposit buildup,
worn engine, or other mechanical problems.
3. Have qualified technician diagnose
and service engine.
Engine backfires
1. Impure or low quality gasoline.
1. Fill fuel tank with fresh 87+ octane
unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
2. Engine too cold.
2. Use cold weather fuel and oil
additives to prevent backfiring.
3. Intake valve stuck or overheated engine.
3. Have qualified technician diagnose
and service engine.
4. Incorrect timing.
4. Check engine timing.
Product doesn’t
have power.
1. Product not plugged in properly.
1. Turn off and unplug the product, then
plug it back in again and turn on.
2. Circuit Breaker tripped.
2. Turn off and unplug product, Reset Circuit
Breaker. Plug in product and turn on.
3. Product needs service.
1. Problem with appliance.
3. Have product repaired.
Product begins to
operate abnormally.
1. Immediately unplug appliance. Have
appliance repaired by a qualified
technician, or replace appliance.
2. Rated load capacity exceeded.
2. Lower the number of items plugged into the
generator to stay within the rated capacity,
or use a more powerful generator.
Follow all safety precautions whenever diagnosing or servicing the equipment or engine.
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Item 68526 / 68529
Page 19
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Parts List and Diagram
PLEASE READ ThE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR ExPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Parts List
Part
Description
qty
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
2
7
1
1
1
1
1
1
2
1
1
1
1
1
Part
Description
qty
1
1
1
1
1
1
1
2
2
1
2
2
2
2
2
1
1
3
1
1
1
5
1
2
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
2
1
1
1
1
2
3
4
5
6
7
8
9
Gasket, Cylinder Head
44 Camshaft Assy.
Cover Subassembly, Cylinder Head
Gasket, Cylinder Head Cover
Tube, Breather
Bolt Subasm., Cylinder Head Cover
45 Valve, Exhaust
46 Valve, Intake
47 Seat, Valve Spring
48 Exhaust Valve Retainer
49 Rotator, Valve
50 Guide, Seal
Stud
Stud
Pin
Plug, Spark
51 Tappet, Valve
52 Lifter Subassembly, Valve
53 Plate Subassembly, Lifter Stopper
54 Bolt, Valve Adjusting
55 Rocker, Valve
56 Valve Adjusting Nut
57 Nut, Valve Lock
58 Spring, Valve
59 Retainer, Valve Spring
60 Starter Assy, Recoil
61 Bolt
10 Head Subassembly, Cylinder
11 Crankcase Subassembly.
12 Seal, Oil
13 Sensor, Engine Oil
14 Bearing
15 Plug, Rubber
16 Protector, Oil
17 Bolt
18 Flat Washer
19 Bolt, Drain Plug
20 Clip
21 Arm, Governor
22 Seal, Oil
23 Pin
24 Flat Washer
25 Bolt
26 Cover, Crankcase
27 Gasket, Crankcase
28 Bearing
29 Dipstick Subassembly, Oil
30 Pin
31 Bolt
32 Bearing
33 Gear Assy, Governor
34 Seal, Oil
35 Crankshaft Assy.
36 Shaft Assy, Balancing
37 Ring Set, Oil
38 Clip, Piston Pin
39 Piston
62 Shroud
63 Shroud, Cylinder Body
64 Bolt
65 Bolt
66 Carburetor Assy.
67 Gasket, Air Cleaner
68 Gasket, Carburetor
69 Plate, Carburetor Insulator
70 Gasket, Inlet
71 Clip
72 Sleeve, Breather Tube Fixing
73 Control Assy, Choke
74 Valve, One Way
75 Cleaner, Air
76 Nut
77 Nut, Flywheel
78 Pulley,Starter
79 Impeller
80 Flywheel Subassembly
81 Bolt
82 Coil, Ignition
40 Pin, Piston
83 Bolt
41 Rod, Connecting
42 Primary Ring
43 Secondary Ring
84 Control Assy, Throttle
85 Spring, Throttle Valve Returning
86 Rod, Governor
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Page 20
Item 68526 / 68529
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Parts List (cont.)
Part
Description
qty
1
1
1
1
1
1
1
3
1
4
1
7
1
2
2
1
2
1
4
4
4
4
1
1
2
1
1
2
1
1
4
2
2
4
1
2
2
2
1
1
1
1
Part
Description
qty
2
1
1
1
1
1
4
1
1
1
2
1
1
1
2
1
2
2
2
2
2
2
1
1
1
1
4
1
1
1
1
87 Spring, Governor
129 Protector, Overcurrent
130 Protector, Overcurrent
131 Seat, Panel
88 Support Subassembly, Governor
89 Nut
90 Bolt, Governor Support
91 Collar
132 Panel Subassembly, Control
133 Motor Assy.
134 Bracket, Motor
135 Stator Bolt
136 Washer
137 Rotor Bolt
138 Regulator, Voltage
139 Bolt
140 Brush Subassembly, Carbon
141 Bolt
142 Cover, Motor Tail
143 Bolt
144 Block, Terminal
145 Bolt
146 Band
147 Bolt
148 Stator Bolt
149 Washer
150 Stator Nut
151 Bolt
152 Stopper, Motor Right Cover
153 Shroud, Motor
154 Bolt
155 Bolt, Cylinder Head
156 Valve, One Way
157 Clamp
158 Hose, Fuel Steam Rubber
159 Clamp
The following parts are only on Item
68526 (EPA/CARB version)
160 Bolt
161 Collector, Fuel Steam
162 Clamp
163 Hose, Air Cleaner Rubber
164 Clamp
Accessories not included (provided on request)*
174 High Altitude Kit 3000-6000 ft
175 High Altitude Kit 6000-8000 ft
92 Muffler Assy.
93 Cover, Muffler Inner
94 Cushion, Muffler Insulator Rubber
95 Bracket,Muffler
96 Bolt
97 Cover, Muffler Side
98 Bolt
99 Cover, Muffler Outer
100 Gasket, Exhaust Outlet
101 Nut
102 Pipe, Exhaust
103 Bolt
104 Tank, Fuel
105 Sleeve, Fuel Tank Rubber
106 Bush
107 Washer
108 Bolt
109 Cover, Fuel Tank
110 Fuel Strainer
111 Screw
112 Leveler Assy, Oil
113 Cock Assy, Fuel
114 Collar
115 Tube, Fuel
116 Frame Assy, Engine
117 Nut
118 Cushion, Engine Frame
119 Cushion, Engine Frame Rear
120 Nut
2
1
1
1
1
121 Brace
122 Bolt
123 Socket Subassembly, Power Supply
124 Protector, Overcurrent
125 Terminal Subassembly, Grounding
126 Socket Subassembly, DC
127 Switch Subassembly
128 Socket Subassembly, Power Supply
*
*
Record Product's Serial Number here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and
are not available individually as replacement parts.
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Item 68526 / 68529
Page 21
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Assembly Diagram
Note: Parts 160 - 164 are only on
Item 68526 (EPA/Carb version)
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Page 22
Item 68526 / 68529
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Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS ExPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, ExPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
Emission Control System Warranty
For Item 68526 (EPA/CARB version)
California and United States Emission Control Defects Warranty Statement
The California Air Resources Board (herein CARB), the United States Environmental Protection Agency (herein EPA), and Harbor Freight Tools
(herein HFT) are pleased to explain the emission control system warranty on your 1995 and later Small Off-Road Engine (herein engine). In California,
the engine must be designed, built and equipped to meet the State’s stringent anti-smog standards. Elsewhere within the United States, new off-road,
spark-ignition engines certified for model year 1997 and later, must meet similar standards set forth by the EPA. HFT must warrant the emission control
system on your engine for the periods of time described below, provided there has been no abuse, neglect or improper maintenance of your engine.
Your emission control system may include parts such as the carburetor or fuel-injection system, and the ignition system. Also included may be
hoses, belts, connectors and other emission-related assemblies.
Where a warrantable condition exists, HFT will repair your engine at no cost to you including diagnosis, parts and labor.
For Item 68529 (EPA version)
United States Emission Control Defects Warranty Statement
The United States Environmental Protection Agency (herein EPA) and Harbor Freight Tools (herein HFT) are pleased to explain the emission
control system warranty on your 1997 and later Small Off-Road Engine (herein engine). Within the United States, new off-road, spark-ignition en-
gines certified for model year 1997 and later, must be designed, built and equipped to meet the stringent anti-smog standards set forth by the EPA.
HFT must warrant the emission control system on your engine for the periods of time described below, provided there has been no abuse, neglect
or improper maintenance of your engine.
Your emission control system may include parts such as the carburetor or fuel-injection system, and the ignition system. Also included may be
hoses, belts, connectors and other emission-related assemblies.
Where a warrantable condition exists, HFT will repair your engine at no cost to you including diagnosis, parts and labor.
For Both Item Numbers
Manufacturer’s Warranty Coverage
The 1995 and later engines are warranted for two (2) years. If any emission-related part on your engine is defective, the part will be repaired or
replaced by HFT.
harbor Freight Tools Emission Control Defects Warranty Coverage
Engines are warranted for a period of two (2) years relative to emission control parts defects, subject to the provisions set forth below. If any
emission related part on your engine is defective, the part will be repaired or replaced by HFT.
Owner’s Warranty Responsibilities
• As the engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. HFT recommends
that you retain all receipts covering maintenance on your engine, but HFT cannot deny warranty solely for the lack of receipts or for your failure
to ensure the performance of all scheduled maintenance.
• As the engine owner, you should, however, be aware that HFT may deny you warranty coverage if your engine or a part has failed due to abuse,
neglect, improper maintenance, or unapproved modifications.
• You are responsible for shipping your engine to a HFT warranty station as soon as a problem exists. Contact the HFT Customer Service depart-
ment at the number below to make shipping arrangements. The warranty repairs should be completed in a reasonable amount of time, not to
exceed 30 days.
For Pump technical questions, please call 1-800-444-3353.
For Engine technical questions, please call 1-800-520-0882.
Item 68526 / 68529
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If you have any questions regarding your warranty rights and responsibilities, you should contact the Harbor Freight Tools Customer Service
Department at 1-800-444-3353.
harbor Freight Tools Emission Control Defects Warranty Provisions
1. Length of Coverage
HFT warrants to a first retail purchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship that
cause the failure of warranted parts for a period of two (2) years after the date of delivery to the first retail purchaser.
2. No Charge Repair or Replacement
Repair or replacement of any warranted part will be performed at no charge to the owner if the work is performed through a warranty station
authorized by HFT. For emissions warranty service, contact the HFT Customer Service Department at 1-800-444-3353.
3. Consequential Damages Coverage
Coverage under this warranty shall also extend to the failure of any engine components caused by the failure of any warranted part while it is
still covered under this warranty.
4. Coverage Exclusions
Warranty claims shall be filed in accordance with the provisions of the HFT warranty policy explained in the box at the top of the previous page.
HFT shall not be liable for any loss of use of the engine, for any alternative usage, for any damage to goods, loss of time, or inconvenience. War-
ranty coverage shall also be excluded for any part which fails, malfunctions, or is damaged due to failure to follow the maintenance and operating
instructions set forth in the Owner’s Manual including, but not limited to:
a) Use of parts which are not authorized by HFT
b) Improper installation, adjustment or repair of the engine or of any warranted part unless performed by an authorized warranty center
c) Failure to follow recommendations on fuel use contained in the Owner’s Manual
d) Improper or inadequate maintenance of any warranted parts
e) Repairs performed outside of the authorized warranty service dealers
f)
Alterations by changing, adding to or removing parts from the engine.
5. Service and Maintenance
Component parts which are not scheduled for replacement as required maintenance or are scheduled only for regular inspection to the effect
of “repair or replace as necessary” are warranted for the warranty period. Any warranted part which is scheduled for replacement as required
maintenance is warranted for the period of time up to the first scheduled replacement point for that part. Any replacement part, provided it is
equivalent in durability and performance, may be used in performance of maintenance or repairs. The owner is responsible for commissioning a
qualified technician/mechanic to perform all required maintenance, as outlined in the Inspection, Cleaning, and Maintenance section in this manual.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
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