MODEL G0682
12ꢀ COLD CUT SAW
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents
INTRODUCTION............................................... 2
SECTION 5: ACCESSORIES......................... 29
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>YZci^[^XVi^dcꢁ################################################### (
BVX]^cZꢁ9ViVꢁH]ZZiꢁ###################################### )
SECTION 6: MAINTENANCE......................... 30
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8aZVc^c\ꢁ####################################################### (%
JceV^ciZYꢁ8Vhiꢁ>gdcꢁ##################################### (%
AjWg^XVi^dcꢁ################################################### (%
SECTION 1: SAFETY....................................... 6
HV[Zinꢁ>chigjXi^dchꢁ[dgꢁBVX]^cZgnꢁ################## +
HV[Zinꢁ>chigjXi^dchꢁ[dgꢁBZiVaꢁ8jii^c\ꢁHVlhꢁ#### -
SECTION 7: SERVICE ................................... 32
IgdjWaZh]ddi^c\ꢁ########################################### ('
SECTION 8: WIRING...................................... 35
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L^g^c\ꢁ9^V\gVbꢁ############################################ (+
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SECTION 2: CIRCUIT REQUIREMENTS ........ 9
''%KꢁDeZgVi^dcꢁ############################################## .
SECTION 3: SETUP ....................................... 10
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SECTION 9: PARTS....................................... 38
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WARRANTY AND RETURNS ........................ 45
SECTION 4: OPERATIONS ........................... 17
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INTRODUCTION
Manual Accuracy
Functional Overview
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Identification
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Machine Data Sheet
MACHINE DATA
SHEET
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MODEL G0682
12" COLD CUT SAW
Product Dimensions:
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Main Specifications:
Operation Information
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&OR 9OUR /WN 3AFETYꢀ 2EAD )NSTRUCTION
-ANUAL "EFORE /PERATING THIS -ACHINE
4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONSꢂ 4HIS
MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE
OF THE SAFETY MESSAGESꢂ 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOWꢂ 2EMEMBER THAT SAFETY
MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE FOR PROPER ACCIDENT
PREVENTION MEASURESꢂ
)NDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICHꢀ IF NOT AVOIDEDꢀ
7),, RESULT IN DEATH OR SERIOUS INJURYꢂ
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#/5,$ RESULT IN DEATH OR SERIOUS INJURYꢂ
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-!9 RESULT IN MINOR OR MODERATE INJURYꢂ )T MAY ALSO BE USED TO ALERT
AGAINST UNSAFE PRACTICESꢂ
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PROPER OPERATION OF THE MACHINEꢂ
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Safety Instructions for Machinery
3AFETY )NSTRUCTIONS FOR -ACHINERY
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3AFETY )NSTRUCTIONS FOR -ACHINERY
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jcYZghiddY#
72%.#(%3ꢂꢁBV`ZꢁVꢁ]VW^iꢁd[ꢁX]ZX`^c\ꢁ[dgꢁ
`ZnhꢁVcYꢁVY_jhi^c\ꢁlgZcX]ZhꢁWZ[dgZꢁijgc"
^c\ꢁbVX]^cZgnꢁ/.#
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"%&/2% 53).' -!#().%29ꢂꢁ8]ZX`ꢁ[dgꢁ
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addhZꢁWdaih!ꢁVcYꢁVcnꢁdi]ZgꢁXdcY^i^dchꢁi]Viꢁ
bVnꢁ^beV^gꢁbVX]^cZꢁdeZgVi^dc#ꢁGZeV^gꢁdgꢁ
gZeaVXZꢁYVbV\ZYꢁeVgihꢁWZ[dgZꢁdeZgVi^dc#
ꢌꢂ +%%0 #(),$2%. !.$ 6)3)4/23 !7!9ꢂ
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ꢍꢂ -!+% 7/2+3(/0 #(),$02//&ꢂꢁJhZꢁ
eVYadX`h!ꢁ bVhiZgꢁ hl^iX]Zh!ꢁ VcYꢁ gZbdkZꢁ
hiVgiꢁhl^iX]ꢁ`Znh#
ꢈꢍꢂ 53% 2%#/--%.$%$ !##%33/2)%3ꢂꢁ
GZ[Zgꢁidꢁi]Zꢁ^chigjXi^dcꢁbVcjVaꢁ[dgꢁgZXdb"
bZcYZYꢁ VXXZhhdg^Zh#ꢁ >begdeZgꢁ VXXZhhd"
g^Zhꢁ^cXgZVhZꢁg^h`ꢁd[ꢁ^c_jgn#
ꢈꢎꢂ .%6%2 ,%!6% 7(%. -!#().% )3
25..).'ꢂ IjgcꢁedlZgꢁ/&&ꢁVcYꢁVaadlꢁVaaꢁ
bdk^c\ꢁeVgihꢁidꢁXdbZꢁidꢁVꢁXdbeaZiZꢁhideꢁ
WZ[dgZꢁaZVk^c\ꢁbVX]^cZꢁjcViiZcYZY#
ꢉꢎꢂ $/ ./4 &/2#% -!#().%29ꢂꢁ Ldg`ꢁ Viꢁ
i]ZꢁheZZYꢁ[dgꢁl]^X]ꢁi]ZꢁbVX]^cZꢁdgꢁVXXZh"
hdgnꢁlVhꢁYZh^\cZY#
ꢈꢈꢂ $/ ./4 53% ). $!.'%2/53
%.6)2/.-%.43ꢂ 9Dꢁ CDIꢁ jhZꢁ bVX]^c"
Zgnꢁ^cꢁYVbe!ꢁlZiꢁadXVi^dch!ꢁdgꢁl]ZgZꢁVcnꢁ
[aVbbVWaZꢁdgꢁcdm^djhꢁ[jbZhꢁbVnꢁZm^hi#ꢁ
ꢉꢈꢂ 3%#52% 7/2+0)%#%ꢂꢁ JhZꢁ XaVbehꢁ dgꢁ
Vꢁk^hZꢁidꢁ]daYꢁi]Zꢁldg`e^ZXZꢁl]ZcꢁegVXi^"
XVa#ꢁ 6ꢁ hZXjgZYꢁ ldg`e^ZXZꢁ egdiZXihꢁ ndjgꢁ
]VcYhꢁVcYꢁ[gZZhꢁWdi]ꢁ]VcYhꢁidꢁdeZgViZꢁi]Zꢁ
bVX]^cZ#
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,)'(4%$ꢂ 8ajiiZgꢁVcYꢁYVg`ꢁh]VYdlhꢁbVnꢁ
XVjhZꢁVXX^YZcih#
ꢉꢉꢂ $/ ./4 /6%22%!#(ꢂꢁBV^ciV^cꢁhiVW^a^inꢁ
VcYꢁWVaVcXZꢁViꢁVaaꢁi^bZh#
ꢈꢊꢂ 53% ! '2/5.$%$ %84%.3)/. #/2$
2!4%$&/24(%-!#().%!-0%2!'%ꢂ
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JcYZgh^oZYꢁ XdgYhꢁ XgZViZꢁ ZmXZhh^kZꢁ ]ZVi#ꢁ
6alVnhꢁgZeaVXZꢁYVbV\ZYꢁZmiZch^dcꢁXdgYh#
ꢉꢊꢂ -!.9
-!#().%3
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ldg`e^ZXZꢁidꢁꢀ`^X`WVX`#ꢀ
ꢈꢅꢂ !,7!93 $)3#/..%#4 &2/- 0/7%2
ꢉꢅꢂ !,7!93 ,/#+ -/"),% "!3%3
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-!#().%29#ꢁBV`ZꢁhjgZꢁhl^iX]ꢁ^hꢁ^cꢁD;;
ꢁ
-!#().%29#
edh^i^dcꢁWZ[dgZꢁgZXdccZXi^c\#
ꢉꢆꢂ #%24!). $534 -!9 "% (!:!2$/53ꢁ
idꢁ i]Zꢁ gZhe^gVidgnꢁ hnhiZbhꢁ d[ꢁ eZdeaZꢁ VcYꢁ
Vc^bVah!ꢁZheZX^Vaanꢁ[^cZꢁYjhi#ꢁ7ZꢁVlVgZꢁd[ꢁ
i]Zꢁ ineZꢁ d[ꢁ Yjhiꢁ ndjꢁ VgZꢁ ZmedhZYꢁ idꢁ VcYꢁ
ValVnhꢁlZVgꢁVꢁgZhe^gVidgꢁYZh^\cZYꢁidꢁ[^aiZgꢁ
i]ViꢁineZꢁd[ꢁYjhi#
ꢈꢆꢂ -!).4!). -!#().%29 7)4( #!2%ꢂꢁ
@ZZeꢁWaVYZhꢁh]VgeꢁVcYꢁXaZVcꢁ[dgꢁWZhiꢁVcYꢁ
hV[ZhiꢁeZg[dgbVcXZ#ꢁ;daadlꢁ^chigjXi^dchꢁ[dgꢁ
ajWg^XVi^c\ꢁVcYꢁX]Vc\^c\ꢁVXXZhhdg^Zh#
ꢈꢇꢂ -!+% 352% '5!2$3 !2% ). 0,!#%
!.$ 7/2+ #/22%#4,9 "%&/2%
53).' -!#().%29ꢂ
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Safety Instructions for Metal Cutting Saws
1. BLADE CONDITION. 9dꢁcdiꢁdeZgViZꢁl^i]ꢁ
VꢁYjaa!ꢁXgVX`ZYꢁdgꢁWVYanꢁldgcꢁWaVYZ# >cheZXiꢁ
WaVYZhꢁ[dgꢁXgVX`hꢁVcYꢁb^hh^c\ꢁiZZi]ꢁWZ[dgZꢁ
ZVX]ꢁjhZ#
7. LOSS OF STABILITY. JchjeedgiZYꢁ
ldg`e^ZXZhꢁ bVnꢁ _ZdeVgY^oZꢁ bVX]^cZꢁ hiV"
W^a^inꢁVcYꢁXVjhZꢁi]ZꢁbVX]^cZꢁidꢁi^eꢁVcYꢁ[Vaaꢁ
l]^X]ꢁXdjaYꢁXVjhZꢁhZg^djhꢁ^c_jgn#
8. FIRE HAZARD. JhZꢁ:MIG:B:ꢁ86JI>DCꢁ
^[ꢁXjii^c\ꢁbV\cZh^jb#ꢁJh^c\ꢁi]Zꢁlgdc\ꢁXji"
i^c\ꢁ[aj^Yꢁl^aaꢁaZVYꢁidꢁX]^eꢁ[^gZꢁVcYꢁedhh^WaZꢁ
Zmeadh^dc#
2. HAND PLACEMENT.ꢁ CZkZgꢁ edh^i^dcꢁ [^c"
\Zghꢁdgꢁi]jbWhꢁ^cꢁa^cZꢁl^i]ꢁi]ZꢁXji# ꢁ=VcYhꢁ
XdjaYꢁWZꢁXjiꢁdgꢁXgjh]ZYꢁ^cꢁi]Zꢁk^hZ#
3. ENTANGLEMENT HAZARDS. 9dꢁ cdiꢁ
deZgViZꢁ i]^hꢁ hVlꢁ l^i]djiꢁ WaVYZꢁ \jVgYꢁ ^cꢁ
eaVXZ#ꢁ AddhZꢁ Xadi]^c\!ꢁ _ZlZagn!ꢁ adc\ꢁ ]V^gꢁ
VcYꢁldg`ꢁ\adkZhꢁXVcꢁWZꢁYgVlcꢁ^cidꢁldg`^c\ꢁ
eVgih#
9. ATTENTION TO WORK AREA. CZkZgꢁ
aZVkZꢁVꢁbVX]^cZꢁgjcc^c\ꢁVcYꢁjcViiZcYZY#ꢁ
EVnꢁViiZci^dcꢁidꢁi]ZꢁVXi^dchꢁd[ꢁdi]Zghꢁ^cꢁi]Zꢁ
VgZVꢁidꢁVkd^Yꢁjc^ciZcYZYꢁVXX^YZcih#
10. MAINTENANCE/SERVICE. 6aaꢁ ^cheZX"
i^dch!ꢁ VY_jhibZcih!ꢁ VcYꢁ bV^ciZcVcXZꢁ VgZꢁ
idꢁ WZꢁ YdcZꢁ l^i]ꢁ i]Zꢁ edlZgꢁ OFFꢁ VcYꢁ i]Zꢁ
eaj\ꢁ ejaaZYꢁ [gdbꢁ i]Zꢁ djiaZi#ꢁ LV^iꢁ [dgꢁ Vaaꢁ
bdk^c\ꢁeVgihꢁidꢁXdbZꢁidꢁVꢁXdbeaZiZꢁhide#ꢁ
4. BLADE REPLACEMENT. L]Zcꢁ gZeaVX"
^c\ꢁ WaVYZh!ꢁ Y^hXdccZXiꢁ i]Zꢁ bVX]^cZꢁ [gdbꢁ
edlZg!ꢁ lZVgꢁ \adkZhꢁ idꢁ egdiZXiꢁ ]VcYhꢁ VcYꢁ
hV[Zinꢁ\aVhhZhꢁidꢁegdiZXiꢁZnZh#
5. WORKPIECE HANDLING. 6alVnhꢁhjeedgiꢁ
i]Zꢁ ldg`e^ZXZꢁ l^i]ꢁ iVWaZ!ꢁ k^hZ!ꢁ dgꢁ hdbZꢁ
ineZꢁ d[ꢁ hjeedgiꢁ [^mijgZ#ꢁ ;aV\ꢁ adc\ꢁ e^ZXZhꢁ
idꢁVkd^YꢁVꢁig^ee^c\ꢁ]VoVgY#ꢁCZkZgꢁ]daYꢁi]Zꢁ
ldg`e^ZXZꢁl^i]ꢁndjgꢁ]VcYhꢁYjg^c\ꢁVꢁXji#
11. HEARING PROTECTION & HAZARDS.
Cd^hZꢁ\ZcZgViZYꢁWnꢁWaVYZꢁVcYꢁldg`e^ZXZꢁ
k^WgVi^dc!ꢁ bViZg^Vaꢁ ]VcYa^c\!ꢁ VcYꢁ edlZgꢁ
igVchb^hh^dcꢁ XVcꢁ XVjhZꢁ eZgbVcZciꢁ ]ZVg"
^c\ꢁadhhꢁdkZgꢁi^bZꢁVcYꢁ^ciZg[ZgZꢁl^i]ꢁXdb"
bjc^XVi^dcꢁVcYꢁVjY^WaZꢁh^\cVah#
6. CUTTING FLUID SAFETY. 6alVnhꢁ[daadlꢁ
bVcj[VXijgZg»hꢁ Xjii^c\"[aj^Yꢁ hV[Zinꢁ ^chigjX"
i^dch#ꢁ EVnꢁ eVgi^XjaVgꢁ ViiZci^dcꢁ idꢁ XdciVXi!ꢁ
XdciVb^cVi^dc!ꢁ^c]VaVi^dc!ꢁhidgV\ZꢁVcYꢁY^h"
edhVaꢁlVgc^c\h#ꢁHe^aaZYꢁXjii^c\ꢁ[aj^Yꢁ^ck^iZhꢁ
ha^ee^c\ꢁ]VoVgYh#
12. HOT SURFACES. 8dciVXiꢁl^i]ꢁ]diꢁhjg[VX"
Zhꢁ[gdbꢁbVX]^cZꢁXdbedcZcih!ꢁZ_ZXi^dchꢁd[ꢁ
]diꢁX]^eh!ꢁhlVg[!ꢁVcYꢁi]Zꢁldg`e^ZXZꢁ^ihZa[ꢁ
XVcꢁXVjhZꢁWjgch#
No list of safety guidelines can be complete. Every shop environment is different. Like all
machines there is danger associated with the Model G0682. Accidents are frequently caused by
lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen
the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious
personal injury may occur.
"-"
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SECTION 2: CIRCUIT REQUIREMENTS
Power Connection Device
220V 3-Phase
I]ZꢁineZꢁd[ꢁeaj\ꢁgZfj^gZYꢁidꢁXdccZXiꢁndjgꢁbVX]^cZꢁ
idꢁedlZgꢁYZeZcYhꢁdcꢁi]ZꢁineZꢁd[ꢁhZgk^XZꢁndjꢁXjg"
gZcianꢁ ]VkZꢁ dgꢁ eaVcꢁ idꢁ ^chiVaa#ꢁ LZꢁ gZXdbbZcYꢁ
jh^c\ꢁi]Zꢁeaj\ꢁh]dlcꢁ^cꢁFigure 2#
Operation
<gdjcYZY
DjiaZiꢁ7dm
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
8jggZci
8Vggn^c\
7aVYZh
<gdjcY^c\ꢁE^c
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Figure 2.ꢁC:B6ꢁ&*"&*ꢁeaj\ꢁVcYꢁgZXZeiVXaZ#
Extension Cords
Jh^c\ꢁZmiZch^dcꢁXdgYhꢁbVnꢁgZYjXZꢁi]Zꢁa^[Zꢁd[ꢁi]Zꢁ
bdidg#ꢁ>chiZVY!ꢁeaVXZꢁi]ZꢁbVX]^cZꢁcZVgꢁVꢁedlZgꢁ
hdjgXZ#ꢁ>[ꢁndjꢁbjhiꢁjhZꢁVcꢁZmiZch^dcꢁXdgY/
Full Load Amperage Draw
I]^hꢁ bVX]^cZꢁ YgVlhꢁ i]Zꢁ [daadl^c\ꢁ Vbehꢁ jcYZgꢁ
™ꢁ JhZꢁViꢁaZVhiꢁVꢁ&)ꢁ\Vj\ZꢁXdgYꢁi]ViꢁYdZhꢁcdiꢁ
ZmXZZYꢁ*%ꢁ[ZZiꢁ^cꢁaZc\i]ꢅ
bVm^bjbꢁadVY/
™ꢁ I]ZꢁZmiZch^dcꢁXdgYꢁbjhiꢁVahdꢁ]VkZꢁVꢁ\gdjcYꢁ
l^gZꢁVcYꢁeaj\ꢁe^c#
6beꢁ9gVlꢁ################################################,ꢁ6beh
™ꢁ 6ꢁfjVa^[^ZYꢁZaZXig^X^VcꢁBJHIꢁh^oZꢁXdgYhꢁdkZgꢁ
*%ꢁ[ZZiꢁadc\ꢁidꢁegZkZciꢁbdidgꢁYVbV\Z#
Power Supply Circuit Requirements
NdjꢁBJHIꢁXdccZXiꢁndjgꢁbVX]^cZꢁidꢁVꢁ\gdjcYZYꢁ
X^gXj^iꢁi]Viꢁ^hꢁgViZYꢁ[dgꢁi]ZꢁVbeZgV\Zꢁ\^kZcꢁWZadl#ꢁ
CZkZgꢁgZeaVXZꢁVꢁX^gXj^iꢁWgZV`ZgꢁdcꢁVcꢁZm^hi^c\ꢁX^g"
Xj^iꢁl^i]ꢁdcZꢁd[ꢁ]^\]ZgꢁVbeZgV\Zꢁl^i]djiꢁXdchjai"
^c\ꢁ Vꢁ fjVa^ÃZYꢁ ZaZXig^X^Vcꢁ idꢁ ZchjgZꢁ Xdbea^VcXZꢁ
l^i]ꢁl^g^c\ꢁXdYZh#ꢁIf you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
Phase Converter
Jh^c\ꢁVꢁe]VhZꢁXdckZgiZgꢁ^hꢁcdiꢁgZXdbbZcYZYꢁ[dgꢁ
i]^hꢁbVX]^cZ#
B^c^bjbꢁ8^gXj^iꢁH^oZꢁ############################# &*ꢁ6beh
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SECTION 3: SETUP
Items Needed for
Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Description
Qty
™ꢁ 6hh^hiVcihꢁ################################### 6hꢁCZZYZY
™ꢁ HV[Zinꢁ<aVhhZhꢁꢃ;dgꢁ:VX]ꢁEZghdcꢄꢁ########&ꢁEg#
™ꢁ A^[i^c\ꢁHigVehꢁꢃGViZYꢁ[dgꢁViꢁaZVhiꢁ)%%ꢁaWh#ꢄ
ꢃdei^dcVaꢄꢁ##################################################### '
™ꢁ EdlZgꢁA^[i^c\ꢁ:fj^ebZciꢁ
ꢃGViZYꢁ[dgꢁViꢁaZVhiꢁ)%%ꢁaWh#ꢄꢃDei^dcVaꢄꢁ######## &
ꢁ
ꢁ
™ꢁ =ZmꢁLgZcX]ꢁ)bbꢁ####################################### &
™ꢁ LgZcX]Zhꢁ&(!ꢁ(%bbꢁ############################&ꢁ:V#
™ꢁ GViX]ZiꢁꢈꢁHdX`ZiꢁHZiꢁ&(bbꢁ###################### &
Wear safety glasses dur-
ing the entire setup pro-
cess!
Unpacking
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
Ndjgꢁ bVX]^cZꢁ lVhꢁ XVgZ[jaanꢁ eVX`V\ZYꢁ [dgꢁ hV[Zꢁ
igVchedgiVi^dc#ꢁ GZbdkZꢁ i]Zꢁ eVX`V\^c\ꢁ bViZg^Vahꢁ
[gdbꢁVgdjcYꢁndjgꢁbVX]^cZꢁVcYꢁ^cheZXiꢁ^i#ꢁ>[ꢁndjꢁ
Y^hXdkZgꢁi]ZꢁbVX]^cZꢁ^hꢁYVbV\ZY!ꢁplease imme-
diately call Customer Service at (570) 546-9663ꢁ
for advice.
HVkZꢁi]ZꢁXdciV^cZghꢁVcYꢁVaaꢁeVX`^c\ꢁbViZg^Vahꢁ[dgꢁ
edhh^WaZꢁ ^cheZXi^dcꢁ Wnꢁ i]Zꢁ XVgg^Zgꢁ dgꢁ ^ihꢁ V\Zci#ꢁ
Otherwise, filing a freight claim can be difficult.
L]ZcꢁndjꢁVgZꢁXdbeaZiZanꢁhVi^h[^ZYꢁl^i]ꢁi]ZꢁXdcY^"
i^dcꢁd[ꢁndjgꢁh]^ebZci!ꢁ^ckZcidgnꢁi]ZꢁXdciZcih#
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Inventory
7
I]Zꢁ[daadl^c\ꢁ^hꢁVꢁYZhXg^ei^dcꢁd[ꢁi]ZꢁbV^cꢁXdbed"
cZcihꢁh]^eeZYꢁl^i]ꢁndjgꢁbVX]^cZ#ꢁAVnꢁi]ZꢁXdbed"
cZcihꢁdjiꢁidꢁ^ckZcidgnꢁi]Zb#ꢁ
8
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
9
Container 1: (Figure 3)
Qty
Figure 3. BVX]^cZꢁ^ckZcidgn#
A. HVlꢁꢃcdiꢁh]dlcꢄꢁ######################################### &
B. Ldg`ꢁHideꢁ6hhZbWanꢁ################################## &
C. GdaaZgꢁ6hhZbWanꢁ######################################### &
D. =VcYaZꢁ6hhZbWanꢁ####################################### &
Container 2: (Figure 4)
:
;
<
E. HiVcYꢁGZVgꢁEVcZaꢁ####################################### &
F. HiVcYꢁH^YZꢁEVcZahꢁ###################################### '
G.ꢁ HiVcYꢁ;gdciꢁEVcZaꢁ###################################### &
Hardware:ꢁꢁ(Not Shown)
=Zmꢁ7daihꢁB-"&#'*ꢁmꢁ'%ꢁꢃHiVcYꢄꢁ###################### &'
=ZmꢁCjihꢁB-"&#'*ꢁꢃHiVcYꢄꢁ############################### &'
=Zmꢁ7daihꢁB-"&#'*ꢁmꢁ(*ꢁꢃHVlꢁBdjci^c\ꢄꢁ########### )
;aViꢁLVh]Zghꢁ-bbꢁꢃHiVcY!ꢁHVlꢁBdjci^c\ꢄꢁ##### '-
Figure 4. HiVcYꢁ^ckZcidgn#
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[dgꢁi]ZꢁhV`Zꢁd[ꢁZmeZY^ZcXn!ꢁgZeaVXZbZcihꢁXVcꢁWZꢁ
dWiV^cZYꢁViꢁndjgꢁadXVaꢁ]VgYlVgZꢁhidgZ#
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Clean Up
Site Considerations
I]ZꢁjceV^ciZYꢁhjg[VXZhꢁVgZꢁXdViZYꢁl^i]ꢁVꢁlVmnꢁ
d^aꢁidꢁegZkZciꢁXdggdh^dcꢁYjg^c\ꢁh]^ebZci#ꢁGZbdkZꢁ
i]^hꢁ egdiZXi^kZꢁ XdVi^c\ꢁ l^i]ꢁ Vꢁ hdakZciꢁ XaZVcZgꢁ dgꢁ
YZ\gZVhZg!ꢁhjX]ꢁVhꢁh]dlcꢁ^cꢁFigure 5#ꢁ;dgꢁi]dg"
dj\]ꢁ XaZVc^c\!ꢁ hdbZꢁ eVgihꢁ bjhiꢁ WZꢁ gZbdkZY#ꢁ
For optimum performance, clean all moving
parts or sliding contact surfaces.ꢁ 6kd^Yꢁ X]ad"
g^cZ"WVhZYꢁ hdakZcih!ꢁ hjX]ꢁ Vhꢁ VXZidcZꢁ dgꢁ WgV`Zꢁ
eVgihꢁ XaZVcZgꢁ i]Viꢁ bVnꢁ YVbV\Zꢁ eV^ciZYꢁ hjg[VX"
Zh#ꢁ6alVnhꢁ[daadlꢁi]ZꢁbVcj[VXijgZg»hꢁ^chigjXi^dchꢁ
l]Zcꢁjh^c\ꢁVcnꢁineZꢁd[ꢁXaZVc^c\ꢁegdYjXi#
Floor Load
GZ[Zgꢁidꢁi]ZꢁMachine Data Sheetꢁ[dgꢁi]ZꢁlZ^\]iꢁ
VcYꢁ [ddieg^ciꢁ heZX^[^XVi^dchꢁ d[ꢁ ndjgꢁ bVX]^cZ#ꢁ
HdbZꢁ gZh^YZci^Vaꢁ [addghꢁ bVnꢁ gZfj^gZꢁ VYY^i^dcVaꢁ
gZ^c[dgXZbZciꢁ idꢁ hjeedgiꢁ Wdi]ꢁ i]Zꢁ bVX]^cZꢁ VcYꢁ
deZgVidg#
Placement Location
8dch^YZgꢁZm^hi^c\ꢁVcYꢁVci^X^eViZYꢁcZZYh!ꢁh^oZꢁd[ꢁ
bViZg^VaꢁidꢁWZꢁegdXZhhZYꢁi]gdj\]ꢁZVX]ꢁbVX]^cZ!ꢁ
VcYꢁ heVXZꢁ [dgꢁ Vjm^a^Vgnꢁ hiVcYh!ꢁ ldg`ꢁ iVWaZhꢁ dgꢁ
di]ZgꢁbVX]^cZgnꢁl]ZcꢁZhiVWa^h]^c\ꢁVꢁadXVi^dcꢁ[dgꢁ
ndjgꢁcZlꢁbVX]^cZ#ꢁHZZꢁFigure 6ꢁ[dgꢁi]Zꢁb^c^bjbꢁ
ldg`^c\ꢁXaZVgVcXZh#
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
GZVg
))ꢀ
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
;gdci
(.ꢀ
Figure 6.ꢁB^c^bjbꢁldg`^c\ꢁXaZVgVcXZh#
G2544—Solvent Cleaner & Degreaser
H9692—Orange Power Degreaser
<gZViꢁegdYjXihꢁ[dgꢁgZbdk^c\ꢁh]^ee^c\ꢁ\gZVhZ#
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Figure 5. 8aZVcZg$YZ\gZVhZghꢁVkV^aVWaZꢁ[gdbꢁ
<g^ooan#
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Bolting to Concrete Floors
Mounting
6ai]dj\]ꢁ cdiꢁ gZfj^gZY!ꢁ lZꢁ gZXdbbZcYꢁ i]Viꢁ ndjꢁ
bdjciꢁ ndjgꢁ cZlꢁ bVX]^cZꢁ idꢁ i]Zꢁ [addg#ꢁ I]^hꢁ l^aaꢁ
gZfj^gZꢁ Yg^aa^c\ꢁ ]daZhꢁ ^cꢁ i]Zꢁ hiVcY#ꢁ 7ZXVjhZꢁ i]^hꢁ
^hꢁVcꢁdei^dcVaꢁhiZeꢁVcYꢁ[addgꢁbViZg^VahꢁbVnꢁkVgn!ꢁ
[addgꢁbdjci^c\ꢁ]VgYlVgZꢁ^hꢁcdiꢁ^cXajYZY#ꢁ
Workbench Mounting
I]ZꢁBdYZaꢁ<%+-'ꢁXVcꢁWZꢁjhZYꢁl^i]djiꢁi]Zꢁ^cXajY"
ZYꢁhiVcY#ꢁ>[ꢁndjꢁX]ddhZꢁidꢁbdjciꢁi]ZꢁbVX]^cZꢁidꢁ
Vꢁldg`WZcX]!ꢁjhZꢁdcZꢁd[ꢁi]ZꢁbZi]dYhꢁYZhXg^WZYꢁ
WZadl#
AV\ꢁh]^ZaYꢁVcX]dghꢁl^i]ꢁaV\ꢁWdaihꢁꢃFigure 7ꢄꢁVcYꢁ
VcX]dgꢁhijYhꢁVgZꢁildꢁedejaVgꢁbZi]dYhꢁ[dgꢁVcX]dg"
^c\ꢁ Vcꢁ dW_ZXiꢁ idꢁ Vꢁ XdcXgZiZꢁ [addg#ꢁ LZꢁ hj\\Zhiꢁ
ndjꢁgZhZVgX]ꢁi]ZꢁbVcnꢁdei^dchꢁVcYꢁbZi]dYhꢁ[dgꢁ
bdjci^c\ꢁndjgꢁbVX]^cZꢁVcYꢁX]ddhZꢁi]ZꢁWZhiꢁi]Viꢁ
[^ihꢁndjgꢁheZX^[^XꢁVeea^XVi^dc#
I]Zꢁ higdc\Zhiꢁ bdjci^c\ꢁ dei^dcꢁ ^hꢁ Vꢁ ꢀI]gdj\]ꢁ
Bdjciꢀꢁl]ZgZꢁ]daZhꢁVgZꢁYg^aaZYꢁVaaꢁi]ZꢁlVnꢁi]gdj\]ꢁ
i]Zꢁldg`WZcX]!ꢁVcYꢁ]ZmꢁWdaih!ꢁlVh]Zgh!ꢁVcYꢁ]Zmꢁ
cjihꢁVgZꢁjhZYꢁidꢁhZXjgZꢁi]ZꢁYg^aaꢁegZhhꢁidꢁi]Zꢁldg`"
WZcX]#
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
7dai
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-ACHINE "ASE
6cX]dgꢁHijY
AV\ꢁH]^ZaYꢁ6cX]dg
AV\ꢁ7dai
7ORKBENCH
;aViꢁLVh]Zg
AdX`ꢁLVh]Zg
=ZmꢁCji
Figure 7.ꢁ:mVbeaZꢁd[ꢁVꢁi]gdj\]ꢁbdjciꢁhZije#
6cdi]Zgꢁ dei^dcꢁ [dgꢁ bdjci^c\ꢁ ^hꢁ Vꢁ ꢀ9^gZXiꢁ Bdjciꢀꢁ
l]ZgZꢁi]ZꢁbVX]^cZꢁ^hꢁh^beanꢁhZXjgZYꢁidꢁi]Zꢁldg`"
WZcX]ꢁl^i]ꢁVꢁaV\ꢁhXgZl#
AV\ꢁHXgZl
Figureꢁ9#ꢁIne^XVaꢁ[VhiZcZghꢁ[dgꢁbdjci^c\ꢁidꢁ
XdcXgZiZꢁ[addgh#
;aViꢁLVh]Zg
-ACHINE "ASE
7ORKBENCH
Figure 8.ꢁ:mVbeaZꢁd[ꢁVꢁY^gZXiꢁbdjciꢁhZije#
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DcXZꢁi]ZꢁhiVcYꢁ^hꢁVhhZbWaZYꢁꢃhZZ Assemblyꢄꢁ^iꢁ^hꢁ
gZVYnꢁidꢁWZꢁbdjciZYꢁidꢁi]Zꢁh]deꢁ[addg#
Assembly
To mount the stand to the floor:
6hhZbWanꢁ Xdch^hihꢁ d[ꢁ VhhZbWa^c\ꢁ i]Zꢁ hiVcYꢁ ꢃ^[ꢁ
cZXZhhVgnꢄ!ꢁbdjci^c\ꢁi]ZꢁbVX]^cZ!ꢁVcYꢁViiVX]^c\ꢁ
i]Zꢁ]VcYaZ!ꢁhjeedgiꢁgdaaZg!ꢁVcYꢁldg`ꢁhide#
1.ꢁ 9g^aaꢁ[djgꢁ]daZhꢁ^cꢁi]Zꢁ^ccZgꢁa^eꢁViꢁi]ZꢁWdiidbꢁd[ꢁ
i]ZꢁhiVcYꢁ^cꢁi]ZꢁVeegdm^bViZꢁadXVi^dchꢁh]dlcꢁ
^cꢁ Figure 10#ꢁ 7Zꢁ hjgZꢁ i]Zꢁ ]daZhꢁ VgZꢁ aVg\Zꢁ
Zcdj\]ꢁ[dgꢁi]ZꢁVcX]dgꢁbZi]dYꢁndjꢁX]ddhZ#
To assemble the machine:
1.ꢁ 6iiVX]ꢁi]Zꢁ[gdciꢁeVcZaꢁidꢁdcZꢁd[ꢁi]Zꢁh^YZꢁeVc"
Zahꢁl^i]ꢁi]gZZꢁB-"&#'*ꢁmꢁ'%ꢁ]ZmꢁWdaih!ꢁcjih!ꢁ
VcYꢁh^mꢁ[aViꢁlVh]Zgh!ꢁVhꢁh]dlcꢁ^cꢁFigure 11#
H^YZꢁEVcZa
Figure 10.ꢁBdjci^c\ꢁ]daZꢁadXVi^dch#
;gdciꢁEVcZa
2.ꢁ EaVXZꢁi]ZꢁhiVcYꢁ^cꢁi]ZꢁYZh^gZYꢁadXVi^dc#
Figure 11. ;gdciꢁVcYꢁh^YZꢁeVcZah#
3.ꢁ GZVX]ꢁ ^cidꢁ i]Zꢁ hiVcYꢁ [gdbꢁ VWdkZꢁ VcYꢁ bVg`ꢁ
i]Zꢁ edh^i^dcꢁ d[ꢁ i]Zꢁ [djgꢁ ]daZhꢁ ndjꢁ Yg^aaZYꢁ ^c
Step 1 dcidꢁi]Zꢁh]deꢁ[addg#
2.ꢁ 6iiVX]ꢁi]ZꢁgZbV^c^c\ꢁh^YZꢁeVcZaꢁ^cꢁi]ZꢁhVbZꢁ
bVccZgꢁVhꢁStep 1, Vhꢁh]dlcꢁ^cꢁFigure 12#
4.ꢁ BdkZꢁi]ZꢁhiVcY!ꢁi]Zcꢁ^chiVaaꢁbdjci^c\ꢁ]VgY"
lVgZꢁ^cidꢁi]Zꢁ[addgꢁjh^c\ꢁi]ZꢁbZi]dYꢁi]ViꢁWZhiꢁ
[^ihꢁndjgꢁheZX^[^XꢁVeea^XVi^dc#
5.ꢁ EaVXZꢁi]ZꢁhiVcYꢁdkZgꢁi]Zꢁbdjci^c\ꢁ]VgYlVgZ!ꢁ
VcYꢁhZXjgZꢁ^iꢁVXXdgY^c\ꢁidꢁi]Zꢁbdjci^c\ꢁ]VgY"
lVgZꢁbVcj[VXijgZgꢆhꢁheZX^[^XVi^dch#
NOTICE
We strongly recommend securing your
machine to the floor if it is hardwired to the
power source. Consult with your electrician
to ensure compliance with local codes.
H^YZꢁEVcZa
Figure 12.ꢁHZXdcYꢁh^YZꢁeVcZaꢁViiVX]ZY#
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3.ꢁ 6iiVX]ꢁ i]Zꢁ gZVgꢁ eVcZaꢁ idꢁ i]Zꢁ hiVcYꢁ l^i]ꢁ i]Zꢁ
gZbV^c^c\ꢁ]ZmꢁWdaih!ꢁcjih!ꢁVcYꢁꢃ&'ꢄꢁ-bbꢁ[aViꢁ
lVh]Zgh#
6.ꢁ 8dccZXiꢁi]Zꢁ]VcYaZꢁhl^iX]ꢁeaj\ꢁidꢁi]ZꢁXdcigdaꢁ
WdmꢁWnꢁVa^\c^c\ꢁi]Zꢁeaj\ꢁl^i]ꢁi]ZꢁhdX`Zi!ꢁi]Zcꢁ
i]gZVY^c\ꢁi]ZꢁadX`ꢁXdaaVgꢁꢃFigure 15ꢄ#
Note:ꢁ If you plan to mount your machine
stand to the floor, do so now (see Mounting
to Shop Floor dc Page 13), then return
to Step 4, below, to mount the machine to
the stand. Otherwise, continue with Step 4,
below.
Hl^iX]ꢁEaj\
HdX`Zi
4. EaVXZꢁi]ZꢁhVlꢁdcidꢁi]ZꢁhiVcYꢁVcYꢁhZXjgZꢁ^iꢁ
l^i]ꢁi]Zꢁ[djgꢁB-"&#'*ꢁMꢁ(*ꢁ]ZmꢁWdaihꢁVcYꢁ[aViꢁ
lVh]ZghꢁꢃFigure 13ꢄ#
AdX`ꢁ8daaVg
HVlꢁ7VhZ
Figure 15.ꢁ8dccZXi^c\ꢁhl^iX]ꢁeaj\#
7.ꢁ 8dccZXiꢁ i]Zꢁ hjeedgiꢁ gdaaZgꢁ idꢁ i]Zꢁ bVX]^cZꢁ
WVhZꢁ Wnꢁ gZbdk^c\ꢁ i]Zꢁ ildꢁ ]Zmꢁ Wdaih!ꢁ Va^\c"
^c\ꢁi]ZꢁWgVX`ZiꢁdkZgꢁi]Zꢁ]daZh!ꢁVhꢁh]dlcꢁ^cꢁ
Figureꢁ 16!ꢁ i]Zcꢁ gZ"^chiVaa^c\ꢁ i]Zꢁ ]Zmꢁ Wdaih#ꢁ
7Z[dgZꢁ [jaanꢁ i^\]iZc^c\ꢁ i]Zꢁ ]Zmꢁ Wdaih!ꢁ jhZꢁ Vꢁ
higV^\]iZY\ZꢁidꢁbV`ZꢁhjgZꢁi]ZꢁgdaaZgꢁ^hꢁZkZcꢁ
l^i]ꢁi]Zꢁk^hZꢁiVWaZ#
=Zmꢁ7dai
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Figure 13.ꢁBdjci^c\ꢁhVlꢁdcidꢁhiVcY#
5.ꢁ 6iiVX]ꢁ i]Zꢁ ]VcYaZꢁ Wnꢁ i]gZVY^c\ꢁ ^iꢁ ^cidꢁ i]Zꢁ
\ZVgWdmꢁ]ZVY!ꢁi]Zcꢁi^\]iZc^c\ꢁi]Zꢁ_Vbꢁcji!ꢁVhꢁ
h]dlcꢁ^cꢁFigure 14#
BVX]^cZꢁ7VhZ
HjeedgiꢁGdaaZg
?VbꢁCji
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Figure 16.ꢁHjeedgiꢁgdaaZg#
<ZVgWdmꢁ=ZVY
Figure 14.ꢁ>chiVaa^c\ꢁ]VcYaZ#
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8.ꢁ 6iiVX]ꢁi]Zꢁldg`ꢁhideꢁgdYꢁWnꢁha^Y^c\ꢁ^iꢁ^cidꢁi]Zꢁ
]daZꢁ^cꢁi]Zꢁh^YZꢁd[ꢁi]Zꢁk^hZꢁWVhZꢁVcYꢁjh^c\ꢁi]Zꢁ
hZiꢁhXgZlꢁidꢁhZXjgZꢁ^iꢁ^cꢁeaVXZ!ꢁVhꢁh]dlcꢁ^cꢁ
Figure 17#
Test Run
DcXZꢁ i]Zꢁ VhhZbWanꢁ ^hꢁ XdbeaZiZ!ꢁ iZhiꢁ gjcꢁ ndjgꢁ
bVX]^cZꢁidꢁbV`ZꢁhjgZꢁ^iꢁgjchꢁegdeZgan#ꢁ
HZiꢁHXgZl
>[!ꢁ Yjg^c\ꢁ i]Zꢁ iZhiꢁ gjc!ꢁ ndjꢁ XVccdiꢁ ZVh^anꢁ adXViZꢁ
i]ZꢁhdjgXZꢁd[ꢁVcꢁjcjhjVaꢁcd^hZꢁdgꢁk^WgVi^dc!ꢁhideꢁ
jh^c\ꢁi]ZꢁbVX]^cZꢁ^bbZY^ViZan!ꢁi]ZcꢁgZk^Zlꢁi]Zꢁ
TroubleshootingꢁdcꢁPage 32#ꢁ>[ꢁndjꢁhi^aaꢁXVccdiꢁ
gZbZYnꢁVꢁegdWaZb!ꢁXdciVXiꢁdjgꢁIZX]ꢁHjeedgiꢁViꢁ
ꢃ*,%ꢄꢁ*)+".++(ꢁ[dgꢁVhh^hiVcXZ#
Ldg`ꢁHideꢁGdY
To test run the machine:
1.ꢁ BV`ZꢁhjgZꢁndjꢁ]VkZꢁgZVYꢁi]ZꢁhV[Zinꢁ^chigjX"
i^dchꢁViꢁi]ZꢁWZ\^cc^c\ꢁd[ꢁi]ZꢁbVcjVaꢁVcYꢁi]Viꢁ
i]ZꢁbVX]^cZꢁ^hꢁhZiꢁjeꢁegdeZgan#
K^hZꢁ7VhZ
2.ꢁ KZg^[nꢁ i]Viꢁ i]ZgZꢁ ^hꢁ d^aꢁ ^cꢁ i]Zꢁ \ZVgWdmꢁ Wnꢁ
Figure 17.ꢁLdg`ꢁhideꢁgdY#
X]ZX`^c\ꢁi]Zꢁh^\]i\aVhh#
9.ꢁ Ha^YZꢁ i]Zꢁ ldg`ꢁ hideꢁ dcidꢁ i]Zꢁ ldg`ꢁ hideꢁ gdYꢁ
VcYꢁ hZXjgZꢁ ^iꢁ Wnꢁ i^\]iZc^c\ꢁ i]Zꢁ ]Zmꢁ Wdaiꢁ
ꢃFigure 18ꢄ#
ꢁ·>[ꢁ d^aꢁ ^hꢁ hZZcꢁ ^cꢁ i]Zꢁ h^\]i\aVhh!ꢁ cdꢁ [jgi]Zgꢁ
VXi^dcꢁ^hꢁgZfj^gZY#ꢁ8dci^cjZꢁidꢁStep 3#
·>[ꢁcdꢁd^aꢁ^hꢁhZZcꢁ^cꢁi]Zꢁh^\]i\aVhh!ꢁhZZꢁꢁ
Gearbox Oil dc Page 31#
3.ꢁ BV`ZꢁhjgZꢁVaaꢁiddahꢁVcYꢁdW_ZXihꢁjhZYꢁYjg^c\ꢁ
VhhZbWanꢁVgZꢁXaZVgZYꢁ[gdbꢁi]ZꢁbVX]^cZ!ꢁi]Zcꢁ
XdccZXiꢁi]ZꢁbVX]^cZꢁidꢁi]ZꢁedlZgꢁhdjgXZ#
=Zmꢁ7dai
4.ꢁ A^[iꢁi]ZꢁgZYꢁhideꢁWjiidcꢁVcYꢁegZhhꢁi]Zꢁ\gZZcꢁ
Wjiidcꢁ idꢁ ijgcꢁ i]Zꢁ bVX]^cZꢁ ON#ꢁ BdkZꢁ i]Zꢁ
]^\]$adlꢁ heZZYꢁ hl^iX]ꢁ idꢁ i]Zꢁ ]^\]ꢁ edh^i^dc!ꢁ
i]ZcꢁegZhhꢁi]Zꢁig^\\Zgꢁhl^iX]ꢁdcꢁi]Zꢁ]VcYaZ#
5.ꢁ A^hiZcꢁ idꢁ VcYꢁ lViX]ꢁ [dgꢁ VWcdgbVaꢁ cd^hZhꢁ dgꢁ
VXi^dch#ꢁ I]Zꢁ bVX]^cZꢁ h]djaYꢁ gjcꢁ hbddi]anꢁ
l^i]ꢁa^iiaZꢁdgꢁcdꢁk^WgVi^dcꢁdgꢁgjWW^c\ꢁcd^hZh#ꢁ
Ldg`ꢁHide
·ꢁHigVc\ZꢁdgꢁjcjhjVaꢁcd^hZhꢁbjhiꢁWZꢁ^ckZh"
i^\ViZYꢁVcYꢁXdggZXiZYꢁWZ[dgZꢁdeZgVi^c\ꢁi]Zꢁ
bVX]^cZꢁ [jgi]Zg#ꢁ 6alVnhꢁ Y^hXdccZXiꢁ i]Zꢁ
bVX]^cZꢁ[gdbꢁedlZgꢁl]Zcꢁ^ckZhi^\Vi^c\ꢁdgꢁ
XdggZXi^c\ꢁediZci^VaꢁegdWaZbh#
Figure 18.ꢁLdg`ꢁhideꢁhZXjgZY#
6.ꢁ KZg^[nꢁ i]Viꢁ i]Zꢁ bdidgꢁ ^hꢁ ijgc^c\ꢁ i]Zꢁ XdggZXiꢁ
Y^gZXi^dc#ꢁI]ZꢁWaVYZꢁh]djaYꢁgdiViZꢁhdꢁi]Viꢁi]Zꢁ
[gdciꢁedgi^dcꢁd[ꢁi]ZꢁWaVYZꢁbdkZhꢁYdlclVgY#
·>[ꢁi]ZꢁWaVYZꢁYdZhꢁcdiꢁijgcꢁi]ZꢁXdggZXiꢁY^gZX"
i^dc!ꢁhideꢁi]ZꢁbVX]^cZ!ꢁh]jiꢁd[[ꢁi]ZꢁedlZgꢁ
hdjgXZ!ꢁ i]Zcꢁ hlVeꢁ Vcnꢁ ildꢁ d[ꢁ i]Zꢁ i]gZZꢁ
edlZgꢁl^gZhꢁi]ViꢁXdccZXiꢁidꢁi]ZꢁbVX]^cZ#
7.ꢁ Ijgcꢁi]ZꢁbVX]^cZꢁOFF#
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SECTION 4: OPERATIONS
Basic Controls
Damage to your eyes and lungs could result
from using this machine without proper pro-
tective gear. Always wear safety glasses and
a respirator when operating this machine.
JhZꢁi]ZꢁYZhXg^ei^dchꢁVcYꢁ[^\jgZhꢁWZadlꢁidꢁWZXdbZꢁ
[Vb^a^Vgꢁl^i]ꢁi]ZꢁWVh^XꢁXdcigdahꢁd[ꢁndjgꢁbVX]^cZ#
ON/OFF Switch: Ijgchꢁ bV^cꢁ edlZgꢁ idꢁ i]Zꢁ
bVX]^cZꢁON$OFF#
Power Indicator Light: <adlhꢁ \gZZcꢁ l]Zcꢁ
bVX]^cZꢁ^hꢁijgcZYꢁON#
High/Low Speed Switch: HZaZXihꢁ i]Zꢁ ]^\]ꢁ ꢃ-)ꢁ
GEBꢄꢁdgꢁadlꢁꢃ)'ꢁGEBꢄꢁWaVYZꢁheZZY.
Loose hair and cloth-
ing could get caught in
machinery and cause seri-
ous personal injury. Keep
loose clothing and long
hair away from moving
machinery.
DC$D;;ꢁHl^iX]
EdlZgꢁ>cY^XVidgꢁA^\]i
=^\]$AdlꢁHeZZYꢁHl^iX]
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
Figure 19.ꢁ8dcigdaꢁWdm#
Vise Handwheel: DeZchꢁVcYꢁXadhZhꢁi]Zꢁk^hZꢁ_Vlꢁ
idꢁXaVbeꢁi]Zꢁldg`e^ZXZ#
Vise Quick Release Lever:ꢁ Fj^X`anꢁ deZchꢁ VcYꢁ
XadhZhꢁi]Zꢁk^hZꢁ_Vlhꢁ[dgꢁgZeZi^i^kZꢁXaVbe^c\ꢁegd"
XZYjgZh#
K^hZꢁFj^X`ꢁGZaZVhZꢁAZkZg
K^hZꢁ=VcYl]ZZa
Figure 20.ꢁK^hZꢁXdcigdah#
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Saw Handler: AdlZghꢁ i]Zꢁ hVlꢁ ^cidꢁ i]Zꢁ
ldg`e^ZXZ#
Cutting Angle
Trigger Switch:ꢁ Ijgchꢁ i]Zꢁ bdidgꢁ ON!ꢁ he^cc^c\ꢁ
i]ZꢁWaVYZꢁVcYꢁVXi^kVi^c\ꢁi]ZꢁXjii^c\ꢁ[aj^Yꢁejbe#
To set the cutting angle:
1. 9>H8DCC:8IꢁH6Lꢁ;GDBꢁEDL:Gꢅ
Miter Lock Lever: GZaZVhZhꢁdgꢁadX`hꢁi]ZꢁgdiVi^dcꢁ
d[ꢁi]ZꢁhVlꢁWVhZꢁ[dgꢁVc\aZYꢁXjih#
2.ꢁ BdkZꢁi]Zꢁb^iZgꢁadX`ꢁaZkZgꢁidꢁi]ZꢁaZ[iꢁidꢁgZaZVhZꢁ
i]ZꢁhVlꢁe^kdiꢁꢃFigure 23ꢄ#
Work Stop:ꢁꢁHZiꢁViꢁVꢁeVgi^XjaVgꢁY^hiVcXZꢁ[gdbꢁi]Zꢁ
WaVYZꢁidꢁegdYjXZꢁbjai^eaZꢁhVbZ"aZc\i]ꢁXjih#
B^iZgꢁAdX`ꢁAZkZg
Ig^\\ZgꢁHl^iX]
HVlꢁ=VcYaZ
B^iZgꢁAdX`ꢁ
AZkZg
Ldg`ꢁHide
Figure 21.ꢁHVlꢁXdcigdah#
Figure 23. B^iZgꢁadX`ꢁaZkZg#ꢁ
Cutting Fluid Reservoir: =daYhꢁXjii^c\ꢁ[aj^YꢁVcYꢁ
XVcꢁWZꢁgZbdkZYꢁ[dgꢁY^hedhVaꢁVcYꢁXaZVc^c\#
3.ꢁ GdiViZꢁi]ZꢁhVlꢁidꢁi]ZꢁYZh^gZYꢁVc\aZꢁjh^c\ꢁi]Zꢁ
hXVaZꢁVhꢁVꢁ\j^YZ#ꢁL]Zcꢁi]ZꢁYZh^gZYꢁVc\aZꢁ^hꢁ
gZVX]ZY!ꢁadX`ꢁi]ZꢁhVlꢁ^cꢁedh^i^dcꢁWnꢁbdk^c\ꢁ
i]ZꢁaZkZgꢁidꢁi]Zꢁg^\]i#
4.ꢁ IZhiꢁ i]Zꢁ WaVYZꢁ XaZVgVcXZꢁ Wnꢁ adlZg^c\ꢁ i]Zꢁ
hVl#ꢁ>[ꢁcZXZhhVgn!ꢁbdkZꢁi]ZꢁVY_jhiVWaZꢁk^hZꢁ
_VlꢁVcYꢁi]ZꢁVjm^a^VgnꢁhiVW^a^inꢁWgVX`Ziꢁidꢁegd"
k^YZꢁVYZfjViZꢁXaZVgVcXZ!ꢁVhꢁdjia^cZYꢁ^cꢁVise
dcꢁPage 19#
5.ꢁ GZijgcꢁi]ZꢁhVlꢁidꢁi]Zꢁjeg^\]iꢁedh^i^dc#
8jii^c\ꢁ;aj^YꢁGZhZgkd^g
Figure 22.ꢁ8jii^c\ꢁ[aj^YꢁgZhZgkd^g#
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·>[ꢁi]ZꢁhVlꢁWaVYZꢁ]^ihꢁi]Zꢁk^hZꢁ_Vl!ꢁeZg[dgbꢁ
Vise
Steps 4–7#
·>[ꢁi]ZꢁhVlꢁWaVYZꢁ]^ihꢁi]ZꢁVjm^a^VgnꢁhiVW^a^inꢁ
WgVX`Zi!ꢁ hZZ Auxiliary Stability Bracket
dc Page 20#
Adjustable Vise Jaw
I]Zꢁk^hZꢁ_Vlꢁdcꢁi]ZꢁBdYZaꢁ<%+-'ꢁXVcꢁWZꢁVY_jhiZYꢁ
[dgꢁ bVm^bjbꢁ hjeedgiꢁ l]^aZꢁ hi^aaꢁ egdk^Y^c\ꢁ XaZVg"
VcXZꢁ Viꢁ Vꢁ kVg^Zinꢁ d[ꢁ Xjii^c\ꢁ Vc\aZh#ꢁ I]Zꢁ BdYZaꢁ
<%+-'ꢁVahdꢁ[ZVijgZhꢁVcꢁVjm^a^VgnꢁhiVW^a^inꢁWgVX`Ziꢁ
[dgꢁVYY^i^dcVaꢁhjeedgiꢁYjg^c\ꢁXjii^c\ꢁegdXZYjgZh#
4.ꢁ AddhZcꢁ i]Zꢁ XVeꢁ hXgZlꢁ jci^aꢁ i]Zꢁ _Vlꢁ ha^YZhꢁ
[gZZanꢁꢃFigure 25ꢄ#
8VeꢁHXgZl
NOTICE
Prior to cutting, both the jaw and stability
bracket must be checked for blade clear-
ance. Failure to do this could cause the
blade to contact the vise during the cut,
resulting in damage to the machine.
K^hZꢁ?Vl
K^hZꢁ?Vl
Figure 25.ꢁHa^Y^c\ꢁ_Vl#
5.ꢁ Ha^YZꢁ i]Zꢁ _Vlꢁ hdꢁ i]Viꢁ ^iꢁ ^hꢁ Veegdm^bViZanꢁ ꢉꢀꢁ
VlVnꢁ[gdbꢁi]ZꢁWaVYZꢁꢃFigure 26ꢄ#
ꢁ
Note: At certain angle settings, it may not be
possible to set the jaw within the specifica-
tions described above. If this is the case,
adjust the jaw as far as it can go while still
being securely clamped.
HiVW^a^inꢁ7gVX`Zi
Figure 24.ꢁ6Y_jhiVWaZꢁk^hZꢁ_Vl#
To adjust the vise jaw:
?Vl
1. 9>H8DCC:8IꢁH6Lꢁ;GDBꢁEDL:Gꢅ
&
¿
'ꢀꢁ<Ve
2.ꢁ HZiꢁi]ZꢁXjii^c\ꢁVc\aZ!ꢁVhꢁYZhXg^WZYꢁ^cꢁCutting
AngleꢁdcꢁPage 18#
3.ꢁ AdlZgꢁi]ZꢁhVlꢁidꢁX]ZX`ꢁ[dgꢁXaZVgVcXZ#
·>[ꢁi]ZꢁhVlꢁWaVYZꢁadlZghꢁXdbeaZiZanꢁl^i]djiꢁ
idjX]^c\ꢁ i]Zꢁ k^hZꢁ _Vlꢁ dgꢁ hiVW^a^inꢁ WgVX`Zi!ꢁ
cdꢁVY_jhibZcihꢁVgZꢁcZXZhhVgn#
7aVYZ
Figure 26.ꢁHZii^c\ꢁWaVYZꢁXaZVgVcXZ#
6.ꢁ I^\]iZcꢁi]ZꢁXVeꢁhXgZl#
7.ꢁꢁ GZijgcꢁidꢁStep 3ꢁVcYꢁgZ"X]ZX`ꢁ[dgꢁXaZVgVcXZ#
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Auxiliary Stability Bracket
Vise Quick Release Lever
I]Zꢁ Vjm^a^Vgnꢁ hiVW^a^inꢁ WgVX`Ziꢁ XVcꢁ WZꢁ eaVXZYꢁ ^cꢁ
ildꢁedh^i^dch#ꢁ9ZeZcY^c\ꢁdcꢁi]ZꢁVc\aZꢁd[ꢁi]ZꢁXji!ꢁ
i]Zꢁ WgVX`Ziꢁ bVnꢁ ]VkZꢁ idꢁ WZꢁ bdkZYꢁ idꢁ egdk^YZꢁ
VYZfjViZꢁXaZVgVcXZꢁ[dgꢁi]ZꢁWaVYZ#
;dgꢁ gZeZi^i^kZꢁ Xjii^c\ꢁ egdXZYjgZhꢁ i]Viꢁ gZfj^gZꢁ
[gZfjZciꢁ XaVbe^c\ꢁ VcYꢁ jcXaVbe^c\ꢁ d[ꢁ i]Zꢁ hVbZꢁ
h^oZꢁhidX`!ꢁi]ZꢁBdYZaꢁ<%+-'ꢁ^hꢁZfj^eeZYꢁl^i]ꢁVꢁ
fj^X`ꢁgZaZVhZꢁaZkZgꢁi]ViꢁVaadlhꢁi]Zꢁldg`e^ZXZꢁidꢁWZꢁ
gZaZVhZY!ꢁgZedh^i^dcZY!ꢁi]Zcꢁfj^X`anꢁgZXaVbeZY#
To adjust the auxiliary stability bracket:
To use the quick release lever:
1.ꢁ 9>H8DCC:8IꢁH6Lꢁ;GDBꢁEDL:Gꢅ
1.ꢁ 9>H8DCC:8IꢁH6Lꢁ;GDBꢁEDL:Gꢅ
2.ꢁ AddhZcꢁVcYꢁgZbdkZꢁi]ZꢁXVeꢁhXgZlꢁVcYꢁlVh]"
Zgꢁh]dlcꢁ^cꢁFigure 27#
2.ꢁ GdiViZꢁ i]Zꢁ aZkZgꢁ XadX`l^hZꢁ idꢁ i]Zꢁ jelVgYꢁ
edh^i^dc!ꢁVhꢁh]dlcꢁ^cꢁFigure 28#
Fj^X`ꢁGZaZVhZꢁAZkZg
8VeꢁHXgZlꢁ
ꢈꢁLVh]Zg
6jm^a^VgnꢁHiVW^a^inꢁ7gVX`Zi
Figure 27.ꢁ6jm^a^VgnꢁhiVW^a^inꢁWgVX`Zi#
Figure 28.ꢁFj^X`ꢁgZaZVhZꢁaZkZg#
3.ꢁ GZbdkZꢁ i]Zꢁ Vjm^a^Vgnꢁ hiVW^a^inꢁ WgVX`Ziꢁ VcYꢁ
gZeaVXZꢁ^iꢁ^cꢁi]Zꢁedh^i^dcꢁi]ViꢁYdZhꢁcdiꢁ^ciZg"
[ZgZꢁ l^i]ꢁ i]Zꢁ gVc\Zꢁ d[ꢁ bdi^dcꢁ d[ꢁ i]Zꢁ hVlꢁ
WaVYZ#
3.ꢁ DeZcꢁ i]Zꢁ k^hZꢁ l^YZꢁ Zcdj\]ꢁ idꢁ VXXZeiꢁ i]Zꢁ
ldg`e^ZXZ!ꢁi]ZcꢁeaVXZꢁi]Zꢁldg`e^ZXZꢁ^cidꢁi]Zꢁ
k^hZ#
4.ꢁ 8adhZꢁi]Zꢁk^hZꢁidꢁl^i]^cꢁVeegdm^bViZanꢁ&$-ꢀꢁd[ꢁ
i]Zꢁldg`e^ZXZ!ꢁVhꢁh]dlcꢁ^c Figure 29#
ꢁ
Note:ꢁ At angles greater than approximately
35° away from the vise, it is necessary to
remove the auxiliary stability bracket entire-
ly.ꢁ
&
¿
-ꢀꢁ<Ve
Ldg`e^ZXZ
K^hZꢁ?Vl
Figure 29.ꢁ8adh^c\ꢁk^hZ#
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5.ꢁ GdiViZꢁi]Zꢁfj^X`ꢁgZaZVhZꢁaZkZgꢁXdjciZgXadX`"
l^hZꢁidꢁXaVbeꢁi]Zꢁldg`e^ZXZ#ꢁ7ZilZZcꢁXjih!ꢁ
gdiViZꢁ i]Zꢁ aZkZgꢁ XadX`l^hZꢁ idꢁ gZaZVhZꢁ i]Zꢁ
ldg`e^ZXZ!ꢁ i]Zcꢁ XdjciZgXadX`l^hZꢁ V\V^cꢁ idꢁ
gZXaVbeꢁ^iꢁꢃFigure 30ꢄ#
Ldg`ꢁHide
=Zmꢁ7dai
GZaZVhZY
Figure 31.ꢁLdg`ꢁhideꢁVY_jhibZci#
3.ꢁ AdlZgꢁi]ZꢁWaVYZꢁVhꢁ[VgꢁVhꢁ^iꢁl^aaꢁ\d#
4.ꢁ BZVhjgZꢁ [gdbꢁ i]Zꢁ h^YZꢁ d[ꢁ i]Zꢁ WaVYZꢁ idꢁ i]Zꢁ
ldg`ꢁhide#ꢁHa^YZꢁi]Zꢁldg`ꢁhideꢁjci^aꢁi]ZꢁY^h"
iVcXZꢁWZilZZcꢁi]ZꢁWaVYZꢁVcYꢁi]Zꢁldg`ꢁhideꢁ^hꢁ
ZfjVaꢁidꢁi]ZꢁYZh^gZYꢁaZc\i]ꢁd[ꢁi]Zꢁe^ZXZꢁWZ^c\ꢁ
Xji!ꢁi]Zcꢁi^\]iZcꢁi]Zꢁ]ZmꢁWdaiꢁꢃFigure 32ꢄ#
8aVbeZY
Figure 30.ꢁFj^X`ꢁgZaZVhZꢁaZkZgꢁedh^i^dch#
ꢁ
Note: An alternative method for using the
quick release lever is to rotate the lever
downward prior to clamping the workpiece.
With the lever in this position, fully clamp
the workpiece using the vise handwheel.
To release the workpiece, rotate the lever
clockwise to the up position. The method you
practice is a matter of personal preference.
Ldg`ꢁHide
7aVYZ
Work Stop
IVeZꢁBZVhjgZ
JhZꢁ i]Zꢁ ldg`ꢁ hideꢁ idꢁ eZg[dgbꢁ Xdch^hiZciꢁ aZc\i]ꢁ
Xjih#
Figure 32.ꢁBZVhjg^c\ꢁaZc\i]ꢁd[ꢁXji#
To use the work stop:
5.ꢁ 7Z[dgZꢁbV`^c\ꢁVꢁXji!ꢁha^YZꢁi]ZꢁhidX`ꢁjci^aꢁ^iꢁ^hꢁ
V\V^chiꢁi]Zꢁldg`ꢁhide#ꢁ8aVbeꢁi]Zꢁldg`e^ZXZꢁ
^cꢁi]Zꢁk^hZ!ꢁi]ZcꢁegdXZZYꢁl^i]ꢁi]ZꢁXji#ꢁGZeZViꢁ
i]^hꢁegdXZhhꢁWZ[dgZꢁZVX]ꢁcZlꢁXjiꢁ[dgꢁXdch^h"
iZci"aZc\i]ꢁXjih#
1.ꢁ 9>H8DCC:8IꢁH6Lꢁ;GDBꢁEDL:Gꢅ
2.ꢁ AddhZcꢁi]Zꢁldg`ꢁhideꢁ]ZmꢁWdaiꢁꢃFigure 31ꢄ#
"'&"
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Cutting Fluid
Used cutting fluid is a
poison hazard. Use per-
sonal protection when
handling this material.
Failure to do so may
result in illness or death.
Filling Cutting Fluid Reservoir
1.ꢁ 9>H8DCC:8IꢁH6Lꢁ;GDBꢁEDL:Gꢅ
2.ꢁ GZbdkZꢁ i]Zꢁ XVeꢁ hXgZlhꢁ VcYꢁ lVh]Zghꢁ [gdbꢁ
i]ZꢁXjii^c\ꢁ[aj^YꢁgZhZgkd^gꢁꢃFigure 33ꢄ#
Draining/Cleaning Cutting Fluid
Reservoir
8VeꢁHXgZlh
1. 9>H8DCC:8IꢁH6Lꢁ;GDBꢁEDL:Gꢅ
2.ꢁ LZVg^c\ꢁegdiZXi^kZꢁZfj^ebZci!ꢁYgV^cꢁVcYꢁY^h"
edhZꢁi]ZꢁXjii^c\ꢁ[aj^Yꢁ[daadl^c\ꢁ\dkZgcbZci"
VeegdkZYꢁY^hedhVaꢁgZ\jaVi^dchꢁ[dgꢁndjgꢁVgZV#
3.ꢁ JhZꢁ Vꢁ gV\ꢁ idꢁ l^eZꢁ djiꢁ gZh^YjVaꢁ [aj^Yꢁ VcYꢁ
hajY\Z#
4.ꢁ 8aZVcꢁi]ZꢁXjii^c\ꢁ[aj^YꢁhXgZZchꢁ^cꢁi]ZꢁbVX]^cZꢁ
WVhZꢁVcYꢁi]ZꢁiVc`ꢁꢃFigure 34ꢄ#
8jii^c\ꢁ;aj^YꢁGZhZgkd^g
Figure 33.ꢁDeZc^c\ꢁXjii^c\ꢁ[aj^YꢁgZhZgkd^g#
3.ꢁ Ha^YZꢁi]ZꢁigVnꢁdjiꢁ[gdbꢁi]ZꢁbVX]^cZꢁWVhZ#
8jii^c\ꢁ;aj^YꢁHXgZZch
4.ꢁ LZVg^c\ꢁegdiZXi^kZꢁZfj^ebZci!ꢁ[^aaꢁi]ZꢁgZhZg"
kd^gꢁl^i]ꢁ'ꢊꢁfjVgihꢁd[ꢁVꢁhj^iVWaZ!ꢁlViZg"WVhZYꢁ
Xjii^c\ꢁ [aj^Y#ꢁ GZ[Zgꢁ idꢁ i]Zꢁ bVcj[VXijgZgꢆhꢁ
heZX^[^XVi^dchꢁ[dgꢁi]ZꢁegdeZgꢁlViZg$d^aꢁb^m#
5.ꢁ Ha^YZꢁi]ZꢁigVnꢁWVX`ꢁ^cidꢁi]ZꢁWVhZꢁVcYꢁgZeaVXZꢁ
i]ZꢁXVeꢁhXgZlhꢁVcYꢁlVh]Zgh#
Figure 34.ꢁ8jii^c\ꢁ[aj^YꢁhXgZZch#
Tip: Place a magnet in the cutting fluid reservoir
under the drain screen to collect metal chips and
prevent them from being drawn into the pump.
Periodically remove and clean the magnet.
"''"
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Blade Terminology
Blade Pitch
I]Zꢁbdhiꢁ^bedgiVciꢁXdch^YZgVi^dcꢁl]ZcꢁhZaZXi^c\ꢁ
VꢁWaVYZꢁ[dgꢁi]ZꢁBdYZaꢁ<%+-'ꢁ^hꢁWaVYZꢁe^iX]!ꢁl]^X]ꢁ
^hꢁ ine^XVaanꢁ bZVhjgZYꢁ ^cꢁ ꢀiZZi]ꢁ eZgꢁ ^cX]ꢀꢁ ꢃIE>ꢄ#ꢁ
EgdeZgꢁ IE>ꢁ [dgꢁ Vcnꢁ Xjiꢁ YZeZcYhꢁ dcꢁ i]Zꢁ Xgdhh"
hZXi^dcꢁh^oZꢁVcYꢁlVaaꢁi]^X`cZhhꢁd[ꢁi]Zꢁldg`e^ZXZ#
HZaZXi^c\ꢁi]Zꢁg^\]iꢁWaVYZꢁ[dgꢁi]ZꢁXjiꢁgZfj^gZhꢁVcꢁ
jcYZghiVcY^c\ꢁd[ꢁkVg^djhꢁWaVYZꢁX]VgVXiZg^hi^Xh#
Blade Terminology
>[ꢁi]ZꢁWaVYZꢁe^iX]ꢁ^hꢁiddꢁXdVghZꢁ[dgꢁi]ZꢁXji!ꢁi]ZgZꢁ
l^aaꢁWZꢁiddꢁ[ZlꢁiZZi]ꢁbV`^c\ꢁi]ZꢁXjiꢁViꢁVcnꢁ\^kZcꢁ
i^bZ#ꢁI]^hꢁgZhjaihꢁ^cꢁWgd`ZcꢁWaVYZꢁiZZi]ꢁVcYꢁgdj\]ꢁ
XjihꢁYjZꢁidꢁZmXZhh^kZꢁhigV^cꢁVeea^ZYꢁidꢁWdi]ꢁi]Zꢁ
WaVYZꢁ VcYꢁ i]Zꢁ ldg`e^ZXZꢁ ꢃFigure 36ꢄ#ꢁ JhZꢁ Vꢁ
WaVYZꢁe^iX]ꢁi]Viꢁ`ZZehꢁViꢁaZVhiꢁi]gZZꢁiZZi]ꢁ^cꢁi]Zꢁ
ldg`e^ZXZꢁViꢁVcnꢁi^bZ#
B
F
D
E
A
C
G
7aVYZ
ꢃIE>ꢁIddꢁ8dVghZꢄ
Figure 35.ꢁ7aVYZꢁiZgb^cdad\n#
7gd`Zcꢁ
A. Blade Size (Diameter): I]ZꢁdkZgVaaꢁY^VbZiZgꢁ
d[ꢁ i]Zꢁ WaVYZ#ꢁ I]Zꢁ BdYZaꢁ <%+-'ꢁ jhZhꢁ &'ꢀꢁ
WaVYZh#
Iddi]ꢁI^e
Ldg`e^ZXZ
B.ꢁ Pitch:ꢁI]ZꢁY^hiVcXZꢁ[gdbꢁi]Zꢁi^eꢁd[ꢁdcZꢁiddi]ꢁ
idꢁi]Zꢁi^eꢁd[ꢁi]ZꢁcZmi#ꢁIne^XVaanꢁ\^kZcꢁ^cꢁIZZi]ꢁ
EZgꢁ>cX]ꢁꢃIE>ꢄ
Figure 36. TPI too coarse for workpiece.
8dckZghZan!ꢁ ^[ꢁ i]Zꢁ WaVYZꢁ e^iX]ꢁ ^hꢁ iddꢁ [^cZꢁ [dgꢁ i]Zꢁ
Xji!ꢁiZZi]ꢁl^aaꢁgZbV^cꢁ^cꢁi]Zꢁldg`e^ZXZꢁVcYꢁgZbdkZꢁ
bdgZꢁbViZg^Vaꢁi]Vcꢁi]ZꢁWaVYZꢁ\jaaZiꢁXVcꢁ]daY#ꢁI]^hꢁ
Wj^aYjeꢁ d[ꢁ X]^ehꢁ egZkZcihꢁ i]Zꢁ iZZi]ꢁ [gdbꢁ Xjii^c\ꢁ
Z[[ZXi^kZanꢁ VcYꢁ gZhjaihꢁ ^cꢁ eddgꢁ Xjii^c\ꢁ Z[[^X^ZcXn!ꢁ
dkZg]ZVi^c\!ꢁVcYꢁgVe^YanꢁgdjcYZY"d[[ꢁiZZi]ꢁꢃFIgure
37ꢄ#
C. Gullet: I]Zꢁh]VaadlꢁVgZVꢁWZilZZcꢁi]Zꢁi^ehꢁd[ꢁ
i]ZꢁiZZi]#
D. Front Rake Angle: I]ZꢁbZVhjgZbZciꢁd[ꢁi]Zꢁ
Vc\aZꢁ [dgbZYꢁ WZilZZcꢁ i]Zꢁ i^eꢁ d[ꢁ i]Zꢁ WaVYZꢁ
iddi]ꢁVcYꢁVꢁa^cZꢁiVc\Zciꢁidꢁi]ZꢁeZg^bZiZgꢁd[ꢁ
i]ZꢁWaVYZ#ꢁ
E. Rear Rake Angle:ꢁI]ZꢁbZVhjgZbZciꢁd[ꢁi]Zꢁ
Vc\aZꢁ[dgbZYꢁWZilZZcꢁi]Zꢁ[VXZꢁd[ꢁi]Zꢁiddi]ꢁ
VcYꢁi]ZꢁY^VbZiZgꢁd[ꢁi]ZꢁWaVYZ#
7aVYZ
ꢃIE>ꢁIddꢁ;^cZꢄ
F. Tooth Depth: I]ZꢁY^hiVcXZꢁ[gdbꢁi]Zꢁi^eꢁd[ꢁi]Zꢁ
iddi]ꢁidꢁi]ZꢁWdiidbꢁd[ꢁi]ZꢁVY_VXZciꢁ\jaaZi#
<jaaZi
:mXZhh^kZ
8]^eꢁ7j^aYje
G.ꢁ Kerf: I]Zꢁ l^Yi]ꢁ d[ꢁ i]Zꢁ Xjiꢁ XgZViZYꢁ Wnꢁ i]Zꢁ
WaVYZ#
Ldg`e^ZXZ
Figure 37. TPI too fine for workpiece.
"'("
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H^b^aVgan!ꢁ^[ꢁi]Zꢁldg`e^ZXZꢁ^hꢁVꢁhd[iꢁbZiVaꢁhjX]ꢁVhꢁ
Vajb^cjb!ꢁZVX]ꢁiddi]ꢁl^aaꢁgZbdkZꢁbdgZꢁbViZg^Vaꢁ
VcYꢁ gVe^Yanꢁ [^aaꢁ i]Zꢁ WaVYZꢁ \jaaZi#ꢁ ;dgꢁ i]^hꢁ gZVhdc!ꢁ
jhZꢁVꢁWaVYZꢁl^i]ꢁ[ZlZgꢁIE>ꢁdcꢁhd[iꢁbZiVah#
2.ꢁ GZ[Zgꢁ idꢁ i]Zꢁ ꢀ9ꢁ dgꢁ I]ꢀꢁ Xdajbcꢁ d[ꢁ i]Zꢁ WaVYZꢁ
hZaZXi^dcꢁX]Vgiꢁ^cꢁFigure 39!ꢁVcYꢁgZVYꢁYdlcꢁ
idꢁ[^cYꢁi]Zꢁldg`e^ZXZꢁi]^X`cZhhꢁndjꢁcZZYꢁidꢁ
Xji#ꢁGZVYꢁVXgdhhꢁidꢁ[^cYꢁi]ZꢁVeegdeg^ViZꢁE^iX]ꢁ
ꢃIE>ꢄꢁ[dgꢁi]ZꢁXji#ꢁ;dgꢁWaVYZꢁVaiZgcVi^kZh!ꢁhZZꢁ
Accessories dcꢁPage 29#
6cꢁVYY^i^dcVaꢁegdWaZbꢁl^i]ꢁVcꢁdkZganꢁ[^cZ"e^iX]ZYꢁ
WaVYZꢁ^hꢁi]Viꢁi]ZꢁegZhhjgZꢁZVX]ꢁiddi]ꢁZmZgihꢁdcꢁi]Zꢁ
ldg`e^ZXZꢁ^hꢁgZYjXZY#ꢁI]^hꢁa^b^ihꢁi]ZꢁXjii^c\ꢁVW^a^inꢁ
d[ꢁi]ZꢁiZZi]ꢁVcYꢁVahdꢁgZhjaihꢁ^cꢁVꢁWj^aYjeꢁd[ꢁ]ZViꢁ
VcYꢁ^cZ[[^X^ZciꢁXjih#
9ꢁdgꢁI]ꢁ>cX]Zh ꢃbbꢄ
E^iX]ꢃIE>ꢄ
3,
1&$&+ ꢃ1'ꢄ
&$&+ ꢃ'ꢄ
&$- ꢃ(ꢄ
Ldg`e^ZXZ
,
+
BZVhjgZbZcih
I]Zꢁ^YZVaꢁWaVYZꢁe^iX]ꢁ^hꢁdcZꢁi]ViꢁYdZhcꢆiꢁdkZgadVYꢁ
^cY^k^YjVaꢁiZZi]ꢁꢃiddꢁXdVghZꢄꢁVcYꢁVkd^YhꢁZmXZhh^kZꢁ
X]^eꢁWj^aYjeꢁ^cꢁi]Zꢁ\jaaZiꢁꢃiddꢁ[^cZꢄꢁꢃFigure 38ꢄ#
&$) ꢃ+ꢄ
*
I]
&$'ꢃ&'ꢄ
)
I]
& ꢃ'*ꢄ
' ꢃ*%ꢄ
9
(
7aVYZ
ꢃ8dggZXiꢁIE>
;dgꢁLdg`e^ZXZꢄ
I]
( ꢃ,*ꢄ
'#*
1'#*
3(ꢃ3,*ꢄ
Figure 39. Blade selection chart.
<jaaZi
8]^eh
Blade Feed Rate
Ldg`e^ZXZ
7aVYZꢁ[ZZYꢁgViZꢁgZ[Zghꢁidꢁi]ZꢁeZg^dYꢁd[ꢁi^bZꢁ^iꢁiV`Zhꢁ
idꢁXjiꢁi]gdj\]ꢁVꢁldg`e^ZXZ#ꢁDcꢁi]ZꢁBdYZaꢁ<%+-'!ꢁ
[ZZYꢁgViZꢁ^hꢁXdcigdaaZYꢁWnꢁi]ZꢁVbdjciꢁd[ꢁegZhhjgZꢁ
ZmZgiZYꢁdcꢁi]Zꢁ]VcYaZꢁWnꢁi]ZꢁjhZg#ꢁEjaa^c\ꢁ]VgYꢁdcꢁ
i]ZꢁaZkZgꢁl^aaꢁgZhjaiꢁ^cꢁVꢁ\gZViZgꢁ[ZZYꢁgViZ!ꢁl]ZgZVhꢁ
dcanꢁejaa^c\ꢁa^\]ianꢁl^aaꢁgZhjaiꢁ^cꢁVꢁkZgnꢁhadlꢁ[ZZYꢁ
gViZ#
Figure 38. Correct TPI.
9VbV\Zꢁ idꢁ i]Zꢁ WaVYZ!ꢁ gdj\]ꢁ Xjih!ꢁ eddgꢁ Xjii^c\ꢁ
eZg[dgbVcXZ!ꢁ VcYꢁ dkZg]ZVi^c\ꢁ VgZꢁ Vaaꢁ edhh^WaZꢁ
h^\chꢁd[ꢁ^begdeZgꢁWaVYZꢁe^iX]#
>[ꢁndjꢁ[ZZaꢁndjgꢁbVX]^cZꢁ^hꢁcdiꢁ[jcXi^dc^c\ꢁegdeZganꢁ
dgꢁ eZg[dgb^c\ꢁ idꢁ ndjgꢁ hiVcYVgYh!ꢁ X]ZX`ꢁ i]Viꢁ i]Zꢁ
WaVYZꢁe^iX]ꢁ^hꢁXdggZXiꢁ[dgꢁi]ZꢁXji#ꢁI]ZꢁegdXZYjgZꢁ
i]Viꢁ[daadlhꢁ^hꢁVꢁWVh^XꢁhiVgi^c\ꢁed^ciꢁ[dgꢁX]ddh^c\ꢁ
WaVYZꢁe^iX]ꢁꢃIE>ꢄꢁ[dgꢁhiVcYVgYꢁ=HHꢁWaVYZh#
8jii^c\ꢁl^i]ꢁVꢁ[ZZYꢁgViZꢁi]Viꢁ^hꢁiddꢁhadlꢁXVcꢁgZhjaiꢁ
^cꢁ aZc\i]n!ꢁ ^cZ[[^X^Zciꢁ Xjihꢁ VcYꢁ ^cꢁ hdbZꢁ XVhZh!ꢁ
iddi]ꢁYjaa^c\ꢁdgꢁdkZg]ZVi^c\#ꢁI]ZꢁX]^ehꢁegdYjXZYꢁ
Wnꢁi]ZꢁXjiꢁl^aaꢁ\ZcZgVaanꢁWZꢁi]^cꢁdgꢁedlYZgn#ꢁ
8jii^c\ꢁl^i]ꢁVꢁ[ZZYꢁgViZꢁi]Viꢁ^hꢁiddꢁ[VhiꢁbVnꢁXVjhZꢁ
i]ZꢁWaVYZꢁidꢁlVcYZg!ꢁgZhjai^c\ꢁ^cꢁXjihꢁi]ViꢁVgZꢁcdiꢁ
higV^\]i!ꢁ VcYꢁ l^aaꢁ \ZcZgViZꢁ ZmXZhhꢁ ]ZViꢁ VcYꢁ Yjaaꢁ
i]ZꢁWaVYZ#ꢁI]ZꢁX]^ehꢁegdYjXZYꢁWnꢁi]ZꢁXjiꢁl^aaꢁ\Zc"
ZgVaanꢁ WZꢁ i]^X`ꢁ VcYꢁ ]VgY#ꢁ L]Zcꢁ Xjii^c\ꢁ hbVaaꢁ dgꢁ
i]^c"lVaaZYꢁldg`e^ZXZh!ꢁi]ZꢁZY\Zhꢁd[ꢁi]ZꢁXjiꢁbVnꢁ
WZXdbZꢁgdj\]ꢁdgꢁidgc#
To select the correct blade pitch:
1.ꢁ BZVhjgZꢁi]Zꢁi]^X`cZhhꢁd[ꢁndjgꢁldg`e^ZXZ#ꢁ
·;dgꢁhda^Yꢁldg`e^ZXZh!ꢁi]^hꢁbZVhjgZbZciꢁ^hꢁ
i]ZꢁaZc\i]ꢁd[ꢁXjiꢁiV`Zcꢁ[gdbꢁl]ZgZꢁi]Zꢁiddi]ꢁ
ZciZghꢁi]Zꢁldg`e^ZXZ!ꢁhlZZehꢁi]gdj\]!ꢁVcYꢁ
Zm^ihꢁi]Zꢁldg`e^ZXZ#ꢁHZZꢁꢃ9ꢄꢁdcꢁi]ZꢁX]Vgiꢁ^cꢁ
Figure 39#
I]ZꢁWZhiꢁbZi]dYꢁ[dgꢁZkVajVi^c\ꢁi]Zꢁ[ZZYꢁgViZꢁ^hꢁidꢁ
^cheZXiꢁi]ZꢁX]^ehꢁ[dgbZYꢁWnꢁi]ZꢁXji#ꢁGZ[Zgꢁidꢁi]Zꢁ
Chip Inspection ChartꢁdcꢁPage 27#
·;dgꢁ ]daadlꢁ dgꢁ egd[^aZYꢁ ldg`e^ZXZh!ꢁ i]^hꢁ
bZVhjgZbZciꢁ ^hꢁ i]Zꢁ lVaaꢁ i]^X`cZhhꢁ Viꢁ ^ihꢁ
i]^X`Zhiꢁed^ciꢁꢃI]ꢄ#
"')"
<%+-'ꢁ&'ꢀꢁ8daYꢁ8jiꢁHVl
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Blade Break-in
Blade Changes
EgdeZgꢁ WgZV`"^cꢁ ^hꢁ ^bedgiVciꢁ [dgꢁ i]Zꢁ Xjii^c\ꢁ eZg"
[dgbVcXZꢁVcYꢁadc\Zk^inꢁd[ꢁi]ZꢁWaVYZ#ꢁ9jg^c\ꢁi]Zꢁ
WgZV`"^cꢁ eZg^dY!ꢁ dcanꢁ b^aYꢁ egZhhjgZꢁ h]djaYꢁ WZꢁ
ZmZgiZYꢁ dcꢁ i]Zꢁ WaVYZꢁ ꢃVWdjiꢁ ]Va[ꢁ d[ꢁ i]Zꢁ cdgbVaꢁ
[ZZYꢁ egZhhjgZꢁ [dgꢁ Vꢁ egdeZganꢁ Wgd`Zc"^cꢁ WaVYZꢄ#ꢁ
I]ZꢁYjgVi^dcꢁd[ꢁi]ZꢁWgZV`"^cꢁeZg^dYꢁ^hꢁYZiZgb^cZYꢁ
Wnꢁ i]Zꢁ ]VgYcZhhꢁ d[ꢁ i]Zꢁ bViZg^Vaꢁ Xji#ꢁ I]Zꢁ WgZV`"
^cꢁeZg^dYꢁ^hꢁYZ[^cZYꢁ^cꢁiZgbhꢁd[ꢁhfjVgZꢁ^cX]Zhꢁd[ꢁ
bViZg^VaꢁXji#
The teeth of saw blades
are sharp and can easily
cut fingers and hands.
Always wear heavy leath-
er gloves when handling
saw blades.
Tools Needed:
=ZmꢁLgZcX]Zhꢁ*!ꢁ&%bbꢁ##############################&ꢁ:V#
Qty
·;dgꢁ ]VgYꢁ bViZg^Vah!ꢁ hjX]ꢁ Vhꢁ hiZZa!ꢁ i]Zꢁ
WgZV`"^cꢁeZg^dYꢁ^hꢁi]Zꢁ[^ghiꢁ*%ꢁhfjVgZꢁ^cX]Zhꢁ
d[ꢁbViZg^VaꢁXji#
To replace the blade:
·;dgꢁ hd[iꢁ bViZg^Vah!ꢁ hjX]ꢁ Vhꢁ Vajb^cjb!ꢁ
i]ZꢁWgZV`"^cꢁeZg^dYꢁ^hꢁi]Zꢁ[^ghiꢁ&*%ꢁhfjVgZꢁ
^cX]Zhꢁd[ꢁbViZg^VaꢁXji#
1.ꢁ 9>H8DCC:8IꢁH6Lꢁ;GDBꢁEDL:Gꢅ
2.ꢁ 9^hXdccZXiꢁi]ZꢁWaVYZꢁ\jVgYꢁa^c`V\ZꢁWnꢁgZbdk"
^c\ꢁi]ZꢁXVeꢁhXgZlꢁi]ViꢁXdccZXihꢁ^iꢁidꢁi]ZꢁhVlꢁ
\jVgYꢁꢃFigure 41ꢄ#
IdꢁYZiZgb^cZꢁi]ZꢁhfjVgZꢁ^cX]Zhꢁd[ꢁVꢁXji!ꢁXVaXjaViZꢁ
i]Zꢁ VgZVꢁ d[ꢁ i]Zꢁ Xgdhh"hZXi^dcꢁ d[ꢁ i]Zꢁ ldg`e^ZXZ#ꢁ
@ZZeꢁ^cꢁb^cYꢁl]ZcꢁXjii^c\ꢁ]daadl"hZXi^dcꢁe^ZXZhꢁ
i]Viꢁ i]Zꢁ VgZVꢁ dcanꢁ ^cXajYZhꢁ i]Zꢁ hda^Yꢁ lVaahꢁ d[ꢁ
i]Zꢁ ldg`e^ZXZ#ꢁ GZ[Zgꢁ idꢁ Figure 40ꢁ idꢁ XVaXjaViZꢁ
Veegdm^bViZꢁhfjVgZꢁ^cX]Zhꢁ[dgꢁbVcnꢁine^XVaꢁXjih#
7aVYZꢁ<jVgY
8VeꢁHXgZl
ꢁꢁꢁꢁ6ꢁ26gZV
6ꢁ2ꢁAꢁmꢁ=
=
ꢁꢁꢁꢁ=ꢁ2=Z^\]i
ꢁꢁꢁꢁAꢁ2AZc\i]
ꢁꢁꢁꢁ9ꢁ29^VbZiZg
ꢁI]ꢁ2BViZg^Va
ꢁꢁꢁꢁꢁꢁꢁꢁI]^X`cZhh
ꢁ πꢁ2(#&)
A
9
6ꢁ2ꢁꢃ ¿ ꢄꢋꢁmꢁπ
'
A^c`V\Z
9
6gWdgꢁ8VeꢁHXgZl
I]
6ꢁꢁꢁꢁ9ꢁmꢁπꢁmꢁI]
Figure 41.ꢁGZbdk^c\ꢁ\jVgYꢁa^c`V\Z#
I]
6ꢁꢁꢁꢁ'=ꢁ ꢁ'AꢁmꢁI]
=
A
Figure 40. Calculating cut area for break-in.
"'*"
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3.ꢁ GdiViZꢁi]ZꢁWaVYZꢁ\jVgYꢁVcYꢁa^c`V\Zꢁdjiꢁd[ꢁi]Zꢁ
lVn!ꢁVhꢁh]dlcꢁ^cꢁFigure 42#
6.ꢁ EaVXZꢁi]ZꢁWaVYZꢁ[aVc\Zꢁdcꢁi]ZꢁcZlꢁWaVYZ!ꢁVhꢁ
h]dlcꢁ^cꢁFigure 44#
7aVYZꢁ<jVgY
7aVYZꢁ;aVc\Z
A^c`V\Z
7aVYZ
Figure 42.ꢁ:medh^c\ꢁWaVYZ#
Figure 44.ꢁ>chiVaa^c\ꢁcZlꢁWaVYZ#
4.ꢁ GZbdkZꢁi]ZꢁVgWdgꢁXVeꢁhXgZl#ꢁ>iꢁ]VhꢁaZ[i"]VcYꢁ
i]gZVYhꢁVcYꢁaddhZchꢁl]ZcꢁijgcZYꢁXadX`l^hZꢁ
ꢃhZZꢁFigure 42ꢄ#
7.ꢁ EaVXZꢁ i]Zꢁ WaVYZꢁ VcYꢁ [aVc\Zꢁ dkZgꢁ i]Zꢁ VgWdg!ꢁ
i]Zcꢁi]gZVYꢁVcYꢁi^\]iZcꢁi]ZꢁaZ[i"]VcYꢁi]gZVYꢁ
VgWdgꢁXVeꢁhXgZlꢁꢃFigure 45ꢄ#
5.ꢁ GZbdkZꢁi]ZꢁWaVYZꢁVcYꢁWaVYZꢁ[aVc\ZꢁꢃFigure
43ꢄ#
7aVYZꢁ<jVgYꢁA^c`V\Z
7aVYZꢁ;aVc\Z
7aVYZ
I^\]iZc
6gWdgꢁ8VeꢁHXgZl
Figure 45.ꢁI^\]iZc^c\ꢁWaVYZ#
8.ꢁ AdlZgꢁ i]Zꢁ WaVYZꢁ \j^YZꢁ VcYꢁ gZXdccZXiꢁ i]Zꢁ
Figure 43.ꢁ7aVYZꢁgZbdkZY#
WaVYZꢁ\jVgYꢁa^c`V\Zꢁl^i]ꢁi]ZꢁXVeꢁhXgZl#
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X]^eꢁ^cheZXi^dcꢁX]Vgi
Chip Inspection Chart
I]ZꢁWZhiꢁbZi]dYꢁd[ꢁZkVajVi^c\ꢁi]ZꢁeZg[dgbVcXZꢁd[ꢁndjgꢁXjii^c\ꢁdeZgVi^dcꢁ^hꢁidꢁ^cheZXiꢁi]ZꢁX]^ehꢁi]ViꢁVgZꢁ
[dgbZY#ꢁGZ[Zgꢁidꢁi]ZꢁX]VgiꢁWZadlꢁ[dgꢁX]^eꢁ^cheZXi^dcꢁ\j^YZa^cZh#
Chip
Appearance
Chip
Description
Chip
Color
Blade
Speed
Feed
Rate
Additional
Actions
I]^cꢁꢈꢁ8jgaZY
H^akZg
Good
9ZXgZVhZ
9ZXgZVhZ
Good
Good
=VgY!ꢁI]^X`ꢁꢈꢁ
H]dgi
7gdlcꢁdgꢁ7ajZ
7gdlcꢁdgꢁ7ajZ
9ZXgZVhZ
9ZXgZVhZ
=VgY!ꢁHigdc\ꢁꢈꢁ
I]^X`
=VgY!ꢁHigdc\ꢁꢈꢁ
I]^X`
H^akZgꢁdgꢁA^\]iꢁ
7gdlc
9ZXgZVhZꢁ
Ha^\]ian
8]ZX`ꢁ7aVYZꢁ
E^iX]
8]ZX`ꢁ7aVYZꢁ
E^iX]
=VgYꢁꢈꢁI]^c
HigV^\]iꢁꢈꢁI]^c
EdlYZgn
H^akZg
H^akZg
H^akZg
H^akZg
>cXgZVhZ
Good
9ZXgZVhZ
>cXgZVhZ
>cXgZVhZ
9ZXgZVhZ
9ZXgZVhZ
Good
8jgaZYꢁI^\]iꢁꢈꢁ
I]^c
8]ZX`ꢁ7aVYZꢁ
E^iX]
Figure 46.ꢁ8]^eꢁ^cheZXi^dcꢁX]Vgi#
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Cutting Procedures
Cutting Tips
™ꢁ GZeaVXZ!ꢁh]VgeZc!ꢁVcYꢁXaZVcꢁWaVYZhꢁVhꢁcZX"
ZhhVgnꢁ idꢁ bV^ciV^cꢁ dei^bjbꢁ Xjii^c\ꢁ eZg[dg"
bVcXZ#ꢁ
6[iZgꢁ[Vb^a^Vg^o^c\ꢁndjghZa[ꢁl^i]ꢁi]ZꢁXdcigdahꢁd[ꢁi]Zꢁ
BdYZaꢁ <%+-'!ꢁ [daadlꢁ i]Zꢁ WVh^Xꢁ djia^cZꢁ WZadlꢁ idꢁ
eZg[dgbꢁhV[ZꢁVcYꢁZ[[^X^ZciꢁXjih#
™ꢁ JhZꢁ ZkZcꢁ egZhhjgZꢁ l]^aZꢁ Xjii^c\#ꢁ =ZVknꢁ dgꢁ
^ggZ\jaVgꢁegZhhjgZꢁXVcꢁaZVYꢁidꢁeddgꢁXjihꢁVcYꢁ
bVnꢁYVbV\Zꢁi]ZꢁWaVYZ#
To make a cut:
1. 9>H8DCC:8IꢁH6Lꢁ;GDBꢁEDL:Gꢅ
2.ꢁ HZiꢁi]ZꢁXjii^c\ꢁVc\aZꢁꢃPage 18ꢄ#
3.ꢁ 8]ZX`ꢁi]Zꢁk^hZꢁWaVYZꢁXaZVgVcXZꢁꢃPage 19ꢄ#
™ꢁ B^hjh^c\ꢁ i]Zꢁ hVlꢁ dgꢁ jh^c\ꢁ ^cXdggZXiꢁ iZX]"
c^fjZhꢁ ^hꢁ jchV[Zꢁ VcYꢁ gZhjaihꢁ ^cꢁ eddgꢁ Xjih#ꢁ
GZbZbWZg·i]ZꢁWaVYZꢁYdZhꢁi]ZꢁXjii^c\ꢁl^i]ꢁ
i]ZꢁdeZgVidgꢆhꢁ\j^YVcXZ#
4.ꢁ HZiꢁ i]Zꢁ ldg`ꢁ hideꢁ ^[ꢁ gZfj^gZYꢁ [dgꢁ i]Zꢁ iVh`ꢁ
WZ^c\ꢁeZg[dgbZYꢁꢃPage 21ꢄ#
General Machine
Tips
5.ꢁ 8aVbeꢁi]Zꢁldg`e^ZXZꢁꢃPage 19ꢄ#ꢁ
6.ꢁ 8]ZX`ꢁi]ZꢁXjii^c\ꢁ[aj^YꢁgZhZgkd^gꢁaZkZaꢁꢃPage
22ꢄ#
™ꢁ L]Zcꢁ i]Zꢁ bVX]^cZꢁ ^hꢁ cdiꢁ ^cꢁ jhZ!ꢁ gV^hZꢁ i]Zꢁ
hVlꢁidꢁgZYjXZꢁhigV^cꢁdcꢁi]ZꢁgZijgcꢁheg^c\#
7.ꢁꢁ BV`ZꢁhjgZꢁi]ZꢁhVlꢁ^hꢁ^cꢁi]Zꢁ[jaanꢁjeg^\]iꢁedh^"
i^dc#
™ꢁ >cheZXiꢁi]ZꢁbVX]^cZꢁgZ\jaVganꢁidꢁ`ZZeꢁ^iꢁgjc"
c^c\ꢁ^cꢁideꢁXdcY^i^dc#
8.ꢁ 8dccZXiꢁi]ZꢁhVlꢁidꢁedlZg#
9.ꢁ HZaZXiꢁVꢁWaVYZꢁheZZY#ꢁ
™ꢁ 8aZVc!ꢁ ajWg^XViZ!ꢁ VcYꢁ XdkZgꢁ i]Zꢁ bVX]^cZꢁ
WZ[dgZꢁ ejii^c\ꢁ ^iꢁ ^cidꢁ hidgV\Zꢁ [dgꢁ ZmiZcYZYꢁ
eZg^dYhꢁd[ꢁi^bZ#
·Edh^i^dcꢁꢀ&ꢀꢁl^aaꢁgZhjaiꢁ^cꢁVꢁWaVYZꢁheZZYꢁd[ꢁ
)'ꢁ GEBꢁ dgꢁ Vꢁ hjg[VXZꢁ heZZYꢁ d[ꢁ &(&ꢁ ;ZZiꢁ
EZgꢁB^cjiZꢁꢃ;EBꢄ#ꢁ
·Edh^i^dcꢁꢀ'ꢀꢁl^aaꢁgZhjaiꢁ^cꢁVꢁWaVYZꢁheZZYꢁd[ꢁ
-)ꢁ GEBꢁ dgꢁ Vꢁ hjg[VXZꢁ heZZYꢁ d[ꢁ '+'ꢁ ;ZZiꢁ
EZgꢁB^cjiZꢁꢃ;EBꢄ#
10.ꢁ EgZhhꢁi]Zꢁig^\\Zgꢁhl^iX]ꢁidꢁhiVgiꢁi]ZꢁWaVYZꢁVcYꢁ
Xjii^c\ꢁ [aj^Yꢁ ejbe#ꢁ DcXZꢁ i]Zꢁ Xjii^c\ꢁ [aj^Yꢁ ^hꢁ
dWhZgkZYꢁdcꢁi]ZꢁWaVYZ!ꢁadlZgꢁi]ZꢁhVlꢁ^cidꢁi]Zꢁ
ldg`e^ZXZ#ꢁJhZꢁVꢁXdcigdaaZY!ꢁhiZVYnꢁ[dgXZꢁidꢁ
XdbeaZiZꢁi]ZꢁXji#ꢁL]Zcꢁi]ZꢁXjiꢁ^hꢁXdbeaZiZY!ꢁ
gV^hZꢁi]ZꢁhVl!ꢁgZaZVhZꢁi]Zꢁig^\\Zg!ꢁVcYꢁVaadlꢁ
i]ZꢁWaVYZꢁidꢁXdbZꢁidꢁVꢁXdbeaZiZꢁhideꢁWZ[dgZꢁ
egdXZZY^c\#
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688:HHDG>:H
SECTION 5: ACCESSORIES
T20806—120 Tooth
T20807—150 Tooth
T20808—180 Tooth
T20501—Face Shield Crown Protector 4"
T20502—Face Shield Crown Protector 7"
T20503—Face Shield Window
T20809—220 Tooth
T20810—280 Tooth
GZeaVXZbZciꢁWaVYZhꢁ[dgꢁi]ZꢁBdYZaꢁ<%+-'#
T20448—Economy Clear Safety Glasses
T20452—"Kirova" Anti-Reflective Glasses
T20456—"Dakura" Clear Safety Glasses
H0736—Shop Fox® Safety Glasses
I]ZhZꢁ\aVhhZhꢁbZZiꢁ6CH>ꢁO-,#&"'%%(ꢁheZX^[^XV"
i^dch#ꢁ 7jnꢁ ZmigVhꢁ [dgꢁ k^h^idghꢁ dgꢁ ZbeadnZZh#ꢁ Ndjꢁ
XVcꢆiꢁWZꢁiddꢁXVgZ[jaꢁl^i]ꢁh]deꢁhV[Zinꢅ
T20502
T20503
T20452
T20448
H0736
Figure 47. GZeaVXZbZciꢁWaVYZhꢁ[dgꢁi]Zꢁ<%+-'#
G8983—Tilting Roller Stand
6Y_jhihꢁ[gdbꢁ'+ꢀꢁidꢁ))ꢀ!ꢁ%§")*§#ꢁ&*%ꢁaW#ꢁXVeVX^in#
T20456
G8984—Single Roller Stand
Figure 49. DjgꢁbdhiꢁedejaVgꢁZnZꢁegdiZXi^dc#
6Y_jhihꢁ[gdbꢁ'+ꢁ*¿-ꢀꢁidꢁ)*ꢀ#ꢁ'*%ꢁaW#ꢁXVeVX^in#
G8985—5 Roller Stand
T20677—Acculube Metalworking Lubricant
(for Medium to Heavy-Duty Machining)
I]^hꢁ Zck^gdcbZciVaanꢁ hV[Z!ꢁ cdc"idm^X!ꢁ Vaaꢁ cVij"
gVaꢁ Xjii^c\ꢁ [aj^Yꢁ ^hꢁ ^YZVaꢁ [dgꢁ Yg^aa^c\ꢁ VcYꢁ iVee^c\!ꢁ
bVX]^c^c\!ꢁVcYꢁhVl^c\#ꢁ>iꢁ^hꢁgZXdbbZcYZYꢁ[dgꢁVaaꢁ
[ZggdjhꢁbZiVah#ꢁBVYZꢁ[gdbꢁgZcZlVWaZꢁgZhdjgXZhꢅ
6Y_jhihꢁ[gdbꢁ'+ꢀꢁidꢁ))*¿-ꢀ#ꢁ'*%ꢁaW#ꢁXVeVX^in#
I]ZhZꢁhjeZgꢁ]ZVkn"YjinꢁgdaaZgꢁhiVcYhꢁ[ZVijgZꢁXdc"
kZc^Zciꢁ]VcYꢁ`cdWhꢁ[dgꢁ[Vhiꢁ]Z^\]iꢁVY_jhibZci#
G8983
G8985
G8984
Figure 48. Shop Fox® GdaaZgꢁHiVcYh#
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SECTION 6: MAINTENANCE
Cleaning
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
al injury.
8aZVc^c\ꢁ i]Zꢁ BdYZaꢁ <%+-'ꢁ ^hꢁ gZaVi^kZanꢁ ZVhn#ꢁ
KVXjjbꢁ ZmXZhhꢁ bZiVaꢁ X]^ehꢁ VcYꢁ l^eZꢁ d[[ꢁ i]Zꢁ
gZbV^c^c\ꢁYZWg^hꢁVcYꢁXjii^c\ꢁ[aj^YꢁgZh^YjZꢁl^i]ꢁVꢁ
YgnꢁXadi]#ꢁ
Unpainted Cast Iron
Schedule
EgdiZXiꢁ i]Zꢁ jceV^ciZYꢁ XVhiꢁ ^gdcꢁ hjg[VXZhꢁ dcꢁ i]Zꢁ
bVX]^cZꢁ Wnꢁ l^e^c\ꢁ i]Zꢁ i]Zbꢁ XaZVcꢁ V[iZgꢁ ZkZgnꢁ
jhZ·i]^hꢁ ZchjgZhꢁ bd^hijgZꢁ YdZhꢁ cdiꢁ gZbV^cꢁ dcꢁ
WVgZꢁbZiVaꢁhjg[VXZh#
;dgꢁ dei^bjbꢁ eZg[dgbVcXZꢁ [gdbꢁ ndjgꢁ bVX]^cZ!ꢁ
[daadlꢁi]^hꢁbV^ciZcVcXZꢁhX]ZYjaZꢁVcYꢁgZ[ZgꢁidꢁVcnꢁ
heZX^[^Xꢁ^chigjXi^dchꢁ\^kZcꢁ^cꢁi]^hꢁhZXi^dc#
Daily Check:
™ꢁ AddhZꢁbdjci^c\ꢁWdaih$hXgZlh$cjih#
@ZZeꢁ XVhiꢁ ^gdcꢁ hjg[VXZhꢁ gjhi"[gZZꢁ l^i]ꢁ gZ\jaVgꢁ
œ
Veea^XVi^dchꢁd[ꢁegdYjXihꢁa^`Zꢁ<.+ ꢁ<jcꢁIgZVibZci!ꢁ
™
™
™
9VbV\ZYꢁdgꢁldgcꢁhVlꢁWaVYZ#
EgdeZgꢁ[jcXi^dcꢁd[ꢁWaVYZꢁ\jVgY#
6cnꢁdi]ZgꢁjchV[ZꢁXdcY^i^dc#
œ
œ
HA>E>I !ꢁdgꢁ7dZh]^ZaY ꢁI".!ꢁVaaꢁVkV^aVWaZꢁi]gdj\]ꢁ
i]Zꢁ<g^ooanꢁXViVad\ꢁdgꢁlZWh^iZ#
™ꢁ <ZcZgVaꢁXaZVcjeꢁidꢁegZkZciꢁWj^aYjeꢁd[ꢁbZiVaꢁ
h]Vk^c\h#
Lubrication
Weekly Maintenance:
™
8aZVcꢁi]ZꢁbVX]^cZꢁi]dgdj\]an!ꢁ^cXajY^c\ꢁi]Zꢁ
Xjii^c\ꢁ[aj^YꢁiVc`ꢁidꢁgZbdkZꢁh]Vk^c\h#ꢁꢁ
™ꢁ 8aZVcꢁi]ZꢁXjii^c\ꢁ[aj^YꢁhXgZZchꢁ^cꢁi]ZꢁbVX]^cZꢁ
WVhZꢁVcYꢁi]ZꢁiVc`#
Vise Leadscrew
1.ꢁ 9>H8DCC:8IꢁH6Lꢁ;GDBꢁEDL:Gꢅ
™
8]ZX`$VY_jhiꢁi]Zꢁ\ZVgWdmꢁd^aꢁaZkZa#
2.ꢁ JhZꢁVꢁgV\ꢁidꢁXaZVcꢁVcnꢁYZWg^hꢁ[gdbꢁi]Zꢁk^hZꢁ
aZVYhXgZlꢁ ꢃadXViZYꢁ dcꢁ i]Zꢁ jcYZgh^YZꢁ d[ꢁ i]Zꢁ
k^hZꢁVhhZbWanꢄ#
™ꢁ 8aZVc$\gZVhZꢁi]Zꢁk^hZꢁaZVYhXgZl#
™ꢁ 8]ZX`ꢁi]ZꢁXjii^c\ꢁ[aj^YꢁaZkZa#
Monthly Check:
™ꢁ 8]ZX`$i^\]iZcꢁVaaꢁbVX]^cZꢁWdaih#ꢁ
™ꢁ D^aꢁi]ZꢁbV^cꢁhVlꢁ]^c\Zꢁe^c#
3.ꢁ 6eeanꢁbjai^ejgedhZꢁ\gZVhZꢁidꢁi]ZꢁaZVYhXgZlꢁ
VcYꢁXdbeaZiZanꢁdeZcꢁVcYꢁXadhZꢁi]Zꢁk^hZꢁhZk"
ZgVaꢁi^bZhꢁidꢁY^hig^WjiZꢁi]Zꢁ\gZVhZ#
Every Six Months:
™ꢁ 8]Vc\Zꢁ\ZVgWdmꢁd^a#
ꢁ
Note:ꢁPeriodically clean the leadscrew thor-
oughly with minerals spirits or other degreaser
and relubricate.
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4.ꢁ 6aadlꢁVaaꢁd[ꢁi]Zꢁd^aꢁidꢁYgV^cꢁdji#
5.ꢁ GZeaVXZꢁi]Zꢁd^aꢁYgV^cꢁeaj\#
Gearbox Oil
L^i]ꢁgZ\jaVgꢁjhZ!ꢁi]Zꢁd^aꢁ^cꢁi]Zꢁ\ZVgWdmꢁbjhiꢁWZꢁ
YgV^cZYꢁVcYꢁgZeaVXZYꢁZkZgnꢁh^mꢁbdci]h#
6.ꢁ GZbdkZꢁi]Zꢁd^aꢁ[^aaꢁeaj\ꢁVcYꢁgZ[^aaꢁi]Zꢁ\ZVgWdmꢁ
l^i]ꢁ hiVcYVgYꢁ Vjidbdi^kZꢁ -*l"&)%ꢁ \ZVgꢁ d^aꢁ
jci^aꢁ^iꢁ^hꢁ[jaa#
Tools Needed
Qty
LgZcX]ꢁ,¿-ꢀꢁ######################################################### &
9gV^cꢁEVcꢁ########################################################### &
;jccZaꢁ################################################################ &
7.ꢁ GZeaVXZꢁi]Zꢁd^aꢁ[^aaꢁeaj\#
To change the gearbox oil:
1.ꢁ 9>H8DCC:8IꢁH6Lꢁ;GDBꢁEDL:Gꢅ
2.ꢁ GV^hZꢁ i]Zꢁ hVlꢁ ]VcYaZꢁ idꢁ i]Zꢁ je"bdhiꢁ edh^"
i^dc#
3.ꢁ =daYꢁi]ZꢁYgV^cꢁeVcꢁjcYZgꢁi]Zꢁd^aꢁYgV^cꢁeaj\!ꢁ
i]ZcꢁgZbdkZꢁi]Zꢁd^aꢁYgV^cꢁeaj\ꢁꢃFigure 50ꢄ#
H^\]i\aVhh
D^aꢁ;^aaꢁEaj\
D^aꢁ9gV^cꢁEaj\
Figure 50. =^c\Zꢁe^cꢁajWg^XVi^dc#
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SECTION 7: SERVICE
GZk^Zlꢁi]ZꢁigdjWaZh]ddi^c\ꢁVcYꢁegdXZYjgZhꢁ^cꢁi]^hꢁhZXi^dcꢁidꢁ[^mꢁdgꢁVY_jhiꢁndjgꢁbVX]^cZꢁ^[ꢁVꢁegdWaZbꢁYZkZa"
deh#ꢁ>[ꢁndjꢁcZZYꢁgZeaVXZbZciꢁeVgihꢁdgꢁndjꢁVgZꢁjchjgZꢁd[ꢁndjgꢁgZeV^gꢁh`^aah!ꢁi]Zcꢁ[ZZaꢁ[gZZꢁidꢁXVaaꢁdjgꢁIZX]c^XVaꢁ
HjeedgiꢁViꢁꢃ*,%ꢄꢁ*)+".++(#ꢁ
Troubleshooting
Motor & Electrical
Hnbeidb
Edhh^WaZꢁ8VjhZ
8dggZXi^kZꢁ6Xi^dc
BVX]^cZꢁ YdZhꢁ &#ꢁ Hl^iX]ꢁXdkZgꢁcdiꢁdeZc#
&#ꢁ GZhZiꢁhl^iX]ꢁWnꢁdeZc^c\ꢁXdkZg#
cdiꢁhiVgi$^cY^XVidgꢁ
a^\]iꢁ YdZhꢁ cdiꢁ
XdbZꢁ dcꢁ dgꢁ Vꢁ
WgZV`Zgꢁig^eh#
'#ꢁ Eaj\$gZXZeiVXaZꢁ^hꢁViꢁ[Vjaiꢁdgꢁl^gZYꢁ^cXdggZXian# '#ꢁ IZhiꢁ[dgꢁ\ddYꢁXdciVXih0ꢁXdggZXiꢁi]Zꢁl^g^c\#
(#ꢁ LVaaꢁ[jhZ$X^gXj^iꢁWgZV`Zgꢁ^hꢁWadlc$ig^eeZY#
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Operations
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Blade Troubleshooting
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SECTION 8: WIRING
I]ZhZꢁeV\ZhꢁVgZꢁXjggZciꢁViꢁi]Zꢁi^bZꢁd[ꢁeg^ci^c\#ꢁ=dlZkZg!ꢁ^cꢁi]Zꢁhe^g^iꢁd[ꢁ^begdkZbZci!ꢁlZꢁbVnꢁbV`ZꢁX]Vc\"
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ndjgꢁbVX]^cZꢁVcYꢁl]Viꢁ^hꢁh]dlcꢁ^cꢁi]^hꢁhZXi^dc!ꢁXVaaꢁIZX]c^XVaꢁHjeedgiꢁViꢁꢃ*,%ꢄꢁ*)+".++(ꢁ[dgꢁVhh^hiVcXZꢁ
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Wiring Safety Instructions
1. SHOCK HAZARD. Ldg`^c\ꢁ dcꢁ l^g^c\ꢁ i]Viꢁ
^hꢁXdccZXiZYꢁidꢁVꢁedlZgꢁhdjgXZꢁ^hꢁZmigZbZanꢁ
YVc\Zgdjh#ꢁ IdjX]^c\ꢁ ZaZXig^[^ZYꢁ eVgihꢁ l^aaꢁ
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WZ[dgZꢁhZgk^X^c\ꢁZaZXig^XVaꢁXdbedcZcihꢅ
5. WIRE/COMPONENT DAMAGE.ꢁ 9VbV\ZYꢁ
l^gZhꢁdgꢁXdbedcZcihꢁ^cXgZVhZꢁi]Zꢁg^h`ꢁd[ꢁhZg^"
djhꢁeZghdcVaꢁ^c_jgn!ꢁ[^gZ!ꢁdgꢁbVX]^cZꢁYVbV\Z#ꢁ
>[ꢁ ndjꢁ cdi^XZꢁ i]Viꢁ Vcnꢁ l^gZhꢁ dgꢁ XdbedcZcihꢁ
VgZꢁYVbV\ZYꢁl]^aZꢁeZg[dgb^c\ꢁVꢁl^g^c\ꢁiVh`!ꢁ
gZeaVXZꢁ i]dhZꢁ l^gZhꢁ dgꢁ XdbedcZcihꢁ WZ[dgZꢁ
XdbeaZi^c\ꢁi]ZꢁiVh`#
2.ꢁ CIRCUIT REQUIREMENTS. NdjꢁBJHIꢁ[da"
adlꢁi]ZꢁgZfj^gZbZcihꢁdcꢁPage 9 l]ZcꢁXdc"
cZXi^c\ꢁndjgꢁbVX]^cZꢁidꢁVꢁedlZgꢁhdjgXZ#
6. MOTOR WIRING. I]Zꢁ bdidgꢁ l^g^c\ꢁ h]dlcꢁ
^cꢁ i]ZhZꢁ Y^V\gVbhꢁ ^hꢁ XjggZciꢁ Viꢁ i]Zꢁ i^bZꢁ d[ꢁ
eg^ci^c\!ꢁWjiꢁ^iꢁbVnꢁcdiꢁbViX]ꢁndjgꢁbVX]^cZ#ꢁ
6alVnhꢁ jhZꢁ i]Zꢁ l^g^c\ꢁ Y^V\gVbꢁ ^ch^YZꢁ i]Zꢁ
bdidgꢁ_jcXi^dcꢁWdm#
3. QUALIFIED ELECTRICIAN. 9jZꢁ idꢁ i]Zꢁ
^c]ZgZciꢁ]VoVgYhꢁd[ꢁZaZXig^X^in!ꢁdcanꢁVꢁfjVa^"
[^ZYꢁZaZXig^X^Vcꢁh]djaYꢁeZg[dgbꢁl^g^c\ꢁiVh`hꢁ
dcꢁ i]^hꢁ bVX]^cZ#ꢁ >[ꢁ ndjꢁ VgZꢁ cdiꢁ Vꢁ fjVa^"
[^ZYꢁ ZaZXig^X^Vc!ꢁ \Ziꢁ ]Zaeꢁ [gdbꢁ dcZꢁ WZ[dgZꢁ
ViiZbei^c\ꢁVcnꢁ`^cYꢁd[ꢁl^g^c\ꢁ_dW#
7. MODIFICATIONS.ꢁJh^c\ꢁV[iZgbVg`ZiꢁeVgihꢁdgꢁ
bdY^[n^c\ꢁ i]Zꢁ l^g^c\ꢁ WZndcYꢁ l]Viꢁ ^hꢁ h]dlcꢁ
^cꢁ i]Zꢁ Y^V\gVbꢁ bVnꢁ aZVYꢁ idꢁ jcegZY^XiVWaZꢁ
gZhjaih!ꢁ^cXajY^c\ꢁhZg^djhꢁ^c_jgnꢁdgꢁ[^gZ#ꢁ
4. WIRE CONNECTIONS.ꢁ 6aaꢁ XdccZXi^dchꢁ
bjhiꢁWZꢁi^\]iꢁidꢁegZkZciꢁl^gZhꢁ[gdbꢁaddhZc"
^c\ꢁYjg^c\ꢁbVX]^cZꢁdeZgVi^dc#ꢁ9djWaZ"X]ZX`ꢁ
Vaaꢁl^gZhꢁY^hXdccZXiZYꢁdgꢁXdccZXiZYꢁYjg^c\ꢁ
Vcnꢁl^g^c\ꢁiVh`ꢁidꢁZchjgZꢁi^\]iꢁXdccZXi^dch#
8. EXPERIENCING DIFFICULTIES. >[ꢁ ndjꢁ VgZꢁ
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Wiring Diagram
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Electrical Components
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SECTION 9: PARTS
Parts Breakdown
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Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
P0682001
P0682002
P0682003
P0682004
P0682005
PSB14M
P0682007
PSS06M
P0682009
P0682010
P0682011
P0682012
P0682013
PW01M
SAW BASE
58
59
P0682058
P0682059
PN02M
SPRING HOOK
2
PIVOTING BASE
EXTENSION SPRING
HEX NUT M10-1.5
CAP SCREW M10-1.5 X 35
GEARBOX
3
LOCK PIN
60
4
BUSHING
61
PSB84M
P0682062
P0682063
P0682064
P0682066
P0682067
PW01M
5
LEVER
62
6
CAP SCREW M8-1.25 X 20
VISE BASE
63
OIL LEVEL SIGHTGLASS
OIL PLUG
7
64
8
SET SCREW M8-1.25 X 16
VISE JAW LARGE
VISE JAW SMALL
SUPPORT
66
FLAT HD SCR M8-1.25 X 20
PIVOT PIN
9
67
10
11
12
13
14
15
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
41
43
44
45
49
50
51
68
FLAT WASHER 8MM
BUSHING
69
P0682069
PSS25M
PN13M
ROLLER BRACKET
ROLLER
70
SET SCREW M6-1 X 20
HEX NUT M16-2
72
FLAT WASHER 8MM
CAP SCREW M8-1.25 X 20
MOVING VISE BASE
MOVING VISE JAW
CLAMP WASHER
CAP SCREW M12-1.75 X 25
SPECIAL WASHER
CAP SCREW M12-1.75 X 25
SET SCREW M8-1.25 X 25
SPACER
73
P0682073
P0682074
P0682075
P0682076
P0682077
P0682078
P0682079
P0682080
P0682081
P0682082
P0682083
P0682086
P0682087
PSB06M
P0682089
PR71M
HEAD LEVER
PSB14M
P0682017
P0682018
P0682019
PSB36M
P0682021
PSB36M
PSS21M
P0682024
P0682025
P51106
74
HEAD LEVER HANDGRIP
SPECIAL NUT
75
76
WORM GEAR
77
GASKET
78
ARBOR
79
ARBOR KEY
80
SAW BLADE
81
ARBOR FLANGE
82
CAP SCREW M12-1.5 X 30 LH
FIXED GUARD
QUICK RELEASE LEVER
THRUST BEARING 51106
FLANGE
83
86
COOLANT TUBE
P0682027
P0682028
PRP58M
PW06M
87
COOLANT TUBE
HANDLE
88
CAP SCREW M6-1 X 25
BLADE GUARD
ROLL PIN 6 X 45
89
FLAT WASHER 12MM
CAP SCREW M12-1.75 X 25
GIB
90
EXT RETAINING RING 60MM
CAP SCREW M6-1 X 16
FLAT WASHER 6MM
BLADE GUARD LINKAGE 2-PC
FLAT WASHER 6MM
CAP SCREW M6-1 X 20
CAP SCREW M8-1.25 X 20
LOCK NUT M8-1.25
BALL BEARING 6301ZZ
HEX NUT M16-2
PSB36M
P0682032
PSS21M
PN03M
91
PSB01M
PW03M
92
SET SCREW M8-1.25 X 25
HEX NUT M8-1.25
LEADSCREW
93
P0682093
PW03M
94
P0682035
P0682036
P0682037
P0682041
P0682043
P0682044
P0682045
P0682049
P0682050
P0682051
95
PSB02M
PSB14M
PLN04M
P6301-ZZ
PN13M
COMPRESSION SPRING
AUX VISE BRACKET
COOLANT TANK SCREEN
WORK STOP BAR ASSEMBLY
COOLANT TRAY
CLAMP
97
98
99
100
101
106
124
125
126
127
128
129
130
P0682101
P0682106
P609A-ZZ
P0682125
P0682126
PSB16M
P0682128
PW03M
WORM SHAFT
SEAL
COOLANT VALVE
COOLANT TUBE
MOTOR 2.2 HP 220V 3-PH
MOTOR FAN
BALL BEARING 609ZZ
PUMP CONNECTION BOX
PUMP GASKET
51-1 P0682051-1
51-2 P0682051-2
CAP SCREW M4-.7 X 16
COOLANT PUMP
MOTOR FAN COVER
COOLANT TUBE
SET SCREW M6-1 X 20
56
57
P0682056
PSS25M
FLAT WASHER 6MM
BUTTON HD CAP SCR M6-1 X 20
PSBS05M
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Control Box Breakdown
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REF PART #
102 P0682102
DESCRIPTION
CONTROL BOX
CASE
REF
102-8
102-9
PART #
P0682102-8
P0682102-9
DESCRIPTION
TWO STEP SWITCH
FUSE 15A
102-1 P0682102-1
102-2 P0682102-2
102-3 P0682102-3
102-4 P0682102-4
102-5 P0682102-5
102-6 P0682102-6
102-7 P0682102-7
CONTACTOR TECD TC-11 220V
TRANSFORMER 250V
BACKING PLATE
102-10 P0682102-10 FUSE HOLDER
102-11 P0682102-11 OL RELAY TEND 5-8A
102-12 P0682102-12 JUNCTION BLOCK
102-13 P0682102-13 TRIGGER SWITCH
102-14 P0682102-14 FUSE 1A
INDICATOR LIGHT
ON/OFF SWITCH
COVER
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Stand Breakdown
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
201
202
203
204
P0682201
P0682202
PB20M
END PANEL
205
206
207
PB09M
G8589
HEX BOLT M8-1.25 X 20
GRIZZLY NAMEPLATE
TAP SCREW #5 X 3/8
SIDE PANEL
HEX BOLT M8-1.25 X 35
HEX NUT M8-1.25
PHTEK24
PN03M
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Warning Labels
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
301
302
303
304
305
306
P0682301
BLADE DANGER WARNING
SAFETY GLASSES LABEL
READ MANUAL LABEL
ELECTRICITY LABEL
307
308
309
310
311
P0682307
MODEL NUMBER LABEL
GRIZZLY NAMEPLATE
PLABEL-11A
PLABEL-12C
PLABEL-14
PLABEL-63A
P0682306
G8589
P0682309
PPAINT-1
PPAINT-11
MODEL ID LABEL
GRIZZLY GREEN TOUCHUP PAINT
GRIZZLY PUTTY TOUCHUP PAINT
DISCONNECT LABEL
BIOLOGICAL HAZARD LABEL
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
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