13 SEER 1.5 to 3.0 Ton
HR18D2VAR
HR24D2VAR
HR30D2VAR
HR36D2VAR
No.0010578573
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TABLE OF CONTENT
1.Introduction ---------------------------------------------------------------------------------------
2.Nomenclature for Model Number -------------------------------------------------------------
3.Specification -------------------------------------------------------------------------------------
4.Unit Inspection -----------------------------------------------------------------------------------
1
1
2
5
5.Equipment Protection From Environment -----------------------------------------------------
5
6.Installation ----------------------------------------------------------------------------------------
6.1. General ---------------------------------------------------------------------------------------
6.2.Unit clearances ------------------------------------------------------------------------------
6.3.Refrigerant piping ---------------------------------------------------------------------------
5
5
6
6
6.4.Electrical wiring -----------------------------------------------------------------------------
11
12
13
13
13
13
13
7.System Startup -----------------------------------------------------------------------------------
8.Operation ----------------------------------------------------------------------------------------
9.Miscellaneous -----------------------------------------------------------------------------------
9.1.Replacement parts --------------------------------------------------------------------------
9.2.Troubleshooting guide ---------------------------------------------------------------------
9.3.Wiring diagram -----------------------------------------------------------------------------
1.INTRODUCTION
This manual contains the installation and operating instructions for your new Heat Pump.
Improper installation can result in unsatisfactory operation or dangerous conditions. Carefully
read this manual and any instructions packaged with separate equipment required to make up
the system prior to installation. Give this manual to the owner and explain its provisions. The
owner should retain this manual for future reference.
2.NOMENCLATURE FOR MODEL NUMBER
H
R
24
D
2
Brand symbol - H: Haier
System type - C: Air conditioner; R: Heat pump.
Nominal capacity in (000) Btu/h
SEER designation. D=13, E=14
Design series. 2 - 2nd Generation
Electric: V=208/230-1-60; C=208/230-3-60, D=460-3-60, Y=575-3-60
Body style
V
A
R
Reserved
Example: HR24D2VAR
1
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3.SPECIFICATION
The dimensions for the condensing unit are illustrated in Figure 1. Physical and electrical
specifications are provided in Table 1 for 13 SEER systems respectively.
The Figure 2 show a schematic of a heat pump on the cooling cycle and the heating cycle.
Table 1: Model:HR18-36D2VAR
24
2
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D
W
H
Figure 1
Table 2: System Capacity
cooling
ARI data of indoor
Cooling Capacity with different outdoor temperature
Indoor fan
speed
Outdoor
Indoor
Capacity SEER CFM
80
85
90
95
100
105
16490 16712 15980
900 25425 24683 23850 22500 22162.5 21825 21488 21150
110
115
HR18D2VAR HB2400VD1M20
HR24D2VAR HB2400VD1M20
HR30D2VAR HB3600VD1M22
HR36D2VAR HB3600VD1M22
M
H
L
17000
22500
28000
35000
13
13
670 19210 19197 18020 17000 17237
13 1125 31640 30716 29680 28000 27580
13 1240 39550 38395 37100 35000 34475
27160 26740 26320
33950 33425 32900
H
heating
ARI data of indoor
Heating Capacity with different outdoor temperature
10 20 30 40 50
Indoor fan
speed
Outdoor
Indoor
Capacity HSPF CFM
-10
0
60
HR18D2VAR HB2400VD1M20
HR24D2VAR HB2400VD1M20
HR30D2VAR HB3600VD1M22
HR36D2VAR HB3600VD1M22
M
H
L
15000
20000
26000
32500
7.8 670 4773 6418 8036 9682 11272.73 13264 15627 18000
7.8 900 6364 8558 10715 12909 15030
7.8 1125 8273 11125 13930 16782 19539
7.8 1240 10341 13906 17412 20977 24424
17685 20836 24000
22990 27087 31200
28738 33859 39000
H
3
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Heat Pump Refrigerant Circuit
Figure 2
DISCHARGE TEMP. SENSOR
Cooling
SERVICE PORT
SERVICE VALVE
REVERSING VALVE
HIGH PRESSURE
LOW PRESSURE
ACCUMULATOR
COMPRESSOR
SERVICE PORT
SERVICE PORT
DEFROSED SENSOR
CHECK VALVE
ORIFICE
INDOOR COIL
OUTDOOR COIL
CHECK VALVE ORIFICE
DRIER(optional)
SERVICE VALVE
DISTRIBUTOR
DISTRIBUTOR
DISCHARGE TEMP. SENSOR
REVERSING VALVE
Heating
SERVICE PORT
SERVICE VALVE
HIGH PRESSURE SWITCH
LOW PRESSURE
ACCUMULATOR
COMPRESSOR
SERVICE PORT
SERVICE PORT
DEFROSED SENSOR
INDOOR COIL
OUTDOOR COIL
CHECK VALVE
ORIFICE
CHECK VALVE ORIFICE
DRIER(optional)
SERVICE VALVE
DISTRIBUTOR
DISTRIBUTOR
!Warning - The Bi-flow drier is strongly recommended to be installed by installer and replaced
once two years. This will give your equipment great help in long life.
4
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4.UNIT INSPECTION
This product has been inspected at the factory and released to the transportation agency without
known damage. Inspect exterior of carton for evidence of rough handling in shipment. Unpack
carefully. If damage is found, report immediately to the transportation agency.
5.EQUIPMENT PROTECTION FROM ENVIRONMENT
The metal parts of the unit may be subject to rust or corrosion in adverse environmental conditions.
This oxidation could shorten the unit life. Salt spray or mist in seacoast areas, sulphur or chlorine
from lawn watering systems and various chemical contaminants from industries such as paper mills
and petroleum refineries are especially corrosive.
If the unit is to be installed in an area where contaminants are likely to be a problem, special attention
should be given to the equipment location and exposure.
Avoid having lawn sprinkler heads spray directly on the unit cabinet.
In coastal areas, locate the unit on the side of the building away from the waterfront.
Shielding provided by fence or shrubs may give some protection.
Regular maintenance will reduce the buildup of contaminants and help to protect the unit's finish.
! WARNING - Disconnect all electrical power to the unit before servicing. Disconnect power to
both the indoor and outdoor units.
NOTE: There may be more than one electrical disconnect switch. Failure to shut off power can
cause electrical shock resulting in personal injury or death.
Frequent washing of the cabinet, fan blade and coil with fresh water.
Regular cleaning and waxing of the cabinet with good automobile polish.
A good liquid cleaner may be used several times a year to remove matter that will not wash
off with water.
The best protection is frequent cleaning, maintenance and minimal exposure to contaminants.
6.INSTALLATION
6.1.GENERAL
These units are designed for outdoor installations. They can be mounted on a slab or rooftop. It
is important to consult your local code authorities at the time the first installation is made.
Check following points before attempting any installation:
Structural strength of supporting members.
Clearances and provision for servicing.
Power supply and wiring.
Location for minimum noise, where operating sounds will not disturb owner or neighbors.
Location where there is no risk of combustible gas leakage.
Location where external water drainage cannot collect around the unit.
Location where roof runoff water does not pour directly on the unit. Provide gutter or other
shielding at roof level. Don't locate unit in an area where excessive snow drifting may occur
or accumulate.
5
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Provide a level concrete slab. To prevent transmission of noise or vibration, slab should not be connected
to building structure. Some sort of sound-absorbing material should be placed between the condenser
and the slab. A good material to use is rubber and cork pad.
For rooftop application, make sure the building construction can support the weight and that proper
consideration is given to the weather-tight integrity of the roof. The condensing unit contains moving
parts and can vibrate. Therefore, sound is also a consideration in rooftop applications.
! WARNING - Install the unit securely in a place that can bear the weight of the unit. When installed
in an insufficiently strong place, the unit could fall causing injury.
6.2.UNIT CLEARANCES
10" Min.
10" Min.
Service Access
18" Min.
Service Access
18" Min.
10"
10"
Figure 3
The minimum clearances for the unit are illustrated in Figure 3. Condenser air enters from three sides.
Air discharges upward from the top of the unit. Refrigerant tube and electrical connections are made
from the service access area. The most common application will find the unit best located about 10"
from back wall with connection side facing the wall. This application minimizes exposed tubing and
wiring, minimizing the space for youngsters to run around the unit with subsequent damage to the
tubing or wiring.
In more confined application spaces, such as corners provide a minimum of 10" clearance on all air
inlet sides. For service access to the compressor and control box, allow 18" minimum clearance. Ensure
top is unobstructed. If units are to be located under an overhang, there should be a minimum of 36"
clearance and provision made to deflect the warm discharge air out from the overhang.
In order to have an unrestricted air flow, owners should be advised to avoid lawn mower discharge
toward the unit depositing debris on the fin coil surface reducing the unit efficiency.
6.3.REFRIGERANT PIPING
The refrigerant piping is very important as it affects the proper operation and efficiency of the air
conditioning system. Note the following guidelines:
6
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OUTDOOR UNIT
ADDITIONAL SUCTION LINE
OIL TRAP FOR EACH 20 FOOT
RISE OF PIPE
PITCH SUCTION LINE TOWARD OUTDOOR
UNIT 1/2" FRO EVERY 10' OF LINE
INDOOR UNIT ABOVE OR
LEVEL TO OUTDOOR UNIT
70'
LIQUID LINE
SUCTION LINE OIL
TRAP WHEN INDOOR
UNIT IS 4 FEET OR
MAX.
OUTDOOR UNIT
INDOOR UNIT
INDOOR UNIT
LIQUID LINE
M O R E
B E L O W
OUTDOOR UNIT
A
INDOOR UNIT BELOW OUTDOOR UNIT
6'
B-1
INVERTED LOOP
LIQUID LINE
INDOOR UNIT
50'
OUTDOOR UNIT
MAX.
SUCTION LINE
Figure 4
B-2
Only refrigeration-grade copper piping (dehydrated and sealed) should be used. Take extreme care to keep
the refrigerant tubing clean and dry prior to and during installation. If in doubt, blow out the tubing
with dry nitrogen to remove any chips or debris before connection. Always keep tubing sealed until it is
in place and the connections are to be made.
Refrigerant piping should be as short as possible, with a minimum of elbows or bends, to avoid capacity
loss and increased operating costs.
Refrigerant lines must be adequately supported. If metal strapping is used to secure the tubing, do not allow
the strapping to directly contact the tubing. Use a closed cell insulation to separate the strapping from the
tubing.
Do not kink or twist the tubing.
Refrigerant piping should not be installed in a cement slab, as this limits access to the refrigerant should a
leak be suspected.
To ensure good oil return to the compressor, it is important to pitch the horizontal suction line toward
the compressor, approximately 1/2" for every 10' of line.
Line Insulation
Suction line requires insulation in order to prevent condensation from forming on the piping and to
prevent heat gain caused by surrounding air. Generally 3/8" wall thickness of Armflex or equivalent
is satisfactory. In severe application (hot, high humidity areas) greater thickness may be required. Apply
the line insulation by sliding it on the sealed tuing before cutting and making connections.
Liquid line does not necessarily need insulation, however, if they are exposed to high ambient temperatures
(i.e. kitchen, boiler rooms, hot attics & rooftop surface), then, they should be insulated. Make sure to
use the proper size tubing for the liquid line to prevent liquid refrigerant flashing to a vapor within
the liquid line.
Do not allow the vapor line and liquid line to touch together. This would cause an undesirable heat
transfer resulting in capacity loss and increased power consumption.
7
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Refrigerant Line Sizing
Check the following table (Table 3) for correct suction and liquid line sizes for any combination of
the unit size and the maximum refrigerant line length.
Refrigerant Line Length (Ft)
Unit Size
(Ton)
0 - 24
25 - 49
Line Outside Diameter (In)
50 - 74
Suction
SEER
13
Suction
Liquid
3/8
Suction
3/4
Liquid
3/8
Liquid
1/2
1.5
3/4
7/8
2.0
2.5
3/4
3/4
3/8
3/8
3/4
3/4
3/8
3/8
7/8
7/8
1/2
1/2
13
13
3.0
3/8
1 1/8 3/8
1 1/8 1/2
13
7/8
Table 3:Refrigerant Line Sizing
The factory charge is sufficient for 25 feet of standard liquid line. For longer or shorter liquid line
lengths, adjust the charge as follows:
1/4" Line
5/16" Line
3/8" Line
1/2" Line
+/- 0.3 oz. Per foot
+/- 0.4 oz. Per foot
+/- 0.6 oz. Per foot
+/- 1.2 oz. Per foot.
Vertical Separation between Indoor and Outdoor Units
Maximum allowable vertical separations between indoor and outdoor units are illustrated in Figure
4-A and Figure 4-B. It's 70' when the indoor unit is below the outdoor unit (Figure 4-A), and 50' when
the indoor unit is above the outdoor unit (Figure 4-B).
To ensure good oil return to the compressor when the indoor unit is below the outdoor unit, suction
line oil trap should be used as illustrated in Figure 4-A.
Tubing Connections
! CAUTION - Use extreme caution in removing the caps from the suction and liquid line fittings, as
there is pressure present. A fitting is on the liquid line to remove pressure.
! CAUTION - Heat Pumps are charged with refrigerant. Heat Pump liquid and suction valves are
closed to contain the charge within the unit. Do not force the valve stem against the retaining ring. If
the valve stem is backed out past the retaining ring, system pressure could force the valve stem out
of the valve body and possibly cause personal injury.
! CAUTION - The piston is in the accessory bag. Don't forget to take it out and put into the indoor
liquid pipe orifice.
Instructions on the field tubing connections and valve opening procedure are as follow:
8
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1.Tubing should be cut square. Make sure it is round and free of burrs at the connecting ends.
Clean the tubing to prevent contamination from entering the system.
2.Make sure that both refrigerant stop valves at the outdoor unit are closed.
3.Push the tubing into the fitting until it stops. This prevents flux from getting into the system.
4.Remove the cap and Schrader valve core from the service port to protect the valve seals.
5.Wrap a wet rag around the valve stub before brazing.
6.Braze the joints of interconnecting tubing. Flow dry nitrogen into the shutoff valve port
and through the tubing while brazing.
7.After brazing quench with a wet rag to cool the joint. Reinstall the Schrader core in the valve,
if removed for brazing.
8.Pressurize the lines to 150 psi maximum with dry nitrogen. Check for leaks at all joints with
liquid detergent. If a leak is found, repair it after removing the nitrogen. Repeat the process
and re-ckeck.
9.Do not purge the lines with refrigerant. Evacuate the lines and indoor coil.
Refrigerant Metering Devices
Replace the existing indoor unit fixed orifice with the orifice supplied with the outdoor unit.
See table 4 for the fixed orifice size for each unit.
Table 4
Fixed orifice size
outdoor model
HR18D2VAR
HR24D2VAR
HR30D2VAR
HR36D2VAR
indoor model
orifice size
057
HB2400VD1M20
HB2400VD1M20
HB3600VD1M22
HB3600VD1M22
065
071
078
9
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Evacuation
All new installations must be evacuated to a deep vacuum in order that all noncondensible gases
and moisture are removed prior to charging the system. Air in a system causes high condensing
pressure, which increases power consumption and reduces performance. The presence of moisture
in a system can render it inoperable in a very short time. Proper evacuation assures a dry, uncontaminated
system. Here is the recommended evacuation procedure:
1.Connect vacuum pump to both liquid and suction valve service ports.
2.Evacuate the interconnecting tubing and indoor coil to 500 microns or less for a minimum
of 30 minutes. Close the valve to the vacuum pump and wait 15 minutes. Vacuum should
not rise above 800 microns. If unable to obtain 500 microns, or vacuum rises above 800
microns over 15 minutes period, discontinue evacuation, pressurize and check for leaks.
Repair any leaks found and repeat the step 2.
3.Close valve to the vacuum pump and stop pump.
4.When sure of a tight, well evacuated system, charge with refrigerant.
Charging the System
(For systems with capillary tube or fixed orifice metering device)
Before checking the system charge, make sure that the outdoor unit and indoor coil must be an
approved match per the unit specification. The indoor conditions should be within 2 F of the desired
comfort conditions.
! WARNING - Do not vent refrigerant to the atmosphere! It is a violation of federal law to do
so. If the refrigerant needs to be removed from a system to correct the charge inside, always use a
recovery or recycling device.
! WARNING - To prevent personal injury, wear safety glasses and gloves when handling
refrigerant.
10
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5
5
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The condensing unit rating plate and the tables of "Physical and Electrical Specifications / Outdoor
Units" (Table 1) provide pertinent data necessary for the selection of proper size electrical service
and over-current protection devices.
Table 6 provides data on the minimum copper wire size as a function of supply wire length and circuit
ampacity.
Copper Wire Size - AWG
(1% Voltage Drop)
Supply Circuit
Supply Wire Length - Ft
Ampacity
50
14
12
10
10
8
8
6
6
100
10
8
8
6
6
6
4
4
150
8
6
6
4
4
4
3
3
200
6
4
4
4
3
2
2
1
15
20
25
30
35
40
45
50
Table 6: Minimum Wire Size Based on N.E.C. for 60 C Type Copper Conductors Below 100
Ampacity.
The owner should be made familiar with the location of the over-current protection, the proper size
for this application and the proper procedure for disconnecting power service to the unit.
The condensing unit control wiring requires a 24 Volt minimum, 25 VA service from the indoor
transformer as shown on the wiring diagram.
7.SYSTEM STARTUP
1.Turn thermostat to "OFF", turn on power supply at disconnect switch.
2.Turn temperature setting as high as it will go.
3.Turn fan switch to "ON". Indoor blower should run. Be sure it is running in the right direction.
4.Turn fan switch to "AUTO". Turn system switch to "COOL" and turn temperature setting below
room temperature. Unit should run in cooling mode.
5.The compressor, indoor blower, and outdoor fan should now be running. Make sure cool air is
supplied by the unit.
6.Turn the fan switch to the "Auto" position. The blower should stop 90 seconds later.
7.Turn system switch to "Heat" and fan switch to "Auto" .
8.Slowly raise the heating temperature setting. The compressor, indoor blower and outdoor fan should
now be running.
9.If unit operates properly on the heating cycle, raise the heating temperature setting high enough.
10.For thermostats with emergency heat switch return to startup.
12
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11.If checking the unit on the heating cycle in the wintertime, when the outdoor coil is cold enough
to actuate the defrost control, observe at least one defrost cycle to make sure the unit defrosts properly.
12.Check the refrigerant charge (see Instructions under "Charging the System").
13.Replace service port caps. Service port cores are for system access only and will leak if not tightly
capped.
14.Check unit for tubing and sheet metal rattles.
15.Instruct the owner on operation and maintenance.
Leave this "Installation and Operating Manual" and the "Use and Care Manual" with owner.
8.OPERATION
Most single phase units are operated without start relay or start capacitor. Such systems should
be off for a minimum of 5 minutes before restarting to allow equalization of pressures. The
thermostat should not be moved to cycle unit without waiting 5 minutes. To do so may cause
the compressor to stop on an automatic open overload device or blow a fuse. Poor electrical
service can cause nuisance tripping in overloads or blow fuses.
The compressor has an internal overload protector. Under some conditions, it can take up to 2
hours for this overload to reset. Make sure overload has had time to reset before condemning
the compressor.
9.MISCELLANEOUS
9.1.
Replacement Parts
Contact your local distributor for a complete parts list.
9.2.
Troubleshooting Guide
Refer to the troubleshooting guide (Table 7) included in this manual.(P14)
9.3.
Wiring Diagram
Refer to the appropriate wiring diagram included in this manual.(P15)
Table 7:Troubleshooting Guide
! WARNING - Disconnect all electrical power to the unit before servicing. Disconnect power to
both the indoor and outdoor units. NOTE: There may be more than one electrical disconnect switch.
Failure to shut off power can cause electrical shock resulting in personal injury or death.
13
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Symptom
Possible Cause
Remedy
Defective four way valve
Check the valve coil or replace it
Power off or loose electrical connection
Incorrect thermostat setting
Make sure main switch is ON. Check and tighten all connections.
Set thermostat correctly
No cooling/heating Defective contactor
Open circuit breaker of blown fuses
Defective transformer
Check for 24V at contactor coil.
Reset or replace
Check wiring - Replace it.
Interconnecting low voltage wiring damage Replace thermostat wiring
Dirty filters
Indoor air blockage
Blocked outdoor coil
Clean & replace
Check supply registers and return grills for blockage.
Clear away leaves and other debris
Recalculate load
Improperly sized unit
Insufficient Cooling Improper airflow
Check - should be 400CFM/Ton
Charge correctly per instruction.
/Heating
Incorrect refrigerant charge
Air, non-condensibles or moisture in system Recover refrigerant, evacuate & recharge, add filter drier
Incorrect voltage
At compressor terminals, voltage must be within
10% of rating plate volts when unit is running.
Water on floor or in
furnace
Blocked condensate drain and "P" trap
Remove blockage
Run or start capacitor defective
Loose connection
Condenser fan runs, Compressor stuck, grounded or open
compressor doesn't motor winding, open internal overload
Low voltage condition
Replace
Check and tighten all connections.
Wait for 2 hours for overload to reset.
Replace compressor if still open.
At compressor terminals, voltage must be within 10% of rating
plate volts when unit is running.
Low voltage condition
Incorrect voltage
Add start kit components
At compressor terminals, voltage must be within 10% of rating
plate volts when unit is running.
Compressor
short-cycling
Defective overload protector
Refrigerant undercharge
Low evaporator airflow
Restriction in liquid line,
Replace - check for correct voltage
Add refrigerant
Increase blower speed or reduce restriction - replace air filter
Replace defective components
Register sweat
High head - Low metering device or filter drier
vapor pressures
Flowrator piston size too small
Incorrect capillary tubes
Blocked outdoor coil
Refrigerant overcharge
Condenser fan not running
Air, non-condensibles or
moisture in system
Change to correct size piston
Change coil assembly
Clear away leaves and other debris
Correct system charge
Repair or replace
Recover refrigerant, evacuate &
recharge, add filter drier
High head - High
or normal vapor
pressures
Low head - High
vapor pressures
Flowrator piston size too large
Defective compressor valves
Incorrect capillary tubes
Low evaporator airflow
Change to correct size piston
Replace compressor
Replace coil assembly
Increase blower speed or reduce restriction - replace air filter
Add low ambient kit
Low vapor - cool
compressor - iced Operating below 65 F outdoors
evaporator coil
High vapor
Moisture in the system
Excessive load
Recover refrigerant, evacuate & recharge, add filter drier
Recheck load calculation
pressure
Defective compressor
Air or non-condensibles in system
Replace
Fluctuating head
and vapor pressures
Pulsing noise at
metering device
or liquid line
Recover refrigerant, evacuate & recharge.
Air or non-condensibles in system
Recover refrigerant, evacuate & recharge
14
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HR18-36D2VAR
YL/GR
15
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Made in P.R.C.
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