Harbor Freight Tools Grinder 45707 User Manual

3/4” UNIVERSAL CUTTER /  
GRINDER  
Model 45707  
SET Up AND OpERATING INSTRUCTIONS  
Diagrams within this manual may not be drawn proportionally.  
Due to continuing improvements, actual product may differ slightly from the product described herein.  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Visit our website at: http://www.harborfreight.com  
Read this material before using this product.  
Failure to do so can result in serious injury.  
SAVE ThIS MANUAL.  
Copyright© 2001 by Harbor Freight Tools®. All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor Freight Tools.  
For technical questions or replacement parts, please call 1-800-444-3353.  
Cover revised 07g  
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6.  
DRESS SAFELY. Non-skid footwear or safety shoes should be used when work-  
ing with this product. Do not wear loose clothing or jewelry as they can become  
caught in moving parts. Wear a protective hair covering to prevent long hair from  
becoming caught in moving parts.  
7.  
8.  
INDUSTRIAL AppLICATIONS MUST FOLLOW OShA REQUIREMENTS.  
DO NOT OVERREACh. Keep proper footing and balance at all times to prevent  
tripping, falling, back injury, etcetera.  
9.  
STAY ALERT. Watch what you are doing at all times. Use common sense. Do  
not use this tool when you are tired or distracted from the job at hand.  
10.  
ChECK FOR DAMAGED pARTS. Before using this product, carefully check  
that this machine will operate properly and perform its intended function. Check  
for damaged parts and any other conditions that may affect the operation of this  
machine. Replace or repair damaged or worn parts immediately.  
11.  
REpLACEMENT pARTS AND ACCESSORIES. When servicing, use only iden-  
tical replacement parts. Only use accessories intended for use with this product.  
Approved accessories are available from Harbor Freight Tools.  
12.  
13.  
14.  
MAINTAIN ThIS pRODUCT WITh CARE. Keep this tool clean and dry for better  
and safer performance.  
MAINTENANCE: For your safety, service and maintenance should be performed  
regularly by a qualified technician.  
USE ThE RIGhT pRODUCT FOR ThE RIGhT JOB. There are certain applica-  
tions for which this product was designed. Do not use a small tool or attachment  
to do the work of a larger industrial tool or attachment. Do not use this product  
for a purpose for which it was not intended.  
15.  
WARNING: The warnings, cautions, and instructions discussed in this manual  
cannot cover all possible conditions and situations that may occur. It must be  
understood by the operator that common sense and caution are factors which  
cannot be built into this product, but must be supplied by the operator.  
SpECIFIC pRODUCT WARNINGS AND pRECAUTIONS  
1.  
2.  
ALWAYS DISCONNECT ThIS MAChINE FROM ITS ELECTRICAL SUppLY  
SOURCE BEFORE pERFORMING ANY SERVICES OR MAINTENANCE. Make  
sure to turn off the Cutter/Grinder prior to cleaning it, changing workpieces and/or  
tool accessories, etcetera.  
DO NOT LEAVE ThIS MAChINE RUNNING UNATTENDED. Turn off the power  
and wait until the machine stops running before leaving.  
SKU 45707  
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3.  
GROUND ThIS MAChINE. The electrical power cord for this product is  
equipped with a grounded, 3-prong plug. Make sure this product is always  
plugged into a grounded, 3-hole electrical receptacle.  
4.  
5.  
MAKE SURE ThE SWITCh IS IN ThE “OFF” pOSITION BEFORE pLUGGING  
IN ThE pOWER CORD.  
DO NOT ABUSE ThE pOWER CORD. Do not yank the power cord to discon-  
nect it from the electrical receptacle. Do not move this machine with the power  
cord in the outlet. Keep the cord away from heat, oil, and sharp edges.  
6.  
7.  
KEEp ALL GUARDS IN pLACE AND IN WORKING ORDER.  
REMOVE ADJUSTING KEYS AND WRENChES. Check to make sure all ad-  
justing tools are removed from this product before turning it on.  
8.  
MAINTAIN A SAFE WORK ENVIRONMENT. Do not use this product in or near  
damp or wet areas. Do not expose this product to rain. Keep work area well lit.  
Make sure there is adequate surrounding work space. Use this product in a well  
ventilated area. Do not operate this product in the presence of flammable liquids,  
gasses, or dust. To avoid accidental electric shock, do not let your body come in  
contact with grounded surfaces such as pipes, radiators, ranges, etcetera.  
9.  
DO NOT FORCE ThE EQUIpMENT. This Cutter/Grinder will do the work better  
and safer at the speed and capacity for which it was designed.  
10.  
11.  
12.  
AVOID UNINTENTIONAL STARTING. Make sure you are prepared to begin  
work before turning the start switch on.  
NEVER ATTEMpT TO REMOVE MATERIAL STUCK IN ThE MOVING pARTS  
OF ThIS MAChINE WhILE ThE MAChINE IS pLUGGED IN AND RUNNING.  
MAKE SURE ThIS MAChINE IS pLACED SECURELY ON A FLAT, LEVEL,  
STURDY WORKBENCh CApABLE OF SUppORTING ThE WEIGhT OF ThE  
MAChINE, WORKpIECE(S), TOOLS, ETCETERA.  
13.  
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and  
other construction activities, contain chemicals known (to the State of California)  
to cause cancer, birth defects or other reproductive harm. Some examples of  
these chemicals are: lead from lead-based paints, crystalline silica from bricks  
and cement or other masonry products, arsenic and chromium from chemical  
treated lumber. Your risk from these exposures varies, depending on how often  
you do this type of work. To reduce your exposure to these chemicals: work in  
a well ventilated area, and work with approved safety equipment, such as those  
dust masks that are specially designed to filter out microscopic particles.  
(California Health & Safety Code § 25249.5, et seq.)  
SKU 45707  
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UNpACKING  
When unpacking, check to make sure all parts shown on the Parts Lists (pages 9  
through 14) are included. If any parts are missing or broken, please call Harbor Freight  
Tools at the number shown on the cover of this manual as soon as possible.  
pRODUCT OVERVIEW  
WHEEL  
DRESSER  
HANDLE (5A)  
TIGHTENING  
SCREW (8A)  
TIGHTENING  
SCREW (9A)  
LAMP (3F)  
TURN  
WHEEL  
(10A)  
LAMP BULB  
(4F)  
ShARpENING  
JIG  
FRONT/BACK  
MICRO ADJUSTING  
HANDLE (3B)  
POWER  
SWITCH  
(1F)  
HANDLE (9C)  
HANDLE (9B)  
HANDLE (4B)  
TURN  
WHEEL  
(4A)  
HANDLE (23B)  
HANDLE (5B)  
RIGHT/LEFT  
LEVEL (29A)  
FRONT/BACK  
HANDLE (30A)  
ADJUSTING  
KNOB (2A)  
FIGURE A  
Prior to operating the Universal Cutter/Grinder, make sure you familiarize yourself  
with the main parts components and their functions. (See Figure A, and Assy.  
Diagrams A, B, C, and F.)  
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pARTS COMpONENTS  
part  
Function  
(1F) Power Switch  
(10A) Turn Wheel  
Turn right for “ON”. Turn left for “OFF”.  
Turn clockwise to move Grinding Wheel (21A) to left.  
Turn counterclockwise to move Grinding Wheel to  
right.  
(8A) Tightening Screw  
(9A) Tightening Screw  
Turn clockwise to reduce play in Spindle End Sleeve  
(14A).  
Turn clockwise to reduce play in Spindle Sleeve  
(16A).  
(5A) Wheel Dresser Handle  
(3F) Lamp  
Turn downward to dress Grinding Wheel (21A).  
Adjustable.  
(4F) Lamp Bulb  
120 Volt, 35 Watts  
(3B) Front/Back Micro Adjusting Handle  
Turn clockwise to open the Collet (20B). Turn  
counterclockwise to close the Collet.  
Turn clockwise to lock X travel of Sharpening Jig in  
place. Turn counterclockwise to unlock.  
Turn clockwise to lock Y travel of Sharpening Jig in  
place. Turn counterclockwise to unlock.  
Turn clockwise to lock X travel of Sharpening Jig in  
place. Turn counterclockwise to unlock.  
Supports X travel of Sharpening Jig.  
Turn clockwise to lock Right/Left Level (29A) in  
position. Turn counterclockwise to unlock.  
Turn clockwise to lock Turn Wheel (4A) in position.  
Turn counterclockwise to unlock.  
Turn clockwise to lock Y travel of Sharpening Jig in  
position. Turn counterclockwise to unlock.  
Turn clockwise to lock Y travel of Sharpening Jig in  
position. Turn counterclockwise to unlock.  
Turn clockwise to move Right/Left Level (29A) to  
right. Turn counterclockwise to move Right/Left Level  
to left.  
(9C) Handle  
(9B) Handle  
(23B) Handle  
(29A) Right/Left Level  
(30A) Handle  
(2A) Front/Back Adjusting Knob  
(4B) Handle  
(5B) Handle  
(4A) Turn Wheel  
TO USE ThE TOOL CUTTER FEATURE  
1.  
Caution: Prior to using the cutter feature, make sure the Power Switch (1F) is in  
its “OFF” position and the machine has completely stopped running. (See Figure  
A, and Assy. Diagram F.)  
2.  
3.  
To insert a tool into the Collet (20B), loosen the Handle (9B) and pull the Sharp-  
ening Jig forward. (See Figure A, and Assy. Diagram B.)  
Turn the Front/Back Micro Adjusting Handle (3B) counterclockwise to open the  
Collet (20B). Insert the tool into the Collet (20B). Then, turn the Front/Back  
Micro Adjusting Handle clockwise to lock the tool into the Collet. (See Figure A,  
and Assy. Diagram B.)  
REV 02b, 07g  
SKU 45707  
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4.  
Push the Sharpening Jig forward until the tip of the tool is 1/16” from the surface  
of the Grinding Wheel (21A). Then, retighten the Handle (9B) to lock the Sharp-  
ening Jig in place. (See Figures A, B, and Assy. Diagrams A, and B.)  
5.  
6.  
Turn the Power Switch (1F) to its “ON” position. (See Figure A, and Assy. Dia-  
gram F.)  
To move the tool forward and into the spinning Grinding Wheel (21A), turn the  
Front/Back Micro Adjusting Handle (3B) clockwise. To move the tool backward  
and away from the spinning Grinding Wheel, turn the Front/Back Micro Adjusting  
Handle counterclockwise. (See Figures A, and B, and Assy. Diagrams A, and  
B.)  
7.  
When the tool cutting procedure is completed, turn the Power Switch (1F) to its  
“OFF” position and wait until the Grinding Wheel (21A) has completely stopped  
spinning. (See Figure A, and Assy. Diagrams A, and F.)  
8.  
9.  
Loosen the Handle (9B) and pull the Sharpening Jig forward. (See Figure A,  
and Assy. Diagram B.)  
Turn the Front/Back Micro Adjusting Handle (3B) counterclockwise to open the  
Collet (20B) and remove the tool. (See Figure A, and Assy. Diagram B.)  
DRESSING ThE GRINDING WhEEL  
1.  
2.  
NOTE: Before each use, check the Grinding Wheel (21A) for worn areas on its  
flat side and edge. If wearing is evident, it will be necessary to dress the Grind-  
ing Wheel. (See Figure B, and Assy. Diagram A.)  
Caution: Prior to beginning the wheel dressing procedure, make sure the Power  
Switch (1F) is in its “OFF” position and the Grinding Wheel (21A) has completely  
stopped spinning. (See Figure A, and Assy. Diagram F.)  
SKU 45707  
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WHEEL DRESSER HANDLE (5A)  
WHEEL DRESSER HANDLE (5A)  
DIAMOND  
WHEEL  
ASSEMBLY  
DRESSING  
DIAMOND  
GRINDING WHEEL (21A)  
FIGURE B  
3.  
4.  
5.  
Lower the Wheel Dresser Handle (5A) so that the Diamond Wheel Assembly is  
facing the flat side of the Grinding Wheel (21A). (See Figure B, and Assy. Dia-  
gram A.)  
Adjust the Diamond Wheel Assembly inward until the Dressing Diamond (in-  
cluded as an accessory) contacts the Grinding Wheel (21A). (See Figure B, and  
Assy. Diagram A.)  
Turn the Power Switch (1F) to its “ON” position. As the Grinding Wheel (21A)  
spins, move the Wheel Dresser Handle (5A) to the right and left while, at the  
same time, slowly adjusting the Diamond Wheel Assembly inward no more than  
0.0078” (0.2mm). (See Figures A, B, and Assy. Diagrams A, and F.)  
6.  
7.  
Continue the dressing process in Step #5 above until the flat side of the Grinding  
Wheel (21A) is completely smooth and its edge is sharp. (See Figure B.)  
Turn the Power Switch (1F) to its “OFF” position, and wait until the Grinding  
Wheel (21A) has completely stopped spinning. Then, adjust the Diamond Wheel  
Assembly outward, away from the flat side of the Grinding Wheel, and raise  
the Wheel Dresser Handle (5A) to its original position. (See Figures A, B, and  
Assy. Diagrams A, and F.)  
SKU 45707  
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CLEANING AND MAINTENANCE  
1.  
2.  
Caution: Always disconnect the Universal Cutter/Grinder from its electrical sup-  
ply source before performing any cleaning, servicing, or maintenance.  
Before each use, inspect the general condition of the Universal Cutter/Grinder.  
Check for loose screws, misalignment, binding of moving parts, broken parts,  
loose or damaged electrical power cord, and any other condition that may affect  
its safe operation. If abnormal noise or vibration occurs, disconnect the Universal  
Cutter/Grinder from its electrical supply source immediately and have the prob-  
lem corrected before further use. Do not use damaged equipment.  
3.  
If necessary, wipe with a damp cloth. You may use a mild detergent or non-flam-  
mable solvent.  
4.  
5.  
Once clean, lubricate all moving parts with a light oil.  
When storing, keep the Universal Cutter/Grinder covered with a cloth cover.  
pLEASE READ ThE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIA-  
GRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANU-  
FACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY  
OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY  
REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE  
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DIS-  
TRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS  
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND  
NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING  
OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT  
PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACE-  
MENT PARTS THERETO.  
SKU 45707  
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pARTS LIST A  
part  
1A  
2A  
3A  
4A  
5A  
6A  
7A  
8A  
Description  
part  
18A  
19A  
20A  
21A  
22A  
23A  
24A  
25A  
26A  
27A  
28A  
29A  
30A  
31A  
32A  
33A  
34A  
Description  
Bolt  
Passing Spindle  
Front/Back Adjusting Knob  
Degree Ring  
Flange Screw  
Flange Bracket  
Grinding Wheel  
Flange  
Flange Tightening Nut  
Key  
Turn Wheel  
Wheel Dresser Handle  
Wheel Dresser  
Seat  
Tightening Screw  
Tightening Screw  
Turn Wheel  
Wheel Degree Ring  
Adjusting Screw  
Copper Plate  
Spindle End Sleeve  
Passing Spindle Sleeve  
Spindle Sleeve  
Belt Wheel  
Drive Belt  
Belt Wheel  
Motor  
9A  
10A  
11A  
12A  
13A  
14A  
15A  
16A  
17A  
Right/Left Fixed Ring  
Right/Left Level  
Handle  
Foot Cushion  
Cover Board  
Plate  
Right/Left Degree Ring  
ASSEMBLY DIAGRAM A  
Note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
SKU 45707  
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pARTS LIST B  
part  
1B  
2B  
3B  
4B  
5B  
6B  
7B  
8B  
Description  
part  
14B  
15B  
Description  
Leader Level  
Fixed Screw  
Tightening Screw  
Front/Back Degree Ring  
Spring  
Fixed Reading Plate  
Collet Seat  
Oil Ball  
Front/Back Micro Adjusting Handle  
16B  
17B  
18B  
19B  
20B  
21B  
22B  
23B  
24B  
25B  
Handle  
Handle  
Screw  
Right/Left Fixed Screw  
Collet  
Key  
Seat  
Handle  
Key  
Handle  
Gear  
Plate  
9B  
10B  
11B  
12B  
13B  
Turning Seat  
Sleeve Tightening Nut  
Degree Bolt  
3-Speed Fixed Handle  
ASSEMBLY DIAGRAM B  
SKU 45707  
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pARTS LIST C  
part  
1C  
2C  
3C  
4C  
Description  
part  
Description  
part  
11C  
12C  
13C  
Description  
Bolt  
6C  
7C  
Slip Block  
Turn Plate  
Slip Block  
Gradient Plate  
Bolt  
Bolt  
Bolt  
Handle  
Eccentric Ring  
Bolt  
Collet Spindle  
8C  
9C  
10C  
5C  
Twist Drill Spindle  
ASSEMBLY DIAGRAM C  
SKU 45707  
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pARTS LIST D  
part  
1D  
2D  
3D  
4D  
5D  
6D  
7D  
8D  
9D  
Description  
Lathe Seat  
Fixed Board  
Bolt (M6 x 12)  
Bolt (M6 x 20)  
Bolt (M6 x 20)  
Bolt (M4 x 12)  
Fixed Board  
Bolt (M4 x 8)  
Bolt (M4 x 8)  
ASSEMBLY DIAGRAM D  
SKU 45707  
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pARTS LIST E  
part  
1E  
2E  
Description  
Collet Seat Tightening Screw  
Collet Seat  
3E  
4E  
Tightening Ring  
Oil Cup  
5E  
6E  
7E  
8E  
Connect Block  
Connect Block  
Bolt (M6 x 16)  
Bolt (M6 x 16)  
Bolt (M5 x 12)  
Adjusting Level  
Adjusting Level  
Bolt (M8 x 25)  
Sleeve  
9E  
10E  
11E  
12E  
13E  
14E  
15E  
Slip Block  
Tightening Nut  
ASSEMBLY DIAGRAM E  
SKU 45707  
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pARTS LIST F  
part  
Description  
1F  
2F  
3F  
4F  
5F  
6F  
Power Switch  
Transformer  
Lamp  
Lamp Bulb  
Power Failure Indicator  
Motor  
ASSEMBLY DIAGRAM F  
3F  
SKU 45707  
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LIMITED 90 DAY WARRANTY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high  
quality and durability standards, and warrants to the original purchaser that this prod-  
uct is free from defects in materials and workmanship for the period of 90 days from  
the date of purchase. This warranty does not apply to damage due directly or indirectly,  
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities,  
criminal activity, improper installation, normal wear and tear, or to lack of maintenance.  
We shall in no event be liable for death, injuries to persons or property, or for incidental,  
contingent, special or consequential damages arising from the use of our product. Some  
states do not allow the exclusion or limitation of incidental or consequential damages, so  
the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESS-  
LY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE  
WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us  
with transportation charges prepaid. Proof of purchase date and an explanation of the  
complaint must accompany the merchandise. If our inspection verifies the defect, we  
will either repair or replace the product at our election or we may elect to refund the  
purchase price if we cannot readily and quickly provide you with a replacement. We will  
return repaired products at our expense, but if we determine there is no defect, or that  
the defect resulted from causes not within the scope of our warranty, then you must  
bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
REV 07g  
SKU 45707  
For technical questions, please call 1-800-444-3353.  
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