MODEL G4176 1⁄4 HP
POWER FEEDER
OWNER'S MaNuaL
Copyright © JUNE, 2008 By grizzly iNdUstrial, iNC. rEVisEd JUly, 2008.
WaRNiNG: NO PORtiON OF tHiS MaNuaL May bE REPRODucED iN aNy SHaPE
OR FORM WitHOut tHE WRittEN aPPROvaL OF GRizzLy iNDuStRiaL, iNc.
#Cr10815 priNtEd iN taiWaN
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table of contents
iNtRODuctiON............................................... 2
SEctiON 4: OPERatiONS ........................... 17
operation safety.......................................... 17
Basic Use and Care..................................... 17
Foreword........................................................ 2
Contact info.................................................... 2
Functional overview ...................................... 2
Machine data sheet ...................................... 3
identification................................................... 5
SEctiON 5: MaiNtENaNcE......................... 19
schedule...................................................... 19
Cleaning....................................................... 19
lubrication ................................................... 19
SEctiON 1: SaFEty....................................... 6
safety instructions for Machinery .................. 6
additional safety for power Feeders............. 8
SEctiON 6: SERvicE ................................... 20
troubleshooting ........................................... 20
Wheel replacement..................................... 21
SEctiON 2: ciRcuit REQuiREMENtS ........ 9
110V operation.............................................. 9
SEctiON 7: WiRiNG...................................... 22
Electrical safety instructions........................ 22
Wiring diagram............................................ 23
SEctiON 3: SEtuP ....................................... 10
setup safety ................................................ 10
items Needed for setup............................... 10
Unpacking.................................................... 10
inventory ...................................................... 11
hardware recognition Chart ....................... 12
Clean Up...................................................... 13
assembly ..................................................... 13
Base Mounting............................................. 14
Mounting options......................................... 15
test run ...................................................... 16
SEctiON 8: PaRtS....................................... 24
power Feeder .............................................. 24
power Feeder parts list .............................. 25
Base............................................................. 26
Base parts list............................................. 26
WaRRaNty aND REtuRNS ........................ 29
Model g4176 1⁄4 hp power Feeder
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iNtRODuctiON
Functional Overview
Foreword
1
this power feeder greatly simplifies repetitive
operations on table saws, jointers, and shapers by
automating how workpieces are fed into the cut.
We are proud to offer the Model g4176 ⁄4 hp
power Feeder. this machine is part of a growing
grizzly family of fine woodworking machinery.
When used according to the guidelines set forth in
this manual, you can expect years of trouble-free,
enjoyable operation and proof of grizzly’s com-
mitment to customer satisfaction.
since the power feeder is typically positioned
between the blade and the operator during opera-
tions, the operator’s hands do not need to get
near the blade when feeding the workpiece,
so the danger of an accidental cutting injury is
greatly reduced.
the specifications, drawings, and photographs
illustrated in this manual represent the Model
g4176 when the manual was prepared. however,
owing to grizzly’s policy of continuous improve-
ment, changes may be made at any time with no
obligation on the part of grizzly.
additionally, the power feeder provides more con-
sistent results than hand fed operations, because
it moves the workpiece at an even speed and
maintains consistent workpiece pressure against
the table and fence throughout the cut.
For your convenience, we always keep current
grizzly manuals available on our website at www.
grizzly.com. any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat-
est updates to this manual!
the power feeder works by simply attaching rub-
ber rollers to a motor through a series of gears
designed to control the roller speed.
since the rubber rollers must be positioned
correctly to maintain even workpiece pressure
against the table and fence, the power feeder is
mounted on a stand that allows it to be moved and
locked at an array of heights an angles within the
range of the stand.
contact info
We stand behind our machines. if you have any
service questions, parts requests or general ques-
tions about the machine, please call or write us at
the location listed below.
the power feeder stand is typically mounted to the
desired machine by clamping it to the machine’s
table, or mounting it directly into the machine’s
table via drilled and tapped holes.
grizzly industrial, inc.
1203 lycoming Mall Circle
Muncy, pa 17756
phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
if you have any comments regarding this manual,
please write to us at the address below:
grizzly industrial, inc.
technical documentation Manager
p.o. Box 2069
C
/
o
Bellingham, Wa 98227-2069
Email: manuals@grizzly.com
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Machine Data
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G4176 1/4 HP POWER FEEDER
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Weight................................................................................................................................................................ 73 lbs.
Length/Width/Height............................................................................................................................. 34 x 13 x 24 in.
Foot Print (Length/Width)............................................................................................................................. N/A x N/A
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Type............................................................................................................................................................. Cardboard
Content............................................................................................................................................................ Machine
Weight................................................................................................................................................................ 79 lbs.
Length/Width/Height............................................................................................................................. 23 x 23 x 11 in.
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Switch..................................................................................................................................... Forward/Reverse Barrel
Switch Voltage...................................................................................................................................................... 110V
Cord Length............................................................................................................................................................ 9 ft.
Cord Gauge....................................................................................................................................................18 gauge
Recommended Breaker Size............................................................................................................................ 15 amp
Plug.........................................................................................................................................................................Yes
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BV^c
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower..............................................................................................................................................1/4 HP
Voltage........................................................................................................................................................110V
Prewired......................................................................................................................................................110V
Phase........................................................................................................................................................Single
Amps............................................................................................................................................................2.5A
Speed.................................................................................................................................................1660 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................... Gear Box
Bearings................................................................................................................................. Lubricated for Life
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Min. WorkPiece Len..................................................................................................................................... 5 in.
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No. Of Feed Speeds......................................................................................................................................... 4
Feed Speeds........................................................................................................................ 18, 25, 30, 41 FPM
Swing.................................................................................................................................................... 360 deg.
Vertical Movement................................................................................................................................. 6-1/2 in.
Horizontal Movement..................................................................................................................................10 in.
Rotation.................................................................................................................................. Forward, Reverse
Model g4176 1⁄4 hp power Feeder
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No. Of Rollers....................................................................................................................................................3
Roller Width..........................................................................................................................................1-3/16 in.
Roller Diameter...................................................................................................................................... 3-1/8 in.
Roller Suspension..................................................................................................................................... 3/4 in.
Max Height Rollers Parallel Table Surface...................................................................................................6 in.
Centers Between Rollers............................................................................................................. 3-3/8, 4-3/8 in.
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Column Diameter................................................................................................................................... 1-1/2 in.
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Roller Construction.................................................................................................................. Synthetic Rubber
Housing Construction................................................................................................................. Cast Aluminum
Supports Construction..........................................................................................................................Cast Iron
Column Construction.................................................................................................................................. Steel
Paint..........................................................................................................................................................Epoxy
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ISO Factory ...................................................................................................................................................ISO 9001
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ................................ "Checked" Sticker, On In-feed Portion Of Housing's Roller Cover Side
Assembly Time ........................................................................................................................................... 30 minutes
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Rollers are Spring Tensioned
Heavy-Duty Gear Reduction with Hardened Gears
Universal Positioning with Handle Locks
Model g4176 1⁄4 hp power Feeder
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identification
refer to Figure 1 and your power feeder to familiarize yourself with the controls, features, and terminology
used in this manual. doing so will make setup, use, and any future maintenance easier.
Vertical travel
handcrank
1
Elbow Joint lock lever
⁄4
hp
Motor
horizontal
travel lock
lever
horizontal
handcrank
gearbox oil port
Behind Elbow Joint
Vertical
travel
lock
lever
rotary
Movement
lock lever
Elbow Joint lock lever
Figure 1. Controls and features.
Model g4176 1⁄4 hp power Feeder
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3%#4)/. ꢄꢈ 3!&%49
&OR 9OUR /WN 3AFETYꢇ 2EAD )NSTRUCTION
-ANUAL "EFORE /PERATING THIS -ACHINE
4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONSꢁ 4HIS
MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE
OF THE SAFETY MESSAGESꢁ 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOWꢁ 2EMEMBER THAT SAFETY
MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE FOR PROPER ACCIDENT
PREVENTION MEASURESꢁ
)NDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICHꢇ IF NOT AVOIDEDꢇ
7),, RESULT IN DEATH OR SERIOUS INJURYꢁ
)NDICATES A POTENTIALLY HAZARDOUS SITUATION WHICHꢇ IF NOT AVOIDEDꢇ
#/5,$ RESULT IN DEATH OR SERIOUS INJURYꢁ
)NDICATES A POTENTIALLY HAZARDOUS SITUATION WHICHꢇ IF NOT AVOIDEDꢇ
-!9 RESULT IN MINOR OR MODERATE INJURYꢁ )T MAY ALSO BE USED TO ALERT
AGAINST UNSAFE PRACTICESꢁ
4HIS SYMBOL IS USED TO ALERT THE USER TO USEFUL INFORMATION ABOUT
PROPER OPERATION OF THE MACHINEꢁ
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Safety instructions for Machinery
3AFETY )NSTRUCTIONS FOR -ACHINERY
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Model g4176 1⁄4 hp power Feeder
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3AFETY )NSTRUCTIONS FOR -ACHINERY
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Model g4176 1⁄4 hp power Feeder
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additional Safety for Power Feeders
5. WORKPiEcE SuPPORt. do Not feed long
workpieces without providing adequate sup-
port at the outfeed end of the table.
1. SaFEty accESSORiES. always use appro-
priate machine guards.
2. tOOL SPEED. Make sure all cutting tools
are rotating at the operating speed before
feeding the workpiece.
6. StOPPiNG FEEDER. always stop the feeder
before stopping the cutting tool.
7. aDJuStMENtS. disconnect the feeder from
its power source before cleaning, repairing,
or making adjustments.
3. FEEDiNG SPEED. do Not overload the
cutting tool by feeding too quickly. the cutting
tool will perform better and be safer to work
with at the rate for which it was designed.
8. EXPERiENciNG DiFFicuLtiES. if at any
time you are experiencing difficulties per-
forming the intended operation, stop using
the machine! Contact tech support at (570)
546-9663.
4. HaND SaFEty. Keep hands away from
rotating parts on the feeder and the cutting
tool. do not allow hands or clothing to be
pinched beween the rollers and workpiece.
No list of safety guidelines can be complete.
Every shop environment is different. always
consider safety first, as it applies to your
individual working conditions. use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machines there is danger associated
with this machine. accidents are frequently
caused by lack of familiarity or failure to pay
attention. use this machine with respect
and caution to lessen the possibility of
operator injury. if normal safety precautions
are overlooked or ignored, serious personal
injury may occur.
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SEctiON 2: ciRcuit REQuiREMENtS
Power connection Device
110v Operation
the Model g4176 comes with a 5-15 plug, similar
to Figure 2, to connect the machine to power.
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Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOt connect
the machine to the power until instructed
later in this manual.
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Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. compliance MuSt
be verified by a qualified
electrician!
Figure 2. typical 5-15 plug and receptacle.
Full Load amperage Draw
this machine draws the following amps under
maximum load:
amp draw.............................................2.9 amps
this machine MuSt have a ground prong in
the plug to help ensure that it is grounded.
DO NOt remove ground prong from plug
to fit into a two-pronged outlet! if the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Power Supply circuit Requirements
you MUst connect your machine to a grounded
circuit that is rated for the amperage given below.
Never replace a circuit breaker on an existing cir-
cuit with one of higher amperage without consult-
ing a qualified electrician to ensure compliance
with wiring codes. if you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
Extension cords
We do not recommend using extension cords, but
if you find it absolutely necessary:
Minimum Circuit size............................. 15 amps
•
•
•
Use at least a 16 gauge cord that does not
exceed 50 feet in length!
the extension cord must have a ground wire
and plug pin.
a qualified electrician MUst size cords over
50 feet long to prevent motor damage.
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SEctiON 3: SEtuP
Setup Safety
items Needed for
Setup
the following items are needed to complete the
setup process, but are not included with your
machine:
this machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Description
Qty
•
•
•
•
•
safety glasses ........................................... 1
light Machine oil .................... as required
Mineral spirits........................... as required
Medium-grade thread locking liquid....... 1
Clean rags............................... as required
Wear safety glasses dur-
ing the entire setup pro-
cess!
unpacking
your machine was carefully packaged for safe
transportation. remove the packaging materials
from around your machine and inspect it. if you
discover the machine is damaged, please imme-
diately call Customer Service at (570) 546-9663
for advice.
save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
Model g4176 1⁄4 hp power Feeder
-10-
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inventory
the following is a description of the main compo-
nents shipped with your machine. lay the compo-
nents out to inventory them.
a
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
B
box inventory (Figures 3 & 4)
Qty
Figure 3. power feeder inventory.
a. Elbow Joint assembly ................................ 1
b. power Feeder assembly ............................ 1
c. arm assembly ............................................ 1
D. Column assembly ...................................... 1
E. handles ...................................................... 2
F. Crank arms ................................................ 2
G. Base Bolt pattern template........................ 1
H. Base assembly........................................... 1
i. Change gear set, 26/24-tooth................... 1
E
C
F
d
i
g
h
SuFFOcatiON HazaRD!
immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
Figure 4. Base inventory.
if any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Model g4176 1⁄4 hp power Feeder
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Hardware Recognition chart
Model g4176 1⁄4 hp power Feeder
-12-
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clean up
assembly
the unpainted surfaces are coated with a waxy
oil to prevent corrosion during shipment. remove
this protective coating with a solvent cleaner or
degreaser, such as shown in Figure 5. For thor-
ough cleaning, some parts must be removed.
For optimum performance, clean all moving
parts or sliding contact surfaces. avoid chlo-
rine-based solvents, such as acetone or brake
parts cleaner that may damage painted surfac-
es. always follow the manufacturer’s instructions
when using any type of cleaning product.
you MuSt assemble all guards, fences, and
holdowns before starting your machine or
power feeder. Failure to heed this warning
could result in serious personal injury.
to correctly position this power feeder on your
table top, completely assemble the power feeder
first in the order of a, b and c as shown in
Figures 6 and 7. Next, refer to base Mounting
on Page 14. With the power feeder unit completely
assembled, it will be easier to locate where on the
table top you will need to drill your base mounting
holes, so you can take advantage of the full range
of power feeder swing and adjustments.
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOt use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
a
B
G2544—Solvent cleaner & Degreaser
a great product for removing the waxy shipping
grease from your machine during clean up.
Figure 6. stand assembly.
C
Figure 5. Cleaner/degreaser available from
grizzly.
Figure 7. assembled unit.
Model g4176 1⁄4 hp power Feeder
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Whichever way you mount your power feeder,
you must be able to use the handcranks and lock
levers to position the rubber wheels parallel with
base Mounting
1
the table surface and ⁄8" lower than the thickness
position the power feeder on the table top to
determine where to drill your base mounting
holes, so you can maximize power feeder swing
and adjustment options.
of your workpiece.
also, you must be able to point the power feeder
slightly towards the machine fence (Figure 8). in
other words, the tracking of the power feeder must
be toed-in approximately 1° to 1.5° degrees toward
the machine fence so the rubber wheels slightly
push the workpiece against the fence during cut-
ting operations.
there are two mounting options available:
Through Bolt Mounting and Direct Mounting
(discussed on Page 15). Choose an option that
suits your requirements.
Shaper
Jointer
Tablesaw
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;ZZY
;ZZY
;ZZY
8jiiZg]ZVY
Figure 8. typical power feed mounting on a shaper, jointer, and tablesaw.
Model g4176 1⁄4 hp power Feeder
-14-
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Mounting Options
7dai
;ZZYZg
7VhZ
to correctly position this power feeder on your
table top, completely assemble the power feeder
first, then refer to this section and mount your
base to the table using one of the two methods
below. the reason for this order is that with the
power feeder unit completely assembled, it will
be easier to locate where on the table top you will
need to drill your base mounting holes, so you can
take advantage of the full range of power feeder
swing and adjustments.
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IVWaZ
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AdX`^c\ꢀ=ZmꢀCji
through-bolt Mounting
Figure 9. through-bolt mounting.
We recommend that you mount your new power
feeder to the machine table with through bolts,
nuts, and washers (Figure 9). this option will
give the most rigidity and clamping strength to
prevent the feeder base from twisting out of align-
ment during use. however, if under-table support
webs interfere with washer or nut locations under
the table, you must use an optional clamping kit,
or drill and thread holes directly into the table as
described in Direct Mounting.
7dai
;ZZYZg
7VhZ
AdX`ꢀLVh]Zg
;aViꢀLVh]Zg
BVX]^cZꢀIVWaZ
Direct Mounting
Use the included mounting template to drill and
tap your table, so the power feeder base can
be directly mounted to the table surface (Figure
6eeanꢀBZY^jb
<gVYZꢀI]gZVYꢀ
AdX`^c\ꢀ8dbedjcYꢀ
idꢀi]ZꢀI]gZVYh
IVWaZ
Hjeedgiꢀ
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3
10). if the table is thinner than ⁄8" thick where
the threaded holes would be drilled and tapped,
or if support webbing is in the way, the threads
may strip or loosen as the power feeder is used.
thread locking compound will not cure this situ-
ation. revert to the Through-Bolt Mounting
option. in any case, make sure to use a medium-
grade liquid thread locking compound on all
threads.
Figure 10. direct mounting.
Model g4176 1⁄4 hp power Feeder
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6. Connect the power feeder to the power sup-
ply and use the feed direction switch (Figure
11) to test operation in both FOR and REv
directions.
test Run
once the power feeder assembly is complete and
it is mounted on the table, you must test run your
power feeder to make sure it runs properly.
— listen and watch for abnormal noises or
vibrations. the power feeder should run
smoothly.
if, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the power feeder immediately, then review
the Troubleshooting table on Page 21.
—Correct for any unusual noises or vibra-
tions before operating the power feeder
any further. always disconnect the power
feeder from power when investigating or
correcting potential problems.
if you still cannot remedy a problem, contact our
technical support at (570) 546-9663 for assis-
tance.
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
to test run the power feed:
1. read the entire instruction manual first!
2. Make sure all tools and foreign objects have
been removed from the tabletop area.
Figure 11. Feed direction switch.
3. Make sure that the power feeder gearbox oil
level is full, the oil level should be 1" below
the oil fill port. see Figure 1 on Page 5 for oil
fill port location.
4. Ensure that all tools and objects used during
set up are cleared away from the machine.
5. adjust and lock the power feeder so the
wheels are held approximately one inch
above the table and nothing will interfere with
wheel rotation.
Model g4176 1⁄4 hp power Feeder
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SEctiON 4: OPERatiONS
Operation Safety
basic use and care
to reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
you MuSt assemble all guards, fences,
and hold-downs before starting your
machine or power feeder. Failure to heed
this warning could result in amputation or
death!
power feeders reduce kickback hazards and
improve cutting results by feeding in a consistent
and stable manner. remember, do not to stand in
the path of potential kickback.
Damage to your eyes and lungs could result
from using woodworking machinery without
proper protective gear. always wear safety
glasses and a respirator when operating this
machine.
When not in use, support the power feeder with
a wooden block so the rubber wheels are raised
above the table and do not compress from the
weight of the power feeder.
the universal joints on this power feeder allow
you to adjust the power feeder tracking and height
to accommodate many workpiece sizes. Before
loosening any lock lever, always support the
power feeder with a block of wood, so the power
feeder does not drop and cause damage.
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
adjust the power feeder so it is toed-in approxi-
mately 1° to 1.5° degrees towards the machine
fence. this adjustment will ensure that the power
feeder wheels slightly push the workpiece against
the fence during cutting operations (Figure 8).
Next, adjust the power feeder so the rubber
wheels are parallel with the table surface, and are
1
NOTICE
⁄8" lower than the thickness of your workpiece.
this adjustment ensures that the workpiece will
not slip or hang in the middle of a cut. always
double check that the power feeder wheels are 1⁄8"
lower than the workpiece before you begin feed-
ing operations. otherwise, the workpiece may slip
and kickback.
if you have never used this type of machine
or equipment before, WE StRONGLy REc-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly industrial will
not be held liable for accidents caused by
lack of training.
Model g4176 1⁄4 hp power Feeder
-17-
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installed Change gears:
changing Feed
a, 20 tooth + b, 30 tooth = 18 Ft/per
Min
a, 30 tooth + b, 20 tooth = 41 Ft/per
Min
Speed
your power feeder has the option to feed a
workpiece at six different feed rates: 13, 18, 25,
30, 41, and 62 feet per minute. these rates are
achieved by changing the combination of change
gears in the power feeder gear box.
included accessory Change gears:
a, 24 tooth + b, 26 tooth = 25 Ft/per
Min
a, 26 tooth + b, 24 tooth = 30 Ft/per
Min
optional Model h3236 slow speed Kit gears:
a, 16 tooth + b, 34 tooth = 13 Ft/per
Min
a, 34 tooth + b, 16 tooth = 62 Ft/per
Min
always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
al injury.
Figure 13. Change gear table.
4. remove the chain cover and the two 14mm
hex nuts securing the position a & b change
gears to the shafts.
to change the feed rate of your power feeder:
1. Move the switch to the oFF position.
5. swap the required gears in positions a & b
shown in Figure 12.
2. disCoNNECt thE poWEr FEEdEr
FroM poWEr!
6. reinstall the hex nuts and the chain cover.
3. refer to the change gear chart on the inside
of the chain cover (Figure 12) or the table
(Figure 13) to find the gear combination
required for your chosen feed rate.
Change gear
position a
Change gear
position B
Change gear
Chart
Figure 12. Change gear locations.
Model g4176 1⁄4 hp power Feeder
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SEctiON 5: MaiNtENaNcE
•
after the first 200 hours of use, or after the
first month, change the gearbox oil with 3.5
fluid ounces of a good automotive grade
80-90W gear oil. For the remaining life of
the power feeder, change the oil every 1000
hours, or every 6 months. Note: To drain the
unit, remove the fill plug labeled "OIL" and
invert the power feeder.
always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
al injury.
•
Every 40 hours of use, or once every two
weeks, wipe clean and lubricate the wheel
grease fittings (Figure 14) with one pump
from a grease gun filled with automotive
grade gl-2 grease.
Schedule
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
Daily check:
grease
Fitting
•
•
•
•
•
loose mounting bolts.
Worn switch.
Worn or damaged cords and plugs.
damaged wheel rubber.
any other condition that could hamper the
safe operation of this machine.
cleaning
Frequently blow-off sawdust with compressed
air. this is especially important for the internal
working parts and motor. dust build-up around
the motor is a sure way to decrease its life span.
if the wheels become loaded up with pitch, oil, or
other residues, wipe them clean using a clean rag
and a mild solvent. avoid touching the plastic or
paint with mineral spirits or you may damage the
surfaces.
Figure 14. Wheel lubrication.
•
as required to prevent rust, binding, and
dry spots, brush the sprockets, chain, and
change gears (Figure 15) with a light film of
an automotive grade gl-2 grease.
Lubrication
•
to prevent surface rust and binding, peri-
odically clean and oil all lock lever and lead
screw threads with a light machine oil.
Figure 15. sprockets, chain,
and change gears.
Model g4176 1⁄4 hp power Feeder
-19-
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SEctiON 6: SERvicE
review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-
ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical
support at (570) 546-9663.
troubleshooting
Motor & Electrical
symptom
possible Cause
possible solution
Motor will not start. 1. low voltage.
1. Check power supply for proper voltage.
2. open circuit in motor or loose connections. 2. inspect all lead connections on motor and circuit
board for loose or open connections.
3. Blown fuse tripped circuit breaker.
3. repair for cause of overload and replace fuse or
reset circuit breaker.
4. Capacitor at fault.
4. replace capacitor.
5. Motor switch or motor is at fault.
5. replace switch, or motor.
Fuses or circuit
breakers trip.
1. short circuit in line cord or plug.
1. inspect cord or plug for damaged insulation and
shorted wires and replace extension cord.
2. short circuit in motor or loose connections. 2. inspect all connections on motor for loose or
shorted terminals or worn insulation.
3. power feeder rollers are jammed.
3. disconnect all machinery from power and correct
for cause of jamming.
Motor overheats.
Workpiece jams
when feeding under 2. Feeder at wrong angle.
rollers.
1. Motor overloaded.
1. reduce power feeder feed rate.
2. air circulation through the motor restricted. 2. Clean out motor fan cover to provide normal air
circulation.
1. rollers set too low.
1. raise feeder.
2. adjust angle.
Workpiece slips
while passing
beneath rollers.
1. rollers positioned too high, no traction.
1. lower feeder.
2. slow feed speed.
3. Clean roller surface with a mild solvent.
4. replace roller(s) (Page 21).
2. Feeding too fast.
3. rollers are dirty or oily.
4. Worn roller(s).
Workpiece cut is
burnt.
1. Wrong feed speed.
2. Cutter is at fault.
1. adjust feed speed.
2. sharpen or replace dull blade or cutter.
rough finish or
chipped grain on
workpiece.
1. Feed speed too fast.
2. dull cutter or blade.
3. power feeder angle is not toed in to keep
workpiece against the fence.
1. slow speed.
2. replace with sharp cutter or blade.
3. adjust power feeder so it is toed-in 1° to 1.5°
toward the fence.
Fuzzy grain occurs 1. lumber has high moisture content.
when planing or
1. if moisture content is higher than 20%, sticker and
allow to dry.
moulding.
2. dull knives/cutter.
2. sharpen or replace knives.
1
1. lower the power feeder roller 8" lower than the
Workpiece hangs
and does not enter
the machine.
1. power feeder roller height is set incorrectly.
⁄
height of the workpiece.
Model g4176 1⁄4 hp power Feeder
-20-
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2. Using a 5mm hex wrench, remove the two
wheel retaining cap screws (Figure 16).
Wheel Replacement
always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
al injury.
if you damage one or more wheels or they are
worn, you can easily replace the wheels.
Cap
screw
tools Needed
Qty
•
hex Wrench 5mm....................................... 1
Figure 16. Wheel replacement.
to replace a wheel:
3. swap the old wheel with the new.
1. disCoNNECt thE poWEr FEEdEr
4. reinstall the two cap screws, and tighten in
an alternating pattern until the wheel is sec-
cure.
FroM poWEr!
Model g4176 1⁄4 hp power Feeder
-21-
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SEctiON 7: WiRiNG
these pages are current at the time of printing. however, in the spirit of improvement, we may make changes
to the electrical systems of future machines. study this diagram carefully. if you notice differences between
your machine and these wiring diagrams, call technical support at (570) 546-9663 for assistance.
Electrical Safety instructions
1. ciRcuit REQuiREMENtS. you MUst fol- 3. MOtOR WiRiNG. the motor wiring shown
low the ciRcuit REQuiREMENtS given on
Page 9. if you are unsure about the wiring
codes in your area or you plan to connect
your machine to a shared circuit, consult
a qualified electrician.
in these diagrams are current at the time of
printing, but it may not match your machine.
always use the wiring diagram inside the
motor junction box.
4. EXPERiENciNG DiFFicuLtiES. if at any
time you are experiencing difficulties under-
standing the information included in this sec-
tion, contact our technical support at (570)
546-9663.
2. SHOcK HazaRD. disconnect the power
from the machine before servicing electrical
components. touching electrified parts will
result in personal injury including but not lim-
ited to severe burns, electrocution, or death.
NOTICE
the photos and diagrams included in this
sectionarebestviewedincolor.youcanview
Model g4176 1⁄4 hp power Feeder
-22-
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Wiring Diagram
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,
)
-
&
*
'
+
(
+
'
&&
&'
.
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Figure 17. Motor capacitor.
Figure 18. Motor power and direction
switch.
Model g4176 1⁄4 hp power Feeder
-23-
READ ELECTRICAL SAFETY
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ON PAGE 22!
SEctiON 8: PaRtS
Power
Feed
Model g4176 1⁄4 hp power Feeder
-24-
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Power Feed Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
501
502
503
504
505
506
508
509
510
511
P4176501
P4176502
P4176503
P4176504
P4176505
PB08M
RUBBER WHEEL
GEAR COVER
543
546
P4176543
P4176546
FRAME
WORM GEAR BOX COVER ASSEMBLY
GASKET
SWITCH ASSEMBLY
KNOB BOLT
546-1 P4176546-1
546-2 P4176546-2
546-3 P4176546-3
546-4 P4176546-4
546-5 PSB33M
BUSHING
SPROCKET BUSHING
HEX BOLT M6-1 X 20
FLAT WASHER 6MM
QC LABEL
COVER
OIL SEAL
PW03M
CAP SCREW M5-.8 X 12
GEAR 30T
P4176509
P4176510
P4176511
549
550
552
553
556
557
558
559
560
570
P4176549
PN02M
SWITCH BOX ASSEMBLY
MOTOR 1/4HP 110V
MOTOR FAN
HEX NUT M10-1.5
FLAT WASHER 10MM
EXT RETAINING RING 13MM
EXT RETAINING RING 24MM
TUBE
PW04M
PR47M
511-1 P4176511-1
511-2 P4176511-2
511-3 PC020A
FAN COVER
PR58M
CAPACITOR 20MFD 250V
SEAL
P4176557
P4176558
PR58M
512
513
514
516
517
518
521
525
530
531
532
533
537
538
539
540
541
542
P4176512
P4176513
P4176514
P4176516
P4176517
P4176518
P4176521
P4176525
P4176530
P4176531
P4176532
PLW03M
CHAIN ASSEMBLY (18S)
EXT RETAINING RING 24MM
CAP SCREW M6-1 X 25
SPROCKET SHAFT ASSEMBLY
SPROCKET SHAFT
SPROCKET
GEAR 24T
GEAR 26T
PSB06M
P4176570
GEAR SET 24T, 26T
GEAR 20T
570-1 P4176570-1
570-2 P4176570-2
570-3 PEC04M
GENERAL WARNING LABEL
SWITCH DIRECTION LABEL
ELECTRICITY WARNING LABEL
DOMED GRIZZLY LABEL
COVER WARNING LABEL
CHAIN
E-CLIP 13MM
571
P4176571
SPROCKET SHAFT ASSEMBLY
GREASE NIPPLE
SHAFT
571-1 P4176571-1
571-2 P4176571-2
571-3 PLW04M
571-4 PN03M
LOCK WASHER 8MM
HEX NUT M8-1.25
OIL CAP ASSEMBLY
OIL CAP
LOCK WASHER 6MM
CHAIN
P4176537
P4176538
P4176539
P4176540
P4176541
P4176542
580
P4176580
BUSHING
580-1 P4176580-1
580-2 PORP016
SPROCKET
O-RING 15.8 X 2.4 P16
SPROCKET CASE ASSEMBLY
SPROCKET CASE
SPRING 36 X 6
SPROCKET
585
P4176585
BUSHING
585-1 P4176585-1
585-2 P4176585-2
585-3 P4176585-3
WORM GEAR SHAFT ASSEMBLY
WORM GEAR SHAFT
FLAT WASHER 3/8
HEX NUT M10-1.5
542-1 P4176542-1
542-2 PW02
CASE COVER
596
598
P4176596
P4176598
SPROCKET
542-3 PN02M
LUBRICATION LABEL
Model g4176 1⁄4 hp power Feeder
-25-
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base
-+0
-0.
-*(
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.(/
-(,$*
-*)
.(/$*
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-*)
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base Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
601
615
P4176601
P4176615
LEVER
697
698
P4176697
P4176698
HAND CRANK
ELEVATING BRACKET ASSEMBLY
ELEVATING BRACKET
FLAT WASHER 8MM
LEVER M8-1.25
OVER ARM CONE ASSEMBLY
OVERARM CONE
615-1 P4176615-1
615-2 PW01M
698-1 P4176698-1
698-2 PB73M
HEX BOLT M10-1.5 X 50
LOCK WASHER 10MM
ELEVATING SHAFT
HEX NUT M16-2
615-3 P4176615-3
615-4 PN03M
698-4 PLW06M
HEX NUT M8-1.25
DOG POINT SET SCREW
LOCK WASHER 8MM
OVER ARM SHAFT
LOCK WASHER 4MM
HEX NUT M4-.7
706
710
715
716
718
P4176706
PN13M
615-5 P4176615-5
615-6 PLW04M
P4176715
P4176716
P4176718
ELEVATING SCREW
LEADSCREW
618
631
632
649
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