Guardian Technologies Portable Generator C2369 User Manual

Section 7 — Exploded Views and Parts Lists  
Guardian Air-cooled 6 kW Generator  
GN-410 Engine – Drawing No. A7894-C  
®
24 Generac Power Systems, Inc.  
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Section 7 — Exploded Views and Parts Lists  
Guardian 8 kW and 10 kW Generators  
GN-724 Engine – Drawing No. C2474-  
ITEM PART NO.  
QTY.DESCRIPTION  
ITEM PART NO.  
QTY.DESCRIPTION  
C1198  
1 100-C1198  
2 101-C1198  
GN-724 ENGINE  
309 149-C1198  
310 150-C1198  
311 151-C1198  
333 153-C1198  
334 154-C1198  
1
1
1
1
1
MOTOR STARTER  
BOLT (STARTER MOTOR)  
BRUSH SET  
MAGNETO ARMATURE  
SCREW (MAGNETO  
ARMATURE)  
1
1
CYLINDER ASSEMBLY  
BUSHING/SEAL KIT  
(MAGNETO SIDE)  
OIL SEAL  
ENGINE SUMP  
CYLINDER HEAD  
(CYLINDER #1)  
CYLINDER HEAD  
(CYLINDER #2)  
3 102-C1198  
4 103-C1198  
5 104-C1198  
1
1
1
337 72347  
358 155-C1198  
404 156-C1198  
1
1
1
SPARK PLUG  
ENGINE GASKET SET  
WASHER (GOVERNOR  
CRANK)  
5A 105-C1198  
1
7 106-C1198  
8 107-C1198  
9 108-C1198  
10 109-C1198  
1
1
1
1
CYLINDER HEAD GASKET  
BREATHER ASSEMBLY  
BREATHER GASKET  
SCREW (BREATHER  
ASSEMBLY)  
CRANKCASE GASKET  
OIL DRAIN PLUG  
OIL DRAIN PLUG  
CRANKSHAFT  
OIL SEAL  
SCREW (ENGINE SUMP)  
FLYWHEEL  
PISTON ASSEMBLY  
(STANDARD)  
PISTON ASSEMBLY  
(.010 OVERSIZE)  
PISTON ASSEMBLY  
(.020 OVERSIZE)  
PISTON ASSEMBLY  
(.030 OVERSIZE)  
RING SET (STANDARD)  
RING SET (.010 OVERSIZE)  
RING SET (.020 OVERSIZE)  
RING SET (.030 OVERSIZE)  
PISTON PIN LOCK  
PISTON PIN (STANDARD)  
CONNECTING ROD  
(STANDARD)  
SCREW (CONNECTING ROD)  
EXHAUST VALVE  
INTAKE VALVE  
VALVE SPRING (INTAKE)  
VALVE SPRING (EXHAUST)  
VALVE RETAINER  
VALVE KEEPER ASSEMBLY  
VALVE TAPPET  
CAMSHAFT  
TIMING KEY  
ROCKER ARM ADJUSTOR  
GOVERNOR GEAR  
WASHER (GOVERNOR GEAR)  
BREATHER RETAINER  
OIL COLLECTOR  
510 157-C1198  
513 75261  
552 158-C1198  
552A 159-C1198  
579 160-C1198  
615 161-C1198  
1
1
1
1
1
1
DRIVE-STARTER  
CLUTCH-DRIVE  
BUSHING-GOVERNOR CRANK  
BUSHING-GOVERNOR CRANK  
NUT (STARTER CABLE)  
RETAINER-GOVERNOR  
SHAFT  
CRANK-GOVERNOR  
GOVERNOR SHAFT SEAL  
SCREW (DRIVE CAP)  
PIN-LOCATING  
12 110-C1198  
15 112-C1198  
15A 113-C1198  
16 114-C1198  
20 115-C1198  
22 116-C1198  
23 117-C1198  
25 119-C1198  
1
1
1
1
1
1
1
1
616 162-C1198  
691 165-C1198  
697 166-C1198  
718 167-C1198  
741 168-C1198  
742 169-C1198  
750 170-C1198  
783 171-C1198  
797 173-C1198  
798 174-C1198  
801 175-C1198  
802 176-C1198  
851 75272  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
GEAR-TIMING  
E-RING RETAINER  
SCREW (OIL PUMP COVER)  
GEAR-PINION  
NUT (BRUSH RETAINER)  
SCREW (ROCKER ARM)  
CAP-DRIVE  
CAP-END  
SPARK PLUG TERMINAL  
VALVE SEAL  
SCREW (ROCKER COVER)  
SCREW (FAN RETAINER)  
O-RING SEAL (OIL PUMP  
COVER)  
OIL PUMP COVER  
FAN-FLYWHEEL  
120-C1198  
121-C1198  
122-C1198  
1
1
1
26 123-C1198  
124-C1198  
125-C1198  
126-C1198  
27 127-C1198  
28 128-C1198  
29 129-C1198  
1
1
1
1
1
1
1
868 193-C1198  
914 109-C1198  
934 177-C1198  
943 178-C1198  
965 179-C1198  
1005 180-C1198  
1006 181-C1198  
1017 182-C1198  
1022 183-C1198  
1023 184-C1198  
1
1
1
1
1
1
RETAINER-FAN  
32 130-C1198  
33 131-C1198  
34 132-C1198  
35 133-C1198  
36 133-C1198  
40 134-C1198  
42 193-C1198  
45 124-85110  
46 136-C1198  
146 138-C1198  
192 139-C1198  
219 144-C1198  
220 145-C1198  
250 146-C1198  
252 147-C1198  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
OIL PUMP SCREEN  
GASKET-ROCKER COVER  
COVER-ROCKER  
(CYLINDER #2)  
PUMP-OIL  
ROD-PUSH (STEEL)  
ROD-PUSH (ALUMINUM)  
ROCKER ARM  
VALVE OVERHAUL KIT  
SHAFT-PUMP  
RING-RETAINING  
RETAINER-BRUSH  
ROCKER ARM PIVOT  
1024 185-C1198  
1026 186-C1198  
1026A 187-C1198  
1029 188-C1198  
1033 189-C1198  
1035 190-C1198  
1051 191-C1198  
1090 192-C1198  
1100 230-85110  
1
1
1
1
1
1
1
1
1
®
Generac Power Systems, Inc. 27  
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Section 7 — Exploded Views and Parts Lists  
Guardian Air-cooled 6 kW Generator  
GN-410 Engine Accessories – Drawing No. C2910-  
ITEM PART NO. QTY. DESCRIPTION  
ITEM PART NO. QTY. DESCRIPTION  
1
2
3
4
5
6
7
8
9
A6532  
91039  
51753  
72347  
89228  
A7336B  
90970  
A6564  
56893  
A6778  
96290  
1
1
1
1
1
1
1
1
2
1
2
MANIFOLD, INTAKE  
GASKET, INTAKE ADAPTOR  
HHCS-M6-1.0 x 40 LG  
SPARK PLUG  
GASKET, CARB./MANIFOLD  
CARBURETOR  
GASKET, AIR CLEANER  
BASE, AIR CLEANER  
CRIMPTITE-#10-24 x 1/2" LG  
SPRING, ANTILASH.  
STUD, CARB. MOUNT M6-1.0 x  
90 LG  
21  
22  
91916  
83532  
1
1
LEVER, GOVERNOR ARM  
BOLT, HEX HD. WASHER/LOCK  
WASHER-M6-1.0 x 30 LG  
NUT, GOVERNOR LEVER  
SPRING, GOVERNOR  
BELLCRANK, GOV. RODS  
WASHER, FELT-BELLCRANK  
BOLT, SHOULDER M6-1.0 x  
15 LG  
ROD, LINKAGE GOV. LEVER-  
BELLCRANK  
ROD, LINKAGE BELLCRANK-  
CARB.  
BREATHER TUBE, HOSE  
M6-FLAT WASHER  
M6-LOCK WASHER  
NYLON WASHER .31" x .26" x  
.13"  
SPRING, ANTILASH BELL-  
CRANK TO CARB.  
23  
24  
25  
26  
27  
86681  
74962C  
91633  
92586  
91161  
1
1
1
2
1
10  
11  
28  
29  
A6913  
A6785  
1
1
12  
13  
14  
15  
73111  
81646  
A6563  
C3633  
1
1
1
2
FILTER, AIR  
PRE-CLEANER, AIR FILTER  
COVER, CLEANER  
SCREW ASSEMBLY, AIR  
CLEANER  
DECAL, AIR CLEANER  
M6-1.0-NUT  
TAPTITE-M8-1.25 x 15 LG  
HHCS-M6-1.0 x 60 LG  
GOV. SPRING -ADJUSTMENT  
BRACKET  
30  
31  
32  
33  
A6581  
22473  
22097  
A7029  
1
2
4
1
16  
17  
18  
19  
20  
C1228  
49813  
83512  
20753  
92164  
1
2
2
1
1
34  
35  
A6780  
22145  
1
1
M8-FLAT WASHER  
®
Generac Power Systems, Inc. 29  
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Section 7 — Exploded Views and Parts Lists  
Guardian Air-cooled 6 kW Generator  
GN-410 Sheet Metal – Drawing No. C2480-  
®
30 Generac Power Systems, Inc.  
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Section 7 — Exploded Views and Parts Lists  
Guardian Air-cooled 6 kW Generator  
GN-410 Sheet Metal – Drawing No. C2480-  
ITEM PART NO. QTY. DESCRIPTION  
ITEM PART NO. QTY. DESCRIPTION  
1
2
A4323  
45756  
1
9
SCROLL, FLYWHEEL  
SCREW, TAPTITE M6-1.0 x  
10 LG  
28  
38593  
1
BRASS STREET ELBOW,  
3/8"  
FLAT WASHER, 1/4"-M6  
WRAPPER, ENGINE SPARK  
PLUG  
WRAPPER, STARTER SIDE  
WRAPPER, REAR GEAR  
CASE  
WRAPPER, CARB. SIDE  
ASSEMBLY, WIRE-STARTER  
(#16)  
29  
30  
22473  
A6357A  
1
1
3
4
5
6
7
29289  
SRV-91222-F 1  
67198-N  
67890  
A4456  
2.5 FT.FOAM TAPE  
FLYWHEEL, MAGNETIZED  
WASHER, BELLVILLE M20  
NUT, M20 x 1.5  
3/8" SPECIAL LOCK  
WASHER  
SCREW, CRIMPTITE #10-24  
x .5" LG  
1
1
1
31  
32  
90954B  
A6489A  
1
1
33  
34  
A6359A  
11-74260  
1
1
8
56893  
27  
9
10  
A6358  
91646  
1
1
COVER,TOP FLYWHEEL  
DEFLECTOR, EXHAUST  
PORT  
ASSEMBLY, IGNITION COIL  
SCREW, TAPTITE M6-1.0 x  
25 LG  
GROMMET, RUBBER  
BOOT, SPARK PLUG  
#10 FLAT WASHER  
GROMMET, RUBBER  
LOCK WASHER-M8  
HEX NUT-1/4"-20  
CAPSCR., HEX HD.-M8-1.25  
x 40 LG  
SCREW, TAPTITE 3/8"-16 x  
.75" LG  
MOTOR, STARTER-12VOLT  
SOCKET HD. CAPSCR., M8-  
1.25 x 20 LG  
35  
36  
37  
38  
90892  
91159  
91160  
91161  
1
1
1
1
SUPPORT, OIL FILTER  
BUSHING, RUBBER  
WASHER, RUBBER  
BOLT, SHOULDER-M6-1.0 x  
15 LG.  
BOLT, SOCKET HD.  
CAPSCR.-M8-1.25 x 30 LG  
GASKET, OIL FILTER SUP-  
PORT ADAPTER  
11  
12  
92572  
92079  
1
2
39  
40  
41  
42  
43  
49821  
86999  
60108  
75281  
70728  
2
1
1
1
2
13  
14  
15  
16  
17  
18  
19  
22717A  
73132  
23897  
89685  
22129  
22127  
57821  
1
1
3
1
8
1
2
SWITCH, OIL PRESSURE-10  
PSI  
SWITCH, OIL  
TEMPERATURE  
SCREW, PHILIPS PAN HD.  
MACH.-M3-.5 x 5 LG  
LOCK WASHER-M3  
FILTER, OIL  
ENGINE, LONG BLOCK-  
GN410VSRV  
20  
59637  
4
44  
45  
46  
43182  
70185  
C3304  
2
1
1
21  
22  
21544  
40976  
1
2
23  
24  
25  
26  
A9841  
A8875  
A7299  
A9539  
1
1
1
1
EXHAUST MANIFOLD  
ASSEMBLY, DIPSTICK & CAP  
OIL DRAIN/DIPSTICK TUBE  
OIL DRAIN HOSE  
ASSEMBLY  
PIPE NIPPLE, 3/8" x 8.5" LG.  
47  
48  
49  
50  
51  
52  
82774  
C1951  
90239  
C2866  
A9816  
40976  
1
1
1
1
1
2
KEY, WOODRUFF 4 x 19 DIA.  
GASKET  
GASKET  
CLAMP-1.25"  
EXHAUST FLEX  
27  
31580  
1
M8- 1.25 x 20 SOCKET HEAD  
®
Generac Power Systems, Inc. 31  
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Section 7 — Exploded Views and Parts Lists  
Guardian 8 kW and 10 kW Generators  
GN-724 Engine Accessories and Sheet Metal – Drawing No. C2371-  
ITEM PART NO. QTY. DESCRIPTION  
ITEM PART NO. QTY. DESCRIPTION  
1
2
3
4
5
C1350A  
C1351A  
C1354A  
C1353A  
C1355  
C1355A  
C1352A  
1
1
1
1
1
1
1
WRAPPER, VALLEY  
WRAPPER, CYLINDER #1  
STARTER, WRAPPER  
WRAPPER, CRANKCASE  
10KW COVER, ENGINE  
8KW COVER, ENGINE  
WRAPPER, CYLINDER  
#2-BACK  
WRAPPER, CYLINDER  
#2-FRONT  
GASKET, AIR CLEANER  
CARBURETOR  
MANIFOLD INTAKE  
GASKET, INTAKE  
TUBE, INTAKE  
CLAMP, #28  
FILTER, AIR  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
56893  
A2311  
C1349  
C1677  
C1676  
C1679  
C1680  
C1859  
22097  
22717B  
22717A  
22127  
C2420  
65852  
C2441  
C1863  
36261  
22129  
C2693  
49811  
91159  
74962A  
C2145  
74902  
38593  
C1983  
A7299  
A8875  
43790A  
29  
2
1
1
1
1
1
1
16  
1
1
2
1
1
1
1
2
6
1
1
2
1
1
2
1
1
1
1
1
10-24 x ½ "CRIMPTITE  
¼-20 x 1" TAPTITE  
SCROLL, FLYWHEEL  
GOVERNOR BRACKET  
GOVERNOR LEVER  
GOVERNOR LINKAGE  
SPRING, ANTI-LASH  
SPRING, IDLE  
¼" LOCK WASHER  
GROMMET  
GROMMET  
¼-20 HEX NUT  
KEY  
6
7
C1468A  
1
8
9
66480  
C1460  
C1285  
C1625  
C2784  
35685  
70941  
C1626  
C2689  
1
1
1
2
1
1
1
1
4
10  
11  
12  
13  
14  
15  
16  
CLIP  
WIRE DIODE ASSEMBLY  
BAFFLE  
POP RIVET, 1/8" x .23 S.S.  
5/16" LOCK WASHER  
CARRIAGE BOLT ¼-20 x 1-3/8"  
M6 FLAT WASHER  
RUBBER BUSHING  
SPRING, GOVERNOR  
GASKET, SET ENGINE COVER  
SHIELD WRAPPER  
90 DEG.ST. ELBOW 3/8"  
3/8" x 11-1/4" PIPE  
DIPSTICK TUBE  
GASKET, CARBURETOR  
M6-1.0 x 16 SOCKET  
HEAD SCREW  
M8-1.25 x 45 HEX HEAD BOLT  
FRAME, 10KW  
17  
18  
39287  
A9736  
A9736A  
22287  
C2421  
C2425  
C2424  
C2422  
C2423  
74908  
22413  
C1702  
A9027  
A9028  
C1557  
C1547  
C1546  
74948  
C1623  
C1622  
A6898  
70185  
60108  
11-74260  
22507  
2
1
1
2
1
1
1
1
1
4
4
1
1
1
1
1
1
4
1
1
1
1
1
1
6
FRAME, 8KW  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
¼-20 x 3/4" HEX HEAD BOLT  
ROD, SPEED CONTROL  
BRACKET, SPEED CONTROL  
CAP, SPRING  
SPRING, SPEED CONTROL  
NUT, SPEED CONTROL  
M5-0.8 x 10 TAPTITE  
¼-20 x 1" HEX HEAD BOLT  
BREATHER HOSE  
DIPSTICK & CAP  
90 DEG. HOSE FITTING  
3/8" x 3/8"  
70  
71  
72  
73  
74  
75  
C2078  
75246  
A4456  
A9820  
C1624  
75789  
1
4
1
1
2
4
OIL DRAIN HOSE  
3/8-16 x 1-1/4" TAPTITE  
3/8" SPECIAL LOCK WASHER  
EXHAUST MANIFOLD  
EXHAUST GASKET  
5/16-18 x ¾" SOCKET  
HEAD SCREW  
GASKET, EXHAUST  
#10 FLAT WASHER  
STAR WASHER #10  
BOOT, SPARK PLUG  
CLAMP  
OIL ADAPTOR  
OIL ADAPTOR BOLT  
O-RING, 13/16" I.D.  
O-RING, 7/8"  
O-RING, 2-3/8"  
FITTING, 5/16" COMPRESSION  
OIL TUBE, RETURN  
OIL TUBE, OUT  
OIL FILTER SUPPORT  
OIL FILTER  
OIL PRESSURE SWITCH  
STARTER CABLE  
¼-20 x ½" HEX HEAD BOLT  
76  
77  
78  
79  
80  
81  
82  
83  
84  
C1950  
23897  
23762  
73132  
C2866  
A9816  
C2418  
C2419  
C2824  
2
6
1
2
1
1
1
1
1
EXHAUST FLEX  
NUT, FLYWHEEL  
WASHER, FLYWHEEL  
TAP-R 10-32 x 9/16"  
®
Generac Power Systems, Inc. 33  
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Section 7 — Exploded Views and Parts Lists  
Guardian Air-cooled 6 kW, 8 kW and 10 kW Generators  
Control Panel Assembly – Drawing No. C2373-  
ITEM PART NO. QTY. DESCRIPTION  
ITEM PART NO. QTY. DESCRIPTION  
1
2
A9909  
A1801  
1
1
CONTROL PANEL  
ASSEMBLY, ENGINE BATTERY  
CHARGER  
ASSEMBLY, VOLTAGE  
REGULATOR  
RELAY, 12V. 25A SPST  
TERMINAL BLOCK  
PCB SUPPORT, SNAP-IN  
ASSEMBLY, PCB  
CONTROLLER  
RECTIFIER, BATTERY  
CHARGER  
HOLDER, FUSE  
FUSE, 15 AMP.  
SWITCH, DPDT-ROCKER  
RESISTER, 1 OHM 25W  
LUG, GROUND 8-TABS  
SNAP BUSHING  
M4-0.7 x 16 PHILLIPS  
PAN HEAD  
M4 LOCK WASHER  
M4-0.7 HEX NUT  
M4-0.7 x 20 PHILLIPS  
PAN HEAD  
M3 LOCK WASHER  
M3-0.5 x 10 PAN HEAD  
STARTER CONTACTOR  
DECAL, CONTROL PANEL  
(NOT SHOWN)  
CIRCUIT BREAKER AUTO  
RESET  
M4-0.7 x 10 TAPTITE  
M5-0.8 x 30 HEX HD.  
M4/#6 FLAT WASHER  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
92113  
51714  
C1457  
A2110  
99076  
74908  
A2053  
22473  
22097  
49813  
22471  
49226  
51716  
36261  
A9896  
A9947B  
A9947A  
A9947  
A9992A  
A9992D  
A9992B  
A9992C  
A9872  
A9895  
75475  
38150  
C2657  
22155  
C1381  
1
4
1
2
1
3
1
1
3
1
2
4
4
2
1
1
1
1
8
1
2
1
1
1
4
6
1
2
2
SWITCH SPDT (MOM)  
M3-0.5 HEX NUT  
HOURMETER  
SWAGEFORM, ¼"-20  
TRANSFORMER, 16V 56VA  
M5-0.8 x 10 TAPTITE  
M6-1.0 x 65 HEX HEAD  
M6 FLAT WASHER  
M6 LOCK WASHER  
M6-1.0 HEX NUT  
#8-32 HEX NUT  
M5 LOCK WASHER  
M5-0.8 HEX NUT  
POP RIVET 1/8 x .23  
BOX COVER  
45A CIRCUIT BREAKER (10KW)  
35A CIRCUIT BREAKER (8KW)  
25A CIRCUIT BREAKER (6KW)  
TERMINAL BLOCK  
NUMBER STRIP  
3
83048  
1
4
5
6
7
C2174  
75210A  
40213  
C1537  
1
1
4
1
8
65795  
1
9
10  
11  
12  
13  
14  
15  
32300  
22676  
33873  
75234  
A2769  
23484F  
75476  
1
1
1
1
1
3
2
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
16  
17  
18  
22264  
51715  
80077  
9
5
1
END BRACKETS  
INSULATING PLATE  
DIN RAIL  
CONNECTION BOX  
M4 x 0.7 x 10 PMMS  
M4 FLAT WASHER  
TRANSFORMER, 16V 6VA  
#6 LOCK WASHER  
#6-32 x ¼" PHILLIPS PAN  
HEAD, SELF TAPPING  
¼-20 HEX NUT  
19  
20  
21  
22  
43182  
43181  
86729  
C1227  
6
6
1
1
23  
54502  
1
54  
55  
56  
22127  
C1226  
31879  
2
1
2
24  
25  
26  
A1495  
75235  
22985  
2
4
1
HARNESS (NOT SHOWN)  
#4 FLAT WASHER  
®
Generac Power Systems, Inc. 35  
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Section 7 — Exploded Views and Parts Lists  
Guardian Air-cooled 6 kW, 8 kW and 10 kW Generators  
Alternator – Drawing No. C2374-  
ITEM PART NO. QTY. DESCRIPTION  
ITEM PART NO. QTY. DESCRIPTION  
1
C2079  
A9226  
1
1
6/8KW LOWER BEARING  
CARRIER  
10KW LOWER BEARING  
CARRIER  
9
C1878  
A9202  
75242  
2
2
4
6/8KW SLIDE SUPPORT  
10KW SLIDE SUPPORT  
ALTERNATOR MOUNTING  
SPRING  
10  
2
3
31971  
1
1
1
1
1
1
1
1
1
BEARING  
11  
12  
13  
14  
15  
75237  
52858  
75215  
29459  
C2375  
4
10  
2
2
2
SPRING CENTERING WASHER  
FLANGED LOCKING NUT  
SPRING CENTERING WASHER  
BELT TENSIONING SPRING  
M8 x 90 HEX HD. SET SCREW  
(6/8KW)  
M8 x 60 HEX HD. SET SCREW  
(10KW)  
M8 NUT  
NYLON WASHER  
M5 x 15MM SCREW  
BRUSH HOLDER ASSEMBLY  
6/8KW ALTERNATOR COVER  
10KW ALTERNATOR COVER  
M8 FLAT WASHER  
A5649H  
73163H  
A9064  
6KW ROTOR ASSEMBLY  
8KW ROTOR ASSEMBLY  
10KW ROTOR ASSEMBLY  
BEARING  
6KW STATOR ASSEMBLY  
8KW STATOR ASSEMBLY  
10KW STATOR ASSEMBLY  
6/8KW UPPER BEARING  
CARRIER  
10KW UPPER BEARING  
CARRIER  
8/10 KW STATOR BOLT  
6 KW STATOR BOLT  
6/8KW NYLON SLIDES  
10KW NYLON SLIDES  
4
5
73159  
C1854H  
C1855H  
C1856  
51730  
2
6
72379B  
16  
17  
18  
19  
20  
45771  
27756  
66849  
66386  
C2094  
C1696  
22145  
4
4
2
1
1
1
2
A9227  
1
7
8
77006  
A6529  
73146  
A9918  
4
4
4
4
21  
®
36 Generac Power Systems, Inc.  
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Section 7 — Exploded Views and Parts Lists  
Guardian Air-cooled 6 kW, 8 kW and 10 kW Generators  
Transfer Switch – Drawing No. C2696-  
ITEM PART NO. QTY. DESCRIPTION  
ITEM PART NO. QTY. DESCRIPTION  
1
C2259  
1
TRANSFER SWITCH  
ENCLOSURE  
17  
18  
19  
21  
22  
64113  
77441  
22131  
74138  
36932  
1
1
1
4
6
WING NUT, M6-1.0  
MANUAL TRANSFER HANDLE  
FLAT WASHER-3/8"  
MALE DISCONNECT ADAPTOR  
SCREW, PAN HEAD  
NO. 10-32 x ¼"  
SOLDERLESS LUG  
TERMINAL BLOCK-5  
POSITION  
MALE DISCONNECT ADAPTOR  
FLAT WASHER-M6  
COVER  
TRANSFER WIRE HARNESS  
(NOT SHOWN FOR CLARITY)  
FUSE HOLDER  
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
74975  
C2237  
74908  
24912  
A1658  
63617  
27628  
24940  
A1661  
62684  
42568  
22097  
57073  
1
1
4
1
1
1
1
4
2
1
4
4
1
ENCLOSURE COVER  
TRANSFER SWITCH  
M5-0.8 x 10 TAPTITE  
¼-20 x 5/8" TAPTITE  
WASHER ¼ SHAKEPROOF  
RELAY-10AMP. 12 VOLTS DC  
HEX NUT-3/8"-16  
8-32 x ½" TAPTITE  
POP RIVET, .156 D x .5  
LUG, GROUND  
M6- 1.0 x 20 HEX HEAD BOLT  
LOCK WASHER M6  
NEUTRAL LUG-JUNCTION  
BLOCK  
M5-.8 x 16 TAPTITE  
LOCK WASHER NO. 10  
23  
24  
77033  
48850  
6
1
25  
26  
27  
28  
77052  
22473  
C2261  
C2260  
2
4
1
1
29  
30  
31  
73591  
73590A  
40213B  
2
2
4
FUSE, 5A 600 VOLT  
STAND-OFF  
15  
16  
66849  
22152  
2
6
®
Generac Power Systems, Inc. 37  
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Section 7 — Exploded Views and Parts Lists  
Guardian Air-cooled 6 kW, 8 kW and 10 kW Generators  
Mounting Base Assembly – Drawing No. C2372-  
ITEM PART NO. QTY. DESCRIPTION  
ITEM PART NO. QTY. DESCRIPTION  
1
2
C1753  
A9628  
1
1
ALTERNATOR PULLEY  
ASSEMBLY, ENCLOSURE  
BASE  
V-BELT  
ENGINE PULLEY  
21  
C1751  
C1752  
1
1
ALTERNATOR FAN MODEL-  
04077, 04109 (7”)  
ALTERNATOR FAN MODEL-  
04079 (8”)  
3
4
5
6
7
8
C1112  
75224D  
38353  
A9593  
A9827  
C1441  
1
1
4
1
1
1
22  
23  
24  
25  
26  
27  
28  
29  
22131  
22237  
23152  
22241  
22145  
22129  
55173  
79246  
5
4
4
1
3
3
3
3
3/8" FLAT WASHER  
RUBBER MOUNT  
3/8" LOCK WASHER  
3/8"-16 x ¾" HEX HEAD BOLT  
3/8-16 NUT  
5/16 FLAT WASHER  
5/16 LOCK WASHER  
M8-1.25 x 20 HEX HEAD  
M6-1.0 x 16 HEX HEAD WITH  
LOCK WASHER  
7GA. x .41" x 1.62" FLAT  
WASHER  
3/8" LOCK WASHER  
3/8"-24 x 1" HEX HEAD  
3/8"-24 x 2-1/4" HEX HEAD  
GROUND STRAP  
EXHAUST DUCT ASSEMBLY  
BLOWER HOUSING  
GASKET SET, BLOWER  
HOUSING  
M6 FLAT WASHER  
M6 LOCK WASHER  
¼-20 x ¾" HEX HEAD  
TAP-R 10-32 x 9/16"  
90DEG. STREET ELBOW-3/4"  
BARBED HOSE FITTING  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
22473  
22097  
22287  
C2824  
26307  
C2206  
74994  
57822  
63463  
C1616  
C1616B  
75211  
C2131  
5
2
2
7
1
1
30  
49451  
1
31  
32  
33  
34  
35  
36  
37  
38  
39  
22237  
42633  
73118  
C2417  
A4456  
A1658  
49813  
AB38805  
A2311  
2
1
1
1
1
2
1
1
1
2FT. ½" I.D. HOSE  
2
1
1
1
1
1
HOSE CLAMP #8  
BARBED HOSE FITTING  
8/10 KW LOAD BLOCK  
6 KW LOAD BLOCK  
GAS REGULATOR  
3/8" LOCK WASHER-SPECIAL  
¼" LOCK WASHER-SPECIAL  
M6-1.0 NUT  
CABLE, BLACK-BATTERY  
¼"-20 x 1" FASTENER  
19  
20  
GASKET SET, AIR DUCT  
®
38 Generac Power Systems, Inc.  
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Section 7 — Exploded Views and Parts Lists  
Guardian Air-cooled 6 kW, 8 kW and 10 kW Generators  
Enclosure – Drawing No. C2370-  
ITEM PART NO. QTY. DESCRIPTION  
ITEM PART NO. QTY. DESCRIPTION  
1
2
3
A9962  
A9892  
C1199  
1
1
1
PLATE, INTAKE  
22  
79246  
6
M6- 1.0 x 16 HEX HD. & LOCK  
WASHER  
3/8"-16 x 1" HEX HEAD  
M8 FLAT WASHER  
M8 LOCK WASHER  
3/8"- 16 HEX NUT  
GASKET, SET-MUFFLER BOX  
M6 1.0 x 16 FLAT SOCKET HD.  
CAPSCR.  
ENCLOSURE, ROOF  
PANEL, ENCLOSURE-ALT  
SIDE  
RAIL, TOP SUPPORT  
ENCLOSURE, DOOR  
MUFFLER  
23  
24  
25  
26  
27  
28  
29745  
22145  
22129  
22241  
C2310  
A2393  
2
5
5
2
1
3
4
5
6
7
A9677  
A9633  
A9651  
A9897  
1
1
1
1
SUPPORT, BRACKET  
MUFFLER  
8
9
A9629  
A9631  
A9632  
78115  
A9816  
C1023  
A2110  
26915  
A2666  
22473  
22097  
49813  
C2866  
57822  
1
1
1
15  
1
2
5
1
1
26  
15  
15  
1
SIDE AND BACK ENCLOSURE  
BOX, MUFFLER  
COVER, EXHAUST BOX  
SELF LOCKING DOME WASHER  
FLEX-EXHAUST PIPE  
DOOR LATCH  
¼-20 x ½" SWAGE FASTENER  
¾" NPT CLOSE NIPPLE  
FUEL SOLENOID  
M6 FLAT WASHER  
M6 LOCK WASHER  
M6 -1.0 NUT  
29  
30  
31  
A9961  
A9963  
A9964  
1
1
1
BATTERY TRAY  
BATTERY TRAY SUPPORT  
ANGLED BATTERY TRAY  
SUPPORT  
CRIMPTITE-10-24 x ½  
5/16"- 18 HEX NUT  
BARBED FITTING  
MESH, DOOR PANEL  
MESH, EXHAUST BOX  
MESH, EXHAUST OUTLET  
3/8" FLAT WASHER  
3/8" LOCK WASHER  
BARRIER FOAM  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
32  
33  
34  
35  
36  
37  
38  
39  
40  
56893  
22259  
C2206  
C2506A  
C2506B  
C2506C  
22131  
5
5
1
2
1
1
4
2
1
22237  
C2502  
EXHAUST CLAMP-1.25"  
CLAMP #8  
1
®
Generac Power Systems, Inc. 39  
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Section 6 — Electrical Data  
Guardian Air-cooled 6 kW, 8 kW and 10 kW Generators  
Transfer Switch Schematic and Wiring Diagrams – Drawing No. C2381-  
®
18 Generac Power Systems, Inc.  
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Section 6 — Electrical Data  
Guardian Air-cooled 6 kW, 8 kW and 10 kW Generators  
Interconnection Diagram – Drawing No. C2741-A  
®
Generac Power Systems, Inc. 19  
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Section 6 — Electrical Data  
Guardian Air-cooled 6 kW, 8 kW and 10 kW Generators  
Wiring Diagram – Drawing No. C2136-C  
®
20 Generac Power Systems, Inc.  
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Section 6 — Electrical Data  
Guardian Air-cooled 6 kW, 8 kW and 10 kW Generators  
Wiring Diagram – Drawing No. C2136-C  
®
Generac Power Systems, Inc. 21  
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Section 6 — Electrical Data  
Guardian Air-cooled 6 kW, 8 kW and 10 kW Generators  
Electrical Schematic – Drawing No. C2666-B  
®
22 Generac Power Systems, Inc.  
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Section 6 — Electrical Data  
Guardian Air-cooled 6 kW, 8 kW and 10 kW Generators  
Electrical Schematic – Drawing No. C2666-B  
®
Generac Power Systems, Inc. 23  
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