Harbor Freight Tools Marine Battery 69662 User Manual

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1. DO nOt inStall thiS inveRteR intO a  
BuilDinG’S eleCtRiCal SYStem. this inverter  
is a vehicular accessory. it is not designed  
to be safely used in a building’s electrical  
system and has not been evaluated to meet  
building wiring codes. improper application  
may create a fire or electric shock hazard.  
7. Keep inverter dry and clean. Do not expose  
to rain, snow, spray, bilge water or dust.  
8. Use cables that are thick enough. The more power  
(amps) or the longer the cables, the thicker they  
need to be to prevent overheating and fire.  
9. Install as close to DC source as possible, but not  
in a closed area with vented lead-acid batteries.  
Vented lead-acid batteries release explosive  
hydrogen gas that can be ignited by the inverter.  
2. To allow proper cooling, install in indoor well-  
ventilated area and do not cover ventilation openings  
or cooling fins. Do not install in engine compartment.  
especially avoid placing the inverter on carpets  
and rugs; they are not only flammable, but  
they also obstruct vents underneath it.  
10. Mount inverter horizontally.  
11. Verify that installation surface has no hidden  
utility lines before drilling or driving screws.  
3. Keep combustible materials and gasses away  
from the inverter. The inverter produces sparks  
and heat during operation and can start a fire.  
12. This product is not a toy. Keep it away from children.  
13. Do not use with positive ground electrical  
systems. (Most automobiles, trucks, and  
RV’s have negative ground systems.)  
4. Connect to 12 VDC power supply only. A power  
supply with lower voltage will not operate the Inverter  
correctly, and higher voltage could damage the unit.  
14. The positive (+) battery on the Inverter must be the  
last connection made, and must be connected before  
the Inverter is turned on. There may be a small  
spark during the final connection. This is normal.  
5. Connect input polarity properly. Incorrect connection  
will damage inverter and void warranty.  
6. Do not use in a marine application.  
This inverter is not intended to withstand the highly  
corrosive conditions in marine applications and  
would quickly be rendered inoperable or unsafe.  
15. Properly ground the inverter’s case  
as explained in this manual.  
Battery precautions  
1. Wear splash-resistant anSi-approved  
safety goggles and electrically insulated  
gloves while working near batteries.  
4. Only connect similar batteries together. Do  
not connect old and new batteries together,  
wet and gel cells together, or batteries  
of different capacities together.  
2. Charge, store, and maintain batteries  
according to supplier’s instructions.  
5. use only 12 v batteries with this item.  
3. Locate batteries in a clean, well-ventilated area,  
away from ignition sources and flammable  
materials. Vented lead-acid batteries release  
explosive hydrogen gas while charging.  
6. Connect batteries in parallel OnlY (negative  
terminals together to one cable; positive  
terminals together to the other cable).  
7. install a properly rated fuse on the  
positive output of the battery bank.  
Operation precautions  
1. Multiple outlet power strips with switches and  
circuit breakers only interrupt power to the “hot”  
receptacle terminals. The “neutral” terminals  
remain powered with respect to the “ground”  
terminals. So strip switch may be off, but  
part of appliance may still be powered.  
4. Some rechargeable tools and appliances can  
damage the Inverter. Check the temperature of the  
device several times when it is charging. If the device  
becomes extremely hot; turn the power off, remove  
the device, and do not use with the Inverter again.  
5. Check for breakage of parts and any other  
condition that may affect the Inverter’s operation.  
If damaged, have it repaired before use.  
2. Inspect supply connections before use to ensure  
they are tight and that insulation is not damaged.  
3. Do not use this inverter to power sensitive  
devices such as medical devices or computers.  
Do not use in ignition protected areas.  
6. Do not attempt to power a device, or combination  
of devices, that will require more than the  
rated output of this inverter. This may damage  
the inverter or the attached devices.  
Item 69662  
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7. Appliances such as microwave ovens will  
normally draw more than their rated current.  
For example: A typical 600 watt microwave  
oven will draw approximately 1,000 watts.  
9. Some fluorescent lamps may not operate  
properly with this type of inverter. If the bulb  
appears to be too bright, or fails to light,  
do not use the lamp with this inverter.  
8. Do not attach a battery charger if the charger  
carries a warning that dangerous voltages  
are present at the battery terminals.  
10. Some fans with synchronous motors may slightly  
increase in speed when powered by the inverter.  
This is not harmful to the fan or to the inverter.  
11. Inverter will consume some power while on, even  
without loads attached. Turn inverter off after use.  
Service precautions  
3. have your inverter serviced by a qualified  
repair person using only identical  
1.  
DO nOt Open hOuSinG.  
Contains no user-serviceable parts.  
internal parts may be electrified, even  
with unit off and power disconnected.  
replacement parts. this will ensure that  
the safety of the inverter is maintained.  
4. Fuses must be replaced with fuses of  
the same type and rating only.  
2. Maintain labels and nameplates on the  
Inverter. These carry important safety  
information. If unreadable or missing, contact  
Harbor Freight Tools for a replacement.  
Save theSe inStRuCtiOnS.  
Symbology  
Double Insulated  
Direct Current Supply  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
Amperes  
a
Ø
Phase  
Equipment Grounding Conductor  
v~  
Alternating Current Supply  
Page 4  
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Item 69662  
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Specifications  
Input Voltage  
12-15 VDC  
Output Voltage  
115 V~, 60 Hz  
Continuous Power  
Surge Power  
2000 Watt  
4000 Watt  
Operating Conditions  
AC Receptacles  
32° - 104° F  
Three 3-prong grounded polarized outlets  
Eight 30 Amp Internal Blade-type Fuses  
(professional replacement only)  
Fuse Type  
Minimum Battery Cable  
required (not included)  
For a 6" cable: 2 AWG or thicker  
For a 10' cable: 00 AWG or thicker  
Overall Dimensions  
10" L x 9" W x 3-1/2" H  
Output Waveform  
2. modified Sine Wave (mSW) power is suitable  
modified  
Sine  
Wave  
for most AC devices and power supplies used in  
electronic equipment, transformers, and motors. Do  
not use to power sensitive devices such as medical  
equipment or computers. Some audio equipment may  
perform poorly if run on Modified Sine Wave power.  
(mSW)  
Sine  
Wave  
3. Sine Wave inverters provide power that is identical  
to, or even better than, the power supplied by  
your power company. Motors start easier and run  
cooler under Sine Wave power. Certain devices,  
such as laser printers, variable speed motors and  
digital clocks, require sine wave power to operate  
properly. Sine wave inverters are typically more  
expensive for their capacity than other inverters.  
1. This inverter’s output is a Modified Sine Wave.  
Power from most electric utilities is a Sine Wave.  
note: Only multimeters identified as “TRUE RMS“  
will read Modified Sine Wave voltage accurately.  
Item 69662  
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installation  
Read the entiRe impORtant SaFetY inFORmatiOn section at the beginning of this  
manual including all text under subheadings therein before set up or use of this product.  
tO pRevent SeRiOuS inJuRY FROm aCCiDental OpeRatiOn:  
make sure that the power Switch is in the off-position and unplug the tool from  
its electrical outlet before performing any procedure in this section.  
note: For additional information regarding the parts listed in the following pages,  
refer to Parts List and Diagram on page 11.  
Gel and AGM (Absorbed Glass Mat)  
batteries can be used with this inverter, but  
they require special charging procedures.  
Refer to battery supplier’s instructions.  
CautiOn! This Inverter must only be connected  
to batteries with a output voltage of 12 volts DC.  
Lower voltage will not operate the Inverter properly,  
and more voltage could damage the Inverter  
or the device being powered. Do not use this  
Inverter with positive ground electrical systems.  
4. Battery capacity selection:  
about 1 hour  
about 4 hour  
inverter  
discharge time  
discharge time  
the inverter is configured to have a number of  
shut-down points, for the safety of the operator,  
the unit, and the devices being used with it.  
Output (minimum battery (Optimal battery  
capacity)  
80 Ah  
capacity)  
200 Ah  
400 Ah  
700 Ah  
1000 Ah  
1500 Ah  
2000 Ah  
2500 Ah  
500W  
1000W  
1500W  
2000W  
3000W  
4000W  
5000W  
150 Ah  
240 Ah  
300 Ah  
450 Ah  
600 Ah  
750 Ah  
If the DC input voltage drops too low, the  
alarm on the Inverter will sound. Should the  
input voltage drop further, the Inverter will  
shut down automatically to prevent permanent  
battery damage. Recharge the battery soon.  
Consult the chart above for approximate run  
time at different battery capacities. If the battery  
does not have a capacity this large individually,  
use a bank of batteries as explained below.  
If the DC input voltage exceeds 15V the  
Inverter will shut down automatically.  
If the output load power rises higher  
than the rating power of the Inverter; the  
unit may shut down automatically.  
5. Battery Bank assembly instructions:  
a. Read the following safety rules before  
assembling the battery bank:  
The Inverter may automatically shut down  
if its internal temperature gets too high.  
Connect batteries in parallel (negative  
terminals together to one cable;  
positive terminals together to the  
other cable) as shown in Battery  
Bank example illustration OnlY.  
note: Even though this inverter has built-in mechanisms  
to minimize damage, these situations should be avoided  
because they can still damage the inverter or battery.  
1. Place the Inverter on a dry, level, non-flammable,  
stable surface. Make sure the Inverter has  
Do not connect 12v batteries in series (from  
negative of one battery to the positive of the  
next). this connection can result in voltage  
high enough to cause eleCtROCutiOn.  
adequate ventilation and is not in direct sunlight.  
2. Connect one end of a ground wire (not included,  
use at least recommended wire thickness from  
specification sheet) to the wing nut located on the  
back of the Inverter. Then connect the other end  
of the ground wire to a paint/rust free grounded  
metal surface, such as the vehicle chassis.  
Wear splash-resistant anSi-approved  
safety goggles and electrically insulated  
gloves while assembling battery bank.  
Only connect similar batteries together in a  
battery bank. Do not connect old and new  
batteries together, wet and gel cells together,  
or batteries of different capacities together.  
3. Battery Type Selection:  
Use only deep cycle lead-acid batteries with this  
inverter, such as 12 volt marine/RV deep-cycle  
batteries. Do not use automotive, engine starting  
(SLI), or maintenance-free wet cell batteries with  
this inverter; they are designed for repeated,  
shallow discharge and will wear out quickly.  
Connect all batteries in the battery bank together  
using cables of the thickness recommended on  
the specification sheet or thicker. Since amp  
draw on this low-voltage circuit will be very  
high, thinner cables present a fire hazard.  
Page 6  
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Item 69662  
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Locate battery bank in a clean, well-  
ventilated area, away from ignition sources  
and flammable materials. Batteries release  
explosive hydrogen gas while charging.  
c. Then connect all the negative  
terminals to one another.  
d. Connect the negative and positive output cables  
to opposite ends of the bank. Do not allow  
the output cables to touch one another.  
Charge, store, and maintain batteries  
according to supplier’s instructions.  
e. Test the voltages at the output cables to help  
ensure that the battery bank is properly wired.  
If the voltage is higher than 13 volts, then part  
of the battery bank is likely connected in series  
(a negative terminal of one battery attached  
to a positive terminal of another) instead of in  
parallel. Carefully examine the diagram and  
correct the wiring before attaching to the inverter.  
(to negative  
inverter terminal)  
Output  
12 v /  
200* ah  
lead- acid  
Battery  
+
6. Turn the inverter’s Switch off.  
7. Connect the output cables from the  
battery bank to the inverter.  
to increase  
Capacity, Connect  
additional  
12 v / 200* ah  
lead-acid  
Batteries here  
+
12 v /  
200* ah  
lead- acid  
Battery  
+
Output  
(to positive  
inverter terminal)  
12 v / 400^ ah Battery Bank example  
* 200 ah batteries shown for illustration.  
^ Bank Capacity = (single battery capacity) x (# of  
batteries) 400 ah capacity is for two, 200 ah batteries.  
b. Connect the batteries in parallel as  
shown above. Connect all of the  
positive terminals to one another.  
Functions  
FROnt  
Power  
Level  
Indicator  
Power  
Switch  
BaCK  
USB  
Connection  
115 VAC Outlets  
Negative (-) Cable  
Connection  
Positive (+) Cable  
Connection  
Ground Connection  
Figure a  
Item 69662  
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Operating instructions  
Read the entiRe impORtant SaFetY inFORmatiOn section at the beginning of this  
manual including all text under subheadings therein before set up or use of this product.  
tool Set up  
tO pRevent SeRiOuS inJuRY FROm aCCiDental OpeRatiOn:  
make sure that all power Switches/triggers is in the off-position and unplug the tool  
from its electrical outlet before performing any procedure in this section.  
Operating instructions  
1. Plug 120 V~ device(s) into the receptacles. Switch  
all devices off. The devices must not use more  
than the rated wattage during continuous operation,  
otherwise they may overload the Inverter.  
3. Turn the tool or appliance(s) on, one at a time. If  
the alarm sounds, turn off the device(s). Unplug  
the device(s) from the Inverter. Check the  
wattage of the devices, if there were multiple  
devices plugged in, discontinue use of one or  
more. If a single device set the alarm off, it is  
not appropriate for use with the Inverter.  
2. Turn the inverter’s Switch on.  
nOte: Some rechargeable tools/appliances may  
damage the Inverter or the device(s). When first  
using a rechargeable device, check the Inverter’s  
temperature for the first ten minutes. If it becomes  
abnormally hot, do not use the device with the Inverter.  
4. If the inverter is powered by a vehicle’s starting  
battery, be careful not to discharge the battery  
to the point that it will no longer start the engine.  
If needed, operate the engine periodically to  
maintain the batteries charge. Do not operate  
a vehicle’s engine in an enclosed space.  
5. Inverter will consume some power while on, even  
without loads attached. Turn inverter off after use.  
typical appliance power Consumption  
Wattage  
600  
product  
Reciprocating Saw  
AC (5,000 BTU)  
Vacuum  
Wattage  
product  
Laptop  
50  
700  
Stereo  
200  
200  
200  
250  
250  
350  
350  
350  
350  
350  
400  
400  
750  
Mixer  
Chest Freezer  
Coffee Maker  
Iron  
800  
Table Fan  
TV-VCR  
850  
1050  
1200  
1200  
1350  
Computer  
Small Refrigerator  
Jigsaw  
Mini Microwave  
Hair Dryer  
10" Saw  
Belt Sander  
3/8" Drill  
note: this chart is intended as a general guideline  
only, actual appliance wattage requirements will  
vary. Some appliances listed above may require a  
pure sine wave inverter instead for proper operation.  
Blender  
Laser Printer  
Food Processor  
Page 8  
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Item 69662  
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maintenance and Servicing  
procedures not specifically explained in this manual must  
be performed only by a qualified technician.  
tO pRevent SeRiOuS inJuRY FROm aCCiDental OpeRatiOn:  
make sure that all loads are disconnected from the inverter, the power Switch is in the off-position and  
the cables are disconnected from power source before performing any procedure in this section.  
tO pRevent SeRiOuS inJuRY FROm tOOl FailuRe:  
Do not use damaged equipment. if abnormal noise or vibration  
occurs, have the problem corrected before further use.  
Cleaning, maintenance, and lubrication  
1. BeFORe eaCh uSe, inspect the general  
3. Maintain batteries according to manufacturer’s  
instructions. Check electrolyte level on all  
batteries after charging and refill as needed.  
Charge batteries according to manufacturer’s  
recommendations OnlY; incorrect charging  
may cause battery damage or explosion.  
condition of the tool. Check for:  
loose hardware,  
misalignment or binding of moving parts,  
damaged cord/electrical wiring,  
cracked or broken parts, and  
4.  
DO nOt Open hOuSinG.  
Contains no user-serviceable parts.  
internal parts may be electrified, even  
with unit off and power disconnected.  
any other condition that may  
affect its safe operation.  
2. aFteR uSe, wipe external surfaces  
5. Internal electronic components must be  
disposed of properly or recycled.  
of the tool with clean cloth.  
Item 69662  
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troubleshooting  
problem  
possible Causes  
probable Solutions  
Inverter shuts off  
during use  
1. Excessive load at output.  
1. Reduce load to less than rated power.  
2. Internal temperature  
is too high.  
2. Let the Inverter cool down for at least 30  
minutes. Make sure that the fan is not blocked  
and that the Inverter has sufficient ventilation.  
No output voltage.  
1. Cords not connected properly 1. Check and secure connections  
2. Fuse on battery bank open  
2. Check battery bank fuse and  
replace as needed.  
3. Internal fuse(s) open  
3. Have technician check internal fuses  
and replace as needed. Only a qualified  
technician should open housing.  
4. Low input voltage  
4. Recharge or Replace Battery  
5. Loose or corroded connection 5. Clean and tighten connection  
6. High input voltage  
6. Remove charging source and make  
sure correct battery is being used  
and connected correctly.  
Output voltage  
is incorrect  
Input voltage is too high or too low Maintain input voltage at required level  
Could not drive load  
1. Load power is too large 1. Lower load level  
2. The AWG of the wire is too low 2. Use appropriately-sized wire connections  
3. Start power of an appliance is 3. Reduce load, or change appliances  
up to twice the rated power.  
Motor-operated  
device operates at  
incorrect speed  
Load is only inductive  
Operate a lamp or heater at the same  
time to provide a more balanced load.  
Television picture is full 1. Television or radio interference 1. Move Inverter away from antenna and/  
of static or speakers  
make a buzz  
or use a shielded antenna cable.  
2. Incompatible device  
2. Contact device supplier to make  
sure that device can operate on  
Modified Sine Wave Power.  
Follow all safety precautions whenever diagnosing or servicing the inverter.  
Disconnect power supply before service.  
pleaSe ReaD the FOllOWinG CaReFullY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLy DIAGRAM  
IN THIS MANUAL AS A REFERENCE TOOL ONLy. NEITHER THE MANUFACTURER OR DISTRIBUTOR  
MAKES ANy REPRESENTATION OR WARRANTy OF ANy KIND TO THE BUyER THAT HE OR SHE IS  
qUALIFIED TO MAKE ANy REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS qUALIFIED TO REPLACE  
ANy PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR ExPRESSLy  
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN By CERTIFIED AND  
LICENSED TECHNICIANS, AND NOT By THE BUyER. THE BUyER ASSUMES ALL RISK AND LIABILITy  
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS  
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
Page 10  
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parts list and Diagram  
part  
Description  
Qty  
2
1
1
1
4
3
1
2
1
1
1
1
part  
Description  
Qty  
1
3
1
1
12  
1
4
4
1
1
2
3
4
5
6
7
8
9
Plastic Screw M3x12  
LED 5.0  
LED Cover  
14 Contral Panel  
15 Fan 50x50x20  
16 Rear Panel  
Switch  
17 NegativeTerminal Cover  
18 Screw M4x8  
19 Positive Terminal Cover  
20 Screw 2.8x8.0  
21 Screw M4x6  
22 Bottom Plate  
23 Screw M5x16  
24 Fly Nut  
Screw 2.8x8.0  
AC Socket  
Front Panel  
Screw M3x6  
PCB of Remote  
10 PCB of Display  
1
1
1
1
11 Insulation Film  
12 Aluminum Housing  
13 PCB  
25 Ground  
26 Screw M3x6  
1
Record product’s Serial number here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only,  
and are not available individually as replacement parts.  
Item 69662  
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limited 90 Day Warranty  
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,  
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the  
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,  
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper  
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries  
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of  
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the  
above limitation of exclusion may not apply to you. THIS WARRANTy IS ExPRESSLy IN LIEU OF ALL OTHER  
WARRANTIES, ExPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITy AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with transportation charges  
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.  
If our inspection verifies the defect, we will either repair or replace the product at our election or we may  
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will  
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted  
from causes not within the scope of our warranty, then you must bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
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