HP Hewlett Packard Paint Sprayer 311051D User Manual

Instructions - Parts

Automatic XT Spray Guns

311051D

Airspray, HVLP, and Compliant guns for spraying paints and coatings.

See page 3 for model information.

100 psi (0.7 MPa, 7 bar) Maximum Working Fluid Pressure

100 psi (0.7 MPa, 7 bar) Maximum Working Air Pressure

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

TI8169a

Part No. 249377 Airspray Gun with fluid control

shown mounted on Part No. 288223 Manifold.

TI8085a

Part No. 249369 Airspray Gun shown mounted on

Part No. 288221 Manifold.

II 2 G c T6

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Models

A manifold is required for each gun to be installed.

Refer to the Parts section for manifold information.

Orifice Size

in. (mm)

HVLP

Compliant

Airspray

.030 (0.75)

.042 (1.0)

249388

249389

249390

249391

249394

249395

249396

249397

249398

249399

249407

249408

249409

249410

288049

288050

249411

249412

249413

249414

249369

249370

249371

249372

249375

249376

249377

249378

249379

249380

.055 (1.4)

.070 (1.8)

*.042 (1.0) Hardened SST

*.055 (1.4) Hardened SST

.030 (0.75) with Fluid Control Knob

.042 (1.0) with Fluid Control Knob

.055 (1.4) with Fluid Control Knob

.070 (1.8) with Fluid Control Knob

* Hardened SST needle tip/nozzle (not recommended for thin fluids). All other models have PEEK needle tip.

311051D

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Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back

to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where

applicable.

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

•

Do not operate the unit when fatigued or under the influence of drugs or alcohol.

Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

•

Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information

about your material, request MSDS forms from distributor or retailer.

Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-

facturer’s replacement parts only.

•

Do not alter or modify equipment.

Use equipment only for its intended purpose. Call your distributor for information.

Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

Do not kink or over bend hoses or use hoses to pull equipment.

Keep children and animals away from work area.

Comply with all applicable safety regulations.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent

fire and explosion:

•

Use equipment only in well ventilated area.

Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop

cloths (potential static arc).

•

Keep work area free of debris, including solvent, rags and gasoline.

Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes

are present.

•

Ground all equipment in the work area. See Grounding instructions.

Use only grounded hoses.

Hold gun firmly to side of grounded pail when triggering into pail.

If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment

until you identify and correct the problem.

•

Keep a working fire extinguisher in the work area.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and

cause serious injury.

•

Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,

checking, or servicing equipment.

•

Tighten all fluid connections before operating the equipment.

Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

311051D

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Warnings

WARNING

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

swallowed.

•

Read MSDS’s to know the specific hazards of the fluids you are using.

Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating

area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic

fumes, burns, and hearing loss. This equipment includes but is not limited to:

•

Protective eyewear

Clothing and respirator as recommended by the fluid and solvent manufacturer

Gloves

Hearing protection

311051D

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Selection Charts

TERMS:

Light Fluid: Up to 18 seconds with No. 2 Zahn cup (20

centipoise)

Heavy Fluid:Greater than 28 seconds with No. 2 Zahn

cup (greater than 64 centipoise) -- 2.8 Volatile Organic

Compounds, High-solid Polyurethanes, Heavy Water-

borne Enamels

Medium Fluid:19 to 28 seconds with No. 2 Zahn cup

(20-64 centipoise)

HVLP Spray Gun Assemblies

Includes:

Material Usage

Gun Assy.

Part No.

Needle/

Nozzle Kit

321 Air Cap

Orifice Size

in. (mm)

Viscosity

Flow

Reorder

Part No.

oz./min. (l/min.)

249388

249389

249390

249391

249394*

249395*

249396†

249397†

249398†

249399†

15F829

15F830

15F831

15F832

15F835*

15F836*

15F829

15F830

15F831

15F832

288134

.030 (0.75)

.042 (1.0)

.055 (1.4)

.070 (1.8)

.042 (1.0)

.055 (1.4)

.030 (0.75)

.042 (1.0)

.055 (1.4)

.070 (1.8)

light

4-10 (0.12-0.30)

8-14 (0.24-0.42)

12-18 (0.36-0.54)

16-20 (0.48-0.60)

8-14 (0.24-0.42)

12-18 (0.36-0.54)

4-10 (0.12-0.30)

8-14 (0.24-0.42)

12-18 (0.36-0.54)

16-20 (0.48-0.60)

light-medium

medium

medium-heavy

light-medium

medium

light

light-medium

medium

medium-heavy

* Hardened SST needle tip/nozzle (not recommended for thin fluids). All other models have PEEK needle tip.

† With Fluid Control Knob (for fine adjustment of fluid flow).

311051D

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Selection Charts

Compliant Spray Gun Assemblies

Includes:

Material Usage

Gun Assy.

Part No.

Needle/

Nozzle Kit

006 Air Cap

Orifice Size

in. (mm)

Viscosity

Flow

Reorder

Part No.

oz./min. (l/min.)

249407

249408

249409

249410

288049*

288050*

249411†

249412†

249413

249414†

15F829

15F830

15F831

15F832

15F835*

15F836*

15F829

15F830

15F831

15F832

288132

.030 (0.75)

.042 (1.0)

.055 (1.4)

.070 (1.8)

.042 (1.0)

.055 (1.4)

.030 (0.75)

.042 (1.0)

.055 (1.4)

.070 (1.8)

light

4-10 (0.12-0.30)

8-14 (0.24-0.42)

12-18 (0.36-0.54)

16-20 (0.48-0.60)

8-14 (0.24-0.42)

12-18 (0.36-0.54)

4-10 (0.12-0.30)

8-14 (0.24-0.42)

12-18 (0.36-0.54)

16-20 (0.48-0.60)

light-medium

medium

medium-heavy

light-medium

medium

light

light-medium

medium

medium-heavy

* Hardened SST needle tip/nozzle (not recommended for thin fluids). All other models have PEEK needle tip.

† With Fluid Control Knob (for fine adjustment of fluid flow).

Airspray Gun Assemblies

Includes:

Material Usage

Gun Assy.

Part No.

Needle/

Nozzle Kit

315 Air Cap

Orifice Size

in. (mm)

Viscosity

Flow

Reorder

Part No.

oz./min. (l/min.)

249369

249370

249371

249372

249375*

249376*

249377†

249378†

249379†

249380†

15F829

15F830

15F831

15F832

15F835*

15F836*

15F829

15F830

15F831

15F832

288133

.030 (0.75)

.042 (1.0)

.055 (1.4)

.070 (1.8)

.042 (1.0)

.055 (1.4)

.030 (0.75)

.042 (1.0)

.055 (1.4)

.070 (1.8)

light

4-10 (0.12-0.30)

8-14 (0.24-0.42)

12-18 (0.36-0.54)

16-20 (0.48-0.60)

8-14 (0.24-0.42)

12-18 (0.36-0.54)

4-10 (0.12-0.30)

8-14 (0.24-0.42)

12-18 (0.36-0.54)

16-20 (0.48-0.60)

light-medium

medium

medium-heavy

light-medium

medium

light

light-medium

medium

medium-heavy

* Hardened SST needle tip/nozzle (not recommended for thin fluids). All other models have PEEK needle tip.

† With Fluid Control Knob (for fine adjustment of fluid flow).

311051D

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Selection Charts

Proper Needle/Nozzle Selection

Gun Selection

The spray gun's needle/nozzle kits range in size to pro-

vide different fluid flow rates.

HVLP Guns

An HVLP gun is a high transfer efficiency gun that limits

the air pressure at the air cap to 10 psi (0.07 MPa, 0.7

bar) maximum. In some areas, an HVLP gun is required

for compliance with environmental standards.

As a general guideline, use the fluid nozzle that will give

the required flow with the needle fully triggered at a fluid

pressure of 5-20 psi (0.035 MPa, 3.5 bar - 0.14 MPa. 14

bar)

Compliant Guns

For low flow rates or light viscosity fluid, select the

smaller nozzle sizes.

A compliant gun is a high transfer efficiency gun that has

been tested to have a transfer efficiency greater than or

equal to HVLP guns. In addition, the compliant air cap

consumes much less air than the HVLP air cap.

For high flow rates or high viscosity fluid, select the

larger nozzle sizes.

The Graco compliant guns have no restrictions on air

cap pressures, but the gun inlet pressure must remain

under 30 psi (0.21 MPa, 2.1 bar) to remain in compli-

ance.

For thicker, abrasive fluids, hardened SST needle tips

and nozzles are recommended.

Airspray Guns

An airspray gun has excellent atomization and high pro-

duction rates typically with some reduction in transfer

efficiency.

Air Caps

The chart below lists the air caps available for pressure

feed, gravity, and siphon feed guns.

TypicalPattern

Width*

Nozzle Orifice

Spray Gun

Air Cap ID

in. (mm)

Gun Feed

in. (mm)

Part Number

.030-.070

(.75-1.8)

HVLP

321A

322

15 (381)

Pressure Feed

288134

234754†

234755†

.086 (2.2)

.110 (2.8)

323

.030-.070

(.75-1.8)

Compliant

006A

11 (279)

All Models

288132

.030-.070

(.75-1.8)

Airspray

315A

318

13 (330)

10 (254)

Pressure Feed

288133

234760†

234761†

.086 (2.2)

.110 (2.8)

319

.030-.070

(.75-1.8)

Airspray

313

10 (254)

Pressure Feed

234756†

234758†

.030-.070

(.75-1.8)

Airspray

316

10 (254)

Pressure Feed

* Measured with gun nozzle 8 in. (203 mm) from target surface.

† Caps do not have alignment pin feature.

311051D

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Air Flow

All tests were completed with the 0.055 in. (1.4

mm) nozzle and standard air cap for each gun

model.

HVLP Aircap Pressures

HVLP Atomization Air

Pressure at Cap

HVLP Fan Air Pressure at

Cap

10 15

20 25 30

35 40

45 50

Manifold Inlet Pressure psi

FIG. 1: HVLP Gun Air Cap Pressure

Automatic Gun Air Consumption

Airspray Atom. Flow

HVLP Atom. Flow

Compliant Atom. Flow

Airspray Fan Flow

HVLP Fan Flow

Compliant Fan Air Flow

Manifold Inlet Pressure psi

FIG. 2: Automatic Gun Air Consumption

311051D

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Installation

The Automatic XT spray guns were designed to produce

the highest quality finish with today's fluids as well as

the low V.O.C. (volatile organic compound) fluids of

tomorrow.

Non-circulating System

1. See F IG . 3. See Apply anti-seize lubricant 222955 to

the threads and mating faces of the manifold (101),

plug (109), and elbow (107), supplied unassembled.

This spray gun can spray most coatings or finishes cur-

rently being used for automotive, industrial, aerospace,

marine, wood, plastic and architectural applications,

while easily operating from paint delivery systems, such

as pressure pots or remote pumps for production line

operation.

2. Install an elbow (107) in one fluid port of the mani-

fold (101), and a plug (109) in the other port.

3. Install the internal plug (5) in the gun fluid port on

the same side as the manifold plug.

4. Connect the fluid supply line to the fluid inlet elbow

(107).

The air regulator must have a minimum air flow capacity

of 30 scfm at 100 psi (0.7 MPa, 7 bar) air pressure.

5. Install the gun on the manifold, using the four

screws (13). Start the threads of all four screws.

Tighten the front two screws first, and then tighten

the back two. Torque all four screws evenly to 65

in-lb (7.3 N•m).

Ventilate Spray Booth

Remove when used in circulating systems.

Check and follow all National, State, and Local

codes regarding air exhaust velocity requirements.

Replace with elbow (107) when used in circulating systems.

Check and follow all local safety and fire codes.

Configure Gun and Manifold

101

The gun is supplied with an internal fluid plug and seals

(19, 20, 21). To use the gun in a circulating system,

remove the internal plug. In a non-circulating system,

leave the plug in place to minimize flush time.

107

109

TI8587b

Circulating System

FIG. 3: Non-Circulating Setup Shown (cutaway view)

1. Apply anti-seize lubricant to the threads and mating

faces of the manifold (101) and the elbows (107),

supplied unassembled.

2. Install the elbows (107) in both fluid ports of the

manifold (101).

3. Connect the fluid supply line to one elbow and the

fluid return line to the other. The manifold fluid ports

are reversible.

4. Install the gun on the manifold, using the four

screws (13). Start the threads of all four screws.

Tighten the front two screws first, and then tighten

the back two. Torque all four screws evenly to 65

in-lb (7.3 N•m).

311051D

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Installation

Ground Fluid Supply Container

Install Air Fittings

1. Install the supplied 1/4 in. tube fitting into the cylin-

der (CYL) air port.

Ground the fluid supply container according to local

code.

2. Install 3/8 in. tube fittings into the atomization

(ATOM) air port and the fan (FAN) air port.

Ground Object Being Sprayed

Ground the object that is being sprayed according to

local code.

CYL

Ground Solvent Pails

Ground all solvent pails that are used when flushing

according to local code. Use only metal pails, which are

conductive. Do not place the pail on a non-conductive

surface, such as paper or cardboard, which interrupts

the grounding continuity.

ATOM

TI8211a

FAN

FIG. 4: Air Fittings

Ground System

The following grounding instructions are minimum

requirements for a system. Your system may include

other equipment or objects that must be grounded.

Check your local electrical code for detailed grounding

instructions for your area and type of equipment. Your

system must be connected to a true earth ground.

Ground Pump/Fluid Supply

Ground the pump by connecting a ground wire and

clamp between the fluid supply and a true earth ground

as instructed in your separate pump instruction manual.

Ground Air Compressors and Hydraulic

Power Supplies

Ground the air compressors and hydraulic power sup-

plies according to the manufacturer recommendations.

Ground Spray Gun

Ground the spray gun by mounting the manifold to a

properly grounded reciprocator, robot, or stationary

mount. Check the electrical resistance between the

manifold and a true earth ground. The resistance must

be less than 1 megohm.

311051D

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Installation

2. Secure the gun to the support with two M5 x 0.8

capscrews (C). The screws must be long enough to

engage the threaded holes in the gun manifold to a

depth of 1/4 in. (6 mm).

Mount Gun

Reciprocating Arm Rod Mount

To mount the gun on a reciprocating arm rod [0.5 in. (13

mm) diameter maximum]:

1. Insert the mounting bar (A) through the hole in the

manifold as shown in F IG . 5.

Use the 1/8 in. alignment pin (P) to assist in orient-

ing the gun.

2. Secure the gun to the bar by tightening the mount-

ing screw (B).

TI8095 a

FIG. 6: Stationary Support Mount

Retrofit Adapter Plate

The retrofit adapter plate enables the manifold to be

attached to a variety of bolt patterns.

To mount the gun using the retrofit adapter plate (kit

288197):

TI8094a

1. Mount adapter plate to manifold using the three

screws provided with the kit (F IG . 7).

FIG. 5: Reciprocating Arm Mount

2. Bolt plate to mounting surface using four M5 x 0.8

capscrews. Refer to the Mounting Hole Layout,

page 36.

Stationary Support

To mount the gun on a stationary support (refer to F IG . 6

and Mounting Hole Layout, page 35):

1. Align the manifold with the alignment pins. Locate

alignment pins and holes per the Mounting Hole

Layout illustration, page 35.

TI8180a

FIG. 7: Retrofit Adapter Plate Mount

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Setup

Connect Air Line

Connect Fluid Hose

You must install an air pressure regulator (F) on

each gun air line to control air pressure to the gun.

See F IG . 8.

Before connecting the fluid line, blow it out with air

and flush it with solvent. Use solvent that is compat-

ible with the fluid to be sprayed.

If your regulated air source does not have a filter,

install an air filter (G) on each air line to ensure a

dry, clean air supply to the gun. Dirt and moisture

can ruin the appearance of your finished work-

piece. See F IG . 8.

Install a fluid regulator (L) on the fluid line to control

fluid pressure to the gun. See F IG . 9.

Install a fluid shutoff valve (M) to shut off the fluid

supply to the gun. See F IG . 9.

Install a bleed type air shutoff valve (E) on each

gun air supply line, downstream of the gun air regu-

lator, to shut off air to the gun.

Filter the fluid line of coarse particles and sediment

to avoid clogging the fluid nozzle and causing fin-

ishing defects.

1. For manifolds with a separate ATOM and FAN port,

the gun cylinder, fan, and atomization air must be

supplied and regulated separately. For the manual

fan valve manifold, only one supply line is required

for both atomization and fan air.

1. Connect the fluid supply hose (J) to the gun fluid

inlet (S) 1/4 npsm thread. See F IG . 10.

2. Connect the other end of the fluid hose (J) to a regu-

lated fluid supply outlet (M). See F IG . 9.

The gun atomizing and fan air inlets are 3/8 in. O.D.

tubing. The cylinder air inlet accepts 1/4 in. (6.3

mm) O.D. tubing. Use 3/8 in. (9.5 mm) O.D. tubing

for fan and atomization air to minimize excessive

pressure drop in the hoses.

3. In a circulating system, connect a grounded fluid

return hose to the gun fluid outlet (T). See F IG . 10.

In a non-circulating system, remove the gun fluid

outlet fitting (T) and plug the outlet port with the pipe

plug supplied. See F IG . 10.

2. Connect each air hose (D) to a regulated air supply

line (H).

TI01990

FIG. 8: Connect Air Line

TI7016a

FIG. 9: Connect Fluid Hose

311051D

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Setup

Flush Spray Gun

KEY

N Cylinder Air Inlet: accepts 1/4 in. (6.3 mm) O.D. tubing

P Atomization Air Inlet: 3/8 in, (9.5 mm) O.D. tubing

R Fan Air Inlet: 3/8 in. (9.5 mm) O.D, tubing

S Fluid Inlet: 1/4 npsm

T Fluid Outlet (circulating gun only): 1/4 npsm

Before running any paint through the spray gun:

Side Mounted Manifold Ports

1. Flush the gun with a solvent that is compatible with

the fluid to be sprayed, using the lowest possible

fluid pressure and a grounded metal container.

2. Perform Pressure Relief Procedure; see page 17.

Position Air Cap

Air caps are factory-set with the alignment pin (A) set to

a vertical spray pattern. To change the air cap to a hori-

zontal spray pattern, use a needle nos pliers to unscrew

the alignment pin (A) and relocate it to the horizontal

spray pattern hole. When relocating the pin use low

strength thread locker. Torque to 1.5-2.5 in-lb (0.2-0.3

N•m). Do not overtighten. Refer to FIG. 11.

T (or S)

S (or T)

FAN

ATOM

CYL

TI8096a

Bottom Mounted Manifold Ports

TI8171a

Vertical Pattern

TI8170a

Horizontal Pattern

TI8172a

FIG. 11: Position Air Cap

FAN

ATOM

CYL

S (or T)

T (or S)

TI8097a

FIG. 10: Manifold Ports

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Setup

Adjust Spray Pattern

A larger fluid nozzle at a reduced fluid pressure will

maintain the same flow rate, but the fluid stream

(velocity) will slow down. When air is applied, this

allows air to act on the fluid longer and improve the

atomization.

Do not exceed 100 psi (0.7 MPa, 7 bar) maximum fluid

and air pressure. Higher pressures can cause parts to

rupture and result in serious injury.

2. Using the air pressure regulator (F), set the fan and

atomizing air supply pressure per Table 1. Use

these suggested settings as a starting point.

The spray gun fluid flow is controlled by the fluid pres-

sure regulator and the fluid control knob. Use the fluid

pressure regulator to adjust the general fluid flow and

the fluid control knob to make precise fluid flow adjust-

ments.

Table 1: Suggested Starting Settings

Atomization Air

Fan Air (psi)

(psi)

CAUTION

Airspray

HVLP

Use caution when operating the fluid control valve

near the closed position. The plastic needle tip may

be damaged if forced too hard against the nozzle seat

by the fluid control valve.

Compliant

Follow these steps to establish the correct fluid flow and

air flow:

HVLP and Compliant Gun Limits

1. To achieve desired flow, adjust the fluid flow using

the fluid pressure regulator (L) installed in the gun

fluid line. Typical industrial flow rates will vary with

regulator pressures from 5 to 30 psi (34 to 210 kPa,

0.3 to 2.1 bar). If the fluid pressure is too low at the

desired flow rate, install a smaller nozzle. If the fluid

pressure is too high, install a larger nozzle.

HVLP Guns: local laws may limit the maximum

pressure to 10 psi (70 kPa, 0.7 bar) at the air cap

for compliance. 35 psi (25 kPa, 2.5 bar) inlet air

yields 10 psi (70 kPa, 0.7 bar) at the air cap. To

measure pressure at the air cap, use the accessory

tapped air cap. See Accessories, page 33.

Compliant Guns: the maximum inlet pressure to the

manifold is 30 psi atomizing air.

For spray guns equipped with the fluid control knob,

you can make flow rate changes at the spray gun.

Rotate the fluid control knob clockwise to reduce the

flow.

TI7019a

FIG. 12: Fluid Pressure Regulator

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Setup

TI01997

FIG. 13: Air Pressure Regulator

3. Test the spray pattern atomization while keeping the

gun a consistent distance, about 6 to 8 inches (150

to 200 mm), from the test piece.

Check the atomization quality. Increase the gun

atomizing air supply pressure with the air pressure

regulator in 5 psi (34 kPa, 0.3 bar) increments until

you obtain the desired atomization.

For the best transfer efficiency, use the lowest set-

ting needed to achieve desired finish quality.

4. If the spray pattern is too wide or split, reduce the

fan air pressure (or slightly close the fan adjustment

valve on manifold 288223).

To further control the spray pattern of airspray guns

only, use an alternate air cap. For a list of available

air caps, refer to Accessories, page 33.

Reducing the fan air pressure to 0 psi (or fully clos-

ing the fan adjustment valve) will produce a round

pattern.

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Operation

To achieve best results when applying fluid:

Pressure Relief Procedure

•

Keep gun perpendicular and 6 to 8 in. (150 to 200

mm) from object being sprayed.

Use smooth, parallel strokes across surface to be

sprayed with 50% overlap.

1. Turn off all bleed type air valves and all other air and

fluid supplies to the gun.

Incorrect

2. Trigger the gun into a grounded metal waste con-

tainer to relieve air and fluid pressure.

TI8174a

FIG. 14: Pressure Relief

TI8098a

Apply Fluid

Correct

The spray gun has a built-in lead and lag operation.

When triggered, the gun begins emitting air before the

fluid is discharged. When the trigger actuation air is

stopped, the fluid stops before the air flow stops. This

helps ensure that the spray is atomized and prevents

fluid buildup on the air cap and tip.

Adjust the system control device, if it is automatic, so the

gun starts spraying just before meeting the part and

stops as soon as the part has passed. Keep the gun a

consistent distance, 6 to 8 in. (150 to 200 mm), from the

surface of the object being sprayed.

TI8099a

FIG. 15: Correct Spray Method

311051D

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Daily Gun Care

CAUTION

Methylene chloride with formic or propionic acid is not

recommended as a flushing or cleaning solvent with

this gun as it will damage aluminum and nylon compo-

nents.

CAUTION

Solvent left in gun air passages could result in a poor quality paint finish. Do not use any cleaning method which

may allow solvent into the gun air passages.

Do not point the gun up while cleaning it.

Do not wipe the gun with a cloth soaked in solvent;

ring out the excess.

TI8100a

TI4827a

Do not immerse the gun in solvent.

Do not use metal tools to clean the air cap holes as

this may scratch them; scratches can distort the

spray pattern.

TI8101a

TI8175a

311051D

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Daily Gun Care

10. With the gun pointed down, clean the front of the

gun, using the soft-bristle brush and solvent.

General System Maintenance

•

Perform Pressure Relief Procedure, page 17.

11. Scrub the air cap retaining ring, air cap, and fluid

nozzle with the soft-bristle brush (see F IG . 17). To

clean out air cap holes, use a soft implement, such

as a toothpick, to avoid damaging critical surfaces.

Clean the air cap and fluid nozzle daily, minimum.

Some applications require more frequent cleaning.

Clean the fluid and air line filters daily.

Check for any fluid leakage from the gun and fluid

hoses. Tighten fittings or replace equipment as

needed.

•

Flush the gun before changing colors and whenever

you are done operating the gun.

Clean and Flush Gun

1. Perform Pressure Relief Procedure, page 17.

2. Shut off the gun fan and atomizing air.

3. Supply a compatible solvent to the gun fluid inlet.

TI8176a

4. Point the gun down into a grounded metal container,

and flush the gun with solvent until all traces of paint

are removed from the gun passages.

FIG. 17:

12. Install the air cap retaining ring and air cap.

5. Perform Pressure Relief Procedure, page 17.

6. Disconnect the solvent supply.

13. Dampen a soft cloth with solvent and wring-out the

excess. Point the gun down and wipe off the outside

of the gun.

7. Remove the air cap retaining ring and air cap.

CAUTION

Trigger the gun or remove the piston cap whenever

you tighten or remove the nozzle. This keeps the nee-

dle seat away from the nozzle seating surface and

prevents the seat from being damaged.

8. Clean the air cap retaining ring, air cap, and fluid

nozzle with solvent.

9. Dip the end of a soft-bristle brush into a compatible

solvent. Do not continuously soak the brush's bris-

tles with solvent and do not use a wire brush.

TI4845a

FIG. 16:

311051D

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Troubleshooting

Check all possible remedies in the troubleshooting

charts before disassembling the gun.

Some improper patterns are caused by the

improper balance between air and fluid. Refer to

Spray Pattern Troubleshooting, page 22.

General Troubleshooting

Problem

Cause

Solution

Fluid leakage through venting holes. Worn packing (17) or needle (5).

Replace packing or needle.

Check and replace parts as needed.

Replace o-rings.

Air leakage through venting hole.

Air leakage from back of gun.

Air does not trigger.

Worn o-ring (9) or gasket (15).

Worn o-rings (8, 9).

Piston stem is disconnected from

main body of piston assembly (3).

Replace piston assembly.

Cylinder air pressure is too low.

Increase cylinder air pressure to 50

psi.

Air does not shut off.

Piston assembly not seating properly. Clean/service piston assembly.

Replace worn or swollen o-rings.

Broken return spring (7).

Swollen o-ring (8).

Replace return spring.

Replace o-rings.

Replace gasket.

Worn piston stem o-rings (10, 11).

Bottom gasket (12) failed.

Fluid leakage from front of gun.

Fluid is present at air cap holes.

Fluid needle tip (5a) is dirty, worn, or Clean or replace fluid needle tip or

damaged.

entire needle (5).

Dirty or worn nozzle (23).

Clean or replace nozzle.

Nozzle (23) is insufficiently tightened Tighten or replace o-ring.

or sealing o-ring (36) is damaged.

311051D

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Troubleshooting

Problem

Cause

Solution

Fluid needle will not trigger.

Loose or missing fluid needle stop

(29) or setscrew (30).

Replace stop or tighten setscrew.

Air leaking around piston (3).

Swollen piston o-ring (8).

Replace o-ring (8) or piston.

Replace o-ring. Do not immerse pis-

ton in solvent.

Insufficient air pressure on trigger.

Plug (19) is in incorrect fluid port.

Increase air pressure or clean air

line.

Move plug to fluid port consistent with

manifold plumbing, unless you are

using gun in a circulating system. If

you are, all fluid ports in gun and on

manifold should be open.

Fluid does not shut off.

Worn o-ring (11) or (9).

Replace o-ring.

Piston cap (4) not fully tightened.

Tighten piston cap until it bottoms

out.

Spring (6) not in place.

Swollen piston o-ring (8).

Check spring position.

Replace o-ring. Do not immerse pis-

ton in solvent

311051D

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Troubleshooting

Spray Pattern Troubleshooting

Problem

Cause

Solution

Fluid flow is fluttering while spraying. Fluid nozzle is not tight enough.

Tighten fluid nozzle to 60 in-lb (6.8

N•m).

O-ring (36) is missing or damaged.

Replace o-ring.

Fluid filter is clogged.

Check fluid filter.

Fluid flow fades while spraying high Fluid pressure is too low, causing

Raise fluid pressure at source or use

viscosity fluids.

fluid flow to reduce when gun is ele- a smaller fluid nozzle.

vated.

Pattern becomes off-set of heavy on Air cap horn holes plugged or dam- Clean air cap horn holes with

ends.

aged.

non-metallic item such as a toothpick,

or replace air cap.

Gun fluid pressure is too high with

gun triggered.

Using needle/nozzle kit with too small Use needle/nozzle kit with larger ori-

orifice. fice.

There is no fluid regulator, or air reg- Add low pressure fluid regulator, or

Fluid system will not operate at low

enough fluid pressure [below 10 psi ulator on pressure pot is not sensitive add more sensitive low pressure air

(70 kPa, 0.7 bar)]. enough at low pressures. regulator on pressure pot.

311051D

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Service

Items Needed for Service

5. Using a 1/16 in. hex wrench loosen the fluid needle

set screw (30). Remove the needle stop (29).

•

1/16 in. Hex Wrench - provided

3 mm Hex Wrench

Adjustable Wrench

4 mm Hex Wrench

Pliers

6. Pull the fluid needle (5) out the back of the gun.

7. Check the fluid needle (5) for damage or excessive

wear. Replace the needle tip (5a) or the entire nee-

dle if necessary.

8. Remove nozzle (23). Check nozzle and o-ring (36)

for damage. You may need to use a pick to remove

o-ring from housing (2).

Lubricant part no. 111265; see Accessories, page

33, to order

•

Compatible Solvent

Replace Fluid Packings and Air

Seals

TI8198a

FIG. 19

Air Section Repair Kit 288171 and Fluid Section

Repair Kit 288135 are available. Purchase the kits

separately.

9. Remove the piston. Using a pliers, pull the piston (3)

out of the piston housing (1). See F IG . 20.

1. Perform Pressure Relief Procedure, page 17.

10. Unscrew the two screws (14) and separate the fluid

housing (2) and the piston housing (1). Remove

gasket (12) only if it needs to be replaced. See F IG .

20.

2. Unscrew the four screws (13) and remove the gun

from the manifold.

3. Remove the air cap retainer (25) and air cap (24).

See F IG . 18.

TI8102a

TI8173a

24, 25

FIG. 20

FIG. 18

11. Remove the packing nut (16) with a wrench.

4. Remove the piston cap (4) from the piston housing

(1). Remove the springs (6, 7).

12. Remove the fluid packing (17) from the nut (16).

Discard the old fluid packing.

311051D

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Service

13. Remove all o-rings from the piston (3) and stems

(T). Check that the stems are solidly in place. If they

are loose, replace the entire piston assembly (3).

b. Circulating guns: Remove the gasket (22) from

the fluid housing (2).

15. Clean all parts and replace any worn parts. When

assembling, lubricate the threads with anti-seize

lubricant.

14. Perform the following applicable step:

a. Non-circulating guns: Remove the fluid outlet

port plug (19), and gasket (22) from the fluid

housing (2). Remove the o-ring (21) and backup

(20) from the plug.

8* ₃

11* 3

10* 3

23 1

12*

TI8103a

Cutaway View:

Part No. 249388 Gun Shown

SERVICE NOTES:

Torque to 35-45 in-lb (4.0-5.1 N•m)

Lubricate threads with anti-seize lubricant

Lubricate with light-weight oil

Tighten cap (4) until it bottoms out

Apply semi-permanent anaerobic sealant

Torque to 4-5 in-lb (0.45-0.57 N•m)

Torque to 95-105 in-lb (10.7-11.8 N•m)

TI8199a

Alternate Fluid Control Shown

Apply semi-permanent anaerobic sealant to two

threads at end of needle shaft.

FIG. 21

311051D

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Service

ant and install the screw into the needle stop.

Torque to 4-5 in-lb (0.45-0.56 N•m). Pull on the nee-

dle to make sure it seats fully.

Reassembly

1. Non-circulating guns only: Lubricate the backup ring

(20†) and o-ring (21†) and install them on the fluid

outlet port plug (19). Install the plug in the fluid out-

let port of the fluid housing (2). See F IG . 22.

10. Install the springs (6, 7).

11. Lubricate the threads of the piston housing (1).

Screw the cap (4) onto the housing until it bottoms

out.

2. All guns: Reinstall the gasket (22) in the fluid hous-

ing (2).

12. Install the air cap (24) and air cap retainer (25).

3. Install the o-rings (8*, 9*) on the piston (3). Install

the two o-rings (10*, 11*) on each of the piston

stems (T). Lubricate all the o-rings, the piston, and

the piston stems.

13. Reinstall the gun on the manifold using the four

screws (13). Start the threads of all four screws.

Tighten the front two screws first, and then tighten

the back two. Torque all four screws evenly to 65

in-lb (7.3 N•m).

4. Remove the protective paper from the sticky side of

the gasket (12*) and adhere the gasket to the bot-

tom of the piston housing (1), making sure the three

holes in the gasket are properly aligned with the

matching holes in the housing.

5. Lubricate the new fluid packing (17†) and insert it

into the packing nut (16). Insert the packing nut into

the fluid housing (2) and torque to 95-105 in-lb

(10.7-11.8 N•m).

6. Align the gasket (15*) as shown in the exploded

view in F IG . 22. Place the gasket on the piston hous-

ing (1), then install the fluid housing (2) onto the pis-

ton housing. Torque the two screws (14) to 30 in-lb

(3.4 N•m).

a. Insert the piston (3) into the piston housing (1).

b. Ensure nozzle sealing o-ring (36) is installed in

fluid housing (2).

7. To avoid galling of the fluid nozzle seat in the fluid

housing, apply a thin film of lubricant to the threads.

Install the nozzle into the fluid housing. Torque the

nozzle securely to 60 in-lb (6.8 N•m).

If you are replacing the needle tip (5a), apply

semi-permanent anaerobic sealant to two threads

at the end of the needle shaft. Assemble the needle

tip to the shaft and hand tighten. Allow adequate

time for the sealant to cure before installing the

needle assembly into the gun.

8. Lubricate and install the needle (5) into the back of

the gun assembly. Push it straight in through the pis-

ton.

9. Install the needle stop (29) on the needle. Coat the

setscrew (30) with semi-permanent anaerobic seal-

311051D

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Parts

16 ⁸

17† ₃

15*

Alternate Fluid

Control

21†

5a ⁹

20†

22†

36†

24a

25a

5 (ref)

11* ₃

10*

TI8086a

12*

Exploded View:

Part No. 249369 Gun Shown

SERVICE NOTES:

Torque to 35-45 in-lb (4.0-5.1 N•m)

Lubricate threads with anti-seize lubricant

Lubricate with light-weight oil

Tighten cap (4) until it bottoms out

Apply semi-permanent anaerobic sealant

Torque to 4-5 in-lb (0.45-0.57 N•m)

Torque to 95-105 in-lb (10.7-11.8 N•m)

Apply semi-permanent anaerobic sealant to two

threads at end of needle shaft.

Used on non-circulating guns only

FIG. 22

311051D

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Parts

Ref.

No. Part No. Description

22† 192443 GASKET, fluid

23★

24★

Qty.

No. Part No. Description

Qty.

BODY

NOZZLE, fluid, 0.030 in.

CAP, air

288133‡ Airspray (315 cap)

288134‡ HVLP (321 cap)

288132‡ Compliant (006 cap)

15H321 HOUSING, fluid

240895 PISTON, assy

CAP, piston

192453 standard models

288091 fluid control models

NEEDLE, assy

24a 15G618 PIN, locating, threaded

25 239953 RETAINER, ring, assy

25a 192760 PACKING, u-cup

34❄ 114141 WRENCH, hex

36† 113137 PACKING, o-ring

5★

5a★

TIP, needle

114139 SPRING, compression

114138 SPRING, compression

115066 PACKING, o-ring, fluoroelastomer

111450 PACKING, o-ring, fluoroelastomer

111504 PACKING, o-ring, fluoroelastomer

112319 PACKING, o-ring, fluoroelastomer

114134 GASKET, polyethylene (bottom)

15H317 SCREW, mounting manifold (M5)

15H318 SCREW, SHC

192452 STOP, needle

114137 SCREW, set

10*

11*

12*

15*

38❄

PIN, dowel

15H702 INSERT, plastic

★ See spray gun assemblies table (page 28) for part

number.

15H316 GASKET, polyethylene (front)

195222 NUT, packing

† Included in Fluid Seal Repair Kit 288135.

* Included in Air Seal Repair Kit 288171.

❄ Not shown.

17† 115347 PACKING, u-cup

19 192687 PLUG, fluid

20† 114340 RING, back-up, PTFE

21† 114244 PACKING, o-ring, fluoroelastomer

Air Caps

Orifice Size

Large

Pattern (315)

Air Spray

HVLP

(321)

Compliant

(006)

Medium

Pattern (316)

Air Spray

Small Pattern

(313) Air

Spray

288133

234760

234761

288134

234754

234755

288132

N/A

234758

N/A

234756

N/A

0.030-0.070 (0.8-1.8)

0.086 (2.2)

N/A

0.110 (2.8)

311051D

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Parts

Spray Gun Assemblies (all models)

Item 24

Nozzle

Orifice Size

Item 5

Needle Assy.

Item 5a

Needle Tip

Item 23

Nozzle

Needle/Nozzle Kit

Includes items

5 & 23

Gun Part No.

Includes item 5a

Pack of 5

in. (mm)

249388

249407

249369

249396†

249411†

249377†

15F829

15F830

15F831

15F832

288175

288176

288177

288178

288183

234741

234742

234744

234746

0.030 (0.75)

249388

249407

249369

249397†

249412†

249378†

288184

288185

288187

0.042 (1.0)

0.055 (1.4)

0.070 (1.8)

249390

249409

249371

249398†

249413†

249379†

249391

249410

249372

249399†

249414†

249380†

249394*

288049*

249375*

234781

(Qty. 1)

0.042 (1.0)

Hardened SST

15F835

15F836

288181*

288182*

234749

234750

249395*

288050*

249376*

234782

(Qty. 1)

0.055 (1.4)

Hardened SST

Alternate nozzle sizes are also available. See Accessories, page 33.

* Guns with stainless steel needle tip, which is not recommended for thin fluids.

† Guns with Fluid Control Knob.

311051D

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Parts

Part No. 288221

Manifold with bottom fluid ports

Ref.

Apply anti-seize lubricant (222955) to threads and mating faces

of manifold (101) and any fittings and/or plugs used in fluid

ports.

No. Part No. Description

101

103 120388 FITTING, tube, air inlet;

1/4 in. OD tube x 1/8 npt(m)

Qty.

MANIFOLD, bottom fluid ports

101

105 114246 SCREW, set; 5/16;0.437 in. long

107 166846 NIPPLE, SST; 1/4 npsm, straight

pipe thread x 1/4 npt

108 120389 FITTING, tube, air line;

3/8 in.OD tube x 1/4 npt

109❄ 101970 PLUG, pipe, SST; 1/4-18 ptf, sup-

plied to plug fluid outlet port in

non-circulating applications

103

107

❄ Not shown.

108

105

TI9398b

FIG. 23: Manifold with Bottom Fluid Ports

311051D

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Parts

Part No. 288217

North America Manifold with side fluid ports

Part No. 288218

Apply anti-seize lubricant (222955) to threads and mating faces

of manifold (101) and any fittings and/or plugs used in fluid

ports.

International Manifold with side fluid ports

Ref.

107

No. Part No. Description

Qty.

101

103

MANIFOLD, side fluid ports

120388❖ FITTING, tube, air inlet;

1/4 in. OD tube x 1/8 npt(m)

107

120538◆ FITTING, tube, air inlet;

6 mm OD tube x 1/8 npt(m)

105 114246

107

SCREW, set; 5/16;0.437 in. long

101

115335❖ ELBOW, street, 1/4 in. npt

114247◆ FITTING, elbow, male;

#5 JIC x 1/4 npt

103

108

120389❖ FITTING, tube, air line;

3/8 in.OD tube x 1/4 npt

120537◆ FITTING, tube, air line;

8 mm OD tube x 1/4 npt

105

108

109❄ 101970

PLUG, pipe, SST; 1/4-18 ptf, sup-

plied to plug fluid outlet port in

non-circulating applications

TI8148b

FIG. 24: Manifold with Side Fluid Ports

❄ Not shown.

❖ Part No. 288217 only.

◆ Part No. 288218 only.

311051D

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Parts

Part No. 288223

North America Manifold with side fluid ports and fan

adjustment valve

Ref.

No. Part No. Description

Qty.

101 196559

102 243949

103 120388

MANIFOLD, fan adjustable

VALVE, fan, assy.

FITTING, tube, air inlet;

1/4 in. OD tube x 1/8 npt(m)

FITTING, tube, air line;

104 120389

3/8 in.OD tube x 1/4 npt

107 114246

108 114342

109❄ 101970

SCREW, set; 5/16;0.437 in. long

ELBOW, male, 1/4 - 18 npt

PLUG, pipe, SST; 1/4-18 ptf,

supplied to plug fluid outlet port

in non-circulating applications

SCREW, SCHS, M3 x 18

110❄ 120453

❄ Not shown.

Apply anti-seize lubricant (222955) to threads and mating faces

of manifold (101) and any fittings and/or plugs used in fluid

ports.

Install with valve turned fully counterclockwise to outermost

position.

Torque to 125-135 in-lb (14-15 N•m).

108

104

101

103

102

TI0556b

107

FIG. 25: Side Fluid Ports and Fan Adjustment Valve

311051D

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Parts

Part No. 288160

Rear Port Manifold, North America

Part No. 288211

Rear Port Manifold, International

Apply sealant to threads and mating faces of manifold (101) and

any fittings and/or plugs used in fluid ports.

Torque to 30-42 in-lb (3.4-4.7 N•m).

Ref.

No. Part No. Description

101

103

Qty.

Torque to 110-130 in-lb (12.3- 14.7 N•m).

MANIFOLD, aluminum

FITTING, fluid path

15H521❖ 1/4 npsm

15J003◆ #5 JIC

107

106

105 116475

106 120353

107 15J077

110 114246

111

SCREW, SHCS, M4 x 12

O-RING, PTFE

103

105

SCREW, set, hex soc

120389❖ FITTING, tube, air line;

3/8 in.OD tube x 1/4 npt

120537◆ FITTING, tube, air line;

8 mm OD tube x 1/4 npt

113

112

111

112

120388❖ FITTING, tube, air inlet;

1/4 in. OD tube x 1/8 npt(m)

120538◆ FITTING, tube, air inlet;

6 mm OD tube x 1/8 npt(m)

101

110

113 103253

SCREW, set

❖ Part No. 288160 only.

◆ Part No. 288211 only.

TI8200a

FIG. 26:

311051D

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Accessories

Cleaning Brush 105749

Part No.

Orifice in. (mm)

234736

234737

234738

0.030 - 0.070 (0.8 - 1.8)

0.086 (2.2)

0.110 (2.8)

For use in cleaning gun.

Lubricant 111265

One 4 oz. (113 gram) tube sanitary (non-silicone) lubri-

cant for fluid seals and wear areas.

Fluid Hose Parts Breakdown

Part No. Description

239629 FITTING, assy, swivel

061345 TUBING, 1000 ft. (305 m) roll

TI7637a

FIG. 27: HVLP Pressure Verification Kit

Alternate Nozzle Sizes

Fluid Control Knob Repair Kit 288138

Needle/ Needle

Nozzle Kit Assy.

Nozzle

Orifice Size

Needle

Tip

Includes spring, ball, and retaining clip.

in. (mm)

Qty. 1

0.059 (1.5)

N/A

288177

288179

288180

234778 234745

234779 234747

234780 234748

0.086 (2.2)

0.110 (2.8)

15F833

15F834

0.070 (1.8)

Hardened SST

N/A

288182

N/A

234751

Retrofit Adapter Plate 288197

The retrofit adapter plate enables the manifold to be

attached to a variety of bolt patterns.

HVLP Pressure Verification Kit

For use in checking air cap atomizing or pattern air pres-

sure at various supply air pressures. Not to be used for

actual spraying.

Install the kit air cap on the gun. Turn on the air to the

gun, then trigger the gun and read the air pressure on

the gauge.

To be “HVLP compliant”, the atomizing air pressure

must not exceed 10 psi (70 kPa, 0.7 bar).

311051D

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Dimensions

2.0 in. (50.8 mm)

TI8104a

3.86 in. (98.0 m)

5.3 in. (134.6 mm)

6.41 in. (162.81 mm) with fluid control knob

3.0 in.

(76.2 mm)

1.395 in.

(35.43 mm)

0.5 in. (12.7 mm)

mounting hole

TI8181a

2.76 in. (70.1 mm)

Part No. 249407 Gun Shown

FIG. 28

311051D

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Mounting Hole Layout

2.02 in.

(51.31 mm)

0.5 in. (12.7 mm)

mounting hole

TI8181a

0.805 in. (20.5 mm)

0.4 in.

(10.2 mm)

Two M5 x 0.8 x 0.25 in.

(6.3 mm) holes

1.750 in.

(44.5 mm)

0.187 in. (4.8 mm)

1.375 in.

(35 mm)

Two 0.128 diameter x

0.31 in. (7.8 mm) holes

Use 1/8 in. pin for

alignment

2.125 in.

(54 mm)

TI8107a

FIG. 29: Manifold Mounting Hole Layout

311051D

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Mounting Hole Layout

Rear Port Manifold

0.205 in.

(5.21 mm)

1.010 in.

(25.65 mm)

1.375 in.

(34.93 mm)

TI8226a

0.875 in.

(22.23 mm)

0.400 in.

Rear Port Manifold

(10.16 mm)

3.200 in.

(81.28 mm)

1.765 in.

(44.83 mm)

0.375 in.

(9.5 mm)

2.325 in.

(59.06 mm)

2.710 in.

(68.83 mm)

3.730 in.

(94.74 mm)

TI8232a

Retrofit Adapter Plate

Gun with Retrofit

Adapter Plate

2.007 in.

(50.98 mm)

1.375 in.

(34.93 mm)

2.27 in.

(57.66 mm)

0.736 in.

(18.69 mm)

TI8178a

TI8177a

FIG. 30: Mounting Hole Layouts

311051D

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Technical Data

Maximum Working Fluid Pressure . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)

Maximum Working Air Pressure. . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)

Maximum HVLP Inbound Air Pressure. . . . . . . . . . . . . . . 35 psi (25 kPa, 2.5 bar)

Maximum Compliant Gun Inlet Pressure . . . . . . . . . . 30 psi (21 kPa, 2.1 bar)

Maximum Working Fluid Temperature . . . . . . . . . . . . . . . 120° F (49° C)

Minimum Air Cylinder Actuation Pressure . . . . . . . . . . . . 50 psi (0.34 MPa, 3.4 bar)

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 lbs (992 g)

Wetted Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stainless Steel, Ultra High Molecular Weight Polyethyl-

ene, Chemically Resistant Fluoroelastomer, Acetal,

PTFE, PEEK

Loctite is a registered trademark of the Loctite Corporation.

Triggering Speed

These values apply to a new gun with a 12 ft. (3.6 m), 1/4 in. (6.3 mm) OD cylinder air line and a 0.055 in. nozzle.

These values will vary slightly with use and with variations in equipment.

Cylinder Air Pressure Fluid Pressure

Air Pressure

psi (kPa, bar)

msec to fully open

msec to fully close

50 (0.35, 3.5)

100 (0.7, 7.0)

58.4

50.4

Sound Data (dBa)

Atomizing Air

Air Cap

Part No.

Nozzle Part No.

and Size

Pressure

psi (kPa, bar)

Fan Air Pressure

psi (kPa, bar

Sound Pressure

Sound Power

dB(A)‡

dB(A)†

35 (250, 2.5)

100 (0.7, 7.0)

35 (250, 2.5)

100 (0.7, 7.0)

85.9

86.7

92.8

288134 234744, 0.055 in.

† Sound pressure measured 3.28 ft. (1 m) from equipment.

‡ Sound power measured per ISO 9614-2.

311051D

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Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in

material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty

published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written

recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty

installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of

non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with

structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or

maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of

the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned

to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will

be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED

TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or

consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these

warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or

the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the

negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,

given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la

rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite

de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.

Phone: 612-623-6921 or Toll Free: 1-800-328-0211, Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

This manual contains English. MM 311051

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441

www.graco.com

Revised 02/2008

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