Grizzly Saw G7209 User Manual

14'' PROFESSIONAL CABINET SAW

MODEL G7209 AND G7210

INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

OCTOBER, 2001 PRINTED IN TAIWAN

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TABLE OF CONTENTS

PAGE

1. SAFETY

SAFETY RULES FOR POWER TOOLS ................................................................2-3

ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ................................4

SAFETY ACCESSORIES ......................................................................................5-6

COMMON DEFINITIONS, TERMS AND PHRASES ................................................7

2. CIRCUIT REQUIREMENTS

220V SINGLE-PHASE ..............................................................................................8

220V THREE-PHASE................................................................................................8

GROUNDING AND EXTENSION CORDS................................................................9

3. INFORMATION

COMMENTARY ......................................................................................................10

UNPACKING............................................................................................................11

PIECE INVENTORY ................................................................................................11

CLEAN UP ..............................................................................................................12

SITE CONSIDERATIONS........................................................................................12

4. ASSEMBLY

BEGINNING ASSEMBLY ........................................................................................13

EXTENSION WINGS..........................................................................................13-14

FENCE RAILS ....................................................................................................14-15

GUARD SUPPORT SHAFT ....................................................................................15

SAW BLADE............................................................................................................15

MOTOR BRACKET ............................................................................................15-16

BLADE GUARD..................................................................................................16-17

TABLE INSERT ......................................................................................................18

5. ADJUSTMENTS

BLADE HEIGHT ......................................................................................................19

BLADE TILT ............................................................................................................19

MITER SLOT ......................................................................................................20-21

MITER GAUGE........................................................................................................22

RIP FENCE ........................................................................................................22-23

BLADE ALIGNMENT..........................................................................................23-24

6. OPERATIONS

PRE-RUN CHECK ..................................................................................................25

TEST RUN..........................................................................................................25-26

BLADE SELECTION ..........................................................................................26-27

CROSSCUTTING ..............................................................................................27-28

RIPPING ..................................................................................................................28

DADO OPERATIONS ........................................................................................29-30

RABBET OPERATIONS ....................................................................................30-31

7. MAINTENANCE

GENERAL................................................................................................................32

TABLE......................................................................................................................32

V-BELTS ............................................................................................................32-33

LUBRICATION ........................................................................................................33

8. CLOSURE ....................................................................................................................34

MACHINE DATA ..........................................................................................................35-36

WIRING DIAGRAM ......................................................................................................37-38

PARTS BREAKDOWNS AND PARTS LISTS ............................................................42-44

PUSH STICK PATTERN....................................................................................................45

WARRANTY AND RETURNS ..........................................................................................46

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SECTION 1: SAFETY

For Your Own Safety Read Instruction

Manual Before Operating This Equipment

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words which are intended to convey the level of

importance of the safety messages. The progression of symbols is described below. Remember

that safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

This symbol is used to alert the user to useful information about

proper operation of the equipment.

NOTICE

Safety Instructions For Power Tools

1. KEEP GUARDS IN PLACE and in working

5. KEEP CHILDREN AND VISITORS

AWAY. All children and visitors should be

kept a safe distance from work area.

order.

2. REMOVE ADJUSTING KEYS AND

WRENCHES. Form habit of checking to

see that keys and adjusting wrenches are

removed from tool before turning on.

6. MAKE WORKSHOP CHILD PROOF with

padlocks, master switches, or by removing

starter keys.

3. KEEP WORK AREA CLEAN. Cluttered

7. DO NOT FORCE TOOL. It will do the job

better and safer at the rate for which it was

designed.

areas and benches invite accidents.

4. DO NOT USE IN DANGEROUS ENVI-

RONMENT. Do not use power tools in

damp or wet locations, or where any flam-

mable or noxious fumes may exist. Keep

work area well lighted.

8. USE RIGHT TOOL. Do not force tool or

attachment to do a job for which it was not

designed.

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G7209/10 14'' Table Saw

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Safety Instructions For Power Tools

9. USE PROPER EXTENSION CORD. Make

sure your extension cord is in good condi-

tion. Conductor size should be in accor-

dance with the chart below. The amperage

rating should be listed on the motor or tool

nameplate. An undersized cord will cause a

drop in line voltage resulting in loss of power

and overheating. Your extension cord must

also contain a ground wire and plug pin.

Always repair or replace extension cords if

they become damaged.

16. REDUCE THE RISK OF UNINTENTION-

AL STARTING. On machines with mag-

netic contact starting switches there is a

risk of starting if the machine is bumped or

jarred. Always disconnect from power

source before adjusting or servicing. Make

sure switch is in OFF position before recon-

necting.

17. MANY WOODWORKING TOOLS CAN

“KICKBACK” THE WORKPIECE toward

the operator if not handled properly. Know

what conditions can create “kickback” and

know how to avoid them.

Minimum Gauge for Extension Cords

LENGTH

AMP RATING

0-6

25ft

50ft 100ft

18. CHECK DAMAGED PARTS. Before fur-

ther use of the tool, a guard or other part

that is damaged should be carefully

checked to determine that it will operate

properly and perform its intended function.

Check for alignment of moving parts, bind-

ing of moving parts, breakage of parts,

mounting, and any other conditions that

may affect its operation. A guard or other

part that is damaged should be properly

repaired or replaced.

7-10

11-12

13-16

17-20

21-30

10. WEAR PROPER APPAREL. Do not wear

loose clothing, gloves, neckties, rings,

bracelets, or other jewelry which may get

caught in moving parts. Non-slip footwear is

recommended. Wear protective hair cover-

ing to contain long hair.

19. NEVER LEAVE TOOL RUNNING UNAT-

TENDED. TURN POWER OFF. Do not

leave tool until it comes to a complete stop.

11. ALWAYS USE SAFETY GLASSES. Also use

face or dust mask if cutting operation is dusty.

Everyday eyeglasses only have impact resis-

tant lenses, they are NOT safety glasses.

20. NEVER OPERATE A MACHINE WHEN

TIRED, OR UNDER THE INFLUENCE OF

DRUGS OR ALCOHOL. Full mental alert-

ness is required at all times when running

a machine.

12. SECURE WORK. Use clamps or a vise to hold

work when practical. It’s safer than using your

hand and frees both hands to operate tool.

21. NEVER ALLOW UNSUPERVISED OR

INEXPERIENCED PERSONNEL TO

OPERATE THE MACHINE. Make sure

any instructions you give in regards to

machine operation are approved, correct,

safe, and clearly understood.

13. DO NOT OVER-REACH. Keep proper foot-

ing and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safest

performance. Follow instructions for lubri-

cating and changing accessories.

22. IF AT ANY TIME YOU ARE EXPERIENC-

ING DIFFICULTIES performing the intend-

ed operation, stop using the machine!

Then contact our service department or

ask a qualified expert how the operation

should be performed.

15. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recom-

mended accessories. The use of improper

accessories may cause risk of injury.

G7209/10 14'' Table Saw

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Additional Safety Instructions For Table Saws

1. ALWAYS use blade guard, splitter and

anti-kickback fingers on all ''through-saw-

ing'' operations. Through-sawing opera-

tions are those when the blade cuts com-

pletely through the workpiece as in ripping

or crosscutting.

8. MOVE the rip fence out of the way when

crosscutting.

9. NEVER use the miter gauge and rip fence

at the same time.

10. NEVER attempt to free a stalled saw blade

2. AVOID KICKBACKS. A condition in which

a piece of wood is thrown back towards an

operator at a high rate of speed. If you do

not have a complete understanding of how

kickback occurs, or how to prevent it, DO

NOT operate this table saw.

without first turning the saw OFF.

11. PROVIDE adequate support to the rear

and sides of the saw table for wide or long

workpieces.

12. AVOID awkward operations and hand

positions where a sudden slip could cause

your hand to move into the blade.

3. NEVER reach behind or over the blade

with either hand for any reason.

4. ALWAYS use a push-stick for ripping nar-

13. IF AT ANY TIME YOU ARE EXPERIENC-

ING DIFFICULTIES performing the intend-

ed operation, stop using the machine!

Then contact our service department or

ask a qualified expert how the operation

should be performed.

row stock.

5. NEVER perform any operation ''free-

hand,'' which means using only your hands

to support or guide the workpiece. Always

use either the fence or the miter gauge to

position and guide the work.

14. ALWAYS LOWER OR REMOVE SAW

BLADE WHEN NOT IN USE.

6. NEVER stand or have any part of your

body in line with the path of the saw blade.

15. NEVER USE A DAMAGED SAW BLADE

OR ONE THAT HAS BEEN DROPPED.

7. ALWAYS hold the work firmly against the

miter gauge or fence while holding down

against the table.

16. USE GREAT CARE WHEN CUTTING

WITH A DADO BLADE. There is a high

degree of risk involved with any dado oper-

ation. Slight movement of the stock away

from the fence will cause kickback.

No list of safety guidelines can be com-

plete. Every shop environment is different.

Always consider safety first, as it applies to

your individual working conditions. Use

this and other machinery with caution and

respect. Failure to follow guidelines could

result in serious personal injury, damage to

equipment or poor work results.

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G7209/10 14'' Table Saw

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Safety Accessories

Statistics prove that most common acci-

dents among table saw users can be

linked to kickback. Kickback is typically

defined as the high-speed expulsion of

stock from the table saw toward its opera-

tor. In addition to the danger of the opera-

tor or others in the area being struck by

the flying stock, it is often the case that

the operator’s hands are pulled into the

blade during the kickback. The following

can help minimize kickbacks.

Push Sticks

The use of push sticks, particularly when cutting

small or narrow workpieces, provides a double

benefit for saw operators. The push stick pro-

vides added leverage, enabling the operator to

keep the workpiece firmly supported against the

fence and table. At the same time, the push stick

keeps the operator’s hand safely away from the

rotation of the saw blade. See the template at the

end of the manual for construction details, or pur-

chase one from the Grizzly catalog. See Figure

1. Use your blade guard and splitter.

2. Never for any reason place your hand

behind the blade. Should kickback

occur, your hand will be pulled into the

blade.

3. Inspect splitter for alignment between it

and your blade.

4. Never use the fence as a guide for

crosscutting.

5. Never attempt freehand cuts.

6. Use a pushstick or featherboard to main-

tain control of your workpiece.

7. Feed cuts through to completion.

8. Stand to the side when ripping.

9. Ensure your fence and miter slot are par-

allel to the blade.

If you do not have a clear understanding of

kickback and how it occurs, do not operate

this table saw.

Figure 1. Push Stick

Zero Clearance Table Inserts

Ideal for use when ripping thin strips or making

bevel cuts, these prevent tearout and jammed

blades by supporting material close to the blade.

Use the standard table insert as a template when

creating additional inserts from wood or plywood.

Blade slot inserts can be custom cut for specific

blade angles by raising the running blade into an

uncut insert at the angle you desire. Be sure to

make an additional slot for the blade splitter.

Grizzly also carries a wide selection of table

inserts in the Grizzly catalog. Be sure to hold the

insert firmly in place with a piece of wood when

creating slots. Never hold the table insert with

your hand while cutting new slots. See Figure 2.

G7209/10 14'' Table Saw

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Featherboard

Easily made from scrap stock, featherboards

provide an added degree of protection against

kickback. To make a featherboard, cut a 30-

40° angle at one end of the board and make a

number of end cuts at approximately ⁄4" apart

and 2" to 3" deep. Grizzly also offers a number

of featherboards in the Grizzly catalog. See

Figure 4.

Figure 2. Zero Clearance Table Inserts

Push Paddles

Push paddles provide added leverage and sup-

port when ripping or crosscutting wide work-

pieces. Grizzly offers a number of push paddles

in the Grizzly catalog. See Figure 3.

Figure 4. Featherboard

Figure 3. Push Paddles

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G7209/10 14'' Table Saw

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Common Definitions, Terms and Phrases

The following is a list of common definitions, terms and phrases used throughout this manual as they relate

to this table saw and woodworking in general. It is important that you read and become familiar with them

before assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly!

Arbor: Metal shaft extending from the drive

mechanism, to which the cutting blade is

attached.

Non-Thru Cut: A sawing operation that requires

the removal of the blade guard and splitter.

Dado and rabbet cuts are considered Non-

Thru Cuts because the blade does not pro-

trude above the top face of the wood stock.

Always remember to reinstall the blade guard

and splitter after performing a non-thru cut.

Bevel Edge Cut: Tilting the saw arbor and blade

to an angle between 0° and 45° to perform an

angled cutting operation.

Blade Guard: Metal or plastic mechanism that

mounts over the saw blade to prevent acciden-

tal contact with the cutting edge.

Perpendicular: Intersecting and forming right

angles; at right angles to the vertical and hori-

zontal planes. i.e. the blade is perpendicular to

the table surface.

Crosscut: Table saw operation in which the miter

gauge is used to cut across the grain of a piece

of wood.

Push Paddle: Safety aid used to push a piece of

wood stock through a cutting operation.

Dado Blade: Blade or set of blades that attach to

the arbor and are used for cutting grooves and

rabbets.

Push Stick: Safety aid used to push a piece of

wood stock through a cutting operation.

Usually used when rip cutting.

Dado Cut: Table saw operation that uses a dado

blade to cut a flat bottomed groove into the

face of wood stock.

Rabbet: Cutting operation that creates an L-

shaped channel along the edge of wood stock.

Splitter: Metal plate attached to the back of the

blade guard that maintains the kerf opening in

the wood when performing a cutting operation.

Featherboard: Safety device used to keep a

board against the rip fence or table. Allows

operator to keep hands away from the saw

blade.

Standard Kerf: ⁄8" gap made with a standard

blade.

Kerf: The resulting cut or gap made by a saw

blade.

Straightedge: A tool used to check the flatness,

parallelness, or consistency of a surface(s).

Kickback: A condition in which the wood is

thrown back towards an operator at a high rate

of speed.

Thru-Sawing: A sawing operation where the

wood stock thickness is completely sawn

through. Proper blade height usually allows ¹⁄4

Miter Gauge: A component that controls the

wood stock movement while performing a

crosscut. Allows for variation of angle cuts

such as miter cuts used on a picture frame.

of the top of the blade to extend above the

wood stock.

Thin Kerf: ³⁄32" gap made with a thin kerf blade.

Rip Cut: A cut made along grain of the wood.

Moulding Head: A cutterhead attached to the

arbor. Accepts interchangeable moulding

knives for profile cutting. We DO NOT recom-

mend the use of a moulding head as they

require advanced skills in their operation.

Sacrificial Fence: A piece of wood attached to

the face of the rip fence that is designed to

extend the fence face away from the metal por-

tion of the fence. Used primarily when making

rabbet cuts with a dado blade.

Parallel: Being an equal distance apart at every

point. i.e. the rip fence face is parallel to the

side face of the saw blade.

G7209/10 14'' Table Saw

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SECTION 2: CIRCUIT REQUIREMENTS

220V Single-Phase

220V Three-Phase

G7209 Only:

G7210 Only:

The Model G7210 has a 7¹⁄2 H.P., 3450 R.P.M.

motor which requires a 220V 3-phase circuit. The

cord set enclosed does not have a plug, as the

style of plug you require will depend upon the type

of service you currently have or plan to install. The

motor will safely draw about 22 amps at 220V

under load. If you operate the G7210 on any cir-

cuit that is already close to its capacity, it might

blow a fuse or trip a circuit breaker. However, if an

unusual load does not exist and power failure still

occurs, have the circuit inspected by a qualified

electrician.

The Model G7209 has a 5 H.P., 3450 R.P.M.

motor which requires a 220V single-phase circuit.

The cord set included does not have a plug, as

the style of plug you require will depend upon the

type of service you currently have or plan to

install. The motor will safely draw about 30 amps

at 220V under load. If you operate the G7209 on

any circuit that is already close to its capacity, it

might blow a fuse or trip a circuit breaker.

However, if an unusual load does not exist, and

power failure still occurs, have the circuit inspect-

ed by a qualified electrician.

In preparing to connect the Model G7209 to your

existing or new circuit, it will be necessary to con-

nect a plug that matches your 220V receptacle. If

you will be installing a new receptacle and plug,

we recommend using a NEMA-style 6L-30 plug

and outlet shown in Figure 5.

In preparing to connect the Model G7210 to your

existing or new circuit, it will be necessary to con-

nect a plug that matches your 220V receptacle. If

you will be installing a new receptacle and plug,

we recommend using a HBL2711 30 A plug and

outlet shown in Figure 6.

The Model G7209 should be fused at 30 amps.

Fusing at amperage ratings higher than 30 amps

will not adequately protect the circuit.

The Model G7210 should be fused at 30 amps.

Fusing at amperage ratings higher than 30 amps

will not adequately protect the circuit.

Figure 6. 220V 3-Phase

Figure 5. 220V Single-Phase

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Grounding

Extension Cords

In the event of a malfunction or breakdown,

grounding provides a path of least resistance for

electric current to reduce the risk of electric shock.

This tool is equipped with an electric cord having

an equipment-grounding conductor which must

be properly connected to a grounding plug. The

plug must be plugged into a matching outlet that

is properly installed and grounded in accordance

with all local codes and ordinances.

We do not recommend the use of extension cords

on 220V equipment. It is much better to arrange

the placement of your equipment and the installed

wiring to eliminate the need for extension cords.

Should it be necessary to use an extension make

sure the cord is rated Hard Service (grade S) or

better. Refer to the chart in Section 1: Safety to

determine the minimum gauge for the extension

cord. The extension cord must also contain a

ground wire and plug pin. Always repair or replace

extension cords when they become worn or dam-

aged.

Improper connections of the electrical-grounding

conductor can result in risk of electric shock. The

conductor with green or green and yellow striped

insulation is the electrical-grounding conductor. If

repair or replacement of the electric cord or plug

is necessary, do not connect the equipment

grounding conductor to a live terminal.

Wiring Diagram

This equipment must be

grounded. Verify that any

existing electrical outlet

and circuit you intend to

plug into is actually

grounded. Under no cir-

cumstances should the

grounding pin from any

three-pronged plug be

removed. Serious injury

may occur.

A wiring diagram is provided at the back of this

manual should it be necessary to repair or revise

the wiring. Always utilize a qualified electrician

when doing any electrical work on this equipment.

We have covered some basic electrical

requirements for the safe operation of your

machine. These requirements are not nec-

essarily comprehensive. You must be sure

that your particular electrical configuration

complies with local and state codes.

Ensure compliance by checking with your

local municipality or a licensed electrician.

G7209/10 14'' Table Saw

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SECTION 3: INTRODUCTION

Most importantly, we stand behind our machines.

Commentary

If you have any service questions or parts

requests, please call or write us at the location

listed below:

We are proud to offer the Grizzly Model G7209/10

14" Table Saw. The Model G7209/10 is part of a

growing Grizzly family of fine woodworking

machinery. When used according to the guide-

lines set forth in this manual, you can expect

years of trouble-free, enjoyable operation and

proof of Grizzly’s commitment to customer satis-

faction.

Grizzly Industrial, Inc.

2406 Reach Road

Williamsport, PA 17701

Phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail: [email protected]

Web Site: http://www.grizzly.com

After Fall 2001:

The Model G7209/10 is an industrial grade table

saw intended for professional use. Features

include cast iron trunnions, 4" dust port, quadru-

ple V-belt drive, cam lever fence, magnetic

switch, and a 5 H.P., 220V, single-phase motor

(7¹⁄2 H.P., 220V, 3-phase motor for G7210).

Grizzly Industrial, Inc.

1203 Lycoming Circle

Pennsdale, PA 17756

The specifications, drawings, and photographs

illustrated in this manual represent the Model

G7209/10 as supplied when the manual was pre-

pared. However, owing to Grizzly’s policy of con-

tinuous improvement, changes may be made at

any time with no obligation on the part of Grizzly.

Whenever possible, though, we send manual

updates to all owners of a particular tool or

machine. Should you receive one, we urge you to

insert the new information with the old and keep it

for reference.

All running parts operate on shielded ball bear-

ings and require no maintenance for the life of the

bearings. We also offer many accessories for the

table saws including blades, outfeed rollers, a

sliding table and a mobile base. Please refer to

our current catalog for prices and ordering infor-

mation.

We are also pleased to provide this manual with

the Model G7209/10. It was written to guide you

through assembly, review safety considerations,

and cover general operating procedures. It repre-

sents our effort to produce the best documenta-

tion possible. If you have any comments regard-

ing this manual, please write to us at the address

below:

Read the manual before

assembly and opera-

tion. Become familiar

with the machine and

it’s operation before

beginning any work.

Serious personal injury

may result if safety or

operational information

is not understood or fol-

lowed.

Grizzly Industrial, Inc.

Technical Documentation

P.O. Box 2069

Bellingham, WA 98227-2069

-10-

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Unpacking

Piece Inventory

The Model G7209/10 is shipped from the manu-

facturer in a carefully packed carton. If you dis-

cover the machine is damaged after you’ve

signed for delivery, immediately call Customer

Service for advice.

After all the parts have been removed from their

containers, you should have:

• Table Saw Unit

• Miter Gauge

• Extension Wings (2)

• Fence Assembly

• Splitter/Guard Assembly

• Dust Port

When you are completely satisfied with the con-

dition of your shipment, you should inventory its

parts.

• Hardware Bag

In the event that any nonproprietary parts are

missing (e.g. a nut or a washer), we would be

glad to replace them; or for the sake of expedien-

cy, replacements can be obtained at your local

hardware store.

The G7209/10 is a heavy

machine, 1000 lbs. ship-

ping weight. DO NOT

over-exert

yourself

while unpacking or

moving your machine –

you will need assis-

tance and power equip-

ment. Serious personal

injury may occur if safe

moving methods are

not followed.

Make sure floor structure

is capable of supporting

the combined weight of

the machine parts and

people.

Figure 7. G7209/10 cabinet stand.

Some metal parts may

have sharp edges on

them after they are

formed. Please examine

the edges of all metal

parts before handling

them. Failure to do so

could result in injury.

Figure 7A. G7209/10 component layout.

G7209/10 14'' Table Saw

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Clean up

Site Considerations

1. Floor Load: Your Model G7209/10 repre-

sents a large weight load in a small footprint.

Most commercial floors are suitable for the

saw. Some residential floors may require

additional bracing to support both machine

and operator.

The table and other unpainted parts of the Model

G7209/10 are coated with a waxy grease that

protects them from corrosion during shipment.

Clean this grease off with a solvent cleaner or cit-

rus-based degreaser such as Grizzly’s G7895

Degreaser. Do not use chlorine-based solvents –

if you happen to splash some onto a painted sur-

face, you’ll ruin the finish.

2. Working Clearances: Consider existing and

anticipated needs, size of material to be

processed through each machine, and

space for auxiliary stands, work table or

other machinery when establishing a loca-

tion for your table saw.

Do not use gasoline or

other petroleum-based

solvents. They have low

flash points which make

them extremely flamma-

ble. A risk of explosion

and burning exists if

these products are

used. Serious personal

injury may occur if this

warning is ignored.

3. Lighting and Outlets: Lighting should be

bright enough to eliminate shadows and pre-

vent eye strain. Electrical circuits should be

dedicated or large enough to handle amper-

age requirements. Outlets should be located

near each machine so power or extension

cords are clear of high-traffic areas. Observe

local electrical codes for proper installation

of new lighting, outlets, or circuits.

Do not smoke while using

solvents. A risk of explo-

sion or fire exists and may

result in serious personal

injury.

Make your shop “child

safe.” Ensure that your

workplace is inaccessible

to youngsters by closing

and locking all entrances

when you are away. Never

allow visitors in your shop

when assembling, adjust-

ing or operating equip-

ment.

Many of the solvents

commonly used to clean

machinery can be toxic

when inhaled or ingest-

ed. Always work in well-

ventilated areas far from

potential ignition sources

when dealing with sol-

vents. Use care when dis-

posing of waste rags and

towels to be sure they do

not create fire or environ-

mental hazards.

-12-

G7209/10 14'' Table Saw

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SECTION 4: ASSEMBLY

Extension Wings

Beginning Assembly

Inspect the extension wings for burrs or foreign

material that may inhibit assembly. The mating

edges of the wings and table must be clean,

smooth, and flat. Use a wire brush or file if nec-

essary to clean up the edges.

Some metal parts may

have sharp edges on

them after they are

formed. Please examine

the edges of all metal

parts before handling

them. Failure to do so

could result in injury.

The table and wings

represent a very heavy

load. DO NOT over-

exert yourself while lift-

ing or moving the table

and wings – get assis-

tance.

Disconnect power to the

machine when perform-

ing any maintenance,

assembly or adjust-

ments. Failure to do this

may result in serious

personal injury.

NOTICE

The right and left wings are not the same.

The left wing has two tapped holes on the

outside edge, the right has a tapped hole on

the front and back edge. If the wings are not

installed in their correct location, the fence

cannot be attached.

Keep loose clothing

rolled up and out of the

way of machinery and

keep hair pulled back.

1. Attach the left wing to the table using the

three hex head bolts and flat washers pro-

vided. Adjust the wing reasonably flush with

the table. Do not tighten the bolts.

Wear safety glasses dur-

ing the entire assembly

process. Failure to com-

ply may result in serious

personal injury.

2. Attach the right wing to the table using the

three hex head bolts and flat washers pro-

vided. Adjust the wing reasonably flush with

the table. Do not tighten the bolts.

Most of your Model G7209/10 has been assem-

bled at the factory, but some parts must be

assembled or installed after delivery. We have

organized the assembly process into steps.

Please follow along in the order presented here.

3. Align the top of the wing flush with the table

top directly above the front bolt, and tighten

the front bolt. The front edge of the extension

wing should also be flush with the front edge

of the table.

TOOLS REQUIRED: You will need a high quality

square, a long straightedge, 10mm, 12mm, 14mm

open end wrenches and a 3mm Allen^®wrench.

4. Raise or lower the rear of the extension wing

until the middle of the wing is flush with the

table top. Tighten the middle bolt.

G7209/10 14'' Table Saw

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5. Raise or lower the rear of the wing until the

wing and table are flush. Tighten the bolt.

Any adjustment at this point should be mini-

mal.

Fence Rails

1. Locate the rear fence rail (the shorter of the

6. Check flushness at the front bolt and read-

two rails).

just if necessary.

2. Attach the rear rail to the table top using the

spacers, hex bolts and lock washers sup-

plied. See Figure 8. Using a combination

7. Repeat Steps 3-4 for the other extension

wing.

square set at ⁄32", place at the edge of the

8. Now, check the alignment of the table and

both wings with a straightedge. The straight-

edge should run flat across both wings and

the table top. If the straightedge contacts

both wings and the table evenly, you are fin-

ished with this section. If it does not, contin-

ue to Step 9.

table, and adjust the rail so it is consistently

¹⁵⁄³²" below the top of the table.

9. If the extension wings tilt up or down at the

outside edges, remove the wings and shim

them with masking tape. See Figure 7.

a. If the wings tilt down, stick layers of mask-

ing tape under each bolt near the bottom

edge of the wing and retighten.

b. If the wing tilts up, stick layers of masking

tape above each bolt near the top edge of

the wing and retighten. Allow tape to

extend above table surface and trim with

a sharp knife after final assembly.

Figure 8. Rear rail attachment procedure.

3. Attach the front rail to the table top using the

hex socket flathead screws supplied. See

Figure 9. Place a combination square set at

²⁵⁄32", at the edge of the table, and adjust the

rail so it is consistently ²⁵⁄32" below the top of

the table.

10. Replace the wings and check again.

Masking Tape

Figure 7. Using tape to shim for wing alignment.

Figure 9. Front rail attachment procedure.

-14-

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4. Attach the square fence tube to the front rail

using the hex bolts and lock washers sup-

plied. See Figure 10A.

Saw Blade

5. Attach the fence and slide across the length

of the rails to ensure smooth, accurate fence

movement.

The saw blade is extremely sharp. Use extra

care when handling the blade or working

near it. Serious injury is possible.

Please review this section even if your saw blade

came pre-installed. To install the blade:

1. Remove the table insert to gain access to the

arbor.

2. Remove the nut and outer arbor flange from

the arbor.

3. Place the blade on the arbor, making sure

that it seats firmly against the inner arbor

flange. Ensure that the top blade teeth are

facing the front of the saw.

Figure 10A. Attaching fence tube to front rail.

4. Replace the outer arbor flange and rethread

the arbor nut.

Guard Support Shaft

5. Hand tighten nut and snug with the wrench

included with the saw. DO NOT overtighten.

IMPORTANT: Make sure the blade is installed

with the teeth facing the front of the saw.

To install the guard support shaft:

1. Push the threaded end of the shaft through

the hole in the back of the saw (Figure 10B)

until the shoulder on the shaft stops it.

Motor Bracket

2. Secure with the hex nut and washer.

Remove Before Operating Saw

FIGURE 10B. Attaching guard support shaft.

Figure 10C. Remove motor bracket.

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Your saw comes from the factory with a red motor

bracket designed to protect the motor assembly

during shipping. Remove the bracket shown in

Figure 10C.

The saw blade is extremely sharp. Use extra

care when handling the blade or working

near it. Serious injury is possible.

Blade Guard/Splitter

3. Next, set a straightedge against the face of

the saw blade and the blade guard/splitter as

shown in Figure 14. If the blade guard/split-

ter is properly aligned, please skip ahead to

“Table Insert”; otherwise, continue with the

next step.

1. Slip the blade guard/splitter over the mount-

ing bolts as shown in Figure 12. The wash-

ers should be between the bolt head and the

slots. Tighten the bolts to secure the blade

guard/splitter.

Blade Guard

Washer

Mounting Bolt

Guard Support

Figure 14. Guard in line with blade.

Figure 12. Blade guard and splitter in place.

4. If the blade guard/splitter is to the right of the

blade as shown in Figure 15, simply add

washers between the splitter and front

mounting bracket, and adjust the rear splitter

support as shown in Figure 16.

2. Set a machinist’s square against the face of

the blade guard/splitter. Slightly rotate the

rear bracket to adjust the face of the blade

guard perpendicular to the table top as

shown in Figure 13.

Adjust here to move back of splitter

left or right.

Table Surface

Splitter

Add washers here to move front of

splitter to the left.

Blade

Figure 13. Guard assembly square to table.

Figure 15. Improper splitter/blade alignment.

-16-

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Setscrew and Cap Screw

Adjusted rear

splitter

Front Support Bracket

Adjustment Screws

Added washers

Arbor Bracket

Proper

Alignment

Figure 17.

Figure 16. Proper splitter/blade alignment.

9. Moving the arbor bracket moves the V-belts

and pulleys out of alignment, so adjustment

of the motor pulley is required. Simply loosen

the setscrew and slowly slide the pulley

towards the end of the motor shaft. Once the

V-belts are back into alignment, tighten the

setscrew securely.

5. Recheck guard alignment to the blade and to

the table top. Adjust as necessary and tight-

en all the bolts before use. If the blade guard

is properly aligned, please skip ahead to

Step 10; otherwise, continue with the next

step.

6. If the splitter is positioned to the left of the

blade, alignment cannot be achieved by

washer placement. Adjustment of the front

support bracket is required. See Figure 16.

Loosen the (2) adjustment screws and move

left or right.

10. Recheck guard alignment to the blade and to

the table top. Adjust as necessary and tight-

en down all the bolts before use. If the blade

guard is properly aligned, reattach the table,

making sure there is adequate blade clear-

ance through all blade adjustments.

7. If this adjustment does not allow enough

movement of the splitter, remove the table

and wings, and set them to one side.

11. Adjust the blade to 45° and raise and lower it

through the full range. Readjust blade to 90°

and raise and lower it through the full range.

There should be no contact between the

base and the table insert, or any other part of

the saw. If it does, repeat Steps 7-9.

The table and wings

represent a very heavy

load. DO NOT over-

exert yourself while lift-

ing or moving the table

and wings – get assis-

tance.

8. The arbor bracket and motor pulley needs

adjusting. Loosen the cap screw and the

setscrew as shown in Figure 17, and slowly

slide the arbor bracket towards the end of the

shaft. Only move the arbor bracket a dis-

tance equal to the amount of misalignment

between the blade and splitter, or a little

more. You can always adjust the splitter back

to the left with washers. Tighten the cap

screw and setscrew securely.

G7209/10 14'' Table Saw

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Table Insert

Disconnect power to the

machine when perform-

ing any maintenance,

assembly or adjust-

ments. Failure to do this

may result in serious

personal injury.

The table insert provides access to the blade and

arbor when removed. When in place, the insert

provides support for materials being cut.

Figure 18. Setscrew on each corner of insert.

1. Disconnect the power cord from the outlet.

2. Ensure that all four setscrews are firmly in

contact with the table casting.

3. Using a 6mm hex wrench, raise or lower

each of the four setscrews until the insert is

flush with the table top. See

Figure 18.

4. Now make sure the blade will not come into

contact with table insert. Position the blade at

90°, then raise and lower the blade through its

full range of motion. Also rotate the blade

while doing this, making sure that the blade

never contacts any part of the table insert. Do

the same with the blade in the 45° position.

Wear leather gloves while rotating the blade

to prevent being cut.

5. Be sure to review Section 5: Adjustments,

“Blade Alignment,” before operating the

saw.

-18-

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SECTION 5: ADJUSTMENTS

Blade Tilt

Disconnect power to the

machine when perform-

1. Set your blade angle at zero as shown on the

ing any maintenance,

angle indicator on the front of the saw and

assembly or adjust-

raise the blade several inches above the

ments. Failure to do this

table.

may result in serious

personal injury.

2. Place a machinist’s square flat on the table

and slide it along side the blade. The square

should contact the blade evenly from bottom

to top. Make sure that a blade tooth does not

obstruct the square’s movement.

Keep loose clothing

rolled up and out of the

way of machinery and

keep hair pulled back.

3. Adjust the handwheel until the square is

flush with the blade. Loosen the tilt indicator

arrow, set to zero, and retighten. Loosen and

adjust the stop bolt on the left side of the

front trunnion to allow a 90° stop point. See

Figure 20.

Wear safety glasses dur-

ing the entire adjustment

process. Failure to com-

ply may result in serious

personal injury.

4. Turn the blade angle handwheel until the

angle indicator points at the desired angle.

5. Tighten the handwheel locking knob.

6. Repeat Steps 1-6 for setting the blade to 45°

and adjust the 45° stop bolt on the right side

of the front trunnion. See Figure 20. Use the

45° side of a combo square or a bevel gauge

set at 45°.

Blade Height

When preparing to operate your table saw, you

should adjust the blade height to approximately

4" above the surface of the material you plan on

⁄

cutting. The handwheel at the front of the saw

adjusts blade height. To adjust blade height:

45° Stop Bolt

1. Loosen the locking knob at the center of the

blade height handwheel.

90° Stop Bolt

2. Using a sample of the material you plan on

cutting as a gauge, turn the handwheel until

the blade reaches its intended height.

3. Retighten the locking knob.

4. Recheck your blade height with the sample

material and readjust, if necessary.

Figure 20. 90° and 45° stop bolts.

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Miter Slot to Blade

Your table saw will give the best results if the

miter slot and rip fence are adjusted parallel to

the blade. If they are not exactly parallel, your

cuts and finished work will be lower in quality, but

more important, it increases the risk of kickback.

Take the time to adjust your table saw properly. A

few minutes now will be time well spent.

1. Disconnect the power cord from the out-

let. Use a piece of tape to mark the blade in

the gullet between two (2) teeth closest to

the table.

Figure 22. Adjusting blade to miter slot after

rotating blade 180° and sliding square down

miter slot.

2. Use an adjustable square to measure the

distance from the mark on the blade to the

edge of the miter slot. See Figure 21.

3. Rotate the blade 180°.

4. Measure the distance from the mark on the

blade to the edge of the miter slot. See

Figure 22.

Table Mount Holes

Figure 23. Table mounting bolt holes.

7. Now check to see if the blade remains paral-

lel to the miter slot when tilted to 45°.

8. Tilt the blade to 45° and repeat Steps 1-5. If

the blade is still parallel to the miter slot, con-

tinue on to the “Miter Gauge” instructions.

Otherwise, continue with the next step.

Figure 21. Adjusting blade to miter slot.

9. If the blade was parallel to the miter slot at

90° but not at 45°, the table will need to be

shimmed with metal shim stock. The shims

are placed under the table over each of the

four table mounting bolts as shown in Figure

23.

5. The difference between the two measure-

ments must be equal to or less than ¹⁄64".

6. If the difference is greater than ⁄64", loosen

the four (4) table mounting bolts as seen in

Figure 23 and adjust the table slightly.

Repeat Steps 1-5 until satisfactory. Do not

forget to tighten the table mounting bolts

when finished.

The saw blade is dangerously sharp. Use

extra care when handling the blade or work-

ing near it. Serious injury is possible.

-20-

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10. Refer to Figures 24 and 25, for shim place-

ment. If the distance of A is longer than B,

shim(s) will need to be placed under corners

#1 and #2. If the distance of B is longer than

A, shim(s) will need to be placed under cor-

ners #3 and #4. Very thin shim stock works

well, just make sure they are all the same

thickness, and you put an equal number

under each of the two corners.

Blade tilted to 45°

11. Tighten down one bolt a small amount and

then move on to each of the others, tighten-

ing each down the same amount. Continue

to rotate through the bolts, tightening them a

little each time until they are all secure.

Figure 24.

12. Now recheck the blade to miter slot at 90°

and 45° by repeating Steps 1-5. If the dis-

tance of A and B are equal to or less than

¹⁄64" at both 90° and 45°, continue to the

“Miter Gauge” instructions. If the distances

are still off by more than ¹⁄⁶⁴", repeat Steps 9-

12.

Blade tilted to 45°

13. Once you feel you have the miter slot adjust-

ed to the blade, recheck all measurements

and be sure the table mounting bolts are

secure. Repeat Step 10 in Section 4:

Assembly, “Blade Guard/Splitter. Also, if

you ever remove the table in the future, be

sure to make note of shim placements and

reassemble exactly how it came apart.

Figure 25.

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Miter Gauge

Rip Fence

To adjust the miter gauge so it is perpendicular to

the saw blade:

The rip fence included with your Model G7209/10

14" Table Saw is designed to provide excellent

ripping accuracy when properly adjusted. There

are three main adjustments to concern yourself

with: square, parallelism and clamping pressure.

1. Loosen the lock knob on the miter gauge and

place a square against the face of the miter

body and the blade.

SQUARE

Place a machinist’s square against the side of the

2. Adjust the miter body until there is no space

between the square and the blade. Tighten

the lock knob.

fence. If the square does not remain flush against

both the fence and the table, adjust the nylon

screws on top of the bracket at the front of the

fence until square. See Figure 27.

3. Now loosen the setscrew on the left front

side of the miter bar, adjust the pointer to 90°

and tighten the setscrew.

Nylon Screws

4. To adjust to other angles, follow Steps 1-3

using a protractor to set the angle.

Pointer

Setscrew

Figure 27.

CLAMPING PRESSURE

The fence-clamping mechanism has been adjust-

ed at the factory to provide the right amount of

clamping pressure to hold your fence securely.

Should it eventually need adjustment:

Figure 26.

1. Loosen the clamping arm.

2. Remove the fence from the saw and adjust

the setscrews equally on the rear side of the

front bracket as shown in Figure 28.

3. Replace the fence and check the clamping

strength. Readjust until proper pressure is

ensured.

-22-

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Blade Alignment

Setscrews

The blade position can be adjusted slightly in

case it contacts the table insert when raised or

tilted. This adjustment can be made by moving

the table, the whole trunnion assemble, or by just

moving the arbor bracket. Try adjusting by mov-

ing the table first as this is the easiest way. If that

doesn’t work, try adjusting the whole trunion

assembly. If that still doesn’t work, try moving the

arbor bracket.

Nylon Pads

To adjust the blade position by moving the table:

1. Disconnect plug from power source.

2. Loosen the four table mounting bolts.

Figure 28.

PARALLELISM

Align the fence alongside the miter slot as shown

in Figure 29, and lock it down. If the fence is not

perfectly parallel to the miter slot:

3. Nudge the table to either the left or right

depending on where the blade is hitting the

saw. Tighten all mounting bolts.

1. Release the clamping mechanism.

2. Remove the fence from the saw and adjust

the setscrews on the rear side of the front

bracket as shown in Figure 28. Make VERY

minor adjustments and recheck by reclamp-

ing the fence along the miter slot after each

adjustment. Keep in mind that a small turn of

the setscrew can make a large difference

over the length of the fence. Be sure clamp-

ing pressure is still adequate.

4. If the blade is still contacting the insert,

repeat Steps 1-3. Check all other adjust-

ments.

5. Recheck the blade to miter slot adjustments,

and adjust as necessary.

To adjust the blade position by moving the trun-

nion:

1. Disconnect plug from power source.

Figure 29.

Figure 30A. Trunnion mounting bolts.

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To adjust the blade position by moving the arbor

bracket:

The table and wings rep-

resent a very heavy

load. DO NOT over-

exert yourself while lift-

ing or moving the table

and wings – get assis-

tance.

1. Disconnect plug from power source.

2. Remove the table and wings and set them to

one side.

3. Loosen the blade adjustment cap screw

shown in Figure 30B.

2. Remove the table and wings and set them to

4. To adjust the arbor bracket, loosen the cap

screw and the setscrew. Slowly slide the

arbor bracket towards the end of the shaft.

one side.

3. Loosen the four trunnion mounting bolts as

shown in Figure 30A, and nudge to either

the left or right depending on where the

blade is hitting the saw.

5. Moving the arbor bracket moves the V-belts

and pulleys out of alignment, so adjustment

of the motor pulley is required. Simply loosen

the setscrew and slowly slide the pulley

towards the end of the motor shaft. Once the

V-belts are back into alignment, tighten the

setscrew securely.

4. Reattach the table, making sure there is

adequate blade clearance through all blade

adjustments. Recheck guard alignment to

the blade and to the table top. Adjust as nec-

essary and tighten down all the bolts before

use.

6. Reattach the table, making sure there is ade-

quate blade clearance through all blade

adjustments. Recheck guard alignment to

the blade and to the table top. Adjust as nec-

essary and tighten down all the bolts before

use.

5. If the blade is still contacting the insert,

repeat Steps 1-4. Check all other adjust-

ments.

6. Recheck the blade to miter slot adjustments,

7. If the blade is still contacting the insert,

repeat Steps 1-6. Check all other adjust-

ments.

and adjust as necessary.

Blade Adjustment Cap Screw

8. Recheck the blade to miter slot adjustments,

and adjust as necessary.

Arbor Bracket

Figure 30B. Adjusting arbor bracket.

-24-

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SECTION 6: OPERATIONS

Pre-Run Check

Test Run

Before you begin to use your Model G7209/10

14" Table Saw, you should give it a thorough

inspection. While making your inspection, ask

yourself the following questions:

Disconnect power to the

machine when perform-

ing any maintenance,

assembly or adjust-

ments. Failure to do this

may result in serious

personal injury.

1. Are all the fasteners tight?

2. Is the blade mounted correctly?

3. Is the saw stable?

4. Is it wired properly?

Keep loose clothing

rolled up and out of the

way of machinery and

keep hair pulled back.

5. Is your electrical system properly config-

ured?

6. Have you checked your work piece for obvi-

ous defects?

7. Are the V-belts properly tensioned and the

pulleys properly aligned?

Wear safety glasses dur-

ing the entire operations

process. Failure to com-

ply may result in serious

personal injury.

8. Is the guard assembly installed and func-

tional?

9. Have you checked the saw blade clearance

when it is adjusted to varying angles and

depths?

1. Face the table saw and stand to the left of

the blade path.

10. Have you read all warnings and directions

2. With one finger on the START button and

one finger on the STOP button, turn the saw

on. Be ready to turn it off in case of mishap.

regarding the operation of this machine?

3. Watch and listen to the saw. Note whether

there are any unusual sounds or excessive

vibrations.

G7209/10 14'' Table Saw

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4. If anything appears abnormal, immediately

turn off the saw and fix the problem. If a

problem exists that is beyond the scope of

this manual, call our service department.

2. Cross-cut Blade: Used for cutting across

the grain. 14" cross-cut blades have

between 60-80 teeth, alternate top bevel or

steep alternate top bevel tooth profiles, small

hook angle and a shallow gullet. See Figure

32.

5. If the saw is behaving normally, turn it off and

prepare to make a cut according to the

instructions outlined in the following sec-

tions.

Blade Selection

Choosing the correct blade for the job is essential

for the safe and efficient use of your table saw.

Ignoring this important step could result in dam-

age to the saw and serious injury to the operator.

Documented below are the most common saw

blades and their uses.

Figure 32. Cross-cutting blade.

3. Combination Blade: Used for cutting with

and across the grain. A compromise

between a rip blade and a cross-cut blade, a

14" combination blade will typically have

between 60-70 teeth, an alternate top bevel

and flat or alternate top bevel and raker

tooth profile. The teeth are arranged in

groups of five. The gullets are small and

shallow within the groups of five teeth, simi-

lar to a cross-cut blade; then large and deep

between the groups, like a ripping blade.

See Figure 33.

1. Rip Blade: Used for cutting with the grain.

Typically, 14" rip blades have between 30-40

teeth, a flat-top ground profile and large gul-

lets to allow for large chip removal. See

Figure 31.

Figure 31. Ripping blade.

Figure 33. Combination blade.

-26-

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4. Plywood Blade: Used for cutting plywood or

veneers. A 14" plywood blade will have 80+

teeth, a steep alternate top bevel tooth pro-

file and very shallow gullet. See Figure 34.

Triple

Chip

Flat

Top

Blade

Alternate

Top Bevel

And

Alternate

Top

Bevel

Raker

Figure 35. Various saw tooth cutting profiles.

Crosscutting

Figure 34. Plywood blade.

Crosscutting means cutting across the grain of

the wood. In wood products without grain (i.e.

MDF, particleboard) it simply means cutting

across the width of the stock.

5. Thin-kerf: Most types of saw blades are

available in a thin-kerf style. Used primarily

to minimize stock wastage. It is recommend-

ed thin-kerf blades be used in conjunction

with a blade stabilizer to reduce blade wob-

ble. Note: Most blade guards/splitters are

thicker than most thin-kerf blades. Make

sure the stock will pass by the guard/splitter

before beginning a cut.

Crosscuts are made with the miter gauge. There

are two miter gauge slots in the table top. Use the

one that works best for the piece being crosscut.

To make a crosscut using the miter gauge:

1. Inspect the board for soundness. You do not

necessarily need a square edge to crosscut

with accuracy.

6. Dado Blades: There are two types of dado

blades: stack and wobble. Stack dadoes are

expensive and time consuming to set up but

leave a clean and smooth finish. Stack

dadoes are used for fine furniture and cabi-

net making. Wobble dadoes are inexpensive

and easy to set up, but leave a rough finish.

2. Inspect the miter gauge. Is it properly set and

tight? Move the rip fence completely out of

the way.

3. Turn on the saw and allow it to come to full

7. Moulding Heads: A moulding head is a cut-

terhead that attaches to the arbor and holds

individual moulding knives. We do not rec-

ommend their use. They are very dangerous

and required training beyond the scope of

this manual.

speed.

4. Hold the workpiece firmly against the face of

the miter gauge and ease it into the blade.

See Figure 36.

5. Turn off the saw and allow the blade to come

This section on blade selection is by no means

comprehensive. Always follow the saw blade

manufacturer's recommendations to assure safe

and efficient operation of your table saw.

to a full stop.

G7209/10 14'' Table Saw

-27-

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workpiece fully past the blade. When a small

width is to be ripped and a push-stick can-

not be safely put between the blade and rip

fence, rip a larger piece to obtain the desired

piece.

3. Turn on the saw and allow it to reach full

speed. Place the trued edge of the board

against the rip fence. Feed the workpiece

slowly and evenly into the blade. Do not

stand behind the board as shown in Figure

37.

Figure 36. Cross-cut operation.

Ripping

Ripping means to cut with the grain of the wood.

In other materials such as MDF or plywood, rip-

ping simply means to cut lengthwise. To rip a

board:

Figure 37. Do not stand directly behind wood.

1. Inspect the board for soundness. You will

need a straightedge to rip with accuracy.

Your workpiece may need to be jointed flat

before attempting to cut on the table saw.

Stand out of the line of potential kickback.

Hold the workpiece firmly against the fence

and table. Do not allow your fingers to get

close to the blade! Do not reach over the

blade to off-load the workpiece.

Never attempt to rip a board that does not

have one perfectly straight edge on it.

Always run the straight edge of the board

against the rip fence. Failure to do this

could result in kickback and serious per-

sonal injury.

2. Set the rip fence to the desired distance from

the blade. IF YOU ARE MAKING NARROW

CUTS, USE A PUSH-STICK. It is unsafe to

put your hands close to the blade. A push-

stick pattern has been included in this man-

ual on Page 45, or you can purchase the

G3445 or G1411 push stick from the Grizzly

catalog. Use them to hold the workpiece

against the table and fence, and push the

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Dado Operations

Always use push sticks, featherboards,

push paddles and other safety accessories

whenever possible to increase safety and

control during operations which require the

blade guard and splitter to be removed from

the saw. ALWAYS replace the blade guard

after dadoing is complete.

In addition to its ability to rip and crosscut lumber,

the table saw is also an invaluable tool for creat-

ing a variety of dadoes. These non-through cuts

can be created with a regular saw blade or with

specially-designed stacking or wobbling dado

blades. See Figure 38.

Proper dado operations will differ depending on

the blade system you choose. Consult the

instructions included with your dado blades for

directions regarding attachment and adjustment.

To use a dado blade:

1. Ensure that the saw is switched off and dis-

connected from its power source.

2. Remove the table insert, splitter guard, regu-

lar saw blade, and 1" arbor. Install the long

⁄8" dado arbor.

3. Attach and adjust the dado blade system as

recommended in the dado blade’s instruc-

tions.

Figure 38. Optional dado blade system.

4. Install the dado table insert.

Never allow hands or arms to be above or

behind the saw blade. Should kickback

occur, the hands and arms can be pulled

into the saw blade. Serious injury will

result.

5. Raise the blade system up to the desired

depth of the dado. Make sure the dado blade

will not cut through the work piece.

6. If dadoing along the length of your work-

piece, adjust the distance between the fence

and the inside edge of the blade to suit your

needs. When cutting across the wood grain,

use the miter gauge as a guide while dado-

ing. Remember: Never use the fence as a

stop in conjunction with your miter gauge.

Never perform a through cut operation with

a dado blade. A dado blade was designed to

make non-through cuts only. Failure to fol-

low these directions could result in serious

injury will result.

7. Reconnect the saw to the power source.

8. Using a scrap as a test piece, switch on the

Dado operations present very real hazards

requiring proper procedures to avoid seri-

ous injury. The chance of kickback is

always greater when dado blades are used

so extra precautions must be used. Any

movement of the stock away from the fence

will cause kickback. Be certain that stock is

flat and straight. Failure to follow these

warnings could result in serious personal

injury.

saw and take a pass over the dado blade.

9. If the cut is satisfactory, repeat with your fin-

ish stock.

10. Re-install the blade guard.

G7209/10 14'' Table Saw

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Dadoing operations can also be accomplished

using a conventional saw blade. To create a sin-

gle-blade dado:

Rabbet Operations

1. Clearly mark the width of the dado cut on

your workpiece. Include marks on the edge

of your workpiece so you can clearly identify

your intended cut while the material is laying

flat on the saw table.

In addition to its ability to create a variety of

dadoes, this table saw can be used to cut L-

shaped rabbets. These cuts can be created with

a regular saw blade or with specially-designed

stacking or wobbling dado blades. See Figure

38.

2. Set the blade height to the depth of cut you

Proper rabbet operation will differ depending on

the blade system you choose. Consult the

instructions included with your dado blades for

directions regarding attachment and adjustment.

To use a dado blade for rabbeting operations:

wish to create.

3. If the dado runs the length of the material,

adjust the fence so the blade is aligned with

the inside of your dado channel. See Figure

39.

Rabbet cutting on the edge of a piece of

stock requires the use of a sacrificial fence

attachment. See Figure 40. The sacrificial

4. Turn on your saw and make the first cut.

fence can be made from a piece of wood

that is as long as the metal fence and ⁄4

Fence

thick. Once the sacrificial fence has been

cut, attach it to the metal fence with screws

or clamps, making sure they are all secure

and tight.

Wood Stock

Saw Blade

Rip Fence

Sacrificial Fence

Dado Insert

Figure 39. Single-blade dado cut.

5. Turn off the saw and readjust the fence so

the blade is aligned with the other edge of

the intended dado channel. Be sure to keep

the cuts within your marks; otherwise, your

dado will be too large.

Blade Cut-Out

Figure 40. Sacrificial fence.

6. Turn on the saw and make a second cut.

7. Move toward the center of the dado with your

subsequent cuts until the dado is complete.

8. Re-install the blade guard.

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Rabbeting operations can also be accomplished

using a conventional saw blade. To create a sin-

gle-blade rabbet:

Always use push sticks, featherboards,

push paddles and other safety accessories

whenever possible to increase safety and

control during operations which require

that the blade guard and splitter must be

removed from the saw. ALWAYS replace the

blade guard after dadoing is complete.

1. Clearly mark the width of the rabbet cut on

your workpiece. Include marks on the edge

of your workpiece so you can clearly identify

your intended cut while the material is laying

flat on the saw table.

2. Ensure that the saw is switched off and dis-

2. Set the blade height to the depth of cut you

connected from its power source.

wish to create.

3. Remove the table insert, splitter guard and

3. If the rabbet runs the length of the material,

adjust the fence so the blade is aligned with

the inside of your rabbet channel.

the regular saw blade from the arbor.

4. Attach and adjust the dado blade system as

recommended in the dado blade’s instruc-

tions. Raise the blade system according to

your needs. Make sure it will not cut through

the workpiece.

4. Turn on your saw and make the first cut.

5. Turn off the saw and readjust the fence so

that the next cut will remove another portion

of the wood stock between the inside edge of

the rabbet and the edge of the wood.

5. If rabbeting along the length of your work-

piece, adjust the distance between the fence

and the outside edge of the blade to suit your

needs. See Figure 41. When cutting across

the wood grain, use the miter gauge as a

guide while rabbeting. Remember: Never

use the fence as a stop in conjunction with

your miter gauge.

6. Turn on the saw and make a second cut.

7. Continue to readjust the blade and cut until

the entire rabbet is made.

8. Re-install the blade guard.

6. Using a scrap as a test piece, switch on the

saw and take a pass over the dado blade.

7. If the cut is satisfactory, repeat with your fin-

ish stock.

8. Re-install the blade guard.

Instructions on using moulding heads have

been intentionally left out. They are very

dangerous when not used properly.

Considerable skill and training beyond the

scope of this manual are required to safely

operate a moulding head. Serious personal

injury could result if this warning is not fol-

lowed.

Rip Fence

Fence

Sacrificial Fence

Sacraficial Fence

Wood Stock

Dado Blade

Figure 41. Rabbet cutting.

G7209/10 14'' Table Saw

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SECTION 7: MAINTENANCE

V-Belt

General

Regular periodic maintenance on your Model

G7209/10 will ensure its optimum performance.

Make a habit of inspecting your machine each

time you use it. Check for the following conditions

and repair or replace when necessary:

To ensure optimum power transmission from the

motor to the blade, the V-belts must be in good

condition and operate under proper tension.

When replacing V-belts, it is important to replace

all four at the same time - even if they do not all

appear worn.

1. Loose mounting bolts.

2. Worn switch.

Belt tension should be checked at least every 3

months; more often if using the table saw inten-

sively.

3. Worn or damaged cords and plugs.

4. Damaged V-belt.

The V-belts are accessed through the cavity on

the right side of the saw. They link the arbor and

motor pulleys. To check V-belt tension:

5. Any other condition that could hamper the

safe operation of this machine.

1. Squeeze the center of each V-belt.

6. Inspect blades for damage.

2. Note the amount of deflection. Deflection

should be approximately ³⁄4". See Figure 42.

7. Guard alignment and operation.

Table

⁄4"

The nonpainted surfaces on the Model G7209/10

should be protected against rust and pitting.

Wiping the machine clean after every use ensures

that wood dust isn’t allowed to trap moisture

against bare metal surfaces.

Some woodworkers recommend using automo-

tive paste wax on exposed steel and cast iron sur-

faces. The wax provides a layer of protection, as

well as reducing friction between lumber and the

table, making cuts faster and smoother. Avoid

waxes that contain silicone or other synthetic

ingredients. These materials can find their way

into lumber that’s being worked, and can make

staining and finishing difficult. If you use paste

wax, make sure that it’s 100% Carnauba wax.

Figure 42.

Disconnect power to the

machine when perform-

ing any maintenance or

repairs. Failure to do this

may result in serious

personal injury.

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To adjust V-belt tension:

Lubrication

1. Loosen the motor mount bolt.

2. Shift the motor up or down to increase or

decrease the V-belt tension. Tighten the

motor mount bolt.

The shielded ball bearings in the motor and

throughout the Model G7209/10 require no fur-

ther lubrication during their lifetime. When they do

wear out, replacements can be obtained through

the Grizzly Parts Department.

3. Check the V-belt tension again. Ensure that

the motor pulley and arbor pulley are lined

up.

Lubricate the areas indicated below every 12

months.

To replace the V-belts:

1. Remove the blade.

1. Blade angling trunnions. These should be

lubricated with 6 or 7 drops of light machine

oil.

2. Adjust the arbor so it is up all the way and in

the 90° position.

2. Blade height trunnion. This should also be

lubricated with 6 or 7 drops of light machine

oil.

3. Place a board under the motor and loosen

the motor mount bolt. Slowly lower the arbor

until the motor rests on the board, allowing

the belts to be loose on the pulleys.

3. The two (2) worm gears should be lubricat-

ed with an automotive wheel bearing grease.

The blade angle worm gear is not shown in

Figure 43.

4. Pull off the old V-belts and replace them with

new ones. Have the number from the belt

ready when calling the service department

for replacements.

These points can be reached by removing the

table. Check all adjustments when finished lubri-

cating.

5. Raise the arbor and remove the board to

adjust the V-belt tension.

6. Tighten the motor mount bolt.

Keep clothing rolled

up and out of the way

of machinery and keep

hair pulled back.

Wear safety glasses dur-

ing the entire mainte-

nance process. Failure

to comply may result in

serious personal injury.

Figure 43. Lubricate these areas.

G7209/10 14'' Table Saw

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SECTION 8: CLOSURE

The following pages contain general machine

We recommend you keep a copy of our current

catalog for complete information regarding

Grizzly's warranty and return policy. If you need

additional technical information relating to this

machine, or if you need general assistance or

replacement parts, please contact the Customer

Service Department listed in the introduction.

data, troubleshooting guide, parts diagram, parts

list and Warranty/Return information for your

Model G7209/10 Table Saw.

If you need parts or help in assembling your

machine, or if you need operational information,

we encourage you to call the Customer Service

Department. Our trained service technicians will

be glad to help you.

Additional information sources are necessary to

realize the full potential of this machine. Trade

journals, woodworking magazines, and your local

library are good places to start.

If you have comments dealing specifically with

this manual, please write to our Bellingham,

Washington location using the address in the

Introduction. The specifications, drawings, and

photographs illustrated in this manual represent

the Model G7209/10 Table Saw as supplied

when the manual was prepared. However, due to

Grizzly’s policy of continuous improvement,

changes may be made at any time with no oblig-

ation on the part of Grizzly. Whenever possible,

though, we send manual updates to all owners of

a particular tool or machine. Should you receive

one, add the new information to this manual and

keep it for reference.

The Model G7209/10 was specifically

designed for woodcutting operations. DO

NOT MODIFY AND/OR USE THIS MACHINE

FOR ANY OTHER PURPOSE. Modifications

or improper use of this tool will void the

warranty. If you are confused about any

aspect of this machine, DO NOT use it until

all your questions have been answered.

Serious personal injury may occur.

We have included some important safety mea-

sures that are essential to this machine’s opera-

tion. While most safety measures are generally

universal, Grizzly reminds you that each work-

shop is different and safety rules should be con-

sidered as they apply to your specific situation.

Like all power tools, there is danger asso-

ciated with the Model G7209/10. Accidents

are frequently caused by lack of familiarity

or failure to pay attention. Use this tool

with respect and caution to lessen the pos-

sibility of operator injury. If normal safety

precautions are overlooked or ignored,

serious personal injury may occur.

Operating this equipment has the potential

for flying debris to cause eye injury. Always

wear safety glasses or goggles when oper-

ating equipment. Everyday glasses or read-

ing glasses only have impact resistant lens-

es, they are not safety glasses. Be certain

the safety glasses you wear meet the appro-

priate standards of the American National

Standards Institute (ANSI).

-34-

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODEL G7209 14'' TABLE SAW

Design Type .................................................................................................... Tilting Arbor

Overall Dimensions:

With Wings and Fence Rails ....................................................82" W x 47" D x 42" H

Table Height ..........................................................................................................35¹⁄2''

Table Size ......................................................................................................28'' x 38''

Table Size w⁄ Extension Wings....................................................................48¹⁄2'' x 38''

Miter Gauge Groove Type ⁄ Size ........................................................T-slot ⁄ ¹⁄2'' x ⁶³⁄64''

Weight (Shipping)............................................................................................1000 lbs.

Box # 1 Size ........................................................................43¹⁄2" L x 36¹⁄2" W x 42" H

Box # 2 Size ................................................................................49" L x 17" W x 5" H

Footprint ......................................................................................................31" x 27¹⁄2

Construction:

Table ..................................................................................Precision-Ground Cast Iron

Cabinet ................................................................................................Preformed Steel

Fence ....................................Single Lever, Front Locking, Extruded Aluminum Sides

Rails ........................................................................77³⁄8" L x 2" Square Tubing, Front

Miter Gauge ....................................................................................................Cast Iron

Trunnions ........................................................................................................Cast Iron

Spindle Bearings ..............................................Shielded and Lubricated Ball Bearings

Capacities:

Maximum Blade Diameter ........................................................................................14"

Maximum Depth of Cut at 90°....................................................................................5''

Blade Tilt....................................................................................................0 - 45° Right

Maximum Depth of Cut at 45°................................................................................3⁹⁄16"

Maximum Rip to Right of Blade ............................................................................50³⁄4

Maximum Rip to Left of Blade................................................................................9³⁄16"

Distance Front of Table to Center of Blade ..........................................................22¹⁄2

Distance Front of Table at Maximum Cut..............................................................15¹⁄2

Motor:

Type ............................................................................TEFC Capacitor Start Induction

Horsepower..........................................................................................................5 H.P.

Phase ⁄ Cycle ..............................................................................Single Phase ⁄ 60 HZ

Voltage ..................................................................................................................220V

Amps ......................................................................................................................30 A

Motor R.P.M...............................................................................................3450 R.P.M.

Power Transfer ............................................................................Quadruple Belt Drive

Bearings ..........................................................Shielded and Lubricated Ball Bearings

Switch ......................................................Magnetic with Thermal Overload Protection

Arbor:

Arbor Diameter ..........................................................................................................1''

Arbor Speed ..............................................................................................3850 R.P.M.

Features:

..................................................................................................................4'' Dust Port

..........................................................................................................Machined Collars

......................................................................................Inboard & Outboard Bearings

Specifications, while deemed accurate, are not guaranteed.

G7209/10 14'' Table Saw

-35-

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODEL G7210 14'' TABLE SAW