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Cabinet Breakdown
36
21
35
33-1
33
123-4
34
123-2
123-3
123-1
128
126
125
124-1
124-2
23
34
31
124-4
20
127-2
127-1
19
30
124-3
127-3
22
21
140-1
140-2
140-3
139-1
139-2
139-3
138-1
138-2
138-3
139-4
16
39
140-4
130-2
2-1
2-2
4
130-1
6
132-1
15
5
18
15-1
15-2
15-3
131
132-2
12-2
12-3
12-1
137-2
2
18
137-1
13
132-1
12
3
17
132-2
136
18-1
10
133
11
142
5
6
135-2
8-2
1
135-1
8
144
440V Conversion Kit
8-1
134-1
9-2
7
9
134-2
9-3
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cabinet parts list
REF PART #
DESCRIPTION
CABINET
REF PART #
39 P0502039
DESCRIPTION
1
P0502001
P0502002
P0502002-1
P0502002-2
P0502003
P0502004
P0502005
P0502006
P0502007
P0502008
P0502008-1
P0502008-2
P0502009
P0502009-2
P0502009-3
P0502010
P0502011
P0502012
SOCKET T-WRENCH 19MM
HEX BOLT M12-1.75 X 50
LOCK WASHER 12MM
FLAT WASHER 12MM
HEX NUT M12-1.75
2
EMERGENCY STOP SWITCH
B-CONTACTOR
123-1 PB33M
123-2 PLW05M
123-3 PW06M
123-4 PN09M
124-1 PB92
2-1
2-2
3
COVER FOR B-CONTACTOR
DUST PORT
4
SIDE DOOR
HEX BOLT 1/2-12 X 3-1/2
LOCK WASHER 1/2
5
DOOR LOCK
124-2 PLW07
124-3 PW01
124-4 PN06
6
LOCK HANDLE
FLAT WASHER 1/2
7
FRONT DOOR
HEX NUT 1/2"-13
8
PEDAL
125
126
PN24M
PW06M
HEX NUT M12-1.25
8-1
8-2
9
PEDAL CONTROLLER S3B-M5
PEDAL GUARD
FLAT WASHER 12MM
HEX BOLT M10-1.5 X 25
LOCK WASHER 10MM
FLAT WASHER 10MM
PHLP HD SCR M6-1 X 10
FLANGE SCREW M4-.7 X 40
HEX NUT M4-.7
127-1 PB32M
127-2 PLW06M
127-3 PW04M
MAG SWITCH NHD MS-35D 220V
SWITCH HOUSING
OL RELAY
9-2
9-3
10
11
12
128
PS68M
TERMINAL BLOCK
ELECTRICAL BOX
FILTER/LUBRICATOR/REGULATOR
GAUGE
130-1 P0502130-1
130-2 PN04M
131
PSB02M
CAP SCREW M6-1 X 20
HEX BOLT M8-1.25 X 20
FLAT WASHER 8MM
HEX BOLT 10-24 X 3/8
CAP SCREW M6-1 X 20
HEX NUT M6-1
12-1 P0502012-1
12-2 P0502012-2
12-3 P0502012-3
132-1 PB09M
132-2 PW01M
OIL CUP
WATER CUP
133
PB87
13
15
P0502013
P0502015
CONNECTING PLATE
SOLENOID VALVE
AIR LINE ELBOW
AIR FITTING 1/8PT X 4MM HOSE
MUFFLER 1/8PT
134-1 PSB02M
134-2 PN01M
135-1 PB83M
135-2 PLW03M
15-1 P0502015-1
15-2 P0502015-2
15-3 P0502015-3
HEX BOLT M6-1 X 16
LOCK WASHER 6MM
CAP SCREW M6-1 X 16
HEX BOLT M6-1 X 10
HEX NUT M6-1
136
PSB01M
16
17
18
P0502016
P0502017
P0502018
BRACKET
137-1 PB04M
137-2 PN01M
138-1 PB09M
138-2 PLW04M
138-3 PW01M
139-1 PB83M
139-2 PLW03M
139-3 PW03M
139-4 PN01M
140-1 PSB04M
140-2 PLW03M
140-3 PW03M
140-4 PN01M
LIMIT SWITCH STOP
LIMIT SWITCH
HEX BOLT M8-1.25 X 20
LOCK WASHER 8MM
FLAT WASHER 8MM
HEX BOLT M6-1 X 16
LOCK WASHER 6MM
FLAT WASHER 6MM
HEX NUT M6-1
18-1 P0502018-1
LIMIT SWITCH BRACKET
STUD 5/8-11 X 161MM
SUPPORT FRAME
ROLL PIN 3 X 35
19
20
21
22
23
30
31
33
P0502019
P0502020
P0502021
P0502022
P0502023
P0502030
P0502031
P0502033
COUPLING PIN 1/2 X 5-1/2
SUPPORT ANGLE STEEL
BACK DOOR
CAP SCREW M6-1 X 10
LOCK WASHER 6MM
FLAT WASHER 6MM
HEX NUT M6-1
CUSHION ARM
AIR CYLINDER
33-1 P0502033-1
2-PC SEAL KIT
34
35
36
P0502034
P0502035
P0502036
PRESSURE REGULATING VALVE
ROD END CLEVIS
CLEVIS PIN 1/2" X 2"
142
144
PB03
HEX BOLT 5/16-18 X 1
440V CONVERSION KIT NHD
P0502144
-3-
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roller tables
14 – LEFT ROLLER TABLE ASSEMBLY
129-1
28
25
24A
24A
29
26
129-2
129-3
143-1
143-2
27
79-1
79-2
143-3
141-1
141-2
141-1
141-2
141-3
129-1
141-3
129-1
14-1
14-2
79A
79 – RIGHT ROLLER TABLE ASSEMBLY
79-1
79-2
DESCRIPTION
ADJUSTMENT FOOT 5/8-11 X 4
LEFT & RIGHT ROLLER TABLE ASSY
HEX BOLT M8-1.25 X 25
LOCK WASHER 8MM
REF PART #
14 P0502014
DESCRIPTION
REF PART #
LEFT ROLLER TABLE ASSEMBLY
INDIVIDUAL ROLLER
ROLLER SHAFT
79-2 P0549604
79A P0502079A
129-1 PB07M
129-2 PLW04M
129-3 PW01M
141-1 PB07M
141-2 PW01M
141-3 PN03M
143-1 PSB13M
143-2 PLW04M
143-3 PN03M
14-1 P0502014-1
14-2 P0502014-2
24A P0502024A
LOCK HANDLE M8-1.25 X 20
QUICK STOP
25
26
27
28
29
79
P0502025
P0502026
P0502027
P0502028
P0502029
P0502079
FLAT WASHER 8MM
FIXED STOP
HEX BOLT M8-1.25 X 25
FLAT WASHER 8MM
SPECIAL WASHER 8MM
SQUARE RAIL
HEX NUT M8-1.25
SCALE
CAP SCREW M8-1.25 X 30
LOCK WASHER 8MM
RIGHT ROLLER TABLE ASSEMBLY
ROLLER TABLE LEG STAND
79-1 P0502079-1
HEX NUT M8-1.25
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Head & Motor Breakdown
42
101
105
78
102
43
44
37
101
106-1
111
103-1
103-2
103-3
40
106-2
45
46
38
112-3
112-2
47
77
105
104
41
48
49
107-1
112-1
107-2
50
109-1
109-2
109-3
51
113-1
108-1
108-2
108-3
113-2
110
53
52
114
53-3
109-4
55
63
53-1
59
58
56
54
118-1
118-2
62
116-1
64
57
116-2
115-1
66
53-2
65
116-3
117-2
117-1
32
120-1
120-2
60
115-2
71
61
69
68
115-3
66
70
67
76
74
72
73
119-1
120-3
121-2
119-2
75 122
121-3
121-1
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head & motor parts list
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
SET SCREW M8-1.25 X 10
HEX NUT 3/4"-10
32
37
38
40
41
42
43
44
45
46
47
48
49
50
51
52
53
P0502032
P0502037
P0502038
P0502040
P0502041
P0502042
P0502043
P0502044
P0502045
P0502046
P0502047
P0502048
P0502049
P0502050
P0502051
P0502052
P0502053
CONNECTING LINK
CLAMPING BLADE GUARD
RUBBER PLATE
101
102
PSS16M
PN17
103-1 PB31M
103-2 PLW06M
103-3 PW04M
HEX BOLT M10-1.5 X 40
LOCK WASHER 10MM
FLAT WASHER 10MM
PHLP HD SCR M6-1 X 12
PHLP HD SCR M4-.7 X 10
HEX BOLT M8-1.25 X 20
LOCK WASHER 8MM
HEX BOLT M12-1.75 X 30
FLAT WASHER 12MM
HEX BOLT M8-1.25 X 20
LOCK WASHER 8MM
FLAT WASHER 8MM
HEX BOLT M10-1.5 X 65
LOCK WASHER 10MM
FLAT WASHER 10MM
HEX NUT M10-1.5
DANGER LABEL
SAFETY GUARD
LOCK KNOB
104
105
PS14M
PS38M
SPECIAL LOCK NUT 3/4-10 X 15MM
RUBBER RING
106-1 PB09M
106-2 PLW04M
107-1 PB27M
107-2 PW06M
108-1 PB09M
108-2 PLW04M
108-3 PW01M
109-1 PB120M
109-2 PLW06M
109-3 PW04M
109-4 PN02M
ADJUSTABLE SEAT
GUIDE SCREW 3/4-10 X 410MM
SWITCH BOX
ON BUTTON
STOP BUTTON
AIR INLET SWITCH
FENCE
TABLE
MOTOR 10HP 220/440V 3 PH 60HZ
MOTOR FAN COVER
MOTOR FAN
53-1 P0502053-1
53-2 P0502053-2
53-3 P0502053-3
110
111
PSB02M
PB89
CAP SCREW M6-1 X 20
HEX BOLT 1/2-12 X 4-1/2
HEX BOLT M8-1.25 X 20
LOCK WASHER 8MM
FLAT WASHER 8MM
HEX BOLT M12-1.75 X 40
LOCK WASHER 12MM
SET SCREW M6-1 X 10
HEX BOLT M12-1.75 X 40
LOCK WASHER 12MM
HEX NUT M12-1.75
MOTOR WIRING JUNCTION BOX
KEY 10 X 8 X 40
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
P0502054
P0502055
PVM33
112-1 PB09M
112-2 PLW04M
112-3 PW01M
113-1 PB35M
113-2 PLW05M
MOTOR PULLEY
V-BELT 3L330 (QTY 1)
SPECIAL EXT RETAINING RING
BALL BEARING 6205ZZ
MOTOR BRACKET
BUSHING
P0502057
P6205
P0502059
P0502060
P0502061
P0502062
P0502063
P0502064
P0502065
P6206
114
PSS01M
115-1 PB35M
115-2 PLW05M
115-3 PB35M
116-1 PB33M
116-2 PLW05M
116-3 PW06M
117-1 PB31M
117-2 PLW06M
118-1 PB44
SUSPENSION BRACKET
OUTSIDE ARBOR FLANGE
SAW BLADE 120T
INSIDE ARBOR FLANGE
SPANNER NUT 2-7/16-16
BALL BEARING 6206ZZ
QUILL
HEX BOLT M12-1.75 X 50
LOCK WASHER 12MM
FLAT WASHER 12MM
HEX BOLT M10-1.5 X 40
LOCK WASHER 10MM
HEX BOLT 1/2-20 X 3/4
LOCK WASHER 1/2
P0502067
P0502068
P0502069
P0502070
P0502071
P0502072
P0502073
P0502074
P0502075
P0502076
P0502077
P0502078
MAIN SPINDLE
KEY 1/4 X 1/4 X 1-9/16
SPANNER NUT 13/16-16 LH
TAPPER FLANGE
118-2 PLW07
119-1 PB10M
119-2 PLW03M
120-1 PB47M
120-2 PW03M
120-3 PN01M
121-1 PB08M
121-2 PLW03M
121-3 PW03M
HEX BOLT M6-1 X 25
LOCK WASHER 6MM
HEX BOLT M6-1 X 40
FLAT WASHER 6MM
HEX NUT M6-1
DRIVE PULLEY
LOWER BRACKET
LOWER DAMPER
LIMIT SWITCH BRACKET
LIMIT SWITCH
HEX BOLT M6-1 X 20
LOCK WASHER 6MM
FLAT WASHER 6MM
CAP SCREW M5-.8 X 20
BLADE GUARD HOOD
ACRYLIC PLATE
122
PSB15M
-6-
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label placement
77-1
146
77-1
147
146
149
148
150
166
145
165
170
169
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
77-1 P0549623
BLADE GUARD LABEL
CLOSE DOOR LABEL
150
165
166
169
170
PLABEL-36
P0502165
P0549622
PPAINT-1
PPAINT-11
DISCONNECT POWER-DOOR LABEL
MACHINE ID/WARNING LABEL
BLADE GUARD LABEL
145
146
147
148
149
PLABEL-30
P0502146
HAND/BLADE GUARD LABEL
ELECTRICITY LABEL
PLABEL-14
PLABEL-12
PLABEL-11
GRIZZLY GREEN TOUCH-UP PAINT
GRIZZLY PUTTY TOUCH-UP PAINT
READ MANUAL LABEL
SAFETY GLASSES LABEL
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
must maintain the original location and readability of the labels on the machine. if any label is
removed or becomes unreadable, replace that label before using the machine again. contact
grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
-7-
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Wiring diagram
Emergency Stop Switch
Common
Normally
Open
Closed
Terminal Strip
R S T
Safety Guard Limit Switch
1 3 5
13
14
A1
13
Contactor
ON Switch
14
22
21
A2
Overload Relay
OFF Switch
Common
Normally
97
95
Open
Closed
96
98
Motor
Door Limit Switch
-8-
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2. open the electrical box, then replace the
220V contactor and overload relay with the
ones in the conversion kit (see figure 2).
440v conversion
the Model g0502 can be converted for 440V
3-phase operation. the procedure consists of
changing the contactor and overload relay (see
figure 1), and rewiring the motor.
Contactor
order the Model g0502 440V Conversion Kit (p/n
p0502144) by calling our Customer service at
(800) 523-4777.
overload
relay
trip
load
dial
figure 2. Model g0502 contactor and overload
relay.
3. Make sure the trip load dial of the overload
relay is set at 10 amps.
4. wire the motor as shown on the inside of
the motor wiring junction box cover for 440V
operation.
figure 1. Model g0502 440V conversion kit.
note: The illustration in Figure 3 is provided
for your reference and was current at the
time that this manual update was printed.
However, always use the diagram on the wir-
ing junction box cover that comes with your
motor.
the 440v conversion procedure requires
moderate electrical skill and knowledge, and
the rewiring must be inspected by a licensed
electrician before the saw is connected to
power. Heed this warning to avoid the risk of
serious personal injury from electrocution
or damage to the saw.
to convert the model g0502 for 440v opera-
tion:
1. disConnECt sAw FroM powEr!
figure 3. Model g0502 motor wiring for 440V
operation.
-9-
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MODEL G0502
18" CUT-OFF SAW
MANUAL UpDATE
this machine has changed slightly from when the manual was originally written. it now includes a more
comprehensive blade guard, a workpiece holding mechanism, and dual start buttons to prevent access to
the blade during operations. this update includes instructions for setting up the guard before each use and
operating the machine with its new components, and a parts breakdown and list for the new components.
before operating the machine, you Must read and understand this manual update and the original
manual to reduce the risk of injury from improper use or setup. since this update covers changes made
to the machine after the owner's manual was printed, you Must keep this update with your owner's
manual for future reference. If you have questions, contact Tech Support at (570) 546-9663 or by email at
Operation
New Blade Guard
When properly assembled, the changes to the
machine help keep hands away from the blade
during operation; however, this requires different
procedures from those described in the Model
g0502 owner's manual.
We improved the blade guard by installing a
stake-type guard on the infeed side and one-way
hinged guard flaps on the outfeed side.
To prepare the blade guard for operation:
To operate the G0502:
1. place the workpiece on the machine against
the fence and approximately 1" away from
the guard.
1. perform Steps 1–3 on page 25 of the Model
g0502 manual to prepare the machine and
stock for operation. Make sure to place the
end of the stock firmly against the stop and
the side of the stock against the fence.
2. For each guard stake, loosen the wing screw,
then adjust the height approximately 1" above
the stock you plan to cut. this will allow ade-
quate clearance for inserting the stock but
help keep fingers or hands out of the cutting
area.
2. press the start button on the control panel
to turn the motor ON, then allow the saw
blade to reach full speed.
Note: The two guard stakes above the actua-
tor bracket must be left high enough to not
interfere with the actuator during operation.
3. press and hold the foot pedal to engage
the holding mechanism, which will press the
workpiece against the fence and help keep it
from moving when your hands are removed
from the stock.
4. simultaneously press both start buttons
on the front of the cabinet to cycle the blade.
Copyright © February, 2010 by grizzly industrial, inC.
WArNiNG: NO pOrTiON OF ThiS MANUAL MAy BE rEprODUCED iN ANy ShApE
Or FOrM WiThOUT ThE WriTTEN ApprOvAL OF GrizzLy iNDUSTriAL, iNC.
#Jb12639 printed in usa
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parts Breakdowns and Lists
224-1
224
227
226
CONTROL
VALVE
UNIT
219
214
225
223
228
223-1
218
209
210
222
216
217
206
208
207
220
221
212
202
201
205
204
213
214
211
215
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
P0502201
P0502202
P0502203
PCAP01M
P0502205
P0502206
P0502207
P0502208
PCAP05M
PW01M
CLAMP GATE
216
217
218
219
220
221
222
223
P0502216
PEC015M
P0502218
PCAP01M
PB07M
YOKE PIN 8 x 22
E-CLIP 8MM
MOUNTING BRACKET
ACTUATOR BRACKET
CAP SCREW M6-1 X 16
HINGE
PEDAL ASSEMBLY
CAP SCREW M6-1 X 16
HEX BOLT M8-1.25 X 25
LOCK WASHER 8MM
BRASS FITTING KIT
T-FITTING 2.5MM
ACTUATOR CYLINDER
CYLINDER YOKE
REGULATOR VALVE
PLW04M
P0502222
P0502223
CAP SCREW M8-1.25 X 50
FLAT WASHER 8MM
HEX NUT M8-1.25
223-1 P0502223-1
224 P0502224
224-1 P0502224-1
T-FITTING 4MM
AIR HOSE 4 X 6MM
AIR HOSE 2.5 X 4MM
START BUTTON ASSEMBLY
CONTROL VALVE UNIT
PHLP HD SCR M4-.7 X 55
HEX NUT M4-.7
PN03M
PFH06M
PW03M
FLAT HD SCR M6-1 X 20
FLAT WASHER 6MM
LOCK WASHER 6MM
HEX NUT M6-1
225
226
227
228
P0502225
P0502226
P0502227
PN04M
PLW03M
PN01M
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236-1
236
231-1
236-2
234-4
235
234-1
234-2
233-1
233-2
233
234
234-3
231
232
243-1
243
243-2
242
241
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
231
P0502231
STAKE GUARD
234-4 PCAP26M
CAP SCREW M6-1 X 12
NOTCHED GUARD FLAP
HINGE
231-1 PCAP17M
CAP SCREW M4-.7 X 10
INNER GUARD PLATE
OUTER GUARD PLATE
WING SCREW M6-1 X 14
CAP SCREW M6-1 X 14
GUARD MOUNT BRACKET
CAP SCREW M6-1 X 16
LOCK WASHER 6MM
HEX NUT M6-1
235
236
P0502235
P0502236
232
233
P0502232
P0502233
236-1 PS07M
236-2 PN04M
PHLP HD SCR M4-.7 X 8
HEX NUT M4-.7
233-1 P0502233-1
233-2 PCAP27M
241
242
243
P0502241
ANGLED GUARD FLAP
SQUARE GUARD FLAP
HINGE
234
P0502234
P0502242
P0502243
234-1 PCAP01M
234-2 PLW03M
234-3 PN01M
243-1 PS07M
243-2 PN04M
PHLP HD SCR M4-.7 X 8
HEX NUT M4-.7
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:$51,1*
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