14.4 CORDLESS DRILL
40209
ASSEMBLY AND OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Copyright © 2002 by Harbor Freight Tools®. All rights reserved. No portion of
this manual or any artwork contained herein may be reproduced in any shape or
form without the express written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353
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8. Use eye and ear protection. Always wear ANSI approved impact safety goggles and
ear protection. Wear a full face shield if you are producing metal filings or wood chips.
Wear an ANSI approved dust mask or respirator when working around metal, wood,
and chemical dusts and mists.
9. Do not overreach. Keep proper footing and balance at all times. Do not reach over or
across running machines.
10. Maintain tools with care. Keep tools sharp and clean for better and safer
performance. Follow instructions for lubricating and changing accessories. Inspect tool
cords periodically and, if damaged, have them repaired by an authorized technician.
The handles must be kept clean, dry, and free from oil and grease at all times.
11. Disconnect power. Unplug charger when not in use.
12. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches
are removed from the tool or work surface before turning on.
13. Avoid unintentional starting. Be sure the switch is in the Off position when not in
use. Do not carry any tool with your finger on the trigger.
14. Stay alert. Watch what you are doing, use common sense. Do not operate any tool
when you are tired.
15. Take caution as some woods contain preservatives such as copper chromium
arsenate (CCA) which can be toxic. When working with these materials extra care
should be taken to avoid inhalation and minimize skin contact.
16. Check for damaged parts. Before using any tool, any part that appears damaged
should be carefully checked to determine that it will operate properly and perform its
intended function. Check for alignment and binding of moving parts; any broken parts
or mounting fixtures; and any other condition that may affect proper operation. Any
part that is damaged should be properly repaired or replaced by a qualified
technician. Do not use the tool if any switch does not turn On and Off properly.
17. Replacement parts and accessories. When servicing, use only identical
replacement parts. Use of any other parts will void the warranty. Only use accessories
intended for use with this tool. Approved accessories are available from Harbor
Freight Tools.
18. Do not operate tool if under the influence of alcohol or drugs. Read warning
labels on prescriptions to determine if your judgment or reflexes are impaired while
taking drugs. If there is any doubt, do not operate the tool.
19. Maintenance. For your safety, service and maintenance should be performed
regularly by a qualified technician.
Note: Performance of these tools (if powered by line voltage) may vary depending on varia-
tions in local line voltage. Extension cord usage may also affect tool performance.
Warning:The warnings, cautions, and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur. It must be under-
stood by the operator that common sense and caution are factors which cannot be
built into this product, but must be supplied by the operator.
SKU 40209
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Unpacking
When unpacking, check to make sure that all the parts are included. If any parts are
missing or broken, please call Harbor Freight Tools at the number on the cover of this
manual as soon as possible.
Battery Precautions
1.
2.
Read all instructions and warnings on the battery before charging the battery.
Note: Always switch to a fresh bat-
To avoid accidents, charge the supplied battery only. Do not use
a different charger with this battery.
tery when tool performance begins
to diminish. Severe heat is most de-
structive to a battery; the more heat
generated, the faster the battery loses
power. A battery that gets too hot can
be permanently damaged. Never over-
discharge a battery by using the tool
even after tool performance is decreas-
ing. Never attempt to discharge a tool’s
battery by continuing to pull the tool trig-
ger. When tool performance begins
to diminish, stop the tool, re-charge
the battery and use the fresh battery
for optimal performance.
3.
4.
Do not expose the battery to rain or wet conditions.
To avoid damage of cable and plug, never pull the cable to
disconnect the charger.
5.
6.
7.
8.
9.
Do not use the charger if the cable or plug are damaged.
Repairs should be carried out by a qualified technician only.
Do not touch the battery poles with any conductive source.
Do not store the battery in a box with other metal objects.
Do not throw the battery in a fire. Ni-Cd Battery must be recycled or disposed of properly.
Charging Battery
The battery does not come charged from the factory. Charge before using. Charging room
temperature: 500 F - 1040 F.
1. Remove the battery from the Drill. Plug the Adaptor (21) into the battery.
2. Plug the Adaptor into an electrical outlet.
3. Verify that the red charging indicator light on the back of the battery comes on. If it does
not come on, check the power connection or try a different wall outlet.
4. Charge the battery initially for 5 hours continuously. Adaptors should not be left
plugged in or charging for more than 5 hours. Subsequent charges should take
between 3 and 5 hours. Allow adaptor to cool down before
charging
indicator light
charging another battery.
5. After charging, unplug the Adaptor from the electrical
plug from
Adaptor (21)
outlet.
Battery
6. Insert the battery into the tool by pressing on the two
tabs while inserting.
Note: The operation time of a new battery will ramp up as properly used and recharged.
Drill Operation
1. Insert a drill or screw bit into the Chuck (8). Securely tighten.
Turn the chuck counterclockwise to open, and clockwise to close while holding on to
the chuck sleeve. Use 3/8 inch bits or smaller to avoid damage to gears and motor.
SKU 40209
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REV 05/02; REV 10/03; REV01/04; REV10/05
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2. Set the desired drill torque by turning the Torque Selector to setting 1 to 6.
The higher the number, the more the torque. Use # 6 for drilling, and the others for
driving. Do this when the drill if off.
3. Set the desired drill rotation by pressing the Rotation Switch (7) for drilling or driving;
Press Reverse for removing screws. Press Forward for drilling. Do this when the drill is
off.
4. Press the Trigger Switch (5) in to turn the drill on.
The harder you press, the faster the rotation.
Chuck (8)
Torque Selector
Rotation Switch (7)
The item numbers (in brackets)
can be found on the Drill
Trigger Switch (5)
Assembly and Drill Parts List.
Maintenance
1. Use only sharp bits.
2. Keep motor air vents clean of dust and debris. Vacuum periodically.
3. Clean tool with a damp cloth and light detergent. Do not use solvents.
4. Regularly charge batteries, whether used or not.
5. Store Drill in a clean and dry area. Avoid storing in high temperature areas.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction activites, contain chemicals known [to the State of California] to cause
cancer, birth defects or other reproductive harm. some examples of these chemicals
are:
- Lead from lead-based paints
- Crystalline cilica from bricks and cement or other masonry products
- Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of
work. To reduce your exposure to these chemicals: work in a well ventilated area, and
work with approved safety equipment, such as those dust masks that are specially de-
signed to filter out microscopic particles. (California Health & Safety Code 25249.5, et
seq. )
SKU 40209
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Drill Parts List
ITEM
DESCRIPTION
Screwdriver Bit Clamp
Screwdriver Bit, double-head
Left Case
1
2
3
4
5
6
7
8
9
Battery Clamp
Trigger Switch
Gear Box
Rotation Switch
Chuck
Screw, M5x25
11 Right Case
12
13
15
16
17
Screw, ST 2.9x15
Screw, ST 2.9x18
Connector
Vmos Bulb
Screw, M3x8
18 Radiator
19
20
Wire
Battery
Adaptor
21
SKU 40209
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REV 01/04
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Drill Assembly Drawing
21
+
6
<
3
NOTE: Some parts are listed and shown for illustration purposes only and are not
available individually as replacement parts.
PLEASE READTHE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDEDTHE PARTS DIAGRAM INTHIS
MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBU-
TOR MAKES ANY REPRESENTATION ORWARRANTY OF ANY KINDTO THE BUYERTHAT HE
OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER
AND/OR DISTRIBUTOR EXPRESSLY STATESTHAT ALL REPAIRS AND PARTS REPLACEMENTS
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE
BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER
REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING
OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
SKU 40209
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REV 01/04
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