1500 WATT DUAL
TEMPERATURE HEAT GUN
Model 96289
SET UP AND OPERATiNG iNSTRUcTiONS
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THiS MANUAL.
©
®
Copyright 2007 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
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ranges and refrigerators. There is an
increased risk of electric shock if your
body is grounded.
d. Do not overreach. Keep proper
footing and balance at all times. This
enables better control of the power tool
in unexpected situations.
c. Do not expose power tools to rain
or wet conditions. Water entering
a power tool will increase the risk of
electric shock.
e. Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from
moving parts. Loose clothes, jewelry
or long hair can be caught in moving
parts.
d. Do not abuse the cord. Never use
the cord for carrying, pulling or
unplugging the power tool. Keep
cord away from heat, oil, sharp
edges or moving parts. Damaged
or entangled cords increase the risk of
electric shock.
f. Only use safety equipment that has
been approved by an appropriate
standards agency. Unapproved
safety equipment may not provide
adequate protection. Eye protection
must be ANSI-approved and breathing
protection must be NIOSH-approved for
the specific hazards in the work area.
e. When operating a power tool
outdoors, use an extension cord
suitable for outdoor use. Use of a
cord suitable for outdoor use reduces
the risk of electric shock.
4. Power tool use and care
3. Personal safety
a. Do not force the power tool. Use
the correct power tool for your
application. The correct power tool will
do the job better and safer at the rate
for which it was designed.
a. Stay alert, watch what you are
doing and use common sense when
operating a power tool. Do not use
a power tool while you are tired or
under the influence of drugs, alcohol
or medication. A moment of inattention
while operating power tools may result
in serious personal injury.
b. Do not use the power tool if the
switch does not turn it on and off.
Any power tool that cannot be controlled
with the switch is dangerous and must
be repaired.
b. Use personal protective equipment.
Always wear eye protection. Safety
equipment such as dust mask, non-
skid safety shoes, hard hat, or hearing
protection used for appropriate
c. Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments, changing accessories,
or storing power tools. Such
preventive safety measures reduce
the risk of starting the power tool
accidentally.
conditions will reduce personal injuries.
c. Prevent unintentional starting.
Ensure the switch is in the off-
position before connecting to power
source and/or battery pack, picking
up or carrying the tool. Carrying
power tools with your finger on the
switch or energizing power tools that
have the switch on invites accidents.
d. Store idle power tools out of the
reach of children and do not allow
persons unfamiliar with the power
tool or these instructions to operate
the power tool. Power tools are
dangerous in the hands of untrained
users.
SKU 96289
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e. Maintain power tools. check for
misalignment or binding of moving
parts, breakage of parts and any
other condition that may affect the
power tool’s operation. if damaged,
have the power tool repaired before
use. Many accidents are caused by
poorly maintained power tools.
may contain lead and paint applied to
homes prior to 1950 is likely to contain
lead. Once deposited on surfaces,
hand-to-mouth contact can result in
the ingestion of lead. Exposure to
even low levels of lead can cause
irreversible brain and nervous system
damage; young and unborn children are
particularly vulnerable. Before beginning
any paint removal process you should
determine whether the paint you are
removing contains lead. This can be
done by your local health department
or by a professional who uses a paint
analyzer to check the lead content of
the paint to be removed. LEAD-BASED
PAINT SHOULD ONLY BE REMOVED
BY A PROFESSIONAL AND SHOULD
NOT BE REMOVED BY USING A HEAT
GUN. Before beginning a paint removal
process you should determine whether
the paint you are removing contains
lead. This can be done by your local
health department or by a professional
who uses a paint analyzer to check the
lead content of the paint to be removed.
f. Use the power tool, accessories
and tool bits etc. in accordance
with these instructions, taking into
account the working conditions and
the work to be performed. Use of
the power tool for operations different
from those intended could result in a
hazardous situation.
5. Service
a. Have your power tool serviced by a
qualified repair person using only
identical replacement parts. This will
ensure that the safety of the power tool
is maintained.
b. Double insulation: When servicing,
use only identical replacement parts.
3. Exercise CAUTION when using this
product outdoors. To reduce the risk
of electric shock, keep extension cord
connection dry and off the ground.
Heat Gun Safety Warnings
1. Hidden areas behind walls, ceilings,
floors, soffit boards, and other panels
may contain flammable materials
that could be ignited by the heat gun
when working in these locations.
The ignition of these materials may not
be readily apparent and could result in
property damage and injury to persons.
When working in these locations, keep
the heat gun moving in a back-and-forth
motion. Lingering or pausing in one spot
could ignite the panel or the material
behind it.
4. Persons removing paint should follow
these guidelines:
• Move the work piece outdoors. If this
is not possible, keep the work area well
ventilated. Open the windows and put
an exhaust fan in one of them. Be sure
the fan is moving the air from inside to
outside.
• Remove or cover any carpets, rugs,
furniture, clothing, cooking utensils and
air ducts.
2. Extreme care should be taken when
stripping paint. The peelings, residue
and vapors of paint may contain lead,
which is poisonous. Any pre-1977 paint
• Place drop clothes in the work area to
catch any paint chips or peelings. Wear
REV 10c
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protective clothing such as extra work
shirts, overalls and hats.
• At the end of each work session put
the paint chips and debris in a double
plastic bag, close it with tape or twist
ties and dispose of properly.
• Work in one room at a time.
Furnishings should be removed or
placed in the center of the room and
covered. Work areas should be sealed
off from the rest of the dwelling by
sealed doorways with drop clothes.
• Remove protective clothing and work
shoes in the work area to avoid carrying
dust into the rest of the dwelling. Wash
work clothes separately. Wipe shoes off
with a wet rag that is then washed with
the work clothes. Wash hair and body
thoroughly with soap and water.
• Children, pregnant or potentially
pregnant women, and nursing mothers
should not be present in the work area
until the work is done and all clean up is
complete.
5. When working with plastics, varnish,
or similar materials, gases develop
that are easily flammable and can
lead to explosions. Be prepared for
flames to develop and keep suitable fire
extinguishing means at hand.
• Wear a dust respirator mask or a
dual filter (dust and fume) respirator
mask which has been approved by
the Occupational Safety and Health
Administration (OSHA), the National
Institute of Safety and Health (NIOSH),
or the United States Bureau of Mines.
These masks and replaceable filters
are readily available at major hardware
stores. Make sure the mask fits.
Beards and facial hair may keep masks
from sealing properly. Change filters
often. DiSPOSABLE PAPER MASKS
ARE NOT ADEQUATE.
6. The Nozzle becomes very hot. Do not
lay the Heat Gun on flammable surfaces
when operating the Gun or immediately
after turning the Gun off. Always set the
Heat Gun on a flat, level surface so that
the Nozzle tip is directed upwards and
away from the supporting surface.
7. Do not use the Heat Gun near flammable
materials.
• Use caution when operating the Heat
Gun. Keep the Heat Gun moving, as
excessive heat will generate fumes
which can be inhaled by the operator.
8. Do not point the Heat Gun at people or
animals. The intense heat can injure
them.
9. Do not touch the tube of the heating
element or the Nozzle when they are hot.
They will be hot enough to cause burns
during use and immediately afterwards.
• Keep food and drink out of the work
area. Wash hands, arms and face and
rinse mouth before eating or drinking.
Do not smoke or chew tobacco in the
work area.
10. Do not use the Heat Gun on glass.
• Clean up all removed paint and dust
by wet mopping the floors. Use a wet
cloth to clean all walls, sills and any
other surface where paint or dust is
clinging. DO NOT SWEEP, DRY DUST
OR VAcUUM. Use a high phosphate
detergent or trisodium phosphate (TSP)
to wash and mop areas.
11. Do not use the Heat Gun as a hair dryer
or to heat up materials that can be
damaged by high temperatures.
12. Maintain labels and nameplates on
the tool. These carry important safety
information. If unreadable or missing,
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contact Harbor Freight Tools for a
replacement.
area, and work with approved safety
equipment, such as those respirators
that are specially designed to filter out
microscopic particles. (California Health
& Safety Code § 25249.5, et seq.)
13. Avoid unintentional starting. Prepare to
begin work before turning on the tool.
14. Do not leave the tool unattended when
it is plugged into an electrical outlet.
Turn off the tool, and unplug it from its
electrical outlet before leaving.
18. The warnings, precautions, and
instructions discussed in this instruction
manual cannot cover all possible
conditions and situations that may occur.
It must be understood by the operator
that common sense and caution are
factors which cannot be built into this
product, but must be supplied by the
operator.
15. This product is not a toy. Keep it out of
reach of children.
16. People with pacemakers should
consult their physician(s) before use.
Electromagnetic fields in close proximity
to heart pacemaker could cause
pacemaker interference or pacemaker
failure. In addition, people with
pacemakers should:
SAVE THESE
iNSTRUcTiONS.
• Avoid operating alone.
• Do not use with power switch locked
on.
GROUNDiNG
TO PREVENT
• Properly maintain and inspect to avoid
electrical shock.
ELEcTRic SHOcK
AND DEATH FROM iNcORREcT
GROUNDiNG WiRE
• Any power cord must be properly
grounded. Ground Fault Circuit
Interrupter (GFCI) should also be
implemented – it prevents sustained
electrical shock.
cONNEcTiON:
Check with a qualified electrician
if you are in doubt as to whether
the outlet is properly grounded.
Do not modify the power cord
plug provided with the tool.
Never remove the grounding
prong from the plug. Do not use
the tool if the power cord or plug
is damaged. if damaged, have it
repaired by a service facility
before use. If the plug will not fit
the outlet, have a proper outlet
installed by a qualified
17. Some dust created by power sanding,
sawing, grinding, drilling, and other
construction activities, contains
chemicals known [to the State of
California] to cause cancer, birth defects
or other reproductive harm. Some
examples of these chemicals are:
Lead from lead-based paints
Crystalline silica from bricks and cement
or other masonry products
Arsenic and chromium from chemically
treated lumber
electrician.
Your risk from these exposures varies,
depending on how often you do this type
of work. To reduce your exposure to
these chemicals: work in a well ventilated
REV 10c
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Grounded Tools: Tools with Three
Double insulated Tools: Tools with
Prong Plugs
Two Prong Plugs
Outlets for 2-Prong Plug
3-Prong Plug and Outlet
1. Tools marked “Double Insulated” do not
require grounding. They have a special
double insulation system which satisfies
OSHA requirements and complies with
the applicable standards of Underwriters
Laboratories, Inc., the Canadian
1. Tools marked with “Grounding Required”
have a three wire cord and three prong
grounding plug. The plug must be
connected to a properly grounded outlet.
If the tool should electrically malfunction
or break down, grounding provides a
low resistance path to carry electricity
away from the user, reducing the risk of
electric shock. (See 3-Prong Plug and
Outlet.)
Standard Association, and the National
Electrical Code.
2. Double insulated tools may be used in
either of the 120 volt outlets shown in the
preceding illustration. (See Outlets for
2-Prong Plug.)
2. The grounding prong in the plug is
connected through the green wire inside
the cord to the grounding system in the
tool. The green wire in the cord must
be the only wire connected to the tool’s
grounding system and must never be
attached to an electrically “live” terminal.
(See 3-Prong Plug and Outlet.)
Extension cords
1. Grounded tools require a three wire
extension cord. Double Insulated
tools can use either a two or three wire
extension cord.
3. The tool must be plugged into an
appropriate outlet, properly installed and
grounded in accordance with all codes
and ordinances. The plug and outlet
should look like those in the preceding
illustration. (See 3-Prong Plug and
Outlet.)
2. As the distance from the supply outlet
increases, you must use a heavier gauge
extension cord. Using extension cords
with inadequately sized wire causes a
serious drop in voltage, resulting in loss
of power and possible tool damage.
(See Table A.)
3. The smaller the gauge number of the
wire, the greater the capacity of the cord.
For example, a 14 gauge cord can carry
a higher current than a 16 gauge cord.
(See Table A.)
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4. When using more than one extension
cord to make up the total length, make
sure each cord contains at least the
minimum wire size required. (See Table
A.)
Symbology
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
Volts Alternating Current
Amperes
5. If you are using one extension cord for
more than one tool, add the nameplate
amperes and use the sum to determine
the required minimum cord size. (See
Table A.)
V~
A
6. If you are using an extension cord
outdoors, make sure it is marked with the
suffix “W-A” (“W” in Canada) to indicate it
is acceptable for outdoor use.
No Load Revolutions per Minute
(RPM)
n xxxx/min.
0
7. Make sure the extension cord is properly
wired and in good electrical condition.
Always replace a damaged extension
cord or have it repaired by a qualified
electrician before using it.
8. Protect the extension cords from sharp
objects, excessive heat, and damp or
wet areas.
REcOMMENDED MiNiMUM WiRE GAUGE
FOR EXTENSiON cORDS* (120/240 VOLT)
EXTENSiON cORD
LENGTH
NAMEPLATE
AMPERES
(at full load)
25’ 50’ 75’ 100’ 150’
0 – 2.0
2.1 – 3.4
18
18
18
18
18
14
12
18
18
18
16
14
12
10
18
18
16
14
12
10
-
18
16
14
12
10
-
16
14
12
12
-
3.5 – 5.0
5.1 – 7.0
7.1 – 12.0
12.1 – 16.0
16.1 – 20.0
-
-
-
* Based on limiting the line volt-
age drop to five volts at 150% of
the rated amperes.
TABLE A
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Product Applications
SPEciFicATiONS
1. When observing the safety rules, this
Heat Gun is designed for all applications
with hot air that are listed below:
120 V~ / 60 Hz / 11.5 A (Peak)
1500 Watts
Electrical Input
Heat
Temperatures
Low Setting: 572° F (Maximum)
High Setting: 1112° F (Maximim)
• Shrinking of shrinkdown tubing,
solder connectors and solder
terminals, packaging and electrical
components.
Adjustable Heat
Setting Type
Three-Way Rocker Switch
71cJ
E179876
• Deforming of articles made from
acrylic, PVC, and polystyrene tubing,
plates, and profiles as well as most
woods.
UNPAcKiNG
When unpacking, make sure that the
item is intact and undamaged. If any parts
are missing or broken, please call Harbor
Freight Tools at 1-800-444-3353 as soon as
possible.
• Welding of thermoplastic polymer,
flooring materials of PVC and
linoleum, PVC-coated fabric,
tarpaulins and foils.
• Soldering of tin, special silver solder,
SMD elements, cable lugs, and for
loosening soldered connections.
iNSTRUcTiONS FOR PUTTiNG
iNTO USE
• Paint removal. Removal of old and
even thick coatings of oil paint,
varnish, and synthetic plaster.
Read the ENTiRE iMPORTANT
SAFETY iNFORMATiON
• Drying of color shade samples, filter,
adhesives, construction joints and
stucco forms.
section at the beginning of this
manual including all text under
subheadings therein before set up
or use of this product.
• Joining adhesives. Large surface
gluing with contact adhesives,
activation of pressure sensitive
adhesives, acceleration of bonding
processes, releasing of bonding
points as well as releasing or bonding
of edge bond or veneer.
TO PREVENT
SERiOUS iNJURY
FROM AcciDENTAL
OPERATiON:
Turn the Power Switch of the tool
off and unplug the tool from its
electrical outlet before
assembling or making any
adjustments to the tool.
• Defrosting of icy stairs and steps,
door locks, trunk lids, car doors or
water pipes, as well as for defrosting
refrigerators and ice boxes.
Note: For additional information regarding the
parts listed in the following pages, refer
to the Assembly Diagram near the end of
this manual.
• Disinfection. With the tool set at
1112° Fahrenheit, animal sites/
stables may be disinfected.
Woodworm infestation may be
controlled (Caution: Danger of fire.
REV 08c, 10c
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Do not heat up the wood surface
excessively.)
Work Piece and Work Area Set Up
1. Designate a work area that is clean and
well-lit. The work area must not allow
access by children or pets to prevent
distraction and injury.
Product Features
1. See below for the Heat Gun features and
and controls:
2. Route the power cord along a safe
route to reach the work area without
creating a tripping hazard or exposing
the power cord to possible damage. The
power cord must reach the work area
with enough extra length to allow free
movement while working.
Barrel
Cover (8)
3. Secure loose work pieces using a vise
or clamps (not included) to prevent
movement while working.
Power Switch (3)
I - LOW
4. There must not be objects, such as utility
lines, nearby that will present a hazard
while working.
0 - OFF
II - HIGH
General Operating instructions
Figure A
1. Make sure Power Switch (3) is in its “0”
(OFF) position. Then plug Power Cord
(1) into the nearest 120 volt, grounded,
electrical outlet. See Figure A.
OPERATiNG iNSTRUcTiONS
Read the ENTiRE iMPORTANT
SAFETY iNFORMATiON
section at the beginning of this
manual including all text under
subheadings therein before set up
or use of this product.
2. To turn on the Heat Gun, set its Power
Switch (3) to “l” or “ll”. See Figure A.
• Switch “l” - Low temperature
position (572° Fahrenheit maximum).
Used for mild heating applications,
i.e., heat shrink tube, heat shrink bag,
plastic bending, shaping and welding,
removing old paint coating.
Tool Set Up
TO PREVENT
SERiOUS iNJURY
FROM AcciDENTAL
OPERATiON:
Turn the Power Switch of the tool
off and unplug the tool from its
electrical outlet before adjusting
tool or installing accessories.
• Switch “ll” - High temperature
position (1112° Fahrenheit
maximum). Used for intense heating
applications, i.e., frozen water pipe,
defrosting refrigerator, and metal
welding.
3. To turn off the Heat Gun, set its Power
Switch (3) to “l”. Then set the Power
Switch to “0” and unplug the tool from its
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electrical outlet. (This method helps cool
down the Heat Element (11) properly to
extend the life of the Heat Gun.)
TO PREVENT SERiOUS iNJURY
FROM TOOL FAiLURE: Do not
use damaged equipment. if
abnormal noise or vibration
occurs, have the problem
4. cAUTiON! Danger of fire. Make sure
to set the Heat Gun on a non-flammable
surface until it has completely cooled.
corrected before further use.
cleaning, Maintenance, and
Lubrication
5. Once cooled, store the Heat Gun in a
clean, dry, safe location out of reach of
children and other unauthorized people.
1. DiScONNEcT from power outlet
and make sure that it is completely
cooled.
6. To prevent accidents, turn off the tool
and disconnect its power supply after
use. Clean, then store the tool indoors
out of children’s reach.
2. BEFORE EAcH USE, inspect the
general condition of the Heat Gun.
Check for loose screws, misalignment
or binding of moving parts, cracked or
broken parts, damaged electrical wiring,
and any other condition that may affect
its safe operation.
MAiNTENANcE AND
SERViciNG
Procedures not specifically
explained in this manual must
be performed only by a qualified
technician.
3. AFTER USE, clean the external surfaces
of the tool with a clean, moist cloth and
mild detergent. Then dry. Do not use
solvents.
TO PREVENT
SERiOUS iNJURY
FROM AcciDENTAL
OPERATiON: Turn the Power
Switch of the tool off and unplug
the tool from its electrical outlet
before performing any
inspection, maintenance, or
cleaning procedures.
4. cAUTiON! All maintenance, service,
and repairs not mentioned in this manual
must only be performed by a qualified
service technician.
5.
WARNiNG! if the supply cord of
this power tool is damaged, it must be
replaced only by a qualified service
technician.
Troubleshooting
Problem
Possible causes
Possible Solutions
1. Turn Power Switch to “l” or “ll”.
2. Check power at outlet.
Heat Gun will not turn 1. Power Switch set at “0”.
on.
2. No power at outlet.
3. Cord not connected.
3. Check that cord is plugged in.
Unsatisfactory results. 1. Improper heat setting.
1. Adjust heat setting (“l” or “ll”) for
correct application.
Follow all safety precautions whenever diagnosing or servicing the
tool. Disconnect power supply before service.
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PLEASE READ THE FOLLOWiNG cAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE
OR SHE IS qUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS qUALIFIED
TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR
ExPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY
CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK
AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT
PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
PARTS LiST
Part
1
Description
Power Cord & Plug
Q’ty
Part
12
13
14
15
16
17
18
19
20
21
22
Description
Barrel Mounting Flange
Fan Cover
Q’ty
1
1
1
7
1
3
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
2
2
Terminal Block
Power Switch
Screw
3
Fan
4
Screw
5
Wire Clamp
Screw
Motor Mounting Plate
Motor
6
7
Screw
Rear Enclosure
Right Enclosure
Screw
8
Barrel Cover
Ring
9
10
11
Barrel
Left Enclosure
Label
Heat Element
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts.
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ASSEMBLY DiAGRAM
SKU 96289
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LiMiTED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality
and durability standards, and warrants to the original purchaser that this product is free from
defects in materials and workmanship for the period of 90 days from the date of purchase. This
warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or
accidents, repairs or alterations outside our facilities, criminal activity, improper installation,
normal wear and tear, or to lack of maintenance. We shall in no event be liable for death,
injuries to persons or property, or for incidental, contingent, special or consequential damages
arising from the use of our product. Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation of exclusion may not apply to
you. THIS WARRANTY IS ExPRESSLY IN LIEU OF ALL OTHER WARRANTIES, ExPRESS
OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection verifies the defect, we will either repair or
replace the product at our election or we may elect to refund the purchase price if we cannot
readily and quickly provide you with a replacement. We will return repaired products at our
expense, but if we determine there is no defect, or that the defect resulted from causes not
within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which
vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
SKU 96289
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